WO2004004471A2 - Method for producing food-flavouring smoke by pyrolysis, use of a reactor specially adapted therefor, resulting food-flavouring fumes and food products - Google Patents

Method for producing food-flavouring smoke by pyrolysis, use of a reactor specially adapted therefor, resulting food-flavouring fumes and food products Download PDF

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Publication number
WO2004004471A2
WO2004004471A2 PCT/FR2003/002087 FR0302087W WO2004004471A2 WO 2004004471 A2 WO2004004471 A2 WO 2004004471A2 FR 0302087 W FR0302087 W FR 0302087W WO 2004004471 A2 WO2004004471 A2 WO 2004004471A2
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WO
WIPO (PCT)
Prior art keywords
fumes
pyrolysis
reactor
tubular element
smoke
Prior art date
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PCT/FR2003/002087
Other languages
French (fr)
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WO2004004471A3 (en
Inventor
Pierre Holzschuh
Georg BÜCH
Jean-Jacques Weiland
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SOFRAL SOCIETE FRANCAISE D'ALIMENTATION S.A. (Société Anonyme)
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Priority to AU2003264690A priority Critical patent/AU2003264690A1/en
Publication of WO2004004471A2 publication Critical patent/WO2004004471A2/en
Publication of WO2004004471A3 publication Critical patent/WO2004004471A3/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/10Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of field or garden waste or biomasses
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/044Smoking; Smoking devices
    • A23B4/052Smoke generators ; Smoking apparatus
    • A23B4/0523Smoke generators using wood-pyrolysis or wood-friction
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/20Synthetic spices, flavouring agents or condiments
    • A23L27/27Smoke flavours
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B47/00Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
    • C10B47/28Other processes
    • C10B47/32Other processes in ovens with mechanical conveying means
    • C10B47/38Other processes in ovens with mechanical conveying means with shaking or vibrating devices
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • C10B53/02Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • F23G5/027Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • F23G5/027Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
    • F23G5/0276Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage using direct heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2201/00Pretreatment
    • F23G2201/30Pyrolysing
    • F23G2201/304Burning pyrosolids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2203/00Furnace arrangements
    • F23G2203/107Furnace arrangements with vibrating grate
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2204/00Supplementary heating arrangements
    • F23G2204/20Supplementary heating arrangements using electric energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel

Definitions

  • the present invention relates to the field of agrifood and more specifically that of the production of food flavorings by pyrolysis of vegetable organic materials. It relates more particularly to the production of smoke, in particular liquid smoke, using a process employing a pyrolysis reactor of the electric vibrated elevating reactor type.
  • Smoking is, along with salting, one of the oldest food preservation techniques. Indeed, it was born soon after man had mastered fire. Originally, the aim was to increase the shelf life of the treated product. Subsequently, it is mainly the search for a taste quality and incidentally that of a mode of presentation of the product, which prevailed.
  • the pyrolysis of plant materials in particular the pyrolysis of particles or wood shavings, induces the formation of aromatic molecules during the thermal decomposition processes of said plant material.
  • the chemical nature of the aromas obtained essentially depends on the processing parameters, such as the pyrolysis temperature, the residence time or even the gaseous atmosphere used during the pyrolysis reaction.
  • most of the chemical compounds constituting the smoke obtained during pyrolysis is liquid at room temperature. Due to multiple benefits, these products tend to gradually establish the new production standards for smoked foods.
  • the liquid fumes are used in particular advantageously during the smoking of hams, sausages, fish, breasts, etc., a smoked taste as well as a typical brown coloring, similar to those observed during traditional smokes being then obtained.
  • Liquid smoke is a complex mixture that can include more than 1,000 different chemical compounds, 400 of which have been clearly identified. These compounds generally belong to chemical families, the main ones being carboxylic acids, carbonyls, phenols and polycyclic aromatic hydrocarbons. As an example of a typical composition of liquid smoke, mention may be made of US Pat. No. 3,106,473.
  • PAHs Polycyclic aromatic hydrocarbons
  • the pyrolysis can be carried out in a rotary oven inclined at an angle of 5 °.
  • a rotary oven consists of a rotary calciner comprising a stainless steel tube which can be brought to the desired temperature. Wood enters the tube at a temperature of 480 ° C so that the only oxygen supply comes from the air entrained by the sawdust at the time of loading.
  • ultra-rapid pyrolysis known as “flash” (temperature rise rate of 1000 ° C./s) makes it possible to produce liquid fumes having a carbonyl / phenol ratio higher than the fumes obtained by conventional methods.
  • the smoke produced by this type of reactor has a more pronounced coloring power but brings a less intense smoky taste to the processed food products.
  • the yield of pyroligneous juice is very interesting, since it is much higher than that obtained by conventional pyrolysis.
  • Wood or cellulose sawdust is heated between 450 ° C and 650 ° C in 1 second. The residence time of the gases emitted is from 0.03 seconds to 2 seconds in the reactor and then the gases are evacuated (in less than 0.6 seconds) in order to cool them to 350 ° C.
  • the pyrolysis is produced by ensuring a sweeping of dry air at high temperature over a thin layer (2 cm maximum) of dry sawdust. The yield then reaches 90% instead of 45-50% by conventional methods.
  • the gas produced is very rich in condensable compounds and no tar is produced, said sweeping limiting the secondary reactions which are precisely at the origin of the formation of tar.
  • the pyrolysis temperature must be 600 ° C, while when working semi-continuously, the optimal pyrolysis temperature is only 290 ° C.
  • Wood pyrolysis can also be carried out under water vapor as described in US Pat. No. 4,359,481, the pyrolysis temperature then being 400 ° C.
  • the present invention aims to overcome at least some of the aforementioned drawbacks.
  • the process for producing fumes intended for the smoking of foodstuffs is characterized in that it essentially comprises the steps consisting in:
  • a pyrolysis reactor essentially comprising a substantially hermetic heatable enclosure containing at least one ascending tabular element vibrated and receiving said organic material, said material being introduced at the bottom of said tubular element,
  • the present invention also relates to the use of a vibrated elevating reactor of the type essentially comprising a substantially hermetic heatable enclosure containing at least one ascending tubular element vibrated and receiving an organic material to be pyrolyzed, for the production of fumes intended for a smoking of foodstuffs, for the production of liquid fumes and for the production of charcoal.
  • the object of the process according to the present invention is to produce fumes by pyrolysis of an organic material, preferably from the pyrolysis of particles of wood or vegetable matter.
  • this smoke can be condensed in liquid form in order to produce products also called "liquid smoke”.
  • the process for producing fumes intended for the smoking of foodstuffs is characterized in that it essentially comprises the steps consisting in: :
  • a pyrolysis reactor essentially comprising a substantially hermetic heatable enclosure containing at least one ascending tubular element vibrated and receiving said organic material, said material being introduced at the bottom of said tubular element,
  • the tubular element or elements are driven by a vibratory movement having a horizontal and / or vertical component.
  • the method according to the present invention is characterized in that the organic material is dried by preheating before being pyrolyzed, preferably in at least one specific preheating zone provided in the tubular element or elements and more preferably by electric heating of said zone or zones by the Joule effect.
  • the temperature and the preheating time and the residual humidity level can be determined by a person skilled in the art depending on the nature and the amount of organic material used. However, care should preferably be taken not to cause pyrolysis during said preliminary drying operation.
  • the preheating temperature of the organic material is preferably lower than the pyrolysis temperature of said material, preferably less than 200 ° C.
  • the heating of the organic material with a view to its pyrolysis takes place by direct heating of the tubular element or elements, preferably by electric heating by the Joule effect.
  • the electric vibrated elevating reactor allows continuous heat treatment of plant materials with strict control of the treatment parameters.
  • the treatment possibilities of the electric vibrated elevating reactor allow to produce fumes, liquid fumes, thermally modified wood chips, as well as charcoal.
  • the present invention thus allows a perfectly controlled pyrolysis of the plant material.
  • the liquid fumes thus obtained can be used by spraying an air-distillate mixture of smoke directly into the smoking cell, soaking, showering or even by direct addition to the foodstuff.
  • the smoke contains no tar or harmful polycyclic aromatic hydrocarbons.
  • the smoke thus produced corresponds to the entire aromatic fraction resulting from the pyrolysis of wood obtained by traditional methods.
  • a REVE type reactor electrical vibrated elevating reactor particularly well suited to the process according to the present invention is that marketed by the company REVTECH (Charmes sur Rhône), subject of French patent 91 10 935 published under the number FR 2 680 638 A1.
  • a treatment oven similar to that described in this patent, in German application DE 35 04 950 or any other type of suitable vibrated oven, independently of the heat source used to initiate the pyrolysis reaction proper, are also suitable as reactors with pyrolysis used in the context of the process of the present invention and the latter is therefore not limited to these two examples of particular devices.
  • Such a REVE type reactor advantageously combines the technology of transporting particles by vibration and the technology of the current flow tube, and thus allows access to advanced techniques for heat treatment of divided solids. This reactor thus allows continuous heat treatment of the organic material to be pyrolyzed.
  • the organic matter to be pyrolyzed is transported by vibration according to the principle of elevating turns.
  • the organic matter to be pyrolyzed is introduced in a conventional manner (manual or automatic feeding, hopper, etc.) at one of the ends (preferably from the bottom) of the tubular element or elements and evolves under the effect of the vibrations imparted to said tubes. to the other end (preferably upper) where it is recovered in a conventional manner (recovery tank or the like).
