WO2004059100A1 - Architecturally prefabricated panel assembly - Google Patents

Architecturally prefabricated panel assembly Download PDF

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Publication number
WO2004059100A1
WO2004059100A1 PCT/KR2003/002823 KR0302823W WO2004059100A1 WO 2004059100 A1 WO2004059100 A1 WO 2004059100A1 KR 0302823 W KR0302823 W KR 0302823W WO 2004059100 A1 WO2004059100 A1 WO 2004059100A1
Authority
WO
WIPO (PCT)
Prior art keywords
panel assembly
prefabricated panel
architecturally
prefabricated
lightness
Prior art date
Application number
PCT/KR2003/002823
Other languages
French (fr)
Inventor
Su-Suk Yang
Original Assignee
Su-Suk Yang
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Su-Suk Yang filed Critical Su-Suk Yang
Priority to AU2003285797A priority Critical patent/AU2003285797A1/en
Publication of WO2004059100A1 publication Critical patent/WO2004059100A1/en

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material

Definitions

  • the present invention relates to an architecturally prefabricated panel assembly, and more particularly, to an architecturally prefabricated panel assembly which enhances durability and incombustibility.
  • Prefabricated panels are used to finish inner and outer walls in general houses or factories and office buildings.
  • the prefabricated panels are fitted and assembled with each other.
  • a construction period of time can be reduced.
  • the prefabricated panels are being widely used.
  • the Inventor also disclosed Korean Utility Model Publication 2002-298884 on December 31, 2002 (corresponding to Korean Utility Model Application No.2002-27027 on September 10, 2002) entitled “Architecturally prefabricated panel” and Korean Utility Model Publication 2003-302419 on January 29, 2003 (corresponding to Korean Utility Model Application No. 2002-33434 on November 8, 2002) entitled “Architecturally prefabricated panel assembly.” These prefabricated panels will be described below with reference to FIG. 1.
  • FIG. 1 is a partially cut perspective view showing a conventional architecturally prefabricated panel assembly.
  • a conventional architecturally prefabricated panel assembly includes an embedded or core member of a metal material in which groove portions and protrude portions each of which has a certain length are formed at an equal distance. Concrete is filled around the groove portions and the protrude portions, so as to have a thickness to enclose the groove portions and the protrude portions in both surfaces of the embedded member.
  • a hollow portion is formed in each groove portion formed in the embedded member 33.
  • a thermal isolation material is filled in each hollow portion.
  • the female connector further includes an engagement groove which is formed by exposing the embedded member.
  • the engagement groove can be fixed to a shape steel or channel constituting a frame with a fixing unit such as a bolt, and engaged with the male connector. Accordingly, the engagement groove is not exposed by the engaged male connector. In this manner, the prefabricated panel assembly is formed.
  • an architecturally prefabricated panel assembly comprising: a panel body having an internal member having lightness, thermal isolation performance and durability, which has female and male connectors respectively on both sides thereof so that neighbouring internal members are connected with each other; high-intensity mortar which is finished on the outer side of the panel body so as to be expressed with a variety of colors; a first metal plate which is finished in the female connector in which an engagement hole is formed so that a firm connection is possible through an engagement groove; and a second metal plate and embedded members which can reinforce intensities of the male connector and the internal member , respectively, wherein the internal member is formed by foaming a synthetic resin to then be mixed with yellow earth, so that lightness, thermal isolation performance and durability can be met, and wherein an auxiliary embedded member formed of a synthetic resin or metal wire is formed in the high-intensity mortar so that a sufficient intensity performance can be sufficiently maintained.
  • FIG. 1 is a partially cut perspective view showing a conventional architecturally prefabricated panel assembly
  • FIG .2 is a partially cut perspective view showing an architecturally prefabricated panel assembly to which a first embodiment of the present invention is applied;
  • FIG. 3 is a cross-sectional view showing an architecturally prefabricated panel assembly to which a second embodiment of the present invention is applied;
  • FIG. 4 is a cross-sectional view showing an architecturally prefabricated panel assembly to which a third embodiment of the present invention is applied
  • FIG. 5 is a cross-sectional view showing an architecturally prefabricated panel assembly to which a third embodiment of the present invention is applied
  • FIG. 6 is a cross-sectional view showing an architecturally prefabricated panel assembly to which a fourth embodiment of the present invention is applied;
