WO2004112983A1 - Engagement method of engagement members and engagement body obtained by the method - Google Patents

Engagement method of engagement members and engagement body obtained by the method Download PDF

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Publication number
WO2004112983A1
WO2004112983A1 PCT/JP2004/008928 JP2004008928W WO2004112983A1 WO 2004112983 A1 WO2004112983 A1 WO 2004112983A1 JP 2004008928 W JP2004008928 W JP 2004008928W WO 2004112983 A1 WO2004112983 A1 WO 2004112983A1
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WIPO (PCT)
Prior art keywords
plate
engaging
engagement
shaped member
shape
Prior art date
Application number
PCT/JP2004/008928
Other languages
French (fr)
Japanese (ja)
Inventor
Yoshikazu Kitamura
Wataru Miyazaki
Hitoshi Suzuki
Tsuyoshi Nakamura
Takashi Ogino
Original Assignee
Nhk Spring Co., Ltd.
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Publication date
Application filed by Nhk Spring Co., Ltd. filed Critical Nhk Spring Co., Ltd.
Publication of WO2004112983A1 publication Critical patent/WO2004112983A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/03Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal otherwise than by folding

Definitions

  • the present invention relates to a method for engaging an engaging member and an engaging body obtained by the method. More specifically, a male shape is formed on one engaging member, and the male shape is formed on another engaging member.
  • the present invention relates to a method of shaping a female mold for engagement and engaging the engaging members with each other, and an engaging body obtained by this method. Background art
  • Such an engaging method generally includes a molding step, a positioning step, and an engaging step (for example, see Japanese Patent Application Laid-Open No. H10-47545).
  • a male-type engaging portion is formed at a predetermined engaging portion of the first plate-like member
  • a female-type engaging portion is formed at a predetermined engaging portion of the second plate-like member. This is the step of molding.
  • the alignment step is a step of aligning the first plate-shaped member molded into a male shape and the second plate-shaped member molded into a female shape so that the engagement portions of each other match.
  • the engaging step is a step of engaging the first plate-shaped member and the second plate-shaped member via the respective engaging portions after the alignment.
  • the molding process and the engagement process are performed individually and independently, and thus have the following problems. That is, in the forming step, after forming the male-shaped engaging portion at the engaging portion of the first plate-like member and forming the female-shaped engaging portion at the engaging portion of the second plate-like member, however, since the first plate-shaped member and the second plate-shaped member are engaged with each other via the engagement portions independently of each other, the engagement of the first plate-shaped member formed into a male shape is performed. Part and the engaging part of the second plate-shaped member formed into a female shape. Between them, it was necessary to ensure a sufficient gap due to dimensional differences (hereinafter also referred to as clearance).
  • the first plate-shaped member and the second plate-shaped member are engaged in the engagement step, the first plate-shaped member and the second plate-shaped member are easily separated from each other depending on the size of the clearance.
  • the first plate-shaped member and the second plate-shaped member easily come off in the thickness direction, and it is difficult to satisfactorily engage the two. Note that such a problem is not limited to the plate-shaped member, and there is a similar problem for the entirety of the engaging members to be engaged.
  • the present invention has been made in view of the above circumstances, and provides an engagement method capable of satisfactorily engaging one engagement member with another engagement member and an engagement body obtained by the method.
  • the purpose is. Disclosure of the invention
  • a method for engaging an engaging member according to claim 1 of the present invention comprising: forming a male shape on one engaging member; and a female member for engaging the male type on another engaging member.
  • the one engaging member and the other engaging member are laminated between a member and a second pressing member having a hole corresponding to the predetermined shape in order to form one of the other shapes.
  • the male shape is formed in the one engaging member. Since the one engaging member and the other engaging member were engaged while forming and forming the female shape on the other engaging member, the clearance between them can be minimized. Therefore, the engagement between one engagement member and another engagement member has a satisfactory engagement strength. Therefore, there is no possibility that the one engaging member and the other engaging member come off from each other. Therefore, one engagement member and another engagement member can be satisfactorily engaged.
  • the method for engaging an engaging member according to claim 2 according to the present invention is the method according to claim 1, wherein one end of the band is the one engaging member, and the other of the band is used. The end portion is laminated as the other engagement member.
  • a male shape is formed in the one engaging member. Since the one engaging member and the other engaging member are engaged while forming the female shape on the other engaging member, the clearance between the two can be minimized. Therefore, the engagement between the one engagement member and the other engagement member has a satisfactory engagement strength, and the one engagement member and the other engagement member are mutually displaced. There is no danger of coming off. Therefore, it is possible to satisfactorily engage the negative engaging member with another engaging member.
  • an engaging body obtained by the engaging method according to the first aspect.
  • FIG. 1A to FIG. 1C are cross-sectional views schematically showing main steps of an engagement method according to an embodiment of the present invention
  • FIG. FIG. 3 is an exploded perspective view for explaining the state in FIG. 3
  • FIG. 3 is a perspective view showing an engagement body obtained by the engagement method according to the embodiment of the present invention.
  • FIGS. 1A to 1C are cross-sectional views schematically showing main steps of an engagement method according to an embodiment of the present invention.
  • the engagement method includes an arrangement step and a molding and engagement step.
  • an engagement is performed between the punch (first pressing member) 11 and the die (second pressing member) 12 at a predetermined standby position.
  • the first plate-shaped member (one engagement member) 20 and the second plate-shaped member (other engagement member) 30 are laminated in such a manner that the engagement portions 21, 31 of V ⁇ overlap each other.
  • the first plate-shaped members 20 are stacked so as to be located above the second plate-shaped members 30.
  • an end 33 of the second plate-shaped member 30 including the engagement portion 31 is arranged so as to face an opening of a hole 122 formed in the die 12, which will be described later.
  • the material of the first plate-shaped member 20 and the second plate-shaped member 30 is not particularly limited, and for example, aluminum, stainless steel, or the like is used.
