METHOD FOR FORMING PROTRUSION OF GLASS CONTAINER
Technical Field
The present invention relates to a method for forming a protrusion
having a sanding surface of a glass container, and in particular to a method for
forming a protrusion having a sanding surface capable of forming a protrusion
having a sanding surface by sanding the whole surfaces including inner and
outer surfaces of a glass container and coating an acid-proof ink on a certain
portion of a glass container.
Background Art
A glass container is a life item such as a food container, a water cup, a
wine cup, a crystal product, etc. and is fabricated using a mold or a blowpipe. In
order to provide a certain decoration, a fabricated glass container is further
processed for thereby fabricating various decoration products.
The methods for further processing a first fabricated glass container or
providing various decorations will be described. There is a cutting process of a
crystal container as a representative method related to the present invention. In
the crystal cutting method, an outer surface of a first fabricated crystal container
is cut by rotating a wheel having a diamond at a high speed and has a straight
line shape or a curved line shape for thereby achieving a certain combination of
straight and curved lines. In this case, it is possible to express a certain image
using various sizes of wheels.
In addition, in order to achieve a popularity and low cost, there are
many products mass-produced using a mold instead of using a cutting method.
However, a high cost is needed for a mold fabrication, and it takes a long time.
It is impossible to fabricate a precise product. In this case, the mass production
is possible but a consumer cannot select a desired product among many
products. As the prices of the products are gradually decreased due to a high
competition, a company profit may be decreased.
In the case of the method for directly cutting the outer surfaces of the
products using a diamond wheel, the cut surfaces are changed to non-
transparent surfaces. Therefore, the cut surfaces are soaked in a fluorine acid
mixture aqueous solution combined with fluorine acid and lactic acid at a certain
ratio for thereby making the non-transparent surfaces transparent. In order to
form a certain image is formed, the surfaces corresponding to the image are not
acid-processed. The above method is one of the image expression techniques
implemented based on a difference comparison between the transparency and
non-transparency. Namely, the image is inverted based on whether the
transparent portion is mainly considered or the non-transparent portion is mainly
considered. Therefore, the crystal cutting is an important process for achieving
a desired decoration. When a certain surface is processed and has a
transparent surface, light is reflected or refracted by the cut surfaces for thereby
forming a random reflection like a crystal.
However, in the crystal cutting method, there is a limit in expression due
to a structural characteristic of a diamond wheel, and it is impossible to cut a
precise image. Therefore, there is a problem for expressing a certain image
intended to transfer a certain subject. In addition, in the above method, it is
possible to form protrusions based on an engraving method on the surfaces of
the glass, but an embossing method capable of protruding the surfaces of the
glass having a certain height cannot be implemented.
Disclosure of Invention
Accordingly, it is an object of the present invention to provide a method
for forming a protrusion having a sanding surface of a glass container that
overcomes the problems encountered in the conventional art.
It is another object of the present invention to provide a method for
forming a protrusion having a sanding surface of a glass container in which a
protrusion having a sanding surface is formed at a certain portion of a container
surface in such a manner that the whole surfaces of a glass container including
inner and outer surfaces are sanded, and a certain character or image is coated
on a certain portion of the glass container by a silk printing method using an
anti-acid ink, so that a user can feel protrusions when using the glass container.
The formed images are clearly seen based on a good contrast between the
transparent and non-transparent surfaces. Various images can be easily formed
through a silk printing method. A mass production is possible. The protrusions
may be formed in the inner surfaces of the glass container by a pad printing
method.
In order to achieve the above objects, there is provided a method for
forming a protrusion having a sanding surface of a glass container that is a
generally used life item, comprising the steps of a step for sanding the whole
surfaces including inner and outer surfaces of a glass container; a step for
forming a filled anti-acid ink coating part at a portion of the inner and outer
sanding surfaces, said anti-acid ink coating part having the same shape as a
character or an image that is to be expressed; a step for soaking the glass
container in a fluorine acid mixture aqueous solution during a certain time
period for thereby performing an acid process and making the portions
transparent except for the anti-acid ink coating portion; and a step for rinsing the
anti-acid ink coating portion coated on the sanding surface of the glass
container using a sodium hydroxide.
