WO2004007508A2 - Nitrile production from ethylenically unsaturated compounds - Google Patents

Nitrile production from ethylenically unsaturated compounds Download PDF

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WO2004007508A2
WO2004007508A2 PCT/FR2003/002193 FR0302193W WO2004007508A2 WO 2004007508 A2 WO2004007508 A2 WO 2004007508A2 FR 0302193 W FR0302193 W FR 0302193W WO 2004007508 A2 WO2004007508 A2 WO 2004007508A2
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nitrile
chosen
represent
radical
compounds
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PCT/FR2003/002193
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French (fr)
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WO2004007508A3 (en
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Jean-Christophe Galland
Blaise Didillon
Philippe Marion
Damien Bourgeois
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Rhodia Polyamide Intermediates
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Priority to AU2003273435A priority Critical patent/AU2003273435A1/en
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Publication of WO2004007508A3 publication Critical patent/WO2004007508A3/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/547Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
    • C07F9/6596Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having atoms other than oxygen, sulfur, selenium, tellurium, nitrogen or phosphorus as ring hetero atoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/547Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
    • C07F9/6564Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms
    • C07F9/6571Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms
    • C07F9/6574Esters of oxyacids of phosphorus
    • C07F9/65746Esters of oxyacids of phosphorus the molecule containing more than one cyclic phosphorus atom
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/547Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
    • C07F9/6564Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms
    • C07F9/6578Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and sulfur atoms with or without oxygen atoms, as ring hetero atoms

Definitions

  • the present invention relates to a process for hydrocyanation of organic compounds containing ethylenic unsaturation into compounds comprising at least one nitrile function.
  • It relates more particularly to the hydrocyanation of diolefins such as butadiene or of substituted olefins such as alkenes nitrites such as pentenenitriles.
  • diolefins such as butadiene or of substituted olefins such as alkenes nitrites such as pentenenitriles.
  • the hydrocyanation of butadiene into pentenenitriles is an important reaction which has been implemented industrially for many years, in particular in the process for the synthesis of adiponitrile, a large chemical intermediate allowing in particular access to the monomers of many polymers, including mainly polyamides.
  • French Patent No. 1,599,761 describes a process for preparing nitriles by adding hydrocyanic acid to organic compounds having at least one ethylenic double bond, in the presence of a nickel catalyst and a triaryl phosphite. This reaction can be carried out in the presence or not of a solvent.
  • a solvent is preferably a hydrocarbon, such as benzene or xylenes or a nitrile such as acetonitrile.
  • the catalyst used is an organometallic nickel complex, containing ligands such as phosphines, arsines, stibines, antimonites, arsenites, phosphites, phosphinites or phosphonites.
  • ligands such as phosphines, arsines, stibines, antimonites, arsenites, phosphites, phosphinites or phosphonites.
  • Patent FR-A-2 338 253 has proposed carrying out the hydrocyanation of compounds having at least one ethylenic unsaturation, in the presence of an aqueous solution of a compound of a transition metal, in particular nickel, palladium or iron, and a sulfonated phosphine.
  • One of the aims of the present invention is to propose a new family of ligands which makes it possible to obtain, with the transition metals, catalytic systems having in particular an improved selectivity in linear nitriles compared to known systems.
  • the present invention provides a process for hydrocyanation of a hydrocarbon compound comprising at least one ethylenic unsaturation by reaction in a liquid medium with hydrogen cyanide in the presence of a catalyst comprising a metallic element chosen from the metals of transition and an organic ligand characterized in that the organic ligand corresponds to the following general formula I:
  • T, T-i identical or different, represent a phosphorus, arsenic or antimony atom
  • U 1 , U 2 , U 3 , U 4 identical or different, represent an oxygen atom or a radical of formula NR in which R denotes a monovalent alkyl, aryl, cycloalkyl, sulfonyl or carbonyl radical, n is an integer equal to 0 or 1;
  • , L 3 when n is equal to 0, represents a divalent radical chosen from the group comprising the groups NR 7 , PR 8 , SiR 9 R 10 , BRu, S, POR ⁇ 2 , SO, CO in which R 7 has the meaning of R indicated above, R 8 and R- ⁇ 2 may represent the radical OR 13; and R 8
  • Q represents a substituted or unsubstituted aromatic or cycloaliphatic radical comprising one or more rings in condensed form or not and which can comprise heteroatoms, or a radical of general formula II below:
  • R 17l R 18 , L 5 , L 6 and m have the meanings respectively of Ri, R 2 , L- ,, L 2 and n above.
  • R 19 represents an alkyl, aryl, halogen, aikoxy, thiol, cyano, nitro, aryloxy, alkoxycarbonyl, acyl, formyl radical.
  • the catalyst advantageously corresponds to the general formula (II):
  • M is a transition metal
  • L f represents the organic ligand of formula (I)
  • t represents a number between 1 and 4 (limits included)
  • the metals which can be complexed with the organic ligands of the invention are generally all the transition metals of groups 1b, 2b, 3b, 4b, 5b, 6b, 7b and 8 of the periodic table of the elements, as published in "Handbook of Chemistry and
  • metals there may be mentioned more particularly the metals that may be mentioned by way of nonlimiting examples, nickel, cobalt, iron, ruthenium, rhodium, palladium, osmium, iridium, platinum , copper, silver, gold, zinc, cadmium, mercury.
  • the preparation of organometallic complexes comprising the organic ligands of the invention can be carried out by bringing a solution of a compound of the chosen metal into contact with a solution of the organic ligand of the invention.
  • the metal compound can be dissolved in a solvent.
  • the metal can be found in the compound used, either at the degree of oxidation that it will have in the organometallic complex, or at a higher degree of oxidation.
  • the metal is used at a higher degree of oxidation, it can be reduced in situ.
  • the organometallic complexes comprising the organic ligands of the invention can be used as catalysts in the hydrocyanation reactions of olefins.
  • nickel compounds such as carboxylates (especially acetate), carbonate, bicarbonate, borate, bromide, chloride, citrate, thiocyanate, cyanide, formate, hydroxide, hydrophosphite, phosphite, phosphate and derivatives, iodide, nitrate, sulfate, sulfite , aryl- and alkylsulfonates.
  • the nickel compound used corresponds to the oxidation state of nickel, it is also possible to add a reducing agent of the type of those mentioned above, but this addition is not imperative.
  • the reducing agents can also be elements of the reaction medium (phosphine, solvent, olefin).
  • the organic compounds comprising at least one ethylenic double bond more particularly used in the present process are the diolefins such as butadiene, isoprene, hexadiene-1, 5, cyclooctadiene-, 5, aliphatic nitriles with ethylenic unsaturation , particularly linear pentenenitriles such as pentene-3-nitrile, pentene-4-nitrile, monoolefins such as styrene, methylstyrene, vinylnaphthalene, cyclohexene, methylcyclohexene as well as mixtures of several of these compounds.
  • diolefins such as butadiene, isoprene, hexadiene-1, 5, cyclooctadiene-, 5, aliphatic nitriles with ethylenic unsaturation , particularly linear pentenenitriles such as pentene-3-nitrile, pen
  • Pentenenitriles in particular may contain amounts, generally in the minority, of other compounds, such as methyl-2-butene-3-nitrile, methyl-2-butene-2-nitrile, pentene-2-nitrile, valeronitrile, l adiponitrile, methyl-2-glutaronitrile, ethyl-2-succinonitrile or butadiene, originating for example from the previous hydrocyanation reaction of butadiene to unsaturated nitriles.
  • other compounds such as methyl-2-butene-3-nitrile, methyl-2-butene-2-nitrile, pentene-2-nitrile, valeronitrile, l adiponitrile, methyl-2-glutaronitrile, ethyl-2-succinonitrile or butadiene, originating for example from the previous hydrocyanation reaction of butadiene to unsaturated nitriles.
  • the catalytic system used for hydrocyanation according to the process of the invention can be prepared before its introduction into the reaction zone, for example by adding to the ligand according to the invention alone or dissolved in a solvent, the appropriate amount of compound of the transition metal chosen and optionally of the reducing agent. It is also possible to prepare the catalytic system "in situ" by simple addition of the ligand and of the transition metal compound in the hydrocyanation reaction medium before or after the addition of the compound to be hydrocyanated.
  • the amount of nickel compound or of another transition metal used is chosen to obtain a concentration in mole of transition metal per mole of organic compounds to be hydrocyanated or isomerized between 10 "4 and 1, and preferably between 0.005 and 0.5 mole of nickel or of the other transition metal used.
  • the amount of organic ligands of the invention used to form the catalyst is chosen such that the number of moles of this compound, based on 1 mole of transition metal, is from 0.5 to 50 and preferably from 1 to 10.
  • the solvent can be a catalyst solvent which is miscible in the phase comprising the compound to be hydrocyanated at the hydrocyanation temperature.
  • solvents that may be mentioned are aromatic, aliphatic or cycloaliphatic hydrocarbons.
  • This solvent can also be partially miscible with the compounds to be hydrocyanated, in particular when the reaction medium is at a temperature below the reaction temperature. Thus, it is possible, at such temperatures, to obtain a two-phase system. In the case where the catalytic system is soluble in said solvent, its extraction from the reaction medium is facilitated.
  • Such partially miscible or immiscible solvents can be water or molten organic salts of an ionic nature.
  • Such solvents are used in particular when the organic ligand comprises anionic radicals making it soluble in ionic media. These radicals are, for example, sulfonate, carbonate, carboxylate, phosphate, ammonium, guanidinium, imidazolium groups, substituting the aromatic radicals of the ligand.
  • the hydrocyanation reaction is generally carried out at a temperature of 10 ° C to 200 C C and preferably from 30 ° C to 120 ° C. It is advantageously carried out in a single-phase medium, at the reaction temperature.
  • the method of the invention can be implemented continuously or discontinuously.
  • the hydrogen cyanide used can be prepared from metallic cyanides, in particular sodium cyanide, or cyanhydrins, such as acetone cyanohydrin or by any other known synthesis process.
  • the hydrogen cyanide is introduced into the reactor in gaseous, gas mixture or liquid form. It can also be previously dissolved in an organic solvent. In the context of a discontinuous implementation, it is in practice possible to charge into a reactor, previously purged using an inert gas (such as nitrogen, argon), either a solution containing all or part of the various constituents such as the organic ligand of the invention, the transition metal compound, any reducing agents and solvents, or separately said constituents. Generally the reactor is then brought to the chosen temperature, then the compound to be hydrocyanated is introduced. The hydrogen cyanide is then itself introduced, preferably continuously and regularly.
  • an inert gas such as nitrogen, argon
  • An improvement to the process for hydrocyanation of ethylenically unsaturated compounds according to the present invention relates in particular to the hydrocyanation of said ethylenically unsaturated nitrile compounds, by reaction with hydrogen cyanide and consists in using a catalytic system in accordance with the present invention with a cocatalyst consisting of at least one Lewis acid.
  • the ethylenically unsaturated compounds which can be used in this improvement are generally those which have been mentioned for the basic process.
  • pentenenitriles may contain quantities, generally in the minority, of other compounds, such as methyl-2-butene-3-nitrile, methyl-2-butene-2-nitrile, pentene-2-nitrile, valeronitrile, adiponitrile, methyl-2-glutaronitrile, ethyl-2-succinonitrile or butadiene, originating from the previous hydrocyanation reaction of butadiene and / or from the isomerization of methyl-2-butene-3-nitrile into pentenenitriles.
  • other compounds such as methyl-2-butene-3-nitrile, methyl-2-butene-2-nitrile, pentene-2-nitrile, valeronitrile, adiponitrile, methyl-2-glutaronitrile, ethyl-2-succinonitrile or butadiene, originating from the previous hydrocyanation reaction of butadiene and / or from the isomerization of methyl-2
  • the Lewis acid used as cocatalyst allows in particular, in the case of the hydrocyanation of aliphatic nitriles containing ethylenic unsaturation, to improve the linearity of the dinitriles obtained, that is to say the percentage of linear dinitriles relative to all of the dinitriles formed, and / or to increase the activity and the lifetime of the catalyst.
  • Lewis acid is meant in the present text, according to the usual definition, compounds that accept electronic doublets. It is possible to use in particular the Lewis acids cited in the work edited by G.A.