  • the vibrations can, for example, be generated by a vibrating table driven by a motor member capable of communicating to said table vibratory movements in a horizontal plane, for example a rotation, and vibrations in the vertical direction.
  • the vibrations can be generated in a known manner by motors with unbalances or any other equivalent device.
  • the tubular element or elements pass through a fixed enclosure which makes it possible to supply calories and to raise the temperature of said tubular element or elements either directly or indirectly.
  • the passage of an electric current through the transport tube makes it possible to generate heat by Joule effect in the mass of the tube.
  • the tubular element (s) may consist of a perfectly closed stainless steel coil.
  • the treatment atmosphere can therefore be strictly controlled.
  • the treatment of organic matter can therefore be carried out under inert gas (nitrogen or any other inert gas), under partially oxidizing gas (nitrogen / oxygen mixture at different oxygen concentrations) or under carbon dioxide or under recycling of fumes produced (recycling of pyrolysis gases during heat treatment).
  • the method according to the invention is therefore characterized in that the fumes produced are condensed on leaving the reactor in a suitable condensation device.
  • the method according to the invention is further characterized in that the pyrolysis takes place under precise control, to the nearest 0.1%, of the volume content of oxygen in said reactor and according to another characteristic the pyrolysis takes place made under precise control, to within one degree Celsius, of the temperature prevailing in said reactor. Controlling these last two parameters advantageously makes it possible to reduce the risk of fire in the installation, unlike most existing smoke generators.
  • the residence times of the organic material to be pyrolyzed can also be set precisely.
  • the vibrating tube technology allows a “piston” flow of the material to be treated.
  • the inclination of the unbalance motors as well as the frequency and the amplitude of the vibrations make it possible to control the residence time of said material in the reactor.
  • This residence time can vary, depending on the conditions, from a few seconds to about 30 minutes.
  • the technology of transport by vibrating tube makes it possible to treat divided solids with wide particle size allowing to implement a wide range going from micron powders to pieces of several centimeters of organic matter.
  • the pyrolyzed organic material essentially consists of wood chips, in particular wood intended for the flavoring or aging of wines and / or spirits.
  • the pyrolyzed organic material essentially consists of fibers or shavings of at least one vegetable substance such as wood, cellulose, any other polysaccharide or lignocellulosic complex.
  • the pyrolysis temperature (from 200 ° C to 800 ° C) as well as the temperature profiles are perfectly controlled at degree close.
  • the possibility of an electrical architecture making it possible to implement several independent heating zones makes it possible, if necessary, to control the thermal profile for processing the plant material.
  • the establishment of a cooling zone, by the use of a few non-insulated turns or by double jacket containing a cold fluid, makes it possible to obtain low and constant temperatures of the pyrolyzed material at the outlet of the reactor.
  • the thermal decomposition of organic matter and in particular of wood is preferably obtained at low pyrolysis temperatures using REVE type reactors (mainly between 300 ° C and 400 ° C).
  • the fumes and liquid fumes then contain little polycyclic aromatic hydrocarbons which are generally formed at high pyrolysis temperatures (above 400 ° C.).
  • the present invention also relates to the use of a vibrated elevating reactor of the type essentially comprising a substantially hermetic heatable enclosure containing at least one ascending tubular element vibrated and receiving an organic material to be pyrolyzed, for the production of fumes intended for a smoking of foodstuffs, for the production of liquid fumes as well as for the production of charcoal.
  • a homogeneous heat treatment of organic material with variable particle size is possible by "piston” advancement of the material in the reactor and by intimate contact between the plant material and the hot tube.
  • the “piston” flow makes it possible to precisely control the temperature of the material and the residence times.
  • Heating is provided by conduction between the tube and the plant material.
  • the process does not require the use of large quantities of gas to be managed or decontaminated.
  • the risks of cold areas (soot traps) are minimized.
  • the cleaning of the installation is easy by pyrolysis in air, by circulation of cleaning liquid in the turns or even by scraper shell.
  • the thermal efficiency of the device is close to 80% by intimate contact between the plant material and the hot transport tube as well as a complex combination of conduction, induction and radiation towards the product to be heated.
  • Transport by vibrating tube does not cause abrasion of the organic material to be pyrolyzed and limits emissions of carbon powders.
  • the fouling of the reactor by soot deposits is not very significant.
  • the reactors of the type mentioned above can advantageously be used for the production of fumes.
  • the process using vibrating tubular elements makes it possible to produce a smoke whose quality and concentration are perfectly controlled while minimizing the risk of fire.
  • the main operating and treatment parameters that are the temperature of the pyrolysis (controlled to within Celsius degree) and the chemical constitution of the treatment atmosphere (precise control of the oxygen concentration).
  • the fumes produced by the process according to the invention can be completely standardized and are advantageously free or almost free of tar and harmful polycyclic aromatic hydrocarbons.
  • the present invention therefore also relates to fumes intended for the smoking of foodstuffs obtained by the process according to the invention, characterized in that they have, once condensed into liquid fumes, a volume content of benzo [a] pyrene of not more than 10 ppb and a volume content of benzoanthracene of not more than 20 ppb.
  • said fumes can be diluted with hot air or any other gas leaving the reactor in order to produce more or less concentrated fumes. They can then directly enter a smoking cell, without any other conditioning or purification step.
  • the present invention also relates to liquid fumes obtained by condensation of fumes according to the invention as well as a foodstuff smoked by the implementation of such fumes.
  • Wet beech sawdust (35% by weight of moisture) is pyrolyzed in a REVE type reactor (REVTECH company).
  • the reactor has two heating zones. The first zone is heated to a temperature of 190 ° C while the second heating zone is to a temperature of 340 ° C.
  • the gases emitted by the first heating zone are evacuated outside following dilution with dry air.
  • the second heating zone is swept by a neutral gas.
  • the sawdust undergoes drying in the first zone and enters the second heating zone at a humidity of less than 1% by weight.
  • Sawdust pyrolysis is exclusively carried out in the second zone where the plant material is brought to 340 ° C then it is rapidly cooled in the cooling coils to 40 ° C.
  • the emitted gases are evacuated with the nitrogen injected against the current to an indirect condenser.
  • the condensable organic compounds are recovered in the form of a liquid at the outlet of the condenser.
  • This reactor configuration described in Example 1 allows simultaneous drying and pyrolysis of sawdust from wet beech.
  • the condensates obtained form a concentrated liquid smoke.
  • the initial moisture from the sawdust is removed outside the reactor before the sawdust enters the pyrolysis zone.
  • Dry beech sawdust (7% by weight of moisture) is pyrolyzed in a REVE type reactor (REVTECH company).
  • the reactor has a single heating zone.
  • the heating zone is brought to a temperature of 320 ° C, 330 ° C, 340 ° C then 350 ° C.
  • Example 2 perfectly shows the temperature control during the pyrolysis process of the organic matter to be pyrolyzed. No temperature divergence phenomenon is observed despite the existence of exothermic phenomena at such pyrolysis temperatures, for example in the case of wood.
  • the REVE type reactor allows a perfectly controlled heat treatment in temperature and residence time, in particular for sawdust, unlike existing smoke generators.
  • Dry beech sawdust (7% by weight of moisture) is pyrolyzed in a REVE type reactor (REVTECH company).
  • the reactor has a single heating zone.
  • the heating zone is at a temperature of 350 ° C.
  • Condensable and noncondensable gases are routed to a condenser.
  • the condensable part of the pyrolysis gases is recovered in liquid form at the outlet of the condenser, while the noncondensable gases (essentially carbon dioxide) are used to inert the pyrolysis zone.
  • the “recirculation” of the incondensable gases allows very rapid and efficient inerting of the pyrolysis zone and makes it possible to dispense with an external supply of neutral gas.
  • the conversion efficiency of the raw material into liquid smoke is 35%. Besides the high conversion efficiency, the smoke obtained does not contain tar.
  • the composition of the liquid smoke obtained after condensation is as follows: Density: 1.11 kg / 1 pH: 1.8
  • the liquid smoke obtained according to the invention is rich in aromatic compounds (phenols) and carbonyls.
  • phenols aromatic compounds
  • carbonyls are at the origin of the particularly effective and realistic coloring of the smoked products with the fumes according to the invention due to the Maillard reactions with the proteins contained in said treated foodstuffs.
  • the present invention therefore also relates to a foodstuff smoked by the use of smoke and / or liquid smoke according to the invention.
  • the REVE type reactor is a very efficient tool for processing plant matter.
  • the REVE reactor can also be advantageously used during the heat treatment of fragmented plant materials.
  • the REVE reactor can be used for the production of wood chips for the flavoring or aging of wines and spirits; the aromatic compounds sought being similar to those collected in liquid smoke.
  • the process according to the invention is also suitable for the production of charcoal or thermally modified vegetable fillers that can be incorporated into composites based on plastic or hydraulic binders.

Abstract

The invention is related to the production of smoke for flavouring agri-food products and concerns a method characterized in that it essentially comprises steps which consist in: introducing the organic material to be pyrolyzed in a reactor essentially including a substantially sealed chamber capable of being heated comprising at least one vibrating rising tubular element receiving said material, in the lower part of said tubular element, heating said organic material to a temperature ranging between 200 °C and 800 °C, preferably between 300 °C and 400 °C, so as to cause it to be pyrolyzed during its displacement, under the effect of the vibrations, in the rising tubular element(s) and extract the consumed material and the smoke produced in the upper part of said tubular element(s).

