WO2003095824A1 - Fuel pump mounting structure of fuel injection engine - Google Patents

Fuel pump mounting structure of fuel injection engine Download PDF

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Publication number
WO2003095824A1
WO2003095824A1 PCT/JP2003/005800 JP0305800W WO03095824A1 WO 2003095824 A1 WO2003095824 A1 WO 2003095824A1 JP 0305800 W JP0305800 W JP 0305800W WO 03095824 A1 WO03095824 A1 WO 03095824A1
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WO
WIPO (PCT)
Prior art keywords
fuel pump
fuel
cam
intake
fuel injection
Prior art date
Application number
PCT/JP2003/005800
Other languages
French (fr)
Japanese (ja)
Inventor
Shinichi Kurosawa
Original Assignee
Yamaha Hatsudoki Kabushi Kikaisha
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yamaha Hatsudoki Kabushi Kikaisha filed Critical Yamaha Hatsudoki Kabushi Kikaisha
Publication of WO2003095824A1 publication Critical patent/WO2003095824A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/04Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
    • F01L1/047Camshafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/04Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
    • F01L1/047Camshafts
    • F01L1/053Camshafts overhead type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/26Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of two or more valves operated simultaneously by same transmitting-gear; peculiar to machines or engines with more than two lift-valves per cylinder
    • F01L1/267Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of two or more valves operated simultaneously by same transmitting-gear; peculiar to machines or engines with more than two lift-valves per cylinder with means for varying the timing or the lift of the valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/46Component parts, details, or accessories, not provided for in preceding subgroups
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/04Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
    • F01L1/047Camshafts
    • F01L1/053Camshafts overhead type
    • F01L2001/0537Double overhead camshafts [DOHC]

Definitions

  • the present invention relates to a fuel pump mounting structure for a fuel injection engine in which a fuel pump for supplying fuel to a fuel injection valve is cam-driven by a cam shaft.
  • a fuel pump that supplies high-pressure fuel to a fuel injection valve may be driven by a camshaft.
  • a mounting structure of such a fuel pump conventionally, for example, a mounting hole is formed in a portion facing a cam shaft of a head cover, a driving portion of the fuel pump is inserted into the mounting hole, and a flange portion of the fuel pump is mounted on the head cover. Some are fixed.
  • the wall thickness of the pump mounting portion of the head cover is increased in order to increase the mounting strength of the fuel pump.
  • An object of the present invention is to provide a fuel injection engine mounting structure for a fuel injection engine, which can prevent the occurrence of the occurrence and can easily perform alignment with a camshaft. Disclosure of the invention
  • the fuel pump in a fuel pump mounting structure for a fuel injection engine in which a fuel pump for supplying fuel to a fuel injection valve is driven by a camshaft, the fuel pump is formed on a head cover. It is characterized by being fixed to the cylinder head through the through hole.
  • the invention according to claim 2 is the invention according to claim 1, wherein the fuel pump is fixed to a cylinder head via a bracket, and the bracket has a through hole through which a driving unit of the fuel pump is attached. And a base portion formed so as to straddle a cam cap adjacent in the axial direction of the cam shaft. The base portion is shared with the cam carrier of the cylinder head together with the cam cap. It is characterized by being fastened and fixed.
  • the invention according to claim 3 is the invention according to claim 2, wherein the main body of the bracket is exposed to the outside from the through hole of the head cover, and a gap between the peripheral portion of the through hole and the main body is provided. Is provided with a seal member made of an elastic body.
  • the fuel pump is disposed so as to be inclined outward with respect to the cylinder axis.
  • FIG. 1 is a plan view of a cylinder head of an engine according to an embodiment of the present invention.
  • FIG. 2 is a cross-sectional view of the cylinder head (a cross-sectional view taken along line 11 in FIG. 1).
  • Fig. 3 is a cross-sectional view of the above-mentioned cylinder head (a cross-sectional view taken along line II-III in Fig. 1).
  • FIG. 4 is a sectional view showing the operation of the variable valve lift mechanism of the engine.
  • FIG. 5 is a cross-sectional view (a cross-sectional view taken along the line V-V in FIG. 1) of a mounting portion of the fuel pump of the engine.
  • FIG. 6 is a side view of the fuel pump mounting portion.
  • FIG. 7 is a plan view of a bracket for mounting the fuel pump.
  • FIG. 8 is a side view of the bracket.
  • FIG. 9 is a cross-sectional view (a cross-sectional view taken along line IX-IX in FIG. 7) of the bracket of the bracket.
  • FIG. 10 is a cross-sectional view (cross-sectional view taken along line X-X) of the bracket.
  • FIG. 11 is a cross-sectional view of a valve spring supporting portion of the cylinder head.
  • FIG. 12 is a diagram of the rocker arm of the engine. BEST MODE FOR CARRYING OUT THE INVENTION
  • FIG. 1 is a plan view of a cylinder head of the engine
  • FIGS. Fig. 3 is a cross-sectional view of the cylinder head (cross-sectional view taken along the line ⁇ - ⁇ , in Fig. 1;
  • Fig. 4 is a cross-sectional view showing the operation of the variable valve lift mechanism).
  • 5 is a cross-sectional view of the fuel pump mounting part (cross-sectional view taken along the line VV in FIG. 1)
  • FIG. 6 is a side view of the fuel pump mounting part
  • FIGS. 7 and 8 are plan, side, and figure views of the bracket. 9, Fig.
  • FIG. 10 is a cross-sectional view of the bracket (cross-sectional view taken along line IX-IX and XX in Fig. 7), Fig. 11 is a cross-sectional view of the intake port of the cylinder head, and Fig. 12 is a rocker arm.
  • FIG. 10 is a cross-sectional view of the bracket (cross-sectional view taken along line IX-IX and XX in Fig. 7)
  • Fig. 11 is a cross-sectional view of the intake port of the cylinder head
  • Fig. 12 is a rocker arm.
  • reference numeral 1 denotes a water-cooled 4-cycle multi-cylinder engine.
  • the engine 1 opens and closes intake and exhaust valves 4 and 5 via rocker arms 7 and 9 by intake and exhaust camshafts 6 and 8 described later.
  • the upper mating surface 1a of the cylinder head 2 of the engine 1 is connected to the lower mating surface 3a of the head cover 3, and the lower mating surface 1b is connected to a cylinder block (not shown).
  • a crankcase (not shown) for accommodating a crankshaft is connected to the cylinder block.
  • Reference numeral 12 denotes a head bolt hole for fixing the cylinder head 2 to the cylinder block, and two holes are formed between the cylinders.
  • a combustion recess 2c is formed in the lower mating surface 2b of the cylinder head 2, and the combustion recess 2c, the cylinder bore of the cylinder block, and the top surface of the piston inserted into the cylinder bore are formed. (Not shown) A space surrounded by and is a combustion chamber.
  • the combustion recess 2c has two intake openings 2d, 2d and two exhaust openings 2e, 2e.
  • the intake opening 2d, the exhaust opening 2e have an intake valve 4, an exhaust valve 2e, respectively.
  • Valve 5 is provided so as to be openable and closable.
  • Each intake valve 4 is driven to open and close by an intake force arm 7 by an intake force shaft 6 constituting the valve operating mechanism, and each exhaust valve 5 is driven by an exhaust cam shaft 8 via an exhaust port arm 9. It is driven to open and close.
  • the intake and exhaust camshafts 6, 8 are rotationally driven by a crankshaft via a timing chain (not shown).
  • An intake port 1 f communicating with each intake opening 2 d is formed in the cylinder head 1, and each intake port 1 f joins on the way and leads to the right wall surface 2 f ′ of the cylinder head 2.
  • An exhaust port 1 g communicating with each exhaust opening 2 e is formed in the cylinder head 2, and each exhaust port 1 g joins on the way and is led out to the left wall surface 2 g ′.
  • the intake port 2 f is formed upright so that the port axis f forms an angle of about 50 degrees with respect to the cylinder axis A, while the exhaust port 2 g has the port axis g with respect to the cylinder axis A. And is formed so as to form a substantially right angle.
  • the intake and exhaust camshafts 6 and 8 are provided with the variable valve lift mechanism.
  • FIG. 4 shows the intake side of the variable valve lift mechanism, and since the exhaust side has substantially the same structure, only the intake side will be described.
  • the variable valve lift mechanism includes a low-speed cam nose 6a and a high-speed cam nose 6b formed on the intake camshaft 6, an independently rotatable low-speed rocker arm 7a and a high-speed rocker arm 7b, And the high-speed rocker arm 7b can be idled or interlocked with the low-speed rocker arm 7a.
  • a hydraulic cylinder 21 having pistons 21a and 21a for driving the engaging pins 20 forward and backward.
  • the rotation of the camshaft 6 is transmitted only to the low-speed rocker arm 7a, and the lift amount of the intake valve 4 is small (see the right side of the cylinder axis A in FIG. 4).
  • the engagement pin 20 is engaged with the high-speed rocker arm 7 b by the hydraulic pressure supplied to the oil chamber 21 b of the cylinder section 21, and the rotation of the cam shaft 6 is transmitted to the high-speed rocker arm 7 b. This increases the lift of the intake valve 4 (see the left side of the cylinder axis A in FIG. 4).
  • the in-cylinder fuel injection device includes a fuel injection valve 40 for injecting fuel into each cylinder, and a fuel pump 41 for supplying high-pressure fuel to each fuel injection valve 40.
  • the fuel injection valve 40 is positioned vertically below the two intake boats 2 f of the cylinder head 2 and is inclined so as to be substantially parallel to the port axis f of the intake port 2 f.
  • the injection port 40a of the fuel injection valve 40 faces the center of the combustion chamber.
  • the cylinder head 2 includes a head body 10 in which the intake and exhaust ports 2 f and 2 g are formed, and a cam in which the intake and exhaust cam shafts 6 and 8 and the rocker arms 7 and 9 are arranged.
  • the carrier 11 is divided into a carrier 11 and a lower surface 11 f of the force carrier 11 is placed on the receiving surface 10 f of the head body 10.
  • the cam carrier 11 is a cam port described later.
  • the bolts 43 are connected to the head body 10 together with the cam caps 15 and 16 by bolts.
  • An outer peripheral wall 10a is formed on the head main body 10 so as to surround the outer peripheral portion of the cam carrier 11. This head is attached to the upper mating surface 2a of this outer peripheral wall 10a.
  • the lower mating surface 3a of the cover 3 is mounted and fixed with an oil seal 13 interposed therebetween, whereby an oil-tight cam chamber 14 is formed.
  • the cam carrier 11 extends in the direction perpendicular to the camshaft so as to cross the cylinder axis A, and one journal receiving portion 11a per cylinder and a lateral wall portion 11c extending between the cylinders and extending in the direction perpendicular to the camshaft. And a vertical wall portion 11b that extends in the cam axis direction and connects the adjacent journal receiving portion 11a and the horizontal wall portion 11c.
  • the intake-side and exhaust-side cam caps 15 and 16 are attached to the intake-side upper mating surface 11d and the exhaust-side upper mating surface 11e of each of the journal receiving portions 11a.
