GLOVE PACKAGE. UNPACKINGDEVICE THEREFOR. AND GLOVE DONNING SYSTEM
Technical Field
The present invention relates primarily to an improved glove package and a
device for unpacking the gloves from such a package. The present invention
also relates to donning systems that incorporate such a device to facilitate the
donning of gloves in an automatic manner such that the user or wearer is not
required to manually grasp the gloves during the donning operation. Such
donning systems are particularly advantageous for donning surgical gloves
and also for donning gloves used in clean rooms in the
semiconductor/microprocessor and pharmaceutical industries where avoidance
of contamination of gloves is of the highest priority.
Background
The importance of donning surgical gloves or gloves used in semiconductor
"clean rooms" in a contamination-free manner is well known. The presence of
microbial contaminants on the gloves, arising from manual manipulation of
the gloves during donning, for example, can have adverse and even lethal
effects on a patient undertaking surgery. Similarly, particulate contaminants
passed on from a glove can destroy a semiconductor wafer.
Surgeons' gloves, patient examination gloves, and other medical gloves are
intended to provide an effective barrier against potentially infectious materials
and other contaminants. However, the use of such gloves has been associated
with a number of adverse health effects in patients and users, including
allergic reactions, foreign body reactions and irritation. Natural rubber latex
(NRL), from which such gloves are generally made, comprises a variety of
naturally occurring substances, including plant proteins, which are believed to
be the primary allergens associated with natural latex allergy. Nonetheless,
NRL gloves provide users with great sensitivity and no suitable synthetic
replacement is currently available. However, NRL gloves are difficult to don
and doff, and thus glove powder, which comprises cornstarch as a main
component thereof, is often used for lubricating the inside surfaces of the
gloves. Natural latex allergens are known to bind to cornstarch, and thus the
use of donning powder may pose an additional hazard for allergic personnel
and patients. Recently, FDA has received requests to ban the use of all
powdered glove, due to the indications that cornstarch on surgical gloves can
reduce tissue resistance to infection, enhance the development of infection and
act as a carrier of natural latex protein from NRL products, for example
[Federal Register: July 30, 1999 (Volume 64, Number 146) Proposed Rules,
Page 41709-41743 from the Federal Register Online via GPO Access
(wais.access.gpo.gov), 21 CFR Parts 801, 878, and 880]. In June 1997, the
National Institute of Occupational Safety and Health (NIOSH) of the US
issued a safety alert recommending the use of powder-free, reduced protein
content or synthetic gloves as a means to reduce exposure to natural latex
allergens, specifically via the airborne route of exposure [Department of Health
and Human Services (NIOSH), "National Institute of Occupational Safety and
Health (NIOSH) Alert: Preventing Allergic Reactions to Natural Rubber Latex
in the Workplace", Publ. No. 97-135, June 1997.]. While the FDA agrees with
the goal of reducing exposure to airborne allergens, it is at the same time
concerned that efforts to produce powder-free gloves with satisfactory donning
properties may require additional manufacturing processes that, if not
appropriately controlled, have deleterious effects on physical properties,
performance and shelf -life of the gloves [Aziz, N., "Chlorination of Gloves"
Paper No. 5. of the Latex Protein Workshop of the International Rubber
Technology Conference, June 1993, Kuala Lumpur, Malaysia; FDA, CDRH,
"Environmental Degradation of Latex Gloves: The Effects of Elevated
Temperature on Tensile Strength", Division of Mechanics and Materials
Science Report # 96-05, D. Walsh, D. Chwirut, R. Kotz, and J. Dawson,
Rockville, MD, 1997]. In fact, the FDA is encouraging industry to find a
balance between donning requirements -hitherto met by use of the powder -
and reducing the risk of adverse health effects.
Rather than using donning powder, lubrication of the gloves may be provided,
instead, by a coating or by chlorination. Various kinds of coating are in use.
Their manufacture, like the chlorination process, must be carefully controlled.
Since the coatings may have different physical properties from that of the NRL
glove, they may not generally have the same stretching characteristics, and
thus provide a different "feel" to a user than regular NRL gloves. Furthermore,
such coatings add costs to the price of the gloves, particularly for damp hand
donning.
Chlorination is widely used for reducing the tackiness of natural latex gloves
and thus eliminates the need for donning powder. Chlorination works by
degrading the surface of the gloves, and thus the chlorination process must be
very carefully controlled to prevent destruction of the glove barrier. Improperly
chlorinated gloves rapidly degrade, and breaks in the latex film may occur
within a span of a few months.
An alternative approach to using less effective synthetic gloves, or to providing
NRL gloves with less or alternative forms of lubrication to donning powder, is
to provide a glove donning system that reduces the need for lubrication. Such a
donning system would thus enable regular NRL gloves (as well as any similar
type of glove) to be donned without lubrication, in particular donning powder,
by elastically deforming the inside of the glove to a volume greater than the
hand of the user. In particular, such a system requires the cuff of the glove to
be elastically expanded to a size such as to facilitate insertion of a hand
therethrough and into the body of the glove.
Glove donning systems are known, for example, in US 3,695,493, US
4,002,276, US 4,275,812, US 4,069,913, US 4,155,494, US 5,058,785, US
5,078,308, US 4,915,272, US 4,889,266, US 4,228,935 and US 4,898,309.
In particular, WO 01/89406 provides an improved automatic glove donning
system, which comprises a glove grasping means, typically a vacuum wand,
adapted to grasp the outer skin of the cuff portion of a glove. The system also
comprises means for transporting the glove into a vacuum chamber such that
the cuff portion of the glove is more-or-less aligned with the perimeter or rim of
the opening of the vacuum chamber. By grasping only the outer skin of the
glove, the cuff portion is gently opened sufficiently to enable an inflatable ring
to be inserted into the cuff portion in the deflated state. The ring is then
inflated while positioned inside the cuff portion so that the cuff portion is
stretched and expanded until it touches the rim of the vacuum chamber. The
rim is provided with a suction ring capable of generating sufficient suction to
keep the cuff of the glove pressed against the rim, at which point the inflatable
ring may be deflated and removed with the grasping means. With the glove
thus held within the vacuum chamber, a vacuum is applied to the chamber
inflating the glove and thus enabling a hand to be inserted into the glove.