  • the punch 11 is for forming a male shape into the first plate-shaped member 20. More specifically, the punch 11 moves downward from a predetermined standby position and moves downward to form a pair with the die 12 so that the engagement portion 21 of the first plate member 20 has a male shape. This is for molding the first engaging portion 21a (see FIG. 3). As shown in FIG. 2, the punch 11 has a predetermined shape so as to form a first engagement portion 21 a having a male shape at the engagement portion 21 of the first plate-shaped member 20. And a contact portion 110 contacting the engagement portion 21 at a lower portion thereof. The contact portion 110 is provided with a cutting portion 111 for preventing cutting of the first plate-like member 20 in a forming / engaging step described later.
  • FIG. 2 is an exploded perspective view for explaining a state in an arrangement step.
  • Such a punch 11 presses the first plate-shaped member 20 and the second plate-shaped member 30 with the stripper plate 13 interposed therebetween.
  • the stripper plate 13 engages the first plate-shaped member 20 and the second plate-shaped member 30 in a forming / engaging step described later to form an engagement body 40 (see FIG. 3)
  • the engaging body 40 is attached to the punch 11. This is for preventing upward retreat. That is, the strip plate 13 separates the punch 11 from the engaging body 40.
  • the stripper plate 13 is formed with a through hole 1331 corresponding to the shape of the punch 11 through which the punch 11 passes.
  • the die 12 is for forming a female mold on the second plate-shaped member 30. More specifically, the die 12 is configured such that the punch 11 advances and moves downward to form a pair with the punch 11, and the die 11 is engaged with the engagement portion 31 of the second plate-shaped member 30. This is for forming the second engaging portion 31a (see Fig. 3) having the shape of the mold.
  • the die 12 has an abutment portion 120 that contacts an engagement portion 31 of the second plate-shaped member 30 at an upper portion thereof. As described above, the die 12 is formed with the hole 121 that opens to the contact part 120.
  • the hole 1 21 contributes to forming the second engagement portion 31 a in the engagement portion 31 of the second plate-shaped member 30, and has a shape corresponding to the shape of the punch 11. Yes.
  • the opening of the hole 122 has a male shape.
  • the hole 121 extends along the vertical direction of the die 12 while maintaining the shape.
  • rails 122a and 122b are provided on the upper surface of the contact portion 120 of the die 1.2.
  • the rails 122a and 122b are formed in a direction in which the first plate-shaped member 20 and the second plate-shaped member 30 are respectively orthogonal to the longitudinal direction, that is, in the lateral direction, in a forming / engaging step described later. This is to prevent spreading.
  • the molding / engaging step includes the steps of: attaching the first plate-shaped member 20 and the second plate-shaped member 30 to the first engagement portion 21 a having a male shape and the second engagement portion 31 a having a female shape. This is a step of forming a and engaging the two.
  • the forming / engaging step involves moving the punch 11 at a predetermined standby position downward and forward to move the punch 11 and the die 1. 2 to form the male-shaped first engagement portion 21 a at the engagement portion 21 of the first plate-shaped member 20, while engaging the second plate-shaped member 30.
  • a female-shaped second engaging portion 31a is formed in the part 31 and the first plate-shaped member 20 and the second plate-shaped member 30 are joined to the first engaging portion 21a and the second This is a step of engaging via the engaging portion 31a.
  • the molding / engaging process will be described in detail below.
  • the distance between the lower surface of the contact portion 110 of the punch 11 and the upper surface of the contact portion 120 of the die 12 is determined by the thickness of the first plate member 20. This is equal to the sum of the thickness of the second plate-shaped member 30 and the thickness.
  • the punch 11 only has an amount corresponding to the thickness of the first plate member 20 or an amount slightly larger than the thickness of the first plate member 20.
  • the first plate member 20 and the second plate member 30 are pressed by the punch 11 and the die 12.
  • the first plate-like member 20 and the second plate-like member 30 are moved as follows by pushing the punch 11 forward and backward by a specific amount.
  • a male-shaped first engagement portion 21 a was formed along the shape of the punch 11 at the engagement portion 21, and at the same time, the punch 11 was formed. Therefore, it will move downward.
  • the waste material 22 cut from the first plate-shaped member 20 when the first engagement portion 2la is formed is left on the second plate-shaped member 30. This waste material 22 is then removed.
  • the portion of the end 33 facing the opening of the hole 121 of the die 12 is shaped by the advance movement of the first plate-shaped member 20. Cut along the shape of the mold).
  • the second plate-shaped member 30 has a female-shaped second engaging portion 31a formed at the engaging portion 31. At this time, the waste material 32 cut from the second plate-shaped member 30 is removed downward through the hole 121.
  • the first plate-shaped member 20 and the second plate-shaped member 30 are engaged via the first engagement portion 21a and the second engagement portion 31a.
  • an engaging body 40 as shown in FIG. 3 is obtained.
  • the punch 11 is advanced by an amount corresponding to the thickness of the first plate-shaped member 20 or a slightly larger amount.
  • the first plate-shaped member 20 and the second plate-shaped member 30 are pressed by the punch 11 and the die 12 so that the first engagement with the first plate-shaped member 20 is performed. While forming the portion 21a, the second engaging portion 31a of the second plate-shaped member 30 is formed, and the first engaging portion 21a and the second engaging portion 31a are formed.
  • the engagement between the first plate-shaped member 20 and the second plate-shaped member 30 is completed. That is, the punch 11 is advanced and moved by a specific amount without passing through the hole 12 1 of the die 12 to form the first engagement portion 21 a and to form the second engagement portion 31 1
  • the molding of a, the engagement of the first plate-shaped member 20 and the second plate-shaped member 30 and the force are performed almost simultaneously.