  • An intake-side cam journal receiving hole 17 is formed between each intake-side upper mating surface 11 d and a lower-side mating surface 15 a of the intake-side cam cap 15, and each cam journal receiving hole 17 is formed. Thereby, the journal portion of the suction cam shaft 6 is rotatably supported.
  • An exhaust-side cam journal receiving hole 18 is formed between the exhaust-side upper mating surface 1 1 e and the lower-side mating surface 16 a of the exhaust-side cam cap 16.
  • the journal of camshaft 8 is rotatably supported.
  • a plug hole 23 penetrating through the head body 10 and communicating with the combustion recess 2c is formed in a portion of each of the journal receiving portions 11a facing the cylinder axis A.
  • An ignition plug 24 is inserted into the plug hole 23, and the ignition plug 24 is detachably attached to the head body 10 so that an electrode portion of the ignition plug 24 is located in the combustion recess 2c. ing .
  • the plug center line B of the plug hole 23 is formed so as to be slightly deviated from the cylinder axis A toward the exhaust side.
  • a plug pipe 25 is inserted into the plug hole 23, and a lower end 25 a of the plug pipe 25 is press-fitted and fixed in a plug hole 23 a of the head body 10.
  • the upper end 25b of the plug pipe 25 projects outside through a pipe hole 3b formed in the head cover 3, and an oil-tight space is formed between the pipe hole 3b and the plug pipe 25. Sealed to.
  • the inside of the plug pipe 25 and the cam chamber 14 are defined, and the replacement of the spark plug 24 can be performed without removing the head cover 3. It is becoming possible to obtain.
  • the spark plug At the outer end of the plug pipe 25, the spark plug
  • An ignition coil 26 connected to the terminal electrode 24 is detachably mounted.
  • a concave portion 10b is formed on both sides of the journal receiving portion 11a of the receiving surface 10f of the head body 10 described above.
  • intake and exhaust side valve seat portions 10c and 10d are bulged and formed.
  • Each of the valve seat portions 10c and 10d has an intake and exhaust port.
  • Valve guide holes 10 g and 10 g communicating with 2 f and 2 g are formed.
  • the valve shafts 4a and 5a of the intake and exhaust valves 4 and 5 are slidably inserted into the valve guide member 30 press-fitted into the respective valve guide holes 10g.
  • Valve parts 4b and 5b for opening and closing the intake and exhaust openings 2d and 2e are formed at the lower ends of the valve shafts 4a and 5a, and the rockers are provided at the upper ends via valve chips 3 and 31. Rooms 7 and 9 are in contact.
  • Spring retainers 32, 33 are fixed to the upper ends of the intake and exhaust valve shafts 4a, 5a by taper fitting.
  • valve spring support structure of the present embodiment will be described.
  • An exhaust spring receiving seat 1Oh is formed on the periphery of the valve guide hole 10g of the exhaust side valve seat 10d.
  • An exhaust knob spring 35 is disposed between the spring seat 10h and the exhaust side spring retainer 33, and the exhaust valve 5 is urged in the closing direction by the valve spring 35. .
  • Inner and outer intake spring receiving seats 10j and 10k are formed at the periphery of the valve guide hole 10g of the intake side valve seat portion 10c.
  • An inner spring 36 is provided between the inner positioning portion 3 2a of the intake-side spring retainer 32 and an outer spring receiving seat 10k and the outer positioning portion 3 2b of the spring retainer 32 are provided.
  • An outer spring 37 shorter than the spring length of the inner spring 36 is coaxially disposed between the springs 36 and 36.
  • the intake valve 4 is urged in the closing direction by 3 7.
  • the inner spring seat 10 j is located lower than the outer spring seat 10 k. It is formed in the shape of a step. As a result, the spring length of the inner spring 36 is longer than the spring length of the outer spring 37, in other words, the outer spring 37 is shortened while ensuring the required set load ⁇ maximum load during lift. . Since the inner and outer spring seats 10j and 10k are simultaneously processed by the cutting tool corresponding to the step, the number of processing steps does not increase.
  • the inner spring receiving seat 10j of the intake side valve seat portion 10c is formed in a stepped shape so as to be located lower than the outer spring receiving seat 10k. Therefore, while lowering the position of the intake-side spring retainer 32, the necessary spring length of the inner spring 36 can be secured, and the cylinder axial dimension of the cylinder head 2 can be reduced.
  • the required set load and maximum load can be secured while forming the outer spring seat 10 k at a high place, so that the fuel injection valve is provided below the intake port 2 f of the cylinder head 2. Even when 40 is arranged, it is possible to suppress an increase in the height of the cylinder head 2. That is, when the fuel injection valve 40 is arranged below the intake port 1f, a bulging portion for securing a space for arranging the fuel injection valve 40 easily swells on the inner surface of the intake port, which is avoided. To do this, it is necessary to raise the intake port 2 f.
  • the spring length of the inner spring 36 can be increased, so that the length of the outer spring 37 is short, and it is not necessary to raise the position of the spring retainer 32.
  • the cylinder head An increase in the height dimension of 2 can be suppressed.
  • the cam carrier 11 passes through the intake and exhaust port cap shafts 50, 51 extending in parallel with the cam shafts 6, 8 so as to penetrate the journal receiving portion 11a and the lateral wall portion 11c. ing.
  • the rocker shafts 50 and 51 are the same as those of the cam carrier 11 above.
  • Locking screws (fixing means) 52 screwed to the horizontal wall portion 11c located between the cylinders are positioned and fixed so that they cannot rotate.
  • the rocker shafts 50, 51 rotatably support the intake / exhaust port intake arms 7, 9, respectively.
  • the intake and exhaust side rocking shafts 50 and 51 are disposed inside the intake and exhaust valves 4 and 5, respectively.
  • the intake and exhaust side rocker shafts 50 and 51 are arranged symmetrically with respect to the Bragg center line B deviated from the cylinder axis A to the exhaust side. As a result, the intake side rocker shaft 50 and the cylinder are aligned with each other.
  • the distance from the axis A is smaller than the distance between the exhaust side rocker shaft 51 and the cylinder axis A.
  • Each of the intake and exhaust side rocker shafts 50 and 51 is disposed near the plug axis B such that the inner half thereof overlaps the plug pipe 25 when viewed in the camshaft direction.
  • Escape recesses 50a and 51a are formed in the overlapping portions of the rocker shafts 50 and 51 with the plug pipe 25. These escape recesses 50 a and 51 a are cut out along the outer peripheral surface of the plug pipe 25 so as to form an arc shape in plan view.
  • the rocker arm and the like are assembled according to the following procedure.
  • Rocker arms 7, 9 are located on both sides of the journal receiving portion 11a of the cam carrier 11, and the rocker shaft 50 is positioned so that the collars 50b, 51b are located between them and the side wall portion 11c.
  • 51, the locking force shafts 50, 51 are released, and the concave portions 50 &, 5 la are rotated so as to face the cylinder center side, and locked with the lock screw 52.
  • this assembly is mounted on the receiving surface 10 f of the head body 10 so that the escape recesses 50 a and 51 a do not interfere with the plug pipe 25, and the camshafts 6 and 8 are mounted.
  • cam carrier 11 can be detached from the head body 10, and the externally mounted power shafts 50, 51 and rocker arms 7, 9 can be attached to the head body 10 before mounting.
  • assembly workability can be improved.
  • rocker shafts 50 and 51 escape to form recesses 50 a and 51 a, respectively. Since the lock screw 52 is fixed to the angular position corresponding to 5, the work of mounting the cam carrier 11 to the head body 10 can be easily performed.
  • the intake and exhaust side rocker shafts 50 and 51 are arranged such that the inner halves overlap the plug pipe 25 when viewed in the camshaft direction. Since relief recesses 50a, 51a are formed in the overlapping portion of the 51 with the Bragg pipe 15, each rocker shaft 50, 51 is connected to the cylinder axis A by the clearance recesses 50a, 51a.
  • the valve can be placed closer to the side, and the valve pinch angle can be reduced accordingly. As a result, the shape of the combustion chamber can be improved and the entire engine can be made more compact.
  • each of the above-mentioned rocking shafts 50 and 51 can be brought closer to the cylinder axis A side, the rising angle of the intake port 2 f can be increased, and therefore, the intake port 2 f of the cylinder head 1 can be increased.
  • the fuel injection valve 40 is arranged below the fuel injection valve 40, the swelling of the inner surface of the intake passage for securing a space for disposing the fuel injection valve 40 can be eliminated, and the intake resistance can be reduced.
  • the suction arms 7 and 9 on the intake and exhaust sides are respectively provided with bases 7 (1 and 9d having support holes 7c and 9 (through which the shafts 50 and 51 are passed) and bases 7d and
  • the arm tip 7 e, 9 e extends outwardly following 9 d, and the valve tip 31 is in contact with the lower surface of the tip of the arm section 7 e, 9 e.
  • the tip of 9e is formed to be thick in the valve opening and closing direction, and pin holes 7g and 9g are formed in the thick portions 7f and 9f, into which the above-described engagement pins 20 are inserted. Have been.
  • each of the slipper surfaces 7h, 9h has an arc shape with a radius R as shown in Fig. 12, and the bases 7d, 9h are within a circle r extending from the slipper surfaces 7h, 9h. d and the arm portions 7e and 9e are located.
  • the slipper surfaces 7 h and 9 h are formed by performing a polishing process by rotating a polishing blade (not shown) along the circle r.
  • the slipper surfaces 7 h and 9 h of the intake and exhaust side rocker arms 7 and 9 are formed into an arc shape having a radius R, and the base is formed inside a circle r formed by extending the slipper surfaces 7 h and 9 h. Since the 7d, 9d and the arm portions 7e, 9e are located, the polishing tool can be rotated and moved along the circle r, and the desired surface roughness and processing accuracy can be obtained. Polishing can be performed in a short time, and the processing cost can be reduced. That is, as shown by the two-dot chain line in FIG.
  • the fuel pump 41 includes a pump body 41 a having a fuel suction port and a discharge port (not shown), a driving section 41 b having a plunger 41 c, the driving section 41 b and the pump body 41 a
  • the plunger 41c is reciprocatingly driven to pressurize the fuel, thereby forming a fuel supply pipe and a fuel rail (not shown).
  • the fuel is fed to each of the fuel injection valves 40 through the above.
  • the fuel pump 41 is disposed above the exhaust camshaft 8 between the two cylinders, and the plunger 41c is provided on the exhaust camshaft 8 at three cam nozzles 8a formed at intervals of 120 degrees. Driven by
  • the fuel pump 41 is mounted and fixed to the cam carrier 11 of the cylinder head 2 via a bracket 42 through a mounting hole 3 d formed in the top wall of the head cover 3. I have.
  • the bracket 42 is made of aluminum die-cast, and is adjacent to the main body 42 b having the mounting hole 42 a to which the driving part 41 b is mounted, and the exhaust camshaft 8.
  • a base portion 42 c having a rectangular shape in plan view formed so as to straddle the cam caps 16, 16 which are fitted with each other.
  • a bolt hole 4 2 d is formed in each corner of the base portion 42 c. Is shaped Has been established.
