WO2004102228A2 - Plasma deposited amorphous silicon nitride interlayer enabling polymer lamination to germanium - Google Patents
Plasma deposited amorphous silicon nitride interlayer enabling polymer lamination to germanium Download PDFInfo
- Publication number
- WO2004102228A2 WO2004102228A2 PCT/US2004/014828 US2004014828W WO2004102228A2 WO 2004102228 A2 WO2004102228 A2 WO 2004102228A2 US 2004014828 W US2004014828 W US 2004014828W WO 2004102228 A2 WO2004102228 A2 WO 2004102228A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- optical component
- nanometers
- adhesive
- polyethylene
- depositing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31652—Of asbestos
- Y10T428/31667—Next to addition polymer from unsaturated monomers, or aldehyde or ketone condensation product
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
- Y10T428/31681—Next to polyester, polyamide or polyimide [e.g., alkyd, glue, or nylon, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31786—Of polyester [e.g., alkyd, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3854—Woven fabric with a preformed polymeric film or sheet
- Y10T442/3886—Olefin polymer or copolymer sheet or film [e.g., polypropylene, polyethylene, ethylene-butylene copolymer, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/674—Nonwoven fabric with a preformed polymeric film or sheet
- Y10T442/678—Olefin polymer or copolymer sheet or film [e.g., polypropylene, polyethylene, ethylene-butylene copolymer, etc.]
Definitions
- the present invention relates to the field of optics and more specifically to a germanium lens having a polyethylene coating.
- the long-wave infrared region is the largest continuous IR transmittance window in the Earth's atmosphere.
- Military aircraft for example, use the IR communication window via known communication devices having IR sensors.
- One of the components involved in IR sensors is a primary lens.
- An IR primary lens is an IR transmissive structure.
- An IR transmissive structure transmits LR energy of wavelengths between about 0.1 microns and 20 microns, preferably between 1 and 15 microns, and most preferably between 2 and 12 microns.
- a lens is IR transmissive if greater than about 75% of IR transmission occurs.
- germanium One material that exhibits these characteristics and is commonly used as an IR lens is germanium. Germanium is a favorable material because it has a singular, or binary crystalline structure that is essentially transparent in the IR spectrum.
- the shape of the IR primary lens is typically aspheric.
- the parabolic shape of an aspheric lens is ideal for manipulating the focal point of the IR energy waves.
- Aspheric germanium lenses are normally manufactured by diamond point turning, a very costly and time consuming process.
- a spherical lens In comparison with an aspheric lens, a spherical lens is less expensive to manufacture. However, a spherical lens has a comparably lesser quality image due to chromatic irregularities associated with spherical surfaces. The image quality of a spherical lens can be significantly improved when the lens is coated with a film that can be shaped to mimic the parabolic contours of an aspheric lens.
- a material that is IR transmissive and has proven industrial coating applications is polyethylene. Unfortunately, polyethylene does not adhere to a germanium substrate.
- An objective of the invention is to provide a spherical lens having a germanium substrate and a polyethylene coating, where the coating shape mimics an aspheric shape.
- an optical component and method for manufacturing the comprising comprises an IR transmissive substrate.
- the substrate is coated with an IR transmissive adhesive, comprising hydrogenated amorphous silicon nitride film (a-SiN:H).
- the adhesive is coated with a top laminate, whereby the optical component obtains a predetermined shape.
- the Figure is a front view of the components of the invention. Detailed Description of the Invention
- IR lens 1 comprises wafer 2 that, for purposes of illustration, has a convex shape.
- wafer 2 can be a converging lens, a diverging lens, or any combination thereof.
- Wafer 2 can be any size to accommodate the appropriate IR application.
- Wafer 2 is a germanium substrate, or core, manufactured in a method known in the art. For example, wafer 2 is melt formed and cast or slumped into most any size or shape. Wafer 2 maybe cleaned for subsequent processing via an argon etching process, known in the art.