Description

Procédé de production de fumées alimentaires par pyrolyse, utilisation d'un réacteur particulièrement adapté audit procédé, fumées et denrées alimentaires fumées obtenues Process for the production of food smoke by pyrolysis, use of a reactor particularly suitable for said process, smoke and smoke foodstuffs obtained
La présente invention concerne le domaine de l' agroalimentaire et plus précisément celui de la production d'arômes alimentaires par pyrolyse de matières organiques végétales. Elle concerne plus particulièrement la production de fumées, en particulier de fumées liquides, à l'aide d'un procédé employant un réacteur de pyrolyse du type réacteur élévateur vibré électrique.The present invention relates to the field of agrifood and more specifically that of the production of food flavorings by pyrolysis of vegetable organic materials. It relates more particularly to the production of smoke, in particular liquid smoke, using a process employing a pyrolysis reactor of the electric vibrated elevating reactor type.
La fumaison est, avec la salaison, une des techniques de conservation des aliments les plus anciennes. En effet, elle vit le jour peu après la maîtrise du feu par l'homme. A l'origine, le but recherché était une augmentation de la durée de conservation du produit traité. Par la suite, c'est principalement la recherche d'une qualité gustative et accessoirement celle d'un mode de présentation du produit, qui ont prévalu.Smoking is, along with salting, one of the oldest food preservation techniques. Indeed, it was born soon after man had mastered fire. Originally, the aim was to increase the shelf life of the treated product. Subsequently, it is mainly the search for a taste quality and incidentally that of a mode of presentation of the product, which prevailed.
Des procédés archaïques ont été utilisés jusqu'au siècle dernier mais depuis, les techniques se sont modernisées et diversifiées, les méthodes de fumaison traditionnelles ne représentant plus qu'un petit volume à l'échelle mondiale.Archaic processes were used until the last century, but since then the techniques have been modernized and diversified, the traditional smoking methods representing only a small volume on a global scale.
Ainsi, de nouveaux produits ont, par exemple, vu le jour aux Etats-Unis à partir du XIXιeme siècle. Ces produits, encore appelés fumées liquides ou compositions de fumées liquides, ont été développés afin de remplacer le contact direct de l'aliment avec la fumée et sont obtenus en condensant les fumées gazeuses obtenues par pyrolyse d'une matière organique végétale, le plus souvent du bois, sous forme liquide.Thus, new products have, for example, emerged in the United States from the nineteenth century. These products, also called liquid smoke or liquid smoke compositions, have been developed to replace direct contact of the food with the smoke and are obtained by condensing the gaseous fumes obtained by pyrolysis of a vegetable organic matter, most often wood, in liquid form.
Il est en effet connu que la pyrolyse de matières végétales, en particulier la pyrolyse de particules ou de copeaux de bois, induit la formation de molécules aromatiques lors des processus de décomposition thermique de ladite matière végétale. La nature chimique des arômes obtenus dépend essentiellement des paramètres de traitement, tels que la température de pyrolyse, le temps de séjour ou encore l'atmosphère gazeuse utilisés au cours de la réaction de pyrolyse. Par ailleurs, la majeure partie des composés chimiques constituant la fumée obtenue lors de la pyrolyse est liquide à température ambiante. En raison de multiples avantages, ces produits ont tendance à constituer peu à peu les nouveaux standards de production des aliments fumés. Ainsi les fumées liquides sont notamment utilisées de manière avantageuse lors de la fumaison de jambons, saucisses, poissons, poitrines etc., un goût fumé ainsi qu'une coloration brune typique, similaires à ceux observés lors de fumaisons traditionnelles étant alors obtenus.It is in fact known that the pyrolysis of plant materials, in particular the pyrolysis of particles or wood shavings, induces the formation of aromatic molecules during the thermal decomposition processes of said plant material. The chemical nature of the aromas obtained essentially depends on the processing parameters, such as the pyrolysis temperature, the residence time or even the gaseous atmosphere used during the pyrolysis reaction. Furthermore, most of the chemical compounds constituting the smoke obtained during pyrolysis is liquid at room temperature. Due to multiple benefits, these products tend to gradually establish the new production standards for smoked foods. Thus the liquid fumes are used in particular advantageously during the smoking of hams, sausages, fish, breasts, etc., a smoked taste as well as a typical brown coloring, similar to those observed during traditional smokes being then obtained.
Les fumées liquides constituent des mélanges complexes pouvant comprendre plus de 1000 composés chimiques différents, dont 400 ont été clairement identifiés. Ces composés appartiennent généralement à des familles chimiques dont les principales sont les acides carboxyliques, les carbonyles, les phénols et les hydrocarbures aromatiques polycycliques. A titre d'exemple d'une composition typique de fumée liquide on peut citer le brevet US 3 106 473.Liquid smoke is a complex mixture that can include more than 1,000 different chemical compounds, 400 of which have been clearly identified. These compounds generally belong to chemical families, the main ones being carboxylic acids, carbonyls, phenols and polycyclic aromatic hydrocarbons. As an example of a typical composition of liquid smoke, mention may be made of US Pat. No. 3,106,473.
Schématiquement, on admet que les acides organiques ont une action sur la conservabilité des denrées fumées, que les phénols ont une action sur le goût des denrées fumées et que les composés carbonyles sont à l'origine de la couleur des produits fumés. Toutefois, en raison de l'extrême complexité chimique des fumées liquides, des synergies entre les différents composés chimiques sont plus que probables.Schematically, it is accepted that organic acids have an action on the preservability of smoked foodstuffs, that phenols have an action on the taste of smoked foodstuffs and that carbonyl compounds are at the origin of the color of smoked products. However, due to the extreme chemical complexity of liquid fumes, synergies between the different chemical compounds are more than likely.
Un certain nombre de composés indésirables sont également produits lors des procédés de pyrolyse. Les hydrocarbures aromatiques polycycliques (HAP) sont des composés toxiques produits lors de pyrolyses à haute température de matières organiques. Ces composés doivent être éliminés des fumées liquides ou leur teneur doit, pour le moins, être minimisée. Les normes actuellement en vigueur en Europe imposent un taux maximal de 10 ppb de benzo[a]pyrène et de 20 ppb de benzoanthracène dans les fumées liquides.A number of undesirable compounds are also produced during the pyrolysis processes. Polycyclic aromatic hydrocarbons (PAHs) are toxic compounds produced during high temperature pyrolysis of organic matter. These compounds must be eliminated from liquid smoke or their content must, at the very least, be minimized. The standards currently in force in Europe impose a maximum level of 10 ppb of benzo [a] pyrene and 20 ppb of benzoanthracene in liquid fumes.
Le contrôle des taux d'hydrocarbures aromatiques polycycliques dans les fumées liquides permet ainsi de minimiser les risques sanitaires par rapport aux méthodes traditionnelles de fumaison. Pour la production de fumées aromatiques, divers réacteurs de pyrolyse ont été développés au cours de ces dernières décennies.Controlling the levels of polycyclic aromatic hydrocarbons in liquid smoke thus minimizes health risks compared to traditional smoking methods. For the production of aromatic fumes, various pyrolysis reactors have been developed in recent decades.
Dans un premier type de réacteur décrit dans le brevet américain US 4 298 435, la pyrolyse peut être effectuée dans un four tournant incliné à un angle de 5°. Un tel four est constitué d'un calcinateur rotatif comprenant un tube d'acier inoxydable que l'on peut porter à la température voulue. Le bois entre dans le tube à une température de 480 °C de telle façon que le seul apport d'oxygène provient de l'air entraîné par la sciure au moment du chargement.In a first type of reactor described in US Pat. No. 4,298,435, the pyrolysis can be carried out in a rotary oven inclined at an angle of 5 °. Such an oven consists of a rotary calciner comprising a stainless steel tube which can be brought to the desired temperature. Wood enters the tube at a temperature of 480 ° C so that the only oxygen supply comes from the air entrained by the sawdust at the time of loading.
Dans un second type de réacteur décrit dans le brevet américain US 3 875 314, la pyrolyse est effectuée à l'aide d'un convoyeur qui passe dans une chambre où règne une température comprise entre 600 °C et 750 °C.In a second type of reactor described in US Pat. No. 3,875,314, the pyrolysis is carried out using a conveyor which passes into a chamber where a temperature between 600 ° C and 750 ° C prevails.
Dans un troisième type de réacteur décrit dans le brevet américain US 4 994 297, une pyrolyse ultra-rapide dite « flash » (vitesse de montée en température de 1000 °C/s) permet de produire des fumées liquides ayant un rapport carbonyles/phénols supérieur aux fumées obtenues par des méthodes conventionnelles. La fumée qui est produite par ce type de réacteur a un pouvoir de coloration plus prononcé mais apporte un goût fumé moins intense aux produits alimentaires traités. Le rendement en jus pyroligneux est très intéressant, car bien supérieur à ceux obtenus par des pyrolyses classiques. La sciure de bois ou de cellulose est chauffée entre 450 °C et 650 °C en 1 seconde. Le temps de séjour des gaz émis est de 0,03 secondes à 2 secondes dans le réacteur puis les gaz sont évacués (en moins de 0,6 secondes) afin de les refroidir à 350 °C.In a third type of reactor described in US Pat. No. 4,994,297, ultra-rapid pyrolysis known as “flash” (temperature rise rate of 1000 ° C./s) makes it possible to produce liquid fumes having a carbonyl / phenol ratio higher than the fumes obtained by conventional methods. The smoke produced by this type of reactor has a more pronounced coloring power but brings a less intense smoky taste to the processed food products. The yield of pyroligneous juice is very interesting, since it is much higher than that obtained by conventional pyrolysis. Wood or cellulose sawdust is heated between 450 ° C and 650 ° C in 1 second. The residence time of the gases emitted is from 0.03 seconds to 2 seconds in the reactor and then the gases are evacuated (in less than 0.6 seconds) in order to cool them to 350 ° C.