  • the base portion 42c is fixed to the cam carrier 11 together with the cam caps 16 by the cam bolts 43 inserted into the bolt holes 42d.
  • the main body portion 4 2b has a substantially rhombic shape in plan view, and has a large-diameter portion 4 2e facing the peripheral portion of the mounting hole 3d on the lower surface of the head cover 3 with a slight gap therebetween.
  • the small-diameter portion 42 f projects from the mounting hole 3 d to the outside of the head cover 3, and fixing bolts 44, 44 are implanted at both ends of the small-diameter portion 42 f.
  • a relief recess 42b 'for preventing contact with the camshaft 8 is provided on the lower surface of the main body 42b.
  • a circumferential groove 42g is formed on the outer peripheral portion of the large diameter portion 42e.
  • a rubber seal member 45 is mounted in the peripheral groove 42g, and the rubber seal member 45 is in contact with the peripheral portion of the mounting hole 3d. As a result, the space between the mounting hole 3 d and the bracket 42 is oil-tightly sealed.
  • the fuel pump 41 has a mounting flange portion 41 d which has a small-diameter portion 42 f of the bracket 42 with a gasket 46 interposed therebetween, and is fixed to the bracket 4 by fixing bolts 44 and nuts 47. Fixed to 2.
  • the fuel pump 41 is arranged obliquely such that its axis A1 is inclined outward with respect to the cylinder axis A (see FIG. 5).
  • the gasket 46 is formed by arranging a thin metal plate on both surfaces of a resin member, whereby the fuel pump 41 and the bracket 4 are oil-tightly sealed.
  • the fuel pump 41 since the fuel pump 41 is directly fixed to the cam carrier 11 of the cylinder head 2 via the brackets 4 • 2, the fuel carrier 4 1 having high strength and rigidity is provided with fuel.
  • the pump 41 can be fixed, and the generation of noise due to the vibration of the fuel pump 41 can be suppressed as compared with the case where the pump 41 is fixed to the conventional head cover.
  • bracket 4 since only bracket 4 needs to be added, the increase in cost can be suppressed.
  • the fuel pump 41 is connected to the cam carrier 11 The fuel pump 41 and the camshaft 8 can be easily and reliably aligned.
  • the bracket 42 is composed of a main body 42 b to which the driving part 41 b of the fuel pump 41 is attached and a base part 42 c, and the base part 42 c Since the cam caps 16 and 16 together with the adjacent cam caps 16 and 16 are fixed together by the cam bolts 43, the mounting strength of the fuel pump 41 can be increased and the position with the cam shaft 8 can be improved. The alignment can be performed easily and reliably. In addition, since the cam bolt 43 for fastening the cam cap 16 to the cam carrier 11 is shared, an increase in the number of parts can be suppressed.
  • the fuel pump 41 can be retrofitted after the engine unit is assembled, and the assemblability can be improved. .
  • the fuel pump 41 is arranged so that its axis A1 is directed outward with respect to the cylinder axis A, the wiring of the spark plug 24 and the fuel and fuel above the head cover 3 are arranged. A space for arranging fuel pipes and the like to the injection valve 40 can be secured.
  • the fuel pump is directly fixed to the high-strength and rigid cylinder head, so that the noise caused by the vibration of the fuel pump is lower than when the fuel pump is fixed to the conventional head cover. Generation can be suppressed. Also attached to cylinder head It is only necessary to form a boss portion or add a bracket, thereby suppressing an increase in cost.
  • the structure in which the fuel pump is mounted on the cylinder head to which the camshaft is mounted is adopted, the positioning between the fuel pump and the camshaft can be performed easily and accurately.
  • a bracket including a main body and a base to which the driving unit of the fuel pump is attached is interposed, and the base is jointly fastened to the cam carrier together with the adjacent cam cap. Since the fuel pump is fixed, the mounting strength of the fuel pump can be increased, the positioning with the camshaft can be performed easily and reliably, and the cam port that fastens the cam cap to the cylinder head can be shared. The increase can be suppressed.
  • the main body of the bracket is exposed to the outside through the through hole of the head cover, and an elastic seal member is provided between the peripheral portion of the through hole and the main body.
  • the seal member With the seal member, the bracket and the head cover can be sealed oil-tight, and the vibration of the fuel pump can be suppressed from transmitting to the head cover. Can be prevented.
  • the fuel pump can be retrofitted to the main body after the engine unit is assembled, so that the assemblability can be improved.
  • the fuel pump is inclined outward with respect to the cylinder axis, so that a wiring space for a spark plug wiring, a fuel pipe, and the like can be secured above the head cover.

Abstract

A fuel pump mounting structure of a fuel injection engine capable of driving a fuel pump (41) for supplying fuel to a fuel injection valve (40) by a camshaft (8) through a cam, wherein the fuel pump (41) is passed through a mounting hole (3d) formed in a head cover (3) and fixed to the cam carrier (11) of a cylinder head (2) through a bracket (42).

Description

明 細 書 燃料噴射式ェンジンの燃料ポンプ取付け構造 技術分野  Description Fuel injection engine mounting structure for fuel injection engine
本発明は、 燃料噴射弁に燃料を供給する燃料ポンプをカム軸によりカム駆動す るようにした燃料噴射式ェンジンの燃料ポンプ取付け構造に関する。 背景技術  The present invention relates to a fuel pump mounting structure for a fuel injection engine in which a fuel pump for supplying fuel to a fuel injection valve is cam-driven by a cam shaft. Background art
例えば、 気筒内に燃料を直接噴射供給するようにした筒内燃料噴射式 4サイク ルエンジンでは、 燃料噴射弁に高圧燃料を供給する燃料ポンプをカム軸により力 ム駆動する場合がある。  For example, in an in-cylinder fuel injection type four-cycle engine in which fuel is directly injected and supplied into a cylinder, a fuel pump that supplies high-pressure fuel to a fuel injection valve may be driven by a camshaft.
このような燃料ポンプの取付け構造として、 従来、 例えばへッドカバーのカム 軸に臨む部分に取付け孔を形成し、 該取付け孔に燃料ポンプの駆動部を挿入する とともに該燃料ポンプのフランジ部をヘッドカバーに固定するようにしたものが ある。 そしてこの従来構造では、 燃料ポンプの取付け強度を高めるためにへッド カバ一のポンプ取付け部分の肉厚を大きくしている。  Conventionally, as a mounting structure of such a fuel pump, conventionally, for example, a mounting hole is formed in a portion facing a cam shaft of a head cover, a driving portion of the fuel pump is inserted into the mounting hole, and a flange portion of the fuel pump is mounted on the head cover. Some are fixed. In this conventional structure, the wall thickness of the pump mounting portion of the head cover is increased in order to increase the mounting strength of the fuel pump.
しかしながら、 上記従来構造のように燃料ポンプをへッ ドカバーに取付けるよ うにした場合、 燃料ポンプの振動がへッ ドカバーに伝わり易く、 騒音の原因とな るおそれがある。 このような騒音を抑制するには、 へッ ドカバ一のポンプ取付け 部分の肉厚をさらに大きくすることが効果的であるが、 このようにすることはコ スト的, 重量的に不利である。  However, when the fuel pump is mounted on the head cover as in the above-described conventional structure, the vibration of the fuel pump is easily transmitted to the head cover, which may cause noise. In order to suppress such noise, it is effective to further increase the thickness of the head cover at the pump mounting portion, but this is disadvantageous in terms of cost and weight.
またへッ ドカバ一に燃料ポンプを取付ける上記構造を採用した場合には、 カム 軸はシリンダへッ ドに取付けられていることから、 ヘッド力バ一側の燃料ボンプ とシリンダへッ ド側のカム軸との位置合わせを行い難いという問題がある。 本発明は、 上記従来の状況に鑑みてなされたもので、 燃料ポンプによる騒音の 発生を防止できるとともに、 カム軸との位置合わせを容易に行える燃料噴射式ェ ンジンの燃料ポンプ取付け構造を提供することを目的としている。 発明の開示 When the above-mentioned structure in which the fuel pump is mounted on the head cover is adopted, since the cam shaft is mounted on the cylinder head, the fuel pump on the head force cover side and the cam on the cylinder head side There is a problem that alignment with the axis is difficult. The present invention has been made in view of the above-described conventional circumstances, and has been made in consideration of the noise generated by a fuel pump. An object of the present invention is to provide a fuel injection engine mounting structure for a fuel injection engine, which can prevent the occurrence of the occurrence and can easily perform alignment with a camshaft. Disclosure of the invention
請求項 1の発明は、 燃料噴射弁に燃料を供給する燃料ポンプをカム軸により力 ム駆動するようにした燃料噴射式ェンジンの燃料ポンプ取付け構造において、 燃 料ポンプを、 へッ ドカバーに形成された揷通孔を揷通してシリンダへッ ドに固定 したことを特徴としている。  According to a first aspect of the present invention, in a fuel pump mounting structure for a fuel injection engine in which a fuel pump for supplying fuel to a fuel injection valve is driven by a camshaft, the fuel pump is formed on a head cover. It is characterized by being fixed to the cylinder head through the through hole.
請求項 2の発明は、 請求項 1において、 上記燃料ポンプをブラケッ トを介して シリンダへッ ドに固定し、 該ブラケットを、 上記燃料ポンプの駆動部が揷着され る揷通孔を有する本体部と、 上記カム軸の軸方向にて隣合うカムキャップに跨が るように形成されたべ一ス部とを備えたものとし、 該ベース部が上記カムキャッ プとともにシリンダへッ ドのカムキヤリアに共締め固定されていることを特徴と している。  The invention according to claim 2 is the invention according to claim 1, wherein the fuel pump is fixed to a cylinder head via a bracket, and the bracket has a through hole through which a driving unit of the fuel pump is attached. And a base portion formed so as to straddle a cam cap adjacent in the axial direction of the cam shaft. The base portion is shared with the cam carrier of the cylinder head together with the cam cap. It is characterized by being fastened and fixed.
請求項 3の発明は、 請求項 2において、 上記ブラケッ 卜の本体部は、 上記へッ ドカバーの揷通孔から外側に露出しており、 該揷通孔の周縁部と上記本体部との 間には弾性体からなるシ一ル部材が配設されていることを特徴としている。 請求項 4の発明は、 請求項 1ないし 3の何れかにおいて、 上記燃料ポンプは、 気筒軸線に対して外側に傾斜させて配置されていることを特徴としている。 図面の簡単な説明  The invention according to claim 3 is the invention according to claim 2, wherein the main body of the bracket is exposed to the outside from the through hole of the head cover, and a gap between the peripheral portion of the through hole and the main body is provided. Is provided with a seal member made of an elastic body. According to a fourth aspect of the present invention, in any one of the first to third aspects, the fuel pump is disposed so as to be inclined outward with respect to the cylinder axis. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明の一実施形態によるエンジンのシリンダへッ ドの平面図である 図 2は、 上記シリンダヘッ ドの断面図 (図 1の 1卜 11 線断面図) である。 図 3は、 上記シリンダヘッ ドの断面図 (図 1の I I I- I I I 線断面図) である。 図 4は、 上記エンジンの可変バルブリフト機構の動作を示す断面図である。 図 5は、 上記エンジンの燃料ポンプの取付け部分の断面図 (図 1の V- V線断面 図) である。 FIG. 1 is a plan view of a cylinder head of an engine according to an embodiment of the present invention. FIG. 2 is a cross-sectional view of the cylinder head (a cross-sectional view taken along line 11 in FIG. 1). Fig. 3 is a cross-sectional view of the above-mentioned cylinder head (a cross-sectional view taken along line II-III in Fig. 1). FIG. 4 is a sectional view showing the operation of the variable valve lift mechanism of the engine. FIG. 5 is a cross-sectional view (a cross-sectional view taken along the line V-V in FIG. 1) of a mounting portion of the fuel pump of the engine.
