WO2003061969A1 - Laminate material for paper containers and paper containers for liquids - Google Patents

Laminate material for paper containers and paper containers for liquids Download PDF

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Publication number
WO2003061969A1
WO2003061969A1 PCT/JP2003/000540 JP0300540W WO03061969A1 WO 2003061969 A1 WO2003061969 A1 WO 2003061969A1 JP 0300540 W JP0300540 W JP 0300540W WO 03061969 A1 WO03061969 A1 WO 03061969A1
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WO
WIPO (PCT)
Prior art keywords
paper
laminated material
paper container
layer
buffer layer
Prior art date
Application number
PCT/JP2003/000540
Other languages
French (fr)
Japanese (ja)
Inventor
Noriyuki Sasaki
Hidenobu Miyake
Hajime Ishikawa
Toshiyuki Suzuki
Original Assignee
Toppan Printing Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toppan Printing Co., Ltd. filed Critical Toppan Printing Co., Ltd.
Priority to JP2003561883A priority Critical patent/JP4239821B2/en
Publication of WO2003061969A1 publication Critical patent/WO2003061969A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/4266Folding lines, score lines, crease lines

Definitions

  • the present invention relates to a laminated material for a paper container and a liquid paper container, and more particularly to a laminated material for a paper container and a liquid paper container capable of retorting without generating pinholes.
  • a sandwich is used.
  • a paper container formed in a cup shape or a box shape is known.
  • the inventors of the present invention have replaced the paperboard with a resin selected from silane-based resins, melamin-based resins, isocyanate-based resins, and acryl-based resins.
  • a resin selected from silane-based resins, melamin-based resins, isocyanate-based resins, and acryl-based resins We tried a method using heat-resistant water-treated paper impregnated with paper. Specifically, a laminated material was formed by combining this heat-resistant processed paper with the barrier layer and the sealant layer via an adhesive or a low-density polyethylene resin. Next, we tried a method of forming this laminated material into a paper container and retorting.
  • this method allows retort processing, but it is not possible to fold paper that has multiple layers at a deep angle, such as when molding brick-shaped containers. There is a problem that pinholes are easily generated from the part.
  • An object of the present invention is to provide a laminated material for a paper container and a liquid paper container that can be retorted without generating pinholes.
  • the laminated material for paper containers of the present invention is configured as follows.
  • the laminated material for a paper container of the present invention has a buffer layer, a non-layer, and a sealant layer sequentially laminated on one surface of heat-resistant water-treated paper.
  • the buffer layer acts as a buffer material and pinholes are generated in the barrier layer. There is nothing.
  • the buffer layer is selected from a medium-density polyethylene resin, a high-density polyethylene resin, a polypropylene resin, and a polyamide resin. Alternatively, it may be composed of one or a mixture of these resins.
  • the buffer layer may have a thickness of 10 to 70 m.
  • the material and Z or thickness of the buffer layer are specified, so that even if the laminated material is bent, the buffer layer has a sufficient buffer effect. Demonstrate.
  • the liquid paper container of the present invention is manufactured using the laminated material for a paper container according to any one of (1) to (4).
  • FIG. 1 is an explanatory sectional view showing an embodiment of the laminated material for a paper container of the present invention.
  • FIG. 2 shows a paper container formed using the laminated material for a paper container of the present invention. It is a perspective explanatory view showing one embodiment of a vessel.
  • FIG. 3 is an explanatory sectional view showing an example of a conventional laminated material for paper containers.
  • FIGS. 4 to 11 are cross-sectional views for explaining stress due to the insertion of a wire in a conventional laminated material for paper containers.
  • FIG. 12 and FIG. 13 are cross-sectional views for explaining relaxation of stress in the laminated material for a paper container of the present invention.
  • FIG. 1 is an explanatory sectional view showing an embodiment of the laminated material for a paper container of the present invention.
  • the laminated material 10 for a paper container has a structure in which a buffer layer 12, a barrier layer 13, and a sealant layer 14 are sequentially laminated on one surface of heat-resistant water-treated paper 11.
  • the heat-resistant water-treated paper 11 is obtained by impregnating or applying a resin to a paper base material.
  • paper base material for example, various types of paper such as the following (11a) to (llf) can be used.
  • NBKP softwood bleached curve
  • cup base paper is a paper obtained by mixing the NBKP material and the LBKP material of 100% virgin pulp, and adding a sizing agent, a paper strength enhancer, and the like.
  • the hot water-treated paper 11 is obtained by impregnating or applying a resin capable of imparting hot water resistance to these paper base materials.
  • the heat-resistant paper 11 can be further impregnated with a paper strength enhancer when wet, a water-proofing agent, and a water-repellent agent, if necessary.
  • these paper base materials may be impregnated with a resin that imparts rigidity and water resistance in a papermaking stage or in a secondary processing stage after papermaking.
  • the fiber structure and the paper substrate referred to here include all fiber structures made of pulp or the like, and are not limited to what is called paper.
  • the resin to be impregnated or applied may be a thermosetting resin such as a silane resin, a melamine resin, a urethane resin, an isocyanate resin, or an acrylic resin.
  • Resins, polyester resins, thermoplastic resins such as polyethylene resins and polypropylene resins can be selected and used depending on the required heat-resistant water temperature. Further, even when high water repellency is required as an additional function, the above resin materials may be compounded or mixed according to the required level of water repellency as long as the required hot water resistance is not impaired. It can be used. Further, when imparting dry strength, water resistance, and wet strength, polyvinyl alcohol resin, polyacrylamide resin, starch and the like can be used as the resin to be impregnated.
  • Urea-formaldehyde resin, melamine-formaldehyde resin, starch, polyamide amide, modified epichlorohydrin, and various latexes are used as wet strength agents. It is possible.
  • the various types of latex include natural rubber latex, synthetic rubber latex such as SBR, NBR, and polystyrene, polyvinyl acetate, acrylic resin, polyvinyl chloride, polyvinylidene chloride, or a mixture thereof.
  • examples include polymer resin latex.
  • the base material of the fibrous structure that becomes heat-resistant water paper is made by impregnating (internally or externally) in the papermaking process or in the secondary processing after papermaking.
  • the aforementioned resin can be evenly distributed over the entire thickness direction.
  • the density, thickness, amount of resin to be internally added, etc. of the impregnated paper can be arbitrarily determined according to the desired functional level as the laminated material of the present invention.
  • impregnating a paper base material with a resin that imparts rigidity, water resistance, and hot water resistance as a secondary process after or after the papermaking process will be described.
  • the impregnation method by external addition include a dipping method in which a fibrous structure is immersed in an impregnating agent and an excessive amount of the impregnating agent is temporarily applied, or preferably, a fixed amount of the impregnating agent is applied or impregnated. Gravure coating method and roll coating method.
  • an impregnation method by external addition It is also possible to impregnate the impregnating agent from both sides of the fiber structure.
  • an impregnating agent for impregnating the inside of the paper base material is applied from one side or both sides, and the impregnating agent penetrates into the inside of the base material.
  • a coating unit can be formed on the surface of the paper substrate in the last unit.
  • the obtained impregnated paper has high wet strength, for example, by impregnating the entire inside of the impregnated paper with a wet paper strength enhancer or the like.
  • a high water-repellent effect can be imparted by disposing a water-repellent agent or the like on the surface layer of the impregnated paper.
  • impregnating agent can be supplied to the paper substrate
  • a desired impregnation method can be used depending on the paper substrate and the impregnating agent.
  • these impregnation methods are secondary processes, they require a small amount of processing compared to the papermaking process and can be performed at low cost.
  • an isocyanate-based resin is preferable from the viewpoint of further improving water resistance and heat resistance.
  • the isocyanate resin has the property of improving the wet strength of paper when impregnated into a paper base material.
  • the urea compound formed by the isocyanate and the water in the paper has extremely high heat resistance, water resistance, and hot water resistance, so the isocyanate resin significantly reduces the water absorption of the paper base material. it can. Therefore, the paper container using the isocyanate resin-impregnated paper has extremely excellent shape retention and buckling strength not only in the dry state but also in the wet state.
  • paper containers made of heat-resistant water-treated paper impregnated with isocyanate resin show extremely high shape retention and hot water resistance even under hot water conditions such as boil sterilization and retort sterilization processes. ing.
  • a well-known polyiso resin As the resin to be impregnated, a well-known polyiso resin is used.
  • the cyanate compound can be used.
  • Well-known polyisocyanate compounds include, for example, phenylene diisocyanate (PDI), tolylene diisocyanate (chond DI), naphthene diisocyanate (NDI), and 4,4 'diisocyanate
  • Aromatic diisocyanates such as diphenyldimethanane (MDI), aromatic and aliphatic diisocyanates such as xylylene diisocyanate (XDI), hydrogenated TDI, hydrogenated XDI, hydrogenated MDI, hexamethylene Aliphatic or alicyclic diisocyanates such as range isocyanate (HMDI) and isophorone diisocyanate (IPDI), and their derivatives, such as polyol adducts and burettes, 3
  • trifunctional isocyanates such as
  • the amount of impregnation may be set so that the impregnated paper has a tensile strength when wet of 10% or more when dry. According to such a setting, heat resistance and water resistance can be improved, and the shape retention and rigidity of the container when wet can be maintained.
  • the buffer layer 12 is a layer located between the heat-resistant water-treated paper 11 and a barrier layer 13 described later.
  • the buffer layer 12 needs a buffering property and heat resistance. Films such as high-density polyethylene, high-density polyethylene, and polypropylene can be preferably used.
  • the thickness of the buffer layer 12 is preferably about 10 to 70 _t m, and more preferably 30 to 50 m.
  • the thickness of the buffer layer 12 is less than 10 m, it will not be possible to obtain sufficient cushioning for stress due to stress or heat applied during molding into a container or during retorting. There is a problem that holes are easily generated. If the thickness of the buffer layer 12 exceeds 70, problems occur that it is not economical and that formability is deteriorated.
  • the name of the buffer layer 12 may be arbitrarily changed as long as it has flexibility and plasticity and alleviates the stress of the barrier layer 13.
  • the buffer layer 12 may be called an arbitrary name such as the cushion layer 12, the relaxation layer 12, the plastic layer 12 or the flexible layer 12 instead of the name of the buffer layer.
  • the barrier layer 13 is a layer provided inside the buffer layer 12 and imparting gas barrier properties and water vapor barrier properties.
  • the barrier layer 13 for example, aluminum oxide or silicon oxide is formed on a stretched film such as a uniaxially or biaxially stretched polyethylene terephthalate film, a polyamide film, or a polyolefin.
  • Inorganic compound vapor-deposited plastic films, aluminum foil (A1), etc. in which a thin film of an inorganic compound such as is provided in a thickness of about 20 to 500 nm by a vapor deposition method such as physical vapor deposition or chemical vapor deposition. Can be used favorably.
  • the thickness of the Nori layer 13 is preferably about 7 to 30 m.