The system of WO 01/89406 may further comprise a glove magazine having a
stacked arrangement of sterilised and/or contamination-free gloves, in which
the gloves are all oriented in substantially the same manner, typically in a
flattened state with the upper part of the glove (corresponding to the back of
the hand) being substantially parallel and in close proximity to the lower part
of the glove (corresponding to the palm area). The gloves are elastically
expandable, or at least the cuff portions of the gloves are elastically
expandable, and are provided in a non-expanded condition. The magazine is
adapted for presenting an uppermost glove of a stack of gloves at a particular
height within the housing and thus comprises any suitable elevator
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mechanism to push the stack upwards by a suitable amount whenever the
uppermost glove is removed. When the stack of gloves in the magazine is
exhausted, a new stack of gloves may be inserted therein from the storage
chambers in a contamination free manner.
While sterile gloves are available, typically double packed in pairs, the
packaging configurations known in the art are not compatible with the glove
donning system of WO 01/89406.
It is therefore an aim of the present invention to provide a glove package and
an unpackaging system or device therefor which overcomes the aforementioned
limitations of glove donning systems.
It is another aim of the present invention to provide a glove package and an
unpackaging system or device for facilitating the provision of gloves to a glove
donning system in a substantially contamination free manner.
It is another aim of the present invention to provide such a device or system
that is simple to use.
It is another aim of the present invention to provide such a system that is
relatively simple mechanically and thus economic to produce as well as to
maintain.
Summary of Invention
According to the present invention, an alternative and improved solution is
provided to that of the glove stack of WO 01/89406. According to the present
invention, gloves, and particularly pairs of gloves, are provided in pre-packed
packages, which may be opened in sterile conditions when required for use in
the donning system.
According to the invention, a glove package is provided for at least one glove,
and preferably for a pair of gloves, comprising:- an outer hermetically sealed envelope openable under preset conditions; said outer envelope enclosing an inner envelope comprising a first inner sheet and a second inner sheet in substantial overlying relationship, said first inner sheet having one longitudinal free edge in overlying relationship with a free longitudinal edge of said second inner sheet; at least one glove disposed between said first inner sheet and said second inner sheet, wherein a cuff portion of said at least one glove is substantially aligned with said free edges of said first inner sheet and said second inner sheet; and suitable grasping means — including apertures on the inner envelope and/or tabs that project from the inner sheets and into the cuff portions - for enabling each of opposed sides of said cuff portion in proximity to said first inner sheet and said second inner sheet, respectively, to be held firmly with respect to said first inner sheet and
said second inner sheet, respectively, at least during a part of a preset unpacking procedure of said package.
Such packages would reduce potential problems associated with the stack, and
moreover would also reduce the need for such magazines, and therefore enable
the overall dimensions of the donning system to be reduced.
The packages according to the present invention may also be used in the
regular manual manner, in which the cuff portions are folded back to enable
the same to be grasped manually and donned over the hands while holding
only the inner surface of the gloves.
The present invention is also directed to a glove unpacking apparatus,
comprising, inter alia, separating means for holding said first sheet and said second sheet in said housing while said separating said first inner sheet from said second inner sheet such as to open the said cuff portion of said gloves; a housing having an inlet opening and an outlet opening; conveying means for conveying a said glove package from said inlet opening to said separating means; opening means for holding and opening said cuff portion of said cuffs after said first sheet is separated from said-second sheet;
cuff expansion means capable of being reversibly expanded from a first configuration that is sufficiently compact such as to be introduced into said cuff portion, to a second configuration sufficiently expanded such as to abut with respect to and expand said cuff portion; removing means for at least partially removing the first outer sheet from the second outer sheet and for introducing said inner envelope into said housing via said inlet opening.
The present invention also relates to a glove donning system comprising
housing accommodating: - a glove unpacking apparatus; at least one vacuum chamber and preferably a pair of vacuum chambers operatively connected to a vacuum source, said vacuum chamber comprising cuff holding means comprising suction means and at least one suitable contact surface for sealingly holding a cuff portion of a glove in an open condition when said cuff portion is in abutting contact with said at least one surface; and first transport means for transporting said at least one glove from said unpacking apparatus to said at least one vacuum chamber.
Description of Figures
Figure 1 illustrates in general isometric view the general components of a first
embodiment of the glove package of the present invention.
Figure 2 illustrates in general isometric view the general components of a
second embodiment of the glove package of the present invention.
Figure 3(a) illustrates in longitudinal cross-sectional view the general
components of a third embodiment of the glove package of the present
invention; Figure 3(b) illustrates a transverse cross section taken along P-P in
Figure 3(a); Figures 3(c) and 3(d) illustrates some details of the tab of Figures
3(a) and 3(b).
Figures 4(a) and 4(b) illustrate in transverse cross-sectional view a first
embodiment of the unpacking apparatus of the present invention, receiving an
inner envelope, and holding the same, respectively; and Figure 4(c) illustrates
in orthogonal transverse cross-sectional view this embodiment wherein the
upper and lower sheets of the inner envelope are separated to open the cuff
portion.
Figure 5 illustrates in sectional view the embodiment of Figure 4 taken along
X-X, illustrating the operation of the mechanical holding means.
Figures 6(a) and 6(b) illustrate in isometric view a preferred embodiment of
the mechanical holding means of the present invention. •
Figures 7(a), 7(b) and 7(c) illustrates in cross-sectional view the embodiment of
Figure 4(a) and 4(b), further comprising feeding means for feeding the inner
envelope into the housing in various operational configurations.
Figures 8(a) and 8(b) illustrate in cross-sectional view the embodiment of
Figure 5, wherein a deflated balloon of a cuff expansion system is introduced
into the opened cuff, and wherein the balloon is partially inflated, respectively.
Figures 9(a) and 9(b) illustrate in transverse cross-sectional view a second
embodiment of the unpacking apparatus of the present invention, receiving an
inner envelope and holding the same, respectively.
Figures 10(a) and 10(b) illustrate in cross-sectional view the embodiment of
Figures 9(a) and 9(b) taken along Y-Y, wherein Figure 10(a) illustrates the
upper and lower sides of a glove cuff portion being separated via a suitable
probe means, and wherein Figure 10(b) illustrates a cuff expansion system
opening the cuff portion;
Figure 10(c) illustrates along another cross-section of this embodiment,
wherein the probe means partially inflates the glove that is previously grasped
by the cuff expansion means.
Figure 11 illustrates in front elevational cross-sectional view, a preferred
embodiment of the system for donning gloves according to the present
invention.
