A CONDOM
FIELD OF THE INVENTION
This invention relates to condoms.
BACKGROUND TO THE INVENTION
Latex condoms are widely used as prophylactics and their use is set to continue due to their effectiveness in preventing sexually transmitted infections.
Although certain tests are performed on condoms during the manufacturing process there is still a high failure rate of condoms in use. This is often the result of defective batches being placed on the market instead of being destroyed. At present, it is, however, not possible to identify individual condoms or batches of condoms. It is thus virtually impossible for authorities to control what is being placed on the market.
What further often occurs is that defective batches of condoms are packaged by unscrupulous manufacturers and the packaging marked with false batch details. There is no way for the user, or authorities, to determine whether the information is correct or not and users are thus left using defective products.
In the specification "manufacturing information" shall have its widest meaning and includes any information relating to the date, time or place of manufacture or
batch identifiers, and shall further include expiry information. Such information may be in an encoded form, including in the form of a barcode.
OBJECT OF THE INVENTION
It is an object of this invention to provide a condom which will at least partially alleviate some of the abovementioned problems.
SUMMARY OF THE INVENTION
In accordance with this invention there is provided a condom characterised in that information is printed thereon.
Further features of the invention provide for the information to be printed intermediate two layers of latex; and for the information to include any one or more of manufacturing information, a barcode, artwork, text, logos, slogans and an insignia.
Still further features of the invention provide for the information to be printed by means of a spray process; and for ink to be used in the printing process.
The invention also provides a process for manufacturing a condom which includes dipping a mould into a latex bath, removing the mould from the latex bath, at least partially drying the latex on the mould, printing information on the latex, curing the latex and removing it from the mould, and packaging the condom so formed.
Further features of the invention provide for the mould to be dipped in a further latex bath subsequent to the information being printed on the latex thereon to
form a second layer of latex; for the second layer of latex to be dried and cured prior to removal; for the condom to be electronically tested prior to packaging; for the condom to be rolled up along its length prior to packaging; and for a lubricant to be added to the condom prior to packaging.
The invention further provides a unit which includes a sealed foil package containing a condom, characterised in that information is depicted on the condom.
Further features of the invention provide for the information to be printed on the condom; and for the information to include any one or more of manufacturing information, a barcode, artwork, text, logos, slogans and insignia.
According to one aspect of the invention correlating manufacturing information is depicted on both the condom and package.
The invention still further provides a method of identifying a condom which includes printing manufacturing information on the condom.
Still further features of the invention provide for the manufacturing information to be printed intermediate two layers of latex; and for the manufacturing information to be printed on packaging for the condom.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will be described, by way of example only, with reference to the drawings in which:
Figure 1 is a perspective view of one embodiment of a condom; Figure 2 is a perspective view of a packaged condom; and
Figure 3 is a flow chart of a process for manufacturing a condom in Figure 1.
DETAILED DESCRIPTION OF THE DRAWINGS
A condom (1) is shown in Figure 1 and, in conventional fashion, is formed by a latex sheath (2) forming a teat (3) at the closed end and having a bead (4) about the open end.
According to the invention the condom (1) has manufacturing information (5) printed thereon adjacent the bead (4). The manufacturing information (5) includes a batch number (7) and the name of the manufacture (8).
In this embodiment, the batch number (7) is coded and indicates the date of manufacture as well as the manufacturing facility and production line.
The manufacturing information (5) is printed with ink between two layers of latex and is thus indelible without damaging the condom (1). Importantly, printing between the layers of latex also prevents the ink from coming into contact with a user (not shown). Is thus not possible for a user to experience any reaction due to contact with the ink.
The manufacturing information (5) permits the condom (1) to be readily identified and hence permits batches of substandard condoms to be identified if released onto the market against instructions from a certifying authority.
As shown in Figure 2, the condom (1) can be packaged in conventional fashion in a sealed foil package (10) to provide a unit (11 ). Information (11 ) is printed on the package (10) correlating to the manufacturing information (5). This information (11) can include an expiry date (12) and allows the user to verify that the condom contained in the package (10) can be traced and should be safe to use.
Referring to Figure 3,condoms according to the invention are manufactured using glass moulds (30) suspended from a moving line (32) and which are sequentially
dipped in latex baths (33, 34). A first dryer (36) dries the latex on the moulds (30) intermediate the baths (33, 34) while a second dryer (38) dries and cures the latex respectively after the second bath (34). A beading device (39) forms a bead at the open end of each condom before removal from the moulds where they are placed in a storage bin (40).
When ready for packaging, each condom use removed from the storage bin (40) and electrically tested at a testing station (42). If the condom passes the test it is rolled up along its length and placed on a foil the layer (44) wherein a drop of lubricant (46) is added to it. A second layer of foil (47) is used to cover the condoms whereafter a sealing unit (49) seals the foil layers (44, 47) together about each condom and dispenses the condoms either individually or in strips. The sealing unit (49) also prints manufacturing information on the sealed unit.
Thus far, a substantially conventional manufacturing process has been described. However, according to the invention, a printer (60) is located between the dryer (36) and second latex bath (34) and is configured to print manufacturing information on layer of latex on each mould (30) before it is in dipped in the second latex bath (34).
The printer (60) is of substantially conventional construction and operation and sprays ink onto the latex. The manufacturing information is provided by a processor (not shown), the operation of which is not germane to this invention, and which also controls printing by the sealing unit (49).
The printer (60) is easily installed on conventional condom manufacturing lines and is simple to operate to exercise the invention.
The condom provided by the invention is thus easily manufactured and can be easily identified.
It will be appreciated, however, that many other embodiments of a condom and manufacturing process exist which fall within the scope invention. For example, any suitable process can be used to print the information on the condom. In this specification, "print" refers to a mechanical process as opposed to a manual or hand painting process. Also, "ink" is used in its widest context and any suitable type of ink, dye or colourant could be used for printing, even coloured latex.
It is even envisaged that the ink used could be heat or radiation sensitive. This could be used to indicate whether the condom has been subject to a certain process, such as gamma ray sterilisation, or possibly even extreme heat resulting in its being damaged. Where it is desired not to be able to see the ink under normal conditions, a white or transparent UV fluorescent ink could be used. This would allow the information to only really be visible under UV light.
It will also be appreciated that a suitable, hypoallergenic, indelible ink could be used to print on an exposed surface of the condom. Furthermore, and alternatively, printing could take place between numerous layers of latex.
Yet further, the information printed on the condom is not limited to manufacturing information and could include any one or more of artwork, text, logos, slogans and insignia. Manufacturing information could also be printed in the form of a barcode or be encoded in any other suitable manner if desired.