  • the type to be selected as the barrier layer 13 may be determined appropriately according to the purpose of use, purpose, and the like. Since the sealant layer 14 requires retort resistance as well as heat sealing properties, cast polypropylene (CPP) film or linear low-density polyethylene (L-L LDPE) film can be used preferably.
  • the thickness of the sealant layer 14 is preferably about 30 to 100 m.
  • the laminated material 10 for a paper container is made of a two-component reaction type poly- lylate, which is a known laminating method of each of a heat-resistant water-treated paper 11, a buffer layer 12, a barrier layer 13, and a sealant layer 14. It is manufactured by laminating by a known laminating method such as a dry laminating method using an ester resin-based or polyester resin-based adhesive or an extruder-lamination method.
  • the laminated material 10 for a paper container manufactured in this manner is attached to a paper container molding machine, and molded into a brick-shaped paper container 20 as shown in FIG. 2, for example.
  • the types of the paper container forming machine include a sheet type, a sleeve type and a roll type.
  • the sheet type is a method in which a laminated paper container material 10 punched into a blank is formed into a paper container 20.
  • the sleeve type is a method of forming a paper container laminated material 10 semi-formed into a cylindrical shape into a paper container 20.
  • the roll type is a method in which a roll-shaped laminated material 10 for a paper container is formed into a paper container 20.
  • the laminated material 10 for a paper container of the present embodiment can be applied to any type of paper container forming machine.
  • Paper containers that can be formed using the laminated material 10 for paper containers include not only brick-shaped paper containers, but also roof-type containers and four-sided containers. It can also be used for body containers, cup-shaped containers, etc.
  • Example 1 describes the effect of checking the effect of the presence or absence of the buffer layer 12.
  • Example 2 is to confirm the effect of the heat resistance of the buffer layer 12.
  • a cup base paper having a basis weight of 180 g / m 2 was impregnated with an isocyanate resin by dipping to prepare a heat-resistant water-treated paper 11.
  • a 40 m thick CPP film which is a buffer layer 12, is attached to one side of the heat-resistant water-treated paper 11 1 by a dry laminating method using an adhesive, and the heat-resistant water-treated paper 11 is buffered.
  • a composite paper with layer 12 was prepared.
  • the adhesive was Takerac A 515 (manufactured by Mitsui Takeda Chemical Co., Ltd.), which is a two-part reactive polyester resin adhesive.
  • the buffer layer 12 side of the composite paper and the barrier layer 13 side of the composite film were opposed to each other, and were bonded to each other by the dry laminating method using the above-mentioned bamboo rack A515.
  • the laminated material 10 for the paper container of Example 1 was produced.
  • the laminated material 10 for the paper container of Example 1 is made of heat-resistant water-treated paper (180 g Zm2, 11) Z adhesive (not shown) ZCPP film (40 / zm, 12) Z It has a layer structure of adhesive (not shown) / A1 (9 m, 13) / adhesive (not shown) / CPP film (50m, 14).
  • the laminated material 50 for a paper container of Comparative Example 1 was produced using the same material and method as in Example 1 except that the buffer layer 12 was not used.
  • the laminated material 50 for the paper container of Comparative Example 1 is heat-resistant water-treated paper (180 g Zm2, 11) Z. adhesive (not shown) / A1 (9 m, 13) Z adhesive (Not shown) / CPP film (50 m, 14).
  • the laminated material for a paper container of Comparative Example 2 used a low-density polyethylene film having a thickness of 20 m and a melting point of 110 ° C instead of the CPP film having a thickness of 40 m as the buffer layer. Except for the above, it was manufactured using the same materials and method as in Example 1.
  • the laminated material for the paper container of Comparative Example 2 is heat-resistant water-treated paper (180 g / m 2) / adhesive (not shown) / low-density polyethylene film (20 m) Z adhesive (shown ) / A1 (9 m) / Adhesive (not shown) ZCPP film (50 Aim).
  • One kind of such an example and two kinds of comparative examples a total of three kinds of laminated materials for paper containers, are used to form brick-shaped paper containers.
  • the paper container was set in a box-type paper container molding machine to form a brick-shaped paper container of the desired volume.
  • the filling of the paper container is water.
  • the retort processing conditions were 121 and 30 minutes, and a constant pressure retort apparatus was used.
  • the pinhole check is performed by cutting each of the five paper containers in the horizontal direction, and then applying a dye penetration penetrant R — 1 ANT (produced by Eishin Chemical Co., Ltd.), which is a pinhole check solution, to the bottom of the paper container. After leaving it for 7 minutes and leaving it for 10 minutes, it was carried out by visually observing the penetration state of the flaw detector from the back surface of the bottom and measuring the number of pinholes generated.
  • R — 1 ANT produced by Eishin Chemical Co., Ltd.
  • the buffer layer 12 of Examples 2a to 2c is a nylon film having a thickness of 15 m or a CPP film having a thickness of 50.
  • the barrier layer 13 in each of Examples 2a to 2c is a 12 m-thick PET film or a 9 m-thick aluminum foil which is formed by ceramic vapor deposition.
  • the PET film on which the ceramic is deposited is a GL film (manufactured by Toppan Printing Co., Ltd.).
  • the heat-resistant water-treated paper 11 and the sealant layer 14 are the same as in the first embodiment.
  • Comparative Example 2d has a configuration in which the buffer layer 12 is omitted from Example 2a.
  • Comparative Example 2e has a configuration in which LDPE (low-density polyethylene) having a melting point of 11 O is used for the buffer layer instead of the buffer layer 12 of Examples 2b and 2c.
  • the melting point of the LDPE of Comparative Example 2e is lower than the temperature of the retort treatment described later.
  • the paper container 2 was prepared according to the following procedures (i) to (vii). 0 was produced.
  • the sheet of the laminated material 10 for the paper container is punched out to a size required for the paper container 20, and a line is drawn in the bent portion.
  • the bag-shaped laminated material for paper containers 10 is filled with water as an example of a liquid food.
  • Examples 2a to 2c as shown in Table 2, it is possible to provide a paper container laminated material 10 and a liquid paper container 20 that do not generate pinholes and can be retorted. And confirmed.
  • Comparative Examples 2d and 2e had the following problems.
  • Comparative Example 2d when the S-line was inserted in step (i) and when steps (ii) and (v) were formed, the paper was torn at the corners of the bending at each stage of the retorting process in the step. There has occurred.
  • the reason for this is that the structure of Comparative Example 2d, in which the buckling heat-resistant paper 11 and the inflexible PET film (the barrier layer 13) were directly bonded with an adhesive, was used. Where the physical and z or thermal stresses form the corners of the bend
  • the laminated material 50 of Comparative Example 2d was formed on the lower base 60 on which the groove 61 of the pattern corresponding to the bending line was formed, The pattern is arranged between an upper base (not shown) on which a pattern of go-line blades 71 facing the groove 61 is formed.
  • the laminated material 50 is sandwiched between the groove 61 and the wire drawing blade 71 to draw a wire drawing.
  • the Nori layer 13 and the Sealant layer 14 extend as indicated by arrows in the figure.
  • the laminated material 50 is released from the groove 61 and the S-line blade 71 as shown in FIG.
  • the heat-resistant paper 11 maintains the shape of the stretched X-ray by plastic deformation.
  • the barrier layer 13 contracts as indicated by the arrow 13 s due to the slight residual elasticity. For this reason, a large shift occurs at the interface between the two, 11 and 13.
  • the lift f occurs when the heat-resistant paper 11 and the barrier layer 13 are separated due to the displacement X. Tear 1
  • 1b is generated on the heat-resistant paper 11 when the heat-resistant paper 11 and the barrier layer 13 do not peel off due to the displacement X.
  • the tear lib shown in FIG. 9 increases, as shown in FIG. 10, a step occurs in the heat-resistant paper 11.
  • floating ⁇ and tearing lib may occur at the same time, as shown in Fig. 11.
  • the barrier layer 13 contracts as shown by the arrow 13s as shown in FIG. 12 after the grid lines shown in FIGS.
  • Example 2a As shown in FIG. 13, the intermediate buffer layer 12 is deformed in accordance with the contraction of the barrier layer 13, and the elastic force of the barrier layer 13 is reduced. For this reason, in Examples 2a to 2c, it is considered that a large displacement does not occur at the interface between the layers 11 to 13.
  • Comparative Example 2d The above is the description of the stress that occurred in Comparative Example 2d.
  • the barrier layer 13 of Comparative Example 2d is an aluminum box
  • the aluminum foil has good shape retention, and therefore, unlike the stress due to shrinkage described above, it is pulled by the go-line blade 71. Due to the stresses that occur, tearing cracks enter the barrier layer 13.
  • the buffer layer 12 is deformed in accordance with the tension of the wire blade 71, and the tensile force to the barrier layer 13 is relaxed. In addition, it is considered that no large displacement occurs at the interface between the layers 11 to 13.
  • the heat resistance of the buffer layer 12 is satisfied if the sealing strength between the buffer layer 12 and the barrier layer 13 at the temperature of heat sterilization is 1.5 N or more. Supplementally, even if the buffer layer 12 is melted at the temperature of heat sterilization, it is sufficient that the sealing strength is 1.5 N or more due to the melt tension.
  • the seal strength of 1.5 N or more is a value measured by the T-peel method specified in JIS K 6854. If the seal strength is a value equivalent to the value of the T-peeling method described above, the value by another measurement method (eg, ⁇ adhesion> 180 degree peeling method specified in JISK 6854) is used as an index. May be used.
  • the buffer layer 12 satisfies flexibility if its tensile elastic modulus is lower than that of the barrier layer 13. Specifically, tensile modulus of the cushioning layer 1 2 (tensile elastic modulus) 0. 1 ⁇ 2. 1 ( X 9. 8 X 1 0 4 [N / cm 2]) there Bayoi in the range of.
  • Representative resins satisfying these conditions (cl) and (c2) include, for example, as shown in Table 3, medium-density polyethylene, high-density polyethylene, polypropylene, and nylon. [Table 3]
  • the thickness of the barrier layer 13 having poor flexibility is increased to prevent the generation of pinholes.
  • a method was also conceived.
  • the method of increasing the thickness of the barrier layer 13 was not included in the present invention for the following two reasons. The first reason is that a barrier layer made of a metal foil such as A1 has dead holdability (shape retention after molding), and the moldability is not greatly reduced, but the price is high and the economy is high. This is because it is disadvantageous.
  • the second reason is that, in the case of a PET-based evaporated barrier film, if the PET substrate with poor flexibility is made thicker, the laminated material becomes harder, making it difficult to bend even if wire drawing is performed. However, the moldability is very poor. Industrial applicability
  • the laminated material for a paper container and the liquid paper container according to the present invention are useful for forming a paper container that can be retorted without generating pinholes. It is suitable for use in a plied paper container having a bent portion that overlaps the other.