  • the Lewis acids which can be used as cocatalysts in the present process are chosen from the compounds of the elements of groups Ib, llb, llla, lllb, IVa, IVb, Va, Vb, Vlb, Vllb and VIII of the periodic table elements. These compounds are most often salts, in particular halides, such as chlorides or bromides, sulfates, sulfonates, haloalkylsulfonates, perhaloalkylsulfonates, in particular fluoroalkylsulfonates or perfluoroalkylsulfonates.
  • halides such as chlorides or bromides
  • Lewis acids By way of nonlimiting examples of such Lewis acids, mention may be made of zinc chloride, zinc bromide, zinc iodide, manganese chloride, manganese bromide, cadmium chloride, bromide cadmium, stannous chloride, stannous bromide, stannous sulfate, stannous tartrate, indium trifluoromethylsulfonate, indium trifluoroacetate, zinc trifluoroacetate, chlorides or bromides of rare earth elements such as lanthanum, cerium , praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, hafnium, erbium, thallium, ytterbium and lutetium, cobalt chloride, ferrous chloride, yttrium chloride.
  • rare earth elements such as lanthanum, cerium , praseodymium, neodym
  • Organometallic compounds such as triphenylborane or titanium isopropylate can also be used as the Lewis acid. It is of course possible to use mixtures of several Lewis acids. Among the Lewis acids, zinc chloride, zinc bromide, stannous chloride, stannous bromide, triphenylborane and zinc chloride / stannous chloride mixtures, indium trifluoromethylsulfonate and indium trifluoroacetate are particularly preferred. , zinc trifluoroacetate.
  • the Lewis acid cocatalyst used generally represents from 0.01 to 50 moles per mole of transition metal compound, more particularly of nickel compound, and preferably from 0.5 to 10 moles per mole.
  • the catalytic solution used for hydrocyanation in the presence of Lewis acid can be prepared before its introduction into the reaction zone, for example by adding to the reaction medium the ligand of formula (I), of the appropriate amount of chosen transition metal compound, of Lewis acid and possibly the reducer. It is also possible to prepare the catalytic solution "in situ" by simple mixing of these various constituents.
  • methyl-2-butene-3-nitrile subjected to the isomerization according to the invention can be used alone or as a mixture with other compounds. So we can use methyl-2-butene-3-nitrile in admixture with methyl-2-butene-2 nitrile, pentene-4-nitrile, pentene-3-nitrile, pentene-2-nitrile, butadiene , adiponitrile, methyl-2-glutaronitrile, ethyl-2-succinonitrile or valeronitrile.
  • reaction mixture originating from the hydrocyanation of butadiene with HCN in the presence of at least one ligand of formula (I) and at least one compound of a transition metal, more preferably a composed of nickel with an oxidation state of 0, as defined above.
  • the catalytic system already being present for the hydrocyanation reaction of butadiene it suffices to stop any introduction of hydrogen cyanide, to allow the isomerization reaction to take place.
  • the isomerization reaction is generally carried out at a temperature of 10 ° C to 200 ° C and preferably from 60 ° C to 160 ° C. In the preferred case of isomerization immediately following the hydrocyanation reaction of butadiene, it will be advantageous to operate at the temperature at which the hydrocyanation has been carried out.
  • the catalytic system used for isomerization can be prepared before its introduction into the reaction zone, for example by adding the ligand of formula (I), the appropriate amount of compound of the transition metal chosen and optionally the reducing agent. It is also possible to prepare the catalytic system "in situ" by simple addition of these various constituents in the reaction medium. The amount of transition metal compound and more particularly of nickel used, as well as the amount of ligand of formula (I) are the same as for the hydrocyanation reaction.
  • the isomerization reaction is generally carried out without solvent, it may be advantageous to add an inert organic solvent which may be that of the subsequent extraction. This is particularly the case when such a solvent has been used in the hydrocyanation reaction of the butadiene which served to prepare the medium subjected to the isomerization reaction. Such solvents can be chosen from those which have been mentioned above for hydrocyanation.
  • the preparation of dinitrile compounds by hydrocyanation of an olefin such as butadiene can be carried out using a catalytic system in accordance with the invention for the stages of formation of the unsaturated mononitriles and the stage of isomerization above, the reaction of hydrocyanation of mononitriles unsaturated with dinitriles which can be used with a catalytic system according to the invention or any other catalytic system already known for this reaction.
  • hydrocyanation reaction of the olefin into unsaturated mononitriles and the isomerization of these can be carried out with a catalytic system different from that of the invention, the step of hydrocyanation of the mononitriles unsaturated into dinitriles being implemented with a catalytic system according to the invention.
  • organophosphorus compounds corresponding to the following general formula I:
  • T Ti identical or different represent an atom of phosphorus, arsenic or antimony
  • Ri. R 2 . R 3> P which may be identical or different, represent a carbonyl group or a substituted or unsubstituted aryl or cycloaliphatic group which may comprise heteroatoms and / or one or more rings in condensed form or not;
  • Ui, U 2 , U 3 , U 4 identical or different, represent an oxygen atom or a radical of formula NR in which R denotes a monovalent alkyl, aryl, cycloalkyl, sulfonyl or carbonyl radical, n is an integer equal to 0 or 1; Li, L 3 when n is equal to 0, represents a divalent radical chosen from the group comprising the groups NR 7 , PR 8 , SiR 9 R 0 , BR ⁇ , S, POR 12 , S0 2 , CO in which R 7 has the meaning of R indicated above, R 8 and R 12 may represent the radical OR 13; and R 8 , Rg, R-10, Ru R 12 and Ri 3 represent alkyl, aryl or cycloalkyl radicals;
  • Q represents a substituted or unsubstituted aromatic or cycloaliphatic radical comprising one or more rings in condensed form or not and which can comprise heteroatoms, or a radical of general formula II below:
  • R ⁇ 7 , R ⁇ 8 , L5, L6 and m have the meanings respectively of R 1 f R 2 , Li, L 2 and n above.
  • a subject of the invention is also the compounds whose formulas are listed in Table II above.
  • the mixture is kept stirring for several hours (of the order of 8 to 15 hours) at room temperature (between 15 ° C and 30 ° C).
  • the organophosphorus compound is recovered for example by filtration of the mixture.
  • phenols and chlorophosphites are generally commercially available or can be synthesized by the conventional and described methods for obtaining these compounds.
  • TT transformation rate of the product to be hydrocyanated Y corresponding to the ratio of the number of transformed moles of Y to the number of initial moles of Y.
  • Linearity (L) ratio of the number of moles of adiponitrile (AdN) formed at number of moles of dinitriles formed (sum of moles of AdN, ethylsuccinonitrile (ESN) and methylglutaronitrile (MGN)).
  • GPC gas chromatography, ml: milliliter. mol: mole. mmol: millimole.
  • This intermediate is used for the preparation of ligand A according to the following procedure:
  • the suspension is kept under vigorous stirring for 18 h at 25 ° C., then filtered under argon on a bed of basic alumina. After rinsing with toluene, the filtrate is concentrated under reduced pressure to yield the desired product, used without further purification.
  • Example 2 Hydrocyanation of 3-pentenenitrile (3PN) to adiponitrile (AdN). Under an argon atmosphere, in a 60 ml Shott type glass tube fitted with a septum cap, are successively charged - ligand A (2.5 eq),

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Abstract

The invention concerns a method for hydrocyanation of ethylenically unsaturated organic compounds into compounds comprising at least one nitrile function. It concerns particularly hydrocyanation of diolefins such as butadiene or substituted olefins such as alkenenitriles like pentenenitriles. The method is characterized in that the reaction is carried out in the presence of a metal complex catalyst comprising a transition metal such as nickel and an organic ligand.

Description

PROCEDE DE FABRICATION DE COMPOSES NITRILES A PARTIR DE COMPOSES A PROCESS FOR THE MANUFACTURE OF NITRILE COMPOUNDS FROM COMPOUNDS A
INSATURATION ETHYLENIQUEETHYLENIC UNSATURATION
La présente invention concerne un procédé d'hydrocyanation de composés organiques à insaturation ethylénique en composés comprenant au moins une fonction nitrile.The present invention relates to a process for hydrocyanation of organic compounds containing ethylenic unsaturation into compounds comprising at least one nitrile function.
Elle se rapporte plus particulièrement à l'hydrocyanation de dioléfines telles que le butadiene ou d'oléfines substituées telles que des alcènesnitriles comme les pentenenitriles. L'hydrocyanation du butadiene en pentenenitriles est une réaction importante qui est mise en œuvre industriellement depuis de nombreuses années, notamment dans le procédé de synthèse de l'adiponitrile, un grand intermédiaire chimique permettant notamment d'accéder aux monomères de nombreux polymères, dont principalement les polyamides.It relates more particularly to the hydrocyanation of diolefins such as butadiene or of substituted olefins such as alkenes nitrites such as pentenenitriles. The hydrocyanation of butadiene into pentenenitriles is an important reaction which has been implemented industrially for many years, in particular in the process for the synthesis of adiponitrile, a large chemical intermediate allowing in particular access to the monomers of many polymers, including mainly polyamides.
Le brevet français n° 1 599 761 décrit un procédé de préparation de nitriles par addition d'acide cyanhydrique sur des composés organiques ayant au moins une double liaison ethylénique, en présence d'un catalyseur au nickel et d'une phosphite de triaryle. Cette réaction peut être conduite en présence ou non d'un solvant.French Patent No. 1,599,761 describes a process for preparing nitriles by adding hydrocyanic acid to organic compounds having at least one ethylenic double bond, in the presence of a nickel catalyst and a triaryl phosphite. This reaction can be carried out in the presence or not of a solvent.
Lorsqu'un solvant est utilisé dans ce procédé de l'art antérieur, il s'agit de préférence d'un hydrocarbure, tel que le benzène ou les xylènes ou d'un nitrile tel que l'acétonitrile.When a solvent is used in this process of the prior art, it is preferably a hydrocarbon, such as benzene or xylenes or a nitrile such as acetonitrile.
Le catalyseur mis en œuvre est un complexe organométallique de nickel, contenant des ligands tels que les phosphines, les arsines, les stibines, les antimonites, les arsénites, les phosphites, les phosphinites ou phosphonites.The catalyst used is an organometallic nickel complex, containing ligands such as phosphines, arsines, stibines, antimonites, arsenites, phosphites, phosphinites or phosphonites.
Les procédés d'hydrocyanation de diènes comprennent généralement deux étapes : une première hydrocyanation conduisant à des mononitriles insaturés ramifiés et linéaires et une seconde étape permettant d'obtenir les dinitriles. Souvent seuls les nitriles linéaires présentent un intérêt pour la synthèse de nouveaux produits comme par exemple l'adiponitrile. Ces procédés comprennent donc également une étape intermédiaire appelée étape d'isomérisation, consistant à traiter les mononitriles insaturés ramifiés pour les transformer en mononitriles insaturés linéaires.The processes for hydrocyanating dienes generally comprise two stages: a first hydrocyanation leading to branched and linear unsaturated mononitriles and a second stage making it possible to obtain the dinitriles. Often only linear nitriles are of interest for the synthesis of new products such as adiponitrile for example. These methods therefore also include an intermediate step called isomerization step, consisting in treating the branched unsaturated mononitriles to transform them into linear unsaturated mononitriles.
La présence d'un promoteur pour activer le catalyseur, tel qu'un composé du bore ou un sel métallique, généralement un acide de Lewis, est également préconisée pour réaliser la seconde étape. Le brevet FR-A-2 338 253 a proposé de réaliser l'hydrocyanation des composés ayant au moins une insaturation ethylénique, en présence d'une solution aqueuse d'un composé d'un métal de transition, notamment le nickel, le palladium ou le fer, et d'une phosphine sulfonée.The presence of a promoter to activate the catalyst, such as a boron compound or a metal salt, generally a Lewis acid, is also recommended for carrying out the second step. Patent FR-A-2 338 253 has proposed carrying out the hydrocyanation of compounds having at least one ethylenic unsaturation, in the presence of an aqueous solution of a compound of a transition metal, in particular nickel, palladium or iron, and a sulfonated phosphine.
