WO2004007837A1 - Novel calcium carbonate loading material, paper containing the loading material, and process for producing the same - Google Patents

Novel calcium carbonate loading material, paper containing the loading material, and process for producing the same Download PDF

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Publication number
WO2004007837A1
WO2004007837A1 PCT/JP2002/007127 JP0207127W WO2004007837A1 WO 2004007837 A1 WO2004007837 A1 WO 2004007837A1 JP 0207127 W JP0207127 W JP 0207127W WO 2004007837 A1 WO2004007837 A1 WO 2004007837A1
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WO
WIPO (PCT)
Prior art keywords
calcium carbonate
paper
filler
sulfuric acid
treated
Prior art date
Application number
PCT/JP2002/007127
Other languages
French (fr)
Japanese (ja)
Inventor
Chandra Heriyanto
Lunawati
Ming Tsung Tsai
Original Assignee
Pt. Pabrik Kertas Tjiwi Kimia Tbk.
Suzuki, Rikio
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pt. Pabrik Kertas Tjiwi Kimia Tbk., Suzuki, Rikio filed Critical Pt. Pabrik Kertas Tjiwi Kimia Tbk.
Priority to JP2004521109A priority Critical patent/JP4091940B2/en
Priority to CN02829302.9A priority patent/CN1639419A/en
Priority to PCT/JP2002/007127 priority patent/WO2004007837A1/en
Publication of WO2004007837A1 publication Critical patent/WO2004007837A1/en

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Classifications

    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/63Inorganic compounds
    • D21H17/67Water-insoluble compounds, e.g. fillers, pigments
    • D21H17/675Oxides, hydroxides or carbonates
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/02Compounds of alkaline earth metals or magnesium
    • C09C1/021Calcium carbonates
    • C09C1/022Treatment with inorganic compounds

Definitions

  • the present invention relates to a novel calcium carbonate filler, paper using the filler, and a method for producing the same.
  • the invention of this application relates to a novel calcium carbonate filler and a paper using the filler and a method for producing the same, and particularly to a calcium carbonate filler having a surface treated with sulfuric acid, a paper using the filler, and a method for producing the same.
  • fillers made of mineral powder In order to improve the whiteness and opacity of paper, and to improve properties such as surface smoothness, it is widely used to add fillers made of mineral powder to paper, especially from the viewpoint of cost reduction.
  • fillers made of mineral powder In the range of 10 to 20% by weight, from the aspect of high smoothness and high gloss, in the range of 20 to 30% by weight, and for special paper such as porcelain paper (baked into porcelain) Has a filler content of more than 50% by weight.
  • talc, olefin, clay, titanium dioxide, white carbon (amorphous silica), calcium carbonate, and the like are used as fillers, but calcium carbonate is particularly often used in neutral papermaking. You.
  • the retention aids used in the recent neutral papermaking process can be broadly classified into the following four types. That is,
  • Organic substance alone An organic polymer electrolyte is used. It can be classified into nonionic, anionic, cationic and amphoteric, but a typical example is a cationic polyacrylamide polymer.
  • Dual polymer system a system composed of anionic high molecular weight polymer and highly cationic low molecular electrolyte. Typical are anionic polyacrylamides and cationic low molecular weight acrylamides.
  • the filler retention can be increased, so that the amount of filler added to the paper can be effectively increased.
  • the amount of filler usually added is about 5 to 20% by weight.
  • the present inventors increased the binding of the filler to the pulp fiber by treating the surface of the calcium carbonate as the filler to create more active calcium carbonate.
  • Various experiments were repeated and examined on the possibility of producing filler-containing paper.As a result of treating the surface of calcium carbonate with sulfuric acid at a low concentration, the fillers between the pulp fibers and the treated fillers were treated with each other. It has also been found that good binding properties are obtained between the treated filler and the retention aid, and that the calcium carbonate filler has a greater retention effect.
  • the present inventors have found that when calcium carbonate filler treated with a low concentration of sulfuric acid is used, the filler retention is improved in the case of a normal filler content, and the wet paper having a high filler content is made. In this case, the amount of calcium carbonate filler to be added can be reduced as compared with the conventional one, so that paper containing as much as 30% by weight or more of high filler can be easily manufactured. It is thought that when calcium carbonate slurry is treated with sulfuric acid at a low concentration, a part of the surface of the calcium carbonate fine particles is changed to calcium sulfate. However, it was not possible to obtain good quality paper simply by adding calcium sulfate to calcium carbonate.
  • an object of the present invention is to provide a calcium carbonate filler surface-treated with a low concentration of sulfuric acid, a paper using the filler, and a method for producing the same.
  • FIG. 1 is a diagram illustrating a simplified paper making process of a paper machine for actual operation used in the present invention.
  • FIG. 2 is a diagram showing the relationship between the number of papermaking operations and the filler content in the product in Example 1 and Comparative Example 1.
  • FIG. 3 is a graph showing the relationship between the number of paper making operations and the filler content in white water in Example 1 and Comparative Example 1.
  • a calcium carbonate filler treated with a low concentration of sulfuric acid in a calcium carbonate slurry there is provided a calcium carbonate filler treated with a low concentration of sulfuric acid in a calcium carbonate slurry.
  • the concentration of the sulfuric acid is preferably such that the concentration of the generated calcium sulfate is lower than the solubility of the calcium sulfate at the temperature during the treatment.
  • a paper containing a calcium carbonate filler treated with a low concentration of sulfuric acid in a calcium carbonate slurry in a second aspect of the present invention, there is provided a paper containing a calcium carbonate filler treated with a low concentration of sulfuric acid in a calcium carbonate slurry.
  • the content of the calcium carbonate filler treated with a low concentration of sulfuric acid in the calcium carbonate slurry can be 5 to 50% by weight.
  • a method for producing paper by using a calcium carbonate treated with a low-concentration sulfuric acid in a calcium carbonate slurry as a filler and making a paper by an ordinary method When paper making is performed using such a filler, the binding between the filler and the fiber, the binding between the fillers, and the binding between the filler and the cationic polyacrylamide as a retention aid are increased, so that the filler retention is improved. As a result, the filler content in the raw material for insertion can be reduced by that much, and the strength of the wet paper is reduced. In addition, even in a paper machine, even if filler is added at a high concentration, the machine can run smoothly on the press part of the paper machine.
  • the concentration of the sulfuric acid is preferably such that the concentration of the generated calcium sulfate is smaller than the solubility of the calcium sulfate at the temperature at the time of the sulfuric acid treatment. By doing so, the precipitation of calcium sulfate does not occur. The problem of calcium sulfate deposition or scale formation in the paper machine can be avoided.
  • the binding between the carbonic acid filler treated with the low concentration of sulfuric acid and the fibers of the pulp, the binding between the fillers and the binding between the filler and the cationic polyacrylamide are increased.
  • the strength of the wet paper is increased, the adhesiveness on the felt during the papermaking process is reduced, the running property in the press part is also improved, and the drawbacks due to the addition of the retention aid as in the prior art are reduced.
  • the carbonic acid treated with the low-concentration sulfuric acid is added before a fan pump in a papermaking process or to a mixed chest of each raw material, and the cationic polyacrylic is further added.
  • a method for producing paper wherein the amide is added before or after the screen during the papermaking process. According to such a method, the retention of filler is better, and the paper machine can run more smoothly and without stickiness. Furthermore, most of the sulfuric acid-treated calcium carbonate is added before the fan pump during the papermaking process or to the mixing chest, and the cationic polyacrylamide is added before the screen or before the fan pump during the papermaking process. And separately adding said sulfuric acid-treated calcium carbonate filler in the dry state after the screen in an amount of 0.5 to 30 kg per t of paper. According to such a method, the filler retention in the wire part is improved compared to the one without the sulfuric acid treatment.
  • the simplified manufacturing process of the paper machine 1 for the actual operation used in the present invention is as shown in FIG.
  • the raw material containing water, pulp, filler, etc., introduced from the raw material inlet 12 is mixed with the white water from the white water silo 14 through the mixing chest 13 at a predetermined ratio.
  • the paper is transferred by a fan pump 16, cleaned by a cleaner 18 and a screen 20 to remove impurities, and then passed through a head pox 22 to be made with a wire part 24.
  • the white water 26 filtered by the wire part 24 is returned to the white water silo 14 for circulating use, and the wet paper web 28 that has been formed passes through the press part 30 and the dryer part 32 to form a predetermined product paper. It is intended to be manufactured. It is known that the following relational expression holds in the above paper machine. That is,
  • Raw material weight in paper Raw material weight in headbox-Raw material weight in white water
  • First pass retention (weight of raw material in paper / weight of raw material in head box) X 100% ⁇ ⁇ ⁇ (2)
  • Filler retention (weight of filler in paper / in weight of head box) (3)
  • Raw material weight in paper inserted raw material weight ⁇ ⁇ ⁇ ⁇ (4)
  • Filler “ton” in white water indicates tonnage per 100 tons of raw material in terms of dry raw material.
  • condition 47 the filler content in the paper increases from 22% by weight (condition 4) to 25% by weight (condition 7) with the improvement of FR. Therefore, the present inventors have found from the above simple simulation calculation that in order to increase the filler content in paper, it is necessary to increase the filler retention and to keep the filler content in the white water constant. The conclusion has been reached. Under normal conditions, if the filler concentration in the white water is constant, the system process will proceed smoothly. Next, an experiment was conducted to confirm the difference in action between the calcium carbonate filler treated with the low-concentration sulfuric acid used in the present invention and the ordinary calcium carbonate filler.
