METHOD AND APPARATUS FOR OPEN AORTIC REPAIR BY INTRAVASCULAR DEVICES
This patent application is compiled on the base of the two Israeli
Patent Applications: LL 152280 from 14.10.2002 and IL 154815 from
09.03.2003.
BACKGROUND OF THE INVENTION
[0001] 1. Field of the Invention
[0002] The present invention relates to medical techniques, in particular,
to apparatus and methods used to prevent an aorta rupture by means of
grafts or stent-grafts. More particularly, the present invention relates to
methods and apparatus for securing intravascular devices, such as grafts
or stent-grafts, to the walls of blood vessels in direction from the inside of
these vessels towards their outer surface.
[0003] 2. Description of Related Art
[0004] An aortic aneurysm (or its rupture) is a . most common form of
arterial aneurysrns. It is a very common type of deteriorating disease
affecting the ability of a lumen to conduct fluids and may be life
threatening. The aortic aneurysm is a ballooning of the wall of an artery
resulting from the weakening of the artery's wall due to disease or other
conditions. Left untreated, the aneurysm will frequently rupture, resulting
in loss of blood through the rupture the condition, which often leads to
death.
[0005] The aorta is the main artery, which supplies blood to the
circulatory system. The aorta arises from the left ventricle of the heart,
passes upwards and bends over behind the heart, and passes down
through the thorax and abdomen. Among other arterial vessels branching
off the aorta along its path, the abdominal aorta supplies two side vessels
to the kidneys, the renal arteries. Below the level of the renal arteries, the
abdominal aorta continues to about the level of the fourth lumbar
vertebrae (or the navel), where it divides into the iliac arteries. The iliac
arteries, in turn, supply blood to the lower extremities and perineal
region.
[0006] It is common for an aortic aneurysm to oceur in that portion of
the abdominal region between the renal arteries and the iliac arteries. This
portion of the abdominal aorta is particularly susceptible to weakening,
resulting in an aortic aneurysm. Such an aneurysm is often located near
the iliac arteries. An aortic aneurysm larger than about five centimetre in
diameter in this section of the aorta is ominous. Left untreated, the
aneurysm may rupture, resulting in rapid, and usually fatal,
hemorrhaging. Typically, a surgical procedure is not performed on
aneurysrns smaller than five centimetre because no statistical benefit
exists in performing such procedures.
j
[0007] Aneurysrns in the abdominal aorta are associated with a
particularly high mortality rate; accordingly, current medical standards
call for urgent operative repair. Abdominal surgery, however, results in
substantial stress to the body. Although the mortality rate for an aortic
aneurysm is extremely high, there is also considerable mortality and
morbidity associated with open surgical intervention to repair an aortic
aneurysm. This intervention involves penetrating the abdominal wall to
the location of the aneurysm to reinforce or replace the diseased section
of the aortic aneurysm. A prosthetic device, typically a synthetic tube
graft, is used for this purpose. The graft serves to exclude the aneurysm
from the circulatory system, thus relieving pressure and stress on the
weakened section of the aorta at the aneurysm.
[0008] Besides synthetic grafts, there are developed and widely used all
over the world particularly to prevent the rupture of aorta wall
intravascular devices of the "stent-graft" type. They are inserted and
located similarly to stents. The fixation of a stent-graft on the aorta walls
is performed due to resilient forces of the material of the stent-graft itself
usually having elastic members which bear up against the blood vessel
wall or hook thereto. If the forces of resilient or elastic members of the
stent-graft are insufficient for its fixation in a blood vessel, the stent-graft
may be displaced from a given position and moved along the aorta due to
the blood flow and peristelsic oscillations of the walls of this blood
vessel, which is very dangerous to the patient.
[0009] Repair of an aortic aneurysm by surgical means is a major
operative procedure. Substantial morbidity accompanies the procedure,
resulting in a protracted recovery period. Further, the procedure entails a
substantial risk of mortality. While surgical intervention may be indicated
and the surgery carries attendant risk, certain patients may not be able to
tolerate the stress of mfra-abdominal surgery. It is, therefore, desirable to
reduce the mortaUty and morbidity associated with mfra-abdominal
surgical intervention.
[0010] In recent years, the common repair means is to deploy of a stent-
graft within the lumen of the affected aorta in the region of the aneurysm.
These methods and devices have been developed to attempt to treat an
aortic aneurysm without the attendant risks of mtra-abdominal surgical
intervention. Among them are inventions disclosed and claimed in
Parodi, Juan C. et al., WO 010487A1 for Graft Device for Treating
Abdominal Aortic Aneurysrns and its patent family, including U.S.
5219355, 5522880, 5571171, 5643208, 5683452, 5693087, 6102942,
EP 461791A1, EP 809980A3, EP 903118A2, EP 903119A3, EP
903120A3 etc.
[0011] Parodi discloses a stent-graft device for locating inside an aorta
affected by an aneurysm causing the aorta to have an inner diameter
smaller than the sum of inner diameters of the iliac arteries. The graft has
an upper main tubular portion dividing into two pending graft limbs
capable of accommodating together within the restricted inner diameter
of the aorta without the restriction of the aorta affecting the diameter of
the limbs. The limbs having respective distal end portion having
diameters larger than the diameters of the graft limbs so as to be
accommodated and retained within the iliac arteries. Parodi' s stent-graft
is inserted using a tubular device also disclosed in his patent.
[0012] In other Parodi's patents there are disclosed stent-graft designs
having a metal wire frame collapsible to a miiiimal size sufficient to
insert the stent-graft into the artery through a puncture in its wall and
expandable inside the aorta to a required size under the action of a radial
force, such as a balloon. This frame is covered by a sheath which can
contract and expand together with the frame under the action of external
forces. Aforesaid stent-grafts are provided with means for mechanical
fixation to the walls of the aorta or iliac arteries. Among those means we
find balloon cuffs of a special shape at the stent-graft ends, see WO
010487A1, U.S. 5522880, U.S. 5219355, various hooks, elements shaped
as scales, spirals and similar elements designed for fixation on the wall of
the aorta or artery, see U.S. 5911733 Endovascular Expander of a Non-
migrant Positioning, EP 948945A2 Endovascular Prosthesis with
Fixation Means.
[0013] The problem of fixation of stents and stent-grafts inside the aorta
and iliac arteries is PARTIALLY solved by other inventors likewise.
