全自动发条弹簧启动器 Automatic spring starter
技术领域 Technical field
本发明涉及一种机械启动装置, 尤其是一种内燃机的弹簧启动器, 属于 机械设备启动装置技术领域。 背景技术 The invention relates to a mechanical starting device, in particular to a spring starter of an internal combustion engine, and belongs to the technical field of mechanical device starting devices. Background technique
农业现代化是我国四个现代化基础, 而农业现代化的重要标志就是农业 机械化。 从横向看, 农、 林、 牧、 副、 渔各种行业都需要机械化; 从纵向看, 农业生产中耕、 种、 犁、 耙、 收各种作业都离不开机械化。 目前, 这些机械 设备的动力绝大多数是中小功率单缸柴油机。 这些现有柴油机的常用启动方 式有两种, 一种是用电启动, 另一种是手摇启动。 前者的明显缺点是: 1.必 须配备体积笨大的电瓶, 其使用寿命短, 需要经常充电; 2.容易因氧化或烧 蚀接头导致接触不良, 启动时常出现故障。 后者的突出缺点是: 1.安全性差, 主机启动后, 因摇把无法脱离而导致工伤的事件时有发生; 2.劳动强度大, 气温低时启动十分困难; 3.途中停车后, 驾驶员必须下车启动, 艮不方便。 Agricultural modernization is China's four modernization foundations, and an important sign of agricultural modernization is agricultural mechanization. From a horizontal perspective, various industries such as agriculture, forestry, animal husbandry, vice, and fisheries need mechanization; from a vertical perspective, various operations in farming, cultivation, plowing, raking, and harvesting cannot be separated from mechanization. At present, the power of these machinery and equipment is mostly small and medium power single-cylinder diesel engines. There are two common starting methods for these existing diesel engines, one is to start with electricity, and the other is to start by hand. The obvious disadvantages of the former are: 1. It must be equipped with a bulky battery, which has a short service life and requires frequent charging; 2. It is easy to cause poor contact due to oxidation or ablation of the connector, and it often fails during startup. The main disadvantages of the latter are: 1. Poor safety. Occurrences of work injuries due to the inability to detach the crank after the main engine is started; 2. High labor intensity, very difficult to start when the temperature is low; 3. After stopping on the way, driving The officer must get off the car to start, which is inconvenient.
申请人通过检索了解到,现有专利申请资料记载了一些借助弹簧所储能 量自动启动柴油机的机械式启动装置, 其基本结构均由安装在外壳中的弹簧 储能机构, 可以引起弹簧形变储能并按需松释的释能机构, 以及与柴油机动 力轴衔接的输出机构组成。 这些革新改进方案虽各有所长, 也分别具有一定 的作用效果, 但从真正意义上的推广应用考虑, 确都存在明显的不足或缺陷。 例如专利号 ZL9521533. 2 . 名称为 《内燃机发条起动机》 , 专利号 ZL92243053. 5 , 名称为 〈〈机械式起动机及其自动操纵机构》 , 专利号为 97220187. 4, 名称为 《发动机起动装置》等专利中的技术方案均存在需要借 助人力上紧弹簧或启动时需要开动柴油机的减压阀的主要缺陷 , 此外还存在 结构复杂、 零部件特别多、 容易空释放、 启动力小、 结构件棵露等各种问题, 并且体积大,安装困难, 价格昂贵,因此用户难于接受, 至今尚未见到得以推
广普及的技术成果。 发明内容 The applicant learned through searching that the existing patent application documents record some mechanical starting devices that automatically start the diesel engine with the energy stored in the spring. The basic structure of the mechanical starting device is a spring energy storage mechanism installed in the shell, which can cause the spring to deform and store energy. It is composed of an energy release mechanism that is released on demand and an output mechanism that is connected to the diesel engine power shaft. Although these innovations and improvements have their own advantages, they also have certain effects, but from the perspective of promotion and application in the true sense, there are indeed obvious deficiencies or defects. For example, the patent number is ZL9521533. 2. The name is "Internal combustion engine clockwork starter", the patent number is ZL92243053. 5, and the name is "<Mechanical starter and its automatic control mechanism", the patent number is 97218007. The technical solutions in patents such as Device have the main defects that require manual spring tightening or the pressure relief valve of the diesel engine to be actuated when starting up.In addition, there are also complex structures, particularly many parts, easy air release, low starting force, and structure. Various problems such as Ping Kelu, as well as its large size, difficult installation, and high cost make it difficult for users to accept. Widespread technological achievements. Summary of the Invention
本发明的目的在于: 针对现有技术存在的主要缺陷, 提出一种借助被启 动内燃机的动力自动连续上弦而后上紧弹簧、 并且工作可靠的全自动发条弹 簧启动器, 从而使其具有切实的推广应用价值。 The purpose of the present invention is to provide a full-automatic spring starter which is reliable and works automatically in order to overcome the main drawbacks of the prior art by automatically winding the coil and then tightening the spring by the power of the started internal combustion engine. Promote application value.