Abstract

A laminate material for paper containers and paper containers for liquids which are mainly employed in storing retort-packed liquid foods. In the laminate material (10) for paper containers, a cushioning layer (12), a barrier layer (13) and a sealant layer (14) are successively laminated on one face of a hot waterproof paper (11). In the case of folding the laminate material (10) in the process of forming a paper container (20) for liquids by molding, the cushioning layer serves as a cushioning and thus pinholing can be prevented.

Description

明 細 書  Specification
紙容器用積層材料及ぴ液体用紙容器 Laminated materials for paper containers and liquid paper containers
技術分野 Technical field
本発明は、 紙容器用積層材料及び液体用紙容器に係 り 、 特 に、 ピンホールを発生させず、 レ ト ル ト処理が可能な紙容器 用積層材料及び液体用紙容器に関する。  The present invention relates to a laminated material for a paper container and a liquid paper container, and more particularly to a laminated material for a paper container and a liquid paper container capable of retorting without generating pinholes.
背景技術 Background art
常温で長期間の流通が可能な食品用の容器と して、 金属缶 プラスチック成形容器、 軟包装フ ィ ルムを主体とする レ トル トバウチ等が流通 している。 しか しなが ら、 近年は環境問題 が重要視され、 容器類並びに包装材料の易廃棄性が必要と さ れ、 易焼却性、 リ サイ クル性の必要が高まっている。  As food containers that can be distributed at room temperature for a long period of time, metal cans, plastic molded containers, and retort bouches mainly composed of flexible packaging films are distributed. However, in recent years, environmental issues have become increasingly important, and containers and packaging materials have to be easily disposed of, and the need for easy incineration and recycling is increasing.
ボ トル、 ト レー等のプラスチッ ク成形容器、 および紙と プ ラスチッ ク からなる複合容器の分野においても、 プラスチッ ク を大幅に低減 した容器や、 廃棄時に紙と プラ スチッ ク の易 分離が可能な複合容器等が種々提案されている。 特にェコ ロ ジー対応の紙容器のニーズが高まつている。  In the field of plastic containers such as bottles and trays, and composite containers consisting of paper and plastic, containers with significantly reduced plastic, and easy separation of paper and plastic at the time of disposal Various composite containers and the like have been proposed. In particular, there is a growing need for eco-friendly paper containers.
一方、 板紙と アルミ ニウム箔等のガスバ リ ア層 と をポ リ エ チ レ ン、 ポ リ プロ ピレ ン等の防湿性を有する熱可塑性榭脂層 でサン ドウ イ ツチした積層材料を用いて、 カ ップ状や箱状に 形成 した紙容器が知 られている。  On the other hand, using a laminated material in which paperboard and a gas barrier layer such as aluminum foil are sandwiched with a moisture-proof thermoplastic resin layer such as polyethylene or polypropylene, a sandwich is used. A paper container formed in a cup shape or a box shape is known.
こ の紙容器は、 熱可塑性樹脂層を表面に積層するこ と によ り 、 板紙と水分あるいは湿気と の表面からの直接の接触が回 避されている。 しかし、 こ の紙容器では、 熱水を利用 したレ ト ル ト処理等の加熱処理を施すと 、 積層材料の端面から板紙 中に吸水してしまう。 In this paper container, by directly laminating a thermoplastic resin layer on the surface, direct contact of the paperboard with water or moisture from the surface is avoided. However, in this paper container, when heat treatment such as retorting treatment using hot water is performed, paperboard is cut from the end face of the laminated material. It absorbs water inside.
加熱処理後に容器を冷却しても、 レ トル ト処理時に吸収し た水分が蒸発できず、 板紙に残ってしまう。 これによ り、 板 紙の層間強度や剛度等を低下させ、 ひいては包装容器と して の強度を低下させる問題がある。 '  Even if the container is cooled after the heat treatment, the water absorbed during the retort treatment cannot be evaporated and remains on the paperboard. As a result, there is a problem in that the interlayer strength, rigidity, etc. of the paperboard are reduced, and the strength of the packaging container is reduced. '
以上のよう な紙容器の問題を解決するため、 発明者等は、 板紙に代えて、 シラン系樹脂、 メ ラミ ン系樹脂、 イ ソシァネ ー ト系樹脂、 アク リ ル系樹脂等から選ばれる樹脂を紙に含浸 した耐熱水加工紙を用いる方法を試みた。 詳し く は、 この耐 熱加工紙と、 パリ ア層ゃシーラン ト層とを接着剤や低密度ポ リエチレン樹脂を介して複合させた積層材料を形成した。 続 いて、 この積層材料を紙容器に成形してレ トル ト処理する方 法を試みた。  In order to solve the problem of the paper container as described above, the inventors of the present invention have replaced the paperboard with a resin selected from silane-based resins, melamin-based resins, isocyanate-based resins, and acryl-based resins. We tried a method using heat-resistant water-treated paper impregnated with paper. Specifically, a laminated material was formed by combining this heat-resistant processed paper with the barrier layer and the sealant layer via an adhesive or a low-density polyethylene resin. Next, we tried a method of forming this laminated material into a paper container and retorting.
しかしながら、 この方法は、 レ トル ト処理が可能となる も のの、 例えばブリ ック形状の容器の成形時のよ う に、 何層に も重なった紙を深い角度で折り 曲げる場合、 折り 曲げ部分か ら ピンホールが発生し易い等の問題がある。  However, this method allows retort processing, but it is not possible to fold paper that has multiple layers at a deep angle, such as when molding brick-shaped containers. There is a problem that pinholes are easily generated from the part.
本発明の目的.は、 ピンホールを発生させず、 レ トル ト処理 可能な紙容器用積層材料及び液体用紙容器を提供する こ とで ある。  An object of the present invention is to provide a laminated material for a paper container and a liquid paper container that can be retorted without generating pinholes.
発明の開示 Disclosure of the invention
上記目的を達成するために、 本発明の紙容器用積層材料は 下記の如く構成されている。  In order to achieve the above object, the laminated material for paper containers of the present invention is configured as follows.
( 1 ) 本発明の紙容器用積層材料は、 耐熱水加工紙の片面 に緩衝層、 ノ リ ア層、 シーラン ト層を順次積層している。 このような積層構造によ り、 紙容器に成形する際、 積層材 料を何層かに重ねて折り 曲げても緩衝層が緩衝材の役割を果 してバリ ア層にピンホールが発生する こ とがない。 (1) The laminated material for a paper container of the present invention has a buffer layer, a non-layer, and a sealant layer sequentially laminated on one surface of heat-resistant water-treated paper. With such a laminated structure, when forming into a paper container, even if several layers of laminated material are folded and bent, the buffer layer acts as a buffer material and pinholes are generated in the barrier layer. There is nothing.
( 2 ) 本発明の紙容器用積層材料は、 ( 1 ) に記載の構成 において、 緩衝層が中密度ポリエチレン樹脂、 高密度ポリ エ チレン樹脂、 ポリ プロピレン樹脂、 ポリ アミ ド樹脂から選ば れたいずれか 1 つ、 も しく はこれらの樹脂の混合物から構成 してもよい。  (2) In the laminated material for a paper container of the present invention, in the configuration according to (1), the buffer layer is selected from a medium-density polyethylene resin, a high-density polyethylene resin, a polypropylene resin, and a polyamide resin. Alternatively, it may be composed of one or a mixture of these resins.
( 3 ) 本発明の紙容器用積層材料は、 ( 1 ) 又は ( 2 ) に 記載の構成において、 緩衝層が、 1 0 〜 7 0 mの厚さで構 成してもよい。  (3) In the laminated material for a paper container of the present invention, in the configuration described in (1) or (2), the buffer layer may have a thickness of 10 to 70 m.
上記 ( 2 ) 又は ( 3 ) に記載の紙容器用積層材料によれば 緩衝層の素材及び Z又は厚さを規定しているので、 積層材料 を折り 曲げても緩衝層が十分な緩衝効果を発揮する。  According to the laminated material for paper containers described in (2) or (3) above, the material and Z or thickness of the buffer layer are specified, so that even if the laminated material is bent, the buffer layer has a sufficient buffer effect. Demonstrate.
( 4 ) 本発明 の紙容器用積層材料は、 上記 ( 1 ) か ら ( 3 ) のいずれかに記載の構成において、 緩衝層の引張弾性 係数がバリ ア層の引張弾性係数よ り も低い値となっている。  (4) The laminated material for a paper container according to the present invention, in the configuration according to any one of the above (1) to (3), wherein the tensile elastic modulus of the buffer layer is lower than the tensile elastic modulus of the barrier layer. It has become.
これによ り 、 緩衝層における緩衝材の役割を容易且つ確実 に実現する こ とができる。  Thereby, the role of the buffer material in the buffer layer can be easily and reliably realized.
( 5 ) 本発明の液体用紙容器は、 ( 1 ) か ら ( 4 ) のいず れかに記載の紙容器用積層材料を用いて作製されている。 図面の簡単な説明  (5) The liquid paper container of the present invention is manufactured using the laminated material for a paper container according to any one of (1) to (4). BRIEF DESCRIPTION OF THE FIGURES
図 1 は、 本発明の紙容器用積層材料の一実施形態を示す断 面説明図である。  FIG. 1 is an explanatory sectional view showing an embodiment of the laminated material for a paper container of the present invention.
図 2 は、 本発明の紙容器用積層材料を用いて成形した紙容 器の一実施形態を示す斜視説明図である。 FIG. 2 shows a paper container formed using the laminated material for a paper container of the present invention. It is a perspective explanatory view showing one embodiment of a vessel.
図 3 は、 従来の紙用器用積層材料の一例を示す断面説明図 である。  FIG. 3 is an explanatory sectional view showing an example of a conventional laminated material for paper containers.
図 4〜図 1 1 は、 従来の紙容器用積層材料における募線入 れによるス ト レスを説明するための断面図である。  FIGS. 4 to 11 are cross-sectional views for explaining stress due to the insertion of a wire in a conventional laminated material for paper containers.
図 1 2 及び図 1 3 は、 本発明の紙容器用積層材料における ス 卜 レスの緩和を説明するための断面図である。  FIG. 12 and FIG. 13 are cross-sectional views for explaining relaxation of stress in the laminated material for a paper container of the present invention.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
本発明の紙容器用積層材料を一実施形態に基づいて以下に 詳細に説明する。 図 1 は、 本発明の紙容器用積層材料の一実 施形態を示す断面説明図である。 この紙容器用積層材料 1 0 は、 耐熱水加工紙 1 1 の片面に緩衝層 1 2 、 パリ ア層 1 3 、 シーラン ト層 1 4が順次積層された構成からなる。  The laminated material for a paper container of the present invention will be described in detail below based on one embodiment. FIG. 1 is an explanatory sectional view showing an embodiment of the laminated material for a paper container of the present invention. The laminated material 10 for a paper container has a structure in which a buffer layer 12, a barrier layer 13, and a sealant layer 14 are sequentially laminated on one surface of heat-resistant water-treated paper 11.
