WO2003059075A1 - Process for producing highly fresh frozen tuna meat and highly fresh frozen tuna meat - Google Patents

Process for producing highly fresh frozen tuna meat and highly fresh frozen tuna meat Download PDF

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Publication number
WO2003059075A1
WO2003059075A1 PCT/JP2001/011614 JP0111614W WO03059075A1 WO 2003059075 A1 WO2003059075 A1 WO 2003059075A1 JP 0111614 W JP0111614 W JP 0111614W WO 03059075 A1 WO03059075 A1 WO 03059075A1
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Prior art keywords
meat
tuna
frozen
fish
style
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PCT/JP2001/011614
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French (fr)
Japanese (ja)
Inventor
Nobuhiko Hatakeyama
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Hoyo Fisheries Co., Ltd
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Priority to JP2000202115A priority Critical patent/JP2002017243A/en
Application filed by Hoyo Fisheries Co., Ltd filed Critical Hoyo Fisheries Co., Ltd
Priority to PCT/JP2001/011614 priority patent/WO2003059075A1/en
Publication of WO2003059075A1 publication Critical patent/WO2003059075A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/06Freezing; Subsequent thawing; Cooling

Definitions

  • the present invention utilizes a living tuna that has been caught and has a life response stopped so that the cells are still alive and dressed or mouthed or filed.
  • the meat is processed into block-style meat, and the whole meat is frozen at a very low temperature while the cells of the meat are alive, and the meat is frozen and stored so as not to deteriorate.
  • the present invention relates to providing tuna meat with high freshness, such as freshly baked meat, even after thawing for a long time. Background art
  • tuna fishing There are two types of tuna fishing: pelagic fisheries, inshore fisheries, and aquaculture (breeding) fisheries.
  • pelagic fisheries When tuna are distributed, they are distributed as frozen tuna through cold chains (cold distribution) and as raw tuna. There is a distribution through the chill zone (refrigerated distribution).
  • chill zone Refrigerated distribution
  • fresh tuna was evaluated to be higher in quality than frozen tuna because fresh tuna had better day keeping and freshness than frozen tuna in many cases.
  • the freshness of tuna is also important, but fishermen, distributors such as wholesalers and retailers, producers of cooks and abalone shops, freshness of tuna meat I don't think it is possible to get something fresh, such as a lively one. Therefore, in the case of frozen tuna, whether it is a live tuna or a wild tuna (tuna with dead fish), the difference in freshness between the two is not noticed, and it is necessary to treat them differently. There was no one.
  • Tuna quality evaluation methods there are determined mainly by the presence or absence of thrombus, color tone, and the degree of fat riding as follows.
  • fish clots include bruised clots (blood running), which can be produced when fish run wild, and burrow clots, which can be formed due to insufficient blood removal. If there is a blood clot in the meat, it will not be sold as sashimi and its commercial value will be greatly reduced.
  • bokeh it is an inferior product without commercial value as sashimi tuna. Not only are they used as cuts for grilled food, processed miso pickles, processed tsukudani, and raw materials for canning, but their prices are also significantly lower.
  • the inventor of the present invention has found that the difference between the market evaluation and the commodity price due to the difference in quality of tuna is very large and has a great effect on corporate management. If it is fresh and of good quality, even if the price is high, there is a strong need among consumers and it becomes a business. Therefore, the inventor has conducted intensive research on how to always provide frozen tuna with high freshness and high quality.
  • the present invention it is necessary to adopt the following production method as a means for solving the technical problem, and it is possible to realize highly fresh frozen tuna meat with high evaluation.
  • the first invention which seeks a patent, distinguishes the caught tuna into live fish and dead fish, draws blood using live tuna, and crushes the medulla and spinal cord.
  • the intestines, gills, fins, tail, head, and bones were removed while immediately removing blood, and the dressing or mouth or fins were removed.
  • Re-style or block-style fish meat is processed and then within 10 hours, preferably within 8 hours, the whole meat is below the Kyochang point (around-60 ° C).
  • the frozen fresh tuna meat is characterized by being frozen at ultra-low temperature and kept frozen so that the meat remains below the Kyochang point. It is a manufacturing method.
  • the second invention which seeks a patent, is to cut the tail and cardiac artery of all the tuna caught and fried on board, and to drain the blood.
  • the tuna that lived died and caught fish that died and fried, and the living tuna further crushed the medulla and spinal cord and stopped living reactions.
  • the meat should be frozen at ultra-low temperature below the Kyochang point (around -60 ° C) and stored frozen at a center temperature of 150 ° C or less. This is a method for producing high-purity frozen tuna meat.
  • the third invention which seeks to obtain a patent, is that the activity cuts the tail and heart artery of a living tuna, drains it in a standing state and puts it into a suspended state, and / or a living tuna.
  • the fourth invention which is intended to be patented, is a method for producing a high-purity frozen tuna meat as described in the first invention or the second invention, characterized in that the medulla oblongata and the spinal cord are crushed to stop living reactions.
  • the living tuna were drawn to blood and put into a state of asphyxia, the medulla oblongata and the spinal cord were crushed, and life reactions stopped, and the intestines, gills, fins, tail, head, and bones were immediately removed.
  • the tuna according to the present invention includes: swordfish tuna, yellow-skinned tuna, true marlin, female marlin, long tuna, black tuna, southern tuna, cochinaga tuna, Atlantic tuna, Pacific marlin, Hanyu or marlin, Includes all swordfish and other swordfish and tuna fish You.
  • the ultra-rapid low-temperature freezing of meat so as to be below the Kyochang point means that the temperature at which the water content of food is 100% and the liquid is completely frozen from liquid to solid is called Kyochang point. In this case, around 60 ° C is the Kyochang point.
  • the high-purity frozen tuna meat of the present invention is such that, when thawed at least, it is of such a quality as to cause stiffness after dying (chile), is light-colored, has almost no thrombus, and has a dress.
  • the quality is such that the freezing time is short and the drip does not appear much because it is frozen in the mouth-in or file-style or pro-style.
  • FIG. 1 is an explanatory diagram showing a method of processing tuna into a round, a GG style, a dress, a mouth, a fillet, and a block
  • FIG. 3 shows a test in which samples of the freshly-frozen tuna meat obtained by the production method of the present invention and a sample of the frozen tuna prepared by the conventional method were taken out, and the rotting degree VBN was measured. It is a test result showing a result.
  • the fish caught lively and the yellow-skinned tuna caught and caught by the long-hauled fishery were discriminated between the fish caught alive and the fish caught dead, utilizing the former and leaving the latter in the field. Yes, use an identification tape to distinguish them.
  • the activity cuts the tail and cardiac artery of a living tuna, bleeds it upright and puts it into asphyxia, crushes the medulla medulla and the spinal cord of the living tuna, and stops living reactions.
  • the dead Cut the tail of the fried tuna and the heart artery and drain the blood in an upright position. At this stage, life as a living organism is dead, but cells are still alive.
  • the intestines, gills, fins, tails, heads, and bones of both the live and open tuna were removed, and the dress or mouth or file style or professional tuna was removed. Processed into meat of the style. This on-board processing ensures that sufficient fresh blood can be drawn, so that burrowing clots are almost eliminated. Compared to the conventional GG style tuna in which only the internal organs and tail were cut, sufficient fresh blood could not be drawn, and it was unavoidable that a partly sesame clot could be formed.
  • the present invention in the form of a mouth or mouth or a file style or a block style provides a great quality improvement.
  • dress or mouth-in or fillet style or proc- ess style reduced the meat, so that the desired frozen state (core up to (Ultra-low-temperature freezing to be less than) is shorter than 1/4 of the conventional GG style. This prevented the meat from deteriorating and allowed the cells to be frozen while still alive.
  • dress or mouth in, file style or proxy box will be explained based on Fig.1.