为了实现以上目的, 本发明的发条弹簧启动器包括安装在外壳中的储能 机构、 释能机构、 输出机构、 上弦机构。 所述储能机构主要由一端与外壳衔 接、 另一端与弹簧心轴衔接的发奈弹簧构成; 该弹簧心轴与一減速传动机构 的输出端固定连接; 所述释能机构包括控制单向转动件与减速传动机构离合 的启动杆、 实现单向转动件与减速传动机构离合的离合件, 所述减速传动机 构的传动端与主轴衔接; 所述输出机构由连接主轴与被启动轴的连轴件和将 弹簧心轴的转动单向传递给主轴的单向传动机构构成; 所述上弦机构主要由 主轴、 减速传动机构与以及弹簧心轴构成, 所述主轴通过自动离合机构与减 速传动机构的传动端连接, 发条弹簧释能结束处于松弛状态时, 自动离合机 构使主轴与减速传动机构结合, 主轴转动并通过减速传动机构带动弹簧心轴 转动, 给发条弹簧上弦; 上弦过程中, 自动离合机构使主轴与减速传动机构 脱离, 上弦结束。 In order to achieve the above object, the spring spring starter of the present invention includes an energy storage mechanism, an energy release mechanism, an output mechanism, and a winding mechanism installed in a housing. The energy storage mechanism is mainly composed of a fascia spring that is connected at one end to the housing and at the other end to a spring mandrel; the spring mandrel is fixedly connected to the output end of a speed reduction transmission mechanism; the energy release mechanism includes control of unidirectional rotation A start lever for clutching and decelerating a transmission mechanism, a clutch that realizes clutching of a one-way rotating part and a reduction gear, the transmission end of the reduction mechanism is connected to the main shaft; and the output mechanism is a coupling shaft that connects the main shaft to the started shaft And a one-way transmission mechanism that unidirectionally transmits the rotation of the spring mandrel to the main shaft; the winding mechanism is mainly composed of a main shaft, a reduction gear transmission and a spring mandrel, and the main shaft passes the automatic clutch mechanism and the reduction gear transmission. When the transmission end is connected, when the spring release of the mainspring spring is in a relaxed state, the automatic clutch mechanism combines the main shaft with the reduction transmission mechanism. The main shaft rotates and drives the spring spindle through the reduction transmission mechanism to wind the mainspring spring. During the winding process, the automatic The clutch mechanism disengages the main shaft from the reduction transmission mechanism, and the winding operation ends.
当本发明的发条弹簧获得初始上紧能量后, 主轴因与释能机构中減速传 动机构的传动端衔接, 而该轮又受到单向转动件的约束, 因此主轴在处于储 能状态时, 无法转动。 当操纵启动杆时, 离合件脱离结合位置, 结果减速传 动机构的主动轮与单向转动件完全脱离, 不再受其限制反转的约束, 发条弹 簧所储存的能量得以瞬间松驰释放, 通过固定在主轴上的单向机构带动主轴 转动, 由弹性势能转变成动能; 主轴的转动则通过输出机构启动待启动的内 燃机机。 When the mainspring spring of the present invention obtains the initial tightening energy, the main shaft is engaged with the transmission end of the reduction transmission mechanism in the energy release mechanism, and the wheel is constrained by a one-way rotating member. Can't turn. When the start lever is manipulated, the clutch is disengaged from the combined position. As a result, the driving wheel of the reduction transmission mechanism is completely disengaged from the one-way rotating member, and is no longer restricted by its limited reversal. The one-way mechanism fixed on the main shaft drives the main shaft to rotate, and the elastic potential energy is converted into kinetic energy; the rotation of the main shaft starts the internal combustion engine to be started through the output mechanism.
此后, 待内燃机自身运转时, 主轴继续转动,通过上弦出机构反向带动,
这时自动离合机构使减速传动机构的传动端与主轴结合, 从而通过减速传动 机构带动弹簧心轴转动, 将发条弹簧卷紧上弦。 发条弹簧上紧之后, 自动离 合机构自动使小齿轮与主轴脱开, 上弦自动停止。 After that, when the internal combustion engine is running, the main shaft continues to rotate and is driven in the reverse direction by the winding mechanism. At this time, the automatic clutch mechanism combines the transmission end of the reduction transmission mechanism with the main shaft, so that the spring spindle is rotated by the reduction transmission mechanism, and the mainspring spring is wound up and wound. After the spring is tightened, the automatic clutch mechanism automatically disengages the pinion from the main shaft, and the winding is stopped automatically.
为了增加发条弹簧的输出扭矩以及提高发条弹簧的抗疲劳性,本发明的 进一步改进是:储能机构中的发条弹簧改用弧型截面; 材质用 60s i 2crv 或 50crvA; 发条弹簧内端冷卷成形。 In order to increase the output torque of the mainspring spring and improve the fatigue resistance of the mainspring spring, a further improvement of the present invention is: the mainspring spring in the energy storage mechanism is changed to an arc-shaped cross section; the material is 60s i 2crv or 50crvA; the mainspring spring Cold rolled inside.