  • the first engagement portion 21a is formed by pressing with the punch 11 and the die 12, and the second engagement is performed. Since the first plate-like member 20 and the second plate-like member 30 were engaged while forming the part 31a, the first engagement part 21a and the second engagement part 31a were formed. Clearance is sufficient if it is the minimum necessary. For this reason, the engagement between the first plate-shaped member 20 and the second plate-shaped member 30 has a sufficient engagement strength, and the first plate-shaped member 20 and the second plate-shaped member 20 are formed by such clearance. There is no risk that the two plate-shaped members 30 will come off from each other. Therefore, the first plate member 20 and the second plate member 30 can be satisfactorily engaged.
  • the formation of the first engagement portion 21 a and the second engagement portion 31 a and the relationship between the first plate member 20 and the second plate member 30 Since the joining is performed at substantially the same time, the number of steps can be reliably reduced as compared with the conventional engagement method.
  • the engagement body 40 is obtained by the above-described engagement method, it has a satisfactory engagement strength. Therefore, there is no possibility that the engagement is easily released.
  • one end of one band is used as one engagement member, and the other end of the band is used as another engagement member. Then, both may be engaged. Thereby, an endless or ring-shaped engaging body can be obtained.
  • the engaging body thus obtained can be applied to various uses, for example, a ring for fastening a constant velocity joint boot.
  • the engagement method and the engagement body of the engagement member according to the present invention are useful for engaging the two engagement members while maintaining a sufficiently high engagement strength.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Insertion Pins And Rivets (AREA)
  • Punching Or Piercing (AREA)

Abstract

A method of engaging a first plate-like member (20) and a second plate-like member (30) while forming the first plate-like member (20) in a male pattern shape and the second plate-like member (30) in a shape of a female pattern engaged with the male pattern. The first plate-like member (20) and the second plate-like member (30) are laid over each other between a punch (11) having a predetermined shape to form the male pattern shape and a die (12) having a hole portion (121), corresponding to the predetermined shape, to form the female pattern shape. When the first plate-like member (20) and the second plate-like member (30) are pressed by the punch (11) and the die (12), the first plate-like member and the second plate-like member are engaged while the male pattern shape is formed on the first plate-like member and the female pattern shape is formed in the second plate-like member.

Description

明 細 書 係合部材の係合方法およびこれにより得られた係合体 技術分野  Description: Engaging method of engaging member and engaging body obtained by the method
本発明は、 係合部材の係合方法およびこれにより得られた係合体に関し、 より 詳細には、 一の係合部材に雄型の形状を成形し、 他の係合部材に上記雄型に係合 するための雌型の形状を成形して、 互いの係合部材を係合する方法およびこの方 法により得られた係合体に関する。 背景技術  The present invention relates to a method for engaging an engaging member and an engaging body obtained by the method. More specifically, a male shape is formed on one engaging member, and the male shape is formed on another engaging member. The present invention relates to a method of shaping a female mold for engagement and engaging the engaging members with each other, and an engaging body obtained by this method. Background art
従来、 一の係合部材である平板状の第一板状部材と、 他の係合部材である平板 状の第二板状部材とを係合する方法としては、 次のようなものが知られている。 そのような係合方法は、 一般に、 成形工程と、 位置合わせ工程と、 係合工程とを 有している (例えば、 特開平 1 0— 4 7 5 4 5号公報参照) 。 成形工程は、 第一 板状部材の所定の係合部位に雄型の形状の係合部を成形し、 かつ第二板状部材の 所定の係合部位に雌型の形状の係合部を成形する工程である。 位置合わせ工程は、 雄型の形状に成形した第一板状部材と、 雌型の形状に成形した第二板状部材とを、 互いの係合部が一致するよう位置合わせを行う工程である。 係合工程は、 位置合 わせ後に、 互いの係合部を介して第一板状部材と第二板状部材とを係合する工程 である。  Conventionally, the following is known as a method for engaging a first plate-shaped plate-shaped member as one engagement member with a second plate-shaped plate-shaped member as another engagement member. Have been. Such an engaging method generally includes a molding step, a positioning step, and an engaging step (for example, see Japanese Patent Application Laid-Open No. H10-47545). In the forming step, a male-type engaging portion is formed at a predetermined engaging portion of the first plate-like member, and a female-type engaging portion is formed at a predetermined engaging portion of the second plate-like member. This is the step of molding. The alignment step is a step of aligning the first plate-shaped member molded into a male shape and the second plate-shaped member molded into a female shape so that the engagement portions of each other match. . The engaging step is a step of engaging the first plate-shaped member and the second plate-shaped member via the respective engaging portions after the alignment.
ところが、 上述のような従来の係合方法では、 成形工程と係合工程とを個別に 独立して行っていたために次のような問題があった。 つまり、 成形工程において 第一板状部材の係合部位に雄型の形状の係合部を成形し、 かつ第二板状部材の係 合部位に雌型の形状の係合部を成形した後に、 これとは独立して互いの係合部を 介して第一板状部材と第二板状部材とを係合していたために、 雄型の形状に成形 した第一板状部材の係合部と、 雌型の形状に成形した第二板状部材の係合部との 間には、 寸法差による間隙 (以下、 クリアランスともいう) を十分に確保する必 要があった。 そのため、 係合工程において第一板状部材と第二板状部材とを係合 した^であっても、 クリァランスの大きさによっては第一板状部材ぉよび第二 板状部材が互いに外れやすいものになり、 特に第一板状部材および第二板状部材 の厚み方向に沿って外れやすいものになり、 両者を良好に係合することが困難で あった。 尚、 このような問題は、 板状部材に限られるものではなく、 係合対象と なる係合部材全般について同様の問題があった。 However, in the conventional engagement method as described above, the molding process and the engagement process are performed individually and independently, and thus have the following problems. That is, in the forming step, after forming the male-shaped engaging portion at the engaging portion of the first plate-like member and forming the female-shaped engaging portion at the engaging portion of the second plate-like member, However, since the first plate-shaped member and the second plate-shaped member are engaged with each other via the engagement portions independently of each other, the engagement of the first plate-shaped member formed into a male shape is performed. Part and the engaging part of the second plate-shaped member formed into a female shape. Between them, it was necessary to ensure a sufficient gap due to dimensional differences (hereinafter also referred to as clearance). Therefore, even if the first plate-shaped member and the second plate-shaped member are engaged in the engagement step, the first plate-shaped member and the second plate-shaped member are easily separated from each other depending on the size of the clearance. In particular, the first plate-shaped member and the second plate-shaped member easily come off in the thickness direction, and it is difficult to satisfactorily engage the two. Note that such a problem is not limited to the plate-shaped member, and there is a similar problem for the entirety of the engaging members to be engaged.