Dans un quatrième type de réacteur décrit dans le brevet américain US 4 883 676, la pyrolyse est produite en assurant un balayage d'air sec à haute température sur une fine couche (2 cm au maximum) de sciure sèche. Le rendement atteint alors 90 % au lieu de 45-50 % par des méthodes conventionnelles. Le gaz produit est très riche en composés condensables et aucun goudron n'est produit, ledit balayage limitant les réactions secondaires qui sont précisément à l'origine de la formation des goudrons. En opérant en batch, la température de pyrolyse doit être de 600 °C, alors que lorsque l'on travaille en semi-continu, la température optimale de pyrolyse est seulement de 290 °C.In a fourth type of reactor described in US Pat. No. 4,883,676, the pyrolysis is produced by ensuring a sweeping of dry air at high temperature over a thin layer (2 cm maximum) of dry sawdust. The yield then reaches 90% instead of 45-50% by conventional methods. The gas produced is very rich in condensable compounds and no tar is produced, said sweeping limiting the secondary reactions which are precisely at the origin of the formation of tar. When operating in batch, the pyrolysis temperature must be 600 ° C, while when working semi-continuously, the optimal pyrolysis temperature is only 290 ° C.
La pyrolyse du bois peut également être effectuée sous vapeur d'eau comme décrit dans le brevet US 4 359 481, la température de pyrolyse étant alors de 400 °C.Wood pyrolysis can also be carried out under water vapor as described in US Pat. No. 4,359,481, the pyrolysis temperature then being 400 ° C.
Or, la plupart de ces installations et des procédés ne permettent pas un contrôle strict de la température de pyrolyse ou des temps de séjour. Un autre procédé a été décrit par le brevet français FR 2 680 638 Bl concernant la torréfaction de produits uniquement agroalimentaires (malt, cacao, café, amandes, etc.). La demande de brevet allemand DE 35 04 950 Al concerne également la torréfaction du café dans un réacteur hélicoïdal vibrant. Toutefois, rien n'indique ou ne suggère dans ces deux dernières publications que de tels réacteurs seraient adaptés à la production de fumées alimentaires, en particulier la production de fumées liquides, le but de ces procédés étant avant tout de récupérer une denrée alimentaire torréfiée.However, most of these installations and methods do not allow strict control of the pyrolysis temperature or the residence times. Another process has been described by French patent FR 2 680 638 B1 relating to the roasting of only food products (malt, cocoa, coffee, almonds, etc.). German patent application DE 35 04 950 A1 also relates to the roasting of coffee in a vibrating helical reactor. However, nothing indicates or suggests in these last two publications that such reactors would be suitable for the production of food fumes, in particular the production of liquid fumes, the aim of these processes being above all to recover a roasted foodstuff.
La présente invention a pour but de pallier au moins certains des inconvénients précités.The present invention aims to overcome at least some of the aforementioned drawbacks.
A cet effet elle a pour objet un procédé qui s'apparente à une distillation destructive ou à une thermo-modification de substances végétales, notamment du bois.To this end it relates to a process which is similar to a destructive distillation or a thermo-modification of vegetable substances, in particular wood.
Conformément à la présente invention, le procédé de production de fumées destinées à une fumaison de denrées agroalimentaires, lesdites fumées étant obtenues par pyrolyse d'une matière organique, de préférence végétale, est caractérisé en ce qu'il comprend essentiellement les étapes consistant à :In accordance with the present invention, the process for producing fumes intended for the smoking of foodstuffs, said fumes being obtained by pyrolysis of an organic material, preferably vegetable, is characterized in that it essentially comprises the steps consisting in:
- introduire ladite matière organique à pyrolyser dans un réacteur de pyrolyse comprenant essentiellement une enceinte chauffable sensiblement hermétique contenant au moins un élément tabulaire ascendant mis en vibration et recevant ladite matière organique, ladite matière étant introduite au niveau de la partie basse dudit élément tubulaire,introducing said organic material to be pyrolyzed into a pyrolysis reactor essentially comprising a substantially hermetic heatable enclosure containing at least one ascending tabular element vibrated and receiving said organic material, said material being introduced at the bottom of said tubular element,
- chauffer ladite matière organique dans ladite enceinte à une température comprise entre 200 °C et 800 °C, de préférence entre 300 °C et 400 °C, afin d'en provoquer la pyrolyse lors de son déplacement, sous l'effet des vibrations, dans le ou les éléments tubulaires ascendants et,- Heating said organic matter in said enclosure to a temperature between 200 ° C and 800 ° C, preferably between 300 ° C and 400 ° C, in order to cause pyrolysis during its movement, under the effect of vibrations , in the ascending tubular element (s) and,
- extraire la matière organique consumée et les fumées produites au niveau de la partie haute dudit ou desdits éléments tubulaires.- Extract the consumed organic matter and the fumes produced at the top of said tubular element (s).
La présente invention a encore pour objet l'utilisation d'un réacteur élévateur vibré du type comprenant essentiellement une enceinte chauffable sensiblement hermétique contenant au moins un élément tubulaire ascendant mis en vibration et recevant une matière organique à pyrolyser, pour la production de fumées destinées à une fumaison de denrées alimentaires, pour la production de fumées liquides et pour la production de charbon de bois.The present invention also relates to the use of a vibrated elevating reactor of the type essentially comprising a substantially hermetic heatable enclosure containing at least one ascending tubular element vibrated and receiving an organic material to be pyrolyzed, for the production of fumes intended for a smoking of foodstuffs, for the production of liquid fumes and for the production of charcoal.
Elle a encore pour objet les fumées destinées à une fumaison de denrées alimentaires obtenues par le procédé selon l'invention, caractérisées en ce qu'elles présentent une teneur en volume en benzo[a]pyrène de 10 μg/m3 et de 20 μg/m3 en volume de benzoanthracène, soit, une fois condensées en fumées liquides, une teneur en volume en benzo[a]pyrène d'au plus 10 ppb et une teneur en volume en benzoanthracène d'au plus 20 ppb, ainsi que les fumées liquides obtenues par condensation desdites fumées.It also relates to the fumes intended for the smoking of foodstuffs obtained by the process according to the invention, characterized in that they have a benzo [a] pyrene content by volume of 10 μg / m 3 and 20 μg / m 3 by volume of benzoanthracene, ie, once condensed into liquid fumes, a volume content of benzo [ a] pyrene of at most 10 ppb and a volume content of benzoanthracene of at most 20 ppb, as well as the liquid fumes obtained by condensation of said fumes.
Enfin, elle a également pour objet une denrée alimentaire fumée par la mise en œuvre d'une fumée ou d'une fumée liquide selon l'invention. L'invention sera mieux comprise, grâce à la description ci- après, qui se rapporte à un mode de réalisation préféré, donné à titre d'exemple non limitatif.Finally, it also relates to a foodstuff smoked by the implementation of smoke or liquid smoke according to the invention. The invention will be better understood from the description below, which relates to a preferred embodiment, given by way of nonlimiting example.
Le but du procédé selon la présente invention est de produire des fumées par pyrolyse d'une matière organique, de préférence à partir de la pyrolyse de particules de bois ou de matières végétales.The object of the process according to the present invention is to produce fumes by pyrolysis of an organic material, preferably from the pyrolysis of particles of wood or vegetable matter.
Avantageusement, ces fumées peuvent être condensées sous forme liquide afin de produire des produits encore appelés « fumées liquides ».Advantageously, this smoke can be condensed in liquid form in order to produce products also called "liquid smoke".
Conformément à l'invention, le procédé de production de fumées destinées à une fumaison de denrées agro-alimentaires, lesdites fumées étant obtenues par pyrolyse d'une matière organique, de préférence végétale est caractérisé en ce qu'il comprend essentiellement les étapes consistant à :According to the invention, the process for producing fumes intended for the smoking of foodstuffs, said fumes being obtained by pyrolysis of an organic material, preferably vegetable, is characterized in that it essentially comprises the steps consisting in: :
- introduire ladite matière organique à pyrolyser dans un réacteur de pyrolyse comprenant essentiellement une enceinte chauffable sensiblement hermétique contenant au moins un élément tubulaire ascendant mis en vibration et recevant ladite matière organique, ladite matière étant introduite au niveau de la partie basse dudit élément tubulaire,introducing said organic material to be pyrolyzed into a pyrolysis reactor essentially comprising a substantially hermetic heatable enclosure containing at least one ascending tubular element vibrated and receiving said organic material, said material being introduced at the bottom of said tubular element,
- chauffer ladite matière organique dans ladite enceinte à une température comprise entre 200 °C et 800 °C, de préférence entre 300 °C et 400 °C, afin d'en provoquer la pyrolyse lors de son déplacement, sous l'effet des vibrations, dans le ou les éléments tubulaires ascendants et,- Heating said organic matter in said enclosure to a temperature between 200 ° C and 800 ° C, preferably between 300 ° C and 400 ° C, in order to cause pyrolysis during its movement, under the effect of vibrations , in the ascending tubular element (s) and,
- extraire la matière organique consumée et les fumées produites au niveau de la partie haute dudit ou desdits éléments tubulaires. De manière avantageuse, le ou les éléments tubulaires sont animés d'un mouvement vibratoire ayant une composante horizontale et/ou verticale. Dans une variante particulièrement utile, le procédé selon la présente invention est, caractérisé en ce que la matière organique est séchée par préchauffage avant d'être pyrolysée, de préférence dans au moins une zone de préchauffage spécifique prévue dans le ou les éléments tubulaires et plus préférentiellement par chauffage électrique de ladite ou desdites zones par effet Joule.- Extract the consumed organic matter and the fumes produced at the top of said tubular element (s). Advantageously, the tubular element or elements are driven by a vibratory movement having a horizontal and / or vertical component. In a particularly useful variant, the method according to the present invention is characterized in that the organic material is dried by preheating before being pyrolyzed, preferably in at least one specific preheating zone provided in the tubular element or elements and more preferably by electric heating of said zone or zones by the Joule effect.