实验证明, 本发明适用于各种以小功率内燃机作动力的的汽车、 拖拉机、 摩托车和各种机械设备的启动, 启动时无附加动作, 可以自动上紧发条弹簧, 为下一次启动存储能量。 由于采用了内齿轮上弦结构, 因此结构十分紧凑, 体积小巧, 而上弦动作的连续化, 则保证了工作可靠, 无刚性冲击, 性能稳 定, 使用寿命长。 总之, 其构思巧妙、 体积小巧、 性能优越、 输出扭矩大、 可实施性强, 所以根据此方案设计出的产品将比现有同类产品更具有市场竟 争力, 推广之后, 将产生巨大的社会效益和经济效益。 附图说明 The experiment proves that the invention is suitable for starting various cars, tractors, motorcycles, and various mechanical equipment powered by low-power internal combustion engines. There is no additional action during startup, and the spring can be automatically tightened to store for the next startup. energy. Because the internal gear winding structure is adopted, the structure is very compact and small in size, and the continuous winding action ensures reliable work, no rigid impact, stable performance and long service life. In short, its ingenious concept, small size, superior performance, large output torque, and strong implementability, so the products designed according to this scheme will be more competitive in the market than existing similar products. After promotion, a huge society will be created Benefits and economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS
图 1为本发明实施例 1的结构示意图。 FIG. 1 is a schematic structural diagram of Embodiment 1 of the present invention.
图 2为本发明实施例 2的结构示意图。 具体实施方式 FIG. 2 is a schematic structural diagram of Embodiment 2 of the present invention. detailed description
实施例 1 Example 1
本实施例的全自动发条弹簧启动器如图 1 所示,为一种安装在柴油机的启 动轴一侧的全自动发条弹簧启动器。 其包括安装在外壳 1 中的储能机构、 释 能机构、 输出机构、 上弦机构; 所述储能机构主要由一端与外壳 1衔接、 另 一端与弹簧心轴 22衔接的发条弹簧 23构成; 该弹簧心轴 22与一减速传动 机构的输出端固定连接; 所述释能机构包括控制单向转动件与减速传动机构 离合的启动杆 7、 实现单向转动件与减速传动机构离合的离合件, 所述减速
传动机构的传动端与主轴 21衔接; 所述输出机构由连接主轴 21与被启动轴 的连轴件 20和将弹簧心轴 22的转动单向传递给主轴 21 的单向传动机构构 成; 所述上弦机构主要由主轴 21、 减速传动机构与以及弹簧心轴 22构成, 所述主轴 21 通过自动离合机构与减速传动机构的传动端连接, 发条弹簧 23 释能结束处于松弛状态时, 自动离合机构使主轴 21 与减速传动机构结合, 主轴转动并通过减速传动机构带动弹簧心轴 22 转动, 给发条弹簧(23 ) 上 弦; 上弦过程中, 自动离合机构使主轴 21 与减速传动机构逐渐脱离, 上弦 结束。 The full-automatic spring starter of this embodiment is shown in FIG. 1, which is a full-automatic spring starter installed on the side of the starting shaft of a diesel engine. It includes an energy storage mechanism, an energy release mechanism, an output mechanism, and a winding mechanism installed in the casing 1. The energy storage mechanism is mainly composed of a spring spring 23 with one end connected to the housing 1 and the other end connected to the spring spindle 22; The spring mandrel 22 is fixedly connected to the output end of a reduction transmission mechanism; the energy release mechanism includes a starter lever 7 that controls the coupling of the one-way rotation member and the reduction transmission mechanism, and a clutch member that realizes the coupling of the one-way rotation member and the reduction transmission mechanism. , The deceleration The transmission end of the transmission mechanism is connected to the main shaft 21; the output mechanism is composed of a coupling piece 20 connecting the main shaft 21 and the activated shaft and a unidirectional transmission mechanism that unidirectionally transmits the rotation of the spring spindle 22 to the main shaft 21; The winding mechanism is mainly composed of a main shaft 21, a reduction gear mechanism and a spring mandrel 22. The main shaft 21 is connected to the transmission end of the reduction gear mechanism through an automatic clutch mechanism, and the automatic clutch mechanism is released when the spring spring 23 is in a relaxed state when the energy release is completed. The main shaft 21 is combined with the reduction gear mechanism. The main shaft rotates and drives the spring mandrel 22 through the reduction gear mechanism to wind the mainspring spring (23). During the winding process, the automatic clutch mechanism gradually disengages the main shaft 21 from the reduction gear mechanism and winds. End.
如图 1 所示, 在本实施例中所述上弦机构的减速传动机构为齿轮传动机 构。 该齿轮传动机构由与主轴 21连接的小齿轮 14、 与该小齿轮 14啮合传动 的行星轮组 10 , 与行星轮组 10啮合传动的内齿轮 17构成, 该内齿轮 17构 成齿轮传动机构的输出端与弹簧心轴 22 固定连接, 行星轮组 10套设于一与 壳体 1连接的空心轴 9上。上弦时, 主轴 21转动带动自动离合机构使主轴 21 与減速传动机构结合, 主轴 21带动构成减速传动机构传动端的小齿轮 14转 动, 该小齿轮 14通过行星轮组 10带动内齿轮 17转动, 从而带动与内齿轮 17 固定连接的弹簧心轴 22转动, 给发条弹簧 23上弦。 As shown in FIG. 1, the reduction transmission mechanism of the winding mechanism in this embodiment is a gear transmission mechanism. The gear transmission mechanism is composed of a pinion 14 connected to the main shaft 21, a planetary gear set 10 meshed with the pinion 14, and an internal gear 17 meshed with the planetary gear set 10. The internal gear 17 constitutes the output of the gear transmission mechanism The end is fixedly connected to the spring mandrel 22, and the planetary gear set 10 is sleeved on a hollow shaft 9 connected to the housing 1. When winding, the main shaft 21 rotates to drive the automatic clutch mechanism to combine the main shaft 21 with the reduction gear mechanism. The main shaft 21 drives the pinion 14 that constitutes the transmission end of the reduction gear mechanism to rotate. The pinion 14 drives the internal gear 17 through the planetary gear set 10 to rotate, thereby driving A spring mandrel 22 fixedly connected to the internal gear 17 rotates to wind the mainspring 23.