  • the calcium carbonate may be heavy calcium carbonate obtained by pulverizing limestone or light oxide prepared by baking limestone to form calcium oxide and reacting with carbon dioxide gas to recrystallize. Any of the calcium can be used.
  • these calcium carbonates are made into a slurry and treated with a low-concentration sulfuric acid to further activate the surface of the carbonic acid calcium particles.
  • the amount of sulfuric acid to treat the surface of the calcium carbonate is no more than 150 Oppm at room temperature (25 ° C) in the calcium carbonate slurry. This limit is due to problems with the formation of calcium sulfate formed and to prevent similar scaling in paper machines.
  • solubility product Ks of calcium sulfate (2 5 ° C) is 2.
  • a 3 X 10- 4 mo l 2 l one 2 is 2.
  • the solubility product K s of calcium carbonate (2 5 ° C) 4 Since it is 8 ⁇ 10 19 mo 1 2 1 ⁇ 2 , the maximum addition amount of sulfuric acid to the calcium carbonate slurry can be calculated from these values.
  • the addition amount of sulfuric acid is up to about 1480 ppm at 25 ° C.
  • sulfuric acid less than about 1480 ppm at 25 ° C is used. The use is sufficient to more activate the surface of the calcium carbonate particles and provides good fluidity.
  • the value of the solubility product of calcium sulfate and calcium carbonate is based on G. Svehla revision,
  • Example 1 As Example 1 and Comparative Example 1, an experiment was conducted to confirm the difference in filler retention between the presence and absence of sulfuric acid treatment of calcium carbonate filler.
  • Example 1 a calcium carbonate slurry having a concentration of 25% by weight was treated with sulfuric acid at 348 ppm.
  • the composition of the raw materials to be inserted into the paper machine is as follows.
  • Comparative Example 1 was the same as Example 1 except that the calcium carbonate filler was not subjected to the sulfuric acid treatment.
  • a semi-automatic paper machine manufactured by TMI (Testing Machine Inc.) was used as the production equipment, and the raw materials a to e above were sequentially filled into a tank corresponding to a former, and all white water was batch-processed for the next run. It was returned and paper-made. Papermaking was performed up to 10 times for each of the ordinary filler without sulfuric acid treatment (Comparative Example 1) and the filler treated with sulfuric acid (Example 1). The relationship between the content and was examined. The results are shown in FIGS. 2 and 3, respectively.
  • Example 2 uses the same raw material as the insert raw material of Example 1, and Comparative Example 2 uses the same raw material as the insert raw material of Comparative Example 1, and performs 12 batches in the same manner as in Example 1.
  • the sizing degree of each of the twelve types of papers obtained for each was measured according to the Stekigt sizing degree test method (JIS-P 8122 " 1976 ), and the average value was determined. As shown in Table 2.
  • Comparative Example 2 in which a normal calcium carbonate filler was used, the filler content of the raw material inserted into the paper machine was as large as 40% by weight (in terms of dry raw material).
  • the sizing property was about twice as large as that of Comparative Example 2 even with the same sizing agent content. This means that as the filler content is increased, the sizing effect is degraded due to the adsorption of the sizing agent, but with the use of the sulfated calcium carbonate filler, the surface of the filler becomes less adsorbed by the sizing agent. It is presumed that the decrease in size effect means that it is small, probably because it is small.
  • the use of sulfuric acid-treated calcium carbonate filler can reduce the amount of internal sizing agent compared to the case of a normal process, and the amount of sizing agent added can be increased even when producing paper with high filler content. You don't have to.
  • Example 3 papermaking was performed in the same manner as in Example 1, except that the same raw materials were used as in Example 1.
  • Example 4 papermaking was performed in the same manner as in Example 3, but 5 kg of calcium carbonate (dry state, per ton of paper) treated with sulfuric acid as in Example 1 was added after the screen. Different from 3.
  • Comparative Example 3 papermaking was performed in the same manner as in Comparative Example 1 using the same raw materials as in Comparative Example 1.
  • paper was made in the same manner as in Comparative Example 3, except that a hide mouth col system was employed as a retention aid, and 2.5 kg of bentonite (dry state, per ton of paper) was equivalent to a former. It differs from Comparative Example 3 in that paper is made after filling the tank.
  • Example 3 When ordinary calcium carbonate filler is added in a lump, it has a little tackiness (Comparative Example 3), and becomes more tacky when the hydrocoll method, which is known as a method for improving filler retention, is used.
  • Example 4 when the calcium carbonate filler treated with sulfuric acid according to the present invention is used, even if the filler is added all at once, there is almost no tackiness (Example 3), and the same filler is separately added separately after the screen. When added, the tackiness is completely eliminated (Example 4).
  • Example 5 and Comparative Example 5 an experiment was performed to confirm the degree of formation of the paper. This formation degree was determined in Example 5 by using the same raw material as the inserted raw material in Example 1 and in Comparative Example 5. In the same manner as in Example 1, the same raw material as that used in Comparative Example 1 was used to make 10 batches of paper, and the degree of formation of each of the 10 types of paper obtained was determined.
  • Example 6 As Examples 6, 7 and Comparative Example 6, tests were performed using actual machines.
  • the raw materials to be inserted are as follows. A filler obtained by treating a calcium carbonate slurry (20% by weight solid content) with a sulfuric acid concentration of 660 ppm was used as a filler.
  • Cationic polyacrylamide content 75 Oppm (in terms of dry raw material)
  • the purple dye and fluorescent dye are used to give whiteness to paper.
  • Example 6 Using the inserted raw materials described above, in Examples 6 and 7, the operation was performed by changing the flow rate of the filler so that the filler content in the product was 30% by weight and 38% by weight, respectively, in a dry state. Also, in Comparative Example 6, the filler content in the product was changed to a dry state using an insertion raw material having the same composition as the input raw material in Example 6, except that a calcium carbonate slurry (20% by weight solid content) not treated with sulfuric acid was used. The operation was carried out so as to be 21% by weight and the basis weight of all the manufactured products was kept at a constant value of 50 cm 2 . Table 5 summarizes these results. The size of is based on the Stockigt size degree test method (JIS- P 81 2 2 1976) .
  • Comparative Example 6 in which a normal calcium carbonate filler was used, the filler content in the product was not so large as 21% by weight, so that it was excellent in runnability and no tackiness. If calcium filler is used, the filler content in the product Even if it is 30% by weight (Example 6) and 38% by weight (Example 7), which are greatly increased as compared with Comparative Example 6, the running property is excellent as in Comparative Example 6, and there is no stickiness. , In addition, Firstno ⁇ . The retention, the filler retention and the sizing degree were almost the same as those of Comparative Example 6.
  • Example 8 As Example 8 and Comparative Example 7, tests were performed using actual machines.
  • the raw materials inserted in Example 8 are as follows.
  • the calcium carbonate used was a calcium carbonate slurry that had been treated with 11 O O pm sulfuric acid.
  • c Cationic starch 1 OKg (per ton of paper, converted to dry raw material)
  • Cationic starch 10 Kg (per ton of paper, converted to dry raw material)
  • Internal sizing agent 10 kg (per ton of paper, converted to dry raw material)
  • Purple dye content 50 ppm
  • Cationic polyacrylamide content 250 ppm (equivalent to dry raw material)
  • Bentonite 3 kg (equivalent to dry raw material per ton of paper)
  • filler retention increases, but formation does not degrade.
  • Calcium carbonate filler treated with a low concentration of sulfuric acid improves first pass retention, probably because of its binding to fibers, but the addition of a cationic retention aid enhances fast bath retention.
  • the filler agglomerated by the retention aid forms a small floc and can be attached to the fiber by the retention aid. As a result, formation deteriorates.
  • the filler does not disperse on the fiber surface.
  • some paper machines with well-designed conventional wire parts can achieve filler retention greater than 50%, and this type of paper machine can be used with ordinary calcium carbonate fillers.
  • the filler treated according to the present invention can improve the filler retention by 5% or more. Will be able to do so.
  • the use of the calcium carbonate filler whose surface has been treated with sulfuric acid according to the present invention increases the adhesion of the filler to the fiber and allows a high filler content to be achieved. The effect is great, and paper with high smoothness and high density can be easily obtained.
  • the thickness becomes thinner when the smoothness is increased, but the use of the calcium carbonate filler whose surface is treated with sulfuric acid according to the present invention increases the smoothness of the obtained high-filler paper.
  • the paper machine can obtain the same smoothness at a smaller pressure in the calender part, and can increase the thickness of the high-filled paper.
  • the calcium carbonate filler whose surface has been treated with sulfuric acid according to the present invention since the filler and fine fibers on the surface of the wet paper web are more bonded to the fibers, the tackiness of the wet paper web on the felt is reduced. Less.
  • the surface of calcium carbonate becomes more difficult to adsorb the internal sizing agent (AKD, ASA, etc.), and the amount of the internal sizing agent added is high-filled paper.
  • the use of calcium carbonate filler whose surface has been treated with sulfuric acid according to the present invention increases the affinity between the filler and the fiber and between the filler and the filler. Gives web strength and when applied to a paper machine, gives good runnability in the press part of the paper machine.