Ainsi, il devient possible de traiter tous types de matières organiques dans le même dispositif. La température et le temps de préchauffe et le taux d'humidité résiduelle peuvent être déterminés par l'homme du métier selon la nature et la quantité de la matière organique utilisée. Toutefois, on veillera, de préférence, à ne pas provoquer de pyrolyse lors de ladite opération préliminaire de séchage. En d'autres termes, la température de préchauffage de la matière organique est préférentiellement inférieure à la température de pyrolyse de ladite matière soit, de préférence inférieure à 200 °C.Thus, it becomes possible to treat all types of organic matter in the same device. The temperature and the preheating time and the residual humidity level can be determined by a person skilled in the art depending on the nature and the amount of organic material used. However, care should preferably be taken not to cause pyrolysis during said preliminary drying operation. In other words, the preheating temperature of the organic material is preferably lower than the pyrolysis temperature of said material, preferably less than 200 ° C.
Selon une autre caractéristique, le chauffage de la matière organique en vue de sa pyrolyse se fait par chauffage direct du ou des éléments tubulaires, de préférence par chauffage électrique par effet Joule. Le réacteur élévateur vibré électrique permet un traitement thermique en continu de matières végétales avec un contrôle strict des paramètres de traitement. Les possibilités de traitement du réacteur élévateur vibré électrique permettent de produire des fumées, des fumées liquides, des copeaux de bois thermiquement modifiés, ainsi que du charbon de bois. La présente invention permet ainsi une pyrolyse parfaitement contrôlée de la matière végétale.According to another characteristic, the heating of the organic material with a view to its pyrolysis takes place by direct heating of the tubular element or elements, preferably by electric heating by the Joule effect. The electric vibrated elevating reactor allows continuous heat treatment of plant materials with strict control of the treatment parameters. The treatment possibilities of the electric vibrated elevating reactor allow to produce fumes, liquid fumes, thermally modified wood chips, as well as charcoal. The present invention thus allows a perfectly controlled pyrolysis of the plant material.
Les fumées liquides ainsi obtenues peuvent être utilisées par pulvérisation d'un mélange air-distillat de fumée directement dans la cellule de fumage, trempage, douchage ou encore par ajout direct à la denrée alimentaire. La fumée ne contient ni goudrons ni hydrocarbures aromatiques polycycliques nocifs. La fumée ainsi produite correspond à l'intégralité de la fraction aromatique issue de la pyrolyse du bois obtenue par des procédés traditionnels.The liquid fumes thus obtained can be used by spraying an air-distillate mixture of smoke directly into the smoking cell, soaking, showering or even by direct addition to the foodstuff. The smoke contains no tar or harmful polycyclic aromatic hydrocarbons. The smoke thus produced corresponds to the entire aromatic fraction resulting from the pyrolysis of wood obtained by traditional methods.
Un réacteur de type REVE (réacteur élévateur vibré électrique) particulièrement bien adapté au procédé selon la présente invention est celui commercialisé par la société REVTECH (Charmes sur Rhône), objet du brevet français 91 10 935 publié sous le numéro FR 2 680 638 Al. Un four de traitement similaire à celui décrit dans ce brevet, dans la demande allemande DE 35 04 950 ou tout autre type de four vibré adapté, indépendamment de la source de chaleur employée pour déclencher la réaction de pyrolyse proprement dite, conviennent également comme réacteurs à pyrolyse utilisables dans le cadre du procédé de la présente invention et cette dernière n'est donc pas limitée à ces deux exemples de dispositifs particuliers.A REVE type reactor (electric vibrated elevating reactor) particularly well suited to the process according to the present invention is that marketed by the company REVTECH (Charmes sur Rhône), subject of French patent 91 10 935 published under the number FR 2 680 638 A1. A treatment oven similar to that described in this patent, in German application DE 35 04 950 or any other type of suitable vibrated oven, independently of the heat source used to initiate the pyrolysis reaction proper, are also suitable as reactors with pyrolysis used in the context of the process of the present invention and the latter is therefore not limited to these two examples of particular devices.
Un tel type de réacteur de type REVE combine avantageusement la technologie de transport des particules par vibration et la technologie du tube à passage de courant, et permet ainsi l'accès à des techniques évoluées de traitements thermiques de solides divisés. Ce réacteur permet ainsi le traitement thermique en continu de la matière organique à pyrolyser.Such a REVE type reactor advantageously combines the technology of transporting particles by vibration and the technology of the current flow tube, and thus allows access to advanced techniques for heat treatment of divided solids. This reactor thus allows continuous heat treatment of the organic material to be pyrolyzed.
Le transport de la matière organique à pyrolyser est assuré par vibration selon le principe des spires élévatrices. La matière organique à pyrolyser est introduite de manière classique (alimentation manuelle ou automatique, trémie...) à l'une des extrémités (de préférence par le bas) du ou des éléments tubulaires et évolue sous l'effet des vibrations imparties auxdits tubes jusqu'à l'autre extrémité (de préférence supérieure) où elle est récupérée de manière également classique (bac de récupération ou analogue). Les vibrations peuvent, par exemple, être générées par une table vibrante mue par un organe moteur capable de communiquer à ladite table des mouvements vibratoires dans un plan horizontal, par exemple une rotation, et des vibrations dans le sens vertical. A cet effet, les vibrations peuvent être générées de manière connue par des moteurs avec des balourds ou tout autre dispositif équivalent.The organic matter to be pyrolyzed is transported by vibration according to the principle of elevating turns. The organic matter to be pyrolyzed is introduced in a conventional manner (manual or automatic feeding, hopper, etc.) at one of the ends (preferably from the bottom) of the tubular element or elements and evolves under the effect of the vibrations imparted to said tubes. to the other end (preferably upper) where it is recovered in a conventional manner (recovery tank or the like). The vibrations can, for example, be generated by a vibrating table driven by a motor member capable of communicating to said table vibratory movements in a horizontal plane, for example a rotation, and vibrations in the vertical direction. For this purpose, the vibrations can be generated in a known manner by motors with unbalances or any other equivalent device.
Le ou les éléments tubulaires traversent une enceinte fixe qui permet d'apporter des calories et d'élever la température dudit ou desdits éléments tubulaires soit directement soit indirectement. A titre d'exemple préféré, le passage d'un courant électrique dans le tube de transport permet de générer de la chaleur par effet Joule dans la masse du tube.The tubular element or elements pass through a fixed enclosure which makes it possible to supply calories and to raise the temperature of said tubular element or elements either directly or indirectly. As a preferred example, the passage of an electric current through the transport tube makes it possible to generate heat by Joule effect in the mass of the tube.
Le ou les éléments tubulaires peuvent être constitués par un serpentin en inox parfaitement fermé. L'atmosphère de traitement peut donc être strictement contrôlée. Le traitement de la matière organique peut donc être effectué sous gaz inerte (azote ou tout autre gaz inerte), sous gaz partiellement oxydant (mélange azote/oxygène à différentes concentrations en oxygène) ou encore sous dioxyde de carbone ou sous un recyclage des fumées produites (recyclage des gaz de pyrolyse lors du traitement thermique).The tubular element (s) may consist of a perfectly closed stainless steel coil. The treatment atmosphere can therefore be strictly controlled. The treatment of organic matter can therefore be carried out under inert gas (nitrogen or any other inert gas), under partially oxidizing gas (nitrogen / oxygen mixture at different oxygen concentrations) or under carbon dioxide or under recycling of fumes produced (recycling of pyrolysis gases during heat treatment).
De manière particulièrement avantageuse, le procédé selon l'invention est donc caractérisé en ce que les fumées produites sont condensées à leur sortie du réacteur dans un dispositif de condensation adapté.In a particularly advantageous manner, the method according to the invention is therefore characterized in that the fumes produced are condensed on leaving the reactor in a suitable condensation device.
De façon avantageuse, au moins une partie des gaz de pyrolyse présents à la sortie du dispositif de condensation est réinjectée dans le réacteur. Selon une autre caractéristique, le procédé selon l'invention est encore caractérisé en ce que la pyrolyse se fait sous contrôle précis, à 0,1 % près, de la teneur en volume en oxygène dans ledit réacteur et selon une autre caractéristique la pyrolyse se fait sous contrôle précis, à un degré Celsius près, de la température régnant dans ledit réacteur. En effet, le contrôle de ces deux derniers paramètres permet avantageusement de réduire le risque d'incendie de l'installation, contrairement à la plupart des générateurs de fumées existants.Advantageously, at least part of the pyrolysis gases present at the outlet of the condensation device is reinjected into the reactor. According to another characteristic, the method according to the invention is further characterized in that the pyrolysis takes place under precise control, to the nearest 0.1%, of the volume content of oxygen in said reactor and according to another characteristic the pyrolysis takes place made under precise control, to within one degree Celsius, of the temperature prevailing in said reactor. Controlling these last two parameters advantageously makes it possible to reduce the risk of fire in the installation, unlike most existing smoke generators.
