WO2005026291A2 - Prevention de la formation d'hydrates cristallins dans les systemes d'acheminement de gaz et de petrole - Google Patents

Prevention de la formation d'hydrates cristallins dans les systemes d'acheminement de gaz et de petrole Download PDF

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Publication number
WO2005026291A2
WO2005026291A2 PCT/US2004/029380 US2004029380W WO2005026291A2 WO 2005026291 A2 WO2005026291 A2 WO 2005026291A2 US 2004029380 W US2004029380 W US 2004029380W WO 2005026291 A2 WO2005026291 A2 WO 2005026291A2
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WO
WIPO (PCT)
Prior art keywords
polymer
solid particle
fluid
silica
polymers
Prior art date
Application number
PCT/US2004/029380
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English (en)
Other versions
WO2005026291A3 (fr
Inventor
David E. Graham
Original Assignee
Captur Technologies Co., L.L.C.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Captur Technologies Co., L.L.C. filed Critical Captur Technologies Co., L.L.C.
Priority to US10/569,221 priority Critical patent/US20060218852A1/en
Publication of WO2005026291A2 publication Critical patent/WO2005026291A2/fr
Publication of WO2005026291A3 publication Critical patent/WO2005026291A3/fr

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D1/00Pipe-line systems
    • F17D1/02Pipe-line systems for gases or vapours
    • F17D1/04Pipe-line systems for gases or vapours for distribution of gas
    • F17D1/05Preventing freezing
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/52Compositions for preventing, limiting or eliminating depositions, e.g. for cleaning
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
    • C10L3/003Additives for gaseous fuels
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K2208/00Aspects relating to compositions of drilling or well treatment fluids
    • C09K2208/22Hydrates inhibition by using well treatment fluids containing inhibitors of hydrate formers