  • FIG. 7 is a cross-sectional view showing an architecturally prefabricated panel assembly to which a fifth embodiment of the present invention is applied; and FIG. 8 is a plan view schematically showing a use of architecturally prefabricated panel assemblies to which an embodiment of the present invention is applied.
  • a prefabricated panel assembly 100 includes a panel body 104 having an internal member 101 made of foamed yellow earth mixed with foamed synthetic resin, the having lightness, thermal isolation performance and durability, which has female and male connectors 102 and 103 respectively on both sides thereof so that neighbouring internal members are connected with each other;
  • Powdered yellow earth is used as the yellow earth constituting the internal member 101 together with the synthetic resin which is foamed and used.
  • a foaming and plastic material is used as the powdered yellow earth for lightness.
  • High-intensity mortar 105 is finished on the outer side of the panel body 104 so as to be expressed with a variety of colors.
  • An auxiliary embedded member 106 formed of a synthetic resin or metal wire is formed in the high-intensitymortar 105 so that a sufficient intensity performance can be sufficiently maintained.
  • a first metal plate 109 is finished in the female connector 102 in which an engagement hole 108 is formed so that a firm connection is possible through an engagement groove 107 during assembly. It is natural that a second metal plate 109 be finished in part of the male connector 103 corresponding to the female connector 102 to maintain an intensity performance.
  • a prefabricated panel assembly further includes embedded members 110 which is extended from the metal plate 109 constituting the male connector 102 and penetrating the panel body 104 in order to maintain degree of strength of the panel body 104.
  • a prefabricated panel assembly has an edge connection panel 115 in which the middle portion of the panel body 104 is bent by 90 ° so that edge portions can be easily connected during building an architectural structure.
  • a prefabricated panel assembly has a multi-directional connection panel 120 which can be connected in three directions or four directions when a building structure is internally partitioned.
  • a prefabricated panel assembly further includes a female connector 102' formed in the middle of the panel body 104 so as to be easily used when a building structure is internallypartitionedwith the prefabricatedpanel assembly 100 without the multi-directional connection panel 120.
  • prefabricated panel assemblies 100, edge connection panels 115 and multi-directional connection panels 120 are used to form an outer wall 131 and an inner wall 132 of the building structure 130.
  • the prefabricated panel assemblies 100, edge connection panels 115 and multi-directional connection panels 120 are engaged with each other by using female and male connectors 102 and 103 which are provided in the prefabricated panel assemblies 100, edge connection panels 115 and multi-directional connection panels 120.
  • the prefabricated panel assemblies 100, edge connection panels 115 and multi-directional connection panels 120 are firmly connected with each other since fixing units such as bolts and screws are fixed with the engagement grooves 107 formed in the female connector 102.
  • the internal member 101 in the panel body 104 is formed by foaming a synthetic resin to then be mixed with yellow earth, or by foaming synthetic resin to then be mixed with foamed plasticized yellow earth. Accordingly, the prefabricated panel assembly has temperature keeping performance, fireproof, corrosion-resistance, earthquake-proof, durability, and lightness, and thus canbe used to easily construct building structures .
  • the prefabricatedpanel assembly according to the present invention has an appropriate weight which is not so heavy or light in comparison with the existing panel assembly, the prefabricated panel assembly can be endured against external pressure such as strong wind.
  • An architecturally prefabricated panel assembly has a sufficient durability and intensity as well as thermal isolation performance and incombustibility of a prefabricated panel assembly. Also, the panel assembly can be prefabricated light and partitions can be easily connected with each other during assembly.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)
  • Panels For Use In Building Construction (AREA)
  • Building Environments (AREA)

Abstract

An architecturally prefabricated panel assembly has a sufficient durability and intensity as well as thermal isolation performance and incombustibility of a prefabricated panel assembly. The prefabricated panel assembly includes: a first metal plate which is finished in the female connector having an engagement hole so that a firm connection is possible through an engagement groove; and a second metal plate and embedded members which can reinforce intensities of the male connector and the internal member, respectively, wherein the internal member is formed by foaming a synthetic resin to then be mixed with yellow earth, so that lightness, thermal isolation performance and durability can be met, and wherein an auxiliary embedded member formed of a synthetic resin or metal wire is formed in the high-intensity mortar so that a sufficient intensity performance can be sufficiently maintained.