在本实施例中, 所述释能机构的单向转动件为棘轮机构 5 , 该棘轮机构 5 的棘轮固定在减速传动机构的转轴上, 棘爪在固定在壳体 1 上, 棘轮受棘 爪的约束锁定, 从而限制减速传动机构的转轴只能单向转动。 In this embodiment, the one-way rotating part of the energy release mechanism is a ratchet mechanism 5. The ratchet of the ratchet mechanism 5 is fixed on the rotating shaft of the reduction transmission mechanism, and the pawl is fixed on the housing 1. The ratchet receives the pawl. The constraint lock is locked, thereby restricting the rotating shaft of the reduction transmission mechanism to rotate only in one direction.
在本实施例中, 所述的单向传动机构为棘轮机构 16 , 该棘轮机构 16 的 棘轮固定在主轴 21上, 棘爪固定在内齿轮 17上, 将弹簧心轴 22 的转动单 向传递给主轴 21。 In this embodiment, the one-way transmission mechanism is a ratchet mechanism 16, the ratchet of the ratchet mechanism 16 is fixed on the main shaft 21, the pawl is fixed on the internal gear 17, and the rotation of the spring mandrel 22 is unidirectionally transmitted to Spindle 21.
如图 1所示, 本实施例中涉及的主要零件有: 外壳 1、 盖板 2、 支架板 3、 钢球 4、 棘轮机构 5、 碟簧 6、 启动杆 7、 手柄 8、 空心轴 9、 行星轮组 10、 压杆 11、 钢球 12、 拨叉 13、 小齿轮 14、 信号转盘 15、 棘轮 16、 内齿轮 17、 碟簧 18、 钢球 19、 柴油机启动轴 20、 主轴 21、 发条弹簧心轴 22、 发条弹簧
23、 中心轮 24、 导杆 25。 上述零件分别构成: 储能机构、 释能机构、 输出 机构、 上弦机构、 信号传递机构、 分离机构、 手工上弦机构。 这些机构的具 体构成情况如下: As shown in FIG. 1, the main parts involved in this embodiment are: housing 1, cover plate 2, bracket plate 3, steel ball 4, ratchet mechanism 5, disc spring 6, starter lever 7, handle 8, hollow shaft 9, Planetary gear set 10, pressure lever 11, steel ball 12, shift fork 13, pinion 14, signal turntable 15, ratchet 16, internal gear 17, disc spring 18, steel ball 19, diesel engine starting shaft 20, main shaft 21, spring Spring mandrel 22, clockwork spring 23. Center wheel 24 and guide rod 25. The above parts are respectively composed of an energy storage mechanism, an energy release mechanism, an output mechanism, a winding mechanism, a signal transmission mechanism, a separation mechanism, and a manual winding mechanism. The specific composition of these institutions is as follows:
A、 储能机构一一主要由发条弹簧心轴 22、 发条弹簧 23、 弹簧外端固定 轴、 滑道等组成。 发条弹簧 23的内端固定在与内齿轮 17固连的弹簧心轴 22 上, 外端固定在外壳 1 上。 为了增加启动器的输出扭矩, 发条弹簧 23 外端 销轴也可通过滑道与外壳 1 滑动连接。 发条弹簧 23 的外端销轴随着发条弹 簧 23卷紧与松驰在滑道上滑动, 这样可以使其储能增加 30%。 此外, 将发条 弹簧 23的矩型截面改用弧型截面、 材质用 60s i2crvA或 50crvA、 内端卷制 采用冷卷工艺均有助于增强其储能能力。 A. The energy storage mechanism is mainly composed of a mainspring spring mandrel 22, a mainspring spring 23, a fixed shaft at the outer end of the spring, and a slideway. The inner end of the mainspring spring 23 is fixed on the spring mandrel 22 fixedly connected to the internal gear 17, and the outer end is fixed on the casing 1. In order to increase the output torque of the starter, the outer end pin of the spring spring 23 can also be slidably connected to the casing 1 through a slideway. The outer end pin of the mainspring spring 23 slides on the slideway with the mainspring spring 23 tightened and loosened, which can increase its energy storage by 30%. In addition, changing the rectangular cross section of the spring spring 23 to an arc cross section, using 60s i2crvA or 50crvA for the material, and using a cold-rolled process at the inner end to help increase its energy storage capacity.