[0014] Lindenberg, Josef in EP 711135A1 discloses a stent with an
improved anchorage in a vessel. The stent can be expanded from a
radially contracted insertion state into a radially expanded positioning
state such that in the radially expanded state at least one end has a larger
radial extension than the remaining main body of the stent.
[0015] Samuels in U.S. 5423851 discloses a method and apparatus for
affixing an endoluriiinal device to the walls of tubular structures within
the body which utilizes incremental inflation of a balloon cuff to deploy
radially projecting barbs attached to the cuff within plurality of recesses.
[0016] Kugler, Chad disclose in their patent WO 19943A1 a stent-graft
comprising radially expandable portions attached to one another and
anchored to the aorta walls by a radial force. This stent-graft can bend to
match the aorta longitudinal section by relative angular displacement of
its portions.
[0017] Houser, Russel in WO 15144A1 discloses a system and
components for treating aortic aneurysrns includes a reinforcing graft and
combinations of fittings and rings for securing the graft to a host vessel,
to branch vessels, for example the iliac, and renal arteries.
[0018] Edwin, Tarun et al., discloses in EP 868154A1 a structurally
supported graft having a support structure with strain relief sections
containing an internal surface, an external surface, or a wall thickness of a
tubular graft member. The structural support forms a spiral about the
tubular graft.
[0019] Numerous suggestions of stent-graft inventors present various
hooks and anchor members, integral or not integral with the stent-graft
frame to fixate the latter inside the aorta or iliac arteries. Such
suggestions are disclosed in U.S. 6015431, EP 747020A2, EP 701800A1,
EP 657147 A2, EP 466518A2, U.S. 5669936, U.S. 6004347, U.S.
5733325, U.S. 5104399, U.S. 6030413.
[0020] All the above-mentioned inventions have, in our opinion, a
common drawback, which consists in the fact that the stent-grafts fixation
on the inner walls of the aorta and iliac arteries is not reliable enough and
bring to many complications. Therefore, under the action of blood flow
and peristaltic oscillations of artery walls, stent-grafts are displaced from
their proper positions, which may have grave consequences for the
patient and result in his death because of the aorta rupture.
[0021] 3. The Prior Art
[0022] Closest to the present invention are inventions disclosed and
claimed in Taheri, Syde, U.S. 5843169 for Apparatus and Method for
Stapling Graft Material to a Blood Vessel Wall while Preserving the
Patency of Orifices and inventions disclosed and planned by Tanner,
Howard, in U.S. 5944750 for Method and Apparatus for the Surgical
Repair of Aneurysrns, U.S. 5957940 for Fasteners for Use in the Surgical
Repair of Aneurysrns and U.S.5997556 for Surgical Fastener.
[0023] Taheri, Syde in U.S. 5843169 discloses an apparatus for stapling
graft material to a blood vessel wall comprising a stapling device, a
balloon catheter, a sheath, and an inflation means.
[0024] The apparatus design suggested by Tahery is, in our opinion,
inoperative as the radial force generated by a balloon is inadequate to
insert a securing member shaped as a nail into the wall of the aorta or
artery. It is especially unlikely if the wall of the aorta or artery is covered
with calcium plaques.
[0025] Tanner, Howard in U.S. 5944750 discloses an attachment
assembly and repair graft for securing to repair a vessel having an
aneurysm therein. The attachment assembly comprises an attachment cuff
such that the graft is not dimensionalfy dependent upon the size of the
vessel. The apparatus also comprises a visualization apparatus for real
time direct viewing of an interior of a vessel. A penetration apparatus is
disclosed for use in forming treatment specific holes in a potentially
calcified vessel wall, which facilitates thereafter the securing of the graft
and attachment assembly to the vessel wall. An introducer sheath device
is also disclosed that comprises a sealing assembly for preventing the loss
of blood from the vessel during the insertion and subsequent removal of
surgical components during the surgical procedure.
[0026] In U.S. Pat. 5957940 and U.S. Pat. 5997556, H. Tanner also
discloses fasteners for use during a surgical procedure for securing
surgical components to the blood vessel wall under a compressive force.
According to the inventions, the fastener assemblies are shaped as a
coiled spring or spiral or a plurality of entwined coil springs or ring type
fasteners including a plurality of rings.
[0027] All the described inventions by Howard Tanner have, in our
opinion, a complicated and not adequately reliable design and limited
functional possibilities. So, in particular, the apparatus for setting the
securing elements cannot be brought in operative position inside iliac
arteries having a small lateral diameter. Because of limited space it is
impossible to bend the end of the apparatus working head for setting the
securing elements in the stent-graft wall. The efficiency of this apparatus
for drilling holes in the walls of the stent-graft, aorta and iliac arteries is
doubted, especially if these walls are calcified and covered by calcium
plaques. In general, we tlaink that the apparatus presented by Howard
Tanner can be used only inside the aorta and not inside iliac arteries. As
far as the suggested securing elements are concerned, we believe that
their fixation in the inner walls of the aorta and iliac arteries is not
reliable enough. Therefore, under the action of blood flow and peristaltic
oscillations of artery walls, the stent-graft may be displaced from its
proper position, which may have grave consequences for the patient and
may result in his death due to the aorta rupture.
[0028] And finally, there are are known devices developed in France by
Thierry Richard, Eric Perouse, such as "Surgical staple inserter", see U.S.
Pat. 5346115; WO 9217117; EP 0533897 and "Surgical staple for tissue",
see Pat. FR 2746292.
[0029] U.S. Pat. 5,346,115; WO 9217117; EP 0,533897 describes a
surgical staple inserter for joining two ducts such as a blood vessel and
blood prosthesis. The staple inserter ejects staples in a radial direction
relative to the axis of the ducts. In one embodiment, it includes a staple
holder surrounded by the prosthesis and containing a series of staples
arranged in at least one ring. All the staples are ejected simultaneously.
The staple inserter also includes an anvil outside the organic duct, and a
device for spacing apart the anvil and the staple holder in relation to their
relative working position. Projections hold the prosthesis in place during
the insertion of the staple holder into the ducts.
[0030] One of the drawbacks of this device is the complexity of its
design, but its chief drawback is that it does not allow to bend the ends of
staples when they are extending from the device body outwardly, through
the prosthesis and the blood vessel wall. Therefore it is necessary to
provide the device with anvils arranged outside the operated blood vessel,
and this makes both the device itself and the whole operation for setting a
stent-graft more complicated and expensive.
