WO2005003425A1 - Sewing needle mounting structure and sewing needle - Google Patents

Sewing needle mounting structure and sewing needle Download PDF

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Publication number
WO2005003425A1
WO2005003425A1 PCT/JP2004/008994 JP2004008994W WO2005003425A1 WO 2005003425 A1 WO2005003425 A1 WO 2005003425A1 JP 2004008994 W JP2004008994 W JP 2004008994W WO 2005003425 A1 WO2005003425 A1 WO 2005003425A1
Authority
WO
WIPO (PCT)
Prior art keywords
needle
sewing machine
sewing
stopper
machine needle
Prior art date
Application number
PCT/JP2004/008994
Other languages
French (fr)
Japanese (ja)
Inventor
Shuji Sakaki
Original Assignee
Wacoal Corp.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wacoal Corp. filed Critical Wacoal Corp.
Priority to EP04746463A priority Critical patent/EP1645673A1/en
Publication of WO2005003425A1 publication Critical patent/WO2005003425A1/en

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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B55/00Needle holders; Needle bars
    • D05B55/02Devices for fastening needles to needle bars
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B85/00Needles
    • D05B85/02Needles with slotted eyes, i.e. with a slit leading to the eye for thread insertion

Definitions

  • the present invention relates to a sewing machine needle mounting structure and a sewing machine needle used for this structure, and more particularly, to a sewing machine mounting structure and a sewing machine needle that are hardly broken.
  • a conventional sewing machine needle mounting structure in a sewing machine is such that a mounting hole in which a sewing needle can be inserted from below is formed in a needle stopper, and the sewing needle inserted in the mounting hole is engaged and fixed to the needle stopper.
  • a needle locking mechanism is provided.
  • the needle locking mechanism is configured so that a pin-shaped contact inserted into the needle stopper in a horizontal position perpendicular to the sewing machine needle can be moved forward and backward by a screw mechanism operated by fingers.
  • the sewing machine needle is locked and fixed to the needle stopper by frictional force generated by moving and pushing the pointed end of the tip between the sewing machine needle and the wall surface of the mounting hole.
  • the sewing needle is positioned up and down by inserting the upper end thereof into contact with the top of the mounting hole, and prevents the sewing needle from moving upward, so that an upward external force acts on the sewing needle.
  • the structure was such that it could be held tightly without dislocation.
  • a sewing machine needle mounting structure for example, one disclosed in Patent Document 1 is known.
  • Patent Document 1 JP-A-11-309288
  • An object of the present invention is to improve the efficiency of the work of collecting broken needles by devising a structure for attaching the sewing needle so that the sewing machine is not broken as much as possible. The point is to eliminate the work of collecting wastewater and greatly improve production efficiency.
  • the configuration of claim 1 is that the needle stopper has a mounting hole through which the sewing needle can be inserted from below, and the sewing needle inserted into the mounting hole is locked and fixed to the needle stopper.
  • the sewing machine needle mounting structure provided with a locking mechanism
  • the needle locking mechanism comprises an elastic member provided on the needle stopper, and a contact member for urging and contacting the sewing machine needle in a lateral direction by the elastic force of the elastic member.
  • the resiliently biased sewing needle locking state is released when a predetermined upward force is applied to the sewing needle, and the mounting hole has a length required for inserting the sewing needle into a proper mounting position. It is characterized in that it is formed so as to extend upwardly.
  • the needle locking mechanism is attached to the sewing machine needle from a lateral side by an elastic member provided on the needle stopper and an elastic force of the elastic member. And a contact member to be pressed against.
  • the needle locking mechanism is attached to the outside of the needle stopper by an elastic force and the sewing machine needle is elastically fitted to the member.
  • a configuration of claim 4 is the configuration according to claim 2 or 3, wherein the contact member is elastically attached to the sewing needle.
  • a configuration of claim 5 is the configuration of claim 4, wherein the elastic member changes the adhesion force of the contact portion to easily set a limit value of an upward force for causing the sewing needle to escape. It is characterized in that it can be changed and adjusted.
  • a configuration of claim 6 is the configuration according to claim 4 or 5, wherein a tip of the contact member is formed in a conical point.
  • a configuration of claim 7 is characterized in that, in the configuration of any one of claims 1 to 6, the recess formed in the sewing needle is formed in a conical shape. That is what you do.
  • the needle locking mechanism is a contact member force having a clip-shaped elastic force, and the contact member is configured to have the needle stopper by elastic force. And a member abutting the sewing machine needle from the lateral side by elastic force.
  • the configuration of claim 9 is characterized in that, in the configuration of any one of claims 1 to 8, the needle locking mechanism is provided at two locations.
  • the configuration according to claim 10 is a needle part having a needle hole, a handle part having a larger diameter than the needle part and capable of being inserted into a needle stopper, and a connecting part between the needle part and the handle part.
  • a concave portion for engaging and abutting the abutment member on the needle stopper side for positioning with the handle portion. is there.
  • An eleventh aspect is characterized in that, in the configuration of the tenth aspect, the recess formed in the sewing needle is formed in a conical shape.
  • a configuration of claim 12 is the configuration of claim 10, wherein the recess formed in the sewing needle is formed in a groove shape.
  • the sewing machine is provided with a sewing machine bed part a and one end of the bed part a. It has a strut b and an arm c extending upward from the upper end of the strut b to above the bed a.
  • a sewing section A is provided below the distal end of the arm section c so that the sewing operation can be freely performed in cooperation with the sewing machine table 4 following the bed section a.
  • the sewing portion A includes a presser bar 2 having a fabric presser member 1 at the lower end thereof, and a sewing needle (sewing needle) 3 which moves up and down on the front side of the presser bar 2.
  • the needle plate 5 of the sewing machine table 4 disposed below the sewing needle 3 is formed with a needle hole (not shown) for allowing the needle 3 to move downward.
  • the sewing needle 3 is fitted on the needle stopper 6, and the needle stopper 6 is detachably supported by a support rod 7 provided in the sewing machine bed part a.
  • the needle stopper 6 has a substantially cylindrical rod body 6 A fitted on the support rod 7 and a corner protruding laterally at the lower end thereof. It is made of an aluminum alloy having a cylindrical projection 6B.
  • the rod main body 6A has a shape in which a part of the outer peripheral portion is cut so as to have a substantially D-shaped cross section, and a mounting hole 8 for a needle mounting penetrating above and below the hole is formed. At the same time, a lateral hole 9 for locking the sewing needle is formed in the projection 6B.
  • the sewing machine mounting hole 8 penetrates up and down, and thus is referred to as a "mounting hole". However, this is, of course, one embodiment of the "mounting hole”.
  • the mounting hole 8 is basically formed with a hole diameter slightly larger than the outer diameter of the sewing needle 3 which can fit the sewing needle 3 inside and supports the sewing needle 3 with less rattling.
  • the upper part of the force mounting hole is formed in a relief hole 8a having a diameter that is clearly larger than the outer diameter of the sewing needle 3.
  • the support rod 7 also has a relief hole 7a following the relief hole 8a.
  • the lateral hole 9 is provided with a needle locking mechanism B that urges the sewing needle 3 inserted into the mounting hole 8 to a use posture having a predetermined height position and orientation to keep the needle 3 locked.
  • the needle locking mechanism B includes, as shown in FIGS.
  • a piston member (an example of an abutting member) 10 which is slidably slidably inserted into the horizontal hole 9, It is composed of a knob 11 integrally provided on the distal end side, and a winding panel (an example of an elastic member) 12 fitted inside the lateral hole 9 to the piston member 10.
  • the needle locking mechanism B moves the sewing needle 3 in a direction in which a needle hole 3a formed at the tip thereof is set in a predetermined direction, and a predetermined insertion amount with respect to the needle stopper 6 (that is, with respect to the needle plate 5). (Predetermined height position).
  • the piston member 10 has a head portion 10A just fitted into the side hole 9 and a small diameter portion 9a just at the protruding end of the side hole.
  • the winding panel 12 is fitted around the shaft 10B.
  • a triangularly shaped working top (an example of a sharpened portion) 10a is formed on the distal end side of the head portion 10A, and a knob 11 is pressed into the distal end portion of the shaft portion 10B protruding from the protruding portion 6B.
  • a base end l ib for mounting is formed.
  • the winding spring 12 presses the head portion 10A in the direction of the mounting hole 8 (to the right in FIG. 2).
  • the knob 11 engages with the protrusion 6B. It is in contact with the tip surface 6b.
  • the knob 11 is grasped with fingers, and the piston member 10 is configured to be slidable and returnable in the outward direction (leftward in FIG. 2) against the urging force of the winding panel 12.
  • the sewing needle 3 is a single component including a handle 13, a connecting portion 14, a needle stem 15, and a needle tip 16.
