Rotary electromechanical actuator, particularly for a parking brake for a motor vehicle
The present invention relates to a rotary electromechanical actuator suitable particularly, but not exclusively, for mounting on motor vehicles for operating, for example, drum- type parking brakes .
In the present-day automotive industry there is a steadily increasing demand for the control of vehicle-mounted devices from a remote position by means of electromechanical actuators connected electrically to control buttons located near the -driver's seat.
In order to enable the prior art and its associated problems to be understood more clearly, a description will first be given of a known type of rotary electromechanical actuator, illustrated in Figures 1, 2 and 3 of the appended drawings.
Referring to Figures 1-3, a rotary electromechanical actuator comprises two speed-reduction stages connected in series. A first speed-reduction stage is a worm gear system with a worm 11 turned by an electric motor 12 and engaging a helical gear 13. A second speed-reduction stage consists of a planetary gear system with a central gear 14 rigidly connected to the helical gear 13, an internally toothed ring gear 15, fixed to stationary casing 16, and a plurality of planet gears 17 distributed about the central gear 14 which engage with the central gear 14 and with the peripheral internal teeth of the ring gear 15. The planet gears 17 are mounted rotatably on pins 18 of a planet carrier 19 which is rigidly connected to or formed integrally with a spool member 20 which is thus turned about an axis perpendicular to that of the operating
motor 12, with a total speed-reduction ratio of for example about 1:300.
In its rotational movement, the spool member 20 winds and pulls a flexible transmission means (not shown) , generally a Bowden cable whose opposite ends are connected to the levers operating the jaws of two drum brakes to apply a braking action.
Automotive manufacturers require to reduce to a minimum the total axial dimensions of the actuator so that it can be mounted easily in a variety of different positions and on a variety of different vehicles, even on vehicles where there is no much space available.
Actuators of the type described above have a large total axial dimension because the plane in which the first speed- reduction stage - the worm gear - operates is axially distant from the plane in which the second speed-reduction stage - the epicyclic gear system - operates.
It is therefore an object of the present invention to provide a rotary electromechanical actuator of the type specified above first of all addressing the problem of optimizing and reducing the space between the two speed- eduction stages, and thus produce an actuator with particularly compact axial dimensions .
This and other objects and advantages, which would become clearer herein after, are achieved according to the invention by a rotary electromechanical actuator having the features defined in the appended claims .
The structural and functional features of a preferred but non-restrictive embodiment of a rotary electromechanical actuator according to the invention will now be described with reference to the appended drawings, in which:
Figures 1, 2 and 3 are, respectively, an exploded perspective view, a side view and a cross-sectional view of a rotary electromechanical actuator of known type;
Figure 4 is a cross-sectional view, similar to Figure 3, of a rotary electromechanical actuator according to the present invention;
Figure 5 is a schematic view looking down in the direction of the arrow V on the actuator seen in Figure 4 ;
Figure 6 is an exploded perspective view of the actuator seen in Figures 4 and 5; and
Figure 7 is a perspective general view of the actuator according to the invention.
Referring now to Figures 4 to 7, and using, for simplicity sake, the same reference numbers to indicate parts identical or corresponding to those already described in Figures 1 to 3, a rotary electromechanical actuator 10 according to the present invention comprises two speed-reduction stages connected in series, namely a worm-gear first speed-reduction stage and an epicyclic-gear second speed-reduction stage.
In the first speed-reduction stage, an electric commutator motor 12 turns a shaft 12a carrying a worm 11. The worm 11 engages with a helical gear 13 rigidly connected to a central gear 14 of the epicyclic-gear second speed-reduction stage. This second stage is essentially conventional and comprises, in addition to the central gear 14, an internally toothed ring gear 15 fixed to a stationary casing 16, and a plurality of planet gears 17 (four in this example) arranged about the
central gear 14. The planet gears 17 mesh with the central gear 14 and with the internal peripheral teeth of the fixed ring gear 15. The planet gears 17 rotate on pins 18 attached to a planet carrier 19 which is rigidly connected to or formed integrally with a spool member 20 capable of rotating about the central axis x of the second speed-reduction stage in order to drive a flexible transmission means (not shown) .
Throughout this description and the following claims, terms and expressions indicating positions and orientations such as "radial" and "axial" refer to the central axis x of the epicyclic-gear speed-reduction stage.
The reference 21 denotes the whole of a discoidal plate capable of supporting the free ends of the pins 18 in order to keep the planet gears 17 parallel to the central axis and correctly engaged with the central gear 14 and with the ring gear 15. The external peripheral surface 21a of the plate 21 is rounded to define a single line of contact with the internal cylindrical surface 16a of the casing 16. To further reduce the area of the sliding surface, the discoidal plate 21 has circumferentially equidistant recesses or flats (not shown) .
According to the present invention, the helical gear 13 is essentially coaxial with and located around the second speed- reduction stage, i.e. in radially external position with respect to this stage, in such a way that the mid-plane PI in which the first speed-reduction stage works is close to the mid-plane P2 in which the second speed-reduction stage works, or virtually coincides with it .
As shown in Figures 4 and 6, in the preferred embodiment of
the invention the helical gear 13 and the central gear 14 are formed as a single part 134, the overall shape of which is that of a cup in which the following portions may be distinguished: a radially external axial cylindrical wall 135 whose upper edge has helical teeth 13 projecting radially outwardly and defining the helical gear; a grooved or toothed central protrusion defining the central gear 14; a radial base wall 136 of discoidal shape rigidly connecting the outer wall 135 to the central protrusion 14 and having in the centre a cylindrical recess or hole 137 for rotatably mounting the part 134 on a central pin formation 16b of the supporting casing 16.
As will be appreciated, the configuration described above places the input shaft 12a and the worm 11 level with the planetary-gear speed-reduction stage, and therefore greatly reduces the maximum axial dimension of supporting casing 16. Overall, the actuator is flatter than in the prior art.
Lastly, it can be seen that the reduction in the distance between the planes of action of the two speed-reduction assemblies shortens the lever arm and therefore the bending torque transmitted from the worm to the epicyclic gear system.
Naturally, without departing from the principle of the invention, the embodiments and the details of construction can be greatly varied in comparison to those described and illustrated purely by way of non-restrictive example, without departing from the scope of the invention as defined in the appended claims. In particular, the number and dimensions of
the toothed members may vary as a function of requirements in order to achieve the final desired speed-reduction ratio. Also, as an alternative to what was described above, the helical gear 13 and the central gear 14 could form an assembled subassembly.