図 6は、 上記燃料ホンプ取付け部分の側面図である。  FIG. 6 is a side view of the fuel pump mounting portion.
図 7は、 上記燃料ポンプを取付けるためのブラケッ 卜の平面図である。  FIG. 7 is a plan view of a bracket for mounting the fuel pump.
図 8は、 上記ブラケットの側面図である。  FIG. 8 is a side view of the bracket.
図 9は、 上記ブラケッ 卜のブラケットの断面図 (図 7の IX-IX線断面図) であ る。  FIG. 9 is a cross-sectional view (a cross-sectional view taken along line IX-IX in FIG. 7) of the bracket of the bracket.
図 1 0は、 上記ブラケッ トの断面図 (X- X線断面図) である。  FIG. 10 is a cross-sectional view (cross-sectional view taken along line X-X) of the bracket.
図 1 1は、 上記シリンダへッ ドのバルブスプリング支持部の断面図である。 図 1 2は、 上記エンジンのロッカアームの図である。 発明を実施するための最良の形態  FIG. 11 is a cross-sectional view of a valve spring supporting portion of the cylinder head. FIG. 12 is a diagram of the rocker arm of the engine. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明の実施の形態を添付図面に基づいて説明する。  Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
図 1ないし図 1 2は、 本発明の一実施形態による燃料噴射式エンジンの燃料ボ ンプ取付け構造を説明するための図であり、 図 1はエンジンのシリンダへッ ドの 平面図、 図 2, 図 3はシリンダへッ ドの断面図 (図 1の Π-Ι Ι 線断面図, 図 1の I I I- 1 I I 線断面図) 、 図 4は可変バルブリフト機構の動作を示す断面図、 図 5は 燃料ポンプの取付け部分の断面図 (図 1の V- V線断面図) 、 図 6は燃料ホンプ取 付け部分の側面図、 図 7, 図 8はブラケッ トの平面図, 側面図、 図 9, 図 1 0は ブラケッ トの断面図 (図 7の IX- IX線断面図, X-X線断面図) 、 図 1 1はシリンダ へッ ドの吸気ポート部分の断面図、 図 1 2はロッカアームの図である。  1 to 12 are views for explaining a fuel pump mounting structure of a fuel injection type engine according to one embodiment of the present invention. FIG. 1 is a plan view of a cylinder head of the engine, and FIGS. Fig. 3 is a cross-sectional view of the cylinder head (cross-sectional view taken along the line Π-Ι , in Fig. 1; Fig. 4 is a cross-sectional view showing the operation of the variable valve lift mechanism). 5 is a cross-sectional view of the fuel pump mounting part (cross-sectional view taken along the line VV in FIG. 1), FIG. 6 is a side view of the fuel pump mounting part, and FIGS. 7 and 8 are plan, side, and figure views of the bracket. 9, Fig. 10 is a cross-sectional view of the bracket (cross-sectional view taken along line IX-IX and XX in Fig. 7), Fig. 11 is a cross-sectional view of the intake port of the cylinder head, and Fig. 12 is a rocker arm. FIG.
図において、 1は水冷式 4サイクル多気筒ェンジンを示しており、 該エンジン 1は、 後述する吸気, 排気カム軸 6, 8により吸気, 排気バルブ 4, 5をロッカ アーム 7, 9を介して開閉駆動する動弁機構と、 エンジン運転状態に応じて吸気 , 排気バルブ 4, 5のリフト量を可変制御する可変バルブリフト機構と、 燃料噴 射弁 4 0により気筒内に燃料を直接噴射供給する筒内燃料噴射装置とを備えてい る。 In the figure, reference numeral 1 denotes a water-cooled 4-cycle multi-cylinder engine. The engine 1 opens and closes intake and exhaust valves 4 and 5 via rocker arms 7 and 9 by intake and exhaust camshafts 6 and 8 described later. A driving valve mechanism, a variable valve lift mechanism that variably controls lift amounts of intake and exhaust valves 4 and 5 according to an engine operating state, and a cylinder that directly injects fuel into a cylinder by a fuel injection valve 40. With internal fuel injection device You.
上記ェンジン 1のシリンダへッド 2の上合面 1 aにはへッドカバ一 3の下合面 3 aが接続され、 下合面 1 bには不図示のシリンダブロックが接続されている。 このシリンダブ口ックには不図示のクランク軸を収容するクランクケースが接続 されている。 なお、 1 2は上記シリンダへッ ド 2をシリンダブ口ックに固定する へッ ドボルト用孔であり、 これは気筒間に 2つずつ形成されている。  The upper mating surface 1a of the cylinder head 2 of the engine 1 is connected to the lower mating surface 3a of the head cover 3, and the lower mating surface 1b is connected to a cylinder block (not shown). A crankcase (not shown) for accommodating a crankshaft is connected to the cylinder block. Reference numeral 12 denotes a head bolt hole for fixing the cylinder head 2 to the cylinder block, and two holes are formed between the cylinders.
上記シリンダへッ ド 2の下合面 2 bには燃焼凹部 2 cが凹設されており、 該燃 焼凹部 2 cとシリンダブ口ックのシリンダポアと該シリンダボア内に挿入された ピストンの頂面 (不図示) とで囲まれた空間が燃焼室となっている。  A combustion recess 2c is formed in the lower mating surface 2b of the cylinder head 2, and the combustion recess 2c, the cylinder bore of the cylinder block, and the top surface of the piston inserted into the cylinder bore are formed. (Not shown) A space surrounded by and is a combustion chamber.
上記燃焼凹部 2 cには 2つの吸気開口 2 d, 2 d及び 2つの排気開口 2 e, 2 eが形成されており、 各吸気開口 2 d, 排気開口 2 eにはそれぞれ吸気バルブ 4 , 排気バルブ 5が開閉可能に配設されている。 この各吸気バルブ 4は、 上記動弁 機構を構成する吸気力ム軸 6により吸気口ッ力アーム 7を介して開閉駆動され、 上記各排気バルブ 5は排気カム軸 8により排気口ッカアーム 9を介して開閉駆動 される。 この吸気, 排気カム軸 6, 8はクランク軸によりタイミングチヱ一ン ( 不図示) を介して回転駆動される。  The combustion recess 2c has two intake openings 2d, 2d and two exhaust openings 2e, 2e. The intake opening 2d, the exhaust opening 2e have an intake valve 4, an exhaust valve 2e, respectively. Valve 5 is provided so as to be openable and closable. Each intake valve 4 is driven to open and close by an intake force arm 7 by an intake force shaft 6 constituting the valve operating mechanism, and each exhaust valve 5 is driven by an exhaust cam shaft 8 via an exhaust port arm 9. It is driven to open and close. The intake and exhaust camshafts 6, 8 are rotationally driven by a crankshaft via a timing chain (not shown).
上記シリンダへッ ド 1には各吸気開口 2 dに連通する吸気ポート 1 f が形成さ れ、 各吸気ポート 1 f は途中で合流してシリンダへッ ド 2の右側壁面 2 f 'に導 出されている。 また上記シリンダへッド 2には各排気開口 2 eに連通する排気ポ —ト 1 gが形成され、 各排気ポート 1 gは途中で合流して左側壁面 2 g 'に導出 されている。 上記吸気ポート 2 f はポート軸線 f が気筒軸線 Aに対して約 5 0度 の角度をなすように起立形成されており、 一方、 上記排気ポート 2 gはポート軸 線 gが気筒軸線 Aに対して略直角をなすように屈曲形成されている。  An intake port 1 f communicating with each intake opening 2 d is formed in the cylinder head 1, and each intake port 1 f joins on the way and leads to the right wall surface 2 f ′ of the cylinder head 2. Have been. An exhaust port 1 g communicating with each exhaust opening 2 e is formed in the cylinder head 2, and each exhaust port 1 g joins on the way and is led out to the left wall surface 2 g ′. The intake port 2 f is formed upright so that the port axis f forms an angle of about 50 degrees with respect to the cylinder axis A, while the exhaust port 2 g has the port axis g with respect to the cylinder axis A. And is formed so as to form a substantially right angle.
上記吸気, 排気カム軸 6, 8には、 上記可変バルブリフト機構が配設されてい る。 図 4は、 可変バルブリフト機構の吸気側を示しており、 排気側についても略 同様の構造であるので、 吸気側についてのみ説明する。 上記可変バルブリフト機構は、 吸気カム軸 6に形成された低速用カムノーズ 6 a及び高速用カムノーズ 6 bと、 独立して回動可能な低速用ロッカアーム 7 aと 高速用ロッカアーム 7 bと、 該低速用, 高速用ロッカアーム 7 a, 7 bとの間で 移動可能な係合ピン 2 0と、 低速用ロッカアーム 7 aに対して高速用ロッカァ一 ム 7 bが空動状態又は連動状態となるように上記係合ピン 2 0を進退駆動するピ ストン 2 1 a, 2 1 aを有する油圧シリンダ部 2 1 とを備えている。 The intake and exhaust camshafts 6 and 8 are provided with the variable valve lift mechanism. FIG. 4 shows the intake side of the variable valve lift mechanism, and since the exhaust side has substantially the same structure, only the intake side will be described. The variable valve lift mechanism includes a low-speed cam nose 6a and a high-speed cam nose 6b formed on the intake camshaft 6, an independently rotatable low-speed rocker arm 7a and a high-speed rocker arm 7b, And the high-speed rocker arm 7b can be idled or interlocked with the low-speed rocker arm 7a. And a hydraulic cylinder 21 having pistons 21a and 21a for driving the engaging pins 20 forward and backward.
そして低速運転域では低速用ロッカアーム 7 aのみにカム軸 6の回転が伝達さ れ、 吸気バルブ 4のリフト量は小さい (図 4の気筒軸線 Aより右側参照) 。 高速 運転域ではシリンダ部 2 1の油室 2 1 bに供給された油圧により係合ピン 2 0が 高速用ロッカアーム 7 bに係合し、 高速用ロッカアーム 7 bにカム軸 6の回転が 伝達され、 これにより吸気バルブ 4のリフト量が大きくなる (図 4の気筒軸線 A より左側参照) 。  In the low-speed operation range, the rotation of the camshaft 6 is transmitted only to the low-speed rocker arm 7a, and the lift amount of the intake valve 4 is small (see the right side of the cylinder axis A in FIG. 4). In the high-speed operation range, the engagement pin 20 is engaged with the high-speed rocker arm 7 b by the hydraulic pressure supplied to the oil chamber 21 b of the cylinder section 21, and the rotation of the cam shaft 6 is transmitted to the high-speed rocker arm 7 b. This increases the lift of the intake valve 4 (see the left side of the cylinder axis A in FIG. 4).