  • a needle constriction 13a having a short length is formed, and a concave portion (recess) 17 is formed in the vicinity of the needle in the longitudinal direction thereof, and a needle hole is formed in the needle stem 15 close to the needle tip 16.
  • 3a is formed.
  • the concave portion 17 formed on the side surface of the handle portion 13 has a triangular pyramid shape in the lateral direction, and is formed so that the operation top portion 10a of the sewing needle 3 can enter therein.
  • the needle stem 15 and the needle tip 16 are collectively defined as the needle 15.
  • the knob 11 is, as shown in FIGS. 3 and 7 (b), a coin-shaped member having a circular hole 11a at the center for press-fitting the base end portion 10b of the piston member 10, and has an outer periphery. It has a knurled part l ib that is effective as a non-slip part, and both ends are chamfered.
  • the winding panel 12 and the piston member 10 are inserted into the lateral hole 9 in this order, and are performed on the base end portion 10b protruding from the projection 6B. .
  • the operation of mounting and replacing the sewing needle 3 is as follows.
  • the sewing needle 3 is inserted into the mounting hole 8 from the lower end of the rod body 6A, and the knob 11 is pulled back and moved against the urging force of the winding panel 12, so that the handle 13 is moved to a position where the operation top 10a is passed. Rush to move. In this state, the pull-back operation of the knob 11 is released, and the sewing needle 3 is moved up and down while moving left and right to perform a search movement. 17 is inserted (see Fig. 3), and the operation of attaching the sewing needle 3 to the needle stopper 6 is completed.
  • the sewing needle 3 can be positioned up and down and in the rotating direction by fitting the action top portion 10a which is urged and projected into the concave portion 17, so that the direction of the needle hole 3a is adjusted. This eliminates the need for an additional operation, and has the advantage that the vertical position can be determined while allowing the sewing needle 3 to move upward.
  • FIG. 2 (b) shows a state in which the sewing needle 3 has been lifted upward to a height position at a distance H away from the regular positional force. Therefore, when a large upward external force acts on the sewing needle 3, the sewing needle 3 automatically moves to the escape hole 8 a or the escape hole 7 a, and there is an advantage that breakage of the sewing needle 3 can be avoided.
  • the limit value of the upward force for moving the sewing needle 3 upward can be easily changed and adjusted by changing and setting the projecting biasing force of the piston member 10 by the winding panel 12.
  • the number 10 sewing needle 3 is attached to the support rod 7 with a needle stopper 6 having a dedicated winding spring 12 and a set
  • the number 9 sewing needle 3 is attached to the dedicated winding panel. It is attached to the support bar 7 in a set with the needle stopper 6 having 12.
  • the coloring of the needle stopper 6 by the alumite treatment should be different between the No. 10 sewing needle and the No. 9 sewing needle so that these are not mistaken.
  • a configuration is also possible in which the projecting shape of the action top portion 10a is a hemispherical shape, and the concave portion 17 is a corresponding spherical concave portion.
  • a structure with a triangular pyramid or spherical top 10a has the advantage of being able to pivot if an excessive force is applied in the pivoting direction, not only in the upward and downward directions.However, it is only allowed to escape in the vertical direction. If so, it is also possible to set the action top 10a in a triangular shape in a side view inclined only up and down, and in a rectangular shape in a plan view. Thus, the needle locking mechanism B can be variously changed.
  • FIG. 8 there is a method shown in FIG. 8, in which the abutment member 20 locks and fixes the sewing machine needle to the needle stopper.
  • the needle stopper 24 of the present embodiment has an abutment member 20 inserted therein and a lateral hole 23 formed therein for locking and fixing a sewing needle 25 therein.
  • the sewing needle 25 is the same as the sewing needle 3 of the above-described embodiment, and has a recess 26 in the same manner.
  • the member 22 is made of an elastically deformable material, and is formed into a shape in which a part of a substantially cylindrical shape having an inner diameter smaller than the outer diameter of the needle stopper 24 is missing, and the elastic force of the needle stopper 2 4 is detachably fitted to the outer surface of the cover.
  • the member 21 can be brought into contact with the sewing machine needle 25 by the elastic force so that the member 21 can be locked and fixed.
  • the member 21 becomes the member 22.
  • the member 22 is deformed by being pushed outward by the urging force of the member, and the sewing needle 25 can be moved upward.
  • the shape of the contact surface of the member 21 and the shape of the concave portion of the sewing needle 25 can be changed to various shapes. Further, as yet another embodiment, there is a method shown in FIG. 9, in which a sewing machine needle is sandwiched by a clip-shaped abutting member 30 and is locked and fixed to a needle stopper.
  • the needle stopper 34 has a clip-shaped abutting member 30, in which a groove 33 for pinching and locking the sewing machine needle 35 is formed. It is composed of a member 31 which is in contact with the outside of the stopper 34 and a member 32 which is in contact with the sewing needle 35 to be locked and fixed.
  • the machine needle 35 has a groove 36 instead of the recess of the other embodiment.
  • the abutting member 30 is configured to sandwich and fix the needle stopper 34 and the sewing needle 35 due to its shape.
  • the member 31 presses the outside of the needle stopper 34, and the member 32 fits in the groove 36 of the sewing needle 35 and presses the sewing needle 35.
  • the needle stopper 34 and the sewing machine needle 35 are sandwiched and fixed by the elastic force of the clip shape.
  • the member 32 is pushed out of the groove 33 of the needle stopper 34, and the sewing machine needle 35 can move upward.
  • the needle stopper 34 is formed with a groove 33 which is not a lateral hole.
  • FIG. 10 shows, as an example, a case where the needle locking mechanisms B are used side by side.
  • the needle locking mechanisms are arranged vertically and can be used side by side in a direction perpendicular to the force, or different needle locking mechanisms can be used in combination.
  • Fig. 11 shows that when the sewing needle is inserted into the mounting hole of the needle stopper, it must be positioned in accordance with the side hole or the like of the needle stopper. Attach a silicone o-ring 41 to the sewing needle 40 so that it does not occur.
  • Reference numeral 42 denotes a workbench for mounting work.
  • the worktable 42 has a groove 45 into which the O-ring 41 is fitted, and an insertion hole 43 into which the sewing needle 40 is inserted.
  • the depth X of the insertion hole 43 is formed to be the same as the length X from the tip of the sewing needle 40 to the place where the o-ring 41 is attached. Thus, the o-ring 41 can be mounted at the same position.
  • the work table 42 is used by first setting the o-ring 41 in the groove 45 of the work table 42. Then, the sewing needle 40 is inserted all the way into the insertion hole 43. Next, when the sewing needle 40 is pulled out, the O-ring 41 is mounted at a predetermined position.
  • the mounting hole of the sewing machine needle of the needle stopper is extended so that the sewing machine needle can move upward, and the sewing machine needle is locked and fixed by elastically biasing the sewing machine needle. Therefore, in normal sewing work, the sewing needle moves integrally with the needle stopper, and sewing work can be performed well.
  • the needle locking mechanism functions so that the sewing needle can escape upward by staking the urging force of the elastic member. In addition, the abnormal force hardly acts on the sewing needle, so that the needle can be prevented from being bent or broken.
  • the present invention is a means for preventing the breakage of the sewing machine needle itself, which does not depend on how to handle the broken needle, the sewing machine needle is prevented from being broken and scattered.
  • the troublesome and time-consuming labor of collecting all debris is relieved, and the downtime of the production line is greatly reduced.
  • the needle locking mechanism using the needle stopper and the sewing machine needle, it is possible to avoid breakage of the sewing machine needle while making a relatively simple modification, and it is a practical advantage that the rational and production efficiency is improved.
  • the conical pointed portion of the abutting member is configured to be fitted into a recess formed on the side surface of the sewing machine needle. , In addition to the position in the vertical direction, it is also positioned in the rotating direction. As a result, the structure for preventing breakage of the sewing machine needle can be used, and the function of positioning the sewing machine needle in the rotating direction can also be provided.
  • a sewing machine needle suitable for the sewing machine needle mounting structure of claim 1 as a sewing machine needle. That is, since the handle portion of the sewing machine needle including the large-diameter handle portion, the needle portion, and the connecting portion of the needle portion and the handle portion is provided with a recess, when the handle portion is attached to the needle stopper of the sewing machine, the recess is provided.
  • the contact member can be positioned with respect to the needle stopper by engaging with the recess. Therefore, it was possible to provide a preferable sewing machine needle in which the possibility of breakage can be avoided by a simple remodeling simply by providing a recess in the handle.
  • the recess formed in the sewing needle is conical.
  • the vertical movement of the sewing machine needle is restricted, and the movement is also restricted in the turning direction which is not easy.
  • FIG. 1 is a front view showing a sewing portion of a sewing machine and its vicinity.