Les phosphines sulfonées décrites dans ce brevet sont des triarylphosphines sulfonées et plus particulièrement des triphénylphosphines sulfonées. Ce procédé permet une hydrocyanation correcte, notamment du butadiene et des pentenenitriles, une séparation aisée de la solution catalytique par simple décantation et par conséquent évite au maximum le rejet d'effluents ou de déchets contenant les métaux utilisés comme catalyseur.The sulfonated phosphines described in this patent are sulfonated triarylphosphines and more particularly sulfonated triphenylphosphines. This process allows a correct hydrocyanation, in particular of butadiene and pentenenitriles, an easy separation of the catalytic solution by simple decantation and by Consequently, as much as possible avoids the discharge of effluents or waste containing the metals used as catalyst.
Toutefois, des recherches sont conduites pour trouver de nouveaux systèmes catalytiques plus performants tant en activité catalytique qu'en sélectivité et stabilité.However, research is being carried out to find new catalytic systems which are more efficient both in catalytic activity and in selectivity and stability.
Un des buts de la présente invention est de proposer une nouvelle famille de ligands qui permet d'obtenir avec les métaux de transition des systèmes catalytiques présentant notamment une sélectivité améliorée en nitriles linéaires par rapport aux systèmes connus.One of the aims of the present invention is to propose a new family of ligands which makes it possible to obtain, with the transition metals, catalytic systems having in particular an improved selectivity in linear nitriles compared to known systems.
A cet effet, la présente invention propose un procédé d'hydrocyanation d'un composé hydrocarboné comprenant au moins une insaturation ethylénique par réaction en milieu liquide avec le cyanure d'hydrogène en présence d'un catalyseur comprenant un élément métallique choisi parmi les métaux de transition et un ligand organique caractérisé en ce que le ligand organique correspond à la formule générale I suivante :To this end, the present invention provides a process for hydrocyanation of a hydrocarbon compound comprising at least one ethylenic unsaturation by reaction in a liquid medium with hydrogen cyanide in the presence of a catalyst comprising a metallic element chosen from the metals of transition and an organic ligand characterized in that the organic ligand corresponds to the following general formula I:
Figure imgf000003_0001
Figure imgf000003_0001
Dans laquelle :In which :
T, T-i identiques ou différents représentent un atome de phosphore, d'arsenic ou d'antimoineT, T-i, identical or different, represent a phosphorus, arsenic or antimony atom
Ri, R2. 3> 4 identiques ou différents représentent un groupe carbonylé ou un groupe substitué ou non aryle ou cycloaliphatique pouvant comprendre des hétéroatomes et/ou un ou plusieurs cycles sous forme condensée ou non;Ri, R 2 . 3> 4 identical or different represent a carbonyl group or a substituted or unsubstituted aryl or cycloaliphatic group which may comprise heteroatoms and / or one or more rings in condensed form or not;
U1, U2, U3, U4 identiques ou différents représentent un atome d'oxygène ou un radical de formule NRdans laquelle R désigne un radical monovalent alkyle, aryle, cycloalkyle, sulfonyle ou carbonylé, n est un nombre entier égal à 0 ou 1 ;U 1 , U 2 , U 3 , U 4, identical or different, represent an oxygen atom or a radical of formula NR in which R denotes a monovalent alkyl, aryl, cycloalkyl, sulfonyl or carbonyl radical, n is an integer equal to 0 or 1;
L|, L3 quand n est égal à 0, représente un radical divalent choisi dans le groupe comprenant les groupements NR7, PR8, SiR9 R10, BRu, S , PORι2, SO , CO dans lesquels R7 a la signification de R indiquée ci-dessus, R8et R-ι2 peuvent représenter le radical OR13 ; et R8| R9, Rι0, Rn R-ι2et R13 représentent des radicaux alkyles, aryles ou cycloalkyles ; Li, L2 , L3, L4 quand n est égal à 1, identiques ou différents représentent une liaison covalente, un radical choisi dans le groupe comprenant les groupements O, NR7, PR8, SiR9 R10, BRn, S , POR12, SO2, CO, -CR145-, dans lesquels R7 a la signification de R indiquée ci- dessus, R8et R12 peuvent représenter le radical OR13, et R8, Rg, R10, u R-12, Ri3> ι4 et R15 représentent des radicaux alkyles ou aryles, cycloalkyles, R et R15 pouvant également représenter l'atome d'hydrogène.L |, L 3 when n is equal to 0, represents a divalent radical chosen from the group comprising the groups NR 7 , PR 8 , SiR 9 R 10 , BRu, S, PORι 2 , SO, CO in which R 7 has the meaning of R indicated above, R 8 and R-ι 2 may represent the radical OR 13; and R 8 | R 9 , Rι 0 , Rn R-ι 2 and R 13 represent alkyl, aryl or cycloalkyl radicals; Li, L 2 , L 3 , L 4 when n is equal to 1, identical or different represent a covalent bond, a radical chosen from the group comprising the groups O, NR 7 , PR 8 , SiR 9 R 10 , BRn, S , POR 12 , SO 2 , CO, -CR 145 -, in which R 7 has the meaning of R indicated above, R 8 and R 12 may represent the radical OR 13 , and R 8 , Rg, R 10 , u R- 12 , Ri3 > ι 4 and R 15 represent alkyl or aryl, cycloalkyl, R and R 15 radicals which can also represent the hydrogen atom.
Q représente un radical aromatique ou cycloaliphatique substitué ou non comprenant un ou plusieurs cycles sous forme condensée ou non et pouvant comprendre des hétéroatomes, ou un radical de formule générale II suivante :Q represents a substituted or unsubstituted aromatic or cycloaliphatic radical comprising one or more rings in condensed form or not and which can comprise heteroatoms, or a radical of general formula II below:
Figure imgf000004_0001
Figure imgf000004_0001
dans laquelle : R17l R18, L5, L6 et m ont les significations respectivement de R-i, R2, L-,, L2 et n ci-dessus.in which: R 17l R 18 , L 5 , L 6 and m have the meanings respectively of Ri, R 2 , L- ,, L 2 and n above.
A titre d'exemple de structuresAs an example of structures
Figure imgf000004_0002
Figure imgf000004_0002
On peut citer les formules suivantes listées dans le tableau I ci-dessous We can cite the following formulas listed in Table I below
Figure imgf000005_0001
Figure imgf000005_0001
Dans lesquelles R19 représentent un radical alkyle, aryle, halogène, aikoxy, thiol, cyano, nitro, aryloxy, alkoxycarbonyle, acyle, formyle.In which R 19 represents an alkyl, aryl, halogen, aikoxy, thiol, cyano, nitro, aryloxy, alkoxycarbonyl, acyl, formyl radical.
De même, le radical Q quand il correspond à la formule générale :Similarly, the radical Q when it corresponds to the general formula:
Figure imgf000005_0002
correspond avantageusement aux structures listées dans le tableau I ci-dessus.
Figure imgf000005_0002
advantageously corresponds to the structures listed in table I above.
A titre de ligands conformes à l'invention, on peut citer les composés suivants dont les formules sont listées dans le tableau II ci-dessous : Tableau IIMention may be made, as ligands in accordance with the invention, of the following compounds, the formulas of which are listed in Table II below: Table II
Figure imgf000006_0001
Figure imgf000006_0001
Figure imgf000007_0001
Figure imgf000007_0001
Selon l'invention, le catalyseur correspond, avantageusement, à la formule générale (II):According to the invention, the catalyst advantageously corresponds to the general formula (II):
M [Lf]t (II)M [L f ] t (II)
Dans laquelle: M est un métal de transitionWhere: M is a transition metal
Lf représente le ligand organique de formule (I) t représente un nombre compris entre 1 et 4 (bornes incluses)L f represents the organic ligand of formula (I) t represents a number between 1 and 4 (limits included)
Les métaux qui peuvent être complexés par les ligands organiques de l'invention sont de manière générale tous les métaux de transition des groupes 1b, 2b, 3b, 4b, 5b, 6b, 7b et 8 de la classification périodique des éléments, telle que publiée dans "Handbook of Chemistry andThe metals which can be complexed with the organic ligands of the invention are generally all the transition metals of groups 1b, 2b, 3b, 4b, 5b, 6b, 7b and 8 of the periodic table of the elements, as published in "Handbook of Chemistry and
Physics, 51 st Edition (1970-1971)" de The Chemical Rubber Company.Physics, 51 st Edition (1970-1971) "from The Chemical Rubber Company.
Parmi ces métaux, on peut citer plus particulièrement les métaux on peut mentionner à titre d'exemples non limitatifs, le nickel, le cobalt, le fer, le ruthénium, le rhodium, le palladium, l'osmium, l'iridium, le platine, le cuivre, l'argent, l'or, le zinc, le cadmium, le mercure. La préparation des complexes organométalliques comprenant les ligands organiques de l'invention peut être effectuée en mettant en contact une solution d'un composé du métal choisi avec une solution du ligand organique de l'invention.Among these metals, there may be mentioned more particularly the metals that may be mentioned by way of nonlimiting examples, nickel, cobalt, iron, ruthenium, rhodium, palladium, osmium, iridium, platinum , copper, silver, gold, zinc, cadmium, mercury. The preparation of organometallic complexes comprising the organic ligands of the invention can be carried out by bringing a solution of a compound of the chosen metal into contact with a solution of the organic ligand of the invention.
Le composé du métal peut être dissous dans un solvant.The metal compound can be dissolved in a solvent.
Le métal peut se trouver dans le composé mis en œuvre, soit au degré d'oxydation qu'il aura dans le complexe organométallique, soit à un degré d'oxydation supérieur.The metal can be found in the compound used, either at the degree of oxidation that it will have in the organometallic complex, or at a higher degree of oxidation.
A titre d'exemple, on peut indiquer que dans les complexes : organométalliques de l'invention, le rhodium est au degré d'oxydation (I), le ruthénium au degré d'oxydation (II), le platine au degré d'oxydation (0), le palladium au degré d'oxydation (0), l'osmium au degré d'oxydation (II), l'iridium au degré d'oxydation (I), le cobalt au degré d'oxydation (I), le nickel au degré d'oxydation (0).By way of example, it can be indicated that in the organometallic complexes of the invention, rhodium is at the degree of oxidation (I), ruthenium at the degree of oxidation (II), platinum at the degree of oxidation (0), palladium to the degree of oxidation (0), osmium to the degree of oxidation (II), iridium to the degree of oxidation (I), cobalt to the degree of oxidation (I), nickel to the degree of oxidation (0).
Si lors de la préparation du complexe organométallique, le métal est mis en œuvre à un degré d'oxydation plus élevé, il pourra être réduit in situ. Les complexes organométalliques comprenant les ligands organiques de l'invention peuvent être utilisés comme catalyseurs dans les réactions d'hydrocyanation d'oléfines.If, during the preparation of the organometallic complex, the metal is used at a higher degree of oxidation, it can be reduced in situ. The organometallic complexes comprising the organic ligands of the invention can be used as catalysts in the hydrocyanation reactions of olefins.
Comme métal de transition, les composés des métaux de transition, plus particulièrement les composés du nickel, du palladium, du cobalt, du fer ou du cuivre sont de préférence utilisés. Parmi les composés précités, les composés les plus préférés sont ceux du nickel. On peut citer à titre d'exemples non limitatifs :As transition metal, the compounds of the transition metals, more particularly the compounds of nickel, palladium, cobalt, iron or copper are preferably used. Among the aforementioned compounds, the most preferred compounds are those of nickel. As non-limiting examples, we can cite:
- les composés dans lesquels le nickel est au degré d'oxydation zéro comme le tétracyanonickelate de potassium 4 [Ni(CN)4], le bis (acrylonitrile) nickel zéro, le bis- compounds in which nickel is at zero oxidation state such as potassium tetracyanonickelate 4 [Ni (CN) 4], bis (acrylonitrile) zero nickel, bis
(cyclooctadiène-1,5) nickel zéro (appelé également Ni(cod)2 ) et les dérivés contenant des ligands comme le tétrakis (triphénylphosphine) nickel zéro. - les composés du nickel comme les carboxylates (notamment l'acétate), carbonate, bicarbonate, borate, bromure, chlorure, citrate, thiocyanate, cyanure, formiate, hydroxyde, hydrophosphite, phosphite, phosphate et dérivés, iodure, nitrate, sulfate, sulfite, aryl- et alkyl- sulfonates.(cyclooctadiene-1,5) zero nickel (also called Ni (cod) 2 ) and derivatives containing ligands such as tetrakis (triphenylphosphine) zero nickel. - nickel compounds such as carboxylates (especially acetate), carbonate, bicarbonate, borate, bromide, chloride, citrate, thiocyanate, cyanide, formate, hydroxide, hydrophosphite, phosphite, phosphate and derivatives, iodide, nitrate, sulfate, sulfite , aryl- and alkylsulfonates.