  • the dress headless refers to a state in which the head and tail are cut off from the GG, and the fillet (three pieces) is a state in which the dress is reduced to three pieces and the spine is removed.
  • Mouth-in means that the file is further divided into male and female segments, and block style is the cut of the file style vertically. Say what you did.
  • tuna meat processed into a dress or mouth in or file style or block style is placed on a freezing shelf and placed in a frozen shelf for 8 hours to reach Kangchang Point (around 160). Freeze at very low temperature to below.
  • the Kyochang point is the temperature at which the water content of food is 100% and the liquid is completely frozen from liquid to solid.
  • the temperature is ideally around 60 ° C, but since meat also varies depending on the nature, the range around ⁇ 5 ° C is included. This prevented the meat from deteriorating and ensured that the cells could be frozen while still alive. In other words, it became possible to freeze natural dishes on frozen dishes, and to keep natural red on pure red when frozen.
  • the present invention has found a method for maintaining the freshness of cells in a state where the cells are alive, in which stiffness occurs after thawing when thawing, and has established a method that can always reproduce the frozen tuna. It is a breakthrough.
  • the meat is processed, and frozen at a low temperature until the temperature is below the Kyochang point in a short time. Maintain the freshness, separate the frozen meat into live and wild, and move it to Uonokura, and store it frozen at –50 ° C or less so that the high freshness quality does not deteriorate.
  • the bloodline is removed with a grinder, and the small band is used to cut the block. Other processing for commercialization. Then, they are sold separately by activity, field, size, fat / lean, and other parts.
  • the method of thawing frozen tuna can be any method such as natural thawing, microwave thawing, or running water thawing, but it is necessary to thaw well.
  • the frozen tuna quickly passes through the temperature range (3 to 8 ° C) where deterioration is likely to occur. Therefore, salt water with a salt content of 3.5% is added to lukewarm water at 25 to 30 ° C. Allow 3-5 minutes. It is recommended that the tuna removed be wiped dry, left at room temperature for 20 to 30 minutes, wrapped in a cloth, placed in a refrigerator and cooled before eating. In the present invention, high-purity frozen tuna meat is thus produced.
  • frozen tuna manufactured by the conventional manufacturing method is mixed with fish that have been bruised because of the death of the fish, and the blood clots are not sufficiently formed. At present, some are mixed with some that are not.
  • the fresh frozen tuna meat according to the present invention only the lively tuna meat was selected. It is a product that may cause chipping (rigor after death) when thawed. When stiffness begins after thawing after thawing in this way, a bright red color blows out and the color looks delicious. The resulting hues last for two to three days. This phenomenon indicates that the meat cells have not yet completely died, which is the original taste of fresh fish with a rich texture and flavor.
  • the frozen color is also the highest grade. It is useful when it takes a long time from sashimi cutting to assembling to actually eat. It is ranked higher than raw tuna because of its good brilliant color, good color preservation, and good freshness.
  • frozen tuna produced by the conventional manufacturing method contains a mixture of those that cause seizure when thawed and those that do not, and a mixture of live and wild ones. The spots are bad and big.
  • the high-purity frozen tuna meat according to the present invention is chipped, so that after thawing, a bright red color blows out, and its color does not change color for 4 days.
  • frozen tuna prepared by the conventional manufacturing method has uneven spots in color preservation, and most of them change color about 2 days after thawing.
  • the frozen fresh tuna meat according to the present invention freezes in a short time of 8 hours or less, so that dripping is very small.
  • frozen tuna prepared by the conventional manufacturing method has a lot of dripping because it freezes slowly for as long as 36 hours.
  • Freshness K value measurement and putrefaction measurement Take out a sample of the high freshness frozen tuna meat obtained by the production method of the present invention and the frozen tuna prepared by the conventional method, The freshness K value and decay degree VBN value of both were measured and compared.
  • Figure 2 shows the test results (Japan Frozen Food Inspection Association) showing the results of the freshness K value measurement test.
  • the K value is defined as the value of adenosin triphosphate (ATP, a component that plays an important role in post-mortem stiffness and biochemistry) contained in fish muscle, after the death of the fish, by the use of muscle enzymes.
  • ATP adenosin triphosphate
  • K value is 10% or less, high freshness, K value is 20% or less, freshness, K value is 50%. Before and after the edible limit freshness.
  • the K value of the high-purity frozen tuna meat of the present invention cannot be detected, and the K value is at least 3% or less. This indicates that the meat of the present invention has hardly changed in quality from a living state.
  • the goodness of the freshness of the tuna according to the present invention is apparent even when compared with the K value of the frozen tuna prepared by the conventional production method of 16% and the K value of the raw tuna of 43%.
  • Figure 3 shows the results of the spoilage measurement.
  • the test results show that the high freshness frozen tuna meat according to the present invention has an active VBN of 3 Nmg and a field / VBN of 3 Nmg. This indicates that the meat spoilage of the present invention is almost intact.
  • the frozen tuna prepared by the conventional method that is, the one frozen in GG soil, has a VBN of 10 N mg, and the frozen tuna on land has a VBN of 16 N mg.
  • the present invention clearly indicates that the degree of decay is advanced.
  • the present invention distinguishes caught tuna into living fish and dead fish, draws blood using living tuna, and crushes the medulla oblongata and spinal cord to stop living reactions.
  • the whole meat was ultra-low-temperature frozen so as to be below the Kyochang point (around -60 ° C) and stored frozen so that the central temperature of the meat was below 150 ° C.
  • This is a method for producing a high-freshness frozen tuna meat.
  • the high-purity frozen tuna meat according to the present invention has sufficiently removed blood, so that there is almost no burrow thrombus.
  • the method for producing frozen tuna meat of the present invention according to the present invention, after thawing, rigidity starts after death, and a bright red color is blown out to develop a color, which is likely to be delicious. Moreover, the hues that come out in this way can last for two to three days. In addition, this is the original taste of fresh fish with a rich texture and flavor, and its frozen color is also the highest grade. It ranks higher than raw tuna for its excellent color, good color preservation, and good freshness.
  • the frozen fresh tuna meat according to the present invention is chopped, a fresh red color blows out after thawing, and its color does not change for four days.
  • the frozen fresh tuna meat according to the present invention freezes in a short time of 8 hours or less, dripping is very small.
  • the frozen tuna prepared by the conventional manufacturing method has a long drip of 36 hours, and thus has a large amount of dripping.
  • samples of the high freshness frozen tuna meat obtained by the production method of the present invention and a sample of the frozen tuna prepared by the conventional method were taken out, and the freshness K value and decay degree VBN value of both were taken.
  • the results of the measurement and comparison prove that the present invention is clearly superior in quality including freshness.

Abstract

It is intended to provide tuna meat showing a high freshness comparable to fresh raw tuna meat even in case of thawing after preserving over a long time. A process for producing highly fresh frozen tuna meat characterized by comprising selecting alive fish from among tuna fish immediately after catching; sacrificing and bleeding the alive fish; ceasing the vital reactions by grinding medulla and marrow; immediately removing bowel, gills, fins, tail, head and bones from the fish while sufficiently bleeding to thereby process the fish into dresses, loins, fillets or blocks; freezing the fish meat at an ultra-low temperature so as to lower the temperature of the whole meat to the eutectic point or lower (about -60°C) within 10 hours, preferably within 8 hours; and preserving the meat while maintaining at the eutectic point or lower. Highly fresh frozen tuna meat characterized in that the meat has been preserved at a center temperature of -50°C or lower so as to prevent the meat from denaturation and, after thawing, rigor mortis is induced.