  • FIG. 2 (a) is a rear view of the sewn portion, and (b) is a rear view of the sewn portion showing a state in which the sewing needle has retreated.
  • FIG. 3 A front view showing a needle stopper and a needle locking mechanism.
  • FIG. 6 (a) is a front view of the sewing needle, and (b) is a side view of the upper end of the sewing needle.
  • FIG. 7 (a) is a front view showing the shape of the piston member, and (b) is a front view showing the shape of the knob, respectively.
  • FIG. 8 is a perspective view showing one embodiment of the present invention.
  • FIG. 9 (a) is a perspective view showing one embodiment of the present invention, and (b) is a side view.
  • FIG. 10 is a side view showing an embodiment when the needle locking mechanism B is used at two places.
  • FIG. 11 is a perspective view of a worktable, a ring, and a sewing needle.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

[PROBLEMS] To remarkably improve production efficiency by minimizing the possibility of the breakage of a sewing needle to eliminate time-consuming broken needle collecting operation. [MEANS FOR SOLVING PROBLEMS] A sewing needle mounting structure, comprising a needle stopper (6) having a mounting hole (8) allowing a sewing needle (3) to be inserted therein from the underside and a needle locking mechanism (B) fixedly locking the sewing needle (3) inserted into the mounting hole (8). The needle locking mechanism (B) further comprises a spring (12) installed in the needle stopper (6) and a contact member (10) energized and brought into contact with the sewing needle (3) from the side by the elastic force of the spring (12). The contact member (10) is so formed that, when an upward force of a specified value or higher acts on the sewing needle (3), the fixedly locked state of the sewing needle which elastically energizes the sewing needle (3) is released, and the mounting hole (8) is upwardly extended longer than a length required for inserting the sewing needle (3) into a regular mounting position.

Description

明 細 書  Specification
ミシン針取付構造及びミシン針  Sewing needle mounting structure and sewing needle
技術分野  Technical field
[0001] 本発明は、ミシン針取付構造と、この構造に使用するミシン針に係り、詳しくは、折 損が生じ難レ、ミシン取付構造及びミシン針に関するものである。  The present invention relates to a sewing machine needle mounting structure and a sewing machine needle used for this structure, and more particularly, to a sewing machine mounting structure and a sewing machine needle that are hardly broken.
背景技術  Background art
[0002] 従来のミシンにおけるミシン針取付構造は、針止め具に、ミシン針を下方から挿入 自在な装着穴を形成するとともに、その装着穴に挿入されたミシン針を針止め具に係 止固定させる針係止機構を設けて構成されている。その針係止機構は、ミシン針に 直交するよう横向き姿勢で針止め具に挿入させたピン状の接触子を、手指操作され るネジ機構によって進退移動自在として構成されており、接触子を前進移動させて先 端の尖り部を、ミシン針とその装着穴の壁面との間に押し込むことによる摩擦力により 、ミシン針を針止め具に係止固定させる構造である。  [0002] A conventional sewing machine needle mounting structure in a sewing machine is such that a mounting hole in which a sewing needle can be inserted from below is formed in a needle stopper, and the sewing needle inserted in the mounting hole is engaged and fixed to the needle stopper. A needle locking mechanism is provided. The needle locking mechanism is configured so that a pin-shaped contact inserted into the needle stopper in a horizontal position perpendicular to the sewing machine needle can be moved forward and backward by a screw mechanism operated by fingers. The sewing machine needle is locked and fixed to the needle stopper by frictional force generated by moving and pushing the pointed end of the tip between the sewing machine needle and the wall surface of the mounting hole.
[0003] この場合、ミシン針はその上端が装着穴の頂部に当接するまで挿入させることで上 下方向に位置決めされ、かつ、ミシン針の上方移動を阻止し、上向きの外力がミシン 針に作用して位置ずれすることなくしつかりと保持できる構造とされていた。このような ミシン針取付構造としては、例えば、特許文献 1において開示されたものが知られて いる。 [0003] In this case, the sewing needle is positioned up and down by inserting the upper end thereof into contact with the top of the mounting hole, and prevents the sewing needle from moving upward, so that an upward external force acts on the sewing needle. The structure was such that it could be held tightly without dislocation. As such a sewing machine needle mounting structure, for example, one disclosed in Patent Document 1 is known.
[0004] 特許文献 1 :特開平 11一 309288号公報  Patent Document 1: JP-A-11-309288
発明の開示  Disclosure of the invention
発明が解決しょうとする課題  Problems to be solved by the invention
[0005] 工業用ミシンで縫い物を量産する場合、最も問題となるのはミシン針の折損である。  [0005] When mass-producing sewing products with an industrial sewing machine, the most problematic is breakage of the sewing needle.
即ち、異常な力(多くの場合は上向きの力である)力ミシン針に作用することがあると、 前述した従来のミシン針取付構造では、ミシン針は針止め具に対する上方移動が不 能であって力の逃げ場が無いことから、針部が曲がったり折れたりする。曲がってしま つた場合は、針を交換すれば済むが、折損した場合は都合が悪い。  That is, if an abnormal force (in most cases, an upward force) acts on the sewing machine needle, the conventional sewing machine needle mounting structure described above cannot move the sewing machine needle upward with respect to the needle stopper. The needle part is bent or broken because there is no escape for power. If it is bent, you only need to replace the needle, but if it breaks, it is not convenient.
[0006] ミシン針に外力が作用して針が折れるときには、殆どの場合、過大な応力によって 折れて飛散する状態になり、しばしば多数の破片に分散して周囲に飛び散る様相を 呈することとなる。折れた針は交換すれば事足りるのであるが、問題は飛散した針の 破片を全て回収しなければならないことである。何故なら、衣服等の縫い物に針の破 片が混入したまま流通してしまうことは、安全上絶対に避けなければならないからで ある。 [0006] When an external force acts on the sewing machine needle and the needle breaks, in most cases, excessive stress causes It breaks and scatters, often dispersing into a large number of debris and scatters around. Replacement of broken needles is sufficient, but the problem is that all broken pieces of needles must be collected. This is because it is absolutely necessary to avoid distributing needles in clothing or other sewn items while they are mixed.
[0007] ところが、複数の破片に分散して周囲に飛び散った破片を全回収するには人為作 業しかなぐ根気と時間を必要とする煩わしい作業になるとともに、その回収の間は生 産ラインをストップせざるを得ないので、生産効率が大きく低下する不都合も生じる。 従って、折れた針が周囲に飛び散らないように規制して、折損したミシン針の回収作 業の効率化を図る技術が試されたりしているが、根本解決には至らないので、折損し た針の回収に関しては更なる改善の余地が残されているものであった。  [0007] However, collecting all the fragments that have scattered and dispersed around a plurality of fragments is a cumbersome operation requiring perseverance and time, which requires only manual work. As a result, the production efficiency has to be greatly reduced. Therefore, techniques have been tried to control broken needles so that they do not scatter around and to improve the efficiency of the work of collecting broken sewing needles. There was room for further improvement in needle collection.
[0008] 本発明の目的は、ミシン針の取付構造を工夫することにより、折れた針の回収作業 の効率化を図るのではなぐミシン^"が極力折れないようにして、時間を要する折損 針の回収作業を無くし、生産効率を大幅に改善させる点にある。 [0008] An object of the present invention is to improve the efficiency of the work of collecting broken needles by devising a structure for attaching the sewing needle so that the sewing machine is not broken as much as possible. The point is to eliminate the work of collecting wastewater and greatly improve production efficiency.
課題を解決するための手段  Means for solving the problem
[0009] 請求項 1の構成は、針止め具に、ミシン針を下方から揷入自在な装着穴を形成する とともに、その装着穴に挿入されたミシン針を針止め具に係止固定させる針係止機構 を設けてあるミシン針取付構造にぉレ、て、 [0009] The configuration of claim 1 is that the needle stopper has a mounting hole through which the sewing needle can be inserted from below, and the sewing needle inserted into the mounting hole is locked and fixed to the needle stopper. The sewing machine needle mounting structure provided with a locking mechanism
針係止機構が、針止め具に装備される弾性部材と、これの弾性力によってミシン針 に横側方力も付勢当接される当接部材とから成り、かつ、当接部材が縫針を弾性付 勢するミシン針係止固定状態が、ミシン針に所定以上の上向き力が作用すると解除 されるように構成されるとともに、装着穴は、ミシン針を正規の装着位置に挿入するに 要する長さよりも上方に延長形成されていることを特徴とする。  The needle locking mechanism comprises an elastic member provided on the needle stopper, and a contact member for urging and contacting the sewing machine needle in a lateral direction by the elastic force of the elastic member. The resiliently biased sewing needle locking state is released when a predetermined upward force is applied to the sewing needle, and the mounting hole has a length required for inserting the sewing needle into a proper mounting position. It is characterized in that it is formed so as to extend upwardly.