本発明は、 上記実情に鑑みて一の係合部材と、 他の係合部材とを良好に係合す ることができる係合方法およびこれによつて得られた係合体を提供することを目 的とする。 発明の開示  The present invention has been made in view of the above circumstances, and provides an engagement method capable of satisfactorily engaging one engagement member with another engagement member and an engagement body obtained by the method. The purpose is. Disclosure of the invention
本発明に係る請求の範囲第 1項の係合部材の係合方法は、 一の係合部材に雄型 の形状を成形し、 他の係合部材に前記雄型に係合するための雌型の形状を成形し て、 互いの係合部材を係合する方法であって、 前記雄型おょぴ雌型のいずれか一 方の形状を成形するために所定の形状を有する第 1押圧部材と、 そのいずれか他 方の形状を成形するために前記所定の形状に対応する孔部を有する第 2押圧部材 との間に、 前記一の係合部材および他の係合部材を積層し、 前記第 1押圧部材ぉ よび第 2押圧部材によつて前記一の係合部材ぉよび他の係合部材を押圧すること により、 前記一の係合部材に雄型の形状を成形し、 力、つ前記他の係合部材に雌型 の形状を成形しながら、 前記一の係合部材と前記他の係合部材とを係合したこと を特徴とする。  A method for engaging an engaging member according to claim 1 of the present invention, comprising: forming a male shape on one engaging member; and a female member for engaging the male type on another engaging member. A method of shaping the shape of a mold and engaging the engaging members with each other, the first pressing having a predetermined shape for shaping any one of the male and female molds. The one engaging member and the other engaging member are laminated between a member and a second pressing member having a hole corresponding to the predetermined shape in order to form one of the other shapes. By pressing the one engaging member and the other engaging member by the first pressing member and the second pressing member, a male shape is formed on the one engaging member, The one engaging member and the other engaging member are engaged while forming a female shape on the other engaging member. That.
この発明によれば、 第 1押圧部材およぴ第 2押圧部材によつて一の係合部材ぉ ょぴ他の係合部材を押圧することにより、 一の係合部材に雄型の形状を成形し、 かつ他の係合部材に雌型の形状を成形しながら、 一の係合部材と他の係合部材と を係合したので、 両者のクリアランスを必要最小限にすることができる。 そのた め、 一の係合部材と他の係合部材との係合は、 満足な係合強度を有するものにな り、 一の係合部材および他の係合部材が互いに外れてしまう虞れがない。 従って、 一の係合部材と他の係合部材とを良好に係合することができる。 · 本発明に係る請求の範囲第 2項の係合部材の係合方法は、 請求の範囲第 1項に おいて、 帯状体の一端部を前記一の係合部材とし、 前記帯状体の他端部を前記他 の係合部材として積層したことを特徴とする。 According to the present invention, by pressing the one engaging member and the other engaging member by the first pressing member and the second pressing member, the male shape is formed in the one engaging member. Since the one engaging member and the other engaging member were engaged while forming and forming the female shape on the other engaging member, the clearance between them can be minimized. Therefore, the engagement between one engagement member and another engagement member has a satisfactory engagement strength. Therefore, there is no possibility that the one engaging member and the other engaging member come off from each other. Therefore, one engagement member and another engagement member can be satisfactorily engaged. · The method for engaging an engaging member according to claim 2 according to the present invention is the method according to claim 1, wherein one end of the band is the one engaging member, and the other of the band is used. The end portion is laminated as the other engagement member.
この発明によっても、 第 1押圧部材ぉょぴ第 2押圧部材によつて一の係合部材 および他の係合部材を押圧することにより、 一の係合部材に雄型の形状を成形し、 カゝっ他の係合部材に雌型の形状を成形しながら、 一の係合部材と他の係合部材と を係合したので、 両者のクリアランスを必要最小限 することができる。 そのた め、 一の係合部材と他の係合部材との係合は、 満足な係合強度を有するものにな り、 一の係合部材ぉよび他の係合部材が互レ、に外れてしまう虞れがなレ、。 従って、 —の係合部材と他の係合部材とを良好に係合することができる。  According to the present invention, by pressing the one engaging member and the other engaging member by the first pressing member and the second pressing member, a male shape is formed in the one engaging member. Since the one engaging member and the other engaging member are engaged while forming the female shape on the other engaging member, the clearance between the two can be minimized. Therefore, the engagement between the one engagement member and the other engagement member has a satisfactory engagement strength, and the one engagement member and the other engagement member are mutually displaced. There is no danger of coming off. Therefore, it is possible to satisfactorily engage the negative engaging member with another engaging member.
本発明に係る請求の範囲第 3項の係合体は、 請求の範囲第 1項に記載の係合方 法により得られたことを特徴とする。  According to a third aspect of the present invention, there is provided an engaging body obtained by the engaging method according to the first aspect.
