INFUSION CONTAINER AND METHOD FOR PRODUCING THE SAME
Technical Field of the Invention
The present invention relates to a method for blow moulding an infusion container which is formed with a body portion and a neck portion with an opening facing away from the body portion. The invention also relates to an infusion container comprising a body portion and a neck portion with an opening facing away from the body portion, wherein the neck portion in the vicinity of the opening has a circumferential accumulation of material which provides contact surfaces for means for sealing the container.
Background Art
Methods of the above-mentioned kind are known, e.g. from JP-7-171-195, which describes a method for blow moulding an infusion container in one piece. However, the neck portion of the finished container does not provide contact surfaces for means for sealing the container. Thus, a special plug has to be formed separately and be placed in the neck portion in connection with the blow moulding of the container. The special plug required makes this method for producing an infusion container costly.
A method for providing the neck portion of a contai- ner with contact surfaces for means for sealing the container is known from EP-B-641 718. In this method a separate annular element is formed and arranged around the neck portion of the container. The annular element thus provides contact surfaces for means for sealing the container. A drawback of this method is that the forming of the annular element and the placing thereof around the neck portion of the container require additional steps in the production of the container.
Summary of the Invention
The object of the present invention is to provide a solution to the above-mentioned problems .
A specific object of the invention is to provide a method for blow moulding an infusion container, in which the entire container can be produced in a single step.
A further object is to provide an infusion container which can easily be efficiently sealed and which can be produced effectively and at a low cost . These objects are achieved by a method of the type mentioned by way of introduction having the features of claim 1, embodiments thereof being defined in dependent claims 2-7.
The above-mentioned objects are also achieved by an infusion container as defined in claim 8. Embodiments of the infusion container are defined in dependent claims 9-15.
In the method of the invention, the neck portion of the container is formed in one piece with the body portion, and the neck portion is formed with a circumferential accumulation of material in the vicinity of the opening. This reduces the number of steps necessary in the production of the infusion container. The accumulation of material provides stability to the neck portion and may be used for providing contact surfaces for means for sealing the container.
The accumulation of material is preferably formed as a circumferential ring portion around the neck portion. This makes it easy to form the accumulation of material. In one embodiment of the invention, indentations are formed in the accumulation of material. The indentations reduce the amount of material in the accumulation, thus reducing the time necessary for cooling of the blow moulded container. The indentations may also serve as reinforcements for the accumulation of material.
In the accumulation of material, a void which is open towards the inside of the neck portion may be
formed, tlιus_xeducing the amount of material which needs cooling .
A circum erential groove may be formed in the accumulation of material . Stiffening ribs can be arranged perpendicular to the groove . The groove results in another way of reducing the amount of material in the accumulation and the stiffening ribs provide the necessary stability.
In one embodiment, the accumulation of material is formed at a distance from the opening of the neck portion and the groove is placed such that more material remains on the opening side of the groove than on the body portion side of the groove. In this way, improved stability of the accumulation of material is achieved. A stopper which is placed in the neck portion will not immediately rest on the entire opening side surface of the accumulation of material, and the displacement of the groove makes the accumulation more stable against pressure from such a stopper. Thus, the risk of the stopper deforming the accumulation of material and thereby impairing the sealing effect is reduced.
The infusion container is preferably blow moulded from an extruded plastic tube. This is a very efficient way of blow moulding an infusion container. The infusion container of the invention has a neck portion which is formed in one piece with the body portion. Thus, the infusion container may be produced in a most efficient way.
In one embodiment of the infusion container of the invention, the accumulation of material forms a contact surface for a stopper for sealing the container on a side facing towards the opening, and a contact surface for a cap for securing the sealing of the container on a side facing away from the opening. As a result, the container can be efficiently sealed without further preparation of the container.
The neck portion is preferably essentially cylindrical and the accumulation of material comprises a circumferential ring portion around the neck portion. This makes the production of the infusion container simple.
Indentations may be formed in the accumulation, reducing the amount of material which needs cooling in the production process and providing reinforcement to the accumulation of material . Preferably four indentations are arranged equidistantly along the circumference of the accumulation of material. This simplifies the production of the infusion container, while still providing the desired reinforcing effect and reduction of the amount of material .
In one embodiment of the infusion container of the invention, a void which is open towards the inside of the neck portion is arranged in the accumulation of material . This reduces the amount of material around the neck portion and thus the required cooling time in production. The accumulation of material may comprise a circumferential groove having stiffening ribs which are arranged perpendicularly to the groove. Thus, the cooling time can be reduced while at the same time the accumu- lation of material is sufficiently stable.
The ring portion may be arranged at a distance from the opening end of the neck portion and a circumferential groove may be arranged in the ring portion such that more material remains on the opening side of the groove than on the body portion side of the groove. This improves the stability of the accumulation of material, while still allowing short cooling times. Brief Description of the Drawings
The invention will be described in further detail below with reference to the accompanying drawings, which show non-limiting examples of embodiments.
Fig. 1 -is a front view of an embodiment of an infusion container according to the invention.