[0010] 請求項 2の構成は、請求項 1の構成において、前記針係止機構が、前記針止め具 に装備される弾性部材と、これの弾性力によって前記ミシン針に横側方から付勢当 接される当接部材とから成ることを特徴とするものである。 [0010] In the configuration of claim 2, in the configuration of claim 1, the needle locking mechanism is attached to the sewing machine needle from a lateral side by an elastic member provided on the needle stopper and an elastic force of the elastic member. And a contact member to be pressed against.
[0011] 請求項 3の構成は、請求項 1の構成において、前記針係止機構が、前記針止め具 の外側に弾性力により嵌合される部材と、これの弾性力によって前記ミシン針に横側 方から付勢当接される部材からなる当接部材でなることを特徴とするものである。 [0011] In a third aspect of the present invention, in the configuration of the first aspect, the needle locking mechanism is attached to the outside of the needle stopper by an elastic force and the sewing machine needle is elastically fitted to the member. Side And a contact member made of a member that is biased and contacted from one side.
[0012] 請求項 4の構成は、請求項 2もしくは 3の構成において、前記当接部材が前記ミシ ン針を弾性付着されていることを特徴とするものである。  [0012] A configuration of claim 4 is the configuration according to claim 2 or 3, wherein the contact member is elastically attached to the sewing needle.
[0013] 請求項 5の構成は、請求項 4の構成において、前記弾性部材により前記当接部の 付着勢力を変更することで、前記ミシン針を逃げ移動させる上向き力の限界値を容 易に変更調節できることを特徴とするものである。 [0013] A configuration of claim 5 is the configuration of claim 4, wherein the elastic member changes the adhesion force of the contact portion to easily set a limit value of an upward force for causing the sewing needle to escape. It is characterized in that it can be changed and adjusted.
[0014] 請求項 6の構成は、請求項 4もしくは 5の構成において、前記当接部材の先端が円 錐状の尖り部に形成されていることを特徴とするものである。 [0014] A configuration of claim 6 is the configuration according to claim 4 or 5, wherein a tip of the contact member is formed in a conical point.
[0015] 請求項 7の構成は、請求項 1から 6のいずれかの構成において、前記ミシン針に形 成される凹み部は、円錐状に凹入する形状に形成されていることを特徴とするもので ある。 [0015] A configuration of claim 7 is characterized in that, in the configuration of any one of claims 1 to 6, the recess formed in the sewing needle is formed in a conical shape. That is what you do.
[0016] 請求項 8の構成は、請求項 1の構成において、前記針係止機構が、クリップ形状の 弾性力を有する当接部材力 なり、前記当接部材は、弾性力により前記針止め具の 外側に当接される部材と、弾性力で前記ミシン針を横側方から挟み込み当接される 部材からなることを特徴とするものである。  [0016] In the configuration of claim 8, in the configuration of claim 1, the needle locking mechanism is a contact member force having a clip-shaped elastic force, and the contact member is configured to have the needle stopper by elastic force. And a member abutting the sewing machine needle from the lateral side by elastic force.
[0017] 請求項 9の構成は、請求項 1から 8のいずれかに記載の構成において、前記針係 止機構が、 2箇所に設けられてレ、ることを特徴とするものである。 [0017] The configuration of claim 9 is characterized in that, in the configuration of any one of claims 1 to 8, the needle locking mechanism is provided at two locations.
[0018] 請求項 10の構成は、針孔を有した針部と、この針部よりも大径とされて針止め具に 挿入自在な柄部と、これら針部と柄部との繋部とを有してなるミシン針であって、前記 柄部に、前記針止め具側の当接部材を係入させて位置決めするための凹み部が形 成されていることを特徴とするものである。 [0018] The configuration according to claim 10 is a needle part having a needle hole, a handle part having a larger diameter than the needle part and capable of being inserted into a needle stopper, and a connecting part between the needle part and the handle part. A concave portion for engaging and abutting the abutment member on the needle stopper side for positioning with the handle portion. is there.
[0019] 請求項 11の構成は、請求項 10の構成において、前記ミシン針に形成される凹み 部が、円錐状に凹入する形状に形成されていることを特徴とするものである。 An eleventh aspect is characterized in that, in the configuration of the tenth aspect, the recess formed in the sewing needle is formed in a conical shape.
[0020] 請求項 12の構成は、請求項 10の構成において、前記ミシン針に形成される凹み 部が、溝形状に形成されていることを特徴とするものである。 [0020] A configuration of claim 12 is the configuration of claim 10, wherein the recess formed in the sewing needle is formed in a groove shape.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0021] 以下、本発明の実施の形態を図面に基づいて説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
ミシンは、図 1に示すように、ミシンベッド部 aと、このベッド部 aの一端から立設された 支柱部 bと、この支柱部 bの上端からベッド部 aの上方に向けて延びるアーム部 cを有 して構成されている。アーム部 cの先端部下方には、ベッド部 aに続くミシンテーブル 4 との協働によって縫製作用が自在な縫部 Aが装備されている。 As shown in FIG. 1, the sewing machine is provided with a sewing machine bed part a and one end of the bed part a. It has a strut b and an arm c extending upward from the upper end of the strut b to above the bed a. A sewing section A is provided below the distal end of the arm section c so that the sewing operation can be freely performed in cooperation with the sewing machine table 4 following the bed section a.
[0022] このミシンでは、縫針 3に上方への大きな力が作用した場合には、縫針 3を嵌揷す る針止め具 6に対して上方にずれ込み移動できるようにして、できるだけ縫針 3が折 れないようにする機能が、縫部 Aに構成されている。これにより、種々の要因によって 針が折れる事態の殆どを回避可能になり、折れた針先部分を探し出す手間、労力、 並びに時間を大きく節減することができる。以下に、その好ましい針折損回避機能を 発揮する縫部 Aについて詳しく説明する。  [0022] In this sewing machine, when a large upward force is applied to the sewing needle 3, the sewing needle 3 can be displaced upward with respect to the needle stopper 6 into which the sewing needle 3 is fitted, and the sewing needle 3 is folded as much as possible. The function to prevent the stitching is provided in the sewing part A. This makes it possible to avoid most cases where the needle is broken due to various factors, and it is possible to greatly reduce the labor, labor, and time for searching for the broken needle tip. Hereinafter, the sewn portion A exhibiting the preferable needle breakage avoiding function will be described in detail.
[0023] 縫部 Aは、図 1、図 2に示すように、下端に生地押え部材 1を有した押え棒 2と、この 押え棒 2の前側において上下動する縫針 (ミシン針) 3とが配置されるとともに、縫針 3 の下方に配置されているミシンテーブル 4の針板 5に、縫針 3の下降移動を許容する 針孔(図示省略)を形成して構成されている。縫針 3は、針止め具 6に嵌着されるとと もに、針止め具 6は、ミシンベッド部 aに装備される支持棒 7に着脱可能に支持されて いる。  As shown in FIGS. 1 and 2, the sewing portion A includes a presser bar 2 having a fabric presser member 1 at the lower end thereof, and a sewing needle (sewing needle) 3 which moves up and down on the front side of the presser bar 2. In addition, the needle plate 5 of the sewing machine table 4 disposed below the sewing needle 3 is formed with a needle hole (not shown) for allowing the needle 3 to move downward. The sewing needle 3 is fitted on the needle stopper 6, and the needle stopper 6 is detachably supported by a support rod 7 provided in the sewing machine bed part a.
[0024] 針止め具 6は、図 2—図 5に示すように、支持棒 7に嵌装される略筒状の棒本体部 6 Aと、これの下端部において横側方に突出した角筒状の突起部 6Bとを有したアルミ 合金製のものに構成されている。棒本体部 6Aは、断面形状が略 D形状となるように、 外周部の一部がカットされて形状とされており、その上下に貫通する針装着用の装着 孔 8が穿孔形成されているとともに、突起部 6Bには、縫針係止用の横孔 9が形成され ている。尚、この針止め具 6では、ミシン装着孔 8は上下に貫通されているので「装着 孔」と表現しているが、これは勿論「装着穴」の一実施形態である。  As shown in FIGS. 2 to 5, the needle stopper 6 has a substantially cylindrical rod body 6 A fitted on the support rod 7 and a corner protruding laterally at the lower end thereof. It is made of an aluminum alloy having a cylindrical projection 6B. The rod main body 6A has a shape in which a part of the outer peripheral portion is cut so as to have a substantially D-shaped cross section, and a mounting hole 8 for a needle mounting penetrating above and below the hole is formed. At the same time, a lateral hole 9 for locking the sewing needle is formed in the projection 6B. In the needle stopper 6, the sewing machine mounting hole 8 penetrates up and down, and thus is referred to as a "mounting hole". However, this is, of course, one embodiment of the "mounting hole".