この発明によれば、 上記係合方法により得られたものであるため、 満足な係合 強度を有している。 そのため、 係合が容易に外れてしまう虞れがない。 図面の簡単な説明 - 第 1 A図〜第 1 C図は、 本発明の実施の形態に係る係合方法の主な工程を簡略 的に示した断面図であり、 第 2図は、 配置工程における状態を説明するための分 解斜視図であり、 第 3図は、 本発明の実施の形態に係る係合方法により得られた 係合体を示した斜視図である。 発明を実施するための最良の形態  According to the present invention, since it is obtained by the above-described engagement method, it has a satisfactory engagement strength. Therefore, there is no possibility that the engagement is easily released. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1A to FIG. 1C are cross-sectional views schematically showing main steps of an engagement method according to an embodiment of the present invention, and FIG. FIG. 3 is an exploded perspective view for explaining the state in FIG. 3, and FIG. 3 is a perspective view showing an engagement body obtained by the engagement method according to the embodiment of the present invention. BEST MODE FOR CARRYING OUT THE INVENTION
本発明をより詳細に説術するために、 添付の図面に従ってこれを説明する。 以 下においては、 説明の便宜上、 係合対象となる係合部材を平板状の板状部材とし て説明する。 第 1 A図〜第 1 C図は、 本発明の実施の形態に係る係合方法の主な工程を簡略 的に示した断面図である。 これら第 1 A図〜第 1 C図において、 係合方法は、 配 置工程と、 成形'係合工程とを有している。 In order to explain the present invention in more detail, this will be described with reference to the accompanying drawings. Hereinafter, for convenience of explanation, the engagement member to be engaged will be described as a flat plate-shaped member. 1A to 1C are cross-sectional views schematically showing main steps of an engagement method according to an embodiment of the present invention. In FIGS. 1A to 1C, the engagement method includes an arrangement step and a molding and engagement step.
配置工程は、 第 1 A図に示したように、 所定の待機位置にあるパンチ (第 1押 圧部材) 1 1とダイ (第 2押圧部材) 1 2との間において、 係合対象となる第一 板状部材 (一の係合部材) 2 0と、 第二板状部材 (他の係合部材) 3 0とを、 互 Vヽの係合部位 2 1, 3 1が重なる態様で積層して配置する工程である。 この配置 工程では、 第一板状部材 2 0が第二板状部材 3 0の上方側に位置するよう積層し てある。 また、 第二板状部材 3 0の係合部位 3 1を含む端部 3 3は、 ダイ 1 2に 形成された後述する孔部 1 2 1の開口を臨むよう配置してある。 ここに、 第一板 状部材 2 0および第二板状部材 3 0の材料としては、 特に限定されるものではな いが、 例えばアルミニウムやステンレス鋼等が用いられている。  In the arrangement step, as shown in FIG. 1A, an engagement is performed between the punch (first pressing member) 11 and the die (second pressing member) 12 at a predetermined standby position. The first plate-shaped member (one engagement member) 20 and the second plate-shaped member (other engagement member) 30 are laminated in such a manner that the engagement portions 21, 31 of V ヽ overlap each other. This is the step of arranging. In this arrangement step, the first plate-shaped members 20 are stacked so as to be located above the second plate-shaped members 30. Further, an end 33 of the second plate-shaped member 30 including the engagement portion 31 is arranged so as to face an opening of a hole 122 formed in the die 12, which will be described later. Here, the material of the first plate-shaped member 20 and the second plate-shaped member 30 is not particularly limited, and for example, aluminum, stainless steel, or the like is used.
パンチ 1 1は、 第一板状部材 2 0に雄型の形状を成形するためのものである。 より詳細に説明すると、 パンチ 1 1は、 所定の待機位置から下方向に進出移動し てダイ 1 2と対になって、 第一板状部材 2 0の係合部位 2 1に雄型の形状の第一 係合部 2 1 a (第 3図参照) を成形するためのものである。 このパンチ 1 1は、 第 2図に示したように、 第一板状部材 2 0の係合部位 2 1に雄型の形状の第一係 合部 2 1 aを成形すべく所定の形状を有しており、 その下方部分に上記係合部位 2 1に当接する当接部 1 1 0を有している。 当接部 1 1 0には、 後述する成形 · 係合工程において第一板状部材 2 0の切断防止のための切削部 1 1 1が形成して ある。 ここに、 第 2図は、 配置工程における状態を説明するための分解斜視図で ある。  The punch 11 is for forming a male shape into the first plate-shaped member 20. More specifically, the punch 11 moves downward from a predetermined standby position and moves downward to form a pair with the die 12 so that the engagement portion 21 of the first plate member 20 has a male shape. This is for molding the first engaging portion 21a (see FIG. 3). As shown in FIG. 2, the punch 11 has a predetermined shape so as to form a first engagement portion 21 a having a male shape at the engagement portion 21 of the first plate-shaped member 20. And a contact portion 110 contacting the engagement portion 21 at a lower portion thereof. The contact portion 110 is provided with a cutting portion 111 for preventing cutting of the first plate-like member 20 in a forming / engaging step described later. FIG. 2 is an exploded perspective view for explaining a state in an arrangement step.
このようなパンチ 1 1は、 ストリッパプレート 1 3を介在させた状態で、 第一 板状部材 2 0および第二板状部材 3 0を押圧する。 ストリッパプレート 1 3は、 後述する成形 ·係合工程において第一板状部材 2 0と第二板状部材 3 0とを係合 して係合体 4 0 (第 3図参照) を形成した後、 パンチ 1 1が所定の待機位置に戻 るために上方向に退避移動する際に、 このパンチ 1 1に付随して該係合体 4 0が 上方向に退避移動することを防止するためのものである。 つまり、 ストリツパプ レート 1 3は、 パンチ 1 1と係合体 4 0とを分離させるものである。 このストリ ッパプレート 1 3には、 パンチ 1 1が揷通するための該パンチ 1 1の形状に対応 する揷通孔 1 3 1が形成してある。 Such a punch 11 presses the first plate-shaped member 20 and the second plate-shaped member 30 with the stripper plate 13 interposed therebetween. After the stripper plate 13 engages the first plate-shaped member 20 and the second plate-shaped member 30 in a forming / engaging step described later to form an engagement body 40 (see FIG. 3), When the punch 11 retreats upward to return to the predetermined standby position, the engaging body 40 is attached to the punch 11. This is for preventing upward retreat. That is, the strip plate 13 separates the punch 11 from the engaging body 40. The stripper plate 13 is formed with a through hole 1331 corresponding to the shape of the punch 11 through which the punch 11 passes.