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  • Inorganic Chemistry (AREA)
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Abstract

A process for papermaking, characterized in that a calcium carbonate obtained by treating a calcium carbonate slurry with a low-concentration sulfuric acid is used as a loading material to form a paper by an ordinary method. The concentration of the sulfuric acid is such that the concentration of calcium sulfate yielded is lower than the solubility of calcium sulfate at the temperature used for the sulfuric acid treatment. When this calcium carbonate loading material treated with low-concentration sulfuric acid is used, texture is prevented from deteriorating although first-pass retention and loading material retention increase. Thus, a paper having a loading material content as high as at least 30 wt.% can be easily produced without any trouble.

Description

明 細 書 新規な炭酸カルシウム填料及び該填料を使用した紙及びその製造方法 技術分野  TECHNICAL FIELD The present invention relates to a novel calcium carbonate filler, paper using the filler, and a method for producing the same.
この出願の発明は、 新規な炭酸カルシウム填料及び該填料を使用した紙及びそ の製造方法に関し、 特に表面が硫酸処理された炭酸カルシウム填料及び該填料を 用いた紙及びその製造方法に関する。 背景技術  The invention of this application relates to a novel calcium carbonate filler and a paper using the filler and a method for producing the same, and particularly to a calcium carbonate filler having a surface treated with sulfuric acid, a paper using the filler, and a method for producing the same. Background art
紙の白色度や不透明性の向上、 表面の平滑度等の特性を改良するために、 紙に 鉱物質の粉末からなる填料を添加することが広く行われており、 特にコスト低減 の面からは 1 0〜2 0重量%の範囲で、 高平滑 ·高光沢の面からは 2 0〜3 0重 量%の範囲で、 また、 陶紙 (焼いて陶器にする) のような特殊な紙においては 5 0重量%以上もの填料が添加されている。 通常、 填料としては、 タルク、 力オリ ン、 クレイ、 二酸化チタン、 ホワイトカーボン (非晶質シリカ) 、 炭酸カルシゥ ム等が使用されているが、 特に中性抄紙には炭酸カルシウムが多く使用されてい る。 一方、 近年の抄紙機の高速化、 大型化に伴い、 填料の歩留まり即ち填料リテン シヨンの向上の要求が高まり、 より高いリテンションを得ることを目的に種々の リテンション向上助剤を添加する方法が提案されている。 最近の中性抄紙プロセ スで使用されているリテンション向上助剤は、 大別すると次の 4種類となる。 す なわち、  In order to improve the whiteness and opacity of paper, and to improve properties such as surface smoothness, it is widely used to add fillers made of mineral powder to paper, especially from the viewpoint of cost reduction. In the range of 10 to 20% by weight, from the aspect of high smoothness and high gloss, in the range of 20 to 30% by weight, and for special paper such as porcelain paper (baked into porcelain) Has a filler content of more than 50% by weight. Normally, talc, olefin, clay, titanium dioxide, white carbon (amorphous silica), calcium carbonate, and the like are used as fillers, but calcium carbonate is particularly often used in neutral papermaking. You. On the other hand, as the speed and size of paper machines have increased in recent years, the demand for filler yield, that is, the improvement of filler retention, has increased, and a method of adding various retention aids for the purpose of obtaining higher retention has been proposed. Have been. The retention aids used in the recent neutral papermaking process can be broadly classified into the following four types. That is,
( a ) 有機物単独系:有機高分子電解質を使用するもの。 非イオン性、 ァニォ ン性、 カチオン性、 両性に分類できるが、 代表的なものはカチオン性ポリアクリ ルアミド系ポリマーである。  (a) Organic substance alone: An organic polymer electrolyte is used. It can be classified into nonionic, anionic, cationic and amphoteric, but a typical example is a cationic polyacrylamide polymer.
( b ) コンポジルシステム:コロイダルシリカ及びカチオン化でんぷんよりな る。 ' ( c ) ハイドロコルシステム:高分子カチオン性ポリマーと特殊無機顔料とな らなるもので、 代表的なものはカチオン性ポリクリルアミド及びベントナイトか らなる。 (b) Composite system: composed of colloidal silica and cationized starch. ' (c) Hydrocor system: a system consisting of a high-molecular cationic polymer and a special inorganic pigment. Typical examples include a cationic polyacrylamide and bentonite.
( d ) デュアルポリマーシステム:ァニオン性高分子量ポリマーと高カチオン 性低分子電解質より構成されるもの。 代表的なものはァニオン性ポリアクリルァ ミド及びカチオン性低分子量アクリルアミドである。 上記のようなリテンション向上助剤を使用することにより、 填料リテンション を高めることができるので、 紙中の填料の添加量を有効に増大させることができ るようになる。 しかしながら、 通常の填料の添加量は約 5〜2 0重量%程度であ るが、 これ以上填料の添加量を増加させて高濃度の填料を含有する紙を製造する こと及びその際に抄紙機においてスムーズに走行させることは困難であった。 そ の理由は次のとおりである。  (d) Dual polymer system: a system composed of anionic high molecular weight polymer and highly cationic low molecular electrolyte. Typical are anionic polyacrylamides and cationic low molecular weight acrylamides. By using the retention aid as described above, the filler retention can be increased, so that the amount of filler added to the paper can be effectively increased. However, the amount of filler usually added is about 5 to 20% by weight. However, it is necessary to increase the amount of filler further to produce paper containing high-concentration filler, and to make the paper machine in that case. It was difficult to make the vehicle run smoothly. The reasons are as follows.
( 1 ) 抄紙機において填料添加量を増加させると、 ワイヤパートにおけるファ 一ストパスリテンション (F P R) 及び填料リテンション (F R) が減少し、 白 水濃度が増加する原因となる。 システムの白水濃度が増加すると、 ワイヤパート における成分量が増加して湿紙強度が減少し、 その結果プレスパートで紙が破れ ることが多くなつてしまう。  (1) Increasing the amount of filler added in the paper machine decreases the first-pass retention (FPR) and filler retention (FR) in the wire part, causing an increase in white water concentration. As the concentration of white water in the system increases, the amount of components in the wire part increases and the strength of the wet paper decreases, resulting in more frequent paper breaks in the press part.
( 2 ) F P R及び F Rを増加させるためにリテンション向上助剤の添加量を増 加させると、 紙の地合度が悪くなり、 ピンホールの多数ある紙となってしまうた め、 紙の品質が悪くなる。 他の問題は、 ワイヤ上のストックパルプの排水が早く なり、 結果として紙にワイヤ一マークが目立ってしまうことである。  (2) Increasing the amount of the retention aid to increase FPR and FR results in poor paper formation and paper with many pinholes, resulting in poor paper quality. Become. Another problem is that the stock pulp on the wire drains faster, resulting in a noticeable wire mark on the paper.
( 3 ) 通常のプロセスではフェルトが粘着性となる問題が頻繁に起り、 走行性 のトラブルとなる。 抄紙機のワイヤパートにおける各種原料のリテンションは、 パルプ原料のフリ 一ネス、 原料濃度、 原料流量、 原料温度、 原料配合、 ワイヤ上の原料厚さ、 リテ ンション向上助剤添加率、 水質等によつて複雑に変化することが知られており、 実操業上完全に定量的には捕らえられてはいない。 一方、 抄紙機において高填料 含有紙を製造するためには、 填料リテンションだけでなく、 湿紙の地合、 平滑性、 フェルトへの粘着性、 サイズ効果、 湿紙の強度、 填料の沈降性等をも考慮する必 要がある。 発明の開示 (3) In the usual process, the problem that the felt becomes sticky frequently occurs, which causes trouble in running property. The retention of various raw materials in the wire part of the paper machine depends on the pulp raw material's freeness, raw material concentration, raw material flow rate, raw material temperature, raw material blending, raw material thickness on the wire, retention enhancement aid addition rate, water quality, etc. It is known that these factors vary in a complex manner, and they have not been completely captured in actual operations. On the other hand, high filling In order to manufacture paper containing paper, it is necessary to consider not only filler retention but also formation of wet paper, smoothness, adhesiveness to felt, size effect, strength of wet paper, sedimentation of filler, etc. is there. Disclosure of the invention
本発明者等は、 上記の理由の全てを考慮し、 填料としての炭酸カルシウムの表 面を処理してより活性な炭酸カルシウムを作成することにより填料のパルプ繊維 への結合性を増加させて高填料含有紙を製造する可能性について種々実験を繰返 し、 検討した結果、 炭酸カルシウムの表面を低濃度の硫酸で処理すると、 パルプ の繊維と処理された填料との間、 処理された填料同士及び処理された填料とリテ ンション向上助剤との間に良好な結合性が得られ、 炭酸カルシウム填料のリテン シヨン効果が大きくなることを見出した。 すなわち、 本発明者等は、 低濃度の硫 酸で処理された炭酸カルシウム填料を使用すると、 普通の填料含有量の場合には 填料リテンションが向上するとともに、 高填料含有量の湿紙を抄紙する際でも、 従来のものよりも炭酸カルシウム填料の添加量を減らすことができるので、 3 0 重量%以上もの高填料含有用紙を容易に製造できるようになり、 かつ、 湿紙強度 だけでなく地合も改善されることを知見し、 本発明を完成するに至ったのである 炭酸カルシウムスラリ一を低濃度の硫酸で処理すると炭酸カルシウム微粒子の 表面の一部が硫酸カルシウムに変化するものと考えられるが、 炭酸カルシウムに 単に硫酸カルシウムを混入させたのみでは良好な品質の紙を得ることができなか つた。 このような低濃度の硫酸で処理した炭酸カルシウムを填料として使用する と、 炭酸カルシウム自体よりも填料としての親和性が増加することの正確な理由 は現在のところ明確ではなく、 今後の研究に待つ必要がある。 なお、 酸性抄紙の 場合には、 コート損紙を再使用する際に、 コート塗料中の炭酸カルシウムを硫酸 又は硫酸バンドで処理して p Hを下げて再処理して使用することが知られている が、 このようにして得た填料は、 酸性を呈するので、 中性抄紙には使用できない したがって、 本発明は、 低濃度の硫酸で表面処理された炭酸カルシウム填料及 び該填料を使用した紙及びその製造方法を提供することを目的とする。 更に、 本 発明は低濃度の硫酸で表面処理された炭酸カルシウム填料を使用することにより 3 0重量%以上もの高填料含有用紙を提供すること及びその製造方法を提供する ことを目的とする。 