WO2003075890A1 - Methods for entrapment of bioactive agent in a liposome or lipid complex - Google Patents
Methods for entrapment of bioactive agent in a liposome or lipid complex Download PDFInfo
- Publication number
- WO2003075890A1 WO2003075890A1 PCT/US2003/006847 US0306847W WO03075890A1 WO 2003075890 A1 WO2003075890 A1 WO 2003075890A1 US 0306847 W US0306847 W US 0306847W WO 03075890 A1 WO03075890 A1 WO 03075890A1
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- Prior art keywords
- lipid
- bioactive agent
- ethanol
- agent
- aqueous
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/0012—Galenical forms characterised by the site of application
- A61K9/0019—Injectable compositions; Intramuscular, intravenous, arterial, subcutaneous administration; Compositions to be administered through the skin in an invasive manner
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/0012—Galenical forms characterised by the site of application
- A61K9/007—Pulmonary tract; Aromatherapy
- A61K9/0073—Sprays or powders for inhalation; Aerolised or nebulised preparations generated by other means than thermal energy
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/10—Dispersions; Emulsions
- A61K9/127—Liposomes
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P31/00—Antiinfectives, i.e. antibiotics, antiseptics, chemotherapeutics
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P31/00—Antiinfectives, i.e. antibiotics, antiseptics, chemotherapeutics
- A61P31/04—Antibacterial agents
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P31/00—Antiinfectives, i.e. antibiotics, antiseptics, chemotherapeutics
- A61P31/04—Antibacterial agents
- A61P31/06—Antibacterial agents for tuberculosis
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61P—SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
- A61P31/00—Antiinfectives, i.e. antibiotics, antiseptics, chemotherapeutics
- A61P31/12—Antivirals
Definitions
- the present invention relates to methods of entrapment of bioactive agents in a liposome or lipid complex.
- the present invention comprises a method of entrapment of an bioactive agent in a liposome or lipid complex at a temperature lower than the phase transition of at least one of the lipid components.
- the method of manufacture of the present invention does not utilize either water immiscible or toxic solvents.
- the process is simple and scalable. Small unilamellar vesicles or lipids can be sterile filtered for aseptic processing.
- the size of vesicle formed can be adjusted without extrusion by varying the lipid composition, lipid concentrations, excipients, temperature, and shearing forces. Furthermore the size of the vesicles is intermediate which is generally preferable to the size of vesicles manufactured by other processes.
- the present invention is directed to a method of entrapment of a bioactive agent in a liposome or lipid complex comprising infusing an lipid-ethanol mixture with the bioactive agent at a temperature below the phase transition of at least one of the lipid components of the lipid mixture.
- the method of entrapment of a bioactive agent in a liposome or lipid complex comprises: a) preparing an aqueous or ethanolic solution containing the bioactive agent; b) preparing an lipid-ethanol solution; and, c) infusing the lipid-ethanol solution into the aqueous or ethanolic solution containing the bioactive agent to produce a product.
- the step of infusing is performed at a temperature below the phase transition of at least one of the lipid components of the lipid-ethanol solution.
- the temperature can preferably be below 40 degres Celsius, below 35 degrees Celsius, or below 20 degrees Celsius.
- the method can comprise the step of washing the product, preferably by dialysis or diafiltration.
- the concentration of the lipid-ethanol solution is preferably below approximately 50 mg/mL and more preferably below approximately 30 mg/mL.
- the step of infusing the lipid-ethanol solution into the aqueous or ethanolic solution containing the bioactive agent can be performed above or below the surface of the aqueous or ethanolic solution containing the bioactive agent. Preferably the step is performed above the surface of the solution.
- Dialysis is performed in the presence of NaCl or Na 2 SO 4; preferably with a concentration of between approximately 1.5% w/v and 3.0% w/v.
- the aqueous or ethanolic solution containing the bioactive agent can contain a buffer.
- the method of entrapment of a bioactive agent in a liposome or lipid complex comprises the steps of: a) preparing an aqueous or ethanolic solution containing the bioactive agent; b) preparing small unilamellar vesicles; c) mixing the aqueous or ethanolic solution containing the bioactive agent with the small unilamellar vesicles to make a resultant solution, d) infusing ethanol into the resultant solution to produce a product.
- the step of infusing is performed at a temperature below the phase transition of at least one of the lipid components of the lipid-ethanol solution.