Description

明 細 害  Harm
高鮮度冷凍鮪身肉の製造方法と高鮮度冷凍鮪身肉 技術分野 、 Production method of high freshness frozen tuna meat and high freshness frozen tuna meat
本発明は、 漁獲し生きている鮪を活 して、 生活反応を止めたう え、 細胞が活きている状態のま ま ド レス若しく は口イ ン若 し く はフ ィ レス夕 ィル又はプロ ッ クスタイルの身肉に加工処理し、 当該身肉の細胞が活き ている状態のま ま身肉全体を超低温凍結し、 当該身肉が変質しないよう に冷凍保管する こ とによ り、 長時間経過後の解凍であっても活き造り の ような鮮度の高い鮪身肉を提供する こ とに関する。 背景技術  The present invention utilizes a living tuna that has been caught and has a life response stopped so that the cells are still alive and dressed or mouthed or filed. Alternatively, the meat is processed into block-style meat, and the whole meat is frozen at a very low temperature while the cells of the meat are alive, and the meat is frozen and stored so as not to deteriorate. Also, the present invention relates to providing tuna meat with high freshness, such as freshly baked meat, even after thawing for a long time. Background art
鮪漁には、 遠洋漁業と近海漁業と、 養殖 (畜養) 漁業とがあ り、 鮪の 流通に際しては、 冷凍鮪と してコール ドチヱーン (低温流通) を介した 流通と、 生鮪と してチル ド帯 (冷蔵流通) を介した流通とがあるが、 鮪 は、 その魚体が大き く重いうえ暴れる と危険なため、 これを活魚のまま で流通するのは事実上困難である。 そのため、 鮪の活魚流通は殆ど行わ れていない。 しかも量的には、 世界の海を回遊する鮪の漁獲の場は、 そ の殆どが遠洋漁業であるこ とから、 長期保存がき く 冷凍鮪と してコール ドチェーン流通されているのが大部分であ り、 近海で捕獲されたものを 生鮪と してチル ド帯流通しているのは少ないというのが現状である。 昔から魚介類の場合、活魚状態の魚体を生きたまま活 したお造 り が、 死んで冷蔵された生魚の刺身よ り高鮮度で美味である こ と、 長時間鮮度 が保持されるためその商品価値が高いこ とは、 「刺身の食文化」を持つ 日 本人であればよ く知る ところである。 これは鮪の場合も例外ではない。 従って、 これまで活 した鮪のお造り は、 あこがれであるが事実上入手 が困難とされている。 従って、 冷凍鮪よ り は、 生鮪の方の日保ちが良 く 、 しかも新鮮度も高いものが多かったので、 生鮪のほうが冷凍鮪よ り 品質 が高いものと評価されている。 つま り、 鮪の場合もその鮮度は大切であ るが、 生産者である漁師も卸売り業者や小売り業者等の流通業者も、 料 理屋ゃ鮑屋の調理人も、 鮪の身肉の鮮度について、 活き造り のような高 鮮度のものが入手できる とは思っていない。従って、 冷凍鮪の場合には、 それが活 鮪なのか、 野 鮪 (死んだ魚を た鮪) なのか、 両者の鮮度 の違いまでは気が付いてお らず、 区別 した取り扱いを要求する こ と も無 かった。 There are two types of tuna fishing: pelagic fisheries, inshore fisheries, and aquaculture (breeding) fisheries. When tuna are distributed, they are distributed as frozen tuna through cold chains (cold distribution) and as raw tuna. There is a distribution through the chill zone (refrigerated distribution). However, it is practically difficult to distribute the tuna as it is, because the tuna body is large and heavy, and it is dangerous if it goes wild. Therefore, there is almost no distribution of live tuna fish. Moreover, in terms of quantity, most of the fishing grounds for migratory tuna that travel in the world's oceans are mostly distributed in the cold-sea, as frozen tuna that can be stored for a long period of time because they are mostly pelagic fisheries. At present, fish caught in the coastal waters are rarely distributed in the chill zone as raw tuna. Traditionally, in the case of seafood, live fish that have been kept alive and live are more fresh and delicious than fresh and chilled raw fish sashimi. The high commercial value is well known to Japanese people with a “sashimi food culture”. This is no exception for tuna. Therefore, the tuna sashimi that has been used up to now is longing Is difficult. Therefore, fresh tuna was evaluated to be higher in quality than frozen tuna because fresh tuna had better day keeping and freshness than frozen tuna in many cases. In other words, the freshness of tuna is also important, but fishermen, distributors such as wholesalers and retailers, producers of cooks and abalone shops, freshness of tuna meat I don't think it is possible to get something fresh, such as a lively one. Therefore, in the case of frozen tuna, whether it is a live tuna or a wild tuna (tuna with dead fish), the difference in freshness between the two is not noticed, and it is necessary to treat them differently. There was no one.
このため、 従来の遠洋漁業における船上での冷凍鮪の処理は、 次のよ うであった。 鮪は、 普通鮪延繮漁法によって漁獲されるが、 延緙にて釣 られた魚を船上に揚げる と、 生きたまま揚がった鮪と、 死んで揚がった 鮪とが混在している。 しかしこれを峻別する こ とな く 、 すべての魚を て血を抜 く、 次に、 腸、 鰓、 鰭、 尾を除去 し、 G G ( G i 1 1 a n d G u t l e s s ) スタイル (まるまる 1 匹から鰓と内臓を抜いた状態、 または更に尾を切ったセ ミ ド レスを含む) にする。 その後、 当該 G Gス タイルの鮪急速冷凍棚に並べて約 3 6 時間かけて芯温一 5 5 °C以下まで 凍結する。 その上で魚倉に移動し、 冷凍保管する。 その後、 これを陸揚 げしてか ら大型バン ドソーにて、 口イ ン、 フ ィ レスタイルにカッ ト し、 更にグライ ンダーにて血合いを削除し、 その他の加工処理を行ってから 販売する。 その結果、 商品の特徴は、 血栓の有る もの と無いものとが混 ざって商品化されお り 、 更に鮮度も死後硬直 (チヂレ) する物と、 チヂ レない物が混ざって商品化されている。 従って、 その鮮度や色保ちにつ いても斑があ り、 その殆どが解凍後 2 日程で変色する。 また、 凍結に際 しての作業管理が充分にされていないので、 凍結時に時間がかかり過ぎ た り、 完全凍結できなかった り している ものが混在しているため、 品質 劣化する ものや、 ド リ ップの多いものなど、 巿場では品質のバラヅキが 多 く みられる。 For this reason, the processing of frozen tuna on board in the conventional pelagic fishery was as follows. Tuna is usually caught by the tuna fishing method, but when fish caught in the fishing line are fried on board, there are a mixture of tuna caught alive and tuna caught dead. However, without discriminating this, all the fish are drained, then the intestines, gills, fins, and tail are removed, and the GG (Gi 11 and Gutless) style (With gills and internal organs removed, or with a semi-dressed tail). After that, arrange them on the GG style tuna quick-frozen shelf and freeze for about 36 hours to a core temperature of less than 55 ° C. Then move to Uogura and store frozen. After unloading, cut it with a large band saw into the mouth and the filet style, remove the blood with a grinder, and perform other processing before selling. . As a result, the characteristics of the product have been commercialized by mixing those with and without blood clots, and those that have rigidity after death and those that do not have a mixture are also commercialized. . Therefore, there is unevenness in freshness and color preservation, and most of them discolor about 2 days after thawing. In addition, since work management during freezing is not sufficient, it takes too much time to freeze, or some cannot be completely frozen. In the factory, there are many variations in quality, such as those that deteriorate and those that have many drops.
このよ う に市場などの流通業界では、 陸揚げされた鮪の品質にはバラ ツキがあるため、魚の品質評価に基づいてその価格形成がなされている。 そこでの鮪の品質評価法は、 次のよう に主に、 血栓の有無、 色目、 脂の 乗り具合で決定されている。  As described above, in the distribution industry such as markets, the quality of landed tuna varies, so the price is set based on the quality evaluation of fish. Tuna quality evaluation methods there are determined mainly by the presence or absence of thrombus, color tone, and the degree of fat riding as follows.