耐熱水加工紙 1 1 は、 紙基材に樹脂を含浸または塗布して 得られる。  The heat-resistant water-treated paper 11 is obtained by impregnating or applying a resin to a paper base material.
紙基材と しては、 例えば下記 ( 11a) 〜 ( llf) の如き、 様々な種類の紙を用いる ことが可能である。  As the paper base material, for example, various types of paper such as the following (11a) to (llf) can be used.
(11a) 1 0 0 %バージンパルプからなる紙。  (11a) Paper made of 100% virgin pulp.
(lib) 1 0 0 %再生故紙からなる紙。  (lib) Paper made of 100% recycled waste paper.
( 11c) 上記 ( 11a) と ( lib) とを任意の割合で混合した紙 ( lid) 上記 ( 11a) 〜 ( 11c) のいずれかである と共に、 針 葉樹から得られる N B K P (針葉樹晒ク ラフ トパルプ) 材と 広葉樹か ら得られる L B K P (広葉樹晒クラフ トパルプ) 材 とを任意の割合で混合した紙。  (11c) Paper (lid) obtained by mixing the above (11a) and (lib) at an arbitrary ratio, and any one of the above (11a) to (11c), and NBKP (softwood bleached curve) obtained from conifers Paper mixed with wood pulp (wood pulp) wood and LBKP (hardwood bleached kraft pulp) wood obtained from hardwood at an arbitrary ratio.
( He) 上記 ( 11a) 〜 ( lid) における木材パルプ以外のケ ナフ、 バンブー等の植物繊維材料からなる紙。 (He) Other than wood pulp in (11a) to (lid) above Paper made of vegetable fiber materials such as naph and bamboo.
( l l f) 上記 ( 1 1 a ) 〜 ( l i e ) の紙をク レーコー ト処理した 紙。  (llf) Paper obtained by subjecting the above papers (11a) to (lie) to crack coating.
また、 カ ッ プ原紙等のよう に、 抄き合わせ層の剥艘強度が 強く、 耐熱水性を有する紙は、 特に好まし く使用できる。 こ こで、 カップ原紙は、 各々 1 0 0 %バ一ジンパルプの N B K P材と L B K P材とを混合し、 サイズ剤、 紙力増強剤等を添 加する ことによ り、 得られる紙である。  In addition, paper having strong peeling strength of the laminating layer and hot water resistance, such as cup base paper, can be particularly preferably used. Here, the cup base paper is a paper obtained by mixing the NBKP material and the LBKP material of 100% virgin pulp, and adding a sizing agent, a paper strength enhancer, and the like.
耐熱水加工紙 1 1 は、 これらの紙基材に、 耐熱水性を付与 できる樹脂を含浸または塗布して得られる。 耐熱加工紙 1 1 と しては、 さ らに必要に応じ、 湿潤時の紙力増強剤や耐水化 剤、 撥水剤を含浸加工する こ とが可能である。 また、 これら の紙基材に抄紙段階あるいは抄紙後の二次加工段階で、 剛性、 耐水性を付与する樹脂を含浸加工しても良い。 こ こで言う繊 維構造物、 紙基材は、 パルプ等からなる繊維構造物を全て包 含し、 いわゆる紙の種類に限定されるものではない。  The hot water-treated paper 11 is obtained by impregnating or applying a resin capable of imparting hot water resistance to these paper base materials. The heat-resistant paper 11 can be further impregnated with a paper strength enhancer when wet, a water-proofing agent, and a water-repellent agent, if necessary. In addition, these paper base materials may be impregnated with a resin that imparts rigidity and water resistance in a papermaking stage or in a secondary processing stage after papermaking. The fiber structure and the paper substrate referred to here include all fiber structures made of pulp or the like, and are not limited to what is called paper.
耐熱水性を付与する場合、 含浸または塗布する樹脂として は、 シラン系樹脂、 メ ラミ ン系樹脂、 ウ レタ ン系樹脂、 イ ソ シァネー ト系樹脂などの熱硬化性樹脂のほかに、 ァク リル系 樹脂、 ポリ エステル系樹脂、 ポリ エチレン系樹脂やポリ プロ ピレン系樹脂などの熱可塑性樹脂なども要求される耐熱水温 度によ り選択使用する こ とが可能である。 また、 付加機能と して高い撥水性が要求される場合でも、 必要な耐熱水性を損 なわない範囲であれば、 撥水性の要求レベルに応じて上記の 樹脂材料を複合も しく は混合して使用する こ とが可能である。 さ ら に、 乾燥強度および耐水性、 湿潤強度を付与する場合 は、 含浸する樹脂として、 ポリ ビニールアルコール樹脂、 ポ リ アク リルアミ ド樹脂、 澱粉等が使用可能である。 When hot water is to be imparted, the resin to be impregnated or applied may be a thermosetting resin such as a silane resin, a melamine resin, a urethane resin, an isocyanate resin, or an acrylic resin. Resins, polyester resins, thermoplastic resins such as polyethylene resins and polypropylene resins can be selected and used depending on the required heat-resistant water temperature. Further, even when high water repellency is required as an additional function, the above resin materials may be compounded or mixed according to the required level of water repellency as long as the required hot water resistance is not impaired. It can be used. Further, when imparting dry strength, water resistance, and wet strength, polyvinyl alcohol resin, polyacrylamide resin, starch and the like can be used as the resin to be impregnated.
また、 湿潤時紙力増強剤と しては、 尿素ホルムアルデヒ ド 樹脂、 メラミ ンホルムアルデヒ ド樹脂、 澱粉、 ポリ アミ ドア ミ ン、 そのェピク ロルヒ ド リ ン変性体、 さ ら には各種ラテツ クスが使用可能である。 各種ラテッ クス としては、 例えば、 天然ゴムラテッ クス、 S B R、 N B R、 ポリ ク ロ 口プレン等 の合成ゴムラテックス、 ポリ酢酸ビニル、 アク リル樹脂、 ポ リ塩化ビニル、 ポリ塩化ビニリ デンもし く はこれらの共重合 体の樹脂ラテックスなどがある。  Urea-formaldehyde resin, melamine-formaldehyde resin, starch, polyamide amide, modified epichlorohydrin, and various latexes are used as wet strength agents. It is possible. Examples of the various types of latex include natural rubber latex, synthetic rubber latex such as SBR, NBR, and polystyrene, polyvinyl acetate, acrylic resin, polyvinyl chloride, polyvinylidene chloride, or a mixture thereof. Examples include polymer resin latex.
耐熱水紙となる繊維構造物の基材と しては、 抄紙工程もし く は抄紙後の二次加工の工程において含浸 (内添もしく は外 添) する こ とによ り、 紙部材の厚み方向全体にわたり均等に 前述の樹脂を配する ことができる。  The base material of the fibrous structure that becomes heat-resistant water paper is made by impregnating (internally or externally) in the papermaking process or in the secondary processing after papermaking. The aforementioned resin can be evenly distributed over the entire thickness direction.
また、 抄紙段階で樹脂を含浸するため、 本発明の積層材料 として所望する機能レベルに応じて、 含浸紙の密度や厚み、 内添する樹脂量など任意に決定する ことができる。  In addition, since the resin is impregnated at the papermaking stage, the density, thickness, amount of resin to be internally added, etc. of the impregnated paper can be arbitrarily determined according to the desired functional level as the laminated material of the present invention.
続いて、 紙基材に抄紙段階あるいは抄紙後の二次加工と し て剛性、 耐水性、 耐熱水性を付与する樹脂を含浸する方法に ついて述べる。 この外添による含浸方法としては、 繊維構造 物を含浸剤中に浸し過剰量の含浸剤を一時的に付与できるデ イ ツ ピング法や、 好ましく は、 含浸剤を一定量だけ塗工また は含浸させるグラ ビアコ一ティ ング法やロールコーティ ング 法などがある。 また、 外添による含浸方法としては、 基材繊 維構造物の表裏から含浸剤を含浸させる ことも可能である。 さ らに 2ユニッ ト以上あるグラビア含浸方法では、 始めに、 紙基材内部に含浸させる含浸剤を片面も しく は両面よ り施し、 基材内部にまで含浸剤を浸透させる。 その後、 最後のュニッ トで紙基材の表面にコーティ ング被膜層の形成等が可能にな る。 得られた含浸紙は、 例えば含浸紙の内部全体に湿潤紙力 増強剤などが含浸されて高い湿潤強度を有する。 また、 含浸 紙の表層に撥水剤等を配する こ とによ り 、 高い撥水効果を付 与できる。 すなわち、 紙基材に含浸剤を供給可能な方法であ れば、 紙基材ゃ含浸剤に応じて、 所望の含浸方法を使用でき る。 さ らに、 これらの含浸方法は、 二次的な加工であるので、 抄紙工程に比較する と少量の加工であ り 、 安価に実行できる。 Next, a method of impregnating a paper base material with a resin that imparts rigidity, water resistance, and hot water resistance as a secondary process after or after the papermaking process will be described. Examples of the impregnation method by external addition include a dipping method in which a fibrous structure is immersed in an impregnating agent and an excessive amount of the impregnating agent is temporarily applied, or preferably, a fixed amount of the impregnating agent is applied or impregnated. Gravure coating method and roll coating method. In addition, as an impregnation method by external addition, It is also possible to impregnate the impregnating agent from both sides of the fiber structure. In the gravure impregnation method having two or more units, first, an impregnating agent for impregnating the inside of the paper base material is applied from one side or both sides, and the impregnating agent penetrates into the inside of the base material. After that, a coating unit can be formed on the surface of the paper substrate in the last unit. The obtained impregnated paper has high wet strength, for example, by impregnating the entire inside of the impregnated paper with a wet paper strength enhancer or the like. In addition, a high water-repellent effect can be imparted by disposing a water-repellent agent or the like on the surface layer of the impregnated paper. That is, as long as the impregnating agent can be supplied to the paper substrate, a desired impregnation method can be used depending on the paper substrate and the impregnating agent. Furthermore, since these impregnation methods are secondary processes, they require a small amount of processing compared to the papermaking process and can be performed at low cost.
紙基材に含浸させる含浸剤と しては、 耐水性、 耐熱性をよ り 向上させる観点から、 イソシァネ一 卜系樹脂が好ましい。 イ ソシァネー ト系樹脂は、 紙基材に含浸される と、 紙の湿 潤強度を向上させる性質をもつ。 イ ソシァネー ト と紙中の水 分とによ り 形成される尿素化合物が極めて高い耐熱性、 耐水 性、 耐熱水性を有するので、 イ ソシァネー ト系樹脂は紙基材 の吸水性を著し く低減できる。 従って、 イ ソシァネー ト系樹 脂含浸紙を用いた紙容器は、 乾燥状態のみならず、 湿潤状態 にあっても、 保形性、 座屈強度などが極めて優れている。 ま た、 イソシァネー ト系樹脂を含浸させた耐熱水加工紙を用い た紙容器は、 ボイル殺菌やレ トル ト殺菌工程等の熱水条件下 でも極めて高い保形性を示し、 耐熱水性を有している。  As the impregnating agent for impregnating the paper substrate, an isocyanate-based resin is preferable from the viewpoint of further improving water resistance and heat resistance. The isocyanate resin has the property of improving the wet strength of paper when impregnated into a paper base material. The urea compound formed by the isocyanate and the water in the paper has extremely high heat resistance, water resistance, and hot water resistance, so the isocyanate resin significantly reduces the water absorption of the paper base material. it can. Therefore, the paper container using the isocyanate resin-impregnated paper has extremely excellent shape retention and buckling strength not only in the dry state but also in the wet state. In addition, paper containers made of heat-resistant water-treated paper impregnated with isocyanate resin show extremely high shape retention and hot water resistance even under hot water conditions such as boil sterilization and retort sterilization processes. ing.