上記筒内燃料噴射装置は、 各気筒内に燃料を噴射供給する燃料噴射弁 4 0と、 各燃料噴射弁 4 0に高圧燃料を供給する燃料ポンプ 4 1 とを備えている。 上記燃 料噴射弁 4 0は、 上記シリンダへッ ド 2の両吸気ボート 2 f の間の鉛直下方部分 に位置し、 かつ上記吸気ポート 2 f のポート軸線 f と概ね平行となるように傾斜 させて装着されており、 燃料噴射弁 4 0の噴射口 4 0 aは燃焼室の中心部に指向 している。  The in-cylinder fuel injection device includes a fuel injection valve 40 for injecting fuel into each cylinder, and a fuel pump 41 for supplying high-pressure fuel to each fuel injection valve 40. The fuel injection valve 40 is positioned vertically below the two intake boats 2 f of the cylinder head 2 and is inclined so as to be substantially parallel to the port axis f of the intake port 2 f. The injection port 40a of the fuel injection valve 40 faces the center of the combustion chamber.
上記シリンダへッド 2は、 上記吸気, 排気ポート 2 f , 2 gが形成されたへッ ド本体 1 0と、 上記吸気, 排気カム軸 6, 8及びロッカアーム 7, 9が配設され たカムキャリア 1 1 とに分割されており、 該へッ ド本体 1 0の受面 1 0 f上に力 ムキャリア 1 1の下面 1 1 f が載置され、 該カムキャリア 1 1は後述するカムポ ルト 4 3によりカムキャップ 1 5, 1 6と共にへッド本体 1 0にボルト締め結合 されている。  The cylinder head 2 includes a head body 10 in which the intake and exhaust ports 2 f and 2 g are formed, and a cam in which the intake and exhaust cam shafts 6 and 8 and the rocker arms 7 and 9 are arranged. The carrier 11 is divided into a carrier 11 and a lower surface 11 f of the force carrier 11 is placed on the receiving surface 10 f of the head body 10. The cam carrier 11 is a cam port described later. The bolts 43 are connected to the head body 10 together with the cam caps 15 and 16 by bolts.
上記ヘッ ド本体 1 0にはカムキャリア 1 1の外周部を囲むようにして延びる外 周壁 1 0 aがー体形成されている。 この外周壁 1 0 aの上合面 2 aに上記へッ ド カバ一 3の下合面 3 aがオイルシール 1 3を介在させて取付け固定されており、 これにより油密なカム室 1 4が形成されている。 An outer peripheral wall 10a is formed on the head main body 10 so as to surround the outer peripheral portion of the cam carrier 11. This head is attached to the upper mating surface 2a of this outer peripheral wall 10a. The lower mating surface 3a of the cover 3 is mounted and fixed with an oil seal 13 interposed therebetween, whereby an oil-tight cam chamber 14 is formed.
上記カムキャリア 1 1は、 気筒軸線 Aを横切るようにカム軸直角方向に延びる 一気筒当り 1つのジャーナル受部 1 1 aと、 気筒間に位置してカム軸直角方向に 延びる横壁部 1 1 cと、 カム軸方向に延びて隣接するジャーナル受部 1 1 aと横 壁部 1 1 cとを結合する縦壁部 1 1 bとを一体形成したものである。  The cam carrier 11 extends in the direction perpendicular to the camshaft so as to cross the cylinder axis A, and one journal receiving portion 11a per cylinder and a lateral wall portion 11c extending between the cylinders and extending in the direction perpendicular to the camshaft. And a vertical wall portion 11b that extends in the cam axis direction and connects the adjacent journal receiving portion 11a and the horizontal wall portion 11c.
上記各ジャーナル受部 1 1 aの吸気側上合面 1 1 d及び排気側上合面 1 1 eに はそれぞれ吸気側, 排気側カムキャップ 1 5, 1 6が装着されている。 この各吸 気側上合面 1 1 dと吸気側カムキャップ 1 5の下合面 1 5 aとの間に吸気側カム ジャーナル受孔 1 7が形成されており、 各カムジャーナル受孔 1 7により上記吸 気カム軸 6のジャーナル部が回転自在に支持されている。 また排気側上合面 1 1 eと排気側カムキャップ 1 6の下合面 1 6 aとの間には排気側カムジャーナル受 孔 1 8が形成され、 該カムジャーナル受孔 1 8により上記排気カム軸 8のジャー ナル部が回転自在に支持されている。  The intake-side and exhaust-side cam caps 15 and 16 are attached to the intake-side upper mating surface 11d and the exhaust-side upper mating surface 11e of each of the journal receiving portions 11a. An intake-side cam journal receiving hole 17 is formed between each intake-side upper mating surface 11 d and a lower-side mating surface 15 a of the intake-side cam cap 15, and each cam journal receiving hole 17 is formed. Thereby, the journal portion of the suction cam shaft 6 is rotatably supported. An exhaust-side cam journal receiving hole 18 is formed between the exhaust-side upper mating surface 1 1 e and the lower-side mating surface 16 a of the exhaust-side cam cap 16. The journal of camshaft 8 is rotatably supported.
上記各ジャーナル受部 1 1 aの気筒軸線 Aに臨む部分にはへッド本体 1 0を貫 通して燃焼凹部. 2 cに連通するプラグホール 2 3が形成されている。 このプラグ ホール 2 3内には点火プラグ 2 4が揷入され、 該点火プラグ 2 4はこれの電極部 が燃焼凹部 2 c内に位置するようにへッ ド本体 1 0に着脱可能に装着されている 。 上記プラグホール 2 3のプラグ中心線 Bは気筒軸線 Aより排気側に若干偏位さ せて形成されている。  A plug hole 23 penetrating through the head body 10 and communicating with the combustion recess 2c is formed in a portion of each of the journal receiving portions 11a facing the cylinder axis A. An ignition plug 24 is inserted into the plug hole 23, and the ignition plug 24 is detachably attached to the head body 10 so that an electrode portion of the ignition plug 24 is located in the combustion recess 2c. ing . The plug center line B of the plug hole 23 is formed so as to be slightly deviated from the cylinder axis A toward the exhaust side.
上記プラグホール 2 3内にはプラグパイプ 2 5が揷入され、 該プラグパイプ 2 5の下端部 2 5 aはへッ ド本体 1 0のプラグホール 2 3 a内に圧入固定されてい る。 このプラグパイプ 2 5の上端部 2 5 bはへッドカバ一 3に形成されたパイプ 孔 3 bを揷通して外部に突出しており、 該パイプ孔 3 bとプラグパイプ 2 5との 間は油密にシールされている。 これによりプラグパイプ 2 5内とカム室 1 4とは 画成されており、 かつへッ ドカバー 3を外すことなく点火プラグ 2 4の交換が行 えるようになつている。 また上記プラグパイプ 2 5の外端部には上記点火プラグA plug pipe 25 is inserted into the plug hole 23, and a lower end 25 a of the plug pipe 25 is press-fitted and fixed in a plug hole 23 a of the head body 10. The upper end 25b of the plug pipe 25 projects outside through a pipe hole 3b formed in the head cover 3, and an oil-tight space is formed between the pipe hole 3b and the plug pipe 25. Sealed to. As a result, the inside of the plug pipe 25 and the cam chamber 14 are defined, and the replacement of the spark plug 24 can be performed without removing the head cover 3. It is becoming possible to obtain. At the outer end of the plug pipe 25, the spark plug
2 4のタ一ミナル電極に接続されるィグニッシヨンコイル 2 6が着脱可能に装着 されている。 An ignition coil 26 connected to the terminal electrode 24 is detachably mounted.
上記へッ ド本体 1 0の受面 1 0 f のジャーナル受部 1 1 aの両側には凹部 1 0 bが形成されている。 この凹部 1 O bの底部には吸気, 排気側バルブシート部 1 0 c , 1 0 dが膨出形成されており、 該各バルブシート部 1 0 c, 1 0 dには吸 気, 排気ポート 2 f , 2 gに連通するバルブガイ ド孔 1 0 g, 1 0 gが形成され ている。 この各バルブガイ ド孔 1 0 gに圧入されたバルブガイ ド部材 3 0内に上 記吸気, 排気バルブ 4, 5の各弁軸 4 a , 5 aが摺動自在に揷入されている。 上記各弁軸 4 a, 5 aの下端には吸気, 排気開口 2 d, 2 eを開閉する弁部 4 b, 5 bが形成され、 上端にはバルブチップ 3 し 3 1を介して上記ロッカァ一 ム 7, 9が当接している。 また上記吸気, 排気側の各弁軸 4 a , 5 aの上端部に はスプリングリテ一ナ 3 2, 3 3がテーパ嵌合により固着されている。  A concave portion 10b is formed on both sides of the journal receiving portion 11a of the receiving surface 10f of the head body 10 described above. At the bottom of the concave portion 1Ob, intake and exhaust side valve seat portions 10c and 10d are bulged and formed. Each of the valve seat portions 10c and 10d has an intake and exhaust port. Valve guide holes 10 g and 10 g communicating with 2 f and 2 g are formed. The valve shafts 4a and 5a of the intake and exhaust valves 4 and 5 are slidably inserted into the valve guide member 30 press-fitted into the respective valve guide holes 10g. Valve parts 4b and 5b for opening and closing the intake and exhaust openings 2d and 2e are formed at the lower ends of the valve shafts 4a and 5a, and the rockers are provided at the upper ends via valve chips 3 and 31. Rooms 7 and 9 are in contact. Spring retainers 32, 33 are fixed to the upper ends of the intake and exhaust valve shafts 4a, 5a by taper fitting.
本実施形態のバルブスプリング支持構造について説明する。  The valve spring support structure of the present embodiment will be described.
上記排気側バルブシート部 1 0 dのバルブガイ ド孔 1 0 gの周縁部には排気ば ね受け座 1 O hが形成されている。 該ばね受け座 1 0 hと上記排気側スプリング リテーナ 3 3との間には排気ノ ルブスプリング 3 5が配置されており、 該バルブ スプリング 3 5により排気バルブ 5は閉方向に付勢されている。  An exhaust spring receiving seat 1Oh is formed on the periphery of the valve guide hole 10g of the exhaust side valve seat 10d. An exhaust knob spring 35 is disposed between the spring seat 10h and the exhaust side spring retainer 33, and the exhaust valve 5 is urged in the closing direction by the valve spring 35. .
上記吸気側バルブシート部 1 0 cのバルブガイ ド孔 1 0 gの周縁部には内側, 外側吸気ばね受け座 1 0 j, 1 0 kが形成されており、 該内側ばね受け座 1 0 j と上記吸気側スプリングリテーナ 3 2の内側位置決め部 3 2 aとの間には内側ス プリング 3 6が、 また外側ばね受け座 1 0 kとスプリングリテーナ 3 2の外側位 置決め部 3 2 bとの間には上記内側スプリング 3 6のばね長さより短い外側スプ リング 3 7がそれぞれ同軸をなすように配置されており、 該両スプリング 3 6, Inner and outer intake spring receiving seats 10j and 10k are formed at the periphery of the valve guide hole 10g of the intake side valve seat portion 10c. An inner spring 36 is provided between the inner positioning portion 3 2a of the intake-side spring retainer 32 and an outer spring receiving seat 10k and the outer positioning portion 3 2b of the spring retainer 32 are provided. An outer spring 37 shorter than the spring length of the inner spring 36 is coaxially disposed between the springs 36 and 36.