[0031] Pat. FR 2746292 describes the surgical staple, which has a circular
spiral formed of metallic wire. It extends on a complete spiral, which is
augmented over part of its length. The staple can have a barbed end. The
device for this staples inserting comprises a guide tube, extending
towards the front by an inwardly curved section with a guide channel. At
least a section of metal wire moves in the guide tube. A pusher moves the
wire section towards the distal end of the guide tube.
[0032] The device has several drawbacks. It is rather difficult to set the
staples as the device must be positioned very accurately relative to the
prosthesis wall, it is impossible to set several staples simultaneously, and
considerable projection of parts of staples inside the prosthesis may result
in an accelerated thrombogenesis in this prosthesis lumen.
[0033] On the whole, today no methods and apparatus for grafts and
stent-grafts fixation to the walls of a blood vessel from inside this vessel,
that are developed, brought to mass production and use in real practice,
which are known to the authors of the present invention.
[0034] An object of the present invention is to provide reliable and
relatively simple means for securing a graft, stent-graft or other
intravascular devices to the wall of the aorta, iliac arteries or other
arteries, in particular, a new and improved methdd for stapling and
stapling apparatus based on this method.
[0035] Another object of the present invention is to provide suturing of a
prosthesis to a blood vessel over the whole perimeter of connection, as
well as security and tightness of this connection even in such hard to
reach spots, as the aorta neck or in the area immediately under renal
arteries.
SUMMARY OF THE INVENTION
[0036] The present invention includes a method for mttaluminal fixation
of intravascular devices, such as grafts, stent-grafts.
[0037] The method includes several successive steps. At the first step a
special stapler is prepared for the operation. For this purpose, the state of
its loading with fastener means is checked (loaded or not), and if
necessary, it is loaded. Then a corresponding intravascular device,
substantially graft or stent-graft, is fitted over the body of this stapler,
J partly reversing, if necessary, one end of this intravascular device.
Further, the fitted intravascular device is secured on the stapler body via
a means for its temporary fixation. At the next step there is created, by
surgical means, a duct for access to the lumen of the operated blood
vessel, substantially the aorta, directly through the wall of this blood
vessel. Then, through the duct to the lumen of the operated blood vessel,
substantially the aorta, there is inserted a special stapler with a
corresponding intravascular device, substantially a graft or stent-graft,
fitted and fixed thereon, and this intravascular device is set in a desired
position. Thereupon the stapler is brought into operative position
necessary to secure the first end of this intravascular device, in this case,
a graft, on the wall of a blood vessel, substantially the aorta. Then there is
checked the matching of mutual location of the first end of the
intravascular device, the place of its supposed attachment to to the blood
vessel wall, as well as of the stapler actuator with fastener means located
near its free end.
[0038] Further, in the stapler actuator there are created radial forces
sufficient to act on the fastener means. Owing to these forces, the fastener
means extending from the actuator in radial direction, punch the wall of
the intravascular device and the surrounding blood vessel wall in such a
manner that the distal ends of these fastener means partly project outside
the blood vessel and bend over on its outer surface to form a rigid
connection of the first end of this intravascular device with the blood
vessel wall. Then the stapler actuator is withdrawn from the first end of
the wall of this intravascular device, so that the fastener means remain
fixed in the wall of this intravascular device and in the blood vessel wall
to secure the first end of the intravascular device with the corresponding
blood vessel portion and thus prevent any its displacement relative to this
blood vessel. Further, the stapler is brought into inoperative position
necessary for its free removal and is removed from the intravascular
device and from the blood vessel.
[0039] At the next step, an incision is made in the intravascular device
(stent or stent-graft) for access to its lumen. Then another special stapler
for securing the second end of this intravascular device to the wall of a
given blood vesel (aorta) is inserted through the duct created before and
through the incision into the lumen of the intravascular device (graft or
stent-graft). This stapler is brought into operative position, whereupon its
actuator with fastener means located in a die at its free end is brought to
the wall of this intravascular device, at the point of securing its second
end to the blood vessel wall. Then there is checked j the matching of the
location of the second end of this intravascular device, the spot of its
supposed securing to the blood vessel wall, as well as of the stapler
actuator with fastener means. On creating in the actuator of this stapler an
axial force sufficient to act on fastener means, these fastener means,
extending from the actuator in radial direcion, punch the wall of this
intravascular device and the surrounding blood vessel wall in such a
manner that the distal ends of these fastener means partly project outside
the blood vessel and bend over on its outer surface, to form a rigid
connection of the second end of this intravascular device with the blood
vessel wall. Then the actuator of the other stapler is withdrawn from the
wall of the intravascular device, so that the fastener means remain fixed
in the the wall of this intravascular device and in the blood vessel wall, to
secure the second end of this intravascular device with the corresponding
portion of the blood vessel and thus prevent any its displacement relative
to this blood vessel. Next, the stapler is brought into inoperative position
necessary for its free removal from the intravascular device and is
removed therefrom and from the blood vessel.
[0040] At the final step, the incision in the intravascular device and duct
for access to te lumen of this intravascular device an4 to the lumen of the
operated blood vessel are closed by surgical means.
[0041] Owing to these manipulations, there is formed a secure multiple-
point connection of an intravascular device with the blood vessel wall
which prevents displacement of this intravascular device from a given
position due blood flow and peristelsic oscillations of the blood vessel
walls.
[0042] According to the claimed method, it is possible to secure an
intravascular device, such as a graft or stent graft to a blood vesel wall via
at least one claimed stapler and using at least two fastener means,
simultaneously at least at three points. This is performed substantially
near one of the free ends of this intravascular device.
[0043] According to the second embodiment of the claimed method, the
ends of an intravascular device, such as a stent graft having a broad
proximal part and bifurcated distal part, is secured to the wall of a blood
vessel (aorta) via a set of at least two staplers and using in each of them
simultaneously at least two fastener means. The set contains at least one
first stapler for securing the broad proximal part of the stent-graft to the
aorta wall and at least one second stapler for securing to the bifurdates
distal part of the aorta the distal part of this stent-graft. In this case, the
proximal end of the stent-graft having a broad proximal part is secured to
the wall af a blood vessel (aorta) in the area of aorta neck via the first of
staplers comprised in the set of staplers, and using simultaneously at least
two said fastener means.