含浸するイ ソシァネー ト系樹脂としては、 周知のポリ イ ソ シァネー ト化合物が使用可能となっている。 周知のポリイ ソ シァネー ト化合物と しては、 例えば、 フエ二レンジイ ソシァ ネ一 卜 ( P D I ) 、 ト リ レンジイ ソシァネー ト (丁 D I ) 、 ナフ夕 レンジイ ソシァネー ト ( N D I ) 、 4 , 4 ' ジイ ソシ ァネー トジフエ二ルメタ ン ( M D I ) 等の芳香族ジイ ソ シァ ネー ト、 キシリ レンジイ ソシァネー ト ( X D I ) 等の芳香族 脂肪族ジイ ソシァネー ト、 水添 T D I 、 水添 X D I 、 水添 M D I 、 へキサメチレンジイソシァネー ト (H M D I ) 、 イ ソ ホロンジイ ソシァネー ト ( I P D I ) 等の脂肪族、 も し く は 脂環状ジイ ソシァネー トおよびこれらの誘導体であるポリ オ ール付加物、 ビュ レッ ト体、 3 量体である 3官能基以上のポ リイソシァネー ト、 リ ジン ト リ イ ソシァネー ト ( L T I ) 等 の 3官能基イ ソシァネー トのほか、 イ ソシァネー トを含む各 種のオリ ゴマー、 ポリ マーがある。 As the resin to be impregnated, a well-known polyiso resin is used. The cyanate compound can be used. Well-known polyisocyanate compounds include, for example, phenylene diisocyanate (PDI), tolylene diisocyanate (chond DI), naphthene diisocyanate (NDI), and 4,4 'diisocyanate Aromatic diisocyanates such as diphenyldimethanane (MDI), aromatic and aliphatic diisocyanates such as xylylene diisocyanate (XDI), hydrogenated TDI, hydrogenated XDI, hydrogenated MDI, hexamethylene Aliphatic or alicyclic diisocyanates such as range isocyanate (HMDI) and isophorone diisocyanate (IPDI), and their derivatives, such as polyol adducts and burettes, 3 In addition to trifunctional isocyanates, such as polyisocyanates with three or more functional groups, resin trisolysate (LTI), etc. Each kind of cage Goma, there is a poly-mer.
この耐熱水加工紙 1 1 を用いた紙容器に液体食品を充填す る場合には、 X D I または I P D I を用いる こ とが好ま しい。  When filling a liquid food into a paper container using the heat-resistant water-treated paper 11, it is preferable to use XDI or IPDI.
含浸量は、 含浸紙の湿潤時の引張 り 強度が、 乾燥時の 1 0 %以上有するよう に設定すれば良い。 このような設定によ れば、 耐熱性、 耐水性を向上でき、 湿潤時における容器の保 形性、 剛性を維持する こ とができる。  The amount of impregnation may be set so that the impregnated paper has a tensile strength when wet of 10% or more when dry. According to such a setting, heat resistance and water resistance can be improved, and the shape retention and rigidity of the container when wet can be maintained.
緩衝層 1 2 は、 耐熱水加工紙 1 1 と後記するバリ ア層 1 3 との間に位置する層で、 緩衝性ゃ耐熱性を必要とするため、 ポリ アミ ド (ナイ ロン) 樹脂、 中密度ポリ エチレン、 高密度 ポリエチレン、 ポリ プロ ピレン等のフィルムが好ましく 使用 できる。 緩衝層 1 2 の厚さは 1 0〜 7 0 _t m程度が望ましく 、 よ り 好ましく は 3 0〜 5 0 mである。 The buffer layer 12 is a layer located between the heat-resistant water-treated paper 11 and a barrier layer 13 described later. The buffer layer 12 needs a buffering property and heat resistance. Films such as high-density polyethylene, high-density polyethylene, and polypropylene can be preferably used. The thickness of the buffer layer 12 is preferably about 10 to 70 _t m, and more preferably 30 to 50 m.
緩衝層 1 2 の厚さが 1 0 m未満になると、 容器に成形す る際や、 レ トル ト処理時にかかる応力や熱等によるス ト レス に対して十分な緩衝性を得られず、 ピンホールを発生し易く する という問題を生じる。 緩衝層 1 2 の厚さが 7 0 を越 える と、 経済的でない上、 成形性を悪くする という問題が発 生する。  If the thickness of the buffer layer 12 is less than 10 m, it will not be possible to obtain sufficient cushioning for stress due to stress or heat applied during molding into a container or during retorting. There is a problem that holes are easily generated. If the thickness of the buffer layer 12 exceeds 70, problems occur that it is not economical and that formability is deteriorated.
なお、 緩衝層 1 2 は、 柔軟性及び可塑性を有し、 バリ ア層 1 3 のス ト レスを緩和する層であれば、 名称を任意に変更し てもよい。 例えば緩衝層 1 2 は、 緩衝層の名称に代えて、 ク ッシヨ ン層 1 2 、 緩和層 1 2 、 可塑性層 1 2 又は柔軟層 1 2 等といった任意の名称で呼んでもよい。  The name of the buffer layer 12 may be arbitrarily changed as long as it has flexibility and plasticity and alleviates the stress of the barrier layer 13. For example, the buffer layer 12 may be called an arbitrary name such as the cushion layer 12, the relaxation layer 12, the plastic layer 12 or the flexible layer 12 instead of the name of the buffer layer.
バリ ア層 1 3 は、 緩衝層 1 2 の内側に設けられ、 ガスバリ ァ性や水蒸気バリ ア性を付与する層である。 バリ ア層 1 3 と しては、 例えば一軸延伸ないし二軸延伸されたポリ エチレン テレフタ レ一 卜フィルム、 ポリ アミ ドフィ ルム、 ポリ オレフ ィ ンなどの延伸フィ ルム上に、 酸化アルミニウムや酸化ケィ 素などの無機化合物の薄膜を物理蒸着あるいは化学蒸着など の蒸着法によ り 2 0〜 5 0 0 n m程度の厚さに設けた無機化 合物蒸着プラスチック フィ ルム、 アルミニウム箔 (A 1 ) 等 が好まし く使用できる。 また、 ノ リ ア層 1 3 の厚さは 7〜 3 0 m程度が好適である。  The barrier layer 13 is a layer provided inside the buffer layer 12 and imparting gas barrier properties and water vapor barrier properties. As the barrier layer 13, for example, aluminum oxide or silicon oxide is formed on a stretched film such as a uniaxially or biaxially stretched polyethylene terephthalate film, a polyamide film, or a polyolefin. Inorganic compound vapor-deposited plastic films, aluminum foil (A1), etc., in which a thin film of an inorganic compound such as is provided in a thickness of about 20 to 500 nm by a vapor deposition method such as physical vapor deposition or chemical vapor deposition. Can be used favorably. Further, the thickness of the Nori layer 13 is preferably about 7 to 30 m.
なお、 バリ ア層 1 3 と してどのタイ プを選択するかは、 使 用目的、 用途等によ り適宜考慮して決めれば良い。 シ一ラン ト層 1 4 は、 熱封緘性と共に、 耐レ トル ト性を必 要とするため、 耐熱性に優れたキャス トポリ プロ ピレン ( C P P ) フィ ルムや線状低密度ポリ エチレン ( L 一 L D P E ) フィルムが好まし く使用できる。 シーラン ト層 1 4の厚さは 3 0 〜 1 0 0 m程度が好適である。 It should be noted that the type to be selected as the barrier layer 13 may be determined appropriately according to the purpose of use, purpose, and the like. Since the sealant layer 14 requires retort resistance as well as heat sealing properties, cast polypropylene (CPP) film or linear low-density polyethylene (L-L LDPE) film can be used preferably. The thickness of the sealant layer 14 is preferably about 30 to 100 m.
紙容器用積層材料 1 0 は、 耐熱水加工紙 1 1 、 緩衝層 1 2 、 バリ ア層 1 3 、 シーラン ト層 1 4 の各層を、 公知の貼り合わ せ方法である二液反応型のポリ エステル樹脂系やポリ ェ一テ ル樹脂系の接着剤を用いた ドライ ラミネー ト法やェクス トル —ジョ ンラミネー ト法など既知のラミネー ト法によ り積層し て作製される。  The laminated material 10 for a paper container is made of a two-component reaction type poly- lylate, which is a known laminating method of each of a heat-resistant water-treated paper 11, a buffer layer 12, a barrier layer 13, and a sealant layer 14. It is manufactured by laminating by a known laminating method such as a dry laminating method using an ester resin-based or polyester resin-based adhesive or an extruder-lamination method.
このよう に作製された紙容器用積層材料 1 0 を、 紙容器成 形機に取り 付け、 例えば、 図 2 に示すような、 ブリ ッ ク形状 の紙容器 2 0 に成形する。  The laminated material 10 for a paper container manufactured in this manner is attached to a paper container molding machine, and molded into a brick-shaped paper container 20 as shown in FIG. 2, for example.
紙容器成形機のタイプとしては、 シー トタイ プ、 ス リーブ タイ プ又はロールタイプがある。 シー トタイ プは、 ブランク に打ち抜いた紙容器用積層材料 1 0 を紙容器 2 0 に成形する 方式である。 ス リーブタイ プは、 筒状に半成形された紙容器 用積層材料 1 0 を紙容器 2 0 に成形する方式である。 ロール タイプは、 ロール状の紙容器用積層材料 1 0 を紙容器 2 0 に 成形する方式である。 本実施形態の紙容器用積層材料 1 0 は いずれのタイ プの紙容器成形機にも対応できる こ とはいう ま でもない。  The types of the paper container forming machine include a sheet type, a sleeve type and a roll type. The sheet type is a method in which a laminated paper container material 10 punched into a blank is formed into a paper container 20. The sleeve type is a method of forming a paper container laminated material 10 semi-formed into a cylindrical shape into a paper container 20. The roll type is a method in which a roll-shaped laminated material 10 for a paper container is formed into a paper container 20. Needless to say, the laminated material 10 for a paper container of the present embodiment can be applied to any type of paper container forming machine.