B、 释能^ I——由盖板 2、 支架板 3、 钢球 4、 棘轮机构 5、 碟簧 6、 启 动杆 7、 空心轴 9、 行星轮组 10等组成。 该钢球 4即构成所述实现单向转动 件与减速传动机构离合的离合件。 该机构设置在支架板 3和盖板 2之间。 空 心轴 9外固定棘轮机构 5 , 并活套行星轮组 10。 空心轴 9 内装有启动杆 7、 钢球 4、 碟簧 6; 行星轮组 10的轴上和空心轴 9上设有钢球 4的锁定孔, 碟 簧 6顶压住启动杆 7 , 从而构成可将行星轮组 10通过钢球 4锁定在空心轴 9 上离合机构。 棘轮机构 5受固定在盖板 2上的棘爪约束锁定, 迫使行星轮组 10只能逆时针转动。 行星轮組 10又和内齿轮 17啮合锁定, 从而可将发条弹 簧 23卷紧并锁定; 而当压迫启动杆 7时, 行星轮组 10脱开钢球 4的锁定, 发条弹簧 23得以松驰释放。 整个释能机构用支架板 3支撑装在盖板 2上。 B, energy release ^ I-consists of a cover plate 2, a bracket plate 3, a steel ball 4, a ratchet mechanism 5, a disc spring 6, a starting lever 7, a hollow shaft 9, a planetary wheel set 10 and the like. The steel ball 4 constitutes the clutch member that realizes the coupling between the one-way rotating member and the reduction transmission mechanism. This mechanism is provided between the support plate 3 and the cover plate 2. The hollow shaft 9 is externally fixed with a ratchet mechanism 5, and the loop planetary gear set 10 is looped. The hollow shaft 9 is provided with a starting lever 7, a steel ball 4, and a disc spring 6; a locking hole for the steel ball 4 is provided on the shaft of the planetary gear set 10 and the hollow shaft 9, and the disc spring 6 presses against the starting lever 7, thereby constituting The planetary gear set 10 can be locked to the clutch mechanism on the hollow shaft 9 through a steel ball 4. The ratchet mechanism 5 is locked and locked by a pawl fixed on the cover plate 2 and forces the planetary gear set 10 to rotate only counterclockwise. The planetary gear set 10 and the internal gear 17 mesh and lock again, so that the mainspring spring 23 can be tightened and locked; and when the start lever 7 is pressed, the planetary gear set 10 releases the lock of the steel ball 4 and the mainspring spring 23 is loosened. Gallop release. The entire energy release mechanism is supported on the cover plate 2 with a support plate 3.
C、 输出 W¾—一由棘轮 16、 主轴 21、 发条弹簧心轴 22、 发条弹簧 23、 柴油机启动轴 20等组成。 棘轮 16固定在主轴 21上, 与安装在内齿轮 17上 的棘爪啮合, 受其约束, 主轴 21只能顺时针转动。 主轴 21与柴油机启动轴 20通过钢球 19锁定约束连接, 当发条弹簧 23释放时, 棘爪通过棘轮 16使 主轴 21顺时针转动, 主轴 21转动后, 通过柴油机启动轴 20带动柴油机运 转。
D、上弦 W¾——主要由主轴 21、 自动离合机构、 行星轮组 10、 内齿轮 17 构成, 所述主轴 21通过自动离合机构与小齿轮 14连接, 所述小齿轮 14通 过行星轮组 10与内齿轮 Π啮合。 当柴油机启动后, 主轴 2 1 同时顺时针快 速转动', 通过锁定在主轴 21上的小齿轮 14、 行星轮组 10约速内齿轮 17慢 速逆时针方向转动, 发条弹簧 23开始慢速逆时针上弦。 C. Output W¾—One is composed of ratchet wheel 16, main shaft 21, mainspring spring mandrel 22, mainspring spring 23, diesel engine starting shaft 20, etc. The ratchet wheel 16 is fixed on the main shaft 21 and meshes with a pawl mounted on the internal gear 17. Subject to the restriction, the main shaft 21 can only rotate clockwise. The main shaft 21 and the diesel engine starting shaft 20 are locked and connected by a steel ball 19. When the mainspring spring 23 is released, the pawl rotates the main shaft 21 clockwise through the ratchet wheel 16. After the main shaft 21 rotates, the diesel engine is driven by the diesel starting shaft 20. D. Winding W¾-It is mainly composed of main shaft 21, automatic clutch mechanism, planetary gear set 10, and internal gear 17. The main shaft 21 is connected to the pinion 14 through an automatic clutch mechanism, and the pinion 14 is connected to the pinion 14 through the planetary gear set 10. The internal gear Π meshes. When the diesel engine is started, the main shaft 2 1 rotates clockwise at the same time. Through the pinion 14 and planetary gear set 10 locked on the main shaft 21, the internal gear 17 rotates slowly and counterclockwise, and the spring 23 begins to reverse slowly. Wind the hour hand.