ダイ 1 2は、 第二板状部材 3 0に雌型の形状を成形するためのものである。 よ り詳細に説明すると、 ダイ 1 2は、 上記パンチ 1 1が下方向に進出移動して該パ ンチ 1 1と対になって、 第二板状部材 3 0の係合部位 3 1に雌型の形状の第二係 合部 3 1 a (第 3図参照) を成形するためのものである。 このダイ 1 2は、 その 上方部分に第二板状部材 3 0の係合部位 3 1に当接する当接部 1 2 0を有してい る。 また、 ダイ 1 2には、 上述したが、 当接部 1 2 0に開口する孔部 1 2 1が形 成してある。 孔部 1 2 1は、 第二板状部材 3 0の係合部位 3 1に第二係合部 3 1 aを成形するために寄与するものであり、 パンチ 1 1の形状に対応する形状を有 している。 つまり、 孔部 1 2 1の開口は、 雄型の形状を有している。 この孔部 1 2 1は、 該形状を保持してダイ 1 2の上下方向に沿って延設してある。 更に、 ダ ィ 1 .2の当接部 1 2 0の上面には、 レール 1 2 2 a , 1 2 2 bが配設してある。 このレール 1 2 2 a, 1 2 2 bは、 後述する成形 ·係合工程において、 第一板状 部材 2 0および第二板状部材 3 0がそれぞれ長手方向に直交する方向、 すなわち 横方向に拡がることを防止するためのものである。  The die 12 is for forming a female mold on the second plate-shaped member 30. More specifically, the die 12 is configured such that the punch 11 advances and moves downward to form a pair with the punch 11, and the die 11 is engaged with the engagement portion 31 of the second plate-shaped member 30. This is for forming the second engaging portion 31a (see Fig. 3) having the shape of the mold. The die 12 has an abutment portion 120 that contacts an engagement portion 31 of the second plate-shaped member 30 at an upper portion thereof. As described above, the die 12 is formed with the hole 121 that opens to the contact part 120. The hole 1 21 contributes to forming the second engagement portion 31 a in the engagement portion 31 of the second plate-shaped member 30, and has a shape corresponding to the shape of the punch 11. Yes. In other words, the opening of the hole 122 has a male shape. The hole 121 extends along the vertical direction of the die 12 while maintaining the shape. Further, rails 122a and 122b are provided on the upper surface of the contact portion 120 of the die 1.2. The rails 122a and 122b are formed in a direction in which the first plate-shaped member 20 and the second plate-shaped member 30 are respectively orthogonal to the longitudinal direction, that is, in the lateral direction, in a forming / engaging step described later. This is to prevent spreading.
成形'係合工程は、 第一板状部材 2 0および第二板状部材 3 0に、 雄型の形状 の第一係合部 2 1 aおよび雌型の形状の第二係合部 3 1 aを成形して両者を係合 する工程である。 つまり、 成形'係合工程は、 第 1 B図おょぴ第 1 C図に示した ように、 所定の待機位置にあるパンチ 1 1を下方向に進出移動させて該パンチ 1 1とダイ 1 2とで押圧することにより、 第一板状部材 2 0の係合部位 2 1に雄型 の形状の第一係合部 2 1 aを成形する一方、 第二板状部材 3 0の係合部位 3 1に 雌型の形状の第二係合部 3 1 aを成形し、 かつ第一板状部材 2 0と第二板状部材 3 0とを第一係合部 2 1 aおよび第二係合部 3 1 aを介して係合する工程である。 このような成形 ·係合工程を詳細に述べると次のようになる。 パンチ 1 1を所定の待機位置から下方向に進出移動させることにより、 第 I B 図に示したように、 該パンチ 1 1は、 その当接部 1 1 0が第一板状部材 2 0に当 接した状態になり、 かつ、 ダイ 1 2は、 その当接部 1 2 0が第二板状部材 3 0に 当接した状態になる (以下、 押圧開始状態ともいう) 。 このような状態では、 パ ンチ 1 1の当接部 1 1 0の下面と、 ダイ 1 2の当接部 1 2 0の上面との距離は、 第一板状部材 2 0の厚みの大きさと、 第二板状部材 3 0の厚みの大きさとの和と なる大きさに等しいものになる。 The molding / engaging step includes the steps of: attaching the first plate-shaped member 20 and the second plate-shaped member 30 to the first engagement portion 21 a having a male shape and the second engagement portion 31 a having a female shape. This is a step of forming a and engaging the two. In other words, as shown in FIG. 1B and FIG. 1C, the forming / engaging step involves moving the punch 11 at a predetermined standby position downward and forward to move the punch 11 and the die 1. 2 to form the male-shaped first engagement portion 21 a at the engagement portion 21 of the first plate-shaped member 20, while engaging the second plate-shaped member 30. A female-shaped second engaging portion 31a is formed in the part 31 and the first plate-shaped member 20 and the second plate-shaped member 30 are joined to the first engaging portion 21a and the second This is a step of engaging via the engaging portion 31a. The molding / engaging process will be described in detail below. By moving the punch 11 forward and backward from the predetermined standby position, as shown in FIG. IB, the contact portion 110 of the punch 11 contacts the first plate-shaped member 20. The die 12 is brought into contact with the die 12, and the contact portion 120 is brought into contact with the second plate member 30 (hereinafter, also referred to as a pressing start state). In such a state, the distance between the lower surface of the contact portion 110 of the punch 11 and the upper surface of the contact portion 120 of the die 12 is determined by the thickness of the first plate member 20. This is equal to the sum of the thickness of the second plate-shaped member 30 and the thickness.