Definitions

  • compositions that control the formation of crystalline hydrates in various systems, most notably, gas and oil transmission pipeline systems.
  • the compositions are comprised of carbon dioxide sorbing polymers that also have the capability of driving the formation of hydrate crystals into the polymeric matrix.
  • Crystalline hydrates can form in oil and gas pipelines carrying oil and gas if the chemical composition of the produced fluids includes water, either or both of ethane or methane with carbon dioxide and sometimes, other hydrocarbon gases and/or sulfur dioxide.
  • the fluid composition generally is at an elevated temperature, typically above 70°C and it will cool to a lower temperature, typically below 16°C, whereby the gases and water become super saturated and crystallize from solution at the lower temperature.
  • the pipeline linking the sub-sea oil producing well to the processing platform is the crucial environment for the formation of the hydrate crystals.
  • the surrounding seawater with temperatures that are about 4°C to about 6°C cools the pipeline that is carrying the produced fluids and obviously, the oil or gas contained therein.
  • hydrates did not occur since the temperature of hydrate formation was typically between 15°C and 22°C. When the fluids arrived on board the processing plant at 25°C to 40°C the hydrate formation was not an issue.
  • Prior art methods for controlling the formation of hydrate crystals in pipelines include the continuous injection of methanol, ethanol, or glycol; offshore dehydration of the gas so produced; warming fluids under normal flow conditions through insulation; heating flow lines, and using low doses of chemical inhibitors for threshold hydrate inhibition, kinetic inhibitor polymers, surfactants and emulsions, and anti-agglomerate polymers and surfactants.
  • methanol, ethanol and glycol are currently practiced but the environmental and financial costs are high.
  • Methanol and glycols are added to pipeline fluids at about 30 to 50% by weight of water co-produced.
  • the costs are high but the logistics for supply and storage offshore and more importantly pumping to sub-sea producer wells are significant and cumbersome. Offshore dehydration is not feasible for production from sub-sea producing wells and the strategic option for warming the pipeline by heated water or other fluids from the processing platform requires double wall pipeline, that is both expensive and logistically, a difficult operational process. Heating the flow lines when sub-sea is also expensive and logistically problematic and flawed with respect to reliability.
  • the low dose chemical inhibitor is the new area and is currently under examination by a range of chemical suppliers trying to develop low cost and high performance inhibitors
  • the threshold and kinetic inhibitors function to prevent the growth of hydrate crystals and act essentially like salt acts to depress the freezing point of water.
  • the polymers disclosed herein are chelating polymers capable of interacting with charged gaseous molecules such as the carbon dioxide by removing the carbon dioxide or more practically by scavenging for the carbon dioxide to encourage the methane and/or ethane hydrate structures to form within the embodiment of the polymer substrate structure.
  • the solid substrates are any solid substrates that are particulate, which in the case of embedding in the polymer, will embed in the polymer, and in the case of immobilization of the polymer, will allow the polymer to immobilize thereto.
  • the solid particle substrates can be hydrophobic or hydrophilic in nature, and can be porous or nonporous and examples of such materials are silica, silica gels, diatomaceous earth, sand, cellulosics, polystyrene beads, clay, and the like.
  • the materials that are useful in this invention are materials comprising a carbon dioxide sorbing polymer of at least 5,000 Daltons molecular weight and, a solid particulate material, wherein the carbon dioxide sorbing polymer has the capability of interacting with the hydrate crystals of the polymer matrix.
  • One embodiment of this invention is a method of controlling the formation of crystalline hydrates in a fluid system, wherein the method comprises contacting the fluid system with the sorbing composition thereby seeding hydrate crystal growth within the polymer/solid complex and not being able to agglomerate hence anti -agglomerate functionality exists.
  • the invention deals with polymeric materials that are dendritic in nature, hyperbranched polyamino polymers, or siliconized versions of these polymers wherein the polymers can be used in any one of several combinations.
  • the polymers can be siliconized hyperbranched or dendritic polyamino polymers in solvent solution wherein the siliconization is that obtained by treating the polyamino polymers with reactive silanes, or silicones containing functional groups that will allow the polyamino polymers to combine with them.
  • siliconization is that obtained by treating the polyamino polymers with reactive silanes, or silicones containing functional groups that will allow the polyamino polymers to combine with them.
  • Another example is the use of polyamino hyperbranched or dendritic polymers that have solid particles embedded in them, the solid particles being described infra.