Les temps de séjour de la matière organique à pyrolyser peuvent également être fixés de façon précise. En effet, la technologie du tube vibrant permet un écoulement « piston » de la matière à traiter. Ainsi, l'inclinaison des moteurs à balourds ainsi que la fréquence et l'amplitude des vibrations permettent de contrôler le temps de séjour de ladite matière dans le réacteur. Ce temps de séjour peut varier, selon les conditions, de quelques secondes à environ 30 minutes. La technologie du transport par tube vibrant permet de traiter des solides divisés à granulométrie large permettant de mettre en œuvre une large gamme allant des poudres microniques à des morceaux de plusieurs centimètres de matière organique.The residence times of the organic material to be pyrolyzed can also be set precisely. Indeed, the vibrating tube technology allows a “piston” flow of the material to be treated. Thus, the inclination of the unbalance motors as well as the frequency and the amplitude of the vibrations make it possible to control the residence time of said material in the reactor. This residence time can vary, depending on the conditions, from a few seconds to about 30 minutes. The technology of transport by vibrating tube makes it possible to treat divided solids with wide particle size allowing to implement a wide range going from micron powders to pieces of several centimeters of organic matter.
De façon avantageuse, la matière organique pyrolysée est essentiellement constituée de plaquettes de bois, en particulier de bois destiné à l'aromatisation ou au vieillissement de vins et/ou de spiritueux.Advantageously, the pyrolyzed organic material essentially consists of wood chips, in particular wood intended for the flavoring or aging of wines and / or spirits.
Selon une variante, la matière organique pyrolysée est essentiellement constituée de fibres ou copeaux d'au moins une substance végétale telle que le bois, la cellulose, tout autre polysaccharide ou complexe ligno-cellulosique.According to a variant, the pyrolyzed organic material essentially consists of fibers or shavings of at least one vegetable substance such as wood, cellulose, any other polysaccharide or lignocellulosic complex.
Comme expliqué, la température de pyrolyse (de 200 °C à 800 °C) ainsi que les profils de température sont parfaitement contrôlés au degré près. La possibilité d'une architecture électrique permettant de mettre en œuvre plusieurs zones de chauffe indépendantes permet, le cas échéant, de contrôler le profil thermique de traitement de la matière végétale. La mise en place d'une zone de refroidissement, par l'utilisation de quelques spires non calorifugées ou par double enveloppe contenant un fluide froid, permet d'obtenir des températures basses et constantes de la matière pyrolysée à la sortie du réacteur.As explained, the pyrolysis temperature (from 200 ° C to 800 ° C) as well as the temperature profiles are perfectly controlled at degree close. The possibility of an electrical architecture making it possible to implement several independent heating zones makes it possible, if necessary, to control the thermal profile for processing the plant material. The establishment of a cooling zone, by the use of a few non-insulated turns or by double jacket containing a cold fluid, makes it possible to obtain low and constant temperatures of the pyrolyzed material at the outlet of the reactor.
La décomposition thermique de la matière organique et notamment du bois est préférentiellement obtenue à de basses températures de pyrolyse à l'aide de réacteurs du type REVE (principalement entre 300 °C et 400 °C). Les fumées et fumées liquides contiennent alors peu d'hydrocarbures aromatiques polycycliques qui sont généralement formés à de hautes températures de pyrolyse (au-delà de 400 °C).The thermal decomposition of organic matter and in particular of wood is preferably obtained at low pyrolysis temperatures using REVE type reactors (mainly between 300 ° C and 400 ° C). The fumes and liquid fumes then contain little polycyclic aromatic hydrocarbons which are generally formed at high pyrolysis temperatures (above 400 ° C.).
La présente invention a encore pour objet l'utilisation d'un réacteur élévateur vibré du type comprenant essentiellement une enceinte chauffable sensiblement hermétique contenant au moins un élément tubulaire ascendant mis en vibration et recevant une matière organique à pyrolyser, pour la production de fumées destinées à une fumaison de denrées alimentaires, pour la production de fumées liquides ainsi que pour la production de charbon de bois.The present invention also relates to the use of a vibrated elevating reactor of the type essentially comprising a substantially hermetic heatable enclosure containing at least one ascending tubular element vibrated and receiving an organic material to be pyrolyzed, for the production of fumes intended for a smoking of foodstuffs, for the production of liquid fumes as well as for the production of charcoal.
Les avantages de l'utilisation d'un réacteur du type REVE au traitement thermique de matières végétales sont multiples :The advantages of using a REVE type reactor for heat treatment of plant materials are manifold:
Un traitement thermique homogène de matière organique à granulométrie variable (par exemple sciure de bois de quelques microns à plusieurs centimètres) est possible par avancement « piston » de la matière dans le réacteur et par un contact intime entre la matière végétale et le tube chaud. L'écoulement « piston » permet de contrôler avec précision la température de la matière et les temps de séjour.A homogeneous heat treatment of organic material with variable particle size (for example sawdust from a few microns to several centimeters) is possible by "piston" advancement of the material in the reactor and by intimate contact between the plant material and the hot tube. The “piston” flow makes it possible to precisely control the temperature of the material and the residence times.
Le chauffage est assuré par conduction entre le tube et la matière végétale. Le procédé ne requiert pas l'utilisation de grosses quantités de gaz à gérer ou à dépolluer. Les risques de zones froides (pièges à suies) sont minimisés.Heating is provided by conduction between the tube and the plant material. The process does not require the use of large quantities of gas to be managed or decontaminated. The risks of cold areas (soot traps) are minimized.
L'étanchéité du système, sans pièces mécaniques, permet de minimiser les risques d'odeurs émises et d'exposition du personnel aux gaz de pyrolyse. Le nettoyage de l'installation est aisé par pyrolyse sous air, par circulation de liquide de nettoyage dans les spires ou encore par obus racleur.The tightness of the system, without mechanical parts, makes it possible to minimize the risks of odors emitted and exposure of personnel to pyrolysis gases. The cleaning of the installation is easy by pyrolysis in air, by circulation of cleaning liquid in the turns or even by scraper shell.
Le rendement thermique de l'appareil est proche de 80 % par contact intime entre la matière végétale et le tube chaud de transport ainsi qu'une combinaison complexe de conduction, d'induction et de rayonnement vers le produit à chauffer.The thermal efficiency of the device is close to 80% by intimate contact between the plant material and the hot transport tube as well as a complex combination of conduction, induction and radiation towards the product to be heated.
Le transport par tube vibrant n'engendre pas d'abrasion de la matière organique à pyrolyser et limite les émissions de poudres de charbon. L'encrassement du réacteur par des dépôts de suies est peu important.Transport by vibrating tube does not cause abrasion of the organic material to be pyrolyzed and limits emissions of carbon powders. The fouling of the reactor by soot deposits is not very significant.
Dès lors, les réacteurs du type évoqué ci-dessus peuvent être avantageusement employés à la production de fumées. En effet, le procédé mettant en œuvre des d'éléments tubulaires vibrants permet de produire une fumée dont la qualité et la concentration sont parfaitement contrôlées tout en minimisant les risques d'incendie.Consequently, the reactors of the type mentioned above can advantageously be used for the production of fumes. Indeed, the process using vibrating tubular elements makes it possible to produce a smoke whose quality and concentration are perfectly controlled while minimizing the risk of fire.
A ce sujet il est particulièrement important de pouvoir maîtriser, dans un procédé mettant en œuvre un tel type de réacteur, les principaux paramètres de fonctionnement et de traitement que sont la température de la pyrolyse (contrôlée au degré Celsius près) et la constitution chimique de l'atmosphère de traitement (contrôle précis de la concentration en oxygène). Dans ces conditions, les fumées produites par le procédé selon l'invention peuvent être totalement standardisées et sont avantageusement exemptes ou quasi-exemptes de goudron et d'hydrocarbures aromatiques polycycliques nocifs.In this regard, it is particularly important to be able to control, in a process implementing such a type of reactor, the main operating and treatment parameters that are the temperature of the pyrolysis (controlled to within Celsius degree) and the chemical constitution of the treatment atmosphere (precise control of the oxygen concentration). Under these conditions, the fumes produced by the process according to the invention can be completely standardized and are advantageously free or almost free of tar and harmful polycyclic aromatic hydrocarbons.
La présente invention a donc également pour objet des fumées destinées à une fumaison de denrées alimentaires obtenues par le procédé selon l'invention, caractérisées en ce qu'elles présentent, une fois condensées en fumées liquides, une teneur en volume en benzo[a]pyrène d'au plus 10 ppb et une teneur en volume en benzoanthracène d'au plus 20 ppb.The present invention therefore also relates to fumes intended for the smoking of foodstuffs obtained by the process according to the invention, characterized in that they have, once condensed into liquid fumes, a volume content of benzo [a] pyrene of not more than 10 ppb and a volume content of benzoanthracene of not more than 20 ppb.