Fig. 2 is a schematic sectional view of an extruded- plastic tube in a mould for blow moulding an infusion container.
Fig. 3 is a front view of a blow moulded infusion container before excess material is cut away.
Fig. 4 shows how excess material is cut away.
Fig. 5 shows the neck portion of a container according to one embodiment of the infusion container of the invention.
Fig. 6 shows a section along the line VI-VI in Fig. 5.
Fig. 7 shows the neck portion of a container according to another embodiment of the infusion container of the invention.
Fig. 8 shows a section along the line VIII-VIII in Fig. 7.
Fig. 9 shows the neck portion of a container according to yet another embodiment of the infusion container of the invention.
Fig. 10 shows a section along the line X-X in Fig. 9. Fig. 11 shows the neck portion of a container according to still another embodiment of the infusion container of the invention. Fig. 12 shows a section along line XII-XII in Fig. 11.
Fig. 13 shows a section along a line XIII-XIII in Fig. 7. Fig. 14 shows, in partial section, a neck portion of an infusion container according to the invention sealed with a stopper and a cap. Description of Preferred Embodiments of the Invention
The infusion container 1 of Fig. 1 has a body portion 2 and a neck portion 3. The neck portion 3 has an opening 4 and a circumferential accumulation of material 5 at the opening 4. The accumulation of material 5 has an opening side contact surface 6 and a body portion side contact surface 7
As shown in Fig. 2 , the infusion container 1 is formed by blow moulding an extruded plastic tube 8 in a mould 9 which is shaped to give the finished container the desired shape . In contrast to pxior art methods of producing infusion containers, the neck portion 3 with its circumferential accumulation of material 5 is blow moulded in one piece with the body portion 2. The plastic tube 8 may be made from e.g. a polyolefin such as polypropylene or polyethylene. An air nozzle 10 is introduced into the free end 11 of the tube 8 and air is blown into the tube 8 through the nozzle 10. This makes the tube 8 expand and the blowing of air is continued until the tube 8 follows the shape of the inside of the mould 9. The blow moulded infusion container 1 is allowed to cool and is removed from the mould 9. As shown in Fig. 3, the infusion container 1 has some excess material 12 at the ends. Fig. 4 shows the trimming away of this excess material 12. Returning to Fig. 1, the material accumulation surrounding the neck portion is in the form of a circumferential ring 5 which provides contact surfaces 6, 7 for means 13, 14 for sealing the container 1. The material accumulation 5 provides both horizontal and vertical contact surfaces 6, 7. In the embodiments described, the means for sealing the container 1 are, as shown in Fig. 14, a rubber stopper 13 and an aluminium cap 14. The stopper 13 rests against the contact surface 6 on the side of the material accumulation 5 which faces towards the opening 4 and seals the opening 4. The cap 14 is placed on top of the stopper 13 and is crimped against the contact surface 7 on the side of the material accumulation facing away from the opening, towards the body portion of the container. The rubber stopper 13 securely seals the neck portion 3 and the aluminium cap 14 protects the rubber stopper 13 against contamination and damage .
In the embodiment of Figs 5 and. 6, a void 15 is formed.in -the accumulation of material 5. The void 15 is open towards the inside of the neck portion 3. The void reduces the amount of material in the accumulation 5, whereby the time needed for cooling the blow moulded infusion container 1 is shortened. This means that the production process may be speeded up.
In a preferred embodiment as seen in Figs 7, 8 and 13, four equidistantly spaced indentations 16 are formed in the material accumulation 5. The indentations 16 have a stiffening effect on the accumulation 5 and may be made so deep that material protrudes on the inside of the neck portion 3. This reduces the risk of the stopper 13 deforming the accumulation 5 when inserted into the neck portion 3, whereby a good sealing effect is ensured.
In the embodiment of Figs 9 and 10, a circumferential groove 17 is formed in the outside of the accumulation 5. Stiffening ribs 18 are formed perpendicular to the groove. The groove 17 reduces the amount of material in the accumulation 5, whereby, as mentioned before, the required cooling time is reduced. The stiffening ribs 18 protect the accumulation 5 against deformation by the stopper 13.
In a variation of the latter embodiment, the accumu- lation 5 is formed a small distance "d" away from the opening 4 and the groove 17 is not placed centrally in the accumulation 5, but slightly further away from the opening 4 , such that more material remains on the opening side of the groove 17 than on the body portion side of the groove 17. In this variant, the stopper 13 does not rest directly against the entire opening side contact surface 6, whereby the risk of deformation of the accumulation is reduced. The non-central positioning of the groove 17 further reduces the risk of deformation of the accumulation 5.
The skilled person will realise that a number of modifications of the embodiments described herein are
possible within the scope of the invention as defined in the appended claims .
For instance, a different number of indentations 16 in the accumulation 5 is possible. However, symmetric positioning of them makes production simpler.
Other means 13, 14 for sealing the infusion container 1 may also be used. The shape of the accumulation will then have to adapted such that suitable contact surfaces 6, 7 are provided. The position of the material accumulation 5 may in such case also be moved closer to or further away from the opening 4 to suit the current sealing means 13, 14.