[0044] The distal end of a stent-graft having a bifurcated distal part is
secured to the aorta wall via the second of staplers comprised in the set,
and using simultaneously at least two fastener means. It is secured near
the free end of the first or second branch of the bifurcated distal part of
this stent-graft.
[0045] At last, according to the claimed method, the stent-graft may be
secured to the aorta using at least two fastener means near the free end of
both branches of the bifurcated distal part of a stent-graft.
[0046] The claimed invention also includes a stapler for mfraluminal
fixation of intravascular devices, substantially grafts or stent-frafts,
located inside blood vessels.
[0047] This stapler contains a substantially cylindrical hollow body
having an inner axial cavity, a proximal end with a holding handle
extending therefrom a side at a certain angle, from about 30 degrees to
about 90 degrees, and a control lever pivotally mounted on this handle. At
the proximal end of this hollow body there is rigidly mounted an actuator
containing a die and die lid aligned with this body and arranged
successively in direction to the free end of the stapler.
[0048] The die of the claimed stapler is intended for locating fastener
means, substantially U-shaped staples. It is shaped as a barrel having a
proximal end, distal end, a substantially cylindrical generatrix and an
inner axial cavity open on the side of the barrel distal end and terminating
in a bottom at the barrel proximal end. This bottom has a through axial
hole, through evenly disposed radial slots, and on their end face presented
to the die lid — recesses with grooves for locating fastener means,
substantially U-shaped staples. The recesses with grooves have
substantially the same depth relative to the bottom end face. In another
embodiment, these recesses with grooves have different depth relative to
the end face of this die bottom. The recesses with grooves may have at
least two different depths relative to the die bottom, and the recesses with
grooves of different depth alternate.
[0049] The fastener means, substantially U-shaped staples, are arranged
radially in the die grooves to extend radially from these grooves due to
radial forces. The free ends of U-shaped staples are located on either side
of means for setting apart these fastener means, the latter being disposed
along the axes of these grooves, coaxially with radial slots, right up to the
cylindrical generatrix of the die.
[0050] The means for setting apart the ends of fastener means are
substantially V-shaped and have sides which are substantially curved,
concave and diverge from one another in direction from the center of the
die towards its cylindrical generatrix. This allows to bend outwardly the
free ends of fastener means when they are extending from the die due to
radial forces. These means for setting apart the ends of fastener means
may also have sides which are substantially radial' concave and diverging
from one another in direcrion from the center of the die to its cylindrical
generatrix.
[0051] The die lid has a through axial hole, substantially cylindical
generatrix, proximal and distal end faces. The the body of this die lid is
provided with radial slots evenly arranged near the distal end face and
passing onto its cylindrical generatrix, as well as with means for holding
the free ends of U-shaped staples and means for separating the middles of
of these U-shaped staples from the stapler at the end of their working
stroke. All these means are disposed in the lid body near the points of
intersection of radial slots with the distal end face and cylindrical
generatrix. The means for holding the free ends of U-shaped staples are
torsion spring members located near the points of intersection of radial
slots with the distal end face and and cylindrical generatrix of the die lid.
The means for separating the middles of U-shaped staples from the
stapler at the end of their working stroke are shaped as recesses located
near the points of intersection of radial slots with the distal end face and
cylindrical generatrix of this die lid. For checking the state the stapler
fastener means (whether the stapler is loaded or not) the die lid may be
made of a transparent material.
[0052] The stapler further contains a pressure rod located inside the
hollow body and having a longitudinal axis, a proximal end and a distal
end. The pressure rod is operatively connected via its distal end with the
control lever, spring-loaded, has a thrust collar near jits distal end and is
reciprocable inside the hollow body of the stapler. The proximal end of
this pressure rod is shaped substantially as a cone and is disposed in the
inner axial cavity of the die. The proximal end of this pressure rod has an
angle at cone vertex from about 3 degrees to approximately 35 degrees,
substantially from about 10 degrees to approximately 20 degrees.
[0053] The stapler further contains means for thransmitting axial force
from the pressure rod to fastener means, substantially U-shaped staples,
and for converting this axial force into radial forces applied to each of
these U-shaped staples. These means are shaped as curved L-shaped
levers. The curved L-shaped levers are pivotally mounted by the end of
its long arm near the free end of the hollow body and evenly disposed in
the inner axial cavity of the die in such a way, that their short arms bent
outward relative to the longitudinal axis of this die are disposed in
corresponding through radial slots at the bottom of this die. The bent L-
shaped levers are configured to periodically engage via the inner surface
of their long arm with the conical proximal end of the pressure rod, and
via its free ends of short arms bent outward - with the middles of U-
shaped staples. To this end, the curved L- shaped levers are pivotally
mounted via the ends of their long arms on a ring located inside the inner
axial axial cavity of the die, in the clearance between the free end of the
hollow body and the flange of an additional bush rigidly secured inside
this hollow body. The flange has evenly arranged radial slots, and in each
of them there is movably mounted a corresponding curved L-shaped
lever.
[0054] In another embodiment, the curved L-shaped levers are pivotally
mounted via the ends of their long arms on a ring disposed in the inner
axial cavity of the die, in the clearance between the free end of the hollow
body and the inner ribs of this die extending from the wall of its inner
axial cavity in direction to the longitudinal axis of the die. In this case, the
ribs have evenly disposed radial slots, and in each of the latter there is
located a corresponding curved L-shaped lever.
[0055] At last, the die, die lid and fastener means, substanially U-shaped
staples, located in the die grooves, form, in combination, a single set of
the stapler actuator which is adapted to be detached from the body of this
stapler and then replaced by other, similar interchangeable sets.
[0056] All the described stapler embodiments are provided with a means
for temporary fixation outside, on the body of this stapler, of deHvered
intravascular devices, substantially grafts or stent-grafts. This means
substantially contains a lock screw with a thrust head located in the distal
part of this body in angnment with the pressure rod and on the other side
relative to the working end of the control lever, as well as fastener means-
U-shaped staples operatively connected with this lock screw via the
working end of this control lever and pressure rod.