上弦机构中的自动离合机构尤为值得一提。 在本实施例中, 如图 1所示, 该机构可以看成是由钢球 12、 拨叉 13、 信号转盘 15 内齿轮 17等组成。 信 号转盘 15通过内螺纹与内齿轮 17外圆上的外螺纹螺旋联接, 并受设置在外 壳 1上的两根导轨 25的约束, 只能作直线移动。 钢球 12安装在拨叉 13的 钢球孔中, 可以楔入主轴 21上的钢球槽上。 一方面, 拨叉 13的外圆一端与 信号转盘 15接触, 可以在信号转盘 15的推动下, 向右移动, 即在主轴上向 右滑动; 另一方面, 拨叉 13的一端抵靠在压簧 26上, 受压簧 26压迫始终 有向左滑动的趋势。 钢球 12上端与小齿轮 14心轴孔上键槽啮合。 这样, 当 发条弹簧 23松驰时,信号转盘 15向左移动,压簧 26压动拨叉 13上的钢球 12 也同时向左移动, 将小齿轮 14 自动啮合锁定在主轴 21上; 此时主轴 21 的 转动可通过减速传动机构传递给弹簧心轴 22带动弹簧心轴 22转动, 从而给 发条弹簧 23上弦; 在上弦过程中, 随着弹簧心轴 22的转动信号转盘 15 向 右移动, 拨叉 13和拨叉 13上的钢球 12也向右移动, 当发条弹簧 23卷紧时, 钢球 12脱离小齿轮 14 , 使小齿轮 14与主轴 21 自动脱离, 停止上弦。 The automatic clutch mechanism in the winding mechanism is particularly worth mentioning. In this embodiment, as shown in FIG. 1, the mechanism can be regarded as being composed of a steel ball 12, a fork 13, a signal dial 15, and an internal gear 17. The signal turntable 15 is screw-connected with the external thread on the external circle of the internal gear 17 through the internal thread, and is restricted by two guide rails 25 provided on the housing 1 and can only move linearly. The steel ball 12 is installed in a steel ball hole of the fork 13 and can be wedged into a steel ball groove on the main shaft 21. On the one hand, the outer end of the fork 13 is in contact with the signal dial 15 and can be moved to the right under the push of the signal dial 15, that is, it slides to the right on the main shaft. On the other hand, one end of the fork 13 is pressed against On the spring 26, being pressed by the compression spring 26 always tends to slide to the left. The upper end of the steel ball 12 meshes with the keyway on the mandrel hole of the pinion 14. In this way, when the spring spring 23 is relaxed, the signal dial 15 moves to the left, and the compression spring 26 presses the steel ball 12 on the shift fork 13 to the left at the same time, and the pinion 14 is automatically meshed and locked on the main shaft 21; At this time, the rotation of the main shaft 21 can be transmitted to the spring mandrel 22 through the reduction transmission mechanism to drive the spring mandrel 22 to wind the mainspring 23. During the winding process, the turntable 15 moves to the right with the rotation signal of the spring mandrel 22 The fork 13 and the steel ball 12 on the fork 13 also move to the right. When the mainspring spring 23 is tightened, the steel ball 12 is disengaged from the pinion 14 to automatically disengage the pinion 14 from the main shaft 21 and stop winding.
本实施例的全自动发条弹簧启动器的全部工作过程如下: The entire working process of the fully automatic spring starter of this embodiment is as follows:
当需启动时, 通过手柄 8按下启动杆 7 , 钢球 4进入启动杆 7上的钢球 槽中, 空心轴 9与行星轮组 10脱开, 解除棘轮机构 5对行星轮组 10的锁定, 弹簧心轴 22在发条弹簧 23的作用下转动, 与弹簧心轴 22 固定连接的棘轮 机构 16 中的棘爪随之转动, 并拨动棘轮带动主轴 21转动, 从而带动与主轴 21连接的启动轴 20转动, 启动柴油机工作。 在弹簧心轴 11转动的同时带动 信号转盘 15向左移动,压簧 26压动拨叉 13上的钢球 12也同时向左移动,
将小齿轮 14 自动啮合锁定在主轴 21上。 此时发条弹簧 23松弛, 主轴 21在 启动轴 20的反带动下的转动, 带动小齿轮 14转动, 小齿轮 14 带动通过与 之啮合的行星轮组 10带动内齿轮 17转动, 从而带动与内齿轮 17 固定连接 的弹簧心轴 22转动, 从而自动给发条弹簧 23上弦; 在上弦过程中, 随着弹 簧心轴 22的反向转动, 信号转盘 15向右移动, 拨叉 13和拨叉 13上的钢球 12也向右移动, 当发条弹簧 23卷紧时, 钢球 12脱离小齿轮 14, 使小齿轮 14 与主轴 21 自动脱离, 停止上弦。 此时发条弹簧 23处于储能状态, 为下一步 启动作好准备。 When starting, press the start lever 7 through the handle 8, the steel ball 4 enters the steel ball groove on the start lever 7, the hollow shaft 9 is disengaged from the planetary gear set 10, and the ratchet mechanism 5 unlocks the planetary gear set 10 The spring mandrel 22 rotates under the action of the spring spring 23, and the pawl in the ratchet mechanism 16 fixedly connected to the spring mandrel 22 rotates accordingly, and the ratchet is driven to rotate the main shaft 21, thereby driving the main shaft 21 connected to the main shaft 21 The starting shaft 20 rotates to start the operation of the diesel engine. When the spring spindle 11 rotates, the signal dial 15 is moved to the left, and the pressure spring 26 presses the steel ball 12 on the fork 13 to move to the left at the same time. The pinion 14 is automatically meshed and locked on the main shaft 21. At this time, the mainspring 21 is loosened, and the rotation of the main shaft 21 under the counter-drive of the starting shaft 20 drives the pinion 14 to rotate, and the pinion 14 drives the internal gear 17 to rotate through the planetary gear set 10 engaged with it, thereby driving the internal gear The spring mandrel 22, which is fixedly connected to the gear 17, rotates to wind the spring 23 automatically. During the winding process, as the spring mandrel 22 rotates in the reverse direction, the signal dial 15 moves to the right, and the fork 13 and the fork 13 The upper steel ball 12 also moves to the right. When the spring spring 23 is tightened, the steel ball 12 is disengaged from the pinion 14 to automatically disengage the pinion 14 from the main shaft 21 and stop winding. At this time, the spring spring 23 is in an energy storage state, and is ready for the next start.