第 1 に、 魚の血栓は、 魚が暴れて出来る打身血栓 (血走り ) と血抜き 不充分なために出来るゴマシ ミ血栓とがある。 身肉に血栓が入っている 場合には、 刺身と して売れな く な り商品価値が大き く下がる。  First, fish clots include bruised clots (blood running), which can be produced when fish run wild, and burrow clots, which can be formed due to insufficient blood removal. If there is a blood clot in the meat, it will not be sold as sashimi and its commercial value will be greatly reduced.
第 2 に、 色目 については、 「完全チチレ」 「半チヂレ」 「素赤」 「ぽけ」 のラ ンクがあ り 、 このラ ンクに応 じて売れる価格が決ま り、 かつ消費者 の用途も異なって く る。  Second, regarding the grain, there are ranks of “complete chichire”, “half chile”, “slight red”, and “peke”. The price that can be sold according to this rank is determined, and the consumer's use is also determined. It is different.
「完全チヂレ」 の場合、 解凍後に死後硬直が始ま り、 鮮赤色が吹き出 し、 上手に解凍、 保存する と、 色目が 2 日ない し 4 日持つこ とができる。 この現象は、 身肉の細胞がまだ完全に死んではいない状態にある こ とを 示 している。 このラ ンクは、 凍結色目の最上級品とな り、 高級料理店、 高級寿司屋、 高級旅館 · ホテルなどで用い られている。 刺身切り盛り合 わせから実際食するまでに長い時間かかる場合でも使えるので評価が高 い。 色艷の良さ、 色保ちの良さ、 鮮度の良さにおいて生鮪よ り上にラ ン ク される。  In the case of “Complete Chile”, rigidity begins after thawing after thawing, and a bright red color blows out. If thawed well and stored, it can last 2 to 4 days. This phenomenon indicates that the flesh cells are not yet completely dead. This rank is the highest grade of frozen color and is used in high-end restaurants, high-end sushi restaurants, high-end inns and hotels. The appraisal is high because it can be used even when it takes a long time between assembling sashimi and actually eating. It ranks higher than fresh tuna in terms of good color, good color preservation, and good freshness.
「半チヂレ」 の場合、 完全チヂレ品よ り 1 ラ ンク下位に評.価される。 色保ちも 1 日かせいぜい 2 日 しか保たない。 この半チヂレは、 同 じ活 鮪から しか出ないが、 何らかの凍結不良が原因になって完全なチヂレに はな らなかったものである。 しか し、 刺身にするには充分なので、 まあ 良品といえる。  In the case of a “half-tied”, it is rated one rank lower than the fully-tied product. Color preservation can be kept for no more than two days a day. This half-pea was only from the same active tuna, but did not become a perfect one due to some freezing failure. However, it is good enough to make sashimi, so it is a good product.
「素赤」 の場合、 刺身用の鮪のラ ンク と しては最低レベルとなる。 解 凍時既に発色してお り、 赤い目色はでるが、 解凍当日 しか色目が持たな い。 この点は色目の日持ちする生鮪よ り劣っている。 野 の場合は、 大 部分がこのク ラス となる。 従って安く売ら ざるを得ず、 価格は完全チヂ レの半額以下となっている。 In the case of "slight red", it is the lowest level of tuna rank for sashimi. Solution It has already developed color when it freezes and has a red eye color, but it has a color only on the day of thawing. This point is inferior to the raw tuna that is kept for a long time. In the case of the field, this class is for the most part. Therefore, it has to be sold cheaply, and the price is less than half of the full price.
「ぼけ」 の場合、 刺身用鮪と しての商品価値のない劣悪品である。 焼 き物用切り 身、 味噌漬加工品、 佃煮加工品、 缶詰め用原料などと して利 用する以外にな く 、 その価格も大幅に低いも となる。  In the case of “bokeh”, it is an inferior product without commercial value as sashimi tuna. Not only are they used as cuts for grilled food, processed miso pickles, processed tsukudani, and raw materials for canning, but their prices are also significantly lower.
第 3 に、 魚は個体毎にその身肉の品質に差がある。 種類によ り、 時期 によ り、 捕獲された場所によ り、 育ち方によ り、 品質に差がでて く る も のである。 評価に際しては、 特に脂の乗り のよい魚と、 脂の乗り の良く ない魚、 又は脂の乗り が良い部分か否かによって、 品質の評価が大き く 変わ り、 価格にも大きな差が出る。  Third, fish vary in meat quality among individuals. Depending on the species, the timing, the location where they are captured, and the way they are raised, there is a difference in quality. In the evaluation, the quality evaluation varies greatly depending on whether or not the fish has good fat riding, the fish with poor fat riding, or the part where the fat riding is good.
本発明者は、 このよう に鮪の品質差に伴う市場評価と商品価格の違い は非常に大き く 、 企業経営に大きな影響を与える ものである。 鮮度が良 く 品質の良いものであれば、 値段が高くても需要者の間に強いニーズが あ り、 商売になる。 そこで発明者は、 冷凍鮪でも どう すれば常に高鮮度 で高品質のものを提供できるかを鋭意研究した。  The inventor of the present invention has found that the difference between the market evaluation and the commodity price due to the difference in quality of tuna is very large and has a great effect on corporate management. If it is fresh and of good quality, even if the price is high, there is a strong need among consumers and it becomes a business. Therefore, the inventor has conducted intensive research on how to always provide frozen tuna with high freshness and high quality.
その結果、 鮪商品の品質低下の主な原因は、 明らかに人為的処理ミ ス によ り、本来鮪が自然に持っている品質が下がっている こ とに気付いた。 即ち、 具体的には、 どうすれば血栓がな く なるのか、 解凍時チヂレを生 じ色目が良 く なるにはどう すれば良いのか、 どう すれば高品質の冷凍鮪 と して商品化する こ とができるのかを研究した結果、 漁獲した鮪が船上 に揚げられた時、 生きている魚と、 死んでいる魚に峻別 し、 生きている 魚のまま活 にするこ とが解凍時のチヂレを起こさせる決定的なポィ ン ト になる こ と、 死んで揚がった魚を た、 いわゆる野 を した場合には、 解凍時のチヂレが決して起こ らないこ と、 どんなに鮮度がよ く ても評価 と しては素赤になって しま う こ とが解った。 従って、 以後両者の品質が 異なるものと して明確に区別 した取り扱いをする必要がある。 また、 血 栓が起きないよう にするには、 生きている魚を暴れさせないよう に して 打身ができないよう にする こ と と、 身肉の血抜きを充分にするこ とが必 要である こ とから、 活 する際に、 即殺して苦しんだ り 動いた り する こ とのないよう にするこ と、 身肉の毛細血管の血抜きまで充分にできる よ う にする こ と、 などの要請を留意した加工処理をする必要がある。 更に、 凍結工程での品質劣化を起こさないよう にする こ と、 そのため にできるだけ短時間で芯部まで急速超低温凍結する こ と、 凍結後は当該 身肉が変質しないよう に超低温で冷凍保管する こ と、 上手に解凍する こ と、 などの技術的課題を克服する必要がある。 以上のよ うな技術的課題 を克服するこ とによって、 はじめて冷凍鮪でも高鮮度で高品質の状態を 維持でき、 生鮪よ り高い品質評価を受けるこ とができるのである。 発明の開示 As a result, they noticed that the main cause of the deterioration in the quality of tuna products was apparently due to artificial treatment mistakes, and that the quality that tuna naturally possesses was reduced. In other words, specifically, how to eliminate thrombus, how to make thawing when thawing, and how to make the color better, and how to commercialize as a high-quality frozen tuna As a result of research, when the tuna caught is fried on board, it is determined that the distinction between live fish and dead fish and keeping the live fish alive will cause the thaw when thawing. No matter how fresh it is, it is important to know that if you go to a so-called field where you have a good point and that you eat fish that have died and fried, no matter how fresh you are, As a result, it turned out to be red. Therefore, it is necessary to clearly treat the two as having different qualities. Also, in order to prevent blood clots from occurring, it is necessary to prevent live fish from being rampaged so as not to be bruised, and to sufficiently remove blood from the meat. From a certain point, it is necessary to make sure that, when alive, they will not be killed immediately and suffered or moved, and that they will be able to drain blood from the capillaries of the flesh sufficiently. It is necessary to carry out the processing in consideration of the request. Furthermore, to prevent quality deterioration in the freezing process, it is necessary to freeze ultra-low-temperature to the core in as short a time as possible, and to freeze and store it at ultra-low temperature after freezing so that the meat does not deteriorate. It is necessary to overcome technical issues such as good thawing. For the first time, by overcoming the above technical issues, frozen tuna can maintain high freshness and high quality, and receive a higher quality evaluation than fresh tuna. Disclosure of the invention
本発明は、 前記技術的課題を解消するための手段と して、 次ぎのよう な製造方法を採る必要があるこ と、 そうすれば評価の高い高鮮度冷凍鮪 身肉を実現できるのである。  According to the present invention, it is necessary to adopt the following production method as a means for solving the technical problem, and it is possible to realize highly fresh frozen tuna meat with high evaluation.