図面の簡単な説明 In view of all of the above reasons, the present inventors increased the binding of the filler to the pulp fiber by treating the surface of the calcium carbonate as the filler to create more active calcium carbonate. Various experiments were repeated and examined on the possibility of producing filler-containing paper.As a result of treating the surface of calcium carbonate with sulfuric acid at a low concentration, the fillers between the pulp fibers and the treated fillers were treated with each other. It has also been found that good binding properties are obtained between the treated filler and the retention aid, and that the calcium carbonate filler has a greater retention effect. That is, the present inventors have found that when calcium carbonate filler treated with a low concentration of sulfuric acid is used, the filler retention is improved in the case of a normal filler content, and the wet paper having a high filler content is made. In this case, the amount of calcium carbonate filler to be added can be reduced as compared with the conventional one, so that paper containing as much as 30% by weight or more of high filler can be easily manufactured. It is thought that when calcium carbonate slurry is treated with sulfuric acid at a low concentration, a part of the surface of the calcium carbonate fine particles is changed to calcium sulfate. However, it was not possible to obtain good quality paper simply by adding calcium sulfate to calcium carbonate. The exact reason why the use of calcium carbonate treated with such a low concentration of sulfuric acid as a filler increases the affinity as a filler over calcium carbonate itself is not clear at present, and will be awaited for further study There is a need. In the case of acidic papermaking, it is known that when reusing coated broke, calcium carbonate in the coating paint is treated with sulfuric acid or a sulfuric acid band to lower the pH, and then reprocessed. However, the filler obtained in this way is acidic and cannot be used for neutral papermaking. Accordingly, an object of the present invention is to provide a calcium carbonate filler surface-treated with a low concentration of sulfuric acid, a paper using the filler, and a method for producing the same. It is a further object of the present invention to provide a high filler content paper of as much as 30% by weight or more by using a calcium carbonate filler surface-treated with a low concentration of sulfuric acid, and to provide a method for producing the same. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明で使用した実操業用抄紙機の簡略化した抄紙工程を説明する図 である。  FIG. 1 is a diagram illustrating a simplified paper making process of a paper machine for actual operation used in the present invention.
図 2は、 実施例 1及び比較例 1における抄紙回数と製品中の填料含有量との関 係を示す図である。  FIG. 2 is a diagram showing the relationship between the number of papermaking operations and the filler content in the product in Example 1 and Comparative Example 1.
図 3は、 実施例 1及び比較例 1における抄紙回数と白水中の填料含有量との関 係を示す図である。 発明を実施するための最良の形態  FIG. 3 is a graph showing the relationship between the number of paper making operations and the filler content in white water in Example 1 and Comparative Example 1. BEST MODE FOR CARRYING OUT THE INVENTION
本発明の第 1の態様においては、 炭酸カルシウムスラリー中で低濃度の硫酸で 処理された炭酸カルシウム填料が提供される。 係る態様においては、 前記硫酸の 濃度は、 生成する硫酸カルシウム濃度が該処理時の温度における硫酸カルシウム の溶解度よりも小さいことが好ましい。  In a first aspect of the present invention, there is provided a calcium carbonate filler treated with a low concentration of sulfuric acid in a calcium carbonate slurry. In such an embodiment, the concentration of the sulfuric acid is preferably such that the concentration of the generated calcium sulfate is lower than the solubility of the calcium sulfate at the temperature during the treatment.
本発明の第 2の態様においては、 炭酸カルシウムスラリー中で低濃度の硫酸で 処理された炭酸カルシウム填料を含有する紙が提供される。 係る態様においては、 該炭酸カルシウムスラリー中で低濃度の硫酸で処理された炭酸カルシウム填料の 含有量を 5〜5 0重量%とすることができる。  In a second aspect of the present invention, there is provided a paper containing a calcium carbonate filler treated with a low concentration of sulfuric acid in a calcium carbonate slurry. In such an embodiment, the content of the calcium carbonate filler treated with a low concentration of sulfuric acid in the calcium carbonate slurry can be 5 to 50% by weight.
また、 本発明の第 3の態様においては、 填料として炭酸カルシウムスラリー中 で低濃度の硫酸で処理した炭酸カルシウムを使用し、 常法により抄紙する紙の製 造方法が提供される。 係る填料を使用して抄紙すると、 填料と繊維間の結合性、 填料同士の結合性及び填料とリテンション向上助剤としてのカチォン性ポリアク リルアミド間の結合性が増加するので、 填料リテンションが向上し、 結果として 挿入原料中の填料含有量をその分だけ少なくすることができるので湿紙の強度が 増大し、 また、 抄紙機においては、 高濃度に填料を添加しても、 抄紙機のプレス パ一トでスムーズに走行するようになる。 Further, in a third aspect of the present invention, there is provided a method for producing paper by using a calcium carbonate treated with a low-concentration sulfuric acid in a calcium carbonate slurry as a filler and making a paper by an ordinary method. When paper making is performed using such a filler, the binding between the filler and the fiber, the binding between the fillers, and the binding between the filler and the cationic polyacrylamide as a retention aid are increased, so that the filler retention is improved. As a result, the filler content in the raw material for insertion can be reduced by that much, and the strength of the wet paper is reduced. In addition, even in a paper machine, even if filler is added at a high concentration, the machine can run smoothly on the press part of the paper machine.
係る態様においては、 前記硫酸の濃度は、 生成する硫酸カルシウム濃度が前記 硫酸処理時の温度における硫酸カルシウムの溶解度よりも小さいことが好ましい そうすることにより、 硫酸カルシウムの沈殿が生じることがないので、 抄紙機内 での硫酸カルシウムの堆積或いはスケール形成の問題を回避することができる。 本発明の別の態様においては、 更にリテンション向上助剤として、 カチオン性 ポリアクリルアミドを添加量 2 0 0 p p m〜 1 5 0 0 p p m (乾燥原料換算) で 使用することが望ましい。 係る方法によれば前記低濃度の硫酸で処理した炭酸力 ルシゥム填料とパルプの繊維間の結合性、 該填料同士の結合性及び該填料とカチ オン性ポリアクリルアミド間の結合性が増加するので、 湿紙の強度は増加し、 抄 紙工程中のフェルト上への粘着性が少なくなると共に、 プレスパートでの走行性 も良好となり、 前記従来技術のようなリテンション向上助剤添加による欠点が少 なくなる。 また、 本発明の更に別の態様によれば、 前記低濃度の硫酸で処理された炭酸力 ルシゥムを抄紙工程中のファンポンプの前或いは各原料の混合チェストに添加し、 更に前記カチォン性ポリアクリルァミドを抄紙工程中のスクリーンの前或いは後 で添加する紙の製造方法が提供される。 係る方法によればより填料のリテンショ ンが良好となり、 抄紙機はよりスムーズに、 かつより粘着性なしに走行できるよ うになる。 更にまた、 前記硫酸処理された炭酸カルシウムの大部分を抄紙工程中のファン ポンプの前或いは混合チェストに添加し、 前記カチオン性ポリアクリルアミドを 抄紙工程中のスクリーンの前或いはファンポンプの前で添加し、 かつ別個に前記 硫酸処理された炭酸カルシウム填料を乾燥状態で紙 1 t当たり 0 . 5〜3 0 k g の添加量でスクリーンの後で添加する紙の製造方法が提供される。 係る方法によ れば、 ワイヤパートにおける填料リテンションは硫酸処理しないものよりも向上 し、 高填料含有量の場合であっても抄紙はスムーズに、 より粘着性なしに走行し、 高速で紙を製造することができるようになる。 以下、 本発明の具体例を実施例及び比較例を用いて具体的に説明する。 なお、 本発明で使用した実操業用の抄紙機 1の簡略化した製造工程は、 図 1に示したと おりである。 抄紙機 1 0においては、 原料入口 1 2から導入された、 水、 パルプ、 填料等を含有する原料は、 混合チェスト 1 3を経て、 白水サイロ 1 4からの白水 と所定割合で混合された後に、 ファンポンプ 1 6により移送され、 クリーナー 1 8及びスクリーン 2 0により清浄化されて夾雑物を取り除かれ、 その後ヘッドポ ックス 2 2を経てワイヤパ一ト 2 4で抄紙される。 ワイヤパート 2 4で濾過され た白水 2 6は白水サイロ 1 4へ戻されて循環使用され、 抄紙された湿紙 2 8はプ レスパート 3 0及びドライヤーパート 3 2を経て所定の製品の紙が製造されるよ うになされている。 上記のような抄紙機においては以下のような関係式が成り立つことが知られて いる。 すなわち、 In such an embodiment, the concentration of the sulfuric acid is preferably such that the concentration of the generated calcium sulfate is smaller than the solubility of the calcium sulfate at the temperature at the time of the sulfuric acid treatment. By doing so, the precipitation of calcium sulfate does not occur. The problem of calcium sulfate deposition or scale formation in the paper machine can be avoided. In another embodiment of the present invention, it is desirable to use cationic polyacrylamide in an addition amount of from 200 ppm to 150 ppm (in terms of dry raw material) as a retention aid. According to such a method, the binding between the carbonic acid filler treated with the low concentration of sulfuric acid and the fibers of the pulp, the binding between the fillers and the binding between the filler and the cationic polyacrylamide are increased. The strength of the wet paper is increased, the adhesiveness on the felt during the papermaking process is reduced, the running property in the press part is also improved, and the drawbacks due to the addition of the retention aid as in the prior art are reduced. . According to still another aspect of the present invention, the carbonic acid treated with the low-concentration sulfuric acid is added before a fan pump in a papermaking process or to a mixed chest of each raw material, and the cationic polyacrylic is further added. A method for producing paper is provided wherein the amide is added before or after the screen during the papermaking process. According to such a method, the retention of filler is better, and the paper machine can run more smoothly and without stickiness. Furthermore, most of the sulfuric acid-treated calcium carbonate is added before the fan pump during the papermaking process or to the mixing chest, and the cationic polyacrylamide is added before the screen or before the fan pump during the papermaking process. And separately adding said sulfuric acid-treated calcium carbonate filler in the dry state after the screen in an amount of 0.5 to 30 kg per t of paper. According to such a method, the filler retention in the wire part is improved compared to the one without the sulfuric acid treatment. However, even with a high filler content, the papermaking runs smoothly and without stickiness, making it possible to produce paper at high speed. Hereinafter, specific examples of the present invention will be specifically described using Examples and Comparative Examples. The simplified manufacturing process of the paper machine 1 for the actual operation used in the present invention is as shown in FIG. In the paper machine 10, the raw material containing water, pulp, filler, etc., introduced from the raw material inlet 12 is mixed with the white water from the white water silo 14 through the mixing chest 13 at a predetermined ratio. Then, the paper is transferred by a fan pump 16, cleaned by a cleaner 18 and a screen 20 to remove impurities, and then passed through a head pox 22 to be made with a wire part 24. The white water 26 filtered by the wire part 24 is returned to the white water silo 14 for circulating use, and the wet paper web 28 that has been formed passes through the press part 30 and the dryer part 32 to form a predetermined product paper. It is intended to be manufactured. It is known that the following relational expression holds in the above paper machine. That is,
紙中の原料分重量 =へッドボックス中の原料分重量—白水中の原料分重量 Raw material weight in paper = Raw material weight in headbox-Raw material weight in white water