[0025] 装着孔 8は、縫針 3を内嵌合自在で、かつ、がたつきが少ないよう支持すベぐ縫針 3の外径より極僅かに大径の孔径に基本的には形成されている力 装着孔の上部は 、縫針 3の外径よりは明確に大径の逃し孔部 8aに形成されている。又、支持棒 7にも 、逃し孔部 8aに続く逃し穴 7aが形成されている。横孔 9には、装着孔 8に揷入された 縫針 3を、所定の高さ位置及び向きとなる使用姿勢に付勢して係止維持させる針係 止機構 Bが構成されている。 [0026] 針係止機構 Bは、図 2、図 3に示すように、横スライド移動自在に横孔 9に内嵌され たピストン部材(当接部材の一例) 10と、このピストン部材 10の先端側に一体的に装 備された摘み 11と、横孔 9内においてピストン部材 10外嵌された卷きパネ(弾性部材 の一例) 12とで構成されている。この針係止機構 Bは、縫針 3を、その先端に形成さ れた針孔 3aが予め設定された方向に向き、かつ、針止め具 6に対する所定の揷入量 (即ち、針板 5に対する所定の高さ位置)となる状態に付勢維持させる係止機能を発 揮する。 [0025] The mounting hole 8 is basically formed with a hole diameter slightly larger than the outer diameter of the sewing needle 3 which can fit the sewing needle 3 inside and supports the sewing needle 3 with less rattling. The upper part of the force mounting hole is formed in a relief hole 8a having a diameter that is clearly larger than the outer diameter of the sewing needle 3. The support rod 7 also has a relief hole 7a following the relief hole 8a. The lateral hole 9 is provided with a needle locking mechanism B that urges the sewing needle 3 inserted into the mounting hole 8 to a use posture having a predetermined height position and orientation to keep the needle 3 locked. The needle locking mechanism B includes, as shown in FIGS. 2 and 3, a piston member (an example of an abutting member) 10 which is slidably slidably inserted into the horizontal hole 9, It is composed of a knob 11 integrally provided on the distal end side, and a winding panel (an example of an elastic member) 12 fitted inside the lateral hole 9 to the piston member 10. The needle locking mechanism B moves the sewing needle 3 in a direction in which a needle hole 3a formed at the tip thereof is set in a predetermined direction, and a predetermined insertion amount with respect to the needle stopper 6 (that is, with respect to the needle plate 5). (Predetermined height position).
[0027] ピストン部材 10は、図 2、図 3、図 7 (a)に示すように、横穴 9に丁度内嵌するヘッド 部 10Aと、横穴の突出側端の細径部 9aに丁度内嵌する軸部 10Bとから成り、軸部 1 0Bに卷きパネ 12が外嵌されている。ヘッド部 10Aの先端側には、三角状に尖った作 用頂部(尖り部の一例) 10aが形成されているとともに、軸部 10Bの突起部 6Bから出 た先端部には、摘み 11を圧入装着するための基端部 l ibが形成されている。卷きバ ネ 12は、ヘッド部 10Aを装着孔 8方向(図 2では右方向)に押圧しており、縫針 3が装 着孔に挿入されていない自由状態では、摘み 11が突起部 6Bの先端面 6bに当接す る状態になっている。摘み 11を手指で握り、卷きパネ 12の付勢力に抗して外側方向 (図 2では左方向)にピストン部材 10をスライド移動及び復帰自在に構成してある。  As shown in FIGS. 2, 3, and 7 (a), the piston member 10 has a head portion 10A just fitted into the side hole 9 and a small diameter portion 9a just at the protruding end of the side hole. The winding panel 12 is fitted around the shaft 10B. A triangularly shaped working top (an example of a sharpened portion) 10a is formed on the distal end side of the head portion 10A, and a knob 11 is pressed into the distal end portion of the shaft portion 10B protruding from the protruding portion 6B. A base end l ib for mounting is formed. The winding spring 12 presses the head portion 10A in the direction of the mounting hole 8 (to the right in FIG. 2). In a free state in which the sewing needle 3 is not inserted into the mounting hole, the knob 11 engages with the protrusion 6B. It is in contact with the tip surface 6b. The knob 11 is grasped with fingers, and the piston member 10 is configured to be slidable and returnable in the outward direction (leftward in FIG. 2) against the urging force of the winding panel 12.
[0028] 縫針 3は、図 2、図 6に示すように、柄部 13、繋部 14、針幹部 15、及び針先部 16か ら成る単一部品であり、柄部 13の根元側には長さの短い先窄まり部 13aが、かつ、そ の針長手方向で近傍には、凹み部(窪み) 17が形成されるとともに、針先部 16に程 近い針幹部 15には針孔 3aが形成されている。柄部 13の側面に形成された凹み部 1 7は、横方向へ三角錐状に凹入した形状であって、縫針 3における作用頂部 10aが 入り込み自在に形成されている。尚、針幹部 15と針先部 16とを総称して針部 15と呼 ぶものと定義する。  As shown in FIGS. 2 and 6, the sewing needle 3 is a single component including a handle 13, a connecting portion 14, a needle stem 15, and a needle tip 16. A needle constriction 13a having a short length is formed, and a concave portion (recess) 17 is formed in the vicinity of the needle in the longitudinal direction thereof, and a needle hole is formed in the needle stem 15 close to the needle tip 16. 3a is formed. The concave portion 17 formed on the side surface of the handle portion 13 has a triangular pyramid shape in the lateral direction, and is formed so that the operation top portion 10a of the sewing needle 3 can enter therein. Note that the needle stem 15 and the needle tip 16 are collectively defined as the needle 15.
[0029] 摘み 11は、図 3、図 7 (b)に示すように、ピストン部材 10の基端部 10bを圧入するた めの円穴 11aを中央に有したコイン状の部材であり、外周部に滑り止めとして有効な ローレット加工部 l ibを有するとともに、両端には面取り加工が施されている。摘み 1 1を、ピストン部材 10に圧入装着するには、横穴 9に卷きパネ 12とピストン部材 10とを この順に入れ込み、突起部 6Bから突出された基端部 10bに対して行うことになる。 [0030] 縫針 3の装着や交換の操作は次のようである。即ち、縫針 3を棒本体部 6Aの下端 から装着孔 8に挿入するとともに、摘み 1 1を卷きパネ 12の付勢力に抗して引き戻し 移動させ、作用頂部 10aをやり過ごす位置まで柄部 13を突っ込み移動する。その状 態で摘み 11の引き戻し操作を解除し、縫針 3を上下移動しながら左右回動する探し 移動を行うことにより、突出付勢されているピストン部材 10の作用頂部 10aが縫針 3の 凹み部 17に嵌り込み(図 3参照)、縫針 3の針止め具 6への装着操作が完了する。 The knob 11 is, as shown in FIGS. 3 and 7 (b), a coin-shaped member having a circular hole 11a at the center for press-fitting the base end portion 10b of the piston member 10, and has an outer periphery. It has a knurled part l ib that is effective as a non-slip part, and both ends are chamfered. In order to press-fit the knob 11 into the piston member 10, the winding panel 12 and the piston member 10 are inserted into the lateral hole 9 in this order, and are performed on the base end portion 10b protruding from the projection 6B. . [0030] The operation of mounting and replacing the sewing needle 3 is as follows. That is, the sewing needle 3 is inserted into the mounting hole 8 from the lower end of the rod body 6A, and the knob 11 is pulled back and moved against the urging force of the winding panel 12, so that the handle 13 is moved to a position where the operation top 10a is passed. Rush to move. In this state, the pull-back operation of the knob 11 is released, and the sewing needle 3 is moved up and down while moving left and right to perform a search movement. 17 is inserted (see Fig. 3), and the operation of attaching the sewing needle 3 to the needle stopper 6 is completed.
[0031] 交換や取替え等によって、縫針 3を取外す場合には、先ず摘み 11を引張ってピスト ン部材 10の作用頂部 10aを縫針 3の凹み部 17から抜き出し、それから、縫針 3を下 方に移動させるだけで装着孔 8から抜き出し、針止め具 6から取り去ることができる。  [0031] When removing the sewing needle 3 by replacement, replacement, or the like, first pull the knob 11 to pull out the working top 10a of the piston member 10 from the concave portion 17 of the sewing needle 3, and then move the sewing needle 3 downward. Just by pulling it out, it can be pulled out of the mounting hole 8 and removed from the needle stopper 6.
[0032] 上述の針係止機構 Bは、突出付勢される作用頂部 10aを凹み部 17に嵌め入れるこ とで縫針 3を上下及び回動方向に位置決めできるので、針孔 3aの向きを合わせるた めの操作が不要になる便利さがあるとともに、縫針 3を上方に逃げ移動できるようにし ながらも、上下方向の位置も定まる利点がある。  In the above-described needle locking mechanism B, the sewing needle 3 can be positioned up and down and in the rotating direction by fitting the action top portion 10a which is urged and projected into the concave portion 17, so that the direction of the needle hole 3a is adjusted. This eliminates the need for an additional operation, and has the advantage that the vertical position can be determined while allowing the sewing needle 3 to move upward.