Figure 12 illustrates, in transverse cross-section view, the embodiment of
Figure 11.
Figures 13(a) to 13(e) illustrate in partial transverse cross-sectional view, the
embodiment of Figures 11 and 12 at various stags of operation.
Disclosure of Invention
The present invention is defined by the claims, the contents of which are to be
read as included within the disclosure of the specification, and will now be
described by way of example with reference to the accompanying Figures.
The present invention relates to a glove package particularly adapted for
enabling the same to be opened in a sterile and automated manner, and such
as to facilitate the entry of a cuff expansion means, typically in the form of an
inflatable balloon of any suitable shape.
For the purposes of the description, relative terms may be used for ease of
comprehension thereof, including "upper", "lower", "vertical", "horizontal",
"side", and so on. These terms are not to be considered as limiting in any way
the present invention.
The term "cuff portion" is herein taken to refer to the open portion of the glove
through which the user inserts the hand in order to don the glove, whether or
not the free edge of the glove has been turned inside out to expose part of the
inside of the glove.
Referring to Figure 1, a first embodiment of the package of the present
invention, generally designated at (100), comprises an outer envelope (110),
commonly known as a "pouch", which is hermitically sealed so as to prevent
contamination of the contents thereof. The outer envelope is typically made
from an upper sheet (112) and a lower sheet (114) of suitable material and of
general rectangular plan form, superposed and heat sealed or otherwise
sealingly joined at the edges thereof, which include two parallel longitudinal
edges (116) joined at their extremities to a leading edge (117) and a trailing
edge (118), after the contents have been introduced. The edges, in particular
the leading edge (117) and the longitudinal edges (116) are adapted for
separating the upper sheet (112) from the lower sheet (114), when a
predetermined separating force is applied thereto, and the trailing edge (118)
is preferably sealed in a more permanent fashion, as will be understood more
clearly below. Thus, preferably, the upper sheet (112) and lower sheet (114) are
not fully bonded at the leading edge (117), but rather the longitudinal
extremities or free ends (113) of these sheets are not separated, as illustrated
in Figure 1. Preferably, the free ends (113) are folded back to facilitate the
grasping of these ends (113) mechanically, as will be further described herein.
Nevertheless, there is sufficient bonding between the upper sheet (112) and
the lower sheet (114) at the leading edge to hermetically insulate the inner
envelope (200) from the external environment and thus from possible
contamination from particles and/or biological agents. Typically, the outer
envelope is made from paper, plastic or any other suitable sheet material, and
preferably contains printed data, including manufacturer name, country of
origin, opening instructions, batch number, expiry date and so on.
Inside the outer envelope (110) there is an inner open package or envelope
(200), which is commonly known as the wrapper or the wrapping paper ,
comprising a pair of gloves (150), in juxtaposed arrangement. In some
embodiments, the glove package may only comprise a single glove, and are
thus similar to those described herein with respect to a pair of gloves, mutatis
mutandis. Preferably, the gloves (150) are each provided in a substantially
flattened condition, and folded over itself over the remaining portion of the
glove in juxtaposition. For example, the gloves may be folded about the wrist
part thereof, or alternatively at the knuckles, so that the finger portions fold
over the thumb portion, for example. Preferably, a part of the cuff portion of
each glove is folded backwards and inside out over itself such that a part of the
inner surface of the cuff portion is now exposed on the outside. These
configurations minimise the size and volume of each package (100).
The inner envelope (200) comprises an upper sheet (212) and a lower sheet
(214) of suitable material and typically of general rectangular plan form, and
superposed in overlying relationship. The inner envelope (200) comprises a
trailing edge (220) and a leading edge (240) at opposite longitudinal ends
thereof, as illustrated in Figure 1. The upper sheet (212) and a lower sheet
(214) are joined together at least at the trailing edge (220) thereof;
alternatively, the upper sheet (212) and a lower sheet (214) are made from one
piece of sheet material folded over at the trailing edge (220). Optionally, the
inner envelope may be made integrally as a continuous unit. Typically, the
inner envelope (200) is made from paper, for example 45g/square meter,
although it may be made from any suitable sheet material. While
circumscribing the upper and lower flattened surfaces of the adjacent pair of
gloves (150), the inner envelope (200) is nevertheless open at least on one side
(260) thereof such as to expose the cuffs (155) of the glove.s (150).
The inner envelope (200) is particularly characterized in comprising suitable
grasping means in the form of tongue elements or tabs (250) that project into
each of the cuffs (155) of the gloves from the upper sheet (212) and lower sheet
(214) from the respective longitudinal edges (215) thereof. The tabs (250) may
be integrally formed with the upper sheet (212) and the lower sheet (214).
Alternatively, the tabs (250) may be suitably bonded or otherwise joined to the
upper sheet (212) and the lower sheet (214). Each pair of tabs (250) for any one
glove (150) has the function of maintaining separated at least the cuff portion
of the upper and lower flattened glove sides (160), (170), respectively, at least
during a predetermined part of the unpacking procedure. Thus, the tabs (250)
are advantageously formed as hook-like projections that penetrate into the
glove (150) from the lateral edges (262), (264) of the open side (260). The tabs
(250) may be made from the same material as the upper sheet (212) and lower
sheet (214), and formed integrally therewith. Alternatively, the tabs (250) may
be made from any other suitable materials. Alternatively, the tabs (250) may
. .
be made as separate parts, to be bonded or otherwise joined to the inner
envelope (200) in an appropriate manner.
The inner envelope (200) is also characterized in being adapted for enabling
the upper sheet (212) to be separated from the lower sheet (214) in a
substantially vertical manner, without introducing significant longitudinal
displacement to the inner envelope (200) itself or to the gloves (150) therein.
The reason for this will become apparent hereinbelow. In the preferred
embodiment, the inner envelope (200) comprises an expansion region (245) in
the form of an accordion-like multiplicity of alternating folds of the sheet
material at or near the leading edge (240) thereof. Similarly, expansion region
(225) also in the form of an accordion-like multiplicity of alternating folds of
the sheet material may be provided at or near the trailing edge (220) thereof.