Quand le composé du nickel utilisé correspond à un état d'oxydation du nickel supérieur à 0, on ajoute au milieu reactionnel un réducteur du nickel réagissant préférentiellement avec celui-ci dans les conditions de la réaction. Ce réducteur peut être organique ou minéral. On peut citer comme exemples non limitatifs les borohydrures comme le BH-^Na, le BH4K, la poudre de Zn, le magnésium ou l'hydrogène.When the nickel compound used corresponds to an oxidation state of nickel greater than 0, a reducing agent for nickel reacting preferentially with the latter under the reaction conditions is added to the reaction medium. This reducing agent can be organic or mineral. As nonlimiting examples, borohydrides such as BH- ^ Na, BH4K, Zn powder, magnesium or hydrogen may be cited.
Quand le composé du nickel utilisé correspond à l'état d'oxydation 0 du nickel, on peut également ajouter un réducteur du type de ceux précités, mais cet ajout n'est pas impératif.When the nickel compound used corresponds to the oxidation state of nickel, it is also possible to add a reducing agent of the type of those mentioned above, but this addition is not imperative.
Quand on utilise un composé du fer, les mêmes réducteurs conviennent.When using an iron compound, the same reducers are suitable.
Dans le cas du palladium, les réducteurs peuvent être, en outre, des éléments du milieu reactionnel (phosphine, solvant, oléfine).In the case of palladium, the reducing agents can also be elements of the reaction medium (phosphine, solvent, olefin).
Les composés organiques comportant au moins une double liaison ethylénique plus particulièrement mis en œuvre dans le présent procédé sont les dioléfines comme le butadiene, l'isoprène, l'hexadiène-1 ,5, le cyclooctadiène- ,5, les nitriles aliphatiques à insaturation ethylénique, particulièrement les pentenenitriles linéaires comme le pentène-3-nitrile, le pentène- 4-nitrile, les monooléfines comme le styrène, le méthylstyrène, le vinylnaphtalène, le cyclohexène, le méthylcyclohexène ainsi que les mélanges de plusieurs de ces composés. Les pentenenitriles notamment peuvent contenir des quantités, généralement minoritaires, d'autres composés, comme le méthyl-2-butène-3-nitrile, le méthyl-2-butène-2-nitrile, le pentène-2- nitrile, le valéronitrile, l'adiponitrile, le méthyl-2-glutaronitrile, l'éthyl-2-succinonitrile ou le butadiene, provenant par exemple de la réaction antérieure d'hydrocyanation du butadiene en nitriles insaturés.The organic compounds comprising at least one ethylenic double bond more particularly used in the present process are the diolefins such as butadiene, isoprene, hexadiene-1, 5, cyclooctadiene-, 5, aliphatic nitriles with ethylenic unsaturation , particularly linear pentenenitriles such as pentene-3-nitrile, pentene-4-nitrile, monoolefins such as styrene, methylstyrene, vinylnaphthalene, cyclohexene, methylcyclohexene as well as mixtures of several of these compounds. Pentenenitriles in particular may contain amounts, generally in the minority, of other compounds, such as methyl-2-butene-3-nitrile, methyl-2-butene-2-nitrile, pentene-2-nitrile, valeronitrile, l adiponitrile, methyl-2-glutaronitrile, ethyl-2-succinonitrile or butadiene, originating for example from the previous hydrocyanation reaction of butadiene to unsaturated nitriles.
En effet, lors de l'hydrocyanation du butadiene, il se forme avec les pentenenitriles linéaires des quantités non négligeables de méthyl-2-butène-3-nitrile et de méthyl-2-butène-2-nitrile.In fact, during the hydrocyanation of butadiene, non-negligible amounts of methyl-2-butene-3-nitrile and of methyl-2-butene-2-nitrile are formed with the linear pentenenitriles.
Le système catalytique utilisé pour l'hydrocyanation selon le procédé de l'invention peut être préparé avant son introduction dans la zone de réaction, par exemple par addition au ligand conforme à l'invention seule ou dissoute dans un solvant, la quantité appropriée de composé du métal de transition choisi et éventuellement du réducteur. Il est également possible de préparer le système catalytique "in situ" par simple addition du ligand et du composé du métal de transition dans le milieu reactionnel d'hydrocyanation avant ou après l'addition du composé à hydrocyaner.The catalytic system used for hydrocyanation according to the process of the invention can be prepared before its introduction into the reaction zone, for example by adding to the ligand according to the invention alone or dissolved in a solvent, the appropriate amount of compound of the transition metal chosen and optionally of the reducing agent. It is also possible to prepare the catalytic system "in situ" by simple addition of the ligand and of the transition metal compound in the hydrocyanation reaction medium before or after the addition of the compound to be hydrocyanated.
La quantité de composé du nickel ou d'un autre métal de transition utilisée est choisie pour obtenir une concentration en mole de métal de transition par mole de composés organiques à hydrocyaner ou isomériser comprise entre 10"4 et 1, et de préférence entre 0,005 et 0,5 mole de nickel ou de l'autre métal de transition mis en œuvre.The amount of nickel compound or of another transition metal used is chosen to obtain a concentration in mole of transition metal per mole of organic compounds to be hydrocyanated or isomerized between 10 "4 and 1, and preferably between 0.005 and 0.5 mole of nickel or of the other transition metal used.
La quantité de ligands organiques de l'invention utilisée pour former le catalyseur est choisie de telle sorte que le nombre de moles de ce composé rapporté à 1 mole de métal de transition soit de 0,5 à 50 et de préférence de 1 à 10.The amount of organic ligands of the invention used to form the catalyst is chosen such that the number of moles of this compound, based on 1 mole of transition metal, is from 0.5 to 50 and preferably from 1 to 10.
Bien que la réaction soit conduite généralement sans solvant, il peut être avantageux de rajouter un solvant organique inerte. Le solvant peut être un solvant du catalyseur qui est miscible à la phase comprenant le composé à hydrocyaner à la température d'hydrocyanation.A titre d'exemples de tels solvants, on peut citer les hydrocarbures aromatiques, aliphatiques ou cycloaliphatiques.Although the reaction is generally carried out without solvent, it may be advantageous to add an inert organic solvent. The solvent can be a catalyst solvent which is miscible in the phase comprising the compound to be hydrocyanated at the hydrocyanation temperature. Examples of such solvents that may be mentioned are aromatic, aliphatic or cycloaliphatic hydrocarbons.
Ce solvant peut également être partiellement miscible avec les composés à hydrocyaner, notamment quand le milieu reactionnel est à une température inférieure à la température de réaction. Ainsi, on peut, à de telles températures, obtenir un système biphasique. Dans le cas où le système catalytique est soluble dans ledit solvant, son extraction du milieu reactionnel en est facilitée. De tels solvants partiellement miscibles ou non miscibles peuvent être l'eau ou des sels organiques fondus à caractère ionique. De tels solvants sont utilisés notamment quand le ligand organique comprend des radicaux anioniques le rendant soluble dans les milieux ioniques. Ces radicaux sont par exemple des groupements sulfonates, carbonates, carboxylates, phosphates, ammonium, guanidinium, imidazolium, substituant les radicaux aromatiques du ligand. La réaction d'hydrocyanation est généralement réalisée à une température de 10°C à 200CC et de préférence de 30°C à 120°C. Elle est avantageusement réalisée en milieu monophasique, à la température de réaction.This solvent can also be partially miscible with the compounds to be hydrocyanated, in particular when the reaction medium is at a temperature below the reaction temperature. Thus, it is possible, at such temperatures, to obtain a two-phase system. In the case where the catalytic system is soluble in said solvent, its extraction from the reaction medium is facilitated. Such partially miscible or immiscible solvents can be water or molten organic salts of an ionic nature. Such solvents are used in particular when the organic ligand comprises anionic radicals making it soluble in ionic media. These radicals are, for example, sulfonate, carbonate, carboxylate, phosphate, ammonium, guanidinium, imidazolium groups, substituting the aromatic radicals of the ligand. The hydrocyanation reaction is generally carried out at a temperature of 10 ° C to 200 C C and preferably from 30 ° C to 120 ° C. It is advantageously carried out in a single-phase medium, at the reaction temperature.
Le procédé de l'invention peut être mis en œuvre de manière continue ou discontinue. Le cyanure d'hydrogène mis en œuvre peut être préparé à partir des cyanures métalliques, notamment le cyanure de sodium, ou des cyanhydrines, comme la cyanhydrine de l'acétone ou par tout autre procédé de synthèse connu.The method of the invention can be implemented continuously or discontinuously. The hydrogen cyanide used can be prepared from metallic cyanides, in particular sodium cyanide, or cyanhydrins, such as acetone cyanohydrin or by any other known synthesis process.
Le cyanure d'hydrogène est introduit dans le réacteur sous forme gazeuse, de mélange de gaz ou sous forme liquide. Il peut également être préalablement dissous dans un solvant organique. Dans le cadre d'une mise en œuvre discontinue, on peut en pratique charger dans un réacteur, préalablement purgé à l'aide d'un gaz inerte (tel qu'azote, argon), soit une solution contenant la totalité ou une partie des divers constituants tels que le ligand organique de l'invention, le composé de métal de transition, les éventuels réducteurs et solvants, soit séparément lesdits constituants. Généralement le réacteur est alors porté à la température choisie, puis le composé à hydrocyaner est introduit. Le cyanure d'hydrogène est alors lui-même introduit, de préférence de manière continue et régulière.The hydrogen cyanide is introduced into the reactor in gaseous, gas mixture or liquid form. It can also be previously dissolved in an organic solvent. In the context of a discontinuous implementation, it is in practice possible to charge into a reactor, previously purged using an inert gas (such as nitrogen, argon), either a solution containing all or part of the various constituents such as the organic ligand of the invention, the transition metal compound, any reducing agents and solvents, or separately said constituents. Generally the reactor is then brought to the chosen temperature, then the compound to be hydrocyanated is introduced. The hydrogen cyanide is then itself introduced, preferably continuously and regularly.
Quand la réaction (dont on peut suivre l'évolution par dosage de prélèvements) est terminée, le mélange reactionnel est soutiré après refroidissement et les produits de la réaction sont isolés, par exemple, par distillation. Un perfectionnement au procédé d'hydrocyanation de composés à insaturation ethylénique selon la présente invention concerne notamment l'hydrocyanation desdits composés nitriles à insaturation ethylénique, par réaction avec le cyanure d'hydrogène et consiste à utiliser un système catalytique conforme à la présente invention avec un cocatalyseur consistant en au moins un acide de Lewis. Les composés à insaturation ethylénique qui peuvent être mis en œuvre dans ce perfectionnement sont de manière générale ceux qui ont été cités pour le procédé de base. Cependant il est plus particulièrement avantageux de l'appliquer à la réaction d'hydrocyanation en dinitriles des mononitriles aliphatiques à insaturation ethylénique, notamment aux pentenenitriles linéaires comme le pentène-3-nitrile, le pentène-4-nitrile et leurs mélanges. Ces pentenenitriles peuvent contenir des quantités, généralement minoritaires, d'autres composés, comme le méthyl-2-butène-3-nitrile, le méthyl-2-butène-2-nitrile, le pentène-2-nitrile, le valéronitrile, l'adiponitrile, le méthyl-2-glutaronitrile, l'éthyl-2-succinonitrile ou le butadiene, provenant de la réaction antérieure d'hydrocyanation du butadiene et/ou de l'isomérisation du méthyl-2-butène-3-nitrile en pentenenitriles. L'acide de Lewis utilisé comme cocatalyseur permet notamment, dans le cas de l'hydrocyanation des nitriles aliphatiques à insaturation ethylénique, d'améliorer la linéarité des dinitriles obtenus, c'est-à-dire le pourcentage de dinitriles linéaires par rapport à la totalité des dinitriles formés, et/ou d'augmenter l'activité et la durée de vie du catalyseur.When the reaction (the progress of which can be followed by dosing of samples) is complete, the reaction mixture is withdrawn after cooling and the products of the reaction are isolated, for example, by distillation. An improvement to the process for hydrocyanation of ethylenically unsaturated compounds according to the present invention relates in particular to the hydrocyanation of said ethylenically unsaturated nitrile compounds, by reaction with hydrogen cyanide and consists in using a catalytic system in accordance with the present invention with a cocatalyst consisting of at least one Lewis acid. The ethylenically unsaturated compounds which can be used in this improvement are generally those which have been mentioned for the basic process. However, it is more particularly advantageous to apply it to the hydrocyanation reaction in dinitriles of aliphatic mononitriles with ethylenic unsaturation, in particular to linear pentenenitriles such as pentene-3-nitrile, pentene-4-nitrile and their mixtures. These pentenenitriles may contain quantities, generally in the minority, of other compounds, such as methyl-2-butene-3-nitrile, methyl-2-butene-2-nitrile, pentene-2-nitrile, valeronitrile, adiponitrile, methyl-2-glutaronitrile, ethyl-2-succinonitrile or butadiene, originating from the previous hydrocyanation reaction of butadiene and / or from the isomerization of methyl-2-butene-3-nitrile into pentenenitriles. The Lewis acid used as cocatalyst allows in particular, in the case of the hydrocyanation of aliphatic nitriles containing ethylenic unsaturation, to improve the linearity of the dinitriles obtained, that is to say the percentage of linear dinitriles relative to all of the dinitriles formed, and / or to increase the activity and the lifetime of the catalyst.