[0033] また、その凸と凹の嵌合による係止機能により、図 2 (a)に示す正規の縫針 3の装着 状態において、何らかの原因によって縫針 3を上方に強く押し上げようとして所定以 上の上昇力が作用すると、作用頂部 10aと凹み部 17とのテーパ嵌合形状によってピ ストン部材 10を横に逃げ移動させようとする分力が大きくなり、巻きパネ 12の付勢力 に抗してピストン部材 10が摘み 11側に移動して、作用頂部 10aと凹み部 17との嵌合 が解除され、図 2 (b)に示すように、縫針 3が上方にスライド移動するようになる。  [0033] Further, due to the locking function by the fitting of the convex and concave portions, when the regular sewing needle 3 shown in FIG. When a rising force is applied, the component force for escaping and moving the piston member 10 laterally increases due to the tapered fitting shape of the acting top portion 10a and the concave portion 17, and the piston resists the urging force of the winding panel 12. The member 10 moves to the knob 11 side, the engagement between the action top 10a and the recess 17 is released, and the sewing needle 3 slides upward as shown in FIG. 2 (b).
[0034] 図 2 (b)では、縫針 3が正規の位置力も上方に距離 H離れた高さ位置に持ち上げら れた状況を示している。従って、大きな上向き外力が縫針 3に作用すると、 自動的に 逃し孔部 8aに、或いは逃し穴 7aに逃げ移動するようになり、縫針 3の折損を回避する ことができる利点がある。  FIG. 2 (b) shows a state in which the sewing needle 3 has been lifted upward to a height position at a distance H away from the regular positional force. Therefore, when a large upward external force acts on the sewing needle 3, the sewing needle 3 automatically moves to the escape hole 8 a or the escape hole 7 a, and there is an advantage that breakage of the sewing needle 3 can be avoided.
[0035] 縫針 3を上方に逃げ移動させる上向き力の限界値は、卷きパネ 12によるピストン部 材 10の突出付勢力を変更設定することで、容易に変更調節することができる。その 他、作用頂部 10aと凹み部 17との嵌合部におけるテーパ角の変更や、その縫針 3へ の揷入深さを変えることによつても、逃げ移動の開始条件を変更設定させることが自 在である。 [0036] また、ミシン作業対象の変更に対応するには、針止め具 6毎縫針 3を交換する方法 がある。例えば、 10番の縫針 3には、それ専用の卷きバネ 12を有した針止め具 6とセ ットで支持棒 7に装着し、 9番の縫針 3には、それ専用の卷きパネ 12を有した針止め 具 6とセットで支持棒 7に装着するのである。但し、これらを見間違えないよう、アルマ イト処理による針止め具 6の着色を、 10番の縫針用と、 9番の縫針用とで異ならせて おくと良い。 The limit value of the upward force for moving the sewing needle 3 upward can be easily changed and adjusted by changing and setting the projecting biasing force of the piston member 10 by the winding panel 12. In addition, it is also possible to change and set the start condition of the escape movement by changing the taper angle at the fitting portion between the action top portion 10a and the concave portion 17 or changing the insertion depth into the sewing needle 3. It is your own. In order to cope with a change in the sewing work target, there is a method of replacing the needle stopper 6 with the sewing needle 3. For example, the number 10 sewing needle 3 is attached to the support rod 7 with a needle stopper 6 having a dedicated winding spring 12 and a set, and the number 9 sewing needle 3 is attached to the dedicated winding panel. It is attached to the support bar 7 in a set with the needle stopper 6 having 12. However, the coloring of the needle stopper 6 by the alumite treatment should be different between the No. 10 sewing needle and the No. 9 sewing needle so that these are not mistaken.
[0037] 〔別実施形態〕  [Another Embodiment]
作用頂部 10aの突出形状を半球状として、凹み部 17もそれに対応した球面状の窪 みとした構成も可能である。作用頂部 10aを三角錐状や球面状とした構造では、上 下方向だけでなぐ回動方向にも過大な力が加わると回動移動できる利点があるが、 上下方向にだけ逃がすようにするのであれば、上下にだけ傾斜させた側面視三角形 で、かつ、平面視で矩形を呈する形状の作用頂部 10aとすることも可能である。この ように、針係止機構 Bは種々の変更が可能である。  A configuration is also possible in which the projecting shape of the action top portion 10a is a hemispherical shape, and the concave portion 17 is a corresponding spherical concave portion. A structure with a triangular pyramid or spherical top 10a has the advantage of being able to pivot if an excessive force is applied in the pivoting direction, not only in the upward and downward directions.However, it is only allowed to escape in the vertical direction. If so, it is also possible to set the action top 10a in a triangular shape in a side view inclined only up and down, and in a rectangular shape in a plan view. Thus, the needle locking mechanism B can be variously changed.
[0038] さらに、別の実施形態として、図 8に示す、当接部材 20により、ミシン針を針止め具 に係止固定させる方法がある。  Further, as another embodiment, there is a method shown in FIG. 8, in which the abutment member 20 locks and fixes the sewing machine needle to the needle stopper.
[0039] 本実施形態の、針止め具 24は、当接部材 20が挿入され、内部でミシン針 25を係 止固定するための横穴 23が形成されおり、前記当接部材 20は、針止め具 24の側面 に外嵌めされる部材 22とミシン針 25に当接し係止固定する部材 21からなる。ミシン 針 25は前記実施形態のミシン針 3と同じ物であり、同様に凹み部 26が形成されてい る。  The needle stopper 24 of the present embodiment has an abutment member 20 inserted therein and a lateral hole 23 formed therein for locking and fixing a sewing needle 25 therein. A member 22 externally fitted to the side surface of the tool 24 and a member 21 abutting on the sewing machine needle 25 for locking and fixing. The sewing needle 25 is the same as the sewing needle 3 of the above-described embodiment, and has a recess 26 in the same manner.
[0040] 前記部材 22は、弾性変形可能な材料からなり、針止め具 24の外径より小さい内径 を有する略円筒形状の一部が欠けた形状に形成され、その弾性力により針止め具 2 4の外側面に取り外し可能に外嵌めされている。このことにより、部材 21は、弾性力に より、ミシン針 25に当接し係止固定可能となるが、ミシン針 25に何らかの原因により、 上方に強く押し上げる力が働いた場合、部材 21は部材 22の付勢力に杭して外側へ と押しやられ部材 22が変形し、ミシン針 25が上方へと移動可能となる。  [0040] The member 22 is made of an elastically deformable material, and is formed into a shape in which a part of a substantially cylindrical shape having an inner diameter smaller than the outer diameter of the needle stopper 24 is missing, and the elastic force of the needle stopper 2 4 is detachably fitted to the outer surface of the cover. As a result, the member 21 can be brought into contact with the sewing machine needle 25 by the elastic force so that the member 21 can be locked and fixed. However, if a force for pushing the sewing machine needle 25 upward strongly is applied for some reason, the member 21 becomes the member 22. The member 22 is deformed by being pushed outward by the urging force of the member, and the sewing needle 25 can be moved upward.
[0041] 本実施形態においても、前記実施形態と同様に、部材 21の当接面やミシン針 25 の凹み部の形状を様々な形状に変更可能である。 [0042] また、さらに別の実施形態として、図 9に示す、クリップ形状の当接部材 30で、ミシン 針を挟み込んで針止め具に係止固定させる方法がある。 In the present embodiment, as in the above-described embodiment, the shape of the contact surface of the member 21 and the shape of the concave portion of the sewing needle 25 can be changed to various shapes. Further, as yet another embodiment, there is a method shown in FIG. 9, in which a sewing machine needle is sandwiched by a clip-shaped abutting member 30 and is locked and fixed to a needle stopper.
[0043] 本実施形態の、針止め具 34は、クリップ形状の当接部材 30で、ミシン針 35を挟み 込み係止固定するための溝 33が形成されおり、前記当接部材 30は、針止め具 34の 外側に当接される部材 31とミシン針 35に当接し係止固定する部材 32からなる。ミシ ン針 35は他の実施形態の凹み部に替わり溝 36が形成されている。  [0043] In the present embodiment, the needle stopper 34 has a clip-shaped abutting member 30, in which a groove 33 for pinching and locking the sewing machine needle 35 is formed. It is composed of a member 31 which is in contact with the outside of the stopper 34 and a member 32 which is in contact with the sewing needle 35 to be locked and fixed. The machine needle 35 has a groove 36 instead of the recess of the other embodiment.