In the preferred embodiment, the trailing edge (220) is longitudinally spaced
from the trailing expansion region (225) by a stub region (230), which
generally comprises a portion of the upper sheet (212) and a portion of the
lower sheet (214) extending from the expansion region (225) to the trailing
edge (220). In practice, the trailing expansion region (225) and the leading
expansion region (245) may be integrally formed with either one or both of the
upper sheet (212) and the lower sheet (214), or suitably joined thereto. Thus,
the expansion regions (225), (245) may be made from the same material as the
upper sheet (212) and lower sheet (214), optionally integrally with one or the
other or both. Alternatively, the expansion regions (225), (245) may be made
from the same or different materials and bonded or joined in any suitable way
to the upper sheet (212) and lower sheet (214). In other embodiments the
upper and lower sheets may be joined directly without the expansion regions,
and the dimensions of the glove are generally sufficient for allowing the upper
and lower sheets to be slightly separated without significantly disturbing the
gloves therein.
Referring to Figure 2, a second embodiment of the package according to the
present invention, designated herein as (100'), comprises all the elements and
features of the first embodiment as described herein, mutatis mutandis, with
the following differences. In the second embodiment, the corresponding inner
envelope (200') comprises a plurality of holes (201) on the upper sheet (212)
and lower sheet (214), such as to expose and thus provide communication
between the upper side (160) and the lower side (170) of the gloves,
respectively, and the outside of the upper sheet (212) and lower sheet (214),
respectively. Further, the tabs (250) are optional and not strictly required.
Referring to Figures 3(a), 3(b) and 3(c), a third embodiment of the package
according to the present invention, designated herein as (100"), comprises all
the elements and features of the first embodiment or of the second embodiment
as described herein, mutatis mutandis, with the following differences. In the
third embodiment, the gloves are preferably packed with the free edge (258) of
the cuff portion of each glove folded backwards over the rest of the cuff portion
such that the inner surface of a part of the cuff portion is now on the outside
(though optionally they may also be packed with the cuff portion unfolded). In
particular, and as illustrated in Figure 3(c) and Figure 3(d), a first part (251")
of the tabs (250") may comprise adhesive or is otherwise bonded to the upper
sheet (212), or in fact may also be integrally formed therewith. A second part
(252") of the tabs (250") that abuts or is in contact with the inside of the glove
comprises adhesive zones (253"), comprising a very weak adhesive, either in
continuous form or alternatively in non-continuous form such as in the form of
one or more strips or spots,. These adhesive zones (253") help to hold the glove
in place during transportation and handling of the packages. On the other
hand, the amount and/or strength of adhesive in the adhesive zones (253") are
insufficient to prevent the glove from being removed from the package
manually or with the system of the invention.
In the embodiments described herein, the stub region (230) may be formed as
an extension of the upper sheet (212) or of the lower sheet (214), as illustrated
in Figures 1, 3, and Figure 2, respectively.
While the package (100, 100', 100") of the present invention is advantageously
used with an unpacking apparatus or to a glove donning system according to
the present invention such as that described herein, it may also be used for
manually donning gloves in a more sterile manner that prior art gloves. For
example, the user may open the outer envelope, and then grasp the cuffs by
holding the tabs (250) and the upper sheet (212) or lower sheet (214) to
manually open the cuff portion, and then force the hands therethrough,
particularly with the first or third embodiments of the package (100), (100").
The present invention also relates to a glove package unpacking apparatus and
to a glove donning system which may advantageously incorporate said
unpacking apparatus. The unpacking apparatus may also be used without
reference to the donning system. In any case, the unpacking device of the
present invention enables the glove package of the present invention to be
unpacked in a sterile and automated manner, and is also used in the donning
system of the invention by presenting the gloves ready for additional
manipulation for the donning thereof.
Referring to the figures, Figures 4(a), 4(b) schematically illustrate a first and
preferred embodiment of the glove unpacking apparatus (300), comprising a
housing (305) having a closeable entry port or inlet opening (310) for inserting
the pair of gloves at least in the inner package thereof, and a closeable outlet
opening (320) (see Figure 5) for removing each glove for donning thereof. The
inlet opening (310) is typically in orthogonal arrangement with respect to the
outlet port (320). The apparatus is adapted for use with glove packages
according to the present invention, and is described herein in the first instance
in relation to the first embodiment of the glove package (100) operation of the
apparatus with respect to the other embodiments of the glove packages is
similar, mutatis mutandis. The apparatus may be used on its own to enable a
user to unpack the glove package is a sterile or clean manner, so that the user
may then manually don the gloves via outlet (320). Advantageously, though,
the apparatus (300) is preferably adapted for use with the glove donning
system of the present invention herein, as will be described further herein.
The unpacking apparatus (300) may be mounted onto a floor, table or wall, or
alternatively onto a trolley or wheeled cart to be easily transportable from one
location to another. The apparatus (300) optionally comprises one or a
plurality of storage chambers (not shown) for storing sterilised and or
contamination-free packages (100) of gloves ready to be unpacked by the
apparatus and used thereafter.
A lower table (410) is provided inside the housing (305) for receiving the inner
envelope (200) of a glove package (100), after the outer envelope (110) has been
substantially removed therefrom, as will be described in greater detail
hereinbelow. The lower table (410) is typically aligned with the lower edge of
inlet opening (310), or arranged below the same, and comprises suction means
preferably in the form of a plurality of apertures (415) on the upper surface of
the table (410) which are in communication with a vacuum source (not shown)
via suitable ducting. When the vacuum source is actuated, a suction force is
applied to the lower sheet (214) of the inner envelope (200), holding the lower
sheet in place over the lower table (410).
The housing (305) also accommodates a suitable actuation or driving device,
typically in the form of an upper piston (420) reciprocably movable towards
and away from the lower table (410). The piston (420) comprises a suction pad
(430) at the lower end thereof that comprises suction means in the form of a
plurality of apertures (435) on the lower surface thereof in communication with
a vacuum source (not shown), which may be the same source as that of the
lower table (410) or alternatively different thereto, via suitable ducting. The
size of the upper pad (430), and the disposition of apertures thereon, is such as
to superpose at least a significant portion of the upper sheet (212). When this
vacuum source is actuated, a suction force is applied to the upper sheet (212) of
the inner envelope (200), holding the upper sheet in place in abutment with
the pad (430).
When the inner envelope is first inserted into the device (300), the piston (420)
is slightly retracted, providing an upper clearance between the pad (430) and
the inner envelope (200), as illustrated in Figure 4(a). After the first vacuum
source has been actuated, so that the lower sheet (214) is held onto the table
(410) by suction, the piston (420) extends until contact is established between
the pad (430) and the upper sheet (212). Then the second vacuum source is
actuated, whereupon the upper sheet is held against the pad (430), as
illustrated in Figure 4(b).