Par acide de Lewis, on entend dans le présent texte, selon la définition usuelle, des composés accepteurs de doublets électroniques. On peut mettre en œuvre notamment les acides de Lewis cités dans l'ouvrage édité par G.A.By Lewis acid is meant in the present text, according to the usual definition, compounds that accept electronic doublets. It is possible to use in particular the Lewis acids cited in the work edited by G.A.
OLAH "Friedel-Crafts and related Reactions", tome I, pages 191 à 197 (1963).OLAH "Friedel-Crafts and related Reactions", volume I, pages 191 to 197 (1963).
Les acides de Lewis qui peuvent être mis en œuvre comme cocatalyseurs dans le présent procédé sont choisis parmi les composés des éléments des groupes Ib, llb, llla, lllb, IVa, IVb, Va, Vb, Vlb, Vllb et VIII de la classification périodique des éléments. Ces composés sont le plus souvent des sels, notamment des halogénures, comme chlorures ou bromures, sulfates, sulfonates, halogénoalkylsulfonates, perhalogénoalkylsulfonates, notamment fluoroalkylsulfonates ou perfluoroalkylsulfonat.es, les halogénoalkylacétates, les perhalogénoalkylacétates, notamment fluoroalkylacétates ou perfluoroalkylacétates, les carboxylates et phosphates.The Lewis acids which can be used as cocatalysts in the present process are chosen from the compounds of the elements of groups Ib, llb, llla, lllb, IVa, IVb, Va, Vb, Vlb, Vllb and VIII of the periodic table elements. These compounds are most often salts, in particular halides, such as chlorides or bromides, sulfates, sulfonates, haloalkylsulfonates, perhaloalkylsulfonates, in particular fluoroalkylsulfonates or perfluoroalkylsulfonates.
A titre d'exemples non limitatifs de tels acides de Lewis, on peut citer le chlorure de zinc, le bromure de zinc, l'iodure de zinc, le chlorure de manganèse, le bromure de manganèse, le chlorure de cadmium, le bromure de cadmium, le chlorure stanneux, le bromure stanneux, le sulfate stanneux, le tartrate stanneux, le trifluorométhylsulfonate d'indium, le trifluoroacétate d'indium, le trifluoroacétate de zinc, les chlorures ou bromures des éléments des terres rares comme le lanthane, le cérium, le praséodyme, le néodyme, le samarium, l'europium, le gadolinium, le terbium, le dysprosium, l'hafnium, l'erbium, le thallium, l'ytterbium et le lutétium, le chlorure de cobalt, le chlorure ferreux, le chlorure d'yttrium.By way of nonlimiting examples of such Lewis acids, mention may be made of zinc chloride, zinc bromide, zinc iodide, manganese chloride, manganese bromide, cadmium chloride, bromide cadmium, stannous chloride, stannous bromide, stannous sulfate, stannous tartrate, indium trifluoromethylsulfonate, indium trifluoroacetate, zinc trifluoroacetate, chlorides or bromides of rare earth elements such as lanthanum, cerium , praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, hafnium, erbium, thallium, ytterbium and lutetium, cobalt chloride, ferrous chloride, yttrium chloride.
On peut également utiliser comme acide de Lewis des composés organométalliques comme le triphénylborane, Pisopropylate de titane. On peut bien entendu mettre en œuvre des mélanges de plusieurs acides de Lewis. Parmi les acides de Lewis, on préfère tout particulièrement le chlorure de zinc, le bromure de zinc, le chlorure stanneux, le bromure stanneux le triphénylborane et les mélanges chlorure de zinc/chlorure stanneux, le trifluorométhylsulfonate d'indium, le trifluoroacétate d'indium, le trifluoroacétate de zinc.Organometallic compounds such as triphenylborane or titanium isopropylate can also be used as the Lewis acid. It is of course possible to use mixtures of several Lewis acids. Among the Lewis acids, zinc chloride, zinc bromide, stannous chloride, stannous bromide, triphenylborane and zinc chloride / stannous chloride mixtures, indium trifluoromethylsulfonate and indium trifluoroacetate are particularly preferred. , zinc trifluoroacetate.
Le cocatalyseur acide de Lewis mis en œuvre représente généralement de 0,01 à 50 moles par mole de composé de métal de transition, plus particulièrement de composé du nickel, et de préférence de 0,5 à 10 mole par mole.The Lewis acid cocatalyst used generally represents from 0.01 to 50 moles per mole of transition metal compound, more particularly of nickel compound, and preferably from 0.5 to 10 moles per mole.
Comme pour la mise en œuvre du procédé de base de l'invention, la solution catalytique utilisée pour l'hydrocyanation en présence d'acide de Lewis peut être préparée avant son introduction dans la zone de réaction, par exemple par addition au milieu reactionnel du ligand de formule (I), de la quantité appropriée de composé du métal de transition choisi, de l'acide de Lewis et éventuellement du réducteur. Il est également possible de préparer la solution catalytique "in situ" par simple mélange de ces divers constituants.As for the implementation of the basic process of the invention, the catalytic solution used for hydrocyanation in the presence of Lewis acid can be prepared before its introduction into the reaction zone, for example by adding to the reaction medium the ligand of formula (I), of the appropriate amount of chosen transition metal compound, of Lewis acid and possibly the reducer. It is also possible to prepare the catalytic solution "in situ" by simple mixing of these various constituents.
Il est également possible dans les conditions du procédé d'hydrocyanation de la présente invention, et notamment en opérant en présence du catalyseur décrit précédemment comportant au moins un ligand de formule (I) et au moins un composé d'un métal de transition, de réaliser, en absence de cyanure d'hydrogène, l'isomérisation du méthyl-2-butène-3-nitrile en pentenenitriles, et plus généralement des nitriles insaturés ramifiés en nitriles insaturés linéaires.It is also possible under the conditions of the hydrocyanation process of the present invention, and in particular by operating in the presence of the catalyst described above comprising at least one ligand of formula (I) and at least one compound of a transition metal, of perform, in the absence of hydrogen cyanide, the isomerization of methyl-2-butene-3-nitrile into pentenenitriles, and more generally of unsaturated nitriles branched into linear unsaturated nitriles.
Le méthyl-2-butène-3-nitrile soumis à l'isomérisation selon l'invention peut être mis en œuvre seul ou en mélange avec d'autres composés. Ainsi on peut engager du méthyl-2-butène-3-nitrile en mélange avec du méthyl-2-butène-2 nitrile, du pentène-4-nitrile, du pentène-3-nitrile, du pentène-2-nitrile, du butadiene, de l'adiponitrile, du méthyl-2-glutaronitrile, de l'éthyl-2-succinonitrile ou du valéronitrile. il est particulièrement intéressant de traiter le mélange reactionnel provenant de l'hydrocyanation du butadiene par HCN en présence d'au moins un ligand de formule (I) et d'au moins un composé d'un métal de transition, plus préférentiellement d'un composé du nickel au degré d'oxydation 0, tel que défini précédemment.The methyl-2-butene-3-nitrile subjected to the isomerization according to the invention can be used alone or as a mixture with other compounds. So we can use methyl-2-butene-3-nitrile in admixture with methyl-2-butene-2 nitrile, pentene-4-nitrile, pentene-3-nitrile, pentene-2-nitrile, butadiene , adiponitrile, methyl-2-glutaronitrile, ethyl-2-succinonitrile or valeronitrile. it is particularly advantageous to treat the reaction mixture originating from the hydrocyanation of butadiene with HCN in the presence of at least one ligand of formula (I) and at least one compound of a transition metal, more preferably a composed of nickel with an oxidation state of 0, as defined above.
Dans le cadre de cette variante préférée, le système catalytique étant déjà présent pour la réaction d'hydrocyanation du butadiene, il suffit d'arrêter toute introduction de cyanure d'hydrogène, pour laisser se produire la réaction d'isomérisation. On peut, le cas échéant, dans cette variante faire un léger balayage du réacteur à l'aide d'un gaz inerte comme l'azote ou l'argon par exemple, afin de chasser l'acide cyanhydrique qui pourrait être encore présent.In the context of this preferred variant, the catalytic system already being present for the hydrocyanation reaction of butadiene, it suffices to stop any introduction of hydrogen cyanide, to allow the isomerization reaction to take place. One can, if necessary, in this variant make a light sweeping of the reactor using an inert gas such as nitrogen or argon for example, in order to remove the hydrocyanic acid which could still be present.
La réaction d'isomérisation est généralement réalisée à une température de 10°C à 200°C et de préférence de 60°C à 160°C. Dans le cas préféré d'une isomérisation suivant immédiatement la réaction d'hydrocyanation du butadiene, il sera avantageux d'opérer à la température à laquelle l'hydrocyanation a été conduite.The isomerization reaction is generally carried out at a temperature of 10 ° C to 200 ° C and preferably from 60 ° C to 160 ° C. In the preferred case of isomerization immediately following the hydrocyanation reaction of butadiene, it will be advantageous to operate at the temperature at which the hydrocyanation has been carried out.
Comme pour le procédé d'hydrocyanation de composés à insaturation ethylénique, le système catalytique utilisé pour l'isomérisation peut être préparé avant son introduction dans la zone de réaction, par exemple par addition dans un solvant du ligand de formule (I), de la quantité appropriée de composé du métal de transition choisi et éventuellement du réducteur. Il est également possible de préparer le système catalytique "in situ" par simple addition de ces divers constituants dans le milieu reactionnel. La quantité de composé du métal de transition et plus particulièrement du nickel utilisée, ainsi que la quantité de ligand de formule (I) sont les mêmes que pour la réaction d'hydrocyanation. Bien que la réaction d'isomérisation soit conduite généralement sans solvant, il peut être avantageux de rajouter un solvant organique inerte qui pourra être celui de l'extraction ultérieure. C'est notamment le cas lorsqu'un tel solvant a été mis en œuvre dans la réaction d'hydrocyanation du butadiene ayant servi à préparer le milieu soumis à la réaction d'isomérisation. De tels solvants peuvent être choisis parmi ceux qui ont été cités précédemment pour l'hydrocyanation.As for the hydrocyanation process for ethylenically unsaturated compounds, the catalytic system used for isomerization can be prepared before its introduction into the reaction zone, for example by adding the ligand of formula (I), the appropriate amount of compound of the transition metal chosen and optionally the reducing agent. It is also possible to prepare the catalytic system "in situ" by simple addition of these various constituents in the reaction medium. The amount of transition metal compound and more particularly of nickel used, as well as the amount of ligand of formula (I) are the same as for the hydrocyanation reaction. Although the isomerization reaction is generally carried out without solvent, it may be advantageous to add an inert organic solvent which may be that of the subsequent extraction. This is particularly the case when such a solvent has been used in the hydrocyanation reaction of the butadiene which served to prepare the medium subjected to the isomerization reaction. Such solvents can be chosen from those which have been mentioned above for hydrocyanation.
