WO2004103424A1 - Biocompatible implant coated with biocompatible fluor-hydroxyapatite and a coating method of the same - Google Patents
Biocompatible implant coated with biocompatible fluor-hydroxyapatite and a coating method of the same Download PDFInfo
- Publication number
- WO2004103424A1 WO2004103424A1 PCT/KR2003/001489 KR0301489W WO2004103424A1 WO 2004103424 A1 WO2004103424 A1 WO 2004103424A1 KR 0301489 W KR0301489 W KR 0301489W WO 2004103424 A1 WO2004103424 A1 WO 2004103424A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- hydroxyapatite
- biocompatible
- solution
- fluor
- sol
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L27/00—Materials for grafts or prostheses or for coating grafts or prostheses
- A61L27/28—Materials for coating prostheses
- A61L27/30—Inorganic materials
- A61L27/32—Phosphorus-containing materials, e.g. apatite
Definitions
- the present invention relates to a biocompatible implant coated with a biocompatible fluor-hydroxyapatite and a coating method of the same, and in particular to a method for coating a hydroxyapatite(HA) and a fluor- hydroxyapatite on a biocompatible implant titanium(Ti) metal substrate having an excellent biocompatibility and mechanical property and a biocompatible implant coated based on the above method.
- a human body may corrode a certain metal therein.
- a biocompatibility implant titanium(Ti) is widely used as a biocompatible material for an implant in a dental field as well as an orthopedic surgery based on its excellent biocompatibility which is nearest an environment of a bone of a human body, an excellent mechanical property, and a no-harm to a human body in a reaction with a biocompatible tissue.
- a process for coating an apatite is generally used.
- a hydroxyapatite which is used as a coating layer has a very similar crystal and chemical characteristic with respect to a hard tissue such as a bone, tooth, etc. of a human body. Therefore, when it is implanted into a living body, it does not make any trouble with a biocompatible tissue and a harmful reaction and has an excellent compatibility with a surrounding tissue.
- the chemical formula of an apatite which is a ceramic coating layer for a biocompatible implant of the present invention may be expressed as follows in the formula(1 ).
- Z represents OH, F, Cl or a compound of the same.
- the apatite consisted of OH and F mainly exists in the nature. OH represents hydroxyapatite, and F represents fluorapatite. There is a difference in a chemical stability.
- a fluorapatite has a better chemical stability compared to a hydroxyapatite.
- the fluorapatite and hydroxyapatite are known to form a solid solution in the whole range based on an inter-substitution of operation groups OH and F for thereby forming a fluor-hydroxyapatite.
- a chemical safety is enhanced.
- apatite is known to have a disadvantage that a mechanical strength and fracture toughness are bad. Therefore, the apatite is not good as a hard tissue material of a human body which requires a high mechanical strength and fracture toughness such as an artificial dental implant or hip joint. The apatite is limitedly used for a portion which does not need a mechanical strength such as a bone in an inner ear.
- a method using AI 2 O 3 is developed.
- the method using alumina has an advantage in increasing the roughness of surface, but it is not obviously known whether the alumina existing in the surface of an implant affects a human biocompatible or not. Therefore, the above method is not actually used for a clinical purpose.
- an acid etching method is used. Since the method does not achieve a desired roughness of a surface based on only an acid etching process, it is preferred that the above method is used together with the blasting method. However, in this case, the process is complicated.
- an apatite sol is prepared using a sol-gel method for obtaining a good quality coating film according to the present invention.
- a fluor-hydroxyapatite coating method for a biocompatible implant which includes a step for preparing a hydroxyapatite sol, a step for preparing a fluor-hydroxyapatite sol, a step for coating the hydroxyapatite sol and fluor-hydroxyapatite sol on a titanium implant, and a step for heat-treating a titanium substrate for a biocompatible implant coated with a titania.
- Figure 1 is a view illustrating a flow chart of a coating process according to the present invention.
- Figure 2 is a view for describing a sol gel spin method for coating an apatite on a titanium for a biocompatible implant according to the present invention. As shown therein, an apatite sol is uniformly coated on a surface of a biocompatible implant based on a fast spin method.
- Figure 3 is a picture taken using a scanning electron microscope(SEM) for illustrating a shape that an apatite is coated on a surface of a biocompatible implant titanium fabricated using a sol gel spin method according to the present invention. The process is performed in such a manner that a spin coating process is performed at 4,000rpm for 60 seconds using a hydroxyapatite sol of 0.5 mol, and then a heating treatment process is performed.
- Figure 3A is a low magnification surface picture with respect to a shape that a hydroxyapatite is coated. As shown therein, it is known that a hydroxyapatite coating layer is uniformly coated on a surface of a dental implant in a screw shape.