… ( 1 ) ファーストパスリテンション= (紙中の原料分重量/へッドボックス中の原 料分重量) X 1 0 0 % · · · ( 2 ) 填料リテンション= (紙中の填料分重量/へッドボックス中の填料分重量) X 1 0 0 · · · ( 3 ) 実操業において、 平衡状態に達していると認められるときは、 … (1) First pass retention = (weight of raw material in paper / weight of raw material in head box) X 100% · · · (2) Filler retention = (weight of filler in paper / in weight of head box) (3) In the actual operation, if it is recognized that the equilibrium state has been reached,
紙中の原料分重量 =挿入原料分重量 · · · (4 ) と近似することができる。  Raw material weight in paper = inserted raw material weight · · · · (4)
そこでまず、 以上の関係式 (1 ) 〜 (3 ) 及び近似式 (4 ) と上記図 1から、 ファーストパスリテンション (F P R) 、 填料リテンション (F R ) 、 紙中の填 料含有量及び白水中の填料含有量の間の関係について簡単なシミュレーション計 算を行い、 紙中の填料含有量を増加させるための条件を通常の抄紙条件と対比し て検討した。 挿入原料 1 0 0トン当たりで計算した結果は下記表 1のとおりであ る。 Therefore, first, from the above relational expressions (1) to (3), the approximate expression (4) and FIG. 1 above, the first pass retention (FPR), the filler retention (FR), the filler content in the paper and the white water A simple simulation calculation was performed on the relationship between filler contents, and the conditions for increasing the filler content in the paper were compared with those of ordinary papermaking. Examined. The results calculated per 100 tons of raw material to be inserted are shown in Table 1 below.
【表 1】  【table 1】
Figure imgf000009_0001
Figure imgf000009_0001
注) 白水中の填料「トン」は、 乾燥原料換算で原料 1 0 0 トン当たりのトン数を示す。  Note) Filler “ton” in white water indicates tonnage per 100 tons of raw material in terms of dry raw material.
この結果は、 通常の湿紙製造の際の条件を F P R = 8 0 % F R = 6 0 % , 紙 中の填料含有量 = 1 8重量% (乾燥原料換算、 以下同じ) 、 白水中の填料重量 = 9 . 6トン (乾燥原料換算で原料 1 0 0トン当たり、 以下同じ) とし、 F P R = 8 0 %の一定値とした場合、 紙中の填料含有量を 2 2重量%に維持 (条件 1 3 ) しょうとすると、 F Rが 6 0 %から 5 0 %に減少して白水中の填料が通常条 件よりも大幅に多くなつてしまい、 また、 白水中の填料を通常の条件と同じ 9 . 6トンに維持 (条件 4 7 ) した場合、 F Rの向上と共に紙中の填料含有量が 2 2重量% (条件 4 ) から 2 5重量% (条件 7 ) へと増加することを示している。 そこで、 本発明者等は、 上記の簡単なシミュレーション計算から、 紙中の填料 含有を増加させためには、 填料リテンションを増加させると共に白水中の填料含 有量を一定にする必要があるとの結論に達した。 通常の条件では、 白水中の填料 濃度が一定であるなら、 システムプロセスはスムーズに進行する。 次いで、 本発明で使用する低濃度の硫酸で処理した炭酸カルシウム填料と通常 の炭酸カルシウム填料の作用の差異を確認するための実験を行った。 なお、 炭酸 カルシウムとしては、 石灰石を粉砕した重質炭酸カルシウム或いは石灰石を焼い て酸化カルシウムとした後、 炭酸ガス等と反応させて再び結晶化させた軽質炭酸 カルシウムの何れをも使用することができる。 本発明においては、 これらの炭酸 カルシウムをスラリー状となし、 低濃度の硫酸で処理することによって、 炭酸力 ルシゥム粒子の表面をより活性化させる。 炭酸カルシウムの表面を処理するため の硫酸の量は、 炭酸カルシウムスラリー中、 室温 (2 5°C) において 1 5 0 O p pmよりも多くはない。 この限界値は生成する硫酸カルシウムの堆積の問題のた め及び抄紙機における同様のスケール防止のためである。 The results are as follows: FPR = 80% FR = 60%, filler content in paper = 18% by weight (converted to dry raw material, same hereafter), filler weight in white water, = 9.6 tons (per 100 tons of raw material in terms of dry raw material, the same applies hereinafter), and when the FPR is a constant value of 80%, the filler content in the paper is maintained at 22% by weight (Condition 1 3) If we try, FR will decrease from 60% to 50%, and the filler in the white water will be much more than the normal condition, and the filler in the white water will be the same as the normal condition. It is shown that, when it is maintained at 6 tons (condition 47), the filler content in the paper increases from 22% by weight (condition 4) to 25% by weight (condition 7) with the improvement of FR. Therefore, the present inventors have found from the above simple simulation calculation that in order to increase the filler content in paper, it is necessary to increase the filler retention and to keep the filler content in the white water constant. The conclusion has been reached. Under normal conditions, if the filler concentration in the white water is constant, the system process will proceed smoothly. Next, an experiment was conducted to confirm the difference in action between the calcium carbonate filler treated with the low-concentration sulfuric acid used in the present invention and the ordinary calcium carbonate filler. The calcium carbonate may be heavy calcium carbonate obtained by pulverizing limestone or light oxide prepared by baking limestone to form calcium oxide and reacting with carbon dioxide gas to recrystallize. Any of the calcium can be used. In the present invention, these calcium carbonates are made into a slurry and treated with a low-concentration sulfuric acid to further activate the surface of the carbonic acid calcium particles. The amount of sulfuric acid to treat the surface of the calcium carbonate is no more than 150 Oppm at room temperature (25 ° C) in the calcium carbonate slurry. This limit is due to problems with the formation of calcium sulfate formed and to prevent similar scaling in paper machines.
すなわち、 炭酸カルシウムを低濃度の硫酸で処理すると溶解性の硫酸カルシゥ ムを生じるが、 その生成した硫酸カルシウムの量がその溶解度を越えると硫酸力 ルシゥムの沈殿を生じ、 抄紙機においてスケールの問題が生じるからである。 と ころで、 硫酸カルシウムの溶解度積 Ks (2 5°C) は 2. 3 X 10— 4mo l 2 l 一2であり、 同じく炭酸カルシウムの溶解度積 K s (2 5°C) は 4. 8 X 1 0一9 mo 1 2 1— 2であるので、 これらの値から炭酸カルシウムスラリーへの硫酸の最 大添加量を計算することができる。 共通イオン効果をも考慮に入れて計算すると, 硫酸の添加量は 2 5°Cで最大約 1480 p pmとなるが、 本発明においては、 2 5°Cにおいて約 148 0 p pmより少ない硫酸を用いることにより、 炭酸カルシ ゥム粒子の表面をより活性化するのに十分であり、 良好な流動性を与える。 なお、 硫酸カルシウム及び炭酸カルシウムの溶解度積の値は、 G. Svehla 改訂、 That is, when calcium carbonate is treated with sulfuric acid at a low concentration, soluble calcium sulfate is generated. However, when the amount of the generated calcium sulfate exceeds its solubility, sulfated calcium precipitates, which causes a scale problem in a paper machine. This is because it occurs. In time and, solubility product Ks of calcium sulfate (2 5 ° C) is 2. a 3 X 10- 4 mo l 2 l one 2, also the solubility product K s of calcium carbonate (2 5 ° C) 4. Since it is 8 × 10 19 mo 1 2 1−2 , the maximum addition amount of sulfuric acid to the calcium carbonate slurry can be calculated from these values. When the calculation is made taking the common ion effect into consideration, the addition amount of sulfuric acid is up to about 1480 ppm at 25 ° C. However, in the present invention, sulfuric acid less than about 1480 ppm at 25 ° C is used. The use is sufficient to more activate the surface of the calcium carbonate particles and provides good fluidity. The value of the solubility product of calcium sulfate and calcium carbonate is based on G. Svehla revision,
ogel' s Text Book of macro and semi micro Qualitative Inorganic Analysys, 5 th Edition" から得られる。 以下、 本発明の具体例を実施例及び比較例でもって具体的に説明する。  Ogel's Text Book of Macro and Semi-Micro Qualitative Inorganic Analysys, 5th Edition ". Hereinafter, specific examples of the present invention will be specifically described with reference to Examples and Comparative Examples.
(実施例 1及び比較例 1 )  (Example 1 and Comparative Example 1)
実施例 1及び比較例 1としては、 炭酸カルシウム填料の硫酸処理の有無による 填料リテンションについての差異を確認する実験を行った。 まず、 実施例 1とし て 2 5重量%濃度の炭酸カルシウムスラリーをたつた 348 p pmの硫酸で処理 した。 抄紙機の挿入原料の配合は次のとおりである。  As Example 1 and Comparative Example 1, an experiment was conducted to confirm the difference in filler retention between the presence and absence of sulfuric acid treatment of calcium carbonate filler. First, as Example 1, a calcium carbonate slurry having a concentration of 25% by weight was treated with sulfuric acid at 348 ppm. The composition of the raw materials to be inserted into the paper machine is as follows.
a. パルプ:広葉樹晒クラフトパルプ (LB KP) = 90 %,  a. Pulp: bleached hardwood kraft pulp (LB KP) = 90%,
針葉樹晒クラフトパルプ (NBKP) = 1 0 , 叩解度 = 3 5 0 c c (C. S. F :カナダ標準フリーネス) 8 b. 填料添加量 =40重量% (乾燥原料換算) Softwood bleached kraft pulp (NBKP) = 10, Beating degree = 350 cc (CS F: Canadian standard freeness) 8 b. Filler addition amount = 40% by weight (in terms of dry raw material)
c カチオンでんぷん =8 k g (紙 1 トン当たり、 乾燥原料換算)  c Cationic starch = 8 kg (per ton of paper, converted to dry material)
d. 内添サイズ剤 =9 k g (紙 1 トン当たり、 乾燥原料換算)  d. Internal sizing agent = 9 kg (per ton of paper, converted to dry material)
e. カチオン性ポリアクリルアミド  e. Cationic polyacrylamide
= 700 p pm (乾燥原料換算)  = 700 p pm (equivalent to dry material)
比較例 1としては炭酸カルシウム填料の硫酸処理を行わなかった以外は全て実 施例 1と同様である。  Comparative Example 1 was the same as Example 1 except that the calcium carbonate filler was not subjected to the sulfuric acid treatment.
製造装置としては、 TM I社 (Testing Machine Inc.) 製の半自動抄紙機を 用い、 上記 a〜eの原料を順にフォーマーに相当するタンクへ充填し、 バッチ式 で全ての白水は次回の走行に戻して抄紙した。 硫酸処理しない通常の填料 (比較 例 1) 及び硫酸処理した填料 (実施例 1) についてそれぞれ 1 0回まで抄紙し、 抄紙回数と製品の填料含有量の変化の関係及び抄紙回数と白水中の填料含有量と の関係を調べた。 結果をそれぞれ図 2及び図 3に示す。  A semi-automatic paper machine manufactured by TMI (Testing Machine Inc.) was used as the production equipment, and the raw materials a to e above were sequentially filled into a tank corresponding to a former, and all white water was batch-processed for the next run. It was returned and paper-made. Papermaking was performed up to 10 times for each of the ordinary filler without sulfuric acid treatment (Comparative Example 1) and the filler treated with sulfuric acid (Example 1). The relationship between the content and was examined. The results are shown in FIGS. 2 and 3, respectively.
図 2及び 3に示した結果から、 次のことが結論付けられる。 すなわち、 填料リ テンションは、 硫酸処理を行わない炭酸カルシウム填料を用いた比較例 1のプロ セスにおいては、 硫酸処理を行った実施例 1のものよりも悪く、 その結果、 白水 中の填料濃度は抄紙サイクル数の増加とともに大幅に増加する。  From the results shown in Figures 2 and 3, the following can be concluded. That is, the filler retention was worse in the process of Comparative Example 1 using the calcium carbonate filler without the sulfuric acid treatment than in the process of the Example 1 with the sulfuric acid treatment, and as a result, the filler concentration in the white water was lower. It increases significantly with the number of papermaking cycles.