[0044] 前記当接部材 30は、その形状から、針止め具 34とミシン針 35を挟み込んで固定 するものである。部材 31が針止め具 34の外側を押え、部材 32がミシン針 35の溝 36 に嵌ってミシン針 35を押える。このとき、クリップ形状による弾性力で、針止め具 34と ミシン針 35を挟みこみ固定する。しかし、ミシン針 35に何らかの原因により、上方に 強く押し上げる力が働いた場合、部材 32は針止め具 34の溝 33の外側へと押しやら れ、ミシン針 35が上方へと移動可能となる。このように、部材 32の自由な動きを可能 とするために、針止め具 34には、横穴ではなぐ溝 33が形成されている。  The abutting member 30 is configured to sandwich and fix the needle stopper 34 and the sewing needle 35 due to its shape. The member 31 presses the outside of the needle stopper 34, and the member 32 fits in the groove 36 of the sewing needle 35 and presses the sewing needle 35. At this time, the needle stopper 34 and the sewing machine needle 35 are sandwiched and fixed by the elastic force of the clip shape. However, if a force is applied to the sewing machine needle 35 that pushes it upward for some reason, the member 32 is pushed out of the groove 33 of the needle stopper 34, and the sewing machine needle 35 can move upward. Thus, in order to allow the member 32 to freely move, the needle stopper 34 is formed with a groove 33 which is not a lateral hole.
[0045] ここまで、様々な実施形態について述べてきたが、図 10に示すように、上記実施形 態を 2箇所に用いることも可能である。  [0045] While various embodiments have been described, as shown in FIG. 10, the above embodiments can be used in two places.
[0046] 図 10には、その一例として、針係止機構 Bを並べて用いた場合を示している。針係 止機構 Bを 2箇所用いることにより、縫う力の変化に幅広く対応することが可能となる。 図 10に示した例は、針係止機構を上下に並べて用いている力 直角方向に並べて 用いることも可能であり、また異なる針係止機構を組み合わせて用いることも可能で ある。  FIG. 10 shows, as an example, a case where the needle locking mechanisms B are used side by side. By using the two needle locking mechanisms B, it is possible to widely cope with changes in sewing force. In the example shown in FIG. 10, the needle locking mechanisms are arranged vertically and can be used side by side in a direction perpendicular to the force, or different needle locking mechanisms can be used in combination.
[0047] 図 11に示すのは、ミシン針を針止め具の装着穴に挿入する際、針止め具の横穴等 に合わせて位置決めしなければならなレ、が、針受け部の空洞まで行き過ぎないよう にするために、ミシン針 40にシリコンの〇リング 41を取り付ける。また 42は取り付け作 業をするための作業台である。  [0047] Fig. 11 shows that when the sewing needle is inserted into the mounting hole of the needle stopper, it must be positioned in accordance with the side hole or the like of the needle stopper. Attach a silicone o-ring 41 to the sewing needle 40 so that it does not occur. Reference numeral 42 denotes a workbench for mounting work.
[0048] 作業台 42には、 Oリング 41を嵌める溝 45と、ミシン針 40を揷入する揷入孔 43が形 成されている。揷入孔 43の深さ Xは、ミシン針 40の先端から、〇リング 41を取り付け 場所までの長さ Xと同じに形成されている。これにより、〇リング 41は同じ位置に取り 付け可能となる。 [0049] 作業台 42の使用方法は、まず作業台 42の溝 45に〇リング 41をセットする。そしてミ シン針 40を挿入孔 43の奥まで挿入する。次に、ミシン針 40を引き抜くと、 Oリング 41 は所定の位置に装着されている。 The worktable 42 has a groove 45 into which the O-ring 41 is fitted, and an insertion hole 43 into which the sewing needle 40 is inserted. The depth X of the insertion hole 43 is formed to be the same as the length X from the tip of the sewing needle 40 to the place where the o-ring 41 is attached. Thus, the o-ring 41 can be mounted at the same position. [0049] The work table 42 is used by first setting the o-ring 41 in the groove 45 of the work table 42. Then, the sewing needle 40 is inserted all the way into the insertion hole 43. Next, when the sewing needle 40 is pulled out, the O-ring 41 is mounted at a predetermined position.
[0050] 請求項 1のミシン針取付構造では、針止め具のミシン針の装着穴を延長して、上方 に逃げ移動可能とするとともに、ミシン針を弾性付勢することで係止固定させてあるか ら、通常のミシン作業ではミシン針は針止め具と一体で動き、良好に縫製作業を行え る。そして、布を巻き込む等によってミシン針に異常な上向きの力が作用した場合に は、弾性部材による付勢力に杭してミシン針が上方に逃げ移動できるように針係止機 構が機能するので、異常な力がミシン針には殆ど作用しないようにでき、曲がったり 折れたりすることを回避できるようになる。  In the sewing machine needle mounting structure according to claim 1, the mounting hole of the sewing machine needle of the needle stopper is extended so that the sewing machine needle can move upward, and the sewing machine needle is locked and fixed by elastically biasing the sewing machine needle. Therefore, in normal sewing work, the sewing needle moves integrally with the needle stopper, and sewing work can be performed well. When an abnormal upward force is applied to the sewing needle due to, for example, wrapping the cloth, the needle locking mechanism functions so that the sewing needle can escape upward by staking the urging force of the elastic member. In addition, the abnormal force hardly acts on the sewing needle, so that the needle can be prevented from being bent or broken.
[0051] つまり、本発明は、折れた針の処理をどうするか、ではなぐミシン針の折損自体を 生じさせないようにする手段であるから、ミシン針が折れて飛散することが回避されて 、その破片を全回収する面倒で時間を要する煩わしい回収作業力 解放されるととも に、生産ラインの停止時間も大きく減少する。その結果、針止め具とミシン針とによる 針係止機構の工夫により、比較的簡単な改造としながらもミシン針の折損が回避でき 、合理的で生産効率も向上する実用上の利点大なものとして提供することができた。  In other words, since the present invention is a means for preventing the breakage of the sewing machine needle itself, which does not depend on how to handle the broken needle, the sewing machine needle is prevented from being broken and scattered. The troublesome and time-consuming labor of collecting all debris is relieved, and the downtime of the production line is greatly reduced. As a result, by devising the needle locking mechanism using the needle stopper and the sewing machine needle, it is possible to avoid breakage of the sewing machine needle while making a relatively simple modification, and it is a practical advantage that the rational and production efficiency is improved. Could be offered as.
[0052] 本発明ではミシン針取付構造として、当接部材の円錐状尖り部が、ミシン針の側面 に形成された凹みに嵌入される構成とすることにより、この針係止機構によってミシン 針は、その上下方向の位置に加えて、回動方向にも位置決めされるようになる。その 結果、ミシン針の折損防止用に構成を利用して、ミシン針の回動方向の位置決め機 能も兼ね備えることができ、さらに合理的で装着操作のし易い便利なものにできた。  [0052] In the present invention, as the sewing machine needle mounting structure, the conical pointed portion of the abutting member is configured to be fitted into a recess formed on the side surface of the sewing machine needle. , In addition to the position in the vertical direction, it is also positioned in the rotating direction. As a result, the structure for preventing breakage of the sewing machine needle can be used, and the function of positioning the sewing machine needle in the rotating direction can also be provided.
[0053] 本発明ではミシン針として、請求項 1のミシン針取付構造に適したミシン針を提供す ること力 Sできる。即ち、大径の柄部と、針部と、これら針部と柄部との繋部から成るミシ ン針における柄部に凹みを設けたので、ミシンの針止め具に装着した際に、当接部 材を凹み部に係入させての針止め具に対する位置決めを行うことができる。従って、 柄部に凹みを設けるだけの簡単な改造により、折損のおそれが回避される好ましいミ シン針を提供することができた。  [0053] In the present invention, it is possible to provide a sewing machine needle suitable for the sewing machine needle mounting structure of claim 1 as a sewing machine needle. That is, since the handle portion of the sewing machine needle including the large-diameter handle portion, the needle portion, and the connecting portion of the needle portion and the handle portion is provided with a recess, when the handle portion is attached to the needle stopper of the sewing machine, the recess is provided. The contact member can be positioned with respect to the needle stopper by engaging with the recess. Therefore, it was possible to provide a preferable sewing machine needle in which the possibility of breakage can be avoided by a simple remodeling simply by providing a recess in the handle.