- Adhesive coating 4 covers wafer 2.
- Coating 4 consists of hydrogenated amorphous silicon nitride (a-SiN:H).
- Coating 4 is the reaction product of plasma enhanced chemical vapor deposition (PECVD), known in the art.
- PECVD is based on the decomposition of a reagent, in this case SiH 4 , near the surface of wafer 2. As compared with other deposition processes, PECVD can successfully occur at low temperatures (see below).
- PECVD provides the amorphous characteristic of coating 4 that is highly malleable as compared to a crystalline structure that results from other deposition processes. PECVD also requires no curing time and produces highly uniform characteristics as compared to, for example, a bath deposition process.
- PECVD occurs within a specific low temperature range, dictated by wafer 2. Heating wafer 2 above 50 degrees Celsius is required to increase the bonding characteristics between wafer 2 and coating 4. However, heating wafer 2 beyond 100 degrees Celsius permanently increases the intrinsic stress of wafer 2.
- PECVD occurs at 55 degrees Celsius.
- the thickness of coating 4 is independent of the size of wafer 2.
- the thickness of coating 4 is at least 50 nanometers to insure adhesion for subsequent processing and at most 100 nanometers to minimize stress. Preferably, the thickness of coating 4 is 50 nanometers.
- Top layer of polyethylene 6 covers IR lens 1 and laminates adhesive coating 4.
- the process for laminating top layer 6 to IR lens 1 known in the art, requires heating solid polyethylene above 100 degrees Celsius, past the glass transition stage, so that the polyethylene can be shaped without tearing.
- the lamination process requires heating below 200 degrees Celsius, to prevent burning the polyethylene.
- the lamination process occurs at 170 degrees Celsius.
- top layer 6 is shaped, in a method known in the art, to provide an aspheric form, defined by parabolic curvature, to IR lens 1.
- the thickness of top layer 6 is dependent on the specific application of IR lens 1, and readily configurable by one skilled in the art.
- amorphous silicon nitride enables a consistently improved adhesion of polyethylene over a germanium substrate.
- the adhesive benefit is appreciable when compared to non-coated germanium substrates and germanium substrates coated with other films, such as amorphous GeC:H, diamond like carbon (DLC), and amo ⁇ hous Si:H.
- amorphous GeC:H diamond like carbon (DLC)
- DLC diamond like carbon
- the polyethylene laminate on a lens comprising a spherical germanium wafer enables the manufacturing of an IR lens with an aspheric shape.
- a lens comprising a spherical germanium substrate used in place of an aspheric substrate greatly reduces the time and cost of manufacturing the lens, making IR communication systems more affordable.
- Such a structure, as applied to an IR lens, provides high quality IR communications that are comparable with aspheric germanium lenses.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
- Chemical Vapour Deposition (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/436,302 US20040229539A1 (en) | 2003-05-12 | 2003-05-12 | Plasma deposited amorphous silicon nitride interlayer enabling polymer lamination to germanium |
| US10/436,302 | 2003-05-12 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2004102228A2 true WO2004102228A2 (en) | 2004-11-25 |
| WO2004102228A3 WO2004102228A3 (en) | 2005-06-23 |
Family
ID=33417132
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2004/014828 Ceased WO2004102228A2 (en) | 2003-05-12 | 2004-05-12 | Plasma deposited amorphous silicon nitride interlayer enabling polymer lamination to germanium |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US20040229539A1 (en) |
| WO (1) | WO2004102228A2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7181109B2 (en) * | 2004-03-01 | 2007-02-20 | Sernoff Corporation | Photonic device and method for making same |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5248010B2 (en) * | 1973-12-05 | 1977-12-07 | ||