  • Yet another example of the use of the polyamino hyperbranched or dendritic polymers is one in which the polyamino hyperbranched or dendritic polymer is immobilized onto solid particle support, wherein the solid supports are those described infra.
  • polyamino hyperbranched or dendritic polymers in a particular solvent solution
  • polyamino hyperbranched or dendritic polymers in an emulsion form.
  • Polyamino hyperbranched or dendritic polymers including those that are siliconized, are known in the prior art and there are many publications describing them and the methods for their preparation.
  • the polymers disclosed herein are chelating polymers capable of interacting with charged gaseous molecules such as carbon dioxide, by removing the carbon dioxide. More practically, the polymers scavenge for the carbon dioxide and thus, prevent the methane or ethane hydrate structure from forming, since they require carbon dioxide to stabilize their structure.
  • the solid substrates useful herein are any solid substrates that are particulate. hi the case of embedding in the polymer, such particles must be capable of embedding in the polymer, and in the case of immobilization of the polymer, will allow the polymer to immobilize thereto. Where the composition is used that requires the particle to be embedded, up to about 80 weight percent of particles, based on the weight of the polymer can be embedded. On the other hand, in the case of the immobilization of the polymers on the substrate, up to about 80% of the polymer can be immobilized on the substrate, based on the weight of the solid substrate.
  • the solid particle substrates can be hydrophobic or hydrophilic in nature, and can be porous or nonporous and examples of such materials are silica, silica gels, diatomaceous earth, sand, cellulosics, polystyrene beads, clay, and the like.
  • the relative size of the particles is not overly critical and any size from nano size through macro size can be used, with the understanding that smaller particles find a wider application in this invention.
  • Product 1 This product tested successfully as an anti-agglomerate in the laboratory based on the THF tube tests described below. It consisted of a hyperbranched polymer grafted onto silica as a dispersion.
  • the silica used was a 15 nm (diameter) nano silica dispersion in toluene at the 50% silica level supplied by hanse chemie AG, Geesthacht, Germany as their product Toluenesol XP 19-1076.
  • the polymer was the poly ethyl eneimine supplied by BASF as their commercial product Lupasol® WF (99% water free), product # 745- 8035, with an average molecular weight of ' 25, 000 Daltons.
  • the method for producing the hyperbranched polymer grafted onto silica as a dispersion can be found in U.S. Patent Publication 20030183578 Al, published on October 2, 2003.
  • Product 2 This product tested successfully as an anti-agglomerate in the laboratory based THF tube tests.
  • the silica was a synthetic, amorphous, untreated fumed silicon dioxide, crystalline free and 0.2 to 0.3 micron diameter supplied from Cabot Corporation as their commercial Cab-O-Sil® M5.
  • the polymer is the polye yleneimine of average molecular weight of 25,000 Daltons supplied by BASF and detailed in Product 1 Supra.
  • the finished product consisted of 10% by weight of polymer cross-linked and then chemical embedded onto the silica surface by the process described in U.S. Patent
  • Example 1 A standard commercial glass Pasteur pipette was held such that the pipette tip projected 12 cm from the stop bung. A drop of water was taken into the pipette by means of capillary suction and the pipette with the stop bung intact was weighed and then cooled for at least 2 hours at -20°C in a refrigerator freezer. A 3.5% by weight sodium chloride solution was mixed with tetra hydrofuran in the ratio of 100: 25. A 50 ml. aliquot of this solution was added to atesttube of about 3 cm diameter and about 15 cm long that was held in a cooling bath at — 1°C such that the test tube was immersed in the cooling bath to a depth of about 6 cm.
  • the frozen pipette was removed from the refrigerator, wiped rapidly to remove any crystal nuclei from the outside of the pipette in order to obtain standard initial conditions, and immediately immersed to a depth of about 1.5 cm in the 50 ml aliquot of the tefrahydiofuran/water/sodium chloride mixture. It became clear that within a very short period of time of between seconds to a couple of minutes, the tetrahydrofuran hydrates began forming at the glass pipette tube surface. The pipette was very carefully removed form the test tube after 60 minutes and the pipette with cork stopper and adhering hydrates were immediately weighed again.
  • the difference in weight was attributed to hydrate crystals.
  • the growth rate of the THF hydrate formation in g h can be calculated from the difference between the initial and final weights, and the time elapsed. Examples 2 to 10
  • the protocol was identical to that carried out under Example 1 , except that 2500 ppm of the corresponding inhibitor was added to the test solution unless stated otherwise.
  • Examples 2 to 5 correspond to the prior art whereas Examples 6 and 7 relate to the process substrates without hyperbranched polymer coating and Examples 8 through 10 relate to inhibitors designed according to this invention that are silica substrates that have the polymer immobilized on the surface.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Silicon Compounds (AREA)