(実施例 2及び比較例 2) (Example 2 and Comparative Example 2)
実施例 2及び比較例 2ではサイズ剤によるサイズ効果の測定試験を行つた。 実 施例 2としては実施例 1の挿入原料と同じ原料を用いて、 また、 比較例 2として は比較例 1の挿入原料と同じ原料を用いて、 それぞれ実施例 1と同様にして 12 回バッチ式に抄紙し、 それぞれについて得られた各 12種類の抄紙のサイズ度を ステキヒト ·サイズ度試験方法 ( J I S— P 8 1 22"1976 ) により測定し、 その平均値を求めた。 その測定結果は表 2に示すとおりである。 In Example 2 and Comparative Example 2, a measurement test of the size effect by the sizing agent was performed. Example 2 uses the same raw material as the insert raw material of Example 1, and Comparative Example 2 uses the same raw material as the insert raw material of Comparative Example 1, and performs 12 batches in the same manner as in Example 1. The sizing degree of each of the twelve types of papers obtained for each was measured according to the Stekigt sizing degree test method (JIS-P 8122 " 1976 ), and the average value was determined. As shown in Table 2.
【表 2】 試料番号 比較例 2 (秒) 実施例 2 (秒) [Table 2] Sample number Comparative example 2 (second) Example 2 (second)
1 4. 74 9. Ί 1  1 4.74 9.Ί 1
2 4. 2 8 7. 34  2 4.2 8 7.34
3 4. 4 9 1 0. 3 1  3 4.4 9 1 0.3 1
4 3. 9 0 8. 9 7  4 3.9 0 8.97 7
5 4. 3 8 1 0. 6 0  5 4.3 8 1 0.6.0
6 5. 2 2 9. 1 6  6 5.2 2 9 1 6
7 5. 1 6 9. 8 2  7 5.1 6 9. 8 2
8 4. 04 8. 5 0  8 4.04 8.5 0
9 3. 4 3 7. 08  9 3.4 3 7.08
1 0 4. 5 6 6. 5 2  1 0 4.5 6 6.5 2
1 1 4. 9 9 1 0. 84  1 1 4. 9 9 1 0.84
1 2 6. 3 7 8. 89  1 2 6.3 7 8.89
平 均 4. 6 3 8. 9 3  Average 4.6 3 8. 9 3
通常の炭酸カルシウム填料を使用した比較例 2では、 抄紙機への挿入原料の填 料含有量が 40重量% (乾燥原料換算) と大であるので、 サイズ性は小さいが、 硫酸処理された炭酸カルシウム填料を使用した実施例 2では同じサイズ剤含有量 でもサイズ性は比較例 2の場合の約 2倍の結果が得られている。 このことは、 填 料含有量を増加させると、 サイズ効果はサイズ剤の吸着があるために劣化するが、 硫酸処理された炭酸カルシウム填料を用いると、 この填料の表面はサイズ材の吸 着が少ないためか、 サイズ効果の低下は少ないことを意味していると推定される。 したがって、 硫酸処理した炭酸カルシウム填料を用いると、 通常のプロセスの場 合と比べて内添サイズ剤を減らすことができ、 また、 高填料含有紙を製造する場 合でもそれほどサイズ剤添加量を増加する必要はなくなる。 In Comparative Example 2 in which a normal calcium carbonate filler was used, the filler content of the raw material inserted into the paper machine was as large as 40% by weight (in terms of dry raw material). In Example 2 using calcium filler, the sizing property was about twice as large as that of Comparative Example 2 even with the same sizing agent content. This means that as the filler content is increased, the sizing effect is degraded due to the adsorption of the sizing agent, but with the use of the sulfated calcium carbonate filler, the surface of the filler becomes less adsorbed by the sizing agent. It is presumed that the decrease in size effect means that it is small, probably because it is small. Therefore, the use of sulfuric acid-treated calcium carbonate filler can reduce the amount of internal sizing agent compared to the case of a normal process, and the amount of sizing agent added can be increased even when producing paper with high filler content. You don't have to.
(実施例 3、 4及び比較例 3、 4) 実施例 3、 4及び比較例 3、 4ではサイズ剤によるフェルト粘着性試験を行つ た。 実施例 3としては実施例 1と同じ配合の挿入原料を使用して実施例 1と同様 にして抄紙した。 実施例 4としては実施例 3と同様に抄紙するが、 更に実施例 1 と同様に硫酸処理された炭酸カルシウム 5 k g (乾燥状態、 紙 1 トン当たり) を スクリーンの後で添加した点が実施例 3とは異なっている。 (Examples 3, 4 and Comparative Examples 3, 4) In Examples 3 and 4 and Comparative Examples 3 and 4, a felt adhesive test using a sizing agent was performed. In Example 3, papermaking was performed in the same manner as in Example 1, except that the same raw materials were used as in Example 1. In Example 4, papermaking was performed in the same manner as in Example 3, but 5 kg of calcium carbonate (dry state, per ton of paper) treated with sulfuric acid as in Example 1 was added after the screen. Different from 3.
また、 比較例 3としては比較例 1と同じ配合の挿入原料を使用して比較例 1と 同様にして抄紙した。 比較例 4としては比較例 3と同様に抄紙するが、 更にリテ ンシヨン向上助剤としてハイド口コルシステムを採用し、 ベントナイトを 2 . 5 k g (乾燥状態、 紙 1 トン当たり) をフォーマーに相当するタンクへ充填してか ら抄紙する点が比較例 3とは異なっている。  Further, as Comparative Example 3, papermaking was performed in the same manner as in Comparative Example 1 using the same raw materials as in Comparative Example 1. In Comparative Example 4, paper was made in the same manner as in Comparative Example 3, except that a hide mouth col system was employed as a retention aid, and 2.5 kg of bentonite (dry state, per ton of paper) was equivalent to a former. It differs from Comparative Example 3 in that paper is made after filling the tank.
フェルト粘着性の測定には、 乾燥フェルトを用い、 湿紙上に加圧してフェルト 表面の状態をチェックした。 結果は表 3に示すとおりである。  For the measurement of felt adhesiveness, a dry felt was used, and pressure was applied on wet paper to check the state of the felt surface. The results are as shown in Table 3.
【表 3】  [Table 3]
Figure imgf000013_0001
通常の炭酸カルシウム填料を一括添加すると少し粘着性を有し (比較例 3 ) 、 更に填料リテンション改良方法として知られているハイドロコル法を採用した場 合にはより粘着性となってしまう (比較例 4 ) が、 本発明による硫酸処理した炭 酸カルシウム填料を使用すると、 該填料を一括添加した場合においてもほとんど 粘着性はなくなり (実施例 3 ) 、 しかも別途同じ填料をスクリーンの後で分割添 加すると粘着性は全くなくなる (実施例 4 ) 。
Figure imgf000013_0001
When ordinary calcium carbonate filler is added in a lump, it has a little tackiness (Comparative Example 3), and becomes more tacky when the hydrocoll method, which is known as a method for improving filler retention, is used. In Example 4), when the calcium carbonate filler treated with sulfuric acid according to the present invention is used, even if the filler is added all at once, there is almost no tackiness (Example 3), and the same filler is separately added separately after the screen. When added, the tackiness is completely eliminated (Example 4).
(実施例 5及び比較例 5 ) (Example 5 and Comparative Example 5)
実施例 5及び比較例 5では抄紙の地合度の確認実験を行った。 この地合度は、 実施例 5としては実施例 1の挿入原料と同じ原料を用いて、 また、 比較例 5とし ては比較例 1の挿入原料と同じ挿入原料を用い、 実施例 1と同様にして 10回バ ツチ式に抄紙し、 それぞれについて得られた各 1 0種類の抄紙の地合度をIn Example 5 and Comparative Example 5, an experiment was performed to confirm the degree of formation of the paper. This formation degree was determined in Example 5 by using the same raw material as the inserted raw material in Example 1 and in Comparative Example 5. In the same manner as in Example 1, the same raw material as that used in Comparative Example 1 was used to make 10 batches of paper, and the degree of formation of each of the 10 types of paper obtained was determined.
「Kajaani Formation Analyzer」 (フィンランド国、 Kajaani社製) を用いて 測定し、 それぞれの平均値を求めた。 その結果を表 4に示す。 Measurements were made using a “Kajaani Formation Analyzer” (manufactured by Kajaani, Finland), and the average value of each was determined. The results are shown in Table 4.
【表 4】  [Table 4]
Figure imgf000014_0001
表 4の結果から、 本発明による硫酸処理された填料を用いると、 地合度が約 1 5ポイント向上していることがわかる。 (実施例 6、 7及び比較例 6)
Figure imgf000014_0001
From the results in Table 4, it can be seen that the use of the sulfuric acid-treated filler according to the present invention improves the formation degree by about 15 points. (Examples 6, 7 and Comparative Example 6)
実施例 6、 7及び比較例 6としては実機により試験を行った。 挿入原料は次の とおりである。 填料としては、 炭酸カルシウムスラリー (20重量%固形分) を 硫酸濃度 660 p pmで処理したものを使用した。  As Examples 6, 7 and Comparative Example 6, tests were performed using actual machines. The raw materials to be inserted are as follows. A filler obtained by treating a calcium carbonate slurry (20% by weight solid content) with a sulfuric acid concentration of 660 ppm was used as a filler.
a. パルプ:広葉樹晒クラフトパルプ (LBKP) =90%、 針葉樹晒クラフトパルプ (NBKP) = 10 %、 叩解度 = 3 5 0 c c C S F a. Pulp: Hardwood bleached kraft pulp (LBKP) = 90%, Softwood bleached kraft pulp (NBKP) = 10%, beating degree = 350 cc CSF
b. カチオンでんぷん =8Kg (紙 1 トン当たり、 乾燥原料換算)  b. Cationic starch = 8kg (per ton of paper, converted to dry raw material)
c . 内添サイズ剤 =9Kg (紙 1 トン当たり、 乾燥原料換算〉  c. Internal sizing agent = 9 kg (equivalent to dry raw material per ton of paper)
d. 紫染料含有量 = 3 0 p pm  d. Purple dye content = 30 p pm
e. 蛍光染料含有量 = 700 p pm  e. Fluorescent dye content = 700 ppm
g. カチオン性ポリアクリルアミド含有量 =7 5 O p pm (乾燥原料換算) なお、 紫染料及び蛍光染料は紙により白色性を与えるためのものである。  g. Cationic polyacrylamide content = 75 Oppm (in terms of dry raw material) The purple dye and fluorescent dye are used to give whiteness to paper.
上記の挿入原料を用いて、 '実施例 6及び 7ではそれぞれ製品中の填料含有量が 乾燥状態で 3 0重量%、 3 8重量%となるように填料の流速'を変化させて操業し、 また、 比較例 6では硫酸処理しない炭酸カルシウムスラリー (20重量%固形 分) を使用した以外は実施例 6の揷入原料と同じ配合の挿入原料を用いて製品中 の填料含有量が乾燥状態で 2 1重量%となるように操業し、 かつ、 全ての製造さ れた製品の坪量が 5 0 cm2の一定値となるように操業した。 これらの結果 をまとめて表 5に示す。 なお、 サイズ度はステキヒト ·サイズ度試験方法 (J I S— P 81 2 2 1976) に基づく。 Using the inserted raw materials described above, in Examples 6 and 7, the operation was performed by changing the flow rate of the filler so that the filler content in the product was 30% by weight and 38% by weight, respectively, in a dry state. Also, in Comparative Example 6, the filler content in the product was changed to a dry state using an insertion raw material having the same composition as the input raw material in Example 6, except that a calcium carbonate slurry (20% by weight solid content) not treated with sulfuric acid was used. The operation was carried out so as to be 21% by weight and the basis weight of all the manufactured products was kept at a constant value of 50 cm 2 . Table 5 summarizes these results. The size of is based on the Stockigt size degree test method (JIS- P 81 2 2 1976) .
【表 5】  [Table 5]
Figure imgf000015_0001
Figure imgf000015_0001