此外, 为了使全自动发条弹簧启动器的性能更为完善、 工作更为可靠, 本实施例还包括分离机构、 手工上弦机构, 其具体机构为: In addition, in order to make the performance of the fully automatic spring starter more complete and work more reliable, this embodiment also includes a separating mechanism and a manual winding mechanism. The specific mechanism is:
E、 分离; ¾——由压杆 11、 碟簧 18、 钢球 19、 柴油机启动轴 20、 主轴 21等构成。 主轴 21是根空心轴, 内装有压杆 11 , 端头顶靠在碟簧 18上, 启动轴 20与压杆 11之间装有钢球 19 离合机构。 这样, 按压压杆 19 , 可以 通过钢球 19与启动轴 20结合或脱离, 实现柴油机与启动器的连接或脱离。 E. Separation; ¾——Composed of pressure lever 11, disc spring 18, steel ball 19, diesel engine starting shaft 20, main shaft 21, etc. The main shaft 21 is a hollow shaft, which is provided with a pressing rod 11, and the tip abuts against the disc spring 18. A steel ball 19 clutch mechanism is installed between the starting shaft 20 and the pressing rod 11. In this way, by pressing the pressure rod 19, the steel ball 19 can be connected to or disconnected from the starting shaft 20, thereby achieving the connection or disconnection of the diesel engine and the starter.
F、 手工上弦机构一一用板手逆时针拧动空心轴 9 上的六角螺母, 内齿轮 17逆时针转动, 发条弹簧 23逆时针卷紧。 F. The manual winding mechanism uses a wrench to turn the hexagon nut on the hollow shaft 9 counterclockwise, the internal gear 17 rotates counterclockwise, and the spring spring 23 is tightened counterclockwise.
另外, 本实施例中的外壳 1 是单箱体圓筒式的或方型的结构。 这样大大 减小了柴油机启动器的体积, 并方便了与柴油机机体的直接连接安装, 与现 有 2个箱体或 3个箱体叠合组装的启动器结构相比, 显然本实施例具有突破 性的、 重大的改进, 并大大节约了制造成本。 为了增加启动器刚性, 外壳 1 可改用外壳支架代替, 外壳用薄板拉伸件与外壳支架固联。 实施例 2 In addition, the casing 1 in this embodiment has a single box cylindrical or square structure. This greatly reduces the volume of the diesel engine starter and facilitates the direct connection and installation with the diesel engine body. Compared with the existing starter structure in which two or three boxes are stacked and assembled, it is obvious that this embodiment has a breakthrough And significant improvements, and greatly reduced manufacturing costs. In order to increase the rigidity of the starter, the shell 1 can be replaced with a shell bracket, and the shell is fixedly connected to the shell bracket with a thin plate stretching member. Example 2
本实施例的全自动发条弹簧启动器如图 2所示, 其主要结构与实施例一 类同。 关键的区别在于上弦机构中的自动离合机构, 与实施例 1 不同的是, 该机构虽然也由钢球 12、 拨叉 13、 信号转盘 15 内齿轮 17等组成, 但信号
转盘 15通过内螺紋与中心轮 24的外螺纹旋合连接,该中心轮 24与内齿轮 17 的端面固连, 并受设置在外壳 1 中部的小齿轮 14 固定壳罩上的两根导轨 25 的约束, 只能作直线移动。 其工作原理及动作过程均与实施例一相同。 其 明显的优点是, 结构更紧凑, 并且制造的工艺性更好。 实施例 3 The fully automatic spring starter of this embodiment is shown in FIG. 2, and its main structure is similar to that of the embodiment. The key difference lies in the automatic clutch mechanism in the winding mechanism. Unlike the first embodiment, although the mechanism is also composed of a steel ball 12, a shift fork 13, an internal gear 17 of a signal dial 15, etc., the signal The turntable 15 is screw-connected with the external thread of the center wheel 24 through internal threads. The center wheel 24 is fixedly connected to the end face of the internal gear 17 and is fixed by the two guide rails 25 on the casing by the pinion 14 provided in the middle of the casing 1. Constraints can only be moved in a straight line. Its working principle and operation process are the same as those of the first embodiment. The obvious advantages are that the structure is more compact and the manufacturing process is better. Example 3
本实施例为一种安装在柴油机的飞轮一侧的全自动发条弹簧启动器。 其 基本结构和作用原理均与实施例 1与实施例 2基本相同。 区别在于:棘轮机 5 和棘轮机构 16反向安装, 这时发条弹簧 23顺时针上弦, 逆时针释放; 将柴 油机启动轴 20设置在柴油机飞轮一侧的皮带轮内。 实施例 4 This embodiment is a full-automatic spring starter installed on the flywheel side of a diesel engine. Its basic structure and working principle are basically the same as those of the first embodiment and the second embodiment. The difference is that the ratchet machine 5 and the ratchet mechanism 16 are installed in the reverse direction. At this time, the spring 23 is wound clockwise and released counterclockwise. The diesel engine starting shaft 20 is set in the pulley on the side of the flywheel of the diesel engine. Example 4