[0054] 本発明ではミシン針又はその取付構造として、ミシン針に形成される凹み部が円錐 状に凹入した形状とすることにより、その凹み部に当接部材が係入された状態では、 ミシン針の上下移動が規制されるだけでなぐ回動方向にも動きが規制されるように なる。従って、ミシン針を針止め具の装着穴に挿入した際には、凹みに当接部材が 係入されさえすれば、上下方向に位置決めされるとともに、回動方向にも位置決めさ れる便利なものにできた。回動方向に位置決めされることにより、針孔を正規の向き に容易に設定できる利点がある。 [0054] In the present invention, as the sewing needle or the attachment structure thereof, the recess formed in the sewing needle is conical. When the abutment member is engaged in the recessed portion, the vertical movement of the sewing machine needle is restricted, and the movement is also restricted in the turning direction which is not easy. Become. Therefore, when the sewing needle is inserted into the mounting hole of the needle stopper, as long as the abutment member is engaged in the recess, it is positioned in the vertical direction and also in the rotating direction. I was able to. Positioning in the rotation direction has an advantage that the needle hole can be easily set in a normal direction.
図面の簡単な説明 Brief Description of Drawings
[図 1]ミシンの縫部及びその付近を示す正面図 FIG. 1 is a front view showing a sewing portion of a sewing machine and its vicinity.
[図 2] (a)は縫部の背面図、(b)は縫針が退入移動した状態を示す縫部の背面図 [図 3]針止め具及び針係止機構を示す正面図  [FIG. 2] (a) is a rear view of the sewn portion, and (b) is a rear view of the sewn portion showing a state in which the sewing needle has retreated. [FIG. 3] A front view showing a needle stopper and a needle locking mechanism.
[図 4]針止め具の側面図 [Figure 4] Side view of needle stopper
[図 5]針止め具の底面図 [Fig.5] Bottom view of needle stopper
[図 6] (a)は縫針の正面図、(b)は縫針上端部の側面図  [FIG. 6] (a) is a front view of the sewing needle, and (b) is a side view of the upper end of the sewing needle.
[図 7] (a)はピストン部材の形状を、 (b)は摘みの形状を夫々示す正面図  [FIG. 7] (a) is a front view showing the shape of the piston member, and (b) is a front view showing the shape of the knob, respectively.
[図 8]本発明の実施形態の一つを示す斜視図。  FIG. 8 is a perspective view showing one embodiment of the present invention.
[図 9] (a)は本発明の実施形態の一つを示す斜視図、 (b)は側面図。  FIG. 9 (a) is a perspective view showing one embodiment of the present invention, and (b) is a side view.
[図 10]針係止機構 Bを 2箇所に用いた場合の実施形態を示す側面図。  FIG. 10 is a side view showing an embodiment when the needle locking mechanism B is used at two places.
[図 11]作業台、〇リング、ミシン針の斜視図。  FIG. 11 is a perspective view of a worktable, a ring, and a sewing needle.
符号の説明 Explanation of symbols
3 ミシン針  3 Sewing needle
0a 針孔  0a Needle hole
6 針止め具  6 Needle stopper
8 装着穴  8 Mounting hole
10 当接部材  10 Contact member
10a 尖り部  10a Sharp part
12 弾性部材  12 Elastic members
13 柄部  13 Handle
14 繋部 針部 凹み部 当接部材 針止め具 ミシン針 当接部材 針止め具 ミシン針 ミシン針 〇リング 作業台 針係止機構 14 Connection Needle part Depressed part Abutment member Needle stopper Tool for sewing machine Abutment member Needle stopper Tool for sewing machine Needle for sewing machine

Claims

請求の範囲 The scope of the claims
[1] 針止め具に、ミシン針を下方から挿入自在な装着穴を形成するとともに、その装着穴 に揷入されたミシン針を前記針止め具に係止固定させる針係止機構を設けてあるミ シン針取付構造であって、前記ミシン針に所定以上の上向き力が作用すると解除さ れるように構成されるとともに、前記装着穴は、前記ミシン針を正規の装着位置に揷 入するに要する長さよりも上方に延長形成されているミシン針取付構造。  [1] The needle stopper is provided with a mounting hole through which a sewing needle can be inserted from below, and a needle locking mechanism for locking and fixing the sewing needle inserted into the mounting hole to the needle stopper. A sewing machine needle mounting structure, wherein the sewing machine needle is configured to be released when a predetermined upward force is applied to the sewing machine needle, and the mounting hole is used to insert the sewing machine needle into a regular mounting position. A sewing machine needle mounting structure that is formed to extend above the required length.
[2] 前記針係止機構が、前記針止め具に装備される弾性部材と、これの弾性力によって 前記ミシン針に横側方から付勢当接される当接部材とから成る請求項 1に記載のミシ ン針取付構造。  [2] The needle locking mechanism comprises an elastic member provided on the needle stopper, and a contact member which is urged against the sewing needle from a lateral side by an elastic force of the elastic member. Machine needle mounting structure described in.
[3] 前記針係止機構が、前記針止め具の外側に弾性力により嵌合される部材と、これの 弾性力によって前記ミシン針に横側方から付勢当接される部材力 なる当接部材で なる請求項 1に記載のミシン^"取付構造。  [3] A member in which the needle locking mechanism is fitted to the outside of the needle stopper by elastic force, and a member force for urging and abutting the sewing machine needle from the side by the elastic force. The sewing machine mounting structure according to claim 1, which is a contact member.
[4] 前記当接部材が前記ミシン針を弾性付着されている請求項 2もしくは 3に記載のミシ ン針取付構造。  4. The sewing machine needle mounting structure according to claim 2, wherein the contact member is elastically attached to the sewing machine needle.
[5] 前記弾性部材により前記当接部の付着勢力を変更することで、前記ミシン針を逃げ 移動させる上向き力の限界値を容易に変更調節できることを特徴とする請求項 4に 記載のミシン針取付装置。  5. The sewing machine needle according to claim 4, wherein the elastic member changes the adhesion force of the abutting portion to easily change and adjust a limit value of an upward force for escaping and moving the sewing machine needle. Mounting device.
[6] 前記当接部材の先端が円錐状の尖り部に形成されていることを特徴とする、請求項 4 もしくは 5に記載のミシン ^"取付構造。 6. The sewing machine according to claim 4, wherein a tip of the contact member is formed in a conical point.
[7] 前記ミシン針に形成される凹み部は、円錐状に凹入する形状に形成されている請求 項 1から 6のいずれかに記載のミシン針取付構造。 7. The sewing machine needle mounting structure according to claim 1, wherein the recess formed in the sewing machine needle is formed in a conical shape.
[8] 前記針係止機構が、クリップ形状の弾性力を有する当接部材力 なり、前記当接部 材は、弾性力により前記針止め具の外側に当接される部材と、弾性力で前記ミシン 針を横側方から挟み込み当接される部材からなる請求項 1に記載のミシン針取付構 造。 [8] The needle locking mechanism is a contact member force having a clip-shaped elastic force. The contact member is a member that is in contact with the outside of the needle stopper by the elastic force, 2. The sewing machine needle mounting structure according to claim 1, comprising a member that sandwiches the sewing machine needle from a lateral side and comes into contact with the sewing machine needle.
[9] 前記針係止機構が、 2箇所に設けられている請求項 1から 8のいずれかに記載のミシ ン針取付構造。  [9] The machine needle mounting structure according to any one of claims 1 to 8, wherein the needle locking mechanism is provided at two locations.
[10] 針孔を有した針部と、この針部よりも大径とされて針止め具に挿入自在な柄部と、こ れら針部と柄部との繋部とを有してなるミシン針であって、前記柄部に、前記針止め 具側の当接部材を係入させて位置決めするための凹み部が形成されているミシン針 前記ミシン針に形成される凹み部が、円錐状に凹入する形状に形成されている請求 項 10に記載のミシン針。 [10] A needle portion having a needle hole, a handle portion having a diameter larger than that of the needle portion and capable of being inserted into a needle stopper, A sewing machine needle having a connecting portion between a needle portion and a handle portion, wherein a recess portion is formed in the handle portion for engaging and abutting a contact member on the needle stopper side. The sewing machine needle according to claim 10, wherein the concave portion formed in the sewing machine needle is formed in a conical shape.
前記ミシン針に形成される凹み部が、溝形状に形成されている請求項 10に記載のミ シン針。 11. The sewing machine needle according to claim 10, wherein the recess formed in the sewing machine needle is formed in a groove shape.
PCT/JP2004/008994 2003-07-01 2004-06-25 Sewing needle mounting structure and sewing needle WO2005003425A1 (en)

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CN108035080B (en) * 2018-01-11 2020-02-18 朱繁荣 Sewing machine cylinder needle seat
CN108442053B (en) * 2018-06-07 2020-03-27 浙江骏马衣车股份有限公司 Special needle for sewing children clothes
CN109183284A (en) * 2018-09-12 2019-01-11 天津腾达集团有限公司 A kind of Labor protection shoes tailoring machine
WO2020137175A1 (en) * 2018-12-28 2020-07-02 本田技研工業株式会社 Sewing needle holding device
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JP4079224B2 (en) 2008-04-23
EP1645673A1 (en) 2006-04-12

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