また、 この紙容器用積層材料 1 0 を用いて成形可能な紙容 器は、 ブリ ック形状の紙容器のみならず、 屋根型容器、 四面 体容器、 カッ プ型容器等にも使用可能である。 Paper containers that can be formed using the laminated material 10 for paper containers include not only brick-shaped paper containers, but also roof-type containers and four-sided containers. It can also be used for body containers, cup-shaped containers, etc.
[実施例]  [Example]
以下、 各実施例によ り本発明を詳細に説明する。 なお、 実 施例 1 は、 緩衝層 1 2 の有無による効果を確認する内容であ る。 実施例 2 は、 緩衝層 1 2 の耐熱性による効果を確認する 内容である。  Hereinafter, the present invention will be described in detail with reference to Examples. Example 1 describes the effect of checking the effect of the presence or absence of the buffer layer 12. Example 2 is to confirm the effect of the heat resistance of the buffer layer 12.
(実施例 1 )  (Example 1)
先ず、 坪量が 1 8 0 g / m 2 のカ ップ原紙にイ ソシァネー ト樹脂をディ ッ ピング法によ り含浸処理し、 耐熱水加工紙 1 1 を作製した。  First, a cup base paper having a basis weight of 180 g / m 2 was impregnated with an isocyanate resin by dipping to prepare a heat-resistant water-treated paper 11.
この耐熱水加工紙 1 1 の片面に緩衝層 1 2 である厚さ 4 0 mの C P P フィ ルムを接着剤を用いて ドライ ラミネ一 卜法 によ り貼り合わせ、 耐熱水加工紙 1 1 と緩衝層 1 2 との複合 紙を作製した。 なお、 接着剤は、 二液反応型ポリ エステル樹 脂系接着剤であるタケラック A 5 1 5 (三井武田ケミカル株 式会社製) である。  A 40 m thick CPP film, which is a buffer layer 12, is attached to one side of the heat-resistant water-treated paper 11 1 by a dry laminating method using an adhesive, and the heat-resistant water-treated paper 11 is buffered. A composite paper with layer 12 was prepared. The adhesive was Takerac A 515 (manufactured by Mitsui Takeda Chemical Co., Ltd.), which is a two-part reactive polyester resin adhesive.
一方、 シーラン ト層 1 4である厚さ 5 0 mの C P P フィ ルムと、 ノ リ ア層 1 3 である厚さ 9 mの A 1 とを前述した タケラック A 5 1 5 を用いて ドライ ラミネー ト法によ り貼り 合わせ、 シーラン ト層 1 4 とパリ ア層 1 3 との複合フィ ルム を作製した。  On the other hand, dry lamination of the 50 m thick CPP film, which is the sealant layer 14, and the 9 m thick A 1, which is the nori layer 13, using the Takerack A 5 15 described above. The composite film of the sealant layer 14 and the barrier layer 13 was produced by bonding.
次に、 複合紙の緩衝層 1 2 面と、 複合フィルムのバリ ア層 1 3 面とを対向させ、 前述したタケラック A 5 1 5 を用いて ドライ ラミネー ト法によ り貼り合わせた。  Next, the buffer layer 12 side of the composite paper and the barrier layer 13 side of the composite film were opposed to each other, and were bonded to each other by the dry laminating method using the above-mentioned bamboo rack A515.
これによ り 、 実施例 1 の紙容器用積層材料 1 0 は作製され た。 実施例 1 の紙容器用積層材料 1 0 は、 耐熱水加工紙 ( 1 8 0 g Zm 2、 1 1 ) Z接着剤 (図示せず) Z C P Pフィ ル ム ( 4 0 /z m、 1 2 ) Z接着剤 (図示せず) / A l ( 9 m、 1 3 ) /接着剤 (図示せず) / C P Pフィ ルム ( 5 0 m、 1 4 ) からなる層構成を備えている。 Thus, the laminated material 10 for the paper container of Example 1 was produced. Was. The laminated material 10 for the paper container of Example 1 is made of heat-resistant water-treated paper (180 g Zm2, 11) Z adhesive (not shown) ZCPP film (40 / zm, 12) Z It has a layer structure of adhesive (not shown) / A1 (9 m, 13) / adhesive (not shown) / CPP film (50m, 14).
(比較例 1 )  (Comparative Example 1)
比較例 1 の紙容器用積層材料 5 0 (図 3参照) は、 緩衝層 1 2 を用いない以外は、 実施例 1 と同様の材料、 方法を用い て作製された。  The laminated material 50 for a paper container of Comparative Example 1 (see FIG. 3) was produced using the same material and method as in Example 1 except that the buffer layer 12 was not used.
比較例 1 の紙容器用積層材料 5 0は、 耐熱水加工紙 ( 1 8 0 g Zm 2、 1 1 ) Z.接着剤 (図示せず) / A 1 ( 9 m, 1 3 ) Z接着剤 (図示せず) / C P Pフィ ルム ( 5 0 m、 1 4 ) からなる層構成を備えている。  The laminated material 50 for the paper container of Comparative Example 1 is heat-resistant water-treated paper (180 g Zm2, 11) Z. adhesive (not shown) / A1 (9 m, 13) Z adhesive (Not shown) / CPP film (50 m, 14).
(比較例 2 )  (Comparative Example 2)
比較例 2 の紙容器用積層材料は、 緩衝層として、 厚さ 4 0 mの C P P フィ ルムの代わ り に厚さ 2 0 m、 融点 1 1 0 °Cの低密度ポリ エチレンフィ ルムを用いた以外は実施例 1 と同じ材料、 方法を用いて作製された。  The laminated material for a paper container of Comparative Example 2 used a low-density polyethylene film having a thickness of 20 m and a melting point of 110 ° C instead of the CPP film having a thickness of 40 m as the buffer layer. Except for the above, it was manufactured using the same materials and method as in Example 1.
比較例 2 の紙容器用積層材料は、 耐熱水加工紙 ( 1 8 0 g /m 2 ) /接着剤 (図示せず) /低密度ポリ エチレンフィル ム ( 2 0 m) Z接着剤 (図示せず) /A 1 ( 9 m) /接 着剤 (図示せず) Z C P Pフィ ルム ( 5 0 Ai m) からなる層 構成を備えている。  The laminated material for the paper container of Comparative Example 2 is heat-resistant water-treated paper (180 g / m 2) / adhesive (not shown) / low-density polyethylene film (20 m) Z adhesive (shown ) / A1 (9 m) / Adhesive (not shown) ZCPP film (50 Aim).
このよう な実施例 1種類、 比較例 2種類、 合計 3種類の紙 容器用積層材料を、 ブリ ッ ク形状の紙容器を成形可能なス リ ーブタイ プの紙容器成形機にセッ ト して、 所望容量のブリ ッ ク形状の紙容器を成形した。 なお、 紙容器への充填物は水で ある。 One kind of such an example and two kinds of comparative examples, a total of three kinds of laminated materials for paper containers, are used to form brick-shaped paper containers. The paper container was set in a box-type paper container molding machine to form a brick-shaped paper container of the desired volume. The filling of the paper container is water.
この紙容器の成形後とレ トル ト処理後の容器底部分の ピン ホールの発生状況を下記の方法によ りチェッ ク観察した。 そ の結果を表 1 に示す.  The occurrence of pinholes at the bottom of the paper container after molding and retorting was checked and observed by the following method. The results are shown in Table 1.
レ トル ト処理条件としては、 1 2 1 で、 3 0 分であ り、 定 差圧レ トル ト装置を用いた。  The retort processing conditions were 121 and 30 minutes, and a constant pressure retort apparatus was used.
ピンホールチェッ クは、 5個の紙容器をそれぞれ横方向に 切断した後、 紙容器の底部にピンホールチェ ッ ク液である染 色浸透探傷剤 R — 1 A N T (栄進化学株式会社製) を満 7こし て 1 0 分間放置した後、 底部の裏面から探傷剤の浸透状態を 目視観察し、 ピンホールの発生した個数を測定する手順で実 行した。 なお、 表 1 中、 例えば 0 Z 5 の記載は、 5個の紙容 器のうち、 ピンホールの発生した紙容器の個数が 0 での 曰 を示す。  The pinhole check is performed by cutting each of the five paper containers in the horizontal direction, and then applying a dye penetration penetrant R — 1 ANT (produced by Eishin Chemical Co., Ltd.), which is a pinhole check solution, to the bottom of the paper container. After leaving it for 7 minutes and leaving it for 10 minutes, it was carried out by visually observing the penetration state of the flaw detector from the back surface of the bottom and measuring the number of pinholes generated. In Table 1, for example, 0Z5 indicates that the number of pinhole-generated paper containers among the five paper containers is zero.
[表 1 ]  [table 1 ]
Figure imgf000015_0001
Figure imgf000015_0001
〇…耐性あ り  〇… resistant
X ···耐性なし  X ... no resistance
表 1 に示すよう に、 ス ト レスの緩衝層 2 と して厚さ 4 0 mの C P P フィ ルムを用いた実施例 1 よれば、 レ トル 卜 処理後でもピンホールの発生しない紙容器を成形できる こ と が確認された。 As shown in Table 1, according to Example 1 in which a 40 m-thick CPP film was used as the stress buffer layer 2, It was confirmed that a paper container without pinholes could be formed even after the treatment.
(実施例 2 )  (Example 2)
実施例 2 a〜 2 c  Example 2a to 2c
実施例 1 と同様に、 耐熱水加工紙 1 1 、 緩衝層 1 2 、 バリ ァ層 1 3 及びシーラン ト層 1 4からなる紙容器用積層材料 1 0 を作製した。 但し、 緩衝層 1 2及びバリ ア層 1 3 は、 それ ぞれ後述する表 2 に示す構成としている。 すなわち、 実施例 2 a ~ 2 c の緩衝層 1 2 は、 厚さ 1 5 mのナイ ロンフィ ル ム又は厚さ 5 0 の C P P フィルムである。 また、 実施例 2 a 〜 2 c のバリ ア層 1 3 は、 セラミ ック蒸着された厚さ 1 2 mの P E Tフィ ルム又は厚さ 9 mのアルミニウム箔である。 こ こで、 セラミ ッ ク蒸着された P E Tフィルムは、 G L フィ ルム (凸版印刷株式会社製) である。 また、 耐熱水加工紙 1 1 及びシーラン ト層 1 4 は実施例 1 と同様である。  In the same manner as in Example 1, a laminated material 10 for a paper container composed of the heat-resistant water-treated paper 11, the buffer layer 12, the barrier layer 13, and the sealant layer 14 was produced. However, the buffer layer 12 and the barrier layer 13 have the configurations shown in Table 2 described later. That is, the buffer layer 12 of Examples 2a to 2c is a nylon film having a thickness of 15 m or a CPP film having a thickness of 50. The barrier layer 13 in each of Examples 2a to 2c is a 12 m-thick PET film or a 9 m-thick aluminum foil which is formed by ceramic vapor deposition. Here, the PET film on which the ceramic is deposited is a GL film (manufactured by Toppan Printing Co., Ltd.). The heat-resistant water-treated paper 11 and the sealant layer 14 are the same as in the first embodiment.