- the step may be performed at a temperature between approximately 10 degrees Celsius and approximately 40 degrees Celsius.
- the method can further comprise the step of washing the product which may be achieved by dialysis or diafiltration.
- the present invention also relates to a composition adapted for intravenous administration or inhalation comprising a liposomal bioactive agent produced by the process of the invention.
- Figure 1 Diagram of a preferred embodiment of a method of entrapment of the present invention.
- Figure 2 Diagram of a preferred embodiment of a method of entrapment of the present invention.
- Figure 3 Graphical representation of comparative lipid/drug ratio for varying lipid concentrations
- Figure 4 Graphical comparison of entrapment for various medii of dialysis.
- Figure 5 is a graphical representation of amikacin/lipid ratio compared with amount of DOPC.
- Figure 6 is a graphical representation of vesicle size compared with amount of DOPC.
- Figure 7 is a graphical representation of kill area compared with amount of DOPC.
- Figure 8 is a graphical representation of amikacin/lipid ratio compared with amount of cholesterol.
- Figure 9 is a graphical representation of vesicle size compared with amount of cholesterol.
- Figure 10 is a graphical representation of kill area compared with amount of cholesterol.
- Bioactive agent or “agent” is used throughout the specification to describe a compound or composition with biological activity.
- Bioactive agents of the present invention include agents which can be used for the treatment and prevention of conditions in a number of therapeutic areas. These therapeutic areas include: infectious disease (anti-bacterial, anti-fungal and anti-viral activity, vaccines,), inflammatory disease (including arthritis, and hypertension), neoplastic disease, diabetes, osteoporosis, pain management, general cardiovascular disease and lung disease.
- Lung disease includes: asthma, emphysema, lung cancer, chronic obstructive pulmonary disease (COPD), bronchitis, influenza, pneumonia, tuberculosis, respiratory distress syndrome, cystic f ⁇ brosis, sudden infant death syndrome (SDKs), respiratory synctial virus (RSN), AIDS related lung diseases (e.g., Pneumocystis carinii pneumonia, Mycobacterium. avium.
- COPD chronic obstructive pulmonary disease
- bronchitis influenza, pneumonia, tuberculosis, respiratory distress syndrome, cystic f ⁇ brosis, sudden infant death syndrome (SDKs), respiratory synctial virus (RSN), AIDS related lung diseases (e.g., Pneumocystis carinii pneumonia, Mycobacterium. avium.
- bioactive agent also includes compounds or compositions used for gene therapy and imaging.
- liposomal is used throughout the application to describe an agent which is encapsulated in or associated with a liposome or lipid complex.
- a lipid complex is an agent which is associated with one or more lipids.
- treatment means administering a composition to an animal such as a mammal or human for preventing, ameliorating, treating or improving a medical condition.
- Liposomal bioactive agents can be designed to have a sustained therapeutic effect or lower toxicity allowing less frequent administration and an enhanced therapeutic index.
- Liposomes are composed of bilayers that entrap the desired pharmaceutical. These can be configured as multilamellar vesicles of concentric bilayers with the pharmaceutical trapped within either the lipid of the different layers or the aqueous space between the layers.
- the lipids used in the compositions of the present invention can be synthetic, semi-synthetic or naturally-occurring lipids, including phospholipids, tocopherols, steroids, fatty acids, glycoproteins such as albumin, negatively-charged lipids and cationic lipids.
- Phosholipids include egg phosphatidylcholine (EPC), egg phosphatidylglycerol (EPG), egg phosphatidylinositol (EPI), egg phosphatidylserine (EPS), phosphatidylethanolamine (EPE), and egg phosphatidic acid (EPA); the soya counterparts, soy phosphatidylcholine (SPC); SPG, SPS, SPI, SPE, and SPA; the hydrogenated egg and soya counterparts (e.g., HEPC, HSPC), other phospholipids made up of ester linkages of fatty acids in the 2 and 3 of glycerol positions containing chains of 12 to 26 carbon atoms and different head groups in the 1 position of glycerol that include choline, glycerol, inositol, serine, ethanolamine, as well as the corresponding phosphatidic acids.
- EPC egg phosphatidylcholine
- EPG
- compositions of the formulations can include dipalmitoylphosphatidylcholine (DPPC), a major constituent of naturally-occurring lung surfactant as well as dioleoylphosphatidylcholine (DOPC) and dioleoylphosphatidylglycerol (DOPG).