通常の炭酸カルシウム填料を使用した比較例 6では、 製品中の填料含量が 2 1 重量%とそれほど多くないために、 走行性に優れ、 粘着性もなかつたが、 本発明 の硫酸処理された炭酸カルシウム填料を使用した場合は、 製品中の填料含有量が 30重量% (実施例 6) 及び 38重量% (実施例 7) と比較例 6に比して大幅に 増加しても、 比較例 6の場合と同様に走行性に優れ、 また粘着性もなく、 加えて、 ファーストノ λ。スリテンション、 填料リテンション及びサイズ度も比較例 6の場合 とほぼ同等であった。 In Comparative Example 6 in which a normal calcium carbonate filler was used, the filler content in the product was not so large as 21% by weight, so that it was excellent in runnability and no tackiness. If calcium filler is used, the filler content in the product Even if it is 30% by weight (Example 6) and 38% by weight (Example 7), which are greatly increased as compared with Comparative Example 6, the running property is excellent as in Comparative Example 6, and there is no stickiness. , In addition, Firstno λ. The retention, the filler retention and the sizing degree were almost the same as those of Comparative Example 6.
(実施例 8及び比較例 7) (Example 8 and Comparative Example 7)
実施例 8及び比較例 7としては実機により試験を行った。 実施例 8の挿入原料 は次のとおりである。 なお、 炭酸カルシウムは炭酸カルシウムスラリー中で 1 1 O O pmの硫酸で処理したものを用いた。  As Example 8 and Comparative Example 7, tests were performed using actual machines. The raw materials inserted in Example 8 are as follows. The calcium carbonate used was a calcium carbonate slurry that had been treated with 11 O O pm sulfuric acid.
実施例 8の揷入原料:  Raw material of Example 8:
a. パルプ:広葉樹晒クラフトパルプ (LBKP) = 90 %、  a. Pulp: Hardwood bleached kraft pulp (LBKP) = 90%,
針葉樹晒クラフトパルプ (NBKP) = 10 %、 叩解度 =3 50 c c CS F  Softwood bleached kraft pulp (NBKP) = 10%, beating degree = 3 50 c c CS F
b. 硫酸処理炭酸カルシウムスラリー (固形分 45重量%)  b. Sulfuric acid-treated calcium carbonate slurry (solid content 45% by weight)
c カチオンでんぷん = 1 OKg (紙 1 トン当たり、 乾燥原料換算)  c Cationic starch = 1 OKg (per ton of paper, converted to dry raw material)
d. 内添サイズ剤 =1 lKg (紙 1 トン当たり、 乾燥原料換算)  d. Internal sizing agent = 1 lKg (per ton of paper, converted to dry raw material)
e. 紫染料含有量 = 50 p pm  e. Purple dye content = 50 p pm
ί. 蛍光染料含有量 =2500 p pm  ί. Fluorescent dye content = 2500 p pm
g. カチオン性ポリアクリルアミド含有量 =250 p pm (乾燥原料換算) 上記の原料のうち、 填料として硫酸処理炭酸カルシウムスラリーをファンボン プ 16 (図 1参照) の前で添加し、 同じ炭酸カルシウムスラリーを 25 k g (紙 1 トン当たり、 乾燥原料換算) となる割合でスクリーン 20の後で添加し、 得ら れた製品中の填料含有量が 25重量% (乾燥状態) 、 坪量 56 g/cm2となる ように操業した結果を表 6に示す。 また、 比較例 7の挿入原料は次のとおりである。 g. Cationic polyacrylamide content = 250 ppm (in terms of dry raw material) Of the above raw materials, add a sulfuric acid-treated calcium carbonate slurry as a filler before fan pump 16 (see Fig. 1), and use the same calcium carbonate slurry. Was added after screen 20 at a rate of 25 kg (equivalent to dry raw material per ton of paper). The resulting product had a filler content of 25% by weight (dry state) and a basis weight of 56 g / cm. Table 6 shows the results of the operation to achieve 2 . The raw materials for insertion in Comparative Example 7 are as follows.
比較例 7の揷入原料:  Raw material for Comparative Example 7:
a. パルプ:広葉樹晒クラフトパルプ (LBKP) = 90 %、  a. Pulp: Hardwood bleached kraft pulp (LBKP) = 90%,
針葉樹晒クラフトパルプ (NBKP) = 10 %、 叩解度 =350c c CSF Softwood bleached kraft pulp (NBKP) = 10%, Beating degree = 350 c c CSF
b. 炭酸カルシウムスラリー (固形分 45重量%)  b. Calcium carbonate slurry (solid content 45% by weight)
c . カチオンでんぷん = 10 Kg (紙 1トン当たり、 乾燥原料換算) d. 内添サイズ剤 =10Kg (紙 1トン当たり、 乾燥原料換算) e. 紫染料含有量 =50 ppm  c. Cationic starch = 10 Kg (per ton of paper, converted to dry raw material) d. Internal sizing agent = 10 kg (per ton of paper, converted to dry raw material) e. Purple dye content = 50 ppm
f. 蛍光染料含有量 = 2500 ppm  f. Fluorescent dye content = 2500 ppm
g. カチオン性ポリアクリルアミド含有量 =250 p pm (乾燥原料換算) h. ベントナイ ト =3kg (紙 1トン当たり、 乾燥原料換算)  g. Cationic polyacrylamide content = 250 ppm (equivalent to dry raw material) h. Bentonite = 3 kg (equivalent to dry raw material per ton of paper)
上記の原料のうち、 填料としての炭酸カルシウムスラリーをファンポンプ 16 (図 1参照) の前で添加し、 ハイド口コル法による填料リテンション向上助剤と してのベントナイトはスクリーン 20の後で添加した。 得られた製品中の填料含 有量が 25重量% (乾燥状態) 、 坪量 56 gZcm2となるように操業した結果 を実施例 8の結果とともに表 6に示す。 Of the above raw materials, a calcium carbonate slurry as a filler was added in front of a fan pump 16 (see FIG. 1), and bentonite as a filler retention aid by a hide col method was added after a screen 20. . Table 6 shows the results of operation performed together with the results of Example 8 so that the obtained product had a filler content of 25% by weight (dry state) and a basis weight of 56 gZcm 2 .
【表 6】  [Table 6]
Figure imgf000017_0001
表 6に示された結果によれば、 本発明による硫酸処理された炭酸カルシウム填 料を使用することにより、 従来の炭酸カルシウムを使用した場合と比較すると、 ファーストパスリテンションが 3%改善され、 また、 填料リテンションが 10% も改善されたことが確認できた。 以上述べたように、 本発明による低濃度の硫酸により処理された炭酸カルシゥ ムを使用して抄紙すると次のような効果が得られる。
Figure imgf000017_0001
According to the results shown in Table 6, the use of the sulfuric acid-treated calcium carbonate filler according to the present invention improved the first pass retention by 3% as compared with the case using conventional calcium carbonate, and However, it was confirmed that filler retention was improved by 10%. As described above, the following effects are obtained when paper is made using calcium carbonate treated with a low concentration of sulfuric acid according to the present invention.
第 1に、 填料リテンションは増加するが、 地合は劣化しない。 低濃度の硫酸で 処理された炭酸カルシウム填料は繊維との結合性を有しているためかファースト パスリテンションが向上するが、 更にカチオン性リテンション向上助剤を添加す ることによりファーストバスリテンションが大幅に向上する。 一般に、 ァニオン性リテンション向上助剤を使用する通常のシステムにおいて は、 そのリテンション向上助剤により凝集された填料は小さなフロックを形成し またリテンション向上助剤により繊維に付着することができるようになるが、 結 果として地合は悪化する。 というのは填料が繊維の表面上に分散しないからであ る。 また、 従来のワイヤパートが良好に設計された幾つかの抄紙機では、 5 0 % よりも大きい填料リテンションを得ることができ、 この種の抄紙機では、 通常の 炭酸カルシウム填料が用いられても、 ある程度の高填料含有紙を製造するのは簡 単であるが、 低填料リテンションの抄紙機の場合には、 本発明により処理された 填料を用いれば、 填料リテンションを 5 %以上も改善することができるようにな るであろう。 第 2に、 本発明による表面を硫酸で処理した炭酸カルシウム填料を用いること により、 填料の繊維への付着性が増加し、 高填料含有量となすことができ、 しか も地合、 サイズ度の効果も大であり、 平滑性及び密度が高い紙が得られやすくな る。 また、 一般の高填料含有紙では平滑性を増すと厚さが薄くなるが、 本発明に よる表面を硫酸で処理した炭酸カルシウム填料を用いと、 得られた高填料用紙の 平滑性が増加するので、 結果として、 抄紙機はキャレンダパートでより小さい圧 力で同じ平滑性を得ることができるようになり、 高填料含有紙の厚さを増加させ ることができるようになる。 第 3に、 本発明による表面を硫酸で処理した炭酸カルシウム填料を用いること により、 湿紙の表面上の填料及び微細繊維はより繊維と結合するために、 湿紙の フェルト上での粘着性はより少なくなる。 また、 炭酸カルシウムの表面を硫酸処 理することにより、 填料の表面はより内添サイズ剤 (A K D、 A S A等) を吸着 し難くなり、 内添サイズ剤の添加量は高填料含有紙であっても通常のプロセスと 比較するとたいした違いはなくなり、 しかも、 内添サイズ剤は填料と反応するよ りも繊維と反応して変化するためにそのサイズ効果が低下することがなくなる。 第 4に、 本発明による表面を硫酸で処理した炭酸カルシウム填料を用いること により、 填料及び繊維間の親和性及び填料及び填料間の親和性が増加し、 この作 用は湿紙における良好な湿ゥェッブ強度を与え、 抄紙機に適用すると抄紙機のプ レスパートにおいて良好な走行性を与える。 First, filler retention increases, but formation does not degrade. Calcium carbonate filler treated with a low concentration of sulfuric acid improves first pass retention, probably because of its binding to fibers, but the addition of a cationic retention aid enhances fast bath retention. To improve. Generally, in a normal system using an anionic retention aid, the filler agglomerated by the retention aid forms a small floc and can be attached to the fiber by the retention aid. As a result, formation deteriorates. The filler does not disperse on the fiber surface. Also, some paper machines with well-designed conventional wire parts can achieve filler retention greater than 50%, and this type of paper machine can be used with ordinary calcium carbonate fillers. Although it is easy to produce a paper with a high filler content to a certain extent, in the case of a paper machine with a low filler retention, the filler treated according to the present invention can improve the filler retention by 5% or more. Will be able to do so. Second, the use of the calcium carbonate filler whose surface has been treated with sulfuric acid according to the present invention increases the adhesion of the filler to the fiber and allows a high filler content to be achieved. The effect is great, and paper with high smoothness and high density can be easily obtained. In addition, in general high-filler-containing paper, the thickness becomes thinner when the smoothness is increased, but the use of the calcium carbonate filler whose surface is treated with sulfuric acid according to the present invention increases the smoothness of the obtained high-filler paper. As a result, as a result, the paper machine can obtain the same smoothness at a smaller pressure in the calender part, and can increase the thickness of the high-filled paper. Third, by using the calcium carbonate filler whose surface has been treated with sulfuric acid according to the present invention, since the filler and fine fibers on the surface of the wet paper web are more bonded to the fibers, the tackiness of the wet paper web on the felt is reduced. Less. In addition, by treating the surface of calcium carbonate with sulfuric acid, the surface of the filler becomes more difficult to adsorb the internal sizing agent (AKD, ASA, etc.), and the amount of the internal sizing agent added is high-filled paper. There is no significant difference compared to the normal process, and the size effect is not reduced because the internal sizing agent reacts and changes with the fiber rather than with the filler. Fourth, the use of calcium carbonate filler whose surface has been treated with sulfuric acid according to the present invention increases the affinity between the filler and the fiber and between the filler and the filler. Gives web strength and when applied to a paper machine, gives good runnability in the press part of the paper machine.