3 7により吸気バルブ 4は閉方向に付勢されている。 The intake valve 4 is urged in the closing direction by 3 7.
ここで上記内側ばね受け座 1 0 jは、 外側ばね受け座 1 0 kより低所に位置す るように段落ち状に形成されている。 これにより内側スプリング 3 6のばね長さ は外側スプリング 3 7のばね長さより長くなつており、 換言すれば必要なセット 荷重ゃリフト時の最大荷重を確保しながら外側スプリング 3 7を短くしている。 また上記内側, 外側ばね受け座 1 0 j, 1 0 kは、 上記段差に対応した刃具によ り同時に加工されるので、 加工工数が増加することはない。 Here, the inner spring seat 10 j is located lower than the outer spring seat 10 k. It is formed in the shape of a step. As a result, the spring length of the inner spring 36 is longer than the spring length of the outer spring 37, in other words, the outer spring 37 is shortened while ensuring the required set load 最大 maximum load during lift. . Since the inner and outer spring seats 10j and 10k are simultaneously processed by the cutting tool corresponding to the step, the number of processing steps does not increase.
本実施形態のバルブスプリング支持構造によれば、 吸気側バルブシート部 1 0 cの内側ばね受け座 1 0 jを外側ばね受け座 1 0 kより低所に位置するように段 落ち状に形成したので、 吸気側スプリングリテーナ 3 2の位置を下げながら、 内 側スプリング 3 6の必要なばね長さを確保することができ、 シリンダへッド 2の 気筒軸方向寸法を小さくすることができる。  According to the valve spring support structure of the present embodiment, the inner spring receiving seat 10j of the intake side valve seat portion 10c is formed in a stepped shape so as to be located lower than the outer spring receiving seat 10k. Therefore, while lowering the position of the intake-side spring retainer 32, the necessary spring length of the inner spring 36 can be secured, and the cylinder axial dimension of the cylinder head 2 can be reduced.
また本実施形態では、 上記外側ばね受け座 1 0 kを高所に形成しながら必要な セッ ト荷重, 最大荷重を確保できるので、 シリンダへッ ド 2の吸気ポート 2 f の 下方に燃料噴射弁 4 0を配置する場合でもシリンダへッド 2の高さ寸法の大型化 を抑制できる。 即ち、 上記吸気ポート 1 f の下方に燃料噴射弁 4 0を配置した場 合、 燃料噴射弁 4 0の配置スペースを確保するための膨出部が吸気ポート内表面 に膨出し易く、 これを回避するには吸気ポート 2 f を起立させる必要がある。 こ れに伴って必要なポート壁厚を確保するには吸気バルブ 4のばね受け座を高所に 配置せざるを得なくなり、 必要なばね長を確保するためにスプリングリテーナ 3 2の位置が高くなり、 結局シリンダへッ ドの高さ寸法が大きくなる。  Further, in the present embodiment, the required set load and maximum load can be secured while forming the outer spring seat 10 k at a high place, so that the fuel injection valve is provided below the intake port 2 f of the cylinder head 2. Even when 40 is arranged, it is possible to suppress an increase in the height of the cylinder head 2. That is, when the fuel injection valve 40 is arranged below the intake port 1f, a bulging portion for securing a space for arranging the fuel injection valve 40 easily swells on the inner surface of the intake port, which is avoided. To do this, it is necessary to raise the intake port 2 f. Accordingly, it is necessary to arrange the spring seat for the intake valve 4 at a high place to secure the necessary port wall thickness, and to secure the required spring length, the position of the spring retainer 32 must be increased. As a result, the height of the cylinder head becomes large.
本実施形態では、 内側スプリング 3 6のばね長さを長くできたので、 外側スプ リング 3 7の長さは短くてスプリングリテーナ 3 2の位置を上げる必要がなくな り、 その結果シリンダへッ ド 2の高さ寸法が大きくなるのを抑制できる。  In the present embodiment, the spring length of the inner spring 36 can be increased, so that the length of the outer spring 37 is short, and it is not necessary to raise the position of the spring retainer 32. As a result, the cylinder head An increase in the height dimension of 2 can be suppressed.
次にロッカシャフト配置構造について説明する。  Next, the rocker shaft arrangement structure will be described.
上記カムキャリア 1 1には、 ジャーナル受部 1 1 a及び横壁部 1 1 cを貫通す るようにカム軸 6, 8と平行に延びる吸気, 排気側口ッカシャフト 5 0, 5 1が 揷通されている。 この各ロッカシャフト 5 0, 5 1は上記カムキヤリア 1 1の気 筒間に位置する横壁部 1 1 cに螺着されたロックねじ (固定手段) 5 2により回 転不能に位置決め固定されている。 このロッカシャフト 5 0, 5 1により上記吸 気, 排気口ッカアーム 7, 9が回動可能に支持されている。 The cam carrier 11 passes through the intake and exhaust port cap shafts 50, 51 extending in parallel with the cam shafts 6, 8 so as to penetrate the journal receiving portion 11a and the lateral wall portion 11c. ing. The rocker shafts 50 and 51 are the same as those of the cam carrier 11 above. Locking screws (fixing means) 52 screwed to the horizontal wall portion 11c located between the cylinders are positioned and fixed so that they cannot rotate. The rocker shafts 50, 51 rotatably support the intake / exhaust port intake arms 7, 9, respectively.
上記吸気, 排気側ロッ力シャフト 5 0 , 5 1はそれぞれ吸気, 排気バルブ 4, 5の内側に配置されている。 また吸気, 排気側ロッカシャフト 5 0, 5 1は気筒 軸線 Aより排気側に偏位しているブラグ中心線 Bに対して対称をなすように配置 され、 その結果吸気側ロッカシャフト 5 0と気筒軸線 Aとの距離は排気側ロッカ シャフト 5 1 と気筒軸線 Aとの距離より小さくなっている。  The intake and exhaust side rocking shafts 50 and 51 are disposed inside the intake and exhaust valves 4 and 5, respectively. The intake and exhaust side rocker shafts 50 and 51 are arranged symmetrically with respect to the Bragg center line B deviated from the cylinder axis A to the exhaust side. As a result, the intake side rocker shaft 50 and the cylinder are aligned with each other. The distance from the axis A is smaller than the distance between the exhaust side rocker shaft 51 and the cylinder axis A.
上記各吸気, 排気側ロッカシャフト 5 0, 5 1は、 カム軸方向に見て、 それぞ れ内側半部が上記プラグパイプ 2 5に重なるようにプラグ軸線 B寄り配置されて いる。 そして各ロッカシャフト 5 0, 5 1のプラグパイプ 2 5との重なり部分に は逃げ凹部 5 0 a , 5 1 aが凹設されている。 この各逃げ凹部 5 0 a , 5 1 aは プラグパイプ 2 5の外周面に沿うように、 平面視で円弧状をなすように切り欠い て形成されている。  Each of the intake and exhaust side rocker shafts 50 and 51 is disposed near the plug axis B such that the inner half thereof overlaps the plug pipe 25 when viewed in the camshaft direction. Escape recesses 50a and 51a are formed in the overlapping portions of the rocker shafts 50 and 51 with the plug pipe 25. These escape recesses 50 a and 51 a are cut out along the outer peripheral surface of the plug pipe 25 so as to form an arc shape in plan view.
本実施形態装置では、 ロッカアーム等の組立ては以下の手順による。 カムキヤ リア 1 1のジャーナル受部 1 1 aの両側にロッカアーム 7 , 9が位置し、 これら と横壁部 1 1 cとの間にカラー 5 0 b, 5 1 bが位置するようにロッカシャフト 5 0, 5 1を揷通し、 該ロッ力シャフト 5 0, 5 1を逃げ凹部5 0 &, 5 l aが 気筒中心側を向くよう回転させ、 ロックねじ 5 2でロックする。 そしてこの組立 体を上記逃げ凹部 5 0 a, 5 1 aがプラグパイプ 2 5と千渉しないように上記へ ッド本体 1 0の受面 1 0 f に載置し、 カム軸 6, 8をセッ トし、 カムキャップ 1 5, 1 6を装着し、 カムボルト 4 3で共締め固定する。  In the present embodiment, the rocker arm and the like are assembled according to the following procedure. Rocker arms 7, 9 are located on both sides of the journal receiving portion 11a of the cam carrier 11, and the rocker shaft 50 is positioned so that the collars 50b, 51b are located between them and the side wall portion 11c. , 51, the locking force shafts 50, 51 are released, and the concave portions 50 &, 5 la are rotated so as to face the cylinder center side, and locked with the lock screw 52. Then, this assembly is mounted on the receiving surface 10 f of the head body 10 so that the escape recesses 50 a and 51 a do not interfere with the plug pipe 25, and the camshafts 6 and 8 are mounted. Set, attach the cam caps 15 and 16, and fix them together with the cam bolts 43.
このようにカムキャリア 1 1をへッド本体 1 0から着脱可能とし、 外部で口ッ 力シャフト 5 0, 5 1及びロッカアーム 7 , 9を組み付けた後、 へッド本体 1 0 に装着するようにしたので、 組立作業性を向上できる。  In this way, the cam carrier 11 can be detached from the head body 10, and the externally mounted power shafts 50, 51 and rocker arms 7, 9 can be attached to the head body 10 before mounting. As a result, assembly workability can be improved.
また、 ロッカシャフト 5 0, 5 1を逃げ凹部 5 0 a, 5 1 aがブラグパイプ 2 5に一致する角度位置にロックねじ 5 2で固定したので、 上記カムキヤリア 1 1 のへッ ド本体 1 0への装着作業を容易に行うことができる。 In addition, the rocker shafts 50 and 51 escape to form recesses 50 a and 51 a, respectively. Since the lock screw 52 is fixed to the angular position corresponding to 5, the work of mounting the cam carrier 11 to the head body 10 can be easily performed.
本実施形態によれば、 吸気, 排気側ロッカシャフト 5 0, 5 1を、 カム軸方向 に見て、 それぞれ内側半部が上記プラグパイプ 2 5に重なるように配置し、 各口 ッカシャフト 5 0, 5 1のブラグパイプ 1 5 との重なり部分に逃げ凹部 5 0 a, 5 1 aを形成したので、 該逃げ凹部 5 0 a, 5 1 aの分だけ各ロッカシャフト 5 0, 5 1を気筒軸線 A側に近づけて配置することができ、 それだけバルブ挟み角 を小さくできる。 これにより燃焼室形状の改善及びエンジン全体のコンパクト化 を図ることができる。  According to the present embodiment, the intake and exhaust side rocker shafts 50 and 51 are arranged such that the inner halves overlap the plug pipe 25 when viewed in the camshaft direction. Since relief recesses 50a, 51a are formed in the overlapping portion of the 51 with the Bragg pipe 15, each rocker shaft 50, 51 is connected to the cylinder axis A by the clearance recesses 50a, 51a. The valve can be placed closer to the side, and the valve pinch angle can be reduced accordingly. As a result, the shape of the combustion chamber can be improved and the entire engine can be made more compact.