- Figure 3B is a high magnification surface picture with respect to a shape coated with a hydroxyapatite.
- a hydroxyapatite coating layer is a dense and thin film and has a shape of an implant surface.
- Figure 3C is a picture of a high magnification cur surface with respect to a shape coated with a hydroxyapatite. As shown therein, it is known that a thickness of a coating layer is about 1 ⁇ m.
- Figure 4 is a graph obtained through a X-ray diffraction analysis with respect to the images formed after a hydroxyapatite and fluor-hydroxyapatite coating layer formed on a surface of a titanium fabricated according to the present invention are heat-treated for one hour at a temperature of 500°C. In this case, it is shown that a typical apatite crystalline was formed.
- Figure 5 is a graph illustrating dissolution degrees of a hydroxyapatite and fluor-hydroxyapatite coating layer formed on a surface of a titanium fabricated according to the present invention and shows a result of an analysis of the amount of a calcium ion eluted from a coating layer.
- the ion elution speed of the hydroxyapatite coating layer is fastest, and a 75 mol% fluor-hydroxyapatite coating layer is slowest, and a 25 mol% and 50 mol% fluor-hydroxyapatite coating layer is an intermediate speed therebetween. Namely, it is known that as the amount of substitution of fluorine ions is increased, an ion elution speed of the coating layer is decreased.
- the implant coated with an apatite material having a difference in the ion elution speed is adapted to a portion which needs a specific biocompatible activation in an actual biocompatible , so that it is impossible to implement an excellent biocompatibility.
- Figure 6 is a view illustrating a multiplication aspect of a cell after a MG63 cell is cultivated for 5 days for checking a cell reaction characteristic of a hydroxyapatite and a fluor-hydroxyapatite coating layer formed on a surface of a titanium fabricated according to the present invention. As shown therein, it is known that ceils are well grown on all apatite coating layers.
- Figure 7 is a view illustrating a measurement of a differentiation degree of cells growing on an apatite coating layer. An activation degree of an alkaline phosphatase(ALP) is measured after the cells are grown for 10 days. The differentiation of the cells represents an activation of cells and a functional characteristic of a bone formation as a step after multiplication in a formation bone.
- ALP alkaline phosphatase
- the ALP activation is an important index which represents a cell differentiation.
- a pure titanium is used as a contrast group.
- the coating is done using an apatite, a certain ALP activation degree which is largely higher than a pure titanium is obtained.
- the above result represents that it is possible to increase a biocompatibility by coating an apatite on a titanium.
- a fluor-hydroxyapatite a cell differentiation degree similar with a coating layer of a hydroxyapatite is obtained. Therefore, the above has shown a possibility in use as an implant biocompatible material.
- the step for fabricating a hydroxyapatite sol includes a step in which Ca(NO 3 ) 2 - 4H 2 O which is a material of a calcium are dissolved in an ethanol C 2 H 5 OH and are agitated for thereby preparing a calcium solution, a step in which P(CH 3 CH 2 O) 3 which is a material of a phosphorus and a distilled water(H 2 ⁇ ) are dissolved in an ethanol C 2 H 5 OH and are agitated for thereby preparing a phosphorus solution, a step in which a calcium solution and a phosphorus solution are mixed and agitated, and a step in which the above solution are aged.
- the calcium solution and phosphorus solution are characterized in that calcium and phosphorus are mixed at a mol ratio of 1.67.
- the above mixture is aged at a room temperature for 60 hours through 80 hours and then is aged again at a temperature of 35°C through 45°C for 20 hours through 30 hours.
- the step for preparing a fluor-hydroxyapatite sol includes a step in which Ca(NO 3 ) 2 - 4H 2 O which is a material of a calcium are dissolved in an ethanol C 2 H 5 OH and are agitated for thereby preparing a calcium solution, a step in which P(CH 3 CH 2 O) 3 which is a material of a phosphorus and a distilled water(HaO) are dissolved in an ethanol C H 5 OH and are agitated for thereby preparing a phosphorus solution, a step in which NH 4 F is added into the phosphorus solution, a step in which the calcium solution and phosphorus solution are mixed and agitated, and a step in which the above solution is aged.
- the step in which NH F is added is characterized in that the ratio with respect to F " and OH " is 25 mol%, 50 mol% and 75 mol%.
- the step for coating an apatite sol on a titanium substrate includes a step in which an apatite sol is applied to a biocompatible implant titanium substrate for thereby wetting the titanium substrate, a step in which a spin coating process is performed using a spin coating unit, a step in which the titanium substrate coated with an apatite sol is dried, and a step in which the titanium substrate is heat-treated.