Abstract

L'invention concerne la prévention d'hydrates cristallins dans différents systèmes d'acheminement de fluide, plus précisément les systèmes de canalisations pour l'acheminement de gaz et de pétrole. On met en contact les systèmes avec certains polymères ou polymères associés avec des particules solides. Les polymères utiles à cet effet sont des polymères chélateurs capables d'interaction avec les molécules gazeuses chargées, du type dioxyde de carbone, par élimination du dioxyde de carbone, ou plus commodément par épuration du dioxyde de carbone, ce qui empêche les structures de méthane ou d'éthane de se former, puisque ces structures ont besoin de dioxyde de carbone pour se stabiliser.
PCT/US2004/029380 2003-09-12 2004-09-10 Prevention de la formation d'hydrates cristallins dans les systemes d'acheminement de gaz et de petrole WO2005026291A2 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US10/569,221 US20060218852A1 (en) 2003-09-12 2004-09-10 Controlling the formation of crystalline hydrates in fluid systems

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US50232403P 2003-09-12 2003-09-12
US60/502,324 2003-09-12

Publications (2)

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WO2005026291A2 true WO2005026291A2 (fr) 2005-03-24
WO2005026291A3 WO2005026291A3 (fr) 2005-06-23

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US (1) US20060218852A1 (fr)
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7585816B2 (en) * 2003-07-02 2009-09-08 Exxonmobil Upstream Research Company Method for inhibiting hydrate formation
US7958939B2 (en) 2006-03-24 2011-06-14 Exxonmobil Upstream Research Co. Composition and method for producing a pumpable hydrocarbon hydrate slurry at high water-cut
US9399899B2 (en) 2010-03-05 2016-07-26 Exxonmobil Upstream Research Company System and method for transporting hydrocarbons

Families Citing this family (6)

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Publication number Priority date Publication date Assignee Title
US7527966B2 (en) * 2002-06-26 2009-05-05 Transgenrx, Inc. Gene regulation in transgenic animals using a transposon-based vector
WO2009042307A1 (fr) 2007-09-25 2009-04-02 Exxonmobile Upstream Research Company Procédé et dispositif de gestion de débit d'une conduite de production sous-marine unique
US20080274929A1 (en) * 2007-05-01 2008-11-06 Whitekettle Wilson K Method for removing microbes from surfaces
AU2008305441B2 (en) 2007-09-25 2014-02-13 Exxonmobil Upstream Research Company Method for managing hydrates in subsea production line
US8350236B2 (en) * 2010-01-12 2013-01-08 Axcelis Technologies, Inc. Aromatic molecular carbon implantation processes
CN115595131B (zh) * 2022-09-21 2024-01-23 中国科学院广州能源研究所 一种纳米颗粒型水合物阻聚剂及其应用

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5420370A (en) * 1992-11-20 1995-05-30 Colorado School Of Mines Method for controlling clathrate hydrates in fluid systems
US5639925A (en) * 1992-11-20 1997-06-17 Colorado School Of Mines Additives and method for controlling clathrate hydrates in fluid systems
US6331508B1 (en) * 1995-10-13 2001-12-18 Bj Service Company, U.S.A. Method for controlling gas hydrates in fluid mixtures

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1744262A (en) * 1925-12-17 1930-01-21 Walter M Cross Process and apparatus for treating petroleum oils
US2293901A (en) * 1941-05-06 1942-08-25 Fluor Corp Activated adsorbent and its treatment

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5420370A (en) * 1992-11-20 1995-05-30 Colorado School Of Mines Method for controlling clathrate hydrates in fluid systems
US5639925A (en) * 1992-11-20 1997-06-17 Colorado School Of Mines Additives and method for controlling clathrate hydrates in fluid systems
US6331508B1 (en) * 1995-10-13 2001-12-18 Bj Service Company, U.S.A. Method for controlling gas hydrates in fluid mixtures

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7585816B2 (en) * 2003-07-02 2009-09-08 Exxonmobil Upstream Research Company Method for inhibiting hydrate formation
US7958939B2 (en) 2006-03-24 2011-06-14 Exxonmobil Upstream Research Co. Composition and method for producing a pumpable hydrocarbon hydrate slurry at high water-cut
US9399899B2 (en) 2010-03-05 2016-07-26 Exxonmobil Upstream Research Company System and method for transporting hydrocarbons
US9551462B2 (en) 2010-03-05 2017-01-24 Exxonmobil Upstream Research Company System and method for transporting hydrocarbons

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Publication number Publication date
US20060218852A1 (en) 2006-10-05
WO2005026291A3 (fr) 2005-06-23

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