そのような押圧開始状態から第一板状部材 2 0の厚みの大きさに相当する量だ け、 あるいは第一板状部材 2 0の厚みの大きさよりも僅かに大きい量だけ、 パン チ 1 1を進出移動させて、 該パンチ 1 1およびダイ 1 2によって第一板状部材 2 0および第二板状部材 3 0を押圧する。 このようにパンチ 1 1を特定の量だけ進 出移動させて押圧することにより、 第一板状部材 2 0およぴ第二板状部材 3 0は 次のようになる。  From such a pressing start state, the punch 11 only has an amount corresponding to the thickness of the first plate member 20 or an amount slightly larger than the thickness of the first plate member 20. The first plate member 20 and the second plate member 30 are pressed by the punch 11 and the die 12. The first plate-like member 20 and the second plate-like member 30 are moved as follows by pushing the punch 11 forward and backward by a specific amount.
第一板状部材 2 0は、 その係合部位 2 1においてパンチ 1 1の形状に沿って雄 型の形状の第一係合部 2 1 aが成形され、 これと同時に該パンチ 1 1にしたがつ て下方向に進出移動することになる。 この場合において、 第一係合部 2 l aを成' 形した際に第一板状部材 2 0から切断された廃材 2 2は、 第二板状部材 3 0上に. 放置される。 この廃材 2 2は、 その後除去される。  In the first plate-shaped member 20, a male-shaped first engagement portion 21 a was formed along the shape of the punch 11 at the engagement portion 21, and at the same time, the punch 11 was formed. Therefore, it will move downward. In this case, the waste material 22 cut from the first plate-shaped member 20 when the first engagement portion 2la is formed is left on the second plate-shaped member 30. This waste material 22 is then removed.
一方、 第二板状部材 3 0では、 その端部 3 3におけるダイ 1 2の孔部 1 2 1の 開口に臨む部分が、 第一板状部材 2 0の進出移動により該開口の形状 (雄型の形 状) に沿って切断される。 これにより、 第二板状部材 3 0は、 その係合部位 3 1 において雌型の形状の第二係合部 3 1 aが成形される。 このとき、 第二板状部材 3 0から切断された廃材 3 2は、 孔部 1 2 1を通じて下方に除去される。  On the other hand, in the second plate-shaped member 30, the portion of the end 33 facing the opening of the hole 121 of the die 12 is shaped by the advance movement of the first plate-shaped member 20. Cut along the shape of the mold). As a result, the second plate-shaped member 30 has a female-shaped second engaging portion 31a formed at the engaging portion 31. At this time, the waste material 32 cut from the second plate-shaped member 30 is removed downward through the hole 121.
そして、 第一板状部材 2 0と第二板状部材 3 0とは、 第一係合部 2 1 aおよび 第二係合部 3 1 aを介して係合する。 その結果、 第 3図に示したような係合体 4 0が得られる。 このように、 成形'係合工程においては、 第一板状部材 2 0の厚 みの大きさに相当する量、 あるいはそれより僅かに大きい量だけパンチ 1 1を進 出移動させて、 該パンチ 1 1とダイ 1 2とで第一板状部材 2 0および第二板状部 材 3 0を押圧することにより、 第一板状部材 2 0での第一係合部 2 1 aを成形し ながら、 第二板状部材 3 0での第二係合部 3 1 aを成形し、 第一係合部 2 1 aお よび第二係合部 3 1 aの成形完了と略同時にこれらを介して第一板状部材 2 0と 第二板状部材 3 0との係合が完了する。 つまり、 パンチ 1 1をダイ 1 2の孔部 1 2 1に揷通させずに特定の量だけ進出移動させて、 第一係合部 2 1 aの成形およ ぴ第二係合部 3 1 aの成形と、 第一板状部材 2 0と第二板状部材 3 0との係合と 力 略同時に関連付けられて行われる。 Then, the first plate-shaped member 20 and the second plate-shaped member 30 are engaged via the first engagement portion 21a and the second engagement portion 31a. As a result, an engaging body 40 as shown in FIG. 3 is obtained. As described above, in the forming / engaging step, the punch 11 is advanced by an amount corresponding to the thickness of the first plate-shaped member 20 or a slightly larger amount. The first plate-shaped member 20 and the second plate-shaped member 30 are pressed by the punch 11 and the die 12 so that the first engagement with the first plate-shaped member 20 is performed. While forming the portion 21a, the second engaging portion 31a of the second plate-shaped member 30 is formed, and the first engaging portion 21a and the second engaging portion 31a are formed. At substantially the same time as the completion, the engagement between the first plate-shaped member 20 and the second plate-shaped member 30 is completed. That is, the punch 11 is advanced and moved by a specific amount without passing through the hole 12 1 of the die 12 to form the first engagement portion 21 a and to form the second engagement portion 31 1 The molding of a, the engagement of the first plate-shaped member 20 and the second plate-shaped member 30 and the force are performed almost simultaneously.
その後、 パンチ 1 1を所定の待機位置に戻すべく上方向に »移動させると、 上記ストリッパプレート 1 3の作用により、 係合体 4 0は、 パンチ 1 1から分離 してダイ 1 2の当接部 1 2 0上に載置されることになる。  Thereafter, when the punch 11 is moved upward to return to the predetermined standby position, the engaging body 40 is separated from the punch 11 by the action of the stripper plate 13 and the contact portion of the die 12 It will be placed on 120.