La préparation de composés dinitriles par hydrocyanation d'une oléfine comme le butadiene peut être réalisée en utilisant un système catalytique conforme à l'invention pour les étapes de formation des mononitriles insaturés et l'étape d'isomérisation ci-dessus, la réaction d'hydrocyanation des mononitriles insaturés en dinitriles pouvant être mis en œuvre avec un système catalytique conforme à l'invention ou tout autre système catalytique déjà connu pour cette réaction.The preparation of dinitrile compounds by hydrocyanation of an olefin such as butadiene can be carried out using a catalytic system in accordance with the invention for the stages of formation of the unsaturated mononitriles and the stage of isomerization above, the reaction of hydrocyanation of mononitriles unsaturated with dinitriles which can be used with a catalytic system according to the invention or any other catalytic system already known for this reaction.
De même, la réaction d'hydrocyanation de l'oléfine en mononitriles insaturés et l'isomérisation de ceux-ci peuvent être réalisées avec un système catalytique différent de celui de l'invention, l'étape d'hydrocyanation des mononitriles insaturés en dinitriles étant mis en œuvre avec un système catalytique conforme à l'invention.Likewise, the hydrocyanation reaction of the olefin into unsaturated mononitriles and the isomerization of these can be carried out with a catalytic system different from that of the invention, the step of hydrocyanation of the mononitriles unsaturated into dinitriles being implemented with a catalytic system according to the invention.
L'invention a également pour objet des composés organophosphorés répondant à la formule générale I suivante :The subject of the invention is also organophosphorus compounds corresponding to the following general formula I:
Figure imgf000013_0001
Dans laquelle :
Figure imgf000013_0001
In which :
T, Ti identiques ou différents représentent un atome de phosphore, d'arsenic ou d'antimoineT, Ti identical or different represent an atom of phosphorus, arsenic or antimony
R-i. R2. R3> P identiques ou différents représentent un groupe carbonylé ou un groupe substitué ou non aryle ou cycloaliphatique pouvant comprendre des hétéroatomes et/ou un ou plusieurs cycles sous forme condensée ou non;Ri. R 2 . R 3> P, which may be identical or different, represent a carbonyl group or a substituted or unsubstituted aryl or cycloaliphatic group which may comprise heteroatoms and / or one or more rings in condensed form or not;
U-i, U2, U3, U4 identiques ou différents représentent un atome d'oxygène ou un radical de formule NRdans laquelle R désigne un radical monovalent alkyle, aryle, cycloalkyle, sulfonyle ou carbonylé, n est un nombre entier égal à 0 ou 1 ; L-i, L3 quand n est égal à 0, représente un radical divalent choisi dans le groupe comprenant les groupements NR7, PR8, SiR9 R 0, BR^, S , POR12, S02, CO dans lesquels R7 a la signification de R indiquée ci-dessus, R8etR12 peuvent représenter le radical OR13 ; et R8, Rg, R-io, Ru R12et Ri3 représentent des radicaux alkyles, aryles ou cycloalkyles ;Ui, U 2 , U 3 , U 4, identical or different, represent an oxygen atom or a radical of formula NR in which R denotes a monovalent alkyl, aryl, cycloalkyl, sulfonyl or carbonyl radical, n is an integer equal to 0 or 1; Li, L 3 when n is equal to 0, represents a divalent radical chosen from the group comprising the groups NR 7 , PR 8 , SiR 9 R 0 , BR ^, S, POR 12 , S0 2 , CO in which R 7 has the meaning of R indicated above, R 8 and R 12 may represent the radical OR 13; and R 8 , Rg, R-10, Ru R 12 and Ri 3 represent alkyl, aryl or cycloalkyl radicals;
Li, L2 , L3, L4 quand n est égal à 1, identiques ou différents représentent une liaison covalente, un radical choisi dans le groupe comprenant les groupements O, NR7, PR8, SiR9 R10, BR-n, S , POR12, S02, CO, -CRι45-, dans lesquels R7 a la signification de R indiquée ci- dessus, R8etR12 peuvent représenter le radical OR13, et R8, R9, R10, Ru R12, R13, R et R15 représentent des radicaux alkyles ou aryles, cycloalkyles, R14 et R15 pouvant également représenter l'atome d'hydrogène. Q représente un radical aromatique ou cycloaliphatique substitué ou non comprenant un ou plusieurs cycles sous forme condensée ou non et pouvant comprendre des hétéroatomes, ou un radical de formule générale II suivante :Li, L 2 , L 3 , L 4 when n is equal to 1, identical or different represent a covalent bond, a radical chosen from the group comprising the groups O, NR 7 , PR 8 , SiR 9 R 10 , BR-n , S, POR 12 , S0 2 , CO, -CRι 45 -, in which R 7 has the meaning of R indicated above, R 8 and R 12 may represent the radical OR 13 , and R 8 , R 9 , R 10 , Ru R 12 , R 13 , R and R 15 represent alkyl or aryl, cycloalkyl, R 14 and R 15 radicals which may also represent the hydrogen atom. Q represents a substituted or unsubstituted aromatic or cycloaliphatic radical comprising one or more rings in condensed form or not and which can comprise heteroatoms, or a radical of general formula II below:
Figure imgf000014_0001
Figure imgf000014_0001
dans laquelle : Rι7, Rι8, L5, L6 et m ont les significations respectivement de R1 f R2, L-i, L2 et n ci-dessus. L'invention a également pour objet les composés dont les formules sont listés dans le tableau II ci-dessus.in which: Rι 7 , Rι 8 , L5, L6 and m have the meanings respectively of R 1 f R 2 , Li, L 2 and n above. A subject of the invention is also the compounds whose formulas are listed in Table II above.
Ces composés sont obtenus notamment par mélange d'une solution dans le toluène d'un composé diphénol répondant à la structure de formule suivante :These compounds are obtained in particular by mixing a solution in toluene of a diphenol compound corresponding to the structure of the following formula:
HO OHHO OH
\ /\ /
Q Avec une solution toluènique d'une chlorophosphite de formule suivante :Q With a toluene solution of a chlorophosphite of the following formula:
Figure imgf000014_0002
Dans les formules ci-dessus les symboles ont les mêmes significations que dans la formule 1.
Figure imgf000014_0002
In the formulas above the symbols have the same meanings as in formula 1.
Le mélange est maintenu sous agitation pendant plusieurs heures (de l'ordre de 8 à15 heures) à température ambiante (comprise entre 15°C et 30°C). Le composé organophosphore est récupéré par exemple par filtration du mélange.The mixture is kept stirring for several hours (of the order of 8 to 15 hours) at room temperature (between 15 ° C and 30 ° C). The organophosphorus compound is recovered for example by filtration of the mixture.
Ce mode opératoire de préparation est donné uniquement à tire d'example et indicatif. D'autres procédés de fabrication peuvent être utilisés sans sortir du cadre de l'invention.This preparation procedure is given solely by way of example and indicative. Other manufacturing methods can be used without departing from the scope of the invention.
Par ailleurs, les phénols et chlorophosphites sont généralement disponibles commercialement ou peuvent être synthétisés par les procédés classiques et décrits d'obtention de ces composés.Furthermore, the phenols and chlorophosphites are generally commercially available or can be synthesized by the conventional and described methods for obtaining these compounds.
Les exemples qui suivent illustrent l'invention. Dans les exemples les abréviations utilisées ont les significations indiquées ci-dessous, cod : ,5-cyclooctadiène. eq : équivalent. 3PN : 3-pentènenitrile. 4PN : 4-pentènenitrile. 3+4PN : 3PN + 4PN.The following examples illustrate the invention. In the examples, the abbreviations used have the meanings indicated below, cod:, 5-cyclooctadiene. eq: equivalent. 3PN: 3-pentenenitrile. 4PN: 4-pentenenitrile. 3 + 4PN: 3PN + 4PN.
TT (Y) : taux de transformation du produit à hydrocyaner Y correspondant au rapport du nombre de moles transformées de Y sur le nombre de moles initiales de Y. Linéarité (L) : rapport du nombre de moles d'adiponitrile (AdN) formées au nombre demoles de dinitriles formées (somme des moles de AdN, éthylsuccinonitrile (ESN) et méthylglutaronitrile (MGN)).TT (Y): transformation rate of the product to be hydrocyanated Y corresponding to the ratio of the number of transformed moles of Y to the number of initial moles of Y. Linearity (L): ratio of the number of moles of adiponitrile (AdN) formed at number of moles of dinitriles formed (sum of moles of AdN, ethylsuccinonitrile (ESN) and methylglutaronitrile (MGN)).
CPG : chromatographie phase gazeuse, ml : millilitre. mol : mole. mmol : millimole.GPC: gas chromatography, ml: milliliter. mol: mole. mmol: millimole.
Exemple 1 : Préparation du liαand A de structure suivanteEXAMPLE 1 Preparation of the Liαand A of Following Structure
Figure imgf000015_0001
Une solution de 2,2'-thiobis(4-tert-octylphenol) (100 mmol) et d'hexaméthylphosphoramide (P(NMe2)3) (100 mmol) dans le toluène est portée au reflux pendant 5 h. Le mélange est ensuite concentré sous pression réduite et on obtient le phosphoramidite de structure suivante :
Figure imgf000015_0001
A solution of 2,2'-thiobis (4-tert-octylphenol) (100 mmol) and hexamethylphosphoramide (P (NMe 2 ) 3 ) (100 mmol) in toluene is brought to reflux for 5 h. The mixture is then concentrated under reduced pressure and the phosphoramidite with the following structure is obtained:
Figure imgf000016_0001
On utilise cet intermédiaire pour la préparation du ligand A selon le mode opératoire suivant :
Figure imgf000016_0001
This intermediate is used for the preparation of ligand A according to the following procedure:
Sous argon, dans un réacteur de 100 ml sont introduit 6 mmol du phosphoramidite dans 20 ml de toluène anhydre. La solution est agitée à 0°C, et on y ajoute 7.5 ml d'une solution 2M d'acide chlorhydrique dans l'éther en 30 min. On observe la formation d'un précipité blanc, et on agite 1 h à température ambiante. Une solution de 3 mmol de bis(2-hydroxyphényl)méthane et de 10 mmol de triéthylamine dans 20 ml de toluène anhydre est ensuite introduite goutte à goutte dans le milieu reactionnel refroidi à -10°C. La suspension est maintenue sous agitation vigoureuse pendant 18 h à 25°C, puis filtrée sous argon sur un lit d'alumine basique. Après rinçage au toluène, le filtrat est concentré sous pression réduite pour conduire au produit désiré, utilisé sans autre purification.Under argon, 6 mmol of phosphoramidite in 20 ml of anhydrous toluene are introduced into a 100 ml reactor. The solution is stirred at 0 ° C., and 7.5 ml of a 2M solution of hydrochloric acid in ether is added thereto over 30 min. The formation of a white precipitate is observed, and the mixture is stirred for 1 h at room temperature. A solution of 3 mmol of bis (2-hydroxyphenyl) methane and 10 mmol of triethylamine in 20 ml of anhydrous toluene is then introduced dropwise into the reaction medium cooled to -10 ° C. The suspension is kept under vigorous stirring for 18 h at 25 ° C., then filtered under argon on a bed of basic alumina. After rinsing with toluene, the filtrate is concentrated under reduced pressure to yield the desired product, used without further purification.