- the spin coating process is performed in such a manner that a spinning operation is performed for 10 seconds through 30 seconds at 2,500 through 3,500rpm.
- the above heat treatment is performed for 1 through 2 hours at 400°C through 600°C.
- the present invention it is possible to enhance a biocompatibility by coating an apatite on a biocompatible implant titanium for thereby implementing a good osseointegration.
- the apatite coating uses a sol gel method, it is possible to simplify a process and to implement a thin and uniform film.
- the sol gel apatite coating method is capable of implementing a uniform thin film coating on a surface of a dental root shaped implant of a complicated shape through a spin coating. Therefore, the present invention is well adapted to a coating process of other biocompatible implants having a complicated shape.
- the fluor-hydroxyapatite and hydroxyapatite coating later according to the present invention has a certain difference in the solution speed, so that it is possible to effectively control a biocompatible activation of an implant. It is possible to implement a functional gradient coating in which a biocompatible activation has a uniform difference by fabricating a hydroxyapatite as an outer later and a fluor-hydroxyapatite layer as an inner layer.
Abstract
Description
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Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2003250567A AU2003250567A1 (en) | 2003-05-21 | 2003-07-24 | Biocompatible implant coated with biocompatible fluor-hydroxyapatite and a coating method of the same |
US10/556,639 US20060222678A1 (en) | 2003-05-21 | 2003-07-24 | Biomcompatible implant coated with biocompatible fluor-hydroxyapatite and a coating method of the same |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR10-2003-0032135 | 2003-05-21 | ||
KR10-2003-0032134 | 2003-05-21 | ||
KR1020030032134A KR20040099966A (en) | 2003-05-21 | 2003-05-21 | Dental implants coated with fluorhydroxyapatite for biocompatible implants |
KR1020030032135A KR20040099967A (en) | 2003-05-21 | 2003-05-21 | The coating method of fluor-hydroxyapatite on the titanium biocompatible implant |
Publications (1)
Publication Number | Publication Date |
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WO2004103424A1 true WO2004103424A1 (en) | 2004-12-02 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/KR2003/001489 WO2004103424A1 (en) | 2003-05-21 | 2003-07-24 | Biocompatible implant coated with biocompatible fluor-hydroxyapatite and a coating method of the same |
Country Status (2)
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AU (1) | AU2003250567A1 (en) |
WO (1) | WO2004103424A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100352517C (en) * | 2006-03-10 | 2007-12-05 | 浙江大学 | Double-phase medical coating with double-layer structure and production thereof |
CN100430099C (en) * | 2005-12-23 | 2008-11-05 | 中国科学院金属研究所 | Bioactive coating on surface of Titanium or titanium alloy and its preparing method |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5211833A (en) * | 1991-07-24 | 1993-05-18 | Queen's University At Kingston | Method for coating implants and surgical devices made of titanium and titanium alloys |
WO1997041283A1 (en) * | 1996-04-29 | 1997-11-06 | Eastman Chemical Company | Non-circular polyester fibers containing silicone and/or copolymers having improved cross sectional shape retention and a process to produce them |
US6129928A (en) * | 1997-09-05 | 2000-10-10 | Icet, Inc. | Biomimetic calcium phosphate implant coatings and methods for making the same |
US20030099762A1 (en) * | 2001-10-12 | 2003-05-29 | Zongtao Zhang | Coatings, coated articles and methods of manufacture thereof |
-
2003
- 2003-07-24 WO PCT/KR2003/001489 patent/WO2004103424A1/en active Application Filing
- 2003-07-24 AU AU2003250567A patent/AU2003250567A1/en not_active Abandoned
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5211833A (en) * | 1991-07-24 | 1993-05-18 | Queen's University At Kingston | Method for coating implants and surgical devices made of titanium and titanium alloys |
WO1997041283A1 (en) * | 1996-04-29 | 1997-11-06 | Eastman Chemical Company | Non-circular polyester fibers containing silicone and/or copolymers having improved cross sectional shape retention and a process to produce them |
US6129928A (en) * | 1997-09-05 | 2000-10-10 | Icet, Inc. | Biomimetic calcium phosphate implant coatings and methods for making the same |
US20030099762A1 (en) * | 2001-10-12 | 2003-05-29 | Zongtao Zhang | Coatings, coated articles and methods of manufacture thereof |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100430099C (en) * | 2005-12-23 | 2008-11-05 | 中国科学院金属研究所 | Bioactive coating on surface of Titanium or titanium alloy and its preparing method |
CN100352517C (en) * | 2006-03-10 | 2007-12-05 | 浙江大学 | Double-phase medical coating with double-layer structure and production thereof |
Also Published As
Publication number | Publication date |
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AU2003250567A1 (en) | 2004-12-13 |
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