以上のような本発明の実施の形態に係る係合方法によれば、 パンチ 1 1とダイ 1 2とで押圧することにより、 第一係合部 2 1 aを成形し、 かつ第二係合部 3 1 aを成形しながら、 第一板状部材 2 0と第二板状部材 3 0とを係合したので、 第 一係合部 2 1 aと第二係合部 3 1 aとのクリアランスは必要最小限だけあれば十 分である。 そのため、 第一板状部材 2 0と第二板状部材 3 0との係合は、 満足な 係合強度を有するものになり、 かかるクリアランスによつて第一板状部材 2 0お ょぴ第二板状部材 3 0が互いに外れてしまう虞れがない。 従って、 第一板状部材 2 0と第二板状部材 3 0とを良好に係合することができる。  According to the engagement method according to the embodiment of the present invention as described above, the first engagement portion 21a is formed by pressing with the punch 11 and the die 12, and the second engagement is performed. Since the first plate-like member 20 and the second plate-like member 30 were engaged while forming the part 31a, the first engagement part 21a and the second engagement part 31a were formed. Clearance is sufficient if it is the minimum necessary. For this reason, the engagement between the first plate-shaped member 20 and the second plate-shaped member 30 has a sufficient engagement strength, and the first plate-shaped member 20 and the second plate-shaped member 20 are formed by such clearance. There is no risk that the two plate-shaped members 30 will come off from each other. Therefore, the first plate member 20 and the second plate member 30 can be satisfactorily engaged.
また、 上記係合方法によれば、 第一係合部 2 1 aおよび第二係合部 3 1 aの成 形と、 第一板状部材 2 0と第二板状部材 3 0との係合とを略同時に行うので、 従 来の係合方法に比して工程数を確実に低減することができる。  Further, according to the above-mentioned engagement method, the formation of the first engagement portion 21 a and the second engagement portion 31 a and the relationship between the first plate member 20 and the second plate member 30. Since the joining is performed at substantially the same time, the number of steps can be reliably reduced as compared with the conventional engagement method.
一方、 係合体 4 0は、 上記係合方法により得られたものであるため、 満足な係 合強度を有している。 そのため、 係合が容易に外れてしまう虞れがない。  On the other hand, since the engagement body 40 is obtained by the above-described engagement method, it has a satisfactory engagement strength. Therefore, there is no possibility that the engagement is easily released.
以上、 本発明の好適な実施の形態について説明したが、 本発明はこれに限定さ れるものではなく、 種々の変更を行うことができる。 本発明に係る係合方法は、 一の帯状体の一端部を一の係合部材とし、 該帯状体の他端部を他の係合部材とし て、 両者を係合してもよい。 これにより、 無端状、 あるいはリング状の係合体を 得ることができる。 このようにして得られた係合体は、 種々の用途に適用するこ とができ、 例えば等速ジョイントのブーツを締結するためのリング等に適用する ことができる。 産業上の利用可能性 The preferred embodiment of the present invention has been described above, but the present invention is not limited to this, and various changes can be made. In the engagement method according to the present invention, one end of one band is used as one engagement member, and the other end of the band is used as another engagement member. Then, both may be engaged. Thereby, an endless or ring-shaped engaging body can be obtained. The engaging body thus obtained can be applied to various uses, for example, a ring for fastening a constant velocity joint boot. Industrial applicability
以上のように、 本発明に係る係合部材の係合方法および係合体は、 二つの係合 部材を、 十分に高い係合強度を保持しながら係合するのに有用である。  As described above, the engagement method and the engagement body of the engagement member according to the present invention are useful for engaging the two engagement members while maintaining a sufficiently high engagement strength.

Claims

1 . 一の係合部材に雄型の形状を成形し、 他の係合部材に前記雄型に係合する ための雌型の形状を成形して、 互いの係合部材を係合する方法であって、 前記雄 型および雌型のいずれか一方の形状を成形するために所定の形状を有する第 1押 圧部材と、 そのいずれ力他方の形状を成形するために前記所定の形状に対応する 請 1. A method of forming a male shape on one engaging member and a female shape for engaging the male type on the other engaging member, and engaging each other with the engaging members. A first pressing member having a predetermined shape for forming one of the male and female dies, and a first pressing member corresponding to the predetermined shape for forming the other of the forces. Do
孔部を有する第 2押圧部材との間に、 前記一の係合部材ぉよぴ他の係合部材を積 求 The first engaging member and the other engaging member are provided between the second engaging member and the second pressing member having the hole.
層し、 前記第 1押圧部材および第 2押 9圧部材によつて前記一の係合部材およぴ他 の And the first engaging member and the other pressing member are pressed by the first pressing member and the second pressing member.
の係合部材を押圧することにより、 前記一の係合部材に雄型の形状を成形し、 か つ前記他の係合部材に雌型の形状を成形しながら、 前記一の係合部材と前記他の 囲 By pressing the engaging member, the one engaging member is formed into a male shape, and the other engaging member is formed into a female shape. The other surrounding
係合部材とを係合したことを特徴とする係合部材の係合方法。 A method for engaging an engagement member, wherein the engagement member is engaged with the engagement member.
2 . 帯状体の一端部を前記一の係合部材とし、 前記帯状体の他端部を前記他の 係合部材として積層したことを特徴とする請求の範囲第 1項に記載の係合部材の 係合方法。 2. The engaging member according to claim 1, wherein one end of the band is used as the one engaging member, and the other end of the band is used as the other engaging member. Engagement method.
3 . 請求の範囲第 1項に記載の係合方法により得られたことを特徴とする係合 体。 3. An engaging body obtained by the engaging method according to claim 1.
PCT/JP2004/008928 2003-06-20 2004-06-18 Engagement method of engagement members and engagement body obtained by the method WO2004112983A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2003-177018 2003-06-20
JP2003177018A JP2005007463A (en) 2003-06-20 2003-06-20 Method for engaging engaging member, and engaged body which is obtained by the same

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JP5606775B2 (en) * 2010-04-20 2014-10-15 株式会社エフテック Mating member

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4925549B1 (en) * 1968-12-23 1974-07-01
WO1998051939A1 (en) * 1997-05-14 1998-11-19 Suncall Corporation Thin-walled ring-shaped member and method of manufacturing same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4925549B1 (en) * 1968-12-23 1974-07-01
WO1998051939A1 (en) * 1997-05-14 1998-11-19 Suncall Corporation Thin-walled ring-shaped member and method of manufacturing same

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