Exemple 2 : Hydrocyanation du 3-pentènenitrile (3PN) en adiponitrile (AdN). Sous atmosphère d'argon, dans un tube en verre type Shott de 60 ml équipé d'un bouchon- septum, sont chargés successivement - le ligand A (2,5 eq),Example 2: Hydrocyanation of 3-pentenenitrile (3PN) to adiponitrile (AdN). Under an argon atmosphere, in a 60 ml Shott type glass tube fitted with a septum cap, are successively charged - ligand A (2.5 eq),
- 1.21 g (15 mmol ; 30 eq) de 3PN anhydre,- 1.21 g (15 mmol; 30 eq) of anhydrous 3PN,
- 138 mg (0,5 mmol ; 1 eq) de Ni(cod)2 et- 138 mg (0.5 mmol; 1 eq) of Ni (cod) 2 and
- 141 mg (0,5 mmol ; 1 eq) de chlorure de lutécium(lll). Le mélange est porté, sous agitation, à 70°C. La cyanhydrine de l'acétone est injectée dans le milieu reactionnel par un pousse-seringue à un débit de 0,45 ml par heure. Après 3 heures d'injection, le pousse-seringue est stoppé. Le mélange est refroidi à température ambiante, dilué à l'acétone et analysé par chromatographie en phase gazeuse.- 141 mg (0.5 mmol; 1 eq) of lutetium chloride (III). The mixture is brought, with stirring, to 70 ° C. The acetone cyanohydrin is injected into the reaction medium by a syringe pump at a flow rate of 0.45 ml per hour. After 3 hours of injection, the syringe pump is stopped. The mixture is cooled to room temperature, diluted with acetone and analyzed by gas chromatography.
On obtient les résultats suivants : TT(3PN) = 12%, L = 79% The following results are obtained: TT (3PN) = 12%, L = 79%

Claims

REVENDICATIONS
. Procédé d'hydrocyanation d'un composé hydrocarboné comprenant au moins une insaturation ethylénique par réaction en milieu liquide avec le cyanure d'hydrogène en présence d'un catalyseur comprenant un élément métallique choisi parmi les métaux de transition et un ligand organique caractérisé en ce que le ligand organique correspond à la formule générale I suivante :. Process for hydrocyanating a hydrocarbon compound comprising at least one ethylenic unsaturation by reaction in a liquid medium with hydrogen cyanide in the presence of a catalyst comprising a metallic element chosen from transition metals and an organic ligand characterized in that the organic ligand corresponds to the following general formula I:
Figure imgf000017_0001
Figure imgf000017_0001
Dans laquelle :In which :
T, Ti identiques ou différents représentent un atome de phosphore, d'arsenic ou d'antimoine Ri, R2 , R3, R4 identiques ou différents représentent un groupe carbonylé ou un groupe substitué ou non aryle ou cycloaliphatique pouvant comprendre des hétéroatomes et/ou un ou plusieurs cycles sous forme condensée ou non;T, Ti identical or different represent a phosphorus, arsenic or antimony atom Ri, R 2 , R 3 , R 4 identical or different represent a carbonyl group or a substituted or unsubstituted aryl or cycloaliphatic group which may include heteroatoms and / or one or more cycles in condensed form or not;
U-i, U2, U3, U4 identiques ou différents représentent un atome d'oxygène ou un radical de formule NRdans laquelle R désigne un radical monovalent alkyle, aryle, cycloalkyle, sulfonyle ou carbonylé, n est un nombre entier égal à 0 ou 1 ;Ui, U 2 , U 3 , U 4, identical or different, represent an oxygen atom or a radical of formula NR in which R denotes a monovalent alkyl, aryl, cycloalkyl, sulfonyl or carbonyl radical, n is an integer equal to 0 or 1;
L|, L3 quand n est égal à 0, représente un radical divalent choisi dans le groupe comprenant les groupements NR7, PR8, SiR9 R10l BRn, S , PORι2, S02, CO dans lesquels R7 a la signification de R indiquée ci-dessus, R8etRι2 peuvent représenter le radical OR13 ; et Rβ. Rg, R10, R-n R12et R-ι3 représentent des radicaux alkyles, aryles ou cycloalkyles ;L |, L 3 when n is equal to 0, represents a divalent radical chosen from the group comprising the groups NR 7 , PR 8 , SiR 9 R 10l BRn, S, PORι 2 , S0 2 , CO in which R 7 has the meaning of R indicated above, R 8 and2 may represent the radical OR 13; and Rβ. Rg, R 10 , Rn R 12 and R-ι 3 represent alkyl, aryl or cycloalkyl radicals;
L-i, L2 , L3, L quand n est égal à 1, identiques ou différents représentent une liaison covalente, un radical choisi dans le groupe comprenant les groupements O, NR7, PR8, SiR9 R10, BR11, S , PORι2, S02, CO, -CR1 R15-, dans lesquels R7 a la signification de R indiquée ci- dessus, R8etRi2 peuvent représenter le radical OR13, et R8, Rg, R10, Rn Rι2, R13, R14 et R15 représentent des radicaux alkyles ou aryles, cycloalkyles, R1 et R15 pouvant également représenter l'atome d'hydrogène. Q représente un radical aromatique ou cycloaliphatique substitué ou non comprenant un ou plusieurs cycles sous forme condensée ou non et pouvant comprendre des hétéroatomes, ou un radical de formule générale II suivante :Li, L 2 , L 3 , L when n is equal to 1, identical or different represent a covalent bond, a radical chosen from the group comprising the groups O, NR 7 , PR 8 , SiR 9 R 10 , BR 11 , S , PORι 2 , S0 2 , CO, -CR 1 R 15 -, in which R 7 has the meaning of R indicated above, R 8 and Ri2 can represent the radical OR13, and R 8 , R g , R 10 , Rn Rι 2 , R13, R14 and R 15 represent alkyl or aryl, cycloalkyl, R 1 and R 15 radicals which can also represent the hydrogen atom. Q represents a substituted or unsubstituted aromatic or cycloaliphatic radical comprising one or more rings in condensed form or not and which can comprise heteroatoms, or a radical of general formula II below:
Figure imgf000018_0001
Figure imgf000018_0001
dans laquelle : Ru, Ris, L5, L6 et m ont les significations respectivement de R1; R2, Li, L2 et n ci- dessus.in which: Ru, Ris, L 5 , L 6 and m have the meanings of R 1 respectively ; R 2 , Li, L 2 and n above.
2. Procédé selon la revendication 1 , caractérisé en ce que le ligand organique de formule générale I comprend une structure :2. Method according to claim 1, characterized in that the organic ligand of general formula I comprises a structure:
Figure imgf000018_0002
Figure imgf000018_0002
choisi dans le groupe comprenant les structures suivantes :chosen from the group comprising the following structures:
Figure imgf000018_0003
Figure imgf000019_0001
Figure imgf000018_0003
Figure imgf000019_0001
Dans lesquelles R19 représentent un radical alkyle, aryle, halogène, aikoxy, thiol, cyano, nitro, aryloxy, aikoxycarbonyle, acyle, formyle.In which R19 represent an alkyl, aryl, halogen, aikoxy, thiol, cyano, nitro, aryloxy, aikoxycarbonyl, acyl, formyl radical.
3. Procédé selon la revendication 1 ou 2, caractérisé en ce que le ligand organique de formule comprend une structure :3. Method according to claim 1 or 2, characterized in that the organic ligand of formula comprises a structure:
Figure imgf000019_0002
Figure imgf000019_0002
Choisie dans le groupe comprenantChosen from the group including
Figure imgf000019_0003
Figure imgf000019_0003
. Procédé selon la revendication 1 ou 2, caractérisé en ce que le ligand organique de formule est choisi dans le groupe comprenant :. Process according to claim 1 or 2, characterized in that the organic ligand of formula is chosen from the group comprising:
Figure imgf000020_0001
Figure imgf000020_0001
Figure imgf000021_0001
Figure imgf000021_0001
5. Procédé selon l'une des revendications 1 à 3 caractérisé en ce que l'élément métallique est choisi dans le groupe comprenant le nickel, le cobalt, le fer, le ruthénium, le rhodium, le palladium, l'osmium, l'iridium, le platine, le cuivre, l'argent, l'or, le zinc, le cadmium, le mercure.5. Method according to one of claims 1 to 3 characterized in that the metallic element is chosen from the group comprising nickel, cobalt, iron, ruthenium, rhodium, palladium, osmium, iridium, platinum, copper, silver, gold, zinc, cadmium, mercury.
6. Procédé selon l'une des revendications précédentes, caractérisé en ce que la réaction est effectuée en milieu monophasique.6. Method according to one of the preceding claims, characterized in that the reaction is carried out in a single-phase medium.
7. Procédé selon l'une des revendications précédentes caractérisé en ce que le catalyseur correspond à la formule générale (II):7. Method according to one of the preceding claims, characterized in that the catalyst corresponds to the general formula (II):
M [1 (II)M [1 (II)
Dans laquelle: M est un métal de transition. Lf représente le ligand organique de formule (I) t représente un nombre compris entre 1 et 4 (bornes incluses)In which: M is a transition metal. L f represents the organic ligand of formula (I) t represents a number between 1 and 4 (limits included)
8. Procédé selon l'une des revendications précédentes, caractérisé en ce que le milieu reactionnel comprend un solvant du catalyseur miscible à la phase comprenant le composé à hydrocyaner à la température d'hydrocyanation.8. Method according to one of the preceding claims, characterized in that the reaction medium comprises a solvent for the catalyst miscible in the phase comprising the compound to be hydrocyanated at the hydrocyanation temperature.
9. Procédé selon l'une des revendications précédentes, caractérisé en ce que les composés des métaux de transition sont ceux du nickel et sont choisis dans le groupe comprenant : les composés dans lesquels le nickel est au degré d'oxydation zéro comme le tétracyanonickelate de potassium K4 [(Ni(CN)4J, le bis(acrylonitrile) nickel zéro, le bis(cyclooctadiène-1,5) nickel zéro et les dérivés contenant des ligands comme le tétrakis(triphényl-phosphine) nickel zéro ; les composés du nickel comme les carboxylates, carbonate, bicarbonate, borate, bromure, chlorure, citrate, thiocyanate, cyanure, formiate, hydroxyde, hydrophosphite, phosphite, phosphate et dérivés, iodure, nitrate, sulfate, sulfite, aryl- et alkyl-sulfonates.9. Method according to one of the preceding claims, characterized in that the transition metal compounds are those of nickel and are chosen from the group comprising: compounds in which nickel is at zero oxidation state such as tetracyanonickelate potassium K4 [(Ni (CN) 4J, bis (acrylonitrile) zero nickel, bis (1,5-cyclooctadiene) zero nickel and derivatives containing ligands such as tetrakis (triphenylphosphine) zero nickel; nickel compounds such as carboxylates, carbonate, bicarbonate, borate, bromide, chloride, citrate, thiocyanate, cyanide, formate, hydroxide, hydrophosphite, phosphite, phosphate and derivatives, iodide, nitrate, sulfate, sulfite, aryl and alkyl sulfonates .
10. Procédé selon l'une des revendications précédentes, caractérisé en ce que les composés organiques comportant au moins une double liaison ethylénique sont choisis parmi les dioléfines comme le butadiene, l'isoprène, l'hexadiène-1 ,5, le cyclooctadiène-1,5, les nitriles aliphatiques à insaturation ethylénique, particulièrement les pentenenitriles linéaires comme le pentène-3-nitrile, le pentène-4-nitrile, les monooléfines comme le styrène, le méthylstyrène, le vinylnaphtalène, le cyclohexène, le méthylcyclohexène ainsi que les mélanges de plusieurs de ces composés.10. Method according to one of the preceding claims, characterized in that the organic compounds comprising at least one ethylene double bond are chosen from diolefins such as butadiene, isoprene, hexadiene-1, 5, cyclooctadiene-1 , 5, ethylenically unsaturated aliphatic nitriles, particularly linear pentenenitriles such as pentene-3-nitrile, pentene-4-nitrile, monoolefins such as styrene, methylstyrene, vinylnaphthalene, cyclohexene, methylcyclohexene as well as mixtures of several of these compounds.
11. Procédé selon l'une des revendications précédentes, caractérisé en ce que la quantité de composé du nickel ou d'un autre métal de transition utilisée est choisie de telle sorte qu'il y ait par mole de composé organique à hydrocyaner ou isomériser entre 10~4 et 1 mole de nickel ou de l'autre métal de transition mis en œuvre et en ce que la quantité de ligand organique de formule (I) utilisée est choisie de telle sorte que le nombre de moles de ce composé rapporté à 1 mole de métal de transition soit de 0,5 à 50.11. Method according to one of the preceding claims, characterized in that the quantity of nickel compound or of another transition metal used is chosen so that there is per mole of organic compound to be hydrocyanated or isomerized between 10 ~ 4 and 1 mole of nickel or of the other transition metal used and in that the amount of organic ligand of formula (I) used is chosen so that the number of moles of this compound relative to 1 mole of transition metal is 0.5 to 50.