- DPPC dipalmitoylphosphatidylcholine
- DOPC dioleoylphosphatidylcholine
- DOPG dioleoylphosphatidylglycerol
- DMPC dimyristoylphosphatidycholine
- DMPG dimyristoylphosphatidylglycerol
- DPPC dipalmitoylphosphatidcholine
- DPPG dipalmitoylphosphatidylglycerol
- DSPC dipalmitoylphosphatidylcholine
- DPPG dipalmitoylphosphatidylglycerol
- DOPE dioleylphosphatidylethanolamine
- PSPC palmitoylstearoylphosphatidylcholine
- PSPG palmitoylstearoylphosphatidylglycerol
- MOPE mono-oleoyl-phosphatidylethanolamine
- the lipid employed is a saturated phosphatidycholine with a well defined phase transition, such as DPPC.
- the lipid-ethanol solution used can comprise dipalmitoylphosphatidylcholine (DPPC), dioleoylphosphatidylcholine (DOPC), cholesterol and dioleoylphosphatidylglycerol (DOPG).
- DPPC dipalmitoylphosphatidylcholine
- DOPC dioleoylphosphatidylcholine
- DOPG dioleoylphosphatidylglycerol
- DPPC:DOPC:cholesterol:DOPG may be 59:5:30:6.
- the lipid-ethanol solution may comprise dipalmitoylphosphatidylcholine (DPPC) and cholesterol in a molar ratio of 1 : 1.
- DPPC dipalmitoylphosphatidylcholine
- the entrapment decreases as the amount of DOPC is increased above 30 %
- DOPC DOPC
- the process demonstrates a decreased mol to mol lipid to bioactive agent ratio when compared with known processes. More specifically the lipid to bioactive agent ratio using the process of the present invention is less than 5 to 1. More preferably the lipid to bioactive agent ratio using the process of the present invention is less than 3 to 1. Still more preferably the lipid to bioactive agent ratio is less than 2.5 to 1.
- Liposomes (1) in the form of small unilamellar vesicles (SUNs) are mixed with an aqueous or ethanolic solution (2) containing the bioactive agent to be entrapped. Ethanol is infused into this mixture.
- the mixture immediately forms either extended sheets of lipid (3) or multilamellar vesicles (MLNs).
- the extended sheets of lipid will form MLNs upon removal of ethanol (4) by either sparging or washing by such methods as centrifugation, dialysis or diafiltration.
- the MLNs will range in diameter between approximately 0.1 and approximately 3.0 ⁇ m.
- a second embodiment is shown in Figure 2.
- the lipids to be employed are dissolved in ethanol to form a lipid-ethanol solution (6).
- the lipid-ethanol solution is infused in an aqueous or ethanolic solution containing the molecule of the bioactive agent to be entrapped (7). All manipulations are performed below the phase transition of the lowest melting lipid.
- the mixture immediately forms either extended sheets of lipid (8) or multilamellar vesicles (MLNs).
- MSNs multilamellar vesicles
- the extended sheets of lipid will form MLNs upon removal of ethanol (9) by either sparging or washing by such methods as centrifugation, dialysis or diafiltration.
- the MLNs will range in diameter from approximately 0.1 to approximately 3.0 ⁇ m.
- the concentration of the lipid ethanol solution is less than 50 mg/mL. In a more preferred embodiment the concentration of the lipid-ethanol solution is less than 30 mg/mL.
- dialysis is performed using ⁇ aCl solution with a concentration of between approximately 0.5% w/v and approximately 3.5%w/v. In a more preferred embodiment dialysis is performed using ⁇ a 2 SO 4 solution with a concentration of between approximately 0.5% w/v and approximately 3.5%w/v. In an even more preferred embodiment dialysis is performed using Na SO 4 solution with a concentration of between approximately 1.5% w/v and approximately 3.0%w/v
- ethanol is infused into the aqueous or ethanolic solution containing the bioactive agent from above the surface of the solution.
- the molecules are first dissolved in ethanol with the lipids and this mixture is infused into the aqueous phase.
- the process can be easily adapted for large scale, aseptic manufacture.
- the final liposome size can be adjusted by modifying the lipid composition, concentration, excipients, and processing parameters. Without limiting the scope of the application it is believed that the slow sealing of the vesicles may be responsible for the high level of entrapment.
- Table 1 compares one embodiment of the method of entrapment of the present invention with known methods of entrapment.