Brief Description of Drawings
The present invention will become better understood with reference to
the accompanying drawings which are given only by way of illustration and thus
are not limitative of the present invention, wherein;
Figure 1 is a front view illustrating a sanding process according to the
present invention;
Figure 2 is a cross sectional view illustrating a silk printing process
according to the present invention;
Figure 3 is a front view illustrating a completion of a silk printing process
according to the present invention;
Figure 4 is a cross sectional view illustrating an acid process according
to the present invention; and
Figure 5 is a front view illustrating a completion of the present invention.
Best Mode for Carrying Out the Invention
The preferred embodiments of the present invention will be described
with reference to the accompanying drawings.
Figure 1 is a front view of a sanding process for sanding the whole inner
and outer surfaces of the glass container 1 using a sandblaster. In the present
invention, the sandblaster is capable of sanding the whole surfaces of the glass
container 1 during a very short time period in such a manner that diamond
sands 15 are discharged through a discharging nozzle at an air pressure of
1~5kg/cm2. After the sanding process is finished, the sanding surfaces 11 are
formed in the whole surfaces of the glass container 1.
When the sanding surfaces 11 are fabricated, the outer sanding surfaces
11 of the glass container 1 are coated with the anti-acid ink 26 through the
opened meshes 23 of the net silk 22 as shown in Figure 2A for thereby
expressing a desired character or image or the inner surfaces of the glass
container 1 may be coated using a brush painting or a pad printing method.
Figure 2B is a cross sectional view when the coating of the anti-acid ink 26 is
finished, and Figure 3 is a front view when the coating of the anti-acid ink 26 is
finished.
After the coating of the anti-acid ink 26 is completed with respect to the
sanding surface 11 , the sanding surface is soaked in the fluorine acid aqueous
solution 40 combined with a fluorine acid and lactic acid at a certain ratio for
thereby performing a transparent process. As shown in Figure 4A, a swing net
42 formed of an anti-acid material and having the glass container 1 is soaked in
the container 45 having the fluorine acid aqueous solution 40 and is swung
uniformly. Otherwise, the chemical agent may etch the surfaces of the glass
container 1 for thereby forming randomly dented surfaces. At this time, the
soaking time should be constant. If the soaking time is over passed, as shown
in Figure 4B, the height of the protrusion 50 may be high but the width of the
sanding surface 11 may be decreased, so that it is impossible to obtain a
desired effect.
Therefore, when designing a desired character or image, the above
matters should be considered. The dimensions of the character or image to be
expressed are increased, and the time of the soaking is expressed in data.
Thereafter, the acid process is performed. The area of the sanding surface 11
after the acid process should be maintained as original area.
Thereafter, the glass container 1 is soaked in the sodium hydroxide
aqueous solution that is alkali, and the anti-acid ion 26 is rinsed for thereby
fabricating a finished product as shown in Figure 5.
As described above, in the present invention, the protrusion having a
sanding surface is formed using an anti-acid ink after the whole surfaces of the
glass container are sanded. The user can feel the protrusions with hands. The
contrast between the transparent glass surfaces and the sanding surface of a
certain portion is clear, and the protrusion may be seen from in the lateral
direction. Various images may be easily formed. A desired image may be
expressed. Multiple kinds and mass products are implemented. It is possible to
form the protrusions having the same sanding surface as the outer surface even
in the inner surface of the glass container. A high quality glass container may be
fabricated.
As the present invention may be embodied in several forms without
departing from the spirit or essential characteristics thereof, it should also be
understood that the above-described examples are not limited by any of the
details of the foregoing description, unless otherwise specified, but rather
should be construed broadly within its spirit and scope as defined in the
appended claims, and therefore all changes and modifications that fall within
the meets and bounds of the claims, or equivalences of such meets and bounds
are therefore intended to be embraced by the appended claims.