Description

ARCHITECTURALLY PREFABRICATED PANEL ASSEMBLY
Technical Field
The present invention relates to an architecturally prefabricated panel assembly, and more particularly, to an architecturally prefabricated panel assembly which enhances durability and incombustibility.
Background Art Prefabricated panels are used to finish inner and outer walls in general houses or factories and office buildings. The prefabricated panels are fitted and assembled with each other. Thus, a construction period of time can be reduced. As a result, the prefabricated panels are being widely used. The Inventor also disclosed Korean Utility Model Publication 2002-298884 on December 31, 2002 (corresponding to Korean Utility Model Application No.2002-27027 on September 10, 2002) entitled "Architecturally prefabricated panel" and Korean Utility Model Publication 2003-302419 on January 29, 2003 (corresponding to Korean Utility Model Application No. 2002-33434 on November 8, 2002) entitled "Architecturally prefabricated panel assembly." These prefabricated panels will be described below with reference to FIG. 1.
FIG. 1 is a partially cut perspective view showing a conventional architecturally prefabricated panel assembly. As shown in FIG. 1, a conventional architecturally prefabricated panel assembly includes an embedded or core member of a metal material in which groove portions and protrude portions each of which has a certain length are formed at an equal distance. Concrete is filled around the groove portions and the protrude portions, so as to have a thickness to enclose the groove portions and the protrude portions in both surfaces of the embedded member.
A hollow portion is formed in each groove portion formed in the embedded member 33. A thermal isolation material is filled in each hollow portion. Apluralityofengagement holes andare formedat an equal distance in the embedded member, in order to prevent the embedded member from being separated from the concrete easily.
Male and female connectors and are formed in both sides of the prefabricated panel assembly, so that the male and female connectors and in one prefabricated panel assembly are connected with the corresponding female and male connectors and in another prefabricated panel assembly. The female connector further includes an engagement groove which is formed by exposing the embedded member. The engagement groove can be fixed to a shape steel or channel constituting a frame with a fixing unit such as a bolt, and engaged with the male connector. Accordingly, the engagement groove is not exposed by the engaged male connector. In this manner, the prefabricated panel assembly is formed.
Inparticular, synthetic resin is foamedandthen the foamed synthetic resin is mixed with concrete to meet lightness, thermal isolation performance anddurability. The foamedsyntheticresinmixedwith concrete is substituted for concrete to achieve lightness. Since concrete or foamed synthetic resin mixed with concrete is used in the prefabricated panel assembly according to the above-described conventional art, it is difficult to achieve lightness which is one of important features in the prefabricated panel assembly. Since it is not easy to partition internal walls or connect edges or partitions with each other when houses are built by using the prefabricated panels, buildings or structures are not easily constructed.
Disclosure of the Invention To solve the above problems , it is an o j ect of the present invention to provide an architecturally prefabricated panel assembly having a sufficient durability and intensity as well as thermal isolation performance and incombustibility of a prefabricated panel assembly, in which the panel assembly can be prefabricated light and partitions can be easily connected with each other during assembly.
To accomplish the above object of the present invention, there is provided an architecturally prefabricated panel assembly comprising: a panel body having an internal member having lightness, thermal isolation performance and durability, which has female and male connectors respectively on both sides thereof so that neighbouring internal members are connected with each other; high-intensity mortar which is finished on the outer side of the panel body so as to be expressed with a variety of colors; a first metal plate which is finished in the female connector in which an engagement hole is formed so that a firm connection is possible through an engagement groove; and a second metal plate and embedded members which can reinforce intensities of the male connector and the internal member , respectively, wherein the internal member is formed by foaming a synthetic resin to then be mixed with yellow earth, so that lightness, thermal isolation performance and durability can be met, and wherein an auxiliary embedded member formed of a synthetic resin or metal wire is formed in the high-intensity mortar so that a sufficient intensity performance can be sufficiently maintained.
Brief Description of the Drawings
The above and other objects and advantages of the present invention will become more apparent by describing the preferred embodiment thereof in more detail with reference to the accompanying drawings in which:
FIG. 1 is a partially cut perspective view showing a conventional architecturally prefabricated panel assembly;
FIG .2 is a partially cut perspective view showing an architecturally prefabricated panel assembly to which a first embodiment of the present invention is applied;
FIG. 3 is a cross-sectional view showing an architecturally prefabricated panel assembly to which a second embodiment of the present invention is applied;