特許を受けよう とする第 1 発明は、 漁獲された鮪を生きている魚と、 死んでいる魚とに峻別 し、 生きている鮪を活 に して血を抜き、 延髄お よび脊髄をつぶ して生活反応を止めたう え、 直ちに充分血抜きを しなが ら腸、 鰓、 鰭、 尾、 頭、 骨を除去して、 ド レス若し く は口イ ン若し く は フ ィ レスタイル又はブロ ックスタイルの魚の身肉に加工処理し、 その後 1 0 時間以内、 好ま し く は 8時間以内の短時間で、 当該身肉全体が共昌 点 (— 6 0 °C前後) 以下になるよ う超低温凍結し、 当該身肉が共昌点以 下を維持する よう に冷凍保管したこ とを特徴とする高鮮度冷凍鮪身肉の 製造方法である。 The first invention, which seeks a patent, distinguishes the caught tuna into live fish and dead fish, draws blood using live tuna, and crushes the medulla and spinal cord. As a result, the intestines, gills, fins, tail, head, and bones were removed while immediately removing blood, and the dressing or mouth or fins were removed. Re-style or block-style fish meat is processed and then within 10 hours, preferably within 8 hours, the whole meat is below the Kyochang point (around-60 ° C). The frozen fresh tuna meat is characterized by being frozen at ultra-low temperature and kept frozen so that the meat remains below the Kyochang point. It is a manufacturing method.
特許を受けよ う とする第 2発明は、 漁獲され船上に揚げられた鮪の全 てについて、 その尾と心臓動脈を切り、 血を抜いて るが、 その際生き て揚がった魚を た活 と、 死んで揚がった魚を た野 とを峻別 し、 活 した鮪は、 更に延髄と脊髄を潰して生活反応を止めたう え、 船上で 直ちに腸、 鰓、 鰭、 尾、 頭、 骨を除去して、 充分血抜きを しながら ド レ ス若し く はロイ ン若し く はフ ィ レスタイル又はブロ ッ クスタイルの鮪身 肉に加工処理し、 その後 1 0 時間以内、 好ま し く は 8時間以内の短時間 で、 当該身肉を共昌点 (― 6 0 °C前後) 以下になる よう超低温凍結し、 当該身肉の中心温度が一 5 0 °C以下で冷凍保管したこ とを特徴とする高 鮮度冷凍鮪身肉の製造方法である。  The second invention, which seeks a patent, is to cut the tail and cardiac artery of all the tuna caught and fried on board, and to drain the blood. The tuna that lived died and caught fish that died and fried, and the living tuna further crushed the medulla and spinal cord and stopped living reactions. Remove and process into dressing or loin or fillet-style or block-style tuna meat with sufficient bleeding, preferably within 10 hours thereafter In a short period of 8 hours or less, the meat should be frozen at ultra-low temperature below the Kyochang point (around -60 ° C) and stored frozen at a center temperature of 150 ° C or less. This is a method for producing high-purity frozen tuna meat.
特許を受けよう とする第 3発明は、 活 が、 生きたままの鮪の尾と心 臓動脈を切 り、 立てた状態で血を抜いて仮死状態に したこ と、 および/ または活きた鮪の延髄と脊髄を潰して生活反応を止めたこ とを特徴とす る第 1 発明又は第 2発明に記載する高鮮度冷凍鮪身肉の製造方法である , 特許を受けよう とする第 4発明は、 生きている鮪の血を抜いて活 に して仮死状態とな し、延髄および脊髄をつぶ して生活反応を止めた'う え、 直ちに腸、 鰓、 鰭、 尾、 頭、 骨を除去し、 細胞が活きている状態で ド レ ス若し く はロイ ン若し く はフ ィ レスタイル又はブロ ッ クスタイ ルの身肉 に加工処理し、当該身肉の細胞が活きている状態のまま全体が共昌点(一 6 0 °C前後) 以下になる よう超低温凍結し、 当該身肉が変質 しないよう に中心温度が一 5 0 °C以下で冷凍保管し、 解凍した際当該鮪の身肉が死 後硬直を起こすよう に したこ とを特徴とする高鮮度冷凍鮪身肉である。 本件発明にかかる鮪とは、 目鉢鮪、 黄肌鮪、 真カジキ、 雌カジキ、 ビ ン長鮪、 ク ロ鮪、 ミナ ミ鮪、 コシナガ鮪、 大西洋鮪、 フ ゥライ カジキ、 羽生かジキ、 ク ロカジキ、 その他カジキ科やま ぐろ属の魚が全て含まれ る。 The third invention, which seeks to obtain a patent, is that the activity cuts the tail and heart artery of a living tuna, drains it in a standing state and puts it into a suspended state, and / or a living tuna. The fourth invention, which is intended to be patented, is a method for producing a high-purity frozen tuna meat as described in the first invention or the second invention, characterized in that the medulla oblongata and the spinal cord are crushed to stop living reactions. The living tuna were drawn to blood and put into a state of asphyxia, the medulla oblongata and the spinal cord were crushed, and life reactions stopped, and the intestines, gills, fins, tail, head, and bones were immediately removed. In a state where the cells are alive, they are processed into dress or loin or file style or block style meat, and the cells of the body are alive. The whole body is frozen at ultra-low temperature below Kyochang point (around 160 ° C) so that the meat does not deteriorate. Core temperature stored frozen below one 5 0 ° C, a high freshness frozen tuna flesh, wherein the lower child as flesh of the tuna upon thawing causes death after rigidity. The tuna according to the present invention includes: swordfish tuna, yellow-skinned tuna, true marlin, female marlin, long tuna, black tuna, southern tuna, cochinaga tuna, Atlantic tuna, Pacific marlin, Hanyu or marlin, Includes all swordfish and other swordfish and tuna fish You.
本件発明において、 身肉を共昌点以下になる よう超急速低温凍結する とは、 食品の水分が 1 0 0 %、 液状から固体状に完全凍結される温度を 共昌点といい、 鮪の場合は一 6 0 °C前後が共昌点となる。  In the present invention, the ultra-rapid low-temperature freezing of meat so as to be below the Kyochang point means that the temperature at which the water content of food is 100% and the liquid is completely frozen from liquid to solid is called Kyochang point. In this case, around 60 ° C is the Kyochang point.