Referring to Figure 4(c), the piston (420) is then retracted in an upwards
direction, lifting with it the upper sheet (212) away from the lower sheet (214).
The expansion regions (225) and (245) allow for this movement without
creating shear forces between the upper sheet (212) and the pad (430), or
between the lower sheet (214) and the table (410). At the same time, since the
tabs (250) are holding the cuff portion of the upper and lower sides of the
gloves (150) in place with respect to the upper sheet (212) and lower sheet
(214), respectively, the upper side (160) of each of the gloves (150) is similarly
separated and distanced from the corresponding lower side (170), thereby
opening the cuff (155) to some extent.
Optionally, the table (410) may also be operatively connected to another
actuation or driving device, such as a piston, such that both the pad (410) and
the table (430) reciprocably move towards and away from each other.
Alternatively, the table and pad arrangement may be inverted, with the pad
below and the table above.
Preferably, the apparatus (300) further comprises mechanical opening means
for holding and opening the cuffs (155) of the gloves (150) prior to a subsequent
operation, typically the insertion of a deflated balloon thereinto, as will be
described in more detail herein or alternatively the manual grasping of the cuff
portion by a user.
Referring to Figures 4(c) and 5, the mechanical opening means (590) according
to one embodiment comprises a pair of pusher plates (520), one each mounted
orthogonally to the end of a rod (525). Each rod (525) is adapted for reversibly
moving from a retracted position clear of the opening (320) and the inner
envelope (200), to a deployed position, in which the end of the rods carrying the
pusher plates (520) are inserted into the cuff portion (155) of the gloves (150)
when this has been slightly opened as illustrated in Figure 4(c). The pusher
plates (520) are oriented such as to be substantially coplanar with the table
(410) or pad (430) and facing one another when they are inserted into the cuff
portion (150). Thus the pusher plates (520) are aligned with the slit opening
provided between the upper side (160) and the lower side (170) when the pad
(430) is retracted upwards as illustrated in Figure 4(c). The rods (525) may
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then be urged downwards slightly to press onto the lower side (170) of the
glove, and thus clamp this mechanically against the table (410) via the lower
sheet (214). Thereafter, the rods (525) are rotated in opposite directions about
their longitudinal axis, so that the plates (520) rotate from a horizontal to a
vertical position. In the process the cuff portion (155) is opened and the upper
side (160) is distanced from the lower side (170) of the glove (150) thereat, as
illustrated in Figure 5, all the time the end of the rods (525) clamping down on
the lower side (170).
In a preferred embodiment, and referring to Figures 6(a) and 6(b), the
mechanical opening means (600) comprise a pair of probes (610), each of which
is adapted for reversibly moving from a retracted position clear of the opening
(320) and the inner envelope (200), to a deployed position, in which the end of
the probes (610) are inserted into the cuff portion (155) of the gloves (150)
when this has been slightly opened as illustrated in Figure 4(c), mutatis
mutandis. Each pair of probes is adapted for distancing the individual probes
therein one from the other such as to hold and stretch said cuff portion. The
probes (610) are thus advantageously in the form of rods, typically but not
limited to a diameter of about 1.5cm and open to, i.e., separate from each other
by, up to about 16 cm, each having a leading edge (615) which is thus
preferably rounded for facilitating insertion into the cuff portion (155) of the
glove (150), which has already been slightly opened by means of the pad (430)
and table (410) arrangement (shown as phantom lines in these figures. The
probes (610) are carried on a platform (650) which may be transported towards
and away from the cuff portion (155) by means of transportation means (660).
Such transportation means (660) may comprise, for example, a suitable jack or
piston arrangement, conveyor or pulley arrangement or indeed any other
suitable propulsive arrangement, powered by any suitable means including but
not restricted to electrical, hydraulic or pneumatic, that may provide the
desired displacement with respect to the gloves. The platform (650) also
comprises a suitable displacement mechanism (670) that enables the probes to
reversibly move away from each other, and again such a mechanism (670) may
include any jack, piston, conveyor or pulley arrangement or indeed any other
suitable propulsive arrangement, powered by any suitable means including but
not restricted to electrical, hydraulic or pneumatic, that may provide the
desired displacement with respect to the gloves.
Operation of the system (600) is as follows. The probes (610) are aligned with
the slit opening provided between the upper side (160) and the lower side (170)
when the pad (430) is retracted upwards as illustrated in Figure 4(c), mutatis
mutandis. Referring to Figure 6(a), the probes (610) are then inserted into the
middle of this slit via mechanism (660), and then the probes are distanced from
each other by means of the mechanism (670), such as to abut and slightly
stretch the cuff (155) at each end of the slit opening, thereby clamping the cuff
(155), as illustrated in Figure 6(b). As will become clearer herein, after the
gloves (150) are held by the cuff expansion means, the probes (610) may be
retracted away from the cuff portions (155) via any suitable movement,
typically provided by the mechanism (670).
- o ■
Referring to Figures 7(a), 7(b) and 7(c), the apparatus (300) comprises an
envelope handling mechanism (550) externally to said inlet opening (310). The
inlet opening (310) is typically in the form of a horizontal slit, comprising a
door such as a flap (551) that closes the opening (310) when not in use. The
handling mechanism (550) comprises a pair of rollers (552) disposed one above
and one below the inlet opening, and close to the casing (305). The rollers (552)
have friction inducing surfaces or surface features, and are coupled to a
suitable motor (not shown) for providing rotation to the rollers in opposed
directions one from the other. A substantially horizontal support (555) is
provided for resting the package (100) substantially in alignment with the
opening (310).
When it is desired to insert a package (100, 100', 100") of gloves into said
apparatus (300), the leading edge of the outer envelope (110) is opened, either
manually, by holding the free ends of the leading edge (117) and pulling the
ends in opposite directions, or mechanically to achieve the same effect. The
upper sheet (112) is separated from the lower sheet (114) thereat sufficiently
so as to pass upwards the separated part of the upper sheet (112) between the
upper roller (552) and the side (306) of the casing (305) on which the inlet
opening (310) is located. At the same time, the separated part of the lower
sheet (114) is passed downwards between the lower roller (552) and the side
(306). When the rollers (552) are suitably counter-rotated, they urge the
separated parts of the upper sheet (112) and lower sheet (114) away from each
other, thereby separating the two sheets, and advancing the inner envelope
(200) into the casing (305) via the inlet opening (310).