FIG. 4 is a cross-sectional view showing an architecturally prefabricated panel assembly to which a third embodiment of the present invention is applied; FIG. 5 is a cross-sectional view showing an architecturally prefabricated panel assembly to which a third embodiment of the present invention is applied;
FIG. 6 is a cross-sectional view showing an architecturally prefabricated panel assembly to which a fourth embodiment of the present invention is applied;
FIG. 7 is a cross-sectional view showing an architecturally prefabricated panel assembly to which a fifth embodiment of the present invention is applied; and FIG. 8 is a plan view schematically showing a use of architecturally prefabricated panel assemblies to which an embodiment of the present invention is applied.
Best Mode for Carrying out the Invention An architecturally prefabricated panel assembly according to preferred embodiments of the present invention will be described with reference to the accompanying drawings .
Referring to FIGs. 2 through 8, a prefabricated panel assembly 100 includes a panel body 104 having an internal member 101 made of foamed yellow earth mixed with foamed synthetic resin, the having lightness, thermal isolation performance and durability, which has female and male connectors 102 and 103 respectively on both sides thereof so that neighbouring internal members are connected with each other;
Powdered yellow earth is used as the yellow earth constituting the internal member 101 together with the synthetic resin which is foamed and used. A foaming and plastic material is used as the powdered yellow earth for lightness.
High-intensity mortar 105 is finished on the outer side of the panel body 104 so as to be expressed with a variety of colors. An auxiliary embedded member 106 formed of a synthetic resin or metal wire is formed in the high-intensitymortar 105 so that a sufficient intensity performance can be sufficiently maintained.
A first metal plate 109 is finished in the female connector 102 in which an engagement hole 108 is formed so that a firm connection is possible through an engagement groove 107 during assembly. It is natural that a second metal plate 109 be finished in part of the male connector 103 corresponding to the female connector 102 to maintain an intensity performance. As in a second embodiment illustrated in FIG. 4, a prefabricated panel assembly further includes embedded members 110 which is extended from the metal plate 109 constituting the male connector 102 and penetrating the panel body 104 in order to maintain degree of strength of the panel body 104. Also, as in a third embodiment illustrated in FIG.5, a prefabricated panel assembly has an edge connection panel 115 in which the middle portion of the panel body 104 is bent by 90° so that edge portions can be easily connected during building an architectural structure.
Also, as in a fourth embodiment illustrated in FIG.6, a prefabricated panel assembly has a multi-directional connection panel 120 which can be connected in three directions or four directions when a building structure is internally partitioned.
Also, as in a fifth embodiment illustrated in FIG.7, a prefabricated panel assembly further includes a female connector 102' formed in the middle of the panel body 104 so as to be easily used when a building structure is internallypartitionedwith the prefabricatedpanel assembly 100 without the multi-directional connection panel 120.
As illustrated in FIG. 8, when a building structure is constructed, prefabricated panel assemblies 100, edge connection panels 115 and multi-directional connection panels 120 are used to form an outer wall 131 and an inner wall 132 of the building structure 130.
The prefabricated panel assemblies 100, edge connection panels 115 and multi-directional connection panels 120 are engaged with each other by using female and male connectors 102 and 103 which are provided in the prefabricated panel assemblies 100, edge connection panels 115 and multi-directional connection panels 120.
In particular, the prefabricated panel assemblies 100, edge connection panels 115 and multi-directional connection panels 120 are firmly connected with each other since fixing units such as bolts and screws are fixed with the engagement grooves 107 formed in the female connector 102.
In the prefabricated panel assembly 100 according to the present invention, the internal member 101 in the panel body 104 is formed by foaming a synthetic resin to then be mixed with yellow earth, or by foaming synthetic resin to then be mixed with foamed plasticized yellow earth. Accordingly, the prefabricated panel assembly has temperature keeping performance, fireproof, corrosion-resistance, earthquake-proof, durability, and lightness, and thus canbe used to easily construct building structures .
Also, since the prefabricatedpanel assembly according to the present invention has an appropriate weight which is not so heavy or light in comparison with the existing panel assembly, the prefabricated panel assembly can be endured against external pressure such as strong wind.
Industrial Applicability
An architecturally prefabricated panel assembly has a sufficient durability and intensity as well as thermal isolation performance and incombustibility of a prefabricated panel assembly. Also, the panel assembly can be prefabricated light and partitions can be easily connected with each other during assembly.
As described above, the present invention has been described with respect to particularly preferred embodiments. However, the present invention is not limited to the above embodiments, and it is possible for one who has an ordinary skill in the art to make various modifications and variations, without departing off the spirit of the present invention.