[0057] In its each embodiment, the claimed stapler is provided with an
additional means serving to prepare hyperfine and/or corrugated
intravascular devices for temporary fixation outside the body of this
stapler. This additional device contains a stepped rod, thin-wall bush and
pressure bush. The stepped rod has a first end and a second end, and
contains on its outer surface several successively arranged cylindrical
portions forming steps of increasing diameter in direction from the first
end of this rod to its second end. These cylindrical portions are linked
together via conical transition portions, the outer surface whereof is
inclined at an acute angle in direction from the first end of this stepped
rod to its second end. The last portion of the rod at its second end has an
outer diameter greater than that of the next to last step of the rod by a
value, exceeding four thicknesses of this intravascular device. Besides,
the inclination angle of the outer surface of the conical transition angle
between the next to last and the last steps located near the second end of
the stepped rod is twice that of inclination angles of outer surfaces of the
conical transition portions between tha remaining steps of this stepped
rod.
[0058] The additional device further contains a thin-wall bush the inner
diameter whereof is greater than the outer diameter of the next to last step
of the stepped rod by a value exceeding two thicknesses of the walls of
the intravascular device, and the outer diameter of this thin-wall bush is
smaller than the outer diameter of the last atep of this rod at its second
step by a value exceeding two thicknesses of the walls of the
intravascular device. The thin-wall bush has a thrust collar at one its end.
[0059] And at last, the additional device contains a pressure bush with a
thrust collar at one its end, the inner diameter of the bush being somewhat
greater than the outer diameter of the last stage of the stepped rod at its
second end.
BRIEF DESCRIPTION OF THE DRAWINGS
[0060] The invention will now be described in conjunction with the
following drawings in which like reference numerals designate like
elements and wherein:
[0061] FIG. 1 is a perspective view of a stapler apparatus according the
present invention;
[0062] FIG. 2 is the longitudinal section of the stapler, according to the
first embodiment of the present invention, with the pressure rod in initial
position;
[0063] FIG. 3 is the front view of the claimed stapler according to the
first embodiment of the present invention;
[0064] FIG. 4 is the longitudinal section of the stapler according to the
second embodiment of the present invention, with .the pressure rod in
initial position;
[0065] FIG. 5 - 7 is the first embodiment of the stapler die - its
longitudinal section, front view, local section and close-up of the groove;
[0066] FIG. 8 - 11 is the second embodiment of the stapler die - its
longitudinal section, front view, cross section, local section and close-up
of the groove;
[0067] FIG. 12 - 14 is the Ud of the stapler die - its longitudinal section,
partial back view, local section and close-up of the groove;
[0068] FIG. 15 is the pressure rod, side view;
[0069] FIG. 16 is a U-shaped staple;
[0070] FIG. 17 is an L-shaped lever and diagram of its engagement with
the pressure rod;
[0071] FIG. 18 is a diagram of securing L-shaped levers on a ring;
[0072] FIG. 19 - 20 are the longitudinal and cross sections of an aditional bush;
[0073] FIG. 21 - 23 are elements of the additional device for the claimed
stapler: stepped rod, thin-waU rod and pressure bush;
[0074] FIG. 24 is a diagram of the additional device operation.
[0075] FIG. 25 - 26 are diagrams of setting a graft and stent-graft using a
set of claimed staplers.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0076] The preferred embodiments of the present invention are described
below. The inventors of the present subject matter contemplate that the
embodiments described herein are capable of use in the repair of other
vessels and in other procedures. Thus, it is intended that the present
invention cover the modifications and variations of the invention,
provided they come within the scope of the appended claims and their
equivalents.
[0077] The most preferred embodiments of the stapler according to the
present invention are shown in FIG. 1, 2, 3 and FIG 4.
[0078] The present invention (FIG. 1) comprises a stapler 1 for
intraluminal fixation of intravascular devices, substantially grafts or stent¬
grafts 3 inside blood vessels .
[0079] Stapler 1 comprises a substantially cylindrical hollow body 10
(FIG. 1) having an inner axial cavity, a proximal end 12 and distal end
14 with a holding handle 16 extending therefrom aside at a certain angle,
from about 30 degrees to about 90 degrees, and a control lever 18
pivotally mounted on the holding handle 16. At the proximal end 12 of
hoUow body 10 there is rigidly mounted an actuator containing die 20 and
die Ud 22 arranged in aUgnment with this body and in succession in
direction to the free end of the stapler. On the holding handle 16 there are
mounted a stop 24 and lock 26 preventing accidental pressing on control
lever 18 (FIG. 1).
[0080] FIG. 2, 3 show the longitudinal section of stapler 1, according to
its first embodiment and its front view.
[0081] Lock 26 (FIG. 2) of stapler 1 is pivotaUy mounted on pin 28 and
loaded with a spring 30. Control lever 18 is pivotaUy mounted on pin 32.
Inside the hoUow body 10 (FIG. 2, 4 and 15) there is located pressure rod
34 having a longitudinal axis 36, proximal end 38 and distal end 40. This
pressure rod 34 is a means for transmitting the axial force from control
lever 18 to fastener means 42 (FIG. 2, 4) and for converting this axial
force into radial forces appUed to each of these fastener means 42.
Pressure rod 34 (FIG. 2, 3) is operatively connected via its distal end 40
with control lever 18, loaded by spring 44, has a thrust coUar 46 near its
distal end 40. Pressure rod 34 (FIG. 2) is reciprocable inside die 20 and
die Ud 22. In the embodiment shown in FIG. 2, the stapler is provided
with curved L-shaped levers 48 fitted over ring 50 and located between
the free end of body 10 and the flange of additional bush 52. Levers 50
are movably located in the slots of the flange of additional bush 52. Die
20 is secured on body 10 via screws 54. Die 20 may be made of
transparent material.
[0082] FIG.4 shows the longitudinal section of stapler 1 according to the
second embodiment. Stapler 1 according to this embodiment differs only
in the design of die 20 and the absence of additional bush 52.
[0083] Lock 26 (FIG. 4) of stapler 1, according to the second
embodiment, is also pivotaUy mounted on pin 28 and loaded with spring
30. Control lever 18 is pivotaUy mounted on pin 32. Inside hollow body
10 (FIG. 4) there is located a pressure rod 34 having a longitudinal axis
36, proximal end 38 and distal end 40. This pressure rod 34 is a means for
ttansmitting axial force from control lever 18 to fastener means 42 (FIG.