En outre, lesdites fumées peuvent être diluées avec de l'air chaud ou tout autre gaz en sortie de réacteur afin de produire des fumées plus ou moins concentrées. Elles peuvent alors directement enter dans une cellule de fumaison, sans autre étape de conditionnement ou de purification. La présente invention a encore pour objet des fumées liquides obtenues par condensation de fumées selon l'invention ainsi qu'une denrée alimentaire fumée par la mise en œuvre de telles fumées.In addition, said fumes can be diluted with hot air or any other gas leaving the reactor in order to produce more or less concentrated fumes. They can then directly enter a smoking cell, without any other conditioning or purification step. The present invention also relates to liquid fumes obtained by condensation of fumes according to the invention as well as a foodstuff smoked by the implementation of such fumes.
Les exemples suivants donnés à titre non limitatif permettent de mettre en évidence certains avantages des objets de la présente invention.The following examples, given without limitation, make it possible to demonstrate certain advantages of the objects of the present invention.
Exemple 1 :Example 1:
De la sciure de hêtre humide (35 % en poids d'humidité) est pyrolysée dans un réacteur de type REVE (Société REVTECH). Le réacteur présente deux zones de chauffe. La première zone est chauffée à une température de 190 °C alors que la seconde zone de chauffe est à une température de 340 °C. Les gaz émis par la première zone de chauffe sont évacués à l'extérieur suite à une dilution avec de l'air sec. La seconde zone de chauffe est balayée par un gaz neutre. La sciure subit un séchage en première zone et entre dans la deuxième zone de chauffe à une humidité inférieure à 1 % en poids.Wet beech sawdust (35% by weight of moisture) is pyrolyzed in a REVE type reactor (REVTECH company). The reactor has two heating zones. The first zone is heated to a temperature of 190 ° C while the second heating zone is to a temperature of 340 ° C. The gases emitted by the first heating zone are evacuated outside following dilution with dry air. The second heating zone is swept by a neutral gas. The sawdust undergoes drying in the first zone and enters the second heating zone at a humidity of less than 1% by weight.
La pyrolyse de la sciure est exclusivement effectuée en seconde zone où la matière végétale est portée à 340 °C puis elle est rapidement refroidie dans les spires de refroidissement à 40 °C.Sawdust pyrolysis is exclusively carried out in the second zone where the plant material is brought to 340 ° C then it is rapidly cooled in the cooling coils to 40 ° C.
Les gaz émis sont évacués avec l'azote injecté à contre courant vers un condenseur indirect. Les composés organiques condensables sont récupérés sous forme de liquide à la sortie du condenseur.The emitted gases are evacuated with the nitrogen injected against the current to an indirect condenser. The condensable organic compounds are recovered in the form of a liquid at the outlet of the condenser.
Cette configuration de réacteur décrite en exemple 1 permet un séchage et une pyrolyse simultanés de la sciure de hêtre humide en continu.This reactor configuration described in Example 1 allows simultaneous drying and pyrolysis of sawdust from wet beech.
Les condensats obtenus forment une fumée liquide concentrée. En effet, l'humidité de départ de la sciure est évacuée à l'extérieur du réacteur avant que la sciure n'entre en zone de pyrolyse.The condensates obtained form a concentrated liquid smoke. In fact, the initial moisture from the sawdust is removed outside the reactor before the sawdust enters the pyrolysis zone.
La fumée liquide obtenue présente les caractéristiques suivantes :The liquid smoke obtained has the following characteristics:
Densité : 1,11 kg/1 pH : 1,8Density: 1.11 kg / 1 pH: 1.8
Analyse en chromatographie phase gazeuse (% en poids) - acide acétique : 15 %Analysis in gas chromatography (% by weight) - acetic acid: 15%
- carbonyles : 8 %- carbonyl: 8%
- esters : 4 mg/ml - furanes : 15 mg/ml- esters: 4 mg / ml - furans: 15 mg / ml
- lactones : 4 mg/ml- lactones: 4 mg / ml
- phénols : 32 mg/ml- phenols: 32 mg / ml
Exemple 2 :Example 2:
De la sciure de hêtre sèche (7 % en poids d'humidité) est pyrolysée dans un réacteur de type REVE (Société REVTECH). Le réacteur présente une seule zone de chauffe. La zone de chauffe est portée à une température de 320 °C, 330 °C, 340 °C puis 350 °C.Dry beech sawdust (7% by weight of moisture) is pyrolyzed in a REVE type reactor (REVTECH company). The reactor has a single heating zone. The heating zone is brought to a temperature of 320 ° C, 330 ° C, 340 ° C then 350 ° C.
Les températures mesurées sur la matière organique sont respectivement de 320 °C, 330 °C, 340 °C et 350 °C. L'exemple 2 montre parfaitement la maîtrise en température lors du processus de pyrolyse de la matière organique à pyrolyser. Aucun phénomène de divergence en température n'est observé malgré l'existence de phénomènes exothermiques à de telles températures de pyrolyse, par exemple dans le cas du bois. Le réacteur de type REVE permet un traitement thermique parfaitement contrôlé en température et en temps de séjour, en particulier pour la sciure de bois, contrairement aux générateurs de fumées existants.The temperatures measured on the organic matter are respectively 320 ° C, 330 ° C, 340 ° C and 350 ° C. Example 2 perfectly shows the temperature control during the pyrolysis process of the organic matter to be pyrolyzed. No temperature divergence phenomenon is observed despite the existence of exothermic phenomena at such pyrolysis temperatures, for example in the case of wood. The REVE type reactor allows a perfectly controlled heat treatment in temperature and residence time, in particular for sawdust, unlike existing smoke generators.
Exemple 3 :Example 3:
De la sciure de hêtre sèche (7 % en poids d'humidité) est pyrolysée dans un réacteur de type REVE (Société REVTECH). Le réacteur présente une seule zone de chauffe. La zone de chauffe est à une température de 350 °C. Les gaz condensables et incondensables sont acheminés vers un condenseur. La partie condensable des gaz de pyrolyse est récupérée sous forme liquide à la sortie du condenseur, tandis que les gaz incondensables (essentiellement du dioxyde de carbone) sont utilisés pour réaliser l'inertage de la zone de pyrolyse.Dry beech sawdust (7% by weight of moisture) is pyrolyzed in a REVE type reactor (REVTECH company). The reactor has a single heating zone. The heating zone is at a temperature of 350 ° C. Condensable and noncondensable gases are routed to a condenser. The condensable part of the pyrolysis gases is recovered in liquid form at the outlet of the condenser, while the noncondensable gases (essentially carbon dioxide) are used to inert the pyrolysis zone.
La « recirculation » des gaz incondensables permet un inertage très rapide et efficace de la zone de pyrolyse et permet de s'affranchir d'un apport externe de gaz neutre. Le rendement de conversion de la matière première en fumée liquide est de 35 %. Outre le rendement élevé de conversion, la fumée obtenue ne contient pas de goudrons. La composition de la fumée liquide obtenue après condensation est la suivante : Densité : 1,11 kg/1 pH : 1,8The “recirculation” of the incondensable gases allows very rapid and efficient inerting of the pyrolysis zone and makes it possible to dispense with an external supply of neutral gas. The conversion efficiency of the raw material into liquid smoke is 35%. Besides the high conversion efficiency, the smoke obtained does not contain tar. The composition of the liquid smoke obtained after condensation is as follows: Density: 1.11 kg / 1 pH: 1.8
Analyse en chromatographie phase gazeuse (% en poids)Analysis in gas phase chromatography (% by weight)
acide acétique : 17 % carbonyles : 10 % esters : 2 mg/ml furanes : 20 mg/ml lactones : 0,5 mg/ml phénols : 45 mg/mlacetic acid: 17% carbonyls: 10% esters: 2 mg / ml furans: 20 mg / ml lactones: 0.5 mg / ml phenols: 45 mg / ml
L'utilisation du procédé selon la présente invention permet donc de produire des fumées avec un rendement élevé et sans production de goudrons contrairement aux réacteurs et générateurs de fumées actuellement présents sur le marché.The use of the process according to the present invention therefore makes it possible to produce fumes with a high yield and without producing tars unlike the reactors and generators of fumes currently present on the market.
La fumée liquide obtenue selon l'invention est riche en composés aromatiques (phénols) et en carbonyles. Ces derniers sont à l'origine de la coloration particulièrement efficace et réaliste des produits fumés avec les fumées selon l'invention dues aux réactions de Maillard avec les protéines contenues dans lesdites denrées alimentaires traitées.The liquid smoke obtained according to the invention is rich in aromatic compounds (phenols) and carbonyls. The latter are at the origin of the particularly effective and realistic coloring of the smoked products with the fumes according to the invention due to the Maillard reactions with the proteins contained in said treated foodstuffs.
La condensation indirecte de la fumée permet de récupérer l'ensemble des arômes et donc la totalité de la fraction aromatique contenue dans la fumée. Les essais réalisés sur des produits de charcuterie par douchage à l'aide de cette fumée liquide mettent en évidence un goût fumé des produits finis, identique voire supérieur à celui observé en fumaison par des procédés traditionnels.The indirect condensation of the smoke makes it possible to recover all of the aromas and therefore all of the aromatic fraction contained in the smoke. The tests carried out on deli meats by showering with this liquid smoke reveal a smoked taste of the finished products, identical or even superior to that observed in smoking by traditional methods.
La présente invention a donc également pour objet une denrée alimentaire fumée par la mise en œuvre de fumées et/ou d'une fumée liquide selon l'invention.The present invention therefore also relates to a foodstuff smoked by the use of smoke and / or liquid smoke according to the invention.