Claims

What is claimed is:
1. An architecturally prefabricated panel assembly comprising: a panel body having an internal member having lightness, thermal isolation performance and durability, which has female and male connectors respectively on both sides thereof so that neighbouring internal members are connected with each other; high-intensity mortar which is finished on the outer side of the panel body so as to be expressed with a variety of colors; a first metal plate which is finished in the female connector in which an engagement hole is formed so that a firm connection is possible through an engagement groove ; and a second metal plate and embedded members which can reinforce intensities of the male connector and the internal member, respectively, wherein the internal member is formed by foaming a synthetic resin to then be mixed with yellow earth, so that lightness, thermal isolation performance and durability can be met, and wherein an auxiliary embedded member formed of a synthetic resin or metal wire is formed in the high-intensity mortar so that a sufficient intensity performance can be sufficiently maintained.
2. The architecturally prefabricated panel assembly of claim 1, wherein the yellow earth used in the internal member is foamed and plasticized yellow earth for lightness.
3. The architecturally prefabricated panel assembly of claim 1, wherein the middle portion of the panel body is formed of an edge connection panel which is bent by 90° so that edge portions can be easily connected
during building a structure.
4. The architecturally prefabricated panel assembly of claim 1, further comprising a multi-directional connection panel which can be connected in three directions or four directions so that a building structure can be easily internally partitioned.
5. The architecturally prefabricated panel assembly of claim 1, further comprising a female connector formed in the middle of the panel body so as to be easily used when a building structure is internally partitioned with only the panel body.
>0
PCT/KR2003/002823 2002-12-31 2003-12-24 Architecturally prefabricated panel assembly WO2004059100A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2003285797A AU2003285797A1 (en) 2002-12-31 2003-12-24 Architecturally prefabricated panel assembly

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR20020039173U KR200308547Y1 (en) 2002-12-31 2002-12-31 Panel assembly for construction
KR20-2002-0039173 2002-12-31

Publications (1)

Publication Number Publication Date
WO2004059100A1 true WO2004059100A1 (en) 2004-07-15

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2003/002823 WO2004059100A1 (en) 2002-12-31 2003-12-24 Architecturally prefabricated panel assembly

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KR (1) KR200308547Y1 (en)
AU (1) AU2003285797A1 (en)
WO (1) WO2004059100A1 (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5256722A (en) * 1976-10-18 1977-05-10 Daido Steel Sheet Corp Sandwich panel
JPS62131011U (en) * 1986-02-07 1987-08-19
KR20020080653A (en) * 2001-04-17 2002-10-26 이인호 Method of producing complex panel having a yellow soil
KR200302419Y1 (en) * 2002-11-08 2003-01-29 양수석 Panel assembly for construction

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5256722A (en) * 1976-10-18 1977-05-10 Daido Steel Sheet Corp Sandwich panel
JPS62131011U (en) * 1986-02-07 1987-08-19
KR20020080653A (en) * 2001-04-17 2002-10-26 이인호 Method of producing complex panel having a yellow soil
KR200302419Y1 (en) * 2002-11-08 2003-01-29 양수석 Panel assembly for construction

Also Published As

Publication number Publication date
KR200308547Y1 (en) 2003-03-28
AU2003285797A1 (en) 2004-07-22

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