12. Procédé selon l'une des revendications précédentes, caractérisé en ce que la réaction d'hydrocyanation est réalisée à une température de 10°C à 200°C.12. Method according to one of the preceding claims, characterized in that the hydrocyanation reaction is carried out at a temperature of 10 ° C to 200 ° C.
13. Procédé selon l'une des revendications précédentes d'hydrocyanation en dinitriles de composés nitriles à insaturation ethylénique, par réaction avec le cyanure d'hydrogène, caractérisé en ce que l'on opère en présence d'un système catalytique comprenant au moins un composé d'un métal de transition, au moins un composé organique de formule (I) et un cocatalyseur consistant en au moins un acide de Lewis.13. Method according to one of the preceding claims for hydrocyanation into dinitriles of ethylenically unsaturated nitrile compounds, by reaction with hydrogen cyanide, characterized in that one operates in the presence of a catalytic system comprising at least one composed of a transition metal, at least one organic compound of formula (I) and a cocatalyst consisting of at least one Lewis acid.
14. Procédé selon la revendication 13, caractérisé en ce les composés nitriles à insaturation ethylénique sont choisis parmi les nitriles aliphatiques à insaturation ethylénique comprenant les pentenenitriles linéaires comme le pentène-3-nitrile, le pentène-4-nitrile et leurs mélanges.14. The method of claim 13, characterized in that the ethylenically unsaturated nitrile compounds are chosen from aliphatic ethylenically unsaturated nitriles comprising linear pentenenitriles such as pentene-3-nitrile, pentene-4-nitrile and their mixtures.
15. Procédé selon la revendication 14, caractérisé en ce que les pentenenitriles linéaires contiennent des quantités d'autres composés choisis dans le groupe comprenant le méthyl-2- butène-3-nitrile, le méthyl-2-butène-2-nitrile, le pentène-2-nitrile, le valéronitrile, l'adiponitrile, le méthyl-2-glutaronitrile, l'éthyl-2-succinonitrile ou le butadiene.15. The method of claim 14, characterized in that the linear pentenenitriles contain amounts of other compounds selected from the group comprising methyl-2-butene-3-nitrile, methyl-2-butene-2-nitrile, pentene-2-nitrile, valeronitrile, adiponitrile, methyl-2-glutaronitrile, ethyl-2-succinonitrile or butadiene.
16. Procédé selon l'une des revendications 13 à 15, caractérisé en ce que l'acide de Lewis mis en œuvre comme cocatalyseur est choisi parmi les composés des éléments des groupes Ib, llb, llla, lllb, IVa, IVb, Va, Vb, Vlb, Vllb et VIII de la Classification périodique des éléments.16. Method according to one of claims 13 to 15, characterized in that the Lewis acid used as cocatalyst is chosen from the compounds of the elements of groups Ib, llb, llla, lllb, IVa, IVb, Va, Vb, Vlb, Vllb and VIII of the Periodic Table of the Elements.
17. Procédé selon l'une des revendications 13 à 16, caractérisé en ce que l'acide de Lewis est choisi parmi les sels choisi dans le groupe des halogénures, sulfates, sulfonates, halogenoalkylsulfonates, perhalogénoalkylsulfonates, halogénoalkylacétates, perhalogénoalkylacétates, carboxylates et phosphates.17. Method according to one of claims 13 to 16, characterized in that the Lewis acid is chosen from the salts chosen from the group of halides, sulfates, sulfonates, halogenoalkylsulfonates, perhaloalkylsulfonates, haloalkylacetates, perhalogenoalkylacetates, carboxylates and phosphates.
18. Procédé selon l'une des revendications 13 à 17, caractérisé en ce que l'acide de Lewis est choisi parmi le chlorure de zinc, le bromure de zinc, l'iodure de zinc, le chlorure de manganèse, le bromure de manganèse, le chlorure de cadmium, le bromure de cadmium, le chlorure stanneux, le bromure stanneux, le sulfate stanneux, le tartrate stanneux, le trifluorométhylsulfonate d'indium, le trifluoroacétate d'indium, le trifluoroacétate de zinc, les chlorures ou bromures des éléments des terres rares comme le lanthane, le cérium, le praséodyme, le néodyme, le samarium, l'europium, le gadolinium, le terbium, le dysprosium, l'hafnium, Terbium, le thallium, l'ytterbium et le lutétium, le chlorure de cobalt, le chlorure ferreux, le chlorure d'yttrium et leurs mélanges.18. Method according to one of claims 13 to 17, characterized in that the Lewis acid is chosen from zinc chloride, zinc bromide, zinc iodide, manganese chloride, manganese bromide , cadmium chloride, cadmium bromide, stannous chloride, stannous bromide, stannous sulfate, stannous tartrate, indium trifluoromethylsulfonate, indium trifluoroacetate, zinc trifluoroacetate, chlorides or bromides of the elements rare earths such as lanthanum, cerium, praseodymium, neodymium, samarium, europium, gadolinium, terbium, dysprosium, hafnium, Terbium, thallium, ytterbium and lutetium, chloride cobalt, ferrous chloride, yttrium chloride and mixtures thereof.
19. Procédé selon l'une des revendications 13 à 18, caractérisé en ce que l'acide de Lewis mis en œuvre représente de 0,01 à 50 moles par mole de composé de métal de transition.19. Method according to one of claims 13 to 18, characterized in that the Lewis acid used represents from 0.01 to 50 moles per mole of transition metal compound.
20. Procédé selon l'une des revendications 1 à 17, caractérisé en ce que l'on réalise en absence de cyanure d'hydrogène l'isomérisation en pentenenitriles, du méthyl-2-butène-3-nitrile présent dans le mélange reactionnel provenant de l'hydrocyanation du butadiene, en opérant en présence d'un catalyseur comportant au moins un ligand organique de formule générale (I) et au moins un composé d'un métal de transition.20. Method according to one of claims 1 to 17, characterized in that is carried out in the absence of hydrogen cyanide isomerization into pentenenitriles, methyl-2-butene-3-nitrile present in the reaction mixture originating hydrocyanation of butadiene, operating in the presence of a catalyst comprising at least one organic ligand of general formula (I) and at least one compound of a transition metal.
21. Procédé selon la revendication 20, caractérisé en ce que le méthyl-2-butène-3-nitrile soumis à l'isomérisation est mis en œuvre seul ou en mélange avec du méthyl-2-butène-2-nitrile, du pentène-4-nitrile, du pentène-3-nitrile, du pentène-2-nitrile, du butadiene, de l'adiponitrile, du méthyl-2-glutaroronithle, de l'éthyl-2-succinonitrile ou du valéronitrile. 21. The method of claim 20, characterized in that the methyl-2-butene-3-nitrile subjected to isomerization is used alone or in admixture with methyl-2-butene-2-nitrile, pentene- 4-nitrile, pentene-3-nitrile, pentene-2-nitrile, butadiene, adiponitrile, methyl-2-glutaroronithle, ethyl-2-succinonitrile or valeronitrile.
22. Procédé selon l'une des revendications 20 ou 21 , caractérisé en ce que la réaction d'isomérisation est réalisée à une température de 10°C à 200°C.22. Method according to one of claims 20 or 21, characterized in that the isomerization reaction is carried out at a temperature of 10 ° C to 200 ° C.
23. Procédé selon l'une des revendications 20 à 22, caractérisé en ce que l'isomérisation en pentenenitriles du méthyl-2-butène-3-nitrile est réalisée en présence d'au moins un composé d'un métal de transition, d'au moins un ligand organique phosphore de formule (I) et un cocatalyseur consistant en au moins un acide de Lewis.23. Method according to one of claims 20 to 22, characterized in that the isomerization into pentenenitriles of methyl-2-butene-3-nitrile is carried out in the presence of at least one compound of a transition metal, d 'at least one organic phosphorus ligand of formula (I) and a cocatalyst consisting of at least one Lewis acid.
24. Composés organophosphorés répondant à la formule générale (!) suivante :24. Organophosphorus compounds corresponding to the following general formula (!):
Figure imgf000024_0001
Figure imgf000024_0001
Dans laquelle : T, Ti identiques ou différents représentent un atome de phosphore, d'arsenic ou d'antimoineIn which: T, Ti identical or different represent a phosphorus, arsenic or antimony atom
Ri, R2 l 3, 4 identiques ou différents représentent un groupe carbonylé ou un groupe substitué ou non aryle ou cycloaliphatique pouvant comprendre des hétéroatomes et/ou un ou plusieurs cycles sous forme condensée ou non; Uh U2, U3, U4 identiques ou différents représentent un atome d'oxygène ou un radical de formule NRdans laquelle R désigne un radical monovalent alkyle, aryle, cycloalkyle, sulfonyle ou carbonylé, n est un nombre entier égal à 0 ou 1 ;Ri, R 2 l 3 , 4 identical or different represent a carbonyl group or a substituted or unsubstituted aryl or cycloaliphatic group which may include heteroatoms and / or one or more rings in condensed form or not; U h U 2 , U 3 , U 4, identical or different, represent an oxygen atom or a radical of formula NR in which R denotes a monovalent alkyl, aryl, cycloalkyl, sulfonyl or carbonyl radical, n is an integer equal to 0 or 1;
L-i, L3 quand n est égal à 0, représente un radical divalent choisi dans le groupe comprenant les groupements NR7, PR8, SiRg Rio, BR11t S , POR-ι2, S02, CO dans lesquels R7 a la signification de R indiquée ci-dessus, R8 et R 2 peuvent représenter le radical OR13 ; et R8, Rg, Rio, Ru Rι2et R13 représentent des radicaux alkyles, aryles ou cycloalkyles ; L , L3, L quand n est égal à 1 , identiques ou différents représentent une liaison covalente, un radical choisi dans le groupe comprenant les groupements O, NR7, PRB, SiR9 R-|0, BRn, S , PORι2, S02, CO, -CR14R15-, dans lesquels R7 a la signification de R indiquée ci- dessus, R8etR12 peuvent représenter le radical 0R13, et R8, R9, Rio, Rn R12, R13, ι et R1g représentent des radicaux alkyles ou aryles, cycloalkyles, R14 et R15 pouvant également représenter l'atome d'hydrogène. Q représente un radical aromatique ou cycloaliphatique substitué ou non comprenant un ou plusieurs cycles sous forme condensée ou non et pouvant comprendre des hétéroatomes, ou un radical de formule générale II suivante :Li, L 3 when n is equal to 0, represents a divalent radical chosen from the group comprising the groups NR 7 , PR 8 , SiRg Rio, BR 11t S, POR-ι 2 , S0 2 , CO in which R 7 has the meaning of R indicated above, R 8 and R 2 may represent the radical OR 13; and R 8 , Rg, Rio, Ru Rι 2 and R 1 3 represent alkyl, aryl or cycloalkyl radicals; L, L 3 , L when n is equal to 1, identical or different represent a covalent bond, a radical chosen from the group comprising the groups O, NR 7 , PR B , SiR 9 R- | 0 , BRn, S, PORι 2 , S0 2 , CO, -CR 14 R 15 -, in which R 7 has the meaning of R indicated above above, R 8 and R 12 may represent the radical 0R 13 , and R 8 , R 9 , Rio, Rn R 12 , R 1 3, ι and R 1g represent alkyl or aryl, cycloalkyl, R 14 and R 15 radicals which may also represent the hydrogen atom. Q represents a substituted or unsubstituted aromatic or cycloaliphatic radical comprising one or more rings in condensed form or not and which can comprise heteroatoms, or a radical of general formula II below:
Figure imgf000025_0001
Figure imgf000025_0001
dans laquelle : R17, R18, L5, L6 et m ont les significations respectivement de Ri, R2, L1, L2 et n ci-dessus.in which: R 17 , R 18 , L 5 , L 6 and m have the meanings respectively of Ri, R 2 , L 1 , L 2 and n above.
25. Composés répondant aux formules suivantes :25. Compounds corresponding to the following formulas:
Figure imgf000025_0002
Figure imgf000026_0001
Figure imgf000025_0002
Figure imgf000026_0001
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