4) and for converting this axial force into radial forces appUed to each of
these fastener means 42. Pressure rod 34 (FIG. 2, 4) is operatively
connected via its distal end 40 with control lever 18, loaded with spring
44, has a thrust coUar 46 near its distal end 40. Pressure rod 34 (FIG. 4)
is reciprocable inside die 20 and die Ud 22. In the second embodiment
shown in FIG. 4, the stapler is also provided with curved L-shaped levers
48 fitted over ring 50 and located between the free end of body 10 and
inner ribs 56 of die 20 (FIG. 4). Levers 48 are movably disposed in slots
58 of inner ribs 56 of die 20 (FIG. 10). Die 20 is mounted on body 10 via
screws 54.
[0084] Die 20 of the claimed stapler serves for locating fastener means,
substantially U-shaped staples 42 (FIG. 5 - 7 and 8 - 11). Die 20,
according to the first embodimnt of stapler 1 (FIG. 5 -7) is shaped as a
barrel 60 having a proximal end 62, distal end 64, cylindrical generatrix
66 and inner axial cavity 68 open on the side of distalj end 64 of barrel 60
and terminating in a bottom 70 at the proximal end 62 of barrel 60. This
bottom 70 has through evenly arranged radial slots 72 (FIG. 6, 7), and on
its end face 74 presented to die Ud 22 - recesses 76 with grooves 78 for
locating fastener means - U-shaped staples 42 (FIG. 6 - 7). These recesses
76 with grooves 78 are aligned with radial slots 72 and provided with
means (FIG. 14) for setting apart the ends of U-shaped staples 42-
guiding surfaces 80 arranged along the axes of grooves 78, right up to
the cylindrical generatrix 66 of die 20, and substantiaUy V-shaped .
[0085] Die 20, accoding to the second embodiment of stapler 1 (FIG. 8 -
11), is also shaped as a barrel 60 having a proximal end 62, distal end 64,
cyUndrical generatrix 66 and inner axial cavity 68 open on the side of
distal end 64 of barrel 60 and terminating in bottom 70 at the proximal
end 62 of barrel 60. This bottom 70 has through evenly arranged radial
slots 72 (FIG. 9, 11), and on its end face 74 presented to die lid 22 -
recesses 76 with grooves 78 for locating fastener means - U-shaped
staples 42 (FIG. 6 - 7). These recesses 76 with grooves 78 are aligned
with radial slots 72 and provided with means (FIG. 11) for setting apart
the ends of U-shaped staples 42 - guiding surfaces 80 located along the
axes of grooves 78, right up to the cyUndrical generatix 66 of die 20 and
being substantiaUy V-shaped. The die according to the second
embodiment differs from the die according to the first embodiment is that
it is provided with inner ribs 56 with slots 58 for movably locate therein
levers 48 (FIG. 8 - 9).
[0086] In the embodiments shown in FIG. 5 - 7 and 8 - 11 recesses 76
with grooves 78 have substantiaUy the same depth relative to the end face
74 of bottom 70 of die 20. Thereby there is provided an even arrangement
of U-shaped staples 42 in one cross section of graft or stent-graft 3. In
another embodiment of die 20, (not shown in the drawings) recesses 76
with grooves 78 have substantially different depths relative o end face 74
of bottom 70 of die 20. Recesses 76 with grooves 78 may have at least
two different depths relative to end face 74 of bottom 70 of die 20. In
this case, recesses 76 with grooves 78 of different depths alternate.
Thereby there is provided uneven arrangement of U-shaped staples 42
located in two paraUel cross sections of graft or stent-graft 3, which, in
the opinion of the inventors, provides more secure connection of graft or
stent-graft 3 with a blood vessel.
[0087] U-shaped staples 42 are disposed radially in grooves 78 of die 20
to extend radiaUy from these grooves due to radial forces (FIG. 2, 4). In
this case, the free ends of U-shaped staples 42 are located on either side
of means for setting apart the ends of these fastener means - guiding
surfaces 80 located along the axes of grooves 78, in alignment with radial
slots 72, right up to the cylindrical generatrix 66 of die 20.
[0088] SubstantiaUy V-shaped guiding surfaces 80 have guiding sides
which are substntiaUy curved, concave and diverging from one another in
direction from the center of die 20 to its cyUndrical generatrix 66 (FIG.
11). This aUows to bend outwards the free ends of U-shaped staples 42
when they are extended from die 20 due to radial forces. Guiding surfaces
80 may also be radial, concave and diverging from one another in
direction from the center of die 20 to its cyUndrical generatrix 66 (FIG.
7).
[0089] Die Ud 22 (FIG. 12 - 14) has a through axial hole 82, substantiaUy
cyUndrical generatrix 84, proximal and distal end faces, 86 and 88
respectively. In the body of the die Ud there are provided radial slots 90
evenly arranged near distal end face 88 and passing onto its cylindrical
generatrix 84 (FIG. 13, 14), as weU as means for holding the free ends of
U-shaped staples and means for for separating from the stapler the
middles of these U-shaped staples 42 at the end of their working stroke.
AU these means are disposed in the body of die lid 22 near the points of
intersection of radial slots 90 with distal end face 88 and cylindrical
generatrix 84. Means for holding the free ends of U-shaped staples 42 are
shaped as torsion spring members 92 located near the points of
intersection of radial slots 90 with distal end face 88 and cyUndrical
generatrix 84 of die Ud 22 (FIG. 13, 14). Means for separating from the
stapler the middles of U-shaped staples 42 at the end of their working
stroke are shaped as recesses 94 (FIG. 14) disposed near the points of
intersection of radial slots 90 with distal end face 88 and cyUndrical
generatrix 84 of this die Ud 22.
[0090] FIG. 15 shows in more detaU the pressure rod 34 operatively
connected via its distal end 40 with control lever 18, loaded by spring 44,
and having a thrust coUar 46 near its distal end 40. Pressure rod 34 (FIG.
2, 4) is adapted to reciprocate paraUel to its longitudinal axis 36 inside die
20 and die lid 22. Proximal end 38 of pressure rod 34 is substantiaUy
conical and located in the inner axial cavity 68 of die 20. Proximal end 38
of pressure rod 34 has an angle A at the cone vertex ranging from about
3 degrees to about 35 degrees, substantiaUy from 10 degrees to about 20
dregrees (FIG. 15).