本発明における高鮮度冷凍鮪身肉とは、 少な く とも解凍した際、 死後 硬直 (チヂレ) を起こすような品質になっていて色目がでる、 血栓が殆 ど出ていない、 ド レス若し く は口イ ン若し く はフ ィ レスタイル又はプロ ヅ クスタイルに して凍結しているので凍結時間が短く ド リ ヅプはあま り 出ないといった品質のものをいう。 図面の簡単な説明  The high-purity frozen tuna meat of the present invention is such that, when thawed at least, it is of such a quality as to cause stiffness after dying (chile), is light-colored, has almost no thrombus, and has a dress. Means that the quality is such that the freezing time is short and the drip does not appear much because it is frozen in the mouth-in or file-style or pro-style. BRIEF DESCRIPTION OF THE FIGURES
図 1 は、 鮪をラ ウ ン ド、 G Gスタイ ル、 ド レス、 口イ ン、 フ ィ レ、 ブ ロ ックに加工処理する仕方を示す説明図であ り、 図 2は、 本発明の製造 方法によ り得られた高鮮度冷凍鮪身肉と、 従来の手法で調製 した冷凍鮪 とのサンプルを取り 出 し、 両者の鮮度 K値とを測定し比較した試験結果 を示す試験成績である。 図 3は、 同様に、 本発明の製造方法によ り得ら れた高鮮度冷凍鮪身肉 と、 従来の手法で調製した冷凍鮪とのサンプルを 取り 出 し、 腐敗度 V B Nを測定した試験結果を示す試験成績である。 発明を実施するための最良の形態  FIG. 1 is an explanatory diagram showing a method of processing tuna into a round, a GG style, a dress, a mouth, a fillet, and a block, and FIG. Samples of the frozen fresh tuna meat obtained by the manufacturing method and the frozen tuna prepared by the conventional method were taken out, and the freshness K values of both were measured and compared. is there. Similarly, FIG. 3 shows a test in which samples of the freshly-frozen tuna meat obtained by the production method of the present invention and a sample of the frozen tuna prepared by the conventional method were taken out, and the rotting degree VBN was measured. It is a test result showing a result. BEST MODE FOR CARRYING OUT THE INVENTION
以下本発明を実施例に基づいて詳細に説明する。  Hereinafter, the present invention will be described in detail based on examples.
延縛漁業によ り漁獲して船上に水揚げされた目鉢鮪と黄肌鮪とを生き て釣られた魚と死んで釣られた魚とを峻別 し、 前者を活 、 後者を野 に したう え、 識別テープで両者を区別する。 前記活 は、 生きたま まの 鮪の尾と心臓動脈を切 り、 立てた状態で放血して仮死状態に したう え、 活きた鮪の延髄と脊髄を潰して生活反応を止める。 他方野 は、 死んで 揚がった鮪の尾と心臓動脈を切 り、 立てた状態で血抜きをする。 こ の段 階では、 生物と しての命は死んだ状態といえるが、 細胞はまだ活きてい る状態にある。 The fish caught lively and the yellow-skinned tuna caught and caught by the long-hauled fishery were discriminated between the fish caught alive and the fish caught dead, utilizing the former and leaving the latter in the field. Yes, use an identification tape to distinguish them. The activity cuts the tail and cardiac artery of a living tuna, bleeds it upright and puts it into asphyxia, crushes the medulla medulla and the spinal cord of the living tuna, and stops living reactions. On the other hand, the dead Cut the tail of the fried tuna and the heart artery and drain the blood in an upright position. At this stage, life as a living organism is dead, but cells are still alive.
その上で、 船上で直ちに活 、 野 した鮪の両方について、 腸、 鰓、 鰭、 尾、 頭、 骨を除去し、 ド レス若し く は口イ ン若し く はフ ィ レスタイ ル又はプロ ックスタイルの身肉に加工処理する。 この船上での加工処理 によって、 確実に充分な生血抜きができるので、 ゴマシ ミ血栓が殆どな く なる。 従来のよう に内臓と尾を切っただけの G Gスタイルの鮪では充 分な生血抜きができず、 部分的にゴマシ ミ血栓ができるのは避けられな いのと比較する と、 ド レス若し く は口イ ン若し く はフ ィ レスタイル又は ブロ ックスタイ ルに した本発明は大きな品質改良になる。 また、 ド レス 若し く は口イ ン若 し く はフ ィ レスタイル又はプロ ヅクスタイルに したこ とによ り、 身肉が小さ く なつたので、 望ま しい凍結状態 (芯まで共昌点 以下になる よう超低温凍結する) になるのが、 従来の G Gスタイルの場 合に比較して 1 / 4以下の短時間となる。 これが身肉の劣化を防ぎ、 細 胞が活きている状態のまま凍結させる こ とができる こ とになつた。  Then, the intestines, gills, fins, tails, heads, and bones of both the live and open tuna were removed, and the dress or mouth or file style or professional tuna was removed. Processed into meat of the style. This on-board processing ensures that sufficient fresh blood can be drawn, so that burrowing clots are almost eliminated. Compared to the conventional GG style tuna in which only the internal organs and tail were cut, sufficient fresh blood could not be drawn, and it was unavoidable that a partly sesame clot could be formed. The present invention in the form of a mouth or mouth or a file style or a block style provides a great quality improvement. In addition, dress or mouth-in or fillet style or proc- ess style reduced the meat, so that the desired frozen state (core up to (Ultra-low-temperature freezing to be less than) is shorter than 1/4 of the conventional GG style. This prevented the meat from deteriorating and allowed the cells to be frozen while still alive.
尚、 ド レス若 し く は口イ ン若し く はフ ィ レスタイル又はプロ ックス夕 ィルについて図 1 に基づいて説明する。 当該 ド レス (無頭) とは、 G G から頭と尾を切 り 落と した状態を言い、 フ ィ レ (三枚おろ し) とは、 ド レスを三枚におろ して背骨をはず した状態を言い、 口イ ン (よつわ り ) とは、 フ ィ レを更に雄節と雌節に切り分けた状態を言い、 更にブロ ック スタイルとは、 フ ィ レスタイルを垂直にカ ツ ト したものを言う。  In addition, dress or mouth in, file style or proxy box will be explained based on Fig.1. The dress (headless) refers to a state in which the head and tail are cut off from the GG, and the fillet (three pieces) is a state in which the dress is reduced to three pieces and the spine is removed. Mouth-in means that the file is further divided into male and female segments, and block style is the cut of the file style vertically. Say what you did.
次ぎに、 ド レス若 し く は口イ ン若 し く はフ ィ レスタイル又はブロ ック スタイルに加工処理した鮪の身肉を凍結棚に並べて 8 時間で共昌点 (一 6 0 前後) 以下になるよ う超低温凍結する。 尚、 共昌点とは、 食品の 水分が 1 0 0 %、 液状から固体状に完全凍結される温度のこ とをいい、 鮪の場合は一 6 0 °C前後にするのが理想的であるが、 身肉も性質によつ てバラツキがあるので、 前後とは ± 5 °C程度まで含まれる。 これが身肉 の劣化を防ぎ、 細胞が活きている状態のまま凍結させる こ とが確実にで きるこ とになつた。 即ち、 自然のチヂレを冷凍時のチヂレに、 自然の素 赤を冷凍時の素赤に保つ凍結ができる よう になつたのである。 Next, tuna meat processed into a dress or mouth in or file style or block style is placed on a freezing shelf and placed in a frozen shelf for 8 hours to reach Kangchang Point (around 160). Freeze at very low temperature to below. In addition, the Kyochang point is the temperature at which the water content of food is 100% and the liquid is completely frozen from liquid to solid. In the case of tuna, the temperature is ideally around 60 ° C, but since meat also varies depending on the nature, the range around ± 5 ° C is included. This prevented the meat from deteriorating and ensured that the cells could be frozen while still alive. In other words, it became possible to freeze natural dishes on frozen dishes, and to keep natural red on pure red when frozen.