比較例 2 d , 2 e  Comparative Example 2 d, 2 e
比較例 2 d は、 実施例 2 aのうち、 緩衝層 1 2 を省略した 構成である。 比較例 2 e は、 実施例 2 b, 2 c の緩衝層 1 2 に代えて、 l l O の融点をもつ L D P E (低密度ポリ ェチ レン) を緩衝層に用いた構成である。 なお、 比較例 2 e の L D P Eの融点は、 後述する レ トル ト処理の温度よ り も低い値 となっている。  Comparative Example 2d has a configuration in which the buffer layer 12 is omitted from Example 2a. Comparative Example 2e has a configuration in which LDPE (low-density polyethylene) having a melting point of 11 O is used for the buffer layer instead of the buffer layer 12 of Examples 2b and 2c. The melting point of the LDPE of Comparative Example 2e is lower than the temperature of the retort treatment described later.
次に、 この実施例 2 a〜 2 c及び比較例 2 d , 2 e の紙容 器用積層材料 1 0, 5 0等を用い、 以下の手順(i)〜(vii)に沿 つて紙容器 2 0 を作製した。 (i)紙容器用積層材料 1 0 のシー トを紙容器 2 0 に必要な大 きさに打ち抜き、 折り曲げ部分に募線を入れる。 Next, using the paper container laminate materials 10 and 50 of Examples 2a to 2c and Comparative Examples 2d and 2e, the paper container 2 was prepared according to the following procedures (i) to (vii). 0 was produced. (i) The sheet of the laminated material 10 for the paper container is punched out to a size required for the paper container 20, and a line is drawn in the bent portion.
(ii)得られた紙容器用積層材料 1 0 を一端が開放された袋状 に成型し、 接着部分をシールする。  (ii) The obtained laminated material 10 for a paper container is molded into a bag shape with one end opened, and the bonded portion is sealed.
(iii)この袋状の紙容器用積層材料 1 0 に液体食品の一例とし て水を充填する。  (iii) The bag-shaped laminated material for paper containers 10 is filled with water as an example of a liquid food.
(iv)充填後の紙容器用積層材料 1 0 の開放端を密封し、 接着 部分をシールして紙容器 2 0 ' を作製する。  (iv) The open end of the paper container laminated material 10 after filling is sealed, and the bonded portion is sealed to produce a paper container 20 ′.
(V )密封後の紙容器 2 0 , の四隅を折り 曲げて 4つの耳部を 形成し、 各耳部を容器本体に接着してブリ ッ ク形状の紙容器 2 0 を成型する。  (V) Four corners of the sealed paper container 20 are bent to form four ears, and each ear is adhered to the container body to form a brick-shaped paper container 20.
(vi)プリ ック形状の紙容器 2 0 を 1 2 1 ° (:、 3 0分の条件で レ トル ト処理する。  (vi) Retort the prick-shaped paper container 20 under the conditions of 121 ° (:, 30 minutes).
(vii)レ トル ト処理後、 紙容器 2 0 を乾燥させる。  (vii) After the retort treatment, the paper container 20 is dried.
結果を表 2 に示す。 Table 2 shows the results.
[表 2 ] [Table 2]
Figure imgf000018_0001
Figure imgf000018_0001
〇— N Y : 延伸ナイ ロン  〇— N Y: Stretched nylon
C P P : 無延伸ポリ プロ ピレン  CPPP: Undrawn polypropylene
X (* 1 ): ピンホールが発生した。  X (* 1): Pinhole occurred.
X (* 2): 層 1 1 , 1 3 間に浮きが生じた。  X (* 2): Float occurred between layers 11 and 13.
(結果)  (Result)
実施例 2 a 〜 2 c によれば、 表 2 に示したよう に、 ピンホ ールを発生させず、 レ トル ト処理可能な紙容器用積層材料 1 0及び液体用紙容器 2 0 を提供できる こ とを確認した。  According to Examples 2a to 2c, as shown in Table 2, it is possible to provide a paper container laminated material 10 and a liquid paper container 20 that do not generate pinholes and can be retorted. And confirmed.
一方、 比較例 2 d , 2 e は、 以下の問題が発生した。  On the other hand, Comparative Examples 2d and 2e had the following problems.
比較例 2 d は、 手順(i)の S線入れ時、 手順(ii) (v)の形成時 手順 のレ 卜ル 卜処理時の各段階で折り 曲げの角になる部 分に紙の破れが発生した。 この理由は、 座屈性のある耐熱加 ェ紙 1 1 と、 柔軟性に乏しい P E Tフィ ルム (バリ ア層 1 3 ) とを接着剤で直接貼り合わせた比較例 2 d の構成によ り 物理的及び z又は熱的なス ト レスが折り 曲げの角になる部分In Comparative Example 2d, when the S-line was inserted in step (i) and when steps (ii) and (v) were formed, the paper was torn at the corners of the bending at each stage of the retorting process in the step. There has occurred. The reason for this is that the structure of Comparative Example 2d, in which the buckling heat-resistant paper 11 and the inflexible PET film (the barrier layer 13) were directly bonded with an adhesive, was used. Where the physical and z or thermal stresses form the corners of the bend
(耳部の先端及び基端) に集中したため、 と考えられる。 こ こで、 このようなス ト レスについて、 昇線入れの工程を 例に挙げて図 4〜図 1 3 によ り説明する。 始めに、 図 4 に一 部を示すよう に、 比較例 2 dの積層材料 5 0 は、 折曲げ用の 募線に対応したパターンの溝 6 1 が形成された下側台 6 0 上 と、 この溝 6 1 に対向したパターンの碁線刃 7 1 が形成され た上側台 (図示せず) との間に配置される。 (Ear and proximal ends of the ears). Here, such a stress will be described with reference to FIGS. First, as partially shown in FIG. 4, the laminated material 50 of Comparative Example 2d was formed on the lower base 60 on which the groove 61 of the pattern corresponding to the bending line was formed, The pattern is arranged between an upper base (not shown) on which a pattern of go-line blades 71 facing the groove 61 is formed.
次に、 図 5 に示すよう に、 積層材料 5 0 は、 溝 6 1 と募線 刃 7 1 とに挟まれ、 募線が描かれる。 このとき、 耐熱加工紙 Next, as shown in FIG. 5, the laminated material 50 is sandwiched between the groove 61 and the wire drawing blade 71 to draw a wire drawing. At this time, heat-resistant paper
1 1 、 ノ リ ア層 1 3及びシ一ラン ト層 1 4 は、 それぞれ図中 の矢印のよう に伸びる。 11, the Nori layer 13 and the Sealant layer 14 extend as indicated by arrows in the figure.
図 5 の募線入れの後、 図 6 に示すよ う に、 積層材料 5 0 は 溝 6 1 と S線刃 7 1 から開放される。  After the wire drawing in FIG. 5, the laminated material 50 is released from the groove 61 and the S-line blade 71 as shown in FIG.
この とき、 図 7 に示すよう に、 耐熱加工紙 1 1 は、 伸びた 後の藓線の形状を塑性変形によって維持する。 一方、 バリ ア 層 1 3 は、 僅かに残った弾性によ り、 矢印 1 3 s のよう に収 縮する。 このため、 両者 1 1 , 1 3 の界面に大きなずれ (図 At this time, as shown in FIG. 7, the heat-resistant paper 11 maintains the shape of the stretched X-ray by plastic deformation. On the other hand, the barrier layer 13 contracts as indicated by the arrow 13 s due to the slight residual elasticity. For this reason, a large shift occurs at the interface between the two, 11 and 13.
7 中の X ) が生じる。 このずれ Xは、 ノ リ ア層 1 3等にピン ホールやク ラッ クを発生させ、 ひいては図 8 〜図 1 1 に示す よう に浮き f や破れ l i b を生じさせる、 と考え られる。 X in 7) occurs. This shift X is considered to cause pinholes and cracks in the Noria layer 13 and the like, and eventually to cause floating f and tear lib as shown in FIGS. 8 to 11.
こ こで、 浮き f は、 図 8 に示すよう に、 ずれ X によ り、 耐 熱加工紙 1 1 とバリ ア層 1 3 とが剥離して発生する。 破れ 1 Here, as shown in FIG. 8, the lift f occurs when the heat-resistant paper 11 and the barrier layer 13 are separated due to the displacement X. Tear 1
1 b は、 図 9 に示すよう に、 ずれ X によ り、 耐熱加工紙 1 1 とバリ ア層 1 3 とが剥離しないとき、 耐熱加工紙 1 1 に生じ る。 図 9 に示す破れ l i bが大きくなると、 図 1 0 に示すよ う に、 耐熱加工紙 1 1 に段差が生じる。 また、 浮き ί と破れ l i bは、 図 1 1 に示すよう に、 同時に生じる場合もある。 一方、 実施例 2 aの場合、 図 4〜図 6 と同様の碁線入れの 後、 図 1 2 に示すよう に、 バリ ア層 1 3 が前述同様に矢印 1 3 s のよう に収縮する。 As shown in Fig. 9, 1b is generated on the heat-resistant paper 11 when the heat-resistant paper 11 and the barrier layer 13 do not peel off due to the displacement X. You. When the tear lib shown in FIG. 9 increases, as shown in FIG. 10, a step occurs in the heat-resistant paper 11. In addition, floating ί and tearing lib may occur at the same time, as shown in Fig. 11. On the other hand, in the case of Example 2a, the barrier layer 13 contracts as shown by the arrow 13s as shown in FIG. 12 after the grid lines shown in FIGS.
しかしながら、 実施例 2 a の場合、 図 1 3 に示すよう に、 バリ ア層 1 3 の収縮に応じて中間の緩衝層 1 2 が変形し、 バ リ ア層 1 3 の弾性力を緩和する。 このため、 実施例 2 a〜 2 c では、 各層 1 1 〜 1 3 間の界面に大きなずれを生じさせな い、 と考えられる。  However, in the case of Example 2a, as shown in FIG. 13, the intermediate buffer layer 12 is deformed in accordance with the contraction of the barrier layer 13, and the elastic force of the barrier layer 13 is reduced. For this reason, in Examples 2a to 2c, it is considered that a large displacement does not occur at the interface between the layers 11 to 13.