Preferably, the rollers are controlled to limit the rotation such that a trailing
edge (118) portion of the outer envelope (110) remains outside the casing (305).
The stub region (260) of the inner envelope (200) is preferably of sufficient size
such that at least a part thereof remains outside of the casing (305) with the
trailing edge (118) while the rest of the inner envelope is positioned over the
table (410). The actuating mechanism for the rollers (552) are further adapted
to enable the rollers to be reversibly displaced at least towards each other so as
to clamp the trailing edge (118), and also the stub region (230), onto the
support (555), as illustrated in Figure 7(b). For this purpose, the rollers (552)
may be eccentrically mounted to a support in a suitable manner. This provides
additional mechanical stability to the inner envelope (200) during the
subsequent pre-donning procedure.
Any other suitable envelope handling mechanism may be employed, according
to the specific structure of the outer envelope of the package.
The casing (305) is preferably over-pressurised using clean air, i.e., the casing
(305) is provided with air pressure greater than the ambient pressure, to
ensure sterility or cleanliness of the environment within the casing while a
package is being inserted thereinto.
As illustrated in Figure 8(a) and Figure 8(b), preferably, a cuff expansion
system (500), typically in the form of an inflatable ring or balloon (510) of any
suitable shape, is now introduced in the deflated state into the cuff portion of
one of the gloves via the outlet opening (320). This procedure is considerably
facilitated by the previous step of mechanically opening and maintaining the
cuff (155) in the open position via opening means (590) or (600). Typically, the
balloons (510) comprise a flattened configuration when deflated in order to
facilitate their introduction into the cuff portion (155).
The balloon (155) is then inflated sufficiently such as to hold firmly the cuff
section. Typically, the balloons (510) comprise a shape having a substantially
circular periphery when partially or fully inflated. The upper pad (430) may
also be lifted, and the balloon of the cuff expansion system (300) is retracted
from the apparatus (300), removing with it the glove (150). The glove (150)
may then taken via suitable transport means to a vacuum chamber (not
shown) having a suction ring at the mouth thereof, as described for example
herein, and the balloon further inflated until the expanded cuff portion abuts
against the suction ring. Once the cuff portion (150) is properly positioned in
such a manner, a vacuum is applied to the ring, and this now holds the
expanded cuff portion (150) firmly against the ring, in a similar manner to that
described below in the context of the system of the invention, mutatis
mutandis. The balloon may then be partially or fully deflated and removed
from the cuff portion, and returned to the apparatus (300) to procure the
second glove (150). In the meantime, suction is applied to the vacuum
chamber, which serves to fully open the glove, after which it may be donned by
the user. Alternatively, two cuff expansion systems may be employed in
tandem or juxtaposition for simultaneously procuring both gloves.
After the two gloves have been procured by the cuff expansion system (500)
and placed in the respective vacuum chambers, or indeed as soon as the gloves
have been removed from the inner envelope (200), the rollers counter-rotate,
thereby urging the upper sheet (112) and the lower sheet (114) in the opposite
direction to before, pulling the inner envelope (200) (minus the gloves) out of
the casing (305), and enabling the safe and easy disposal of the inner and outer
used envelopes simultaneously.
Operation of the apparatus (300), with or without the mechanical holding
means (590) or (600), with respect to the second embodiment of the package
(100') is similar to that described above with respect to the first embodiment of
the package (100), mutatis mutandis, with the following differences. When
unpacking the second embodiment of the glove package (100') and the inner
envelope (200') is inserted into the apparatus (300) in a similar manner to that
shown in Figure 4(a), 4(b) and 4(c), the vacuum source(s) are activated for the
pad (430) and the table (410). The upper side (160) and lower side (170) of the
gloves (150) are directly acted upon by the suction forces via the holes (201) on
the inner envelope (200'), enabling the glove sides to be firmly held against the
pad (430) and table (410). Thus, when the pad (430) is lifted as illustrated in
Figure 4(c) for the first embodiment, the sides (160), (170) are separated,
enabling the deflated balloon of the cuff expansion system (500), directly or
preceded by the mechanical holding means (590) or (600), to be inserted into
the space created between the sides. Thereafter, the operation continues in a
similar manner to that described with respect to the first embodiment of the
glove package (100), mutatis mutandis.
Referring to Figure 9(a), a second embodiment of the unpacking apparatus,
herein designated (300'), comprises all the elements as described herein for the
first embodiment of the apparatus (300), mutatis mutandis, with the following
differences. In the second embodiment, the piston (420') comprises a smaller
pad (430') than in the first embodiment, and no suction is induced thereat.
Rather, and as illustrated in Figure 9(b), when the inner envelope (200) is
introduced into the housing (305) and is resting over the suction table (410),
the piston (420') extends downwards and the pad (430') mechanically holds the
upper sheet (212) in place, using any suitable mechanical grasping or holding
means. As in the first embodiment, the table (410) holds the lower sheet (214)
via suction.
For the second embodiment, and referring particularly to Figure 10(a) and
10(b), the cuff expansion system (500) comprises a suitable probe means (560)
extending downstream of inflatable ring or balloon (565) thereof, similar to
that as described in WO 01/89406, mutatis mutandis. The probe means (560)
has a head (561) comprising at least one nozzle means for directing pressurised
gas in a downstream direction. The nozzle means are preferably in the form of
a plurality of radial apertures, and the probe means (560) further comprises a
compressed gas line in communication with said probe head, said pressurised
gas line being connectable to a suitable pressurised gas source. The probe head
(561) preferably comprises a relatively narrow transverse profile with respect
to the transverse profile of ring or balloon (565) when this is deflated. The
probe head (561) is adapted to be insertable in-between the substantially
flattened opposed sides (160), (170) of the said cuff portion (155). The said
probe means (560) is capable of providing compressed gas flow into the glove
(150) when at least said head (561) is inserted the said cuff portion (155). The
compressed gas flow provided by said head (561) is at least sufficient to
separate said opposed flattened sides (160, (170) to enable said deflated ring or
balloon (565) to be inserted into said cuff portion (155). Thereafter, as
illustrated in Figure 10(b), the balloon (565) is inflated sufficiently such as to
partially stretch and hold the cuff portion (155), whereupon the piston (420') is
retracted, and the glove (150) may removed as before.