Le réacteur de type REVE constitue un outil très performant de traitement de matière végétale. Outre l'application liée à la production de fumées destinées à la fumaison de denrées alimentaires ou aux fumées liquides, le réacteur REVE peut également être utilisé avantageusement lors de traitement thermique de matières végétales fragmentées. Par exemple, le réacteur REVE peut être utilisé pour la production de plaquettes de bois destinées à l'aromatisation ou au vieillissement de vins et spiritueux ; les composés aromatiques recherchés étant similaires à ceux recueillis dans les fumées liquides.The REVE type reactor is a very efficient tool for processing plant matter. In addition to the application linked to the production of smoke intended for the smoking of foodstuffs or for liquid smoke, the REVE reactor can also be advantageously used during the heat treatment of fragmented plant materials. For example, the REVE reactor can be used for the production of wood chips for the flavoring or aging of wines and spirits; the aromatic compounds sought being similar to those collected in liquid smoke.
Le procédé selon l'invention est également approprié à la production de charbon de bois ou de charges végétales thermiquement modifiées incorporables dans des composites à base de plastique ou de liants hydrauliques.The process according to the invention is also suitable for the production of charcoal or thermally modified vegetable fillers that can be incorporated into composites based on plastic or hydraulic binders.
Bien entendu, l'invention n'est pas limitée au mode de réalisation décrit. Des modifications restent possibles, notamment du point de vue de la constitution des divers éléments ou par substitution d'équivalents techniques, sans sortir pour autant du domaine de protection de l'invention. Of course, the invention is not limited to the embodiment described. Modifications remain possible, in particular from the point of view of the constitution of the various elements or by substitution of technical equivalents, without thereby departing from the scope of protection of the invention.

Claims

R E V E N D I C A T I O N S
1. Procédé de production de fumées destinées à une fumaison de denrées agro-alimentaires, lesdites fumées étant obtenues par pyrolyse d'une matière organique, de préférence végétale, caractérisé en ce qu'il comprend essentiellement les étapes consistant à : - introduire ladite matière organique à pyrolyser dans un réacteur de pyrolyse comprenant essentiellement une enceinte chauffable sensiblement hermétique contenant au moins un élément tubulaire ascendant mis en vibration et recevant ladite matière organique, ladite matière étant introduite au niveau de la partie basse dudit élément tubulaire,1. Process for the production of fumes intended for the smoking of foodstuffs, said fumes being obtained by pyrolysis of an organic material, preferably vegetable, characterized in that it essentially comprises the steps consisting in: - introducing said material organic to be pyrolyzed in a pyrolysis reactor essentially comprising a substantially hermetic heatable enclosure containing at least one ascending tubular element vibrated and receiving said organic material, said material being introduced at the lower part of said tubular element,
- chauffer ladite matière organique par chauffage direct du ou des éléments tubulaires, de préférence par chauffage électrique par effet Joule, dans ladite enceinte à une température comprise entre 200 °C et 800 °C, de préférence entre 300 °C et 400 °C, afin d'en provoquer la pyrolyse lors de son déplacement, sous l'effet des vibrations, dans le ou les éléments tubulaires ascendants et,heating said organic material by direct heating of the tubular element or elements, preferably by electric heating by Joule effect, in said enclosure at a temperature between 200 ° C and 800 ° C, preferably between 300 ° C and 400 ° C, in order to cause pyrolysis thereof during its movement, under the effect of vibrations, in the ascending tubular element or elements and,
- extraire la matière organique consumée et les fumées produites au niveau de la partie haute dudit ou desdits éléments tubulaires.- Extract the consumed organic matter and the fumes produced at the top of said tubular element (s).
2. Procédé selon la revendication 1, caractérisé en ce que le ou les éléments tubulaires sont animés d'un mouvement vibratoire ayant une composante horizontale et/ou verticale.2. Method according to claim 1, characterized in that the tubular element or elements are driven by a vibratory movement having a horizontal and / or vertical component.
3. Procédé selon la revendication 1 ou 2, caractérisé en ce que la matière organique est séchée par préchauffage avant d'être pyrolysée, de préférence dans au moins une zone de préchauffage spécifique prévue dans le ou les éléments tubulaires et plus préférentiellement par chauffage électrique de ladite ou desdites zones par effet Joule.3. Method according to claim 1 or 2, characterized in that the organic material is dried by preheating before being pyrolyzed, preferably in at least one specific preheating zone provided in the tubular element (s) and more preferably by electric heating of said zone or zones by Joule effect.
4. Procédé selon l'une quelconque des revendications 1 à 3, caractérisé en ce que les fumées produites sont condensées à leur sortie du réacteur dans un dispositif de condensation adapté. 4. Method according to any one of claims 1 to 3, characterized in that the fumes produced are condensed at their outlet from the reactor in a suitable condensation device.
5. Procédé selon l'une quelconque des revendications 1 à 4, caractérisé en ce qu'au moins une partie des gaz de pyrolyse présents à la sortie du dispositif de condensation est réinjectée dans le réacteur. 5. Method according to any one of claims 1 to 4, characterized in that at least part of the pyrolysis gases present at the outlet of the condensation device is reinjected into the reactor.
6. Procédé selon l'une quelconque des revendications 1 à 5, caractérisé en ce que la pyrolyse se fait sous contrôle précis, à 0,1 % près, de la teneur en volume en oxygène dans ledit réacteur.6. Method according to any one of claims 1 to 5, characterized in that the pyrolysis takes place under precise control, to the nearest 0.1%, of the volume content of oxygen in said reactor.
7. Procédé selon l'une quelconque des revendications 1 à 6, caractérisé en ce que la pyrolyse se fait sous contrôle précis, à un degré7. Method according to any one of claims 1 to 6, characterized in that the pyrolysis takes place under precise control, to a degree
Celsius près, de la température régnant dans ledit réacteur.Celsius close, the temperature prevailing in said reactor.
8. Procédé selon l'une quelconque des revendications 1 à 7, caractérisé en ce que la matière organique pyrolysée est essentiellement constituée de plaquettes de bois, en particulier de bois destiné à l'aromatisation ou au vieillissement de vins et/ou de spiritueux.8. Method according to any one of claims 1 to 7, characterized in that the pyrolyzed organic material consists essentially of wood chips, in particular wood intended for the flavoring or aging of wines and / or spirits.
9. Procédé selon l'une quelconque des revendications 1 à 7, caractérisé en ce que la matière organique pyrolysée est essentiellement constituée de fibres ou copeaux d'au moins une substance végétale telle que le bois, la cellulose, tout autre polysaccharide ou complexe ligno- cellulosique.9. Method according to any one of claims 1 to 7, characterized in that the pyrolyzed organic material consists essentially of fibers or shavings of at least one plant substance such as wood, cellulose, any other polysaccharide or ligno complex - cellulosic.
10. Utilisation d'un réacteur élévateur vibré pour la mise en œuvre du procédé selon l'une quelconque des revendications 1 à 9, du type comprenant essentiellement une enceinte chauffable sensiblement hermétique contenant au moins un élément tubulaire ascendant mis en vibration et recevant une matière organique à pyrolyser, pour la production de fumées destinées à une fumaison de denrées alimentaires.10. Use of a vibrated elevating reactor for the implementation of the method according to any one of claims 1 to 9, of the type essentially comprising a substantially hermetic heatable enclosure containing at least one ascending tubular element vibrated and receiving a material organic to be pyrolyzed, for the production of smoke intended for the smoking of foodstuffs.
11. Utilisation selon la revendication 10, pour la production de fumées liquides.11. Use according to claim 10, for the production of liquid fumes.
12. Utilisation selon la revendication 10, pour la production de charbon de bois.12. Use according to claim 10, for the production of charcoal.
13. Fumées destinées à une fumaison de denrées alimentaires obtenues par le procédé selon l'une quelconque des revendications 1 à 9, caractérisées en ce qu'elles présentent, une fois condensées en fumées liquides, une teneur en volume en benzo[a]pyrène d'au plus 10 ppb et une teneur en volume en benzoanthracène d'au plus 20 ppb.13. Fumes intended for the smoking of foodstuffs obtained by the process according to any one of claims 1 to 9, characterized in that they have, once condensed into liquid fumes, a volume content of benzo [a] pyrene not more than 10 ppb and a volume content of benzoanthracene not more than 20 ppb.
14. Fumées liquides obtenues par condensation de fumées selon la revendication 13.14. Liquid fumes obtained by condensation of fumes according to claim 13.
15. Denrée alimentaire fumée par la mise en œuvre de fumées selon la revendication 13 et/ou d'une fumée liquide selon la revendication 14. 15. Foodstuff smoked by the implementation of fumes according to claim 13 and / or of liquid smoke according to claim 14.
PCT/FR2003/002087 2002-07-05 2003-07-04 Method for producing food-flavouring smoke by pyrolysis, use of a reactor specially adapted therefor, resulting food-flavouring fumes and food products WO2004004471A2 (en)

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FR02/08495 2002-07-05
FR0208495A FR2841745B1 (en) 2002-07-05 2002-07-05 PROCESS FOR THE PRODUCTION OF FOOD SMOKES BY PYROLYSIS, THE USE OF A REACTOR PARTICULARLY ADAPTED THEREIN, SMOKES AND FRIED FOODSTUFFS OBTAINED

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WO2004004471A3 (en) 2004-04-08
AU2003264690A8 (en) 2004-01-23
CA2398681A1 (en) 2004-01-05
FR2841745A1 (en) 2004-01-09
AU2003264690A1 (en) 2004-01-23
FR2841745B1 (en) 2006-01-06

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