[0091] FIG. 16 shows in more detaU a U-shaped staple 42. U-shaped
staple 42 has sUghtly bent and pointed ends 96 and is substantially
formed of a biocompatible metal.
[0092] Stapler 1 comprises curved L-shaped levers 48 (FIG. 17) serving
as a means for transmitting axial force from presure rod 34 to fastener
means, substantiaUy U-shaped staples 42, as weU as for converting this
axial foce into radial forces appUed to each of these U-shaped staples 42.
The curved L-shaped levers 48 mounted via a hole at the end of its long
arm 98 on ring 50 (FIG. 18) and movably located in slots 100 of flange
102 of additional bush 52 (FIG. 19), between the free end of body 10 and
the end of this flange of additional bush 52 (FIG. 2) (according to the
first embodiment), or in slots 58 of inner ribs 56 of die 20 between the
free end of body 10 and the end of these inner ribs 56 (FIG. 4) (according
to the second embodiment). Levers 48 are movably disposed in slots 58
of inner ribs 56 of die 20. Curved L-shaped levers 48 are pivotally
mounted via the end of its long arm 98 on ring 50 evenly arranged in the
inner axial cavity of die 20 in such a manner, that their short arms 104
bent outwards relative to the longitudinal axis of the die are located in
corresponding through radial slots 72 in the bottom 70 of this die. Curved
L-shaped levers 48 are adapted to periodicaUy engage via inner sides 106
of its long arm 98 with conical proximal end 38 of pressure rod 34, and
via its free ends 108 of outwardly bent short arms 104 - with the middles
of corresponding U-shaped staples 42.
[0093] And at last, stapler 1 may comprise a die 20, die Ud 22 and
fastener means, substantiaUy U-shaped staples 42 located in grooves 78
of die 20, which form, in combination, a single set of the stapler actuator
adapted to be detached from the body of this stapler 1 with foUowing
replacement by other, sirmlar interchangeable sets.
[0094] AU the aforesaid stapler embodiments are provided with a means
for temporal fixation outside, on the body of this stapler, of delivered
intravascular devices, substantiaUy grafts or stent-grafts (FIG. 2, 4). This
means is substantiaUy a lock screw 110 with a stop screw 112 located in
distal part 12 of hoUow body 10, aUgned with presure rod 34 and
disposed on the other side of the working end of control lever 18, as weU
as fastener means - U- shaped staples 42, with which lock screw 110 is
operatively connected via the working end of control lever 18 and
pressure rod 34.
[0095] AU the embodiments of the claimed tapler are provided with an
additional device which serves to prapare hyperfine and/or corrugated
intravascular devices for location and temporary fixation outside body 10
of this stapler (FIG. 21 - 24). This additional device contains a stepped
rod 120, thin-waU bush 130 and pressure bush 140. Stepped rod 120
(FIG. 21) has a first end 122 and second end 124 contains on its outer
surface several successively disposed cylindrical portions 126 forming,
in direction from the rod first end 122 to its second end 124, steps of
increasing diameter. These cyUndrical portions 126 are linked together
via conical transition portions 128, the outer surface of the latter being
inclined at an acute angle in direction from first end 122 of the stepped
rod to its second end 124. The last step of the rod at its second end 124
has an outer diameter greater than the outer diameter of the next to last
step of this rod by a value exceeding four depths of waUs of said
intravascular device. Besides, the inclination angle C of the outer surface
of conical transition portion 128 between the next to last and last steps
disposed near the second end of this stepped rod is twice the incUnation
angles B of the outer surfaces of conical transUon portions between the
remaining steps of stepped rod 120.
[0096] The additional device further contains a thin-waU bush 130 (FIG.
22), the inner diameter whereof is greater than the outer diameter of the
next to last step of stepped rod 120 by a value exceeding two depths of
waUs of the intravascular device, and the outer diameter of this thin waU
bush 130 is smaUer than the outer diameter of the last step of rod 120 at
its second end by a value exceeding two depths of the walls of the
intravascular device. Thin-waU bush 130 is provied with a coUar 132 at
one its end (FIG. 22).
[0097] At last, the ad nonal device contains a pressure bush 140 (FIG.
23) with thrust coUar 142 at one its end, the inner diameter whereof is
somewhat greater than the outer diameter of the last step of stepped rod
[0098] In addition to stapler 1, the claimed invention includes a method
for securing an intravascular device, such as graft or stent-graft 3, to the
waU of a blood vessel, sbstantiaUy the aorta 200 (FIG. 25, 26).
[0099] Let us consider, by way of example, the claimed method for
securing an intravascular device using the claimed stapler 1 to secure
graft 3. The method comprises several successive steps (FIG. 25). At the
first step a special stapler 1 is prepared for the operation. For this
purpose, there is checked the state of its loading with fastener means -
U-shaped staples 42 (if it is loaded or not), and if necessary, it is loaded.
Then there is fitted, over body 10 of this stapler 1, a corresponding
intravascular device, substantially graft or stent-graft, with partial
reversing, when necessary, one end of this intravascular device. To this
end, the additional device is used. The intravascular device - graft 3
being prepared is fitted over stepped rod 120 in such a way, that its free
end is located on the last step of rod 120, beyond the transition portion
128. Thereupon a thin-waU bush 130 is fitted on the outside graft 3, bush
130 not being brought to the free end of graft 3 and located near the
conical transition portion 128. Then a pressure bush 140 is fitted over the
last step of rod 120 and moved towards the free end of graft 3 and thin-
waU bush 130. Therewith pressure bush 140 reverses the free end of graft
3 and passes outside the free end of graft 3 wrapped over thin-wall bush
130. If stepped rod 120 is removed thereafter from graft 3, the free end of
graft 3 remains wrapped over ftiin-waU bush 130 and clamped the latter
and' pressure bush 140. This aUows not only remove stepped rod 120
from graft 3, but also fit graft 3 instead of rod 120 over body 10 of stapler
1. If graft 3 has thin waUs, it may be more securely fixed on body 10 of
stapler 1 via its wrapped free end. The parameters of thin-waU bush 130
and pressure bush 140 are picked in such a way, that in wrapping the free
end of graft 3 formed as a corrugated tube, the projections of the part of
graft being wrapped enter the hoUows of its remaining part on removing
thin-waU bush 130. Graft 3 mounted on body 10 of stapler 1 is fixed
thereon via lock screw 110. By screwing in this lock screw 110 until stop
head 120 comes in contact with body 10, the working end of control lever
18 and pressure rod 34 are acted upon. Thereby U-shaped staples 42
sUghtly extend from die 20 and prick by their pointed ends graft 3 for
temporary fixing its position on body 10 of stapler 1. Stapler 1 is ready to
work.