上記各ロッ力シャフト 5 0 , 5 1を気筒軸線 A側に近づけることができるので 、 吸気ポート 2 f の起立角度を大きくすることが可能となり、 そのため、 シリン ダへッ ド 1の吸気ポート 2 f の下方に燃料噴射弁 4 0を配置した場合の、 該噴射 弁 4 0の配置スペースを確保するための吸気通路内面の膨らみを不要にでき、 吸 気抵抗を小さくすることができる。  Since each of the above-mentioned rocking shafts 50 and 51 can be brought closer to the cylinder axis A side, the rising angle of the intake port 2 f can be increased, and therefore, the intake port 2 f of the cylinder head 1 can be increased. In the case where the fuel injection valve 40 is arranged below the fuel injection valve 40, the swelling of the inner surface of the intake passage for securing a space for disposing the fuel injection valve 40 can be eliminated, and the intake resistance can be reduced.
上記吸気, 排気側口ッ力アーム 7 , 9は、 上記口ッカシャフト 5 0 , 5 1が揷 通される支持孔 7 c, 9 ( を有する基部7 (1, 9 dと、 該基部 7 d, 9 dに続い て外側に延びるアーム部 7 e, 9 eとからなり、 該アーム部 7 e, 9 eの先端下 面にバルブチップ 3 1が当接している。 また上記各アーム部 7 e, 9 eの先端部 はバルブ開閉方向に厚肉に形成されており、 該厚肉部 7 f , 9 f に上述の係合ピ ン 2 0が揷入されるピン孔 7 g, 9 gが形成されている。  The suction arms 7 and 9 on the intake and exhaust sides are respectively provided with bases 7 (1 and 9d having support holes 7c and 9 (through which the shafts 50 and 51 are passed) and bases 7d and The arm tip 7 e, 9 e extends outwardly following 9 d, and the valve tip 31 is in contact with the lower surface of the tip of the arm section 7 e, 9 e. The tip of 9e is formed to be thick in the valve opening and closing direction, and pin holes 7g and 9g are formed in the thick portions 7f and 9f, into which the above-described engagement pins 20 are inserted. Have been.
上記アーム部 7 e, 9 eの上面には各カム軸 6, 8のカムノーズが摺接するス リツノヽ '面 7 h, 9 hが形成されている。 この各スリッパ面 7 h , 9 hは、 図 1 2 に示すように、 半径 Rの円弧形状となっており、 該スリッパ面 7 h, 9 hを延長 した円 r内に上記基部 7 d, 9 d及びアーム部 7 e, 9 eが位置している。 上記 スリッパ面 7 h, 9 hは研磨加工用刃具 (不図示) を上記円 rに沿って回転移動 させて研磨加工を施すことによって形成されたものである。 本実施形態によれば、 吸気, 排気側ロッカアーム 7, 9のスリッパ面 7 h, 9 hを半径 Rの円弧形状とし、 該スリツバ面 7 h, 9 hを延長してなる円 rの内側 に基部 7 d, 9 d及びアーム部 7 e, 9 eを位置させたので、 研磨加工用刃具を 円 rに沿って回転移動させることができ、 所望の表面粗さ, 加工精度を得ること ができるとともに、 短時間で研磨加工を行なうことができ、 加工コストを低減で きる。 即ち、 図 1 2に二点鎖線で示すように、 上記円 rの外側に例えば基部 9 d ' を位置させた場合には、 刃具を円 rに沿って移動させると基部 9 d 'に干渉す る。 そのため、 紙面に対して垂直方向に刃具を移動させて研磨加工することとな り、 加工精度が低いとともに時間がかかるという問題が生じる。 On the upper surfaces of the arm portions 7e and 9e, there are formed slit 面 'surfaces 7h and 9h on which the cam nose of each cam shaft 6 and 8 slides. Each of the slipper surfaces 7h, 9h has an arc shape with a radius R as shown in Fig. 12, and the bases 7d, 9h are within a circle r extending from the slipper surfaces 7h, 9h. d and the arm portions 7e and 9e are located. The slipper surfaces 7 h and 9 h are formed by performing a polishing process by rotating a polishing blade (not shown) along the circle r. According to this embodiment, the slipper surfaces 7 h and 9 h of the intake and exhaust side rocker arms 7 and 9 are formed into an arc shape having a radius R, and the base is formed inside a circle r formed by extending the slipper surfaces 7 h and 9 h. Since the 7d, 9d and the arm portions 7e, 9e are located, the polishing tool can be rotated and moved along the circle r, and the desired surface roughness and processing accuracy can be obtained. Polishing can be performed in a short time, and the processing cost can be reduced. That is, as shown by the two-dot chain line in FIG. 12, when the base 9 d ′ is positioned outside the circle r, for example, if the cutting tool is moved along the circle r, it interferes with the base 9 d ′. You. For this reason, the grinding process is performed by moving the cutting tool in a direction perpendicular to the paper surface, which causes a problem that processing accuracy is low and time is required.
次に上述の燃料ポンプ 4 1の取付け構造について説明する。  Next, the mounting structure of the above-described fuel pump 41 will be described.
上記燃料ポンプ 4 1は、 不図示の燃料吸込口と吐出口を有するポンプ本体 4 1 aと、 プランジャ 4 1 cを有する駆動部 4 1 bと、 該駆動部 4 1 bとポンプ本体 4 1 aの境界部に一体形成された平面視菱形状の取付けフランジ部 4 1 dとを備 えており、 プランジャ 4 1 cを往復駆動することにより燃料を加圧して不図示の 燃料供給管, 燃料レールを介して上記各燃料噴射弁 4 0に圧送するようになって いる。  The fuel pump 41 includes a pump body 41 a having a fuel suction port and a discharge port (not shown), a driving section 41 b having a plunger 41 c, the driving section 41 b and the pump body 41 a The plunger 41c is reciprocatingly driven to pressurize the fuel, thereby forming a fuel supply pipe and a fuel rail (not shown). The fuel is fed to each of the fuel injection valves 40 through the above.
上記燃料ポンプ 4 1は排気カム軸 8の両気筒間の上方に配置されており、 上記 プランジャ 4 1 cは排気カム軸 8に 1 2 0度間隔每に形成された 3つのカムノ一 ズ 8 aにより駆動される。  The fuel pump 41 is disposed above the exhaust camshaft 8 between the two cylinders, and the plunger 41c is provided on the exhaust camshaft 8 at three cam nozzles 8a formed at intervals of 120 degrees. Driven by
そして上記燃料ポンプ 4 1はへッ ドカバー 3の天壁部に形成された取付け孔 3 dを揷通してシリンダへッド 2のカムキャリア 1 1にブラケッ ト 4 2を介して取 付け固定されている。  The fuel pump 41 is mounted and fixed to the cam carrier 11 of the cylinder head 2 via a bracket 42 through a mounting hole 3 d formed in the top wall of the head cover 3. I have.
上記ブラケッ ト 4 2はアルミダイキャスト製のものであり、 上記駆動部 4 1 b が揷着される揷着孔 4 2 aが形成された本体部 4 2 bと、 上記排気カム軸 8の隣 合うカムキャップ 1 6, 1 6に跨がるように形成された平面視矩形状のベース部 4 2 cとを備えており、 該ベース部 4 2 cの各コーナ部にはボルト孔 4 2 dが形 成されている。 そして上記ベース部 4 2 cは各ボルト孔 4 2 dに揷入されたカム ボルト 4 3により各カムキャップ 1 6とともにカムキャリア 1 1に共締め固定さ れている。 The bracket 42 is made of aluminum die-cast, and is adjacent to the main body 42 b having the mounting hole 42 a to which the driving part 41 b is mounted, and the exhaust camshaft 8. A base portion 42 c having a rectangular shape in plan view formed so as to straddle the cam caps 16, 16 which are fitted with each other. A bolt hole 4 2 d is formed in each corner of the base portion 42 c. Is shaped Has been established. The base portion 42c is fixed to the cam carrier 11 together with the cam caps 16 by the cam bolts 43 inserted into the bolt holes 42d.
上記本体部 4 2 bは、 平面視で概ね菱形状をなしており、 上記へッ ドカバー 3 下面の取付け孔 3 dの周縁部に僅かな隙間をあけて対向する大径部 4 2 eと、 該 取付け孔 3 dからへッ ドカバー 3の外側に突出する小径部 4 2 f とからなり、 該 小径部 4 2 f の両端部には固定ボルト 4 4, 4 4が植設されている。 この本体部 4 2 bの下面にはカム軸 8との接触を回避する逃げ凹部 4 2 b 'が凹設されてい る。  The main body portion 4 2b has a substantially rhombic shape in plan view, and has a large-diameter portion 4 2e facing the peripheral portion of the mounting hole 3d on the lower surface of the head cover 3 with a slight gap therebetween. The small-diameter portion 42 f projects from the mounting hole 3 d to the outside of the head cover 3, and fixing bolts 44, 44 are implanted at both ends of the small-diameter portion 42 f. A relief recess 42b 'for preventing contact with the camshaft 8 is provided on the lower surface of the main body 42b.
上記大径部 4 2 eの外周部には周溝 4 2 gが形成されている。 該周溝 4 2 g内 にはゴムシール部材 4 5が装着されており、 該ゴムシール部材 4 5は上記取付け 孔 3 dの周縁部に当接している。 これにより取付け孔 3 dとブラケッ ト 4 2との 間は油密にシールされている。  A circumferential groove 42g is formed on the outer peripheral portion of the large diameter portion 42e. A rubber seal member 45 is mounted in the peripheral groove 42g, and the rubber seal member 45 is in contact with the peripheral portion of the mounting hole 3d. As a result, the space between the mounting hole 3 d and the bracket 42 is oil-tightly sealed.
そして上記燃料ポンプ 4 1は、 これの取付けフランジ部 4 1 dが上記ブラケッ ト 4 2の小径部 4 2 f にガスケッ ト 4 6を介在させて各固定ボルト 4 4, ナッ ト 4 7によりブラケット 4 2に固定されている。 また上記燃料ポンプ 4 1はこれの 軸線 A 1が気筒軸線 Aに対して外側に傾斜するように斜めに配置されている (図 5参照) 。 上記ガスケット 4 6は樹脂部材の両面に金属薄板を配置してなるもの で、 これにより燃料ポンプ 4 1 とブラケッ ト 4 との間は油密にシールされてい る。  Then, the fuel pump 41 has a mounting flange portion 41 d which has a small-diameter portion 42 f of the bracket 42 with a gasket 46 interposed therebetween, and is fixed to the bracket 4 by fixing bolts 44 and nuts 47. Fixed to 2. The fuel pump 41 is arranged obliquely such that its axis A1 is inclined outward with respect to the cylinder axis A (see FIG. 5). The gasket 46 is formed by arranging a thin metal plate on both surfaces of a resin member, whereby the fuel pump 41 and the bracket 4 are oil-tightly sealed.