本实施例为安装在柴油机的油箱位置上的全自动发条弹簧启动器, 其基 本结构和作用原理均与实施例 1、 实施例 2基本相同。 区别在于发条弹簧 23 启动器的底座安装在柴油机的油箱位置上, 柴油机启动轴 20 上设置一个链 轮, 用链条与主轴上的链轮相联, 主轴 21上的链轮内孔上设有与主轴 21上 的钢球相对应钢球孔。 实施例 5 This embodiment is a full-automatic spring starter installed at the fuel tank position of a diesel engine, and its basic structure and working principle are basically the same as those of Embodiment 1 and Embodiment 2. The difference is that the base of the spring spring 23 starter is installed on the fuel tank of the diesel engine. A sprocket is provided on the starting shaft 20 of the diesel engine. The chain is connected to the sprocket on the main shaft. The inner hole of the sprocket on the main shaft 21 is provided with A steel ball hole corresponding to the steel ball on the main shaft 21. Example 5
本实施例为安装在农用车的车架位置上的全自动发条弹簧启动器, 其结 构和作用原理均与实施例 1、 实施例 2、 实施例 3基本相同。 区别在于发条 弹簧启动器的底座安装在农用车的车架位置上, 分离机构的主轴 21 是^ ^艮实 心轴, 在主轴 21的顶端和柴油机启动轴 2 G之间或柴油机飞轮一侧的皮带轮 之间, 装有可操纵的牙嵌啮合式离合器, 从而达到发条弹簧启动器完全与柴 油机连接或脱离。 This embodiment is a fully automatic spring starter mounted on a frame position of an agricultural vehicle, and its structure and working principle are basically the same as those of Embodiment 1, Embodiment 2, and Embodiment 3. The difference is that the base of the spring spring starter is installed on the frame of the agricultural vehicle. The main shaft 21 of the separation mechanism is a solid shaft. The top pulley of the main shaft 21 and the diesel engine start shaft 2 G or the pulley on the side of the flywheel of the diesel engine. In between, it is equipped with a controllable intermeshing clutch, so that the spring spring starter is completely connected or disconnected from the diesel engine.
值得一提的是, 本发明不限于上述实施例, 根据应用场合不同, 还可以
有许多变化形式, 其自身零件也可以有许多变化。 例如: 1 : 所有碟形弹簧 可用圆柱螺旋弹簧代替; 2: 作为单向传动机构的一种形式的棘轮机构 16可 用各种型式的超越离合器代替, 超越离合器设置在主轴 21 上, 装配在发条 弹簧心轴 22内或外, 约束主轴 21单向转动; 3: 棘轮机构 5可用单向滚针 轴承或超越离合器等其它单向机构代替; 4: 柴油机启动轴 20 内可装有任何 型式的超越离合器, 超越离合器设在主轴 21 的顶端上; 5: 所有钢球可以用 销轴互换, 6: 上弦机构中的减速机构, 可改用其它减速机构, 如: 摆线针 轮减速机构、 槽轮减速机构、 少齿差行星齿轮减速机构、 滚子活齿行星减速 机构、 偏心轮与摇臂单向器组合的减速机构来代替, 这些等效替换或进一步 ' 的改进均落在本发明要求的保护范围之内。 It is worth mentioning that the present invention is not limited to the above embodiments, and may also be There are many variations, and so can its own parts. For example: 1: all disc springs can be replaced by cylindrical coil springs; 2: ratchet mechanism 16 as a form of one-way transmission mechanism can be replaced by various types of overrunning clutches, which are set on the main shaft 21 and assembled on the mainspring Inside or outside of the spring mandrel 22, which restricts the unidirectional rotation of the main shaft 21; 3: The ratchet mechanism 5 can be replaced with a unidirectional needle bearing or an overrunning clutch and other unidirectional mechanisms; 4: Any type of overrunning can be installed in the starting shaft 20 of the diesel engine The clutch and overrunning clutch are set on the top of the main shaft 21; 5: All steel balls can be replaced by pins, 6: The reduction mechanism in the winding mechanism, and other reduction mechanisms can be used, such as: cycloid pin wheel reduction mechanism, groove Wheel reduction mechanism, planetary reduction mechanism with few teeth difference, planetary reduction mechanism with roller movable teeth, reduction mechanism of combination of eccentric wheel and rocker unidirectional device, these equivalent replacements or further improvements are all in the requirements of the present invention. Within the scope of protection.
本发明与现有技术、 现有专利申请资料对比, 其结构、 性能、 外型与柴 油机连接都具有突破性重大改革, 是一种启动安全可靠、 不会造成环境污染 的绿色环保产品。 其体积小、 启动速度快、 启动性能稳定, 可应用于各种单 缸柴油机(如 175、 185、 195、 1105、 1110、 1115、 1120等机型)所配套各 种农业机械和车辆及各种设备的启动。 也可作为电启动车辆的后备装置。 一 旦电机、 电瓶出现故障, 就可用该发条弹簧启动器启动。
Compared with the existing technology and existing patent application data, the present invention has a breakthrough and major reform in its structure, performance, appearance and connection with diesel engines. It is a green and environmentally friendly product that is safe and reliable to start without causing environmental pollution. Its small size, fast starting speed and stable starting performance can be applied to various single-cylinder diesel engines (such as 175, 185, 195, 1105, 1110, 1115, 1120 and other models) supporting various agricultural machinery and vehicles and various Device startup. Can also be used as a backup device for electric starting vehicles. Once the motor or battery fails, it can be started with the spring spring starter.