Advantageously, prior to removing the glove (150), the probe means (560)
continues to supply pressurized gas or air into the glove after the balloon (565)
holds the cuff portion (155). This has the effect of partially inflating the glove,
as illustrated in Figure 10(c), and thereby enabling its maneouver to the
vacuum chambers to be more easily controlled and reducing the possibility of
the (deflated) glove from interfering with the suction rings of the vacuum
chambers during insertion thereinto.
Thus, the probe means (560) may also be advantageously incorporated into the
first embodiment of the apparatus (300) in a similar manner to that described
for the second embodiment, mutatis mutandis.
Referring to Figures 11 to 13(e), a preferred embodiment of donning system of
the present invention, generally designated (900), comprises a housing (990)
having an upper portion (991) accommodating: a glove unpacking apparatus
(910); an envelope handling mechanism (930); mechanical opening means
(940); cuff expansion system (950) and vacuum chambers (960). A pair of
openings (998) is provided on the upper part for enabling the user to introduce
the hands into the gloves, when these have been prepared for donning, as will
become clearer below. Hermetically sealable doors (993) are provided to
maintain the inside of the housing sterile and/or contamination free.
Referring particularly to Figures 11 and 12, the housing (990) preferably
comprises a suitable filter (999) on upper portion (991) thereof, to filter
particles and/or bacteria from entering the housing (990). Preferably, the filter
is a 0.2 micron Hepa filter. Preferably, at least the upper part (991), and
optionally all the housing (990) is kept pressurized at a gauge pressure slightly
above atmospheric, so as to prevent entry of particles and/or bacteria and
particles thereinto.
The lower portion (992) of the housing (990) comprises at least one magazine
(920) which provides a glove package on demand to the glove unpacking
apparatus (910). The user steps on a pedal (921) or other interface to choose a
glove of the required size from the magazine (920). In one form thereof, the
magazine is in the form of a turntable having its turning axis aligned
horizontally, and comprising, for example, eight compartments (923) along the
periphery thereof, which may be used to store glove packages. The
compartments (923) are open at both longitudinal ends thereof.
Advantageously, the compartments (923) are each used to store similar-sized
gloves. Suitable propulsion means (not shown) such as a motor, for example,
provide rotational motion to the turntable until the glove package
compartment (923) of appropriate size is at the top. When required, the glove
package in the uppermost compartment is pushed out via a suitable
mechanism such as a piston arrangement (925), and onto a waiting platform
(926). The platform (926) may be elevated by any suitable means, such as lift
(927), into a sub-chamber (939) in the upper portion (991), until the package is
aligned with the inlet opening (931) to the unpacking apparatus (910).
In a similar manner to that described herein regarding the glove unpacking
apparatus (300), mutatis mutandis, the package is first pushed towards the
opening (931) by suitable means such as a piston arrangement (936), and the
outer envelope (110) is then peeled off the inner envelope (200) by means of
rollers (932), which after the gloves have been removed from the inner
envelope (200), counter -rotate and extract the inner envelope (200) and outer
envelope (110) from the unpacking apparatus (910) and discard the empty
package into a receptacle (935) via a trap-door arrangement, for example.
Where only the upper portion (991) is pressurized to a pressure above
atmospheric, this zone is effectively insulated from the sub-chamber (939) and
the lower portion (992), enabling the magazine (920) to be resupplied, and the
receptacle (935) emptied, without fear of contamination of the upper part (991).
Whenever desired or necessary, the receptacle may be removed from the
housing (900) via a suitable opening (not shown): Any other suitable
arrangement may be employed, alternatively, for removing the outer envelope
from the inner envelope.
As with the unpacking apparatus (300) described above, the unpacking
apparatus (910) of the system (900) comprises an upper pad (911) and a lower
table (912), which essentially sandwich the package between them, and then
provide a vacuum to the upper and lower portions of the inner envelope (200)
such as to separate them. In the unpacking apparatus (910) of the system
(900) the upper part (991) serves a similar function to the housing (305) of the
unpacking apparatus (300) described above. Preferably, both the pad (911) and
table (912) reciprocably move towards each other, but it is also possible for
either one of these components to remain stationary, and the reciprocal
movement to be effected by the other component. Thus, the pad (911) and/or
table (912) are mounted on a suitable actuation mechanism (913) to provide
the required vertical movement.
Once the inner envelope (200) has been parted, the mechanical opening means
(940) are engaged with each of the gloves (150), by first inserting into the
corresponding cuffs (155) a pair of probes (941) and distancing the probes
therein such as to stretch the cuffs (150) via suitable mechanism (942). This
enables a mechanical hold to be maintained on each glove (150).Thus, the
mechanical opening means (940) may be similar to the mechanical opening
means (590) or (600) described above. At this point, the mechanism (942) may
be used to retract the mechanical opening means (940) away from the inner
envelope (200), thereby removing the gloves (150) therefrom. After this, the
inner envelope is ejected from then glove unpacking means (910), as described
herein.
The vacuum chambers (960) are each connected to a suitable vacuum source
(not shown), and each comprise a suction ring (961), substantially as described
in WO 01/089406, the contents of which are incorporated herein in their
entirety, for holding thereat the cuff portion of the glove by suction when the
cuff is expanded and in abutment therewith, as will be described herein. Thus,
the suction rings (961) typically comprise suction means, connected to a
suitable vacuum source, and at least one suitable contact surface (964), when
the cuff portion (155) is suitably expanded to contact peripherally this surface.
The vacuum chambers (960) are transversely separated one from the other by
a distance typically such as too facilitate the eventual donning of the gloves.
The vacuum chambers (960) comprise an axial opening (965) for enabling the
gloves to be donned, but also have a lower opening (966), which is sealable and
reversibly openable via doors (967). While the vacuum chambers (960) are
typically cylindrical, they may be of any suitable shape. The vacuum chambers
(960) are mounted onto a suitable transportation means (969), such as rails,
pulleys, jacks or the like, for example, to enable the vacuum chambers (960) to
be moved from a retracted position for receiving the gloves (150) to a donning
position in which the gloves may be donned by the user, as will be further
explained below.