- the table compares the lipid to drug ratio and the size of the resultant vesicles.
- the method of the present invention (E) demonstrates a lower lipid to drug ratio and smaller vesicle size.
- Example 1 Process for Encapsulating Amikacin
- the product was stirred at 25 degrees Celsius for 20-30 minutes.
- the mixing vessel was hooked up to a peristaltic pump and diafiltration cartridge.
- the diafiltration cartridge is a hollow membrane fiber with a molecular weight cut-off of 500 kilodaltons.
- the product was pumped from the reaction vessel through the diafiltration cartridge and then back into the mixing vessel at 25 degrees Celsius. A back pressure of approximately 7 psi is created throughout the cartridge. Free amikacin and ethanol were forced through the hollow fiber membrane by the back pressure leaving the liposomal amikacin (product) behind.
- the product was washed 8 times at 25 degrees Celsius.
- Fresh PBS buffer was added (via another peristaltic pump) to the reaction vessel to compensate for the permeate removal and to keep a constant product volume.
- the product was concentrated. 150 mL of liposomal amikacm were produced.
- Example lb The process was repeated with dialysis performed using NaCl and Na 2 SO 4 at varying concentrations. Lipid entrapment is best with a concentration of between approximately 1.5% w/v Na 2 SO 4 and approximately 3% w/v Na SO 4 . ( Figure 4)
- Example 2 Process for encapsulating ciprofloxacin
- Example 3 Process for encapsulating gentamicin
- DPPC/DOPC/Chol./DOPG (59/5/30/6 mol ratio) were dissolved in ethanol to produce a 32.3 mg/mL lipid-ethanol solution.
- a 75 mg/ml gentimicin sulfate solution was titrated with 10M ⁇ aOH or KOH to bring the pH to approximately 6.8.
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Abstract
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Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2003225689A AU2003225689B2 (en) | 2002-03-05 | 2003-03-05 | Methods for entrapment of bioactive agent in a liposome or lipid complex |
CA002477982A CA2477982A1 (en) | 2002-03-05 | 2003-03-05 | Methods for entrapment of bioactive agent in a liposome or lipid complex |
EP03744209A EP1490027A4 (en) | 2002-03-05 | 2003-03-05 | Methods for entrapment of bioactive agent in a liposome or lipid complex |
JP2003574165A JP2005525375A (en) | 2002-03-05 | 2003-03-05 | Method for encapsulating biologically active substance in liposome or lipid complex |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US36180902P | 2002-03-05 | 2002-03-05 | |
US60/361,809 | 2002-03-05 |
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WO2003075890A1 true WO2003075890A1 (en) | 2003-09-18 |
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PCT/US2003/006846 WO2003075889A1 (en) | 2002-03-05 | 2003-03-05 | An inhalation system for prevention and treatment of intracellular infections |
PCT/US2003/006847 WO2003075890A1 (en) | 2002-03-05 | 2003-03-05 | Methods for entrapment of bioactive agent in a liposome or lipid complex |
Family Applications Before (1)
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PCT/US2003/006846 WO2003075889A1 (en) | 2002-03-05 | 2003-03-05 | An inhalation system for prevention and treatment of intracellular infections |
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US (2) | US20030224039A1 (en) |
EP (2) | EP1487413A4 (en) |
JP (2) | JP2005530704A (en) |
AU (2) | AU2003230600B2 (en) |
CA (2) | CA2477982A1 (en) |
WO (2) | WO2003075889A1 (en) |
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Also Published As
Publication number | Publication date |
---|---|
AU2003230600B2 (en) | 2009-06-04 |
EP1490027A1 (en) | 2004-12-29 |
AU2003230600A1 (en) | 2003-09-22 |
EP1490027A4 (en) | 2010-11-10 |
JP2005525375A (en) | 2005-08-25 |
US20040009126A1 (en) | 2004-01-15 |
US20030224039A1 (en) | 2003-12-04 |
JP2005530704A (en) | 2005-10-13 |
EP1487413A1 (en) | 2004-12-22 |
CA2477982A1 (en) | 2003-09-18 |
WO2003075889A1 (en) | 2003-09-18 |
CA2477979A1 (en) | 2003-09-18 |
AU2003225689B2 (en) | 2009-03-26 |
AU2003225689A1 (en) | 2003-09-22 |
EP1487413A4 (en) | 2010-11-10 |
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