[0100] At the next step there is created, by surgical means, a duct 202 for
access to the lumen of an operated blood vessel, substantially aorta 200,
directly through the waU of this blood vessel (aorta). Then, via thus
created duct 202, there is inserted into the lumen of an operated blood
vessel, substntiaUy the aorta 200, a special stapler 1 (FIG.l) with a
corresponding intravascular device, substantiaUy graft 3 fitted thereover,
and this graft 3 is located in a required place inside porta 200. Thereafter
stapler 1 is brought into operative position necessary for securing the first
end of the intravascular device, in this case graft 3, to the waU of a blood
vessel, substantiaUy aorta 200. Then the matching of mutual location of
the first end 204 of graft 3, the spot of its supposed securing to the wall
of aorta 200, as weU as the actuator of stapler 1 with fastener means - U-
shaped staples 42 located in die 20 at its free end.
[0101] Then, in the actuator of stapler 1 there is created an axial force
sufficient to act on fastener means - U-shaped staples 42. Owing to this
force U-shaped staples 42, extending further from die 20 in radial
direction, punch not only the waU of the intravascular device - 3, but also
the surrounding wall of aorta 200 in such a manner, that the distal ends of
these U-shaped staples 42 partly project outsie aorta 200 and bend on its
outer surface, forming a rigid connection of first end 204 of graft 3 with
the waU of aorta 200. Then the actuator of stapler 1 is withdrawn from the
first end of the waU of aorta 200, whereby U-shaped staples 42 remain
fixed in the waU of graft 3 and in the waU of aorta 200, securing the first
end of graft 3 to a corresponding portion of aorta 200 and thus preventing
any its displacement relative to this aorta 200. Thereupon stapler 1 is
brought into inoperative position necessary for its free removal and
removed from graft 3 and from aorta 200.
[0102] At the next step in the intravascular device — graft 3 there is made
an incision 206 for access to its lumen. This is followed by introducing
through a duct created before and through an incision into the lumen of
graft 3 a second special stapler 1 for securing second end 208 of this
graft 3 to the waU of aorta 200. This stapler 1 is brought into operative
position, whereupon its actuator with U-shaped staples 42 located in die
20 at its free end is brought to the waU of graft 3, at the spot of securing
its second end to the waU of aorta 200. Then the matching of mutual
location of second end 208 of graft 3, spot of its supposed securing to the
waU of aorta 200, as weU the actuator of second stapler 1 with U- shaped
staples 42. On creating in the actuator of this second stapler 1 an axial
force sufficient to act on U-shaped staples 42, the latter, extending from
die 20 in radial direction, punch not only the wall of graft 3 and
surrounding waU of aorta 200 in such a way, that distal ends of these U-
shaped staples 42 partly project outside aorta 200 and bend on its outer
surface, forming a rigid connection of second end 208 of graft 3 with the
waU of aorta 200. Then the actuator of second staoler 1 is withdrawn
from the waU of graft 3, whereby U-shaped staples 42 remain fixed in the
wall of graft 3 and in the waU of aorta 200, securing second end 208 of
graft 3 with a corresponding portion of aorta 200 and thus preventing any
its displacement relative to this aorta 200. Then stapler 1 is brought into
inoperative position, necessary for its free removal from graft 3 and
removed therefrom and from aorta 200.
[0103] At the last step, there are closed by surgical means incision 206 n
graft 3 and duct 202 for access to the lumen of graft 3 and to the lumen of
operated aorta 200. Owing to the above manipulations, there is formed a
secure multiple-point connection of graft 3 with the wall of aorta 200
preventing displacement of this graft 3 from a given position due to blood
flow and peristelsic oscUlations of the waUs of aorta 200.
[0104] According to the clamed method, it is also possible to secure the
ends of another intravascular device, such as stent-graft 220 (FIG. 22)
having a broad proximal part 222 and bifurcated distal part 224 and 226,
to the waU of aorta 200. This is performed by a set of at least two staplers
1 and using in each of them simultaneously at least two fastener means -
U-shaped staples 42. The set contains at least one first stapler for securing
broad proximal part 222 of stent-graft 220 to the waU of aorta 200 and at
least one second stapler for securing to the waU of aorta 200 the
bifurcated istal part 224 and 226 of stent-graft 220. Securing the end of
stent-graft having a broad proximal part 222 to the wall of aorta 200 in
the neck area 228 of aorta 200 is performed by the first of staplers 1
comprised in the set of staplers and using at least two U-shaped staples
42.
[0105] The distal end of stent-graft 220 having a bifurcated distal part
224 and 226 is secured to the waU of aorta 200 via the second of staplers
comprised in the set, and using simultaneously at least two U-shaped
staples 42. It is secured near the free end of one 224 or another 226 of the
branches of the bifurcated distal part of this stent-graft 220.
[0106] And at last, according to the claimed method, stent-graft 220
may be secured to the waU of aorta 200 using at least two U-shaped
staples 42, near the free end of both branches 224 and 226 of the
bifurcated distal part of stent-graft 220.
[0107] The appUcation of the claimed new and improved method for
fixing in combination with the new stapling device - stapler 1 operating
on the basis of this method aUows to solve the problem of providing
secure and relatively simple means for securing intravascular devices to
the waUs of blood vessels. SpecificaUy, their application aUows to solve
the problem of securing stent-graft 220 to the wall of aorta 200 or the
problem of securing grafts and other simUar devices to the waUs of blood
vessels unless these devices possess adequate inherent fixation to prevent
their displacement from given positions.
[0108] WhUe this invention has been described in conjunction with
specific embodiment thereof, it is evident that many alternatives,,
modifications and variations wUl be apparent to -those skilled in the art.
Accordingly, the preferred embodiments of the invention as set forth
herein are intended to be Ulustrative, not limiting. Various changes may
be made without departing from the spirit and scope of the invention as
defined in the foUowing claims.