本実施形態の燃料ポンプ取付け構造によれば、 燃料ポンプ 4 1をブラケット 4 • 2を介してシリンダヘッド 2のカムキャリア 1 1に直接固定したので、 強度, 剛 性の高いカムキャリア 1 1に燃料ポンプ 4 1を固定でき、 従来のへッ ドカバ一に 固定する場合に比べて燃料ポンプ 4 1の振動による騒音の発生を抑制できる。 ま たブラケッ ト 4 を追加するだけで済むので、 コストの上昇を抑制できる。 本実施形態では、 上記燃料ポンプ 4 1をカムキャリア 1 1のカムキヤッフ ° 1 6 に取付けたので、 燃料ポンプ 4 1 とカム軸 8との位置合わせを容易にかつ確実に 行なうことができる。 According to the fuel pump mounting structure of the present embodiment, since the fuel pump 41 is directly fixed to the cam carrier 11 of the cylinder head 2 via the brackets 4 • 2, the fuel carrier 4 1 having high strength and rigidity is provided with fuel. The pump 41 can be fixed, and the generation of noise due to the vibration of the fuel pump 41 can be suppressed as compared with the case where the pump 41 is fixed to the conventional head cover. In addition, since only bracket 4 needs to be added, the increase in cost can be suppressed. In the present embodiment, the fuel pump 41 is connected to the cam carrier 11 The fuel pump 41 and the camshaft 8 can be easily and reliably aligned.
本実施形態では、 上記ブラケット 4 2を燃料ポンプ 4 1の駆動部 4 1 bが揷着 される本体部 4 2 bとべ一ス部 4 2 cとからなるものとし、 該ベース部 4 2 cを 隣合うカムキャップ 1 6, 1 6 とともにカムキャリア 1 1にカムボルト 4 3によ り共締め固定したので、 燃料ポンプ 4 1の取付け強度を高めることができるとと もに、 カム軸 8との位置合わせを容易確実に行なうことができる。 またカムキヤ ップ 1 6をカムキャリア 1 1に締結するカムボルト 4 3を共用したので、 部品点 数の増加を抑制できる。  In the present embodiment, the bracket 42 is composed of a main body 42 b to which the driving part 41 b of the fuel pump 41 is attached and a base part 42 c, and the base part 42 c Since the cam caps 16 and 16 together with the adjacent cam caps 16 and 16 are fixed together by the cam bolts 43, the mounting strength of the fuel pump 41 can be increased and the position with the cam shaft 8 can be improved. The alignment can be performed easily and reliably. In addition, since the cam bolt 43 for fastening the cam cap 16 to the cam carrier 11 is shared, an increase in the number of parts can be suppressed.
本実施形態では、 上記本体部 4 2 bをへッ ドカバー 3の取付け孔 3 dの周縁部 に隙間をあけて対向する大径部 4 2 eと、 上記取付け孔 3 dから外側に突出する 小径部 4 1 f とから構成し、 大径部 4 2 eに取付け孔 3 dの周縁部に当接するゴ ムシール部材 4 5を装着したので、 ゴムシール部材 4 5により燃料ポンプ 4 1の 振動がへッドカバ一 3に伝わるのを抑制することができ、 騒音の発生をより確実 に防止できる。  In the present embodiment, a large-diameter portion 4 2 e opposing the main body portion 4 2 b with a gap in a peripheral portion of the mounting hole 3 d of the head cover 3, and a small-diameter portion protruding outward from the mounting hole 3 d. Since the rubber seal member 45 attached the rubber seal member 45 to the large-diameter portion 42e, the vibration of the fuel pump 41 was covered by the rubber seal member 45. The transmission of the noise can be suppressed, and the generation of noise can be more reliably prevented.
また上記小径部 4 2 f をへッ ドカバ一 3から外側に突出させたので、 燃料ボン プ 4 1をエンジンュニット組付け後に後付けすることが可能となり、 組付け性を 向上できる。 。  Further, since the small-diameter portion 42 f projects outward from the head cover 3, the fuel pump 41 can be retrofitted after the engine unit is assembled, and the assemblability can be improved. .
本実施形態では、 上記燃料ポンプ 4 1をこれの軸線 A 1が気筒軸線 Aに対して 外側に向くように傾斜させて配置したので、 へッ ドカバ一 3上方に点火プラグ 2 4の配線や燃料噴射弁 4 0への燃料配管等の配索スペースを確保できる。 産業上の利用可能性  In the present embodiment, since the fuel pump 41 is arranged so that its axis A1 is directed outward with respect to the cylinder axis A, the wiring of the spark plug 24 and the fuel and fuel above the head cover 3 are arranged. A space for arranging fuel pipes and the like to the injection valve 40 can be secured. Industrial applicability
請求項 1の発明に係る取付け構造によれば、 燃料ポンプを強度, 剛性の高いシ リンダへッドに直接固定したので、 従来のへッドカバーに固定する場合に比べて 燃料ポンプの振動による騒音の発生を抑制できる。 またシリンダへッ ドに取付け ボス部を形成するか、 あるいはブラケッ トを追加するだけで済み、 コストの上昇 を抑制できる。 According to the mounting structure according to the first aspect of the present invention, the fuel pump is directly fixed to the high-strength and rigid cylinder head, so that the noise caused by the vibration of the fuel pump is lower than when the fuel pump is fixed to the conventional head cover. Generation can be suppressed. Also attached to cylinder head It is only necessary to form a boss portion or add a bracket, thereby suppressing an increase in cost.
本発明では、 カム軸が取り付けられているシリンダへッ ド自体に燃料ポンプを 取付ける構造を採用しているので、 燃料ポンプとカム軸との位置合わせを容易に かつ精度良く行なうことができる。  In the present invention, since the structure in which the fuel pump is mounted on the cylinder head to which the camshaft is mounted is adopted, the positioning between the fuel pump and the camshaft can be performed easily and accurately.
請求項 2の発明では、 燃料ポンプの駆動部が揷着される本体部とベース部とか らなるブラケッ トを介在させることとし、 該ベース部を隣合うカムキャップとと もにカムキャリアに共締め固定したので、 燃料ポンプの取付け強度を高めること ができるとともに、 カム軸との位置合わせを容易確実に行なうことができ、 また カムキャップをシリンダへッ ドに締結するカムポルトを共用でき、 部品点数の増 加を抑制できる。  According to the second aspect of the present invention, a bracket including a main body and a base to which the driving unit of the fuel pump is attached is interposed, and the base is jointly fastened to the cam carrier together with the adjacent cam cap. Since the fuel pump is fixed, the mounting strength of the fuel pump can be increased, the positioning with the camshaft can be performed easily and reliably, and the cam port that fastens the cam cap to the cylinder head can be shared. The increase can be suppressed.
請求項 3の発明では、 ブラケッ トの本体部をへッ ドカバーの揷通孔から外部に 露出させ、 該揷通孔の周縁部と本体部との間に弾性体のシール部材を配設したの で、 シ一ル部材によりブラケッ トとへッ ドカバーとの間を油密にシールできると ともに、 燃料ポンプの振動がへッ ドカバーに伝わるのを抑制することができ、 騒 音の発生をより確実に防止できる。  According to the third aspect of the present invention, the main body of the bracket is exposed to the outside through the through hole of the head cover, and an elastic seal member is provided between the peripheral portion of the through hole and the main body. With the seal member, the bracket and the head cover can be sealed oil-tight, and the vibration of the fuel pump can be suppressed from transmitting to the head cover. Can be prevented.
また本体部をへッ ドカバーから外側に突出させたので、 エンジンュニッ ト組付 け後に燃料ポンプを上記本体部に後付けすることが可能となり、 組付け性を向上 できる。  In addition, since the main body is projected outward from the head cover, the fuel pump can be retrofitted to the main body after the engine unit is assembled, so that the assemblability can be improved.
請求項 4の発明では、 燃料ポンプを気筒軸線に対して外側に傾斜させたので、 へッ ドカバ」上方に点火プラグの配線や燃料配管等の配索スペースを確保できる  According to the fourth aspect of the invention, the fuel pump is inclined outward with respect to the cylinder axis, so that a wiring space for a spark plug wiring, a fuel pipe, and the like can be secured above the head cover.

Claims

請 求 の 範 囲 The scope of the claims
1 . 燃料噴射弁に燃料を供給する燃料ポンプをカム軸によりカム駆動するように した燃料噴射式エンジンの燃料ポンプ取付け構造において、 燃料ポンプを、 へッ ドカバ一に形成された揷通孔を揷通してシリンダへッ ドに固定したことを特徴と する燃料噴射式ェンジンの燃料ポンプ取付け構造。  1. In a fuel pump mounting structure of a fuel injection engine in which a fuel pump for supplying fuel to a fuel injection valve is cam-driven by a cam shaft, a fuel pump is provided with a through hole formed in a head cover. The fuel injection engine has a fuel pump mounting structure that is fixed to the cylinder head through the cylinder.
2 . 請求項 1において、 上記燃料ポンプをブラケッ トを介してシリンダへッ ドに 固定し、 該ブラケッ トを、 上記燃料ポンプの駆動部が揷着される揷通孔を有する 本体部と、 上記カム軸の軸方向にて隣合うカムキャップに跨がるように形成され たベース部とを備えたものとし、 該ベース部が上記力ムキャップとともにシリン ダヘッ ドのカムキヤリアに共締め固定されていることを特徴とする燃料噴射式ェ ンジンの燃料ポンプ取付け構造。  2. The fuel pump according to claim 1, wherein the fuel pump is fixed to a cylinder head via a bracket, and the bracket is connected to a main body having a through-hole through which a driving unit of the fuel pump is attached. A base portion formed so as to straddle a cam cap adjacent in the axial direction of the cam shaft, and the base portion is fixed together with the force cap to a cam carrier of a cylinder head. A fuel pump mounting structure for a fuel injection engine.
3 . 請求項 2において、 上記ブラケッ トの本体部は、 上記へッ ドカバーの揷通孔 から外側に露出しており、 該揷通孔の周縁部と上記本体部との間には弾性体から なるシール部材が配設されていることを特徴とする燃料噴射式ェンジンの燃料ポ ンプ取付け構造。  3. In claim 2, the main body of the bracket is exposed to the outside through the through hole of the head cover, and an elastic body is provided between a peripheral portion of the through hole and the main body. A fuel pump mounting structure for a fuel injection engine, wherein a seal member is provided.
4 . 請求項 1ないし 3の何れかにおいて、 上記燃料ポンプは、 気筒軸線に対して 外側に傾斜させて配置されていることを特徴とする燃料噴射式ェンジンの燃料ポ ンプ取付け構造。  4. The fuel pump mounting structure for a fuel injection engine according to any one of claims 1 to 3, wherein the fuel pump is arranged to be inclined outward with respect to a cylinder axis.
PCT/JP2003/005800 2002-05-10 2003-05-08 Fuel pump mounting structure of fuel injection engine WO2003095824A1 (en)

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