以上が比較例 2 dに生じたス ト レスの説明である。 なお、 比較例 2 dのバリ ア層 1 3がアルミニウム箱の場合、 アルミ 二ゥム箔の形状保持性が良いことから、 上述した収縮による ス ト レスとは異なり、 碁線刃 7 1 に引っ張られるス ト レスに よ り、 裂けるようなクラ ックがパリ ア層 1 3 に入る。 しかし ながら、 本実施例 2 b , 2 c によれば、 藓線刃 7 1 の引張り に応じて緩衝層 1 2が変形し、 バリ ア層 1 3 への引張力を緩 和するので、 前述同様に、 各層 1 1 〜 1 3 間の界面に大きな ずれを生じさせない、 と考えられる。  The above is the description of the stress that occurred in Comparative Example 2d. When the barrier layer 13 of Comparative Example 2d is an aluminum box, the aluminum foil has good shape retention, and therefore, unlike the stress due to shrinkage described above, it is pulled by the go-line blade 71. Due to the stresses that occur, tearing cracks enter the barrier layer 13. However, according to Examples 2b and 2c, the buffer layer 12 is deformed in accordance with the tension of the wire blade 71, and the tensile force to the barrier layer 13 is relaxed. In addition, it is considered that no large displacement occurs at the interface between the layers 11 to 13.
続いて、 比較例 2 e の結果を述べる。  Next, the results of Comparative Example 2e are described.
比較例 2 e は、 手順(vi)のレ トル ト処理の後、 耐熱加工紙 1 1 とバリ ア層 1 3 との間に浮きが発生した。 この理由は、 緩衝層 1 2 として用いた L D P E (融点 1 1 0 ) がレ トル 卜温度 1 2 1 °Cの時、 シール強度が不足した為と考えられる 以上の結果に基づく本発明者の検討によれば、 レ トル ト処 理を施す紙容器 2 0 の場合、 緩衝層 1 2 としては、 次の条件 (c l) ,(c2)に示すよう に、 耐熱性及び柔軟性の両者を併せ持つ ことが好ましいことが分かった。 但し、 レ トル ト処理をしな い紙容器 2 0 の場合は、 これらの条件(c l ), (c2)に限定されな いことは言う までもない。 In Comparative Example 2e, floating occurred between the heat-resistant paper 11 and the barrier layer 13 after the retort treatment in step (vi). This is probably because the LDPE (melting point 110) used as the buffer layer 12 had insufficient sealing strength when the retort temperature was 121 ° C. According to the study of the present inventors based on the above results, in the case of the paper container 20 subjected to the retort treatment, as the buffer layer 12, as shown in the following conditions (cl) and (c2), It was found that it is preferable to have both heat resistance and flexibility. However, it is needless to say that the conditions are not limited to the conditions (cl) and (c2) in the case of the paper container 20 which is not subjected to the retort treatment.
(c l)緩衝層 1 2 は、 加熱殺菌の温度にてバリ ア層 1 3 との間 のシール強度が 1 . 5 N以上あれば、 耐熱性が満足される。 補足する と、 緩衝層 1 2 は、 加熱殺菌の温度において、 仮に 溶融したと しても、 溶融張力によ り シール強度が 1 . 5 N以 上あればよい。 なお、 こ こでいう シール強度 1 . 5 N以上は、 ぐ接着 > J I S K 6 8 5 4 に規定の T字剥離法で測定した 値である。 シール強度は、 前述した T字剥離法の値と等価な 値であれば、 他の測定法 (例、 <接着 > J I S K 6 8 5 4 に規定の 1 8 0度剥離法) による値を指標に用いてもよい。 (c2) 緩衝層 1 2 は、 引張弾性係数がバリ ア層 1 3 の引張弾 性係数よ り も低い値であれば、 柔軟性が満足される。 具体的 には、 緩衝層 1 2 の引張弾性係数 (引張弾性率) は 0 . 1 〜 2 . 1 ( X 9 . 8 X 1 0 4 [ N / c m 2 ] ) の範囲内にあれ ばよい。 (cl) The heat resistance of the buffer layer 12 is satisfied if the sealing strength between the buffer layer 12 and the barrier layer 13 at the temperature of heat sterilization is 1.5 N or more. Supplementally, even if the buffer layer 12 is melted at the temperature of heat sterilization, it is sufficient that the sealing strength is 1.5 N or more due to the melt tension. The seal strength of 1.5 N or more is a value measured by the T-peel method specified in JIS K 6854. If the seal strength is a value equivalent to the value of the T-peeling method described above, the value by another measurement method (eg, <adhesion> 180 degree peeling method specified in JISK 6854) is used as an index. May be used. (c2) The buffer layer 12 satisfies flexibility if its tensile elastic modulus is lower than that of the barrier layer 13. Specifically, tensile modulus of the cushioning layer 1 2 (tensile elastic modulus) 0. 1 ~ 2. 1 ( X 9. 8 X 1 0 4 [N / cm 2]) there Bayoi in the range of.
これらの条件(c l ) (c2)を満たす代表的な樹脂としては、 例 . えば表 3 に示すよう に、 中密度ポリエチレン、 高密度ポリエ チレン、 ポリ プロピレン及びナイ ロン等がある。 [表 3 ] Representative resins satisfying these conditions (cl) and (c2) include, for example, as shown in Table 3, medium-density polyethylene, high-density polyethylene, polypropylene, and nylon. [Table 3]
Figure imgf000022_0001
Figure imgf000022_0001
表 3 の引張弾性係数は、 公知文献 " 「プラスチック読本」 改訂 1 4版、 編集 : 大阪市立工業研究会、 プラスチック読本 編集委員会、 プラスチック協議会、 発行所 : (株) プラスチ ックス · エージ" に基づく 。  The tensile modulus of elasticity in Table 3 can be found in the well-known document "Plastic Reader", revised 14th edition, Edited by: Osaka Municipal Industrial Research Association, Plastics Readers Editorial Board, Plastics Council, Published by: Plastics Age Co., Ltd. Based on
なお、 本発明者の検討によれば、 上述した各条件(c l ) , (c2) を満たす方法以外に、 柔軟性に乏しいバリ ア層 1 3 の厚さを 上げてピンホールの発生を阻止する方法も考えられた。 しか しながら、 パリ ア層 1 3 の厚さを上げる旨の方法は、 次の 2 つの理由によ り 、 本発明に含めなかった。 第 1 の理由は、 A 1 などの金属箔のバリ ア層の場合、 デッ ドホール ド性 (成形 後の形状保持性) があ り 、 成形性が大きく落ちない反面、 価 格が高く なり 、 経済的に不利になるためである。 第 2 の理由 は、 P E Tを基材とした蒸着バリ アフィ ルムの場合、 柔軟性 に乏しい P E T基材を厚くする と、 積層材料が硬く なるので 募線加工をしても折り 曲げしにく く、 成型性が非常に悪く な るカゝらである。 産業上の利用可能性 According to the study of the present inventor, in addition to the method satisfying the conditions (cl) and (c2) described above, the thickness of the barrier layer 13 having poor flexibility is increased to prevent the generation of pinholes. A method was also conceived. However, the method of increasing the thickness of the barrier layer 13 was not included in the present invention for the following two reasons. The first reason is that a barrier layer made of a metal foil such as A1 has dead holdability (shape retention after molding), and the moldability is not greatly reduced, but the price is high and the economy is high. This is because it is disadvantageous. The second reason is that, in the case of a PET-based evaporated barrier film, if the PET substrate with poor flexibility is made thicker, the laminated material becomes harder, making it difficult to bend even if wire drawing is performed. However, the moldability is very poor. Industrial applicability
以上のよう に、 本発明にかかる紙容器用積層材料及び液体 用紙容器は、 ピンホールを発生させずにレ トル ト処理可能な 紙容器を成形する場合に有用であ り 、 特に、 何重かに重なつ た折り 曲げ部分を有するプリ ッ ク形状の紙容器に用いるのに 適している。  As described above, the laminated material for a paper container and the liquid paper container according to the present invention are useful for forming a paper container that can be retorted without generating pinholes. It is suitable for use in a plied paper container having a bent portion that overlaps the other.

Claims

請 求 の 範 囲 The scope of the claims
1 . 耐熱水加工紙(11)の片面に緩衝層(12)、 バリ ア層(13). シーラン ト層(14)を順次積層したこ とを特徴とする紙容器用 積層材料。  1. A laminated material for paper containers, characterized in that a buffer layer (12), a barrier layer (13), and a sealant layer (14) are sequentially laminated on one side of heat-resistant water-treated paper (11).
2 . 前記緩衝層(12)が、 ナイ ロン樹脂、 中密度ポリェチレ ン樹脂、 高密度ポリエチレン樹脂、 ポリ プロ ピレン樹脂から 選ばれたいずれか 1 つ、 もし く はこれらの樹脂の混合物から なる ことを特徴とする請求項 1 に記載の紙容器用積層材料。  2. The buffer layer (12) is made of one selected from nylon resin, medium-density polyethylene resin, high-density polyethylene resin, and polypropylene resin, or a mixture of these resins. The laminated material for a paper container according to claim 1, wherein
3 . 前記緩衝層(12)が、 1 0 〜 7 0 x mの厚さで構成され ている こ とを特徴とする請求項 2 に記載の紙容器用積層材料, 3. The laminated material for a paper container according to claim 2, wherein the buffer layer (12) has a thickness of 10 to 70 x m.
4 . 前記緩衝層(12)の引張弾性係数は、 前記バ リ ア層(13) の引張弾性係数よ り も低いこ とを特徴とする請求項 3 に記載 の紙容器用積層材料。 4. The laminated material for a paper container according to claim 3, wherein the tensile elastic modulus of the buffer layer (12) is lower than the tensile elastic modulus of the barrier layer (13).
5 . 前記緩衝層(12)が、 1 0 〜 7 0 mの厚さで構成され ている こ とを特徴とする請求項 1 に記載の紙容器用積層材料 5. The laminated material for paper containers according to claim 1, wherein the buffer layer (12) has a thickness of 10 to 70 m.
6 . 前記緩衝層(12)の引張弾性係数は、 前記バ リ ア層(13) の引張弾性係数よ り も低いこ とを特徴とする請求項 5 に記載 の紙容器用積層材料。 6. The laminated material for a paper container according to claim 5, wherein the tensile elastic modulus of the buffer layer (12) is lower than the tensile elastic modulus of the barrier layer (13).
7 . 前記緩衝層(12)の引張弾性係数は、 前記バリ ア層(13) の引張弾性係数よ り も低いこ とを特徴とする請求項 1 に記載 の紙容器用積層材料。  7. The laminated material for paper containers according to claim 1, wherein the tensile elastic modulus of the buffer layer (12) is lower than the tensile elastic modulus of the barrier layer (13).
8 . 前記緩衝層(12)の引張弾性係数は、 前記バ リ ア層(13) の引張弾性係数よ り も低いこ とを特徴とする請求項 2 に記載 の紙容器用積層材料。  8. The laminated material for paper containers according to claim 2, wherein the tensile elastic modulus of the buffer layer (12) is lower than the tensile elastic modulus of the barrier layer (13).
9 . 請求項 1 か ら請求項 8 のいずれか 1 項に記載の紙容器 用積層材料(10)を用いて作製した液体用紙容器。 9. The paper container according to any one of claims 1 to 8 Paper container made using the laminated material (10).
PCT/JP2003/000540 2002-01-22 2003-01-22 Laminate material for paper containers and paper containers for liquids WO2003061969A1 (en)

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