Claims

請求の範囲 The scope of the claims
1 . 炭酸カルシウムスラリー中で低濃度の硫酸で処理された炭酸カルシウム填 料。 1. Calcium carbonate filler treated with low concentration of sulfuric acid in calcium carbonate slurry.
2 . 前記硫酸の濃度は、 生成する硫酸カルシウム濃度が前記硫酸処理時の温度 における硫酸カルシウムの溶解度よりも小さいことを特徴とする請求項 1に記載 の炭酸カルシウム填料。 2. The calcium carbonate filler according to claim 1, wherein the concentration of the sulfuric acid is such that the concentration of the generated calcium sulfate is lower than the solubility of the calcium sulfate at the temperature during the sulfuric acid treatment.
3 . 炭酸カルシウムスラリー中で低濃度の硫酸で処理された炭酸カルシウム填料 を含有した紙。 3. Paper containing calcium carbonate filler treated with low concentration of sulfuric acid in calcium carbonate slurry.
4 . 前記炭酸カルシウムスラリー中で低濃度の硫酸で処理された炭酸カルシウム 填料の含有量が 5〜 5 0重量%以上であることを特徴とする請求項 3に記載の紙 c 4. The paper c according to claim 3, wherein the content of the calcium carbonate filler treated with a low concentration of sulfuric acid in the calcium carbonate slurry is 5 to 50% by weight or more.
5 . 炭酸カルシウムスラリ一中で低濃度の硫酸で処理された炭酸カルシウム填 料を用い、 常法により抄紙することを特徴とする紙の製造方法。 5. A method for producing paper, comprising using a calcium carbonate filler that has been treated with a low concentration of sulfuric acid in a calcium carbonate slurry and making the paper by an ordinary method.
6 . 前記硫酸の濃度は、 生成する硫酸カルシウム濃度が前記硫酸処理時の温度 における硫酸カルシウムの溶解度よりも小さいことを特徴とする請求項 5に記載 の紙の製造方法。 6. The paper manufacturing method according to claim 5, wherein the concentration of the sulfuric acid is such that the concentration of the generated calcium sulfate is lower than the solubility of the calcium sulfate at the temperature during the sulfuric acid treatment.
7 . 更にリテンション向上助剤として、 カチオン性ポリアクリルアミドを添加 量 2 0 0 p p m〜 1 5 0 0 p p m (乾燥原料換算) で使用したことを特徴とする 請求項 5又は 6に記載の紙の製造方法。 7. The paper production according to claim 5, wherein a cationic polyacrylamide is further used as a retention improving auxiliary in an addition amount of 200 ppm to 150 ppm (in terms of dry raw material). Method.
8 . 前記硫酸処理された炭酸カルシウムを抄紙工程中のファンポンプの前或い は混合チェストに添加し、 更に前記カチオン性ポリアクリルアミドを抄紙工程中 のスクリーンの前或いは後で添加することを特徴とする請求項 7に記載の紙の製 造方法。 8. Add the sulfuric acid-treated calcium carbonate before the fan pump or in the mixing chest during the papermaking process, and further add the cationic polyacrylamide during the papermaking process. 8. The method for producing paper according to claim 7, wherein the addition is performed before or after the screen.
9 . 前記硫酸処理された炭酸カルシウムの大部分を抄紙工程中のファ の前或いは混合チェストに添加し、 前記カチオン性ポリアクリルアミドを抄紙ェ 程中のスクリーンの前或いはファンポンプの前で添加し、 かつ別個に前記硫酸処 理された炭酸カルシウム填料を乾燥状態で紙 1 t当たり 0 . 5〜 3 0 k gの添加 量でスクリーンの後で添加することを特徴とする請求項 7に記載の紙の製造方法 9. Add most of the sulfuric acid-treated calcium carbonate before the screen during the papermaking process or to the mixing chest, and add the cationic polyacrylamide before the screen or before the fan pump during the papermaking process; 9. The paper according to claim 7, wherein the sulfuric acid-treated calcium carbonate filler is separately added in a dry state after the screen in an amount of 0.5 to 30 kg per ton of paper. Production method
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JP2010523835A (en) * 2007-04-05 2010-07-15 アクゾ ノーベル ナムローゼ フェンノートシャップ Methods for improving the optical properties of paper
CN103073926A (en) * 2012-12-24 2013-05-01 华泰集团有限公司 Manufacturing method of cationic starch modified calcium carbonate filler

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CN102852031B (en) * 2012-09-07 2014-11-05 长沙理工大学 Modified calcium sulfate crystal whisker papermaking filler, preparation method and applications thereof
CN108547172B (en) * 2018-04-19 2021-06-25 济南欣易特种纸业有限公司 Low-solubility calcium sulfate for papermaking, and production method and application thereof

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JPH1060794A (en) * 1996-08-14 1998-03-03 Oji Paper Co Ltd Production of paper in which filler is internally added
JPH11278831A (en) * 1998-03-26 1999-10-12 Nippon Paper Industries Co Ltd Reformed caustificated precipitated calcium carbonate

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JPH1060794A (en) * 1996-08-14 1998-03-03 Oji Paper Co Ltd Production of paper in which filler is internally added
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Cited By (2)

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JP2010523835A (en) * 2007-04-05 2010-07-15 アクゾ ノーベル ナムローゼ フェンノートシャップ Methods for improving the optical properties of paper
CN103073926A (en) * 2012-12-24 2013-05-01 华泰集团有限公司 Manufacturing method of cationic starch modified calcium carbonate filler

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