| BR9206133A (en) * | 1991-06-13 | 1994-11-29 | Minnesota Mining & Mfg | Retro-reflective polarizer and optics |
| US5422756A (en) * | 1992-05-18 | 1995-06-06 | Minnesota Mining And Manufacturing Company | Backlighting system using a retroreflecting polarizer |
| EP0596531B1 (en) * | 1992-11-06 | 1997-07-09 | Kabushiki Kaisha Toshiba | Antireflection film and display apparatus comprising the same |
| JP3268929B2 (en) * | 1993-04-19 | 2002-03-25 | オリンパス光学工業株式会社 | Optical element manufacturing method |
| JP2002372763A (en) * | 2001-04-10 | 2002-12-26 | Mitsubishi Electric Corp | Optical window for infrared camera, infrared camera using the same, and method of manufacturing optical window for infrared camera |
-
2003
- 2003-05-12 US US10/436,302 patent/US20040229539A1/en not_active Abandoned
-
2004
- 2004-05-12 WO PCT/US2004/014828 patent/WO2004102228A2/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| US20040229539A1 (en) | 2004-11-18 |
| WO2004102228A3 (en) | 2005-06-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR101614179B1 (en) | Manufacturing method for glass substrate with thin film | |
| USRE50498E1 (en) | Thin film diamond coating system and method | |
| US4921519A (en) | Manufacturing molded glass-articles for precision-optical purposes | |
| US7336423B2 (en) | Hybrid lens | |
| KR960015223B1 (en) | Coating product and production method thereof | |
| US4444467A (en) | Coated laser mirror and method of coating | |
| US12061313B2 (en) | Diamond coated antireflective window system and method | |
| JPS63122533A (en) | Coating product and manufacture thereof | |
| TW202039917A (en) | Hydrophobic and icephobic coating | |
| JP7494861B2 (en) | Optical filter and its manufacturing method | |
| US11552276B2 (en) | Multilayer diamond display system and method | |
| US20040229539A1 (en) | Plasma deposited amorphous silicon nitride interlayer enabling polymer lamination to germanium | |
| KR101529955B1 (en) | Optical module made by chalcogenide material | |
| JP7528762B2 (en) | Optical Filters | |
| EP0955392B1 (en) | Precision replication by chemical vapor deposition | |
| US12339421B2 (en) | Anti-reflective optical coatings and methods of forming the same | |
| KR20200057067A (en) | Method and apparatus for forming shaped product, method for manufacturing molded product, liquid lens, and liquid lens | |
| WO2002081209A1 (en) | Plastic laminated infrared optical element | |
| US20250370165A1 (en) | Method of manufacturing optical components | |
| JPS6022101A (en) | Anti-reflection coating for plastic optical components | |
| JPH11236225A (en) | Method for forming glass element | |
| JPH0890665A (en) | Manufacture of compound optical element | |
| JP2005305310A (en) | Translucent resin product manufacturing method and translucent resin product | |
| US20060147739A1 (en) | Plasma polymerized methyl acrylate as an adhesion layer and moisture barrier organic interlayer for potassium bromide-salt optics | |
| JPH04151601A (en) | Manufacturing method of gradient index lens |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AK | Designated states |
Kind code of ref document: A2 Designated state(s): AE AG AL AM AT AU AZ BA BB BG BR BW BY BZ CA CH CN CO CR CU CZ DE DK DM DZ EC EE EG ES FI GB GD GE GH GM HR HU ID IL IN IS JP KE KG KP KR KZ LC LK LR LS LT LU LV MA MD MG MK MN MW MX MZ NA NI NO NZ OM PG PH PL PT RO RU SC SD SE SG SK SL SY TJ TM TN TR TT TZ UA UG US UZ VC VN YU ZA ZM ZW |
|
| AL | Designated countries for regional patents |
Kind code of ref document: A2 Designated state(s): BW GH GM KE LS MW MZ NA SD SL SZ TZ UG ZM ZW AM AZ BY KG KZ MD RU TJ TM AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LU MC NL PL PT RO SE SI SK TR BF BJ CF CG CI CM GA GN GQ GW ML MR NE SN TD TG |
|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
| 122 | Ep: pct application non-entry in european phase |