従来の G Gスタイルの場合には、 芯部まで共昌点 (一 6 0 °C前後) 以 下の超低温凍結になる までに平均 3 6 時間を要している。 その結果、 身 肉の芯部は緩慢凍結状態とな り、 その時間経過に伴って品質劣化し、 ド リ ップも多 く なる し、 解凍時にチチレが起こるはずの身肉の鮮度がチヂ レの起こ らない素赤程度まで劣化して しま う。  In the case of the conventional GG style, it takes an average of 36 hours for the core to be frozen at an ultra-low temperature below the Kyochang point (around 60 ° C). As a result, the core of the meat is slowly frozen, the quality of which deteriorates over time, the number of drippings increases, and the freshness of the meat, which is supposed to cause chilling when thawing, is reduced. It will be degraded to the extent that it does not occur.
このよ う に本発明は、 冷凍鮪であ り ながら、 解凍時に死後硬直が起こ る という細胞が活きている状態の鮮度を保持する方法を見出 し、 常に再 現できる方法を確立した点が画期的なものである。  As described above, the present invention has found a method for maintaining the freshness of cells in a state where the cells are alive, in which stiffness occurs after thawing when thawing, and has established a method that can always reproduce the frozen tuna. It is a breakthrough.
このよう に船上で活 、 野 を選別 し、 身肉を加工処理し、 短時間で 共昌点以下になるまで超低温凍結する こ とによ り鮪の身肉の細胞が活き ている状態の高鮮度を保持し、 当該凍結身肉を活^、 野^に分けて魚倉 に移動し、高鮮度品質が劣化しないよう に— 5 0 °C以下で冷凍保管する。 次に陸上では、 グライ ンダーにて血合いを削除し、 小型バン ドソ一に てブロ ッ クにカ ヅ トする。 その他商品化するための加工をする。 その上 で活 、 野 別、 サイ ズ別、 脂 · 赤身別、 各部位に分けて販売する。 冷凍鮪の解凍方法には、 自然解凍、 電子レンジ解凍、 流水解凍など何 れでも良いが、 上手に解凍する必要がある。 特に美味し く解凍するには、 冷凍鮪が変質 し易い温度帯 ( 3 ~ 8 °C ) を速やかに通過するため、 塩分 3 . 5 %の塩水を 2 5 ~ 3 0 °Cのぬる ま湯に 3 ~ 5分つける。 取り 出 し た鮪の水気を拭き、 常温で 2 0〜 3 0分おき、 布巾などで く るむよう に して冷蔵庫にいれ冷や してから食する と良い。 本発明は、 このよう に して高鮮度冷凍鮪身肉を製造したのである。 そ こで次ぎに、 本発明の製造方法によ り得られた高鮮度冷凍鮪身肉と、 従 来の手法で船上凍結して処理した冷凍鮪とのサンプルを取り 出 し、 両者 の商品特徴を比較した。 その結果は、 次ぎの通 りである。 In this way, live and tuna are sorted on the ship, the meat is processed, and frozen at a low temperature until the temperature is below the Kyochang point in a short time. Maintain the freshness, separate the frozen meat into live and wild, and move it to Uonokura, and store it frozen at –50 ° C or less so that the high freshness quality does not deteriorate. Next, on land, the bloodline is removed with a grinder, and the small band is used to cut the block. Other processing for commercialization. Then, they are sold separately by activity, field, size, fat / lean, and other parts. The method of thawing frozen tuna can be any method such as natural thawing, microwave thawing, or running water thawing, but it is necessary to thaw well. To defrost particularly deliciously, the frozen tuna quickly passes through the temperature range (3 to 8 ° C) where deterioration is likely to occur. Therefore, salt water with a salt content of 3.5% is added to lukewarm water at 25 to 30 ° C. Allow 3-5 minutes. It is recommended that the tuna removed be wiped dry, left at room temperature for 20 to 30 minutes, wrapped in a cloth, placed in a refrigerator and cooled before eating. In the present invention, high-purity frozen tuna meat is thus produced. Next, a sample of the frozen fresh tuna meat obtained by the production method of the present invention and a sample of the frozen tuna frozen on board and processed by the conventional method are taken out, and the product characteristics of both are taken out. Were compared. The result is as follows.
<血栓の有無 >本発明の高鮮度冷凍鮪身肉の場合は、 活 した直後に 加工処理する こ とによって充分血抜きを したので、 毛細血管に血が残つ ておら.ず、 ゴマシ ミ血栓は殆ど見られない。 また、 活 時に血抜きをす る と ともに、 延髄いや脊髄を潰して動けな く してから、 身肉を捌く ので、 魚が死の苦しみから暴れて打身を造るこ とがない。 その結果、 打身血栓 も殆ど見られない。  <Presence / absence of thrombus> In the case of the high-purity frozen tuna meat of the present invention, blood was sufficiently removed by processing immediately after activation, so that no blood remained in the capillaries. Is hardly seen. In addition, since blood is drained while alive and the medulla and spinal cord are crushed and immobilized, the flesh is processed, so that the fish do not violate the suffering of death and make bruises. As a result, almost no bruising thrombus is seen.
これに対し、 従来製法によ り製造された冷凍鮪は、 魚が死の苦しみか ら暴れて打身を造った魚が混ざっている う え、 血抜きが充分でないもの ができるので、 血栓があるのと、 無いもの とが混ざって商品化されてい るのが現状である。  On the other hand, frozen tuna manufactured by the conventional manufacturing method is mixed with fish that have been bruised because of the death of the fish, and the blood clots are not sufficiently formed. At present, some are mixed with some that are not.
< 目色の良し悪し >本発明に係る高鮮度冷凍鮪身肉は、 活 したもの だけを選定し、 細胞が活きている状態のままの鮮度を保持して短時間に 超低温凍結したので、 確実に解凍時チヂレ (死後硬直) がおこるような 商品になっている。 このよう に解凍後死後硬直が始まる と、 鮮赤色が吹 き出 し発色して美味しそう になる。 このよう に して出た色目は、 2 日な い し 3 日持つ。 この現象は、 身肉の細胞がまだ完全に死んではいない状 態にある こ とを示してお り 、 これはコ リ コ リ した食感も風味も新鮮な魚 本来の味わいであ り、 その凍結色目 も最上級品となる。 刺身切 り盛 り合 わせから実際食するまでに長い時間かかる場合に使えるので便利である 色艷の良さ、 色保ちの良さ、 鮮度の良さにおいて生鮪よ り上にラ ンクさ れる。  <Good or bad eye color> As the fresh frozen tuna meat according to the present invention, only the lively tuna meat was selected. It is a product that may cause chipping (rigor after death) when thawed. When stiffness begins after thawing after thawing in this way, a bright red color blows out and the color looks delicious. The resulting hues last for two to three days. This phenomenon indicates that the meat cells have not yet completely died, which is the original taste of fresh fish with a rich texture and flavor. The frozen color is also the highest grade. It is useful when it takes a long time from sashimi cutting to assembling to actually eat. It is ranked higher than raw tuna because of its good brilliant color, good color preservation, and good freshness.
野^ したものは、 チヂレ現象が出ないので、 色目、 味わい、 色保ちな ど商品の品質のいづれにおいても明らかに劣ってお り 、 区別 した評価と 取り扱いを受ける。 しかる に従来の製法で製造された冷凍鮪は、 解凍時 チヂレを起こすものと起こさないものが混ざってお り、 活 した物と野 した物とが混ざっているので、 商品の品質において良いものと悪いも のとの斑がおおきい。 If you don't do it, you won't see any blemishes, Each of the products is clearly inferior in quality and receives a distinct evaluation and treatment. On the other hand, frozen tuna produced by the conventional manufacturing method contains a mixture of those that cause seizure when thawed and those that do not, and a mixture of live and wild ones. The spots are bad and big.
<色保ち >本発明に係る高鮮度冷凍鮪身肉は、 チヂレがおこるので、 解凍後に、 鮮赤色が吹き出 し、 その色目が 4 日間変色しない。 これに対 し、 従来製法で調製した冷凍鮪は、 色保ちに斑があ り、 殆どが解凍後 2 日ほどで変色する。  <Color preservation> The high-purity frozen tuna meat according to the present invention is chipped, so that after thawing, a bright red color blows out, and its color does not change color for 4 days. On the other hand, frozen tuna prepared by the conventional manufacturing method has uneven spots in color preservation, and most of them change color about 2 days after thawing.
< ド リ ップ >本発明に係る高鮮度冷凍鮪身肉は、 8時間以下の短時間 で凍結するので、 ド リ ップが非常に少ない。 これに対し、 従来製法で調 製した冷凍鮪は、 3 6時間という長時間の緩慢凍結になるので、 ド リ ツ プが多い。  <Drip> The frozen fresh tuna meat according to the present invention freezes in a short time of 8 hours or less, so that dripping is very small. On the other hand, frozen tuna prepared by the conventional manufacturing method has a lot of dripping because it freezes slowly for as long as 36 hours.
く鮮度 K値測定と腐敗度測定 ( V B N測定) >本発明の製造方法によ り得られた高鮮度冷凍鮪身肉と、 従来の手法で調製した冷凍鮪とのサン プルを取 り 出し、 両者の鮮度 K値と腐敗度 V B N値を測定し比較した。 図 2は、 その鮮度 K値測定試験結果を示す試験成績 (財団法人日本冷凍 食品検査協会) である。 こ こで、 K値とは、 魚の筋肉中に含まれるアデ ノ シン三リ ン酸 (魚の死後硬直や生化学的に重要な役割を果たす成分 · A T P ) が、 魚の死後、 筋肉酵素によって、 アデノ シン二リ ン酸 (AD P )、 アデノ シン一 リ ン酸 (AMP )、 イ ノ シン ( H x R)、 ハイ ボキサン チン ( H x ) へと順次、 分解されていきます。 そこで、 このアデノ シン ≡リ ン酸 (A T P ) の分解の進行程度を測 り、 鮮度判定評価を数値化し たものが K値で、これは以下のような公式によって求める こ とができる。 【数 1】 Freshness K value measurement and putrefaction measurement (VBN measurement)> Take out a sample of the high freshness frozen tuna meat obtained by the production method of the present invention and the frozen tuna prepared by the conventional method, The freshness K value and decay degree VBN value of both were measured and compared. Figure 2 shows the test results (Japan Frozen Food Inspection Association) showing the results of the freshness K value measurement test. Here, the K value is defined as the value of adenosin triphosphate (ATP, a component that plays an important role in post-mortem stiffness and biochemistry) contained in fish muscle, after the death of the fish, by the use of muscle enzymes. It is sequentially degraded to syndinophosphate (ADP), adenosine monophosphate (AMP), inosine (HxR), and hypoxanthine (Hx). Therefore, the degree of degradation of adenosine peracid (ATP) is measured, and the freshness evaluation is quantified as the K value, which can be obtained by the following formula. [Equation 1]
HxR + Hx HxR + Hx
k値(%) =  k value (%) =
ATP + ADP + AMP + IMP + HxR + Hx 尚、 一般に市場での生鮪評価では、 K値が 1 0 %以下は高鮮度、 K値 が 2 0 %以下は良鮮度、 K値が 5 0 %前後は可食限界鮮度とされている。 試験の結果、 本発明に係る高鮮度冷凍鮪身肉は、 K値が検出できず、 少な く とも K値は 3 %以下である。 これは本発明の身肉は、 活きている 状態から殆ど変質が始まっていないこ とを示している。 従来製法で調製 した冷凍鮪の K値 16%、生鮪の K値 4 3 % と比較しても本発明に係る鮪 の鮮度の良さは、 明白である。  ATP + ADP + AMP + IMP + HxR + Hx Generally, in fresh tuna evaluation in the market, K value is 10% or less, high freshness, K value is 20% or less, freshness, K value is 50%. Before and after the edible limit freshness. As a result of the test, the K value of the high-purity frozen tuna meat of the present invention cannot be detected, and the K value is at least 3% or less. This indicates that the meat of the present invention has hardly changed in quality from a living state. The goodness of the freshness of the tuna according to the present invention is apparent even when compared with the K value of the frozen tuna prepared by the conventional production method of 16% and the K value of the raw tuna of 43%.
図 3は、 腐敗度測定の結果を示す。 その試験結果は、 本発明に係る高 鮮度冷凍鮪身肉は、 活 V B Nが 3 Nm g、 野/ V B Nが 3 Nm gであ る。 これは、 本発明の身肉の腐敗が、 殆どは じまつていないこ とを示し ている。 これに対し、 従来製法で調製した冷凍鮪の場合、 即ち G Gス夕 ィルで凍結したものは、 V B Nが 1 0 N m g、 陸上凍結鮪の場合は、 V B Nが 1 6 N m gとなってお り、 本発明とは、 明らかに腐敗度が進んで いる こ とを示している。  Figure 3 shows the results of the spoilage measurement. The test results show that the high freshness frozen tuna meat according to the present invention has an active VBN of 3 Nmg and a field / VBN of 3 Nmg. This indicates that the meat spoilage of the present invention is almost intact. On the other hand, the frozen tuna prepared by the conventional method, that is, the one frozen in GG soil, has a VBN of 10 N mg, and the frozen tuna on land has a VBN of 16 N mg. Thus, the present invention clearly indicates that the degree of decay is advanced.
これらの測定試験結果から、 本願発明は、 新鮮度を含む品質において 明らかに優れたものである こ とが解る。 産業上の利用可能性  From these measurement test results, it is understood that the present invention is clearly superior in quality including freshness. Industrial applicability
本発明は、 漁獲された鮪を生きている魚と、 死んでいる魚とに峻別 し、 生きている鮪を活 に して血を抜き、 延髄および脊髄をつぶ して生活反 応を止めたうえ、 直ちに充分血抜きを しながら腸、 鰓、 鰭、 尾、 頭、 骨 4 The present invention distinguishes caught tuna into living fish and dead fish, draws blood using living tuna, and crushes the medulla oblongata and spinal cord to stop living reactions. Intestine, gill, fin, tail, head, bone Four
13 13
を除去して、 ド レス若し く は口イ ン若し く はフ ィ レスタイル又はブロ ッ クスタイ ルの魚の身肉に加工処理し、 その後 1 0時間以内、 好ま し く は 8時間以内の短時間で、 当該身肉全体が共昌点 (— 6 0 °C前後) 以下に なるよう超低温凍結し、 当該身肉の中心温度が一 5 0 °C以下になる よう 冷凍保管 したこ とを特徴とする高鮮度冷凍鮪身肉の製造方法である。 本発明にかかる高鮮度冷凍鮪身肉は、 充分血抜きを したのでゴマシ ミ 血栓は殆ど見られない。 And processed into dress or mouth-in or file-style or block-style fish meat, and then within 10 hours, preferably within 8 hours In a short time, the whole meat was ultra-low-temperature frozen so as to be below the Kyochang point (around -60 ° C) and stored frozen so that the central temperature of the meat was below 150 ° C. This is a method for producing a high-freshness frozen tuna meat. The high-purity frozen tuna meat according to the present invention has sufficiently removed blood, so that there is almost no burrow thrombus.
また、 本発明に係る高鮮度冷凍鮪身肉の製造方法は、 このよう に解凍 後に死後硬直が始ま り、 鮮赤色が吹き出 し発色 して美味しそう になる。 しかも、 このよ う にして出た色目は、 2 日ない し 3 日 も長く持つ。 更に、 これはコ リ コ リ した食感も風味も新鮮な魚本来の味わいであ り、 その凍 結色目も最上級品となる。 色艷の良さ、 色保ちの良さ、 鮮度の良さにお いて生鮪よ り上にランクされる。  Further, in the method for producing frozen tuna meat of the present invention according to the present invention, after thawing, rigidity starts after death, and a bright red color is blown out to develop a color, which is likely to be delicious. Moreover, the hues that come out in this way can last for two to three days