Referring particularly to Figure 13(a), in the next stage of the donning process,
that is, after the mechanical holding means (940) are holding the gloves (150)
with the cuffs (155) open, the lower opening (966) is opened, and the
mechanism (942) displaces the mechanical opening means (940) into
juxtaposition with the openings, typically such that each glove is directly
under one or other of the openings (966). Prior to this, a suitable mechanism
reversibly moves the unpacking apparatus (910) out of the way. Then, the
mechanism (942) elevates each one of the mechanical opening means (940)
together with their corresponding gloves (150) into the corresponding cylinder
(630) into a substantially axial position such that the cuff (155) of each glove
(150) faces the axial opening (965).
The cuff expansion system (950) typically comprise a pair of reversibly
inflatable rings or balloons (951), in communication with a suitable
compressed gas or air supply), and coupled to a suitable mechanism (952) that
provides the required displacements to the balloons (951), as will become
clearer herein. The balloons (951) preferably also each comprise at least one
air probe and nozzle (not shown) at the leading edge thereof, in communication
with a suitable compressed gas or air supply (not shown). The mechanism
(952) is generally maintained in a parked position above (or possibly below) the
vacuum chambers (960). Referring to Figures 13(a) and 13(b), after the
mechanical opening means (940) together with their corresponding gloves
(150) have been introduced into the vacuum chambers (960), the mechanism
(952) axially aligns each balloon (951) with its corresponding vacuum chamber
(960), and then displaces the balloons into the axial openings (965) of the
vacuum chambers (960) such as to introduce the 'leading edge and a
substantial portion of each balloon (together with its air nozzles) into the cuff
portion (155) of the corresponding glove (150), held open and in alignment via
the mechanical opening means (940). The balloons are partially inflated,
sufficiently such as to hold the cuff portions firmly, and the mechanical
opening means (940) are retracted away from the gloves (150), and moved back
to their parking position to await their next glove package. Air (or a suitable
gas) is then introduced into the glove via the probe and nozzles (not shown),
partially inflating the gloves to assume a substantially axially aligned
configuration, and thereby preventing the gloves (150) from fouling with the
bottom opening (966). The bottom opening (966) is then sealingly closed via
doors (967) (which may be configured as part of the cylindrical shell (968) of
the vacuum chambers (960). Referring to Figure 13 (c), the mechanism (952) is
configured to then partially retract the balloons (951), which are holding the
gloves (150) to the openings (965) of the vacuum chambers (960), such that in
each case a part of the cuff portion (155) is aligned axially with the suction ring
(961). More air or gas is then provided to the balloons (951) to inflate them
sufficiently so as to make contact between the cuff portions (155) and the inner
periphery or contact surface (964) of the suction rings (961), whereupon suction
is provided to the suction rings from a suitable source to hold the cuff portions
(155) firmly in place. The cuff expansion system (950) is further adapted to
deflate the balloons (951) at this point, and the mechanism (952) retracts the
deflated balloons (951) from the gloves (150) and to its parked position, away
from the vacuum chambers (960).
In the next stage of the process, and referring to Figure 13(d) in particular, a
vacuum is applied to the vacuum chambers (960), and thus to the outer surface
of the gloves (150), causing the gloves (150) to expand and effectively inflate
within the chambers (960), while being firmly held at the cuff portions (155)
via the rings (961) due to the greater pressure acting on the inside of the glove.
At this point, the displacement mechanism (969) moves the vacuum chambers
(960) from the retracted or parked position showed in Figure 13(d) or Figure
12, for example, towards the housing (999) to the donning position illustrated
in Figure 13(e), such that the axial openings (965) of the chambers (960) are
aligned and abutted against corresponding openings (998) in the housing (999).
Sealing means (997), such as o-rings for example, are provided on the rings
(961) and/or the openings (998) to prevent entry of external air into the
housing (999) when the doors (993) are opened. Typically, the doors (993)
remain closed even after the gloves have been prepared for donning, and await
a further signal or activity, such as pressing a foot pedal switch, for example,
or getting close to a proximity sensor, for example, by the user to open the
doors. Thus, in case the user is delayed in donning the gloves for some reason,
the risk of contaminating the housing or gloves is minimized. When the user
opens the doors (993) and introduces the hands into the gloves, the suction
ring (961) is deactivated, and the vacuum in the vacuum chambers (960) is
turned off, enabling the cuff portion to close onto the user's wrists or lower
arms. The user can then finish the donning manually by unfolding the exposed
cuff portion over the lower arms. Preferably, the suction ring is deactivated in
response to a signal or action from the user, so that this only happens when
the user has fully inserted all the fingers into the gloves. Alternatively, the
suction ring (961) may be deactivated automatically, either by means of a time
delay, or suitable sensors that sense that the fingers have fully been
introduced.
Concurrent with terminating the action of the suction rings (961), a suitable
purging gas — such as air, for example - at over pressure is introduced into the
vacuum chambers (960) via suitable means (not shown) until a little after the
doors (993) have been hermitically closed with respect to openings (998). In
this manner, the sterility and cleanliness of the vacuum chambers (960) is
ensured while they are being exposed to the outside environment.
Each step in the donning process for the donning system (900), and indeed
each step in the unpacking process for the unpacking apparatus (300) may be
controlled using any computer means, or alternatively using a suitable
electronic control system, or may be configured mechanically or in any other
suitable manner to synchronise all the above steps.
While the donning system (900) has been described above as relating to the
simultaneous donning of a pair of gloves, the donning system may be instead
modified to enable only one glove to be donned at a time, in a similar manner
as described above, mutatis mutandis. Alternatively, the system (900) may
also be modified to enable more than one user to don gloves simultaneously or
pseudo simultaneously. For example, the housing may comprise two or more
pairs of vacuum chambers, each pair of which enables a user to don gloves
independently of other users. In such a system, a common or separate glove
unpacking systems may be used for unpacking the glove packages. Similarly, a
common or separate mechanical opening means may be used for manipulating
the gloves into the vacuum chambers. Similarly, a common cuff expansion
system, or alternatively a plurality of separate cuff expansion systems, may be
used for the different pairs of vacuum chambers. In all donning systems,
optionally more than one magazine (920) may be provided, of the turntable or
other type, for increasing the capacity of the system and/or for giving the user
greater choice.
While in the foregoing description describes in detail only a few specific
embodiments of the invention, it will be understood by those skilled in the art
that the invention is not limited thereto and that other variations in form and
details may be possible without departing from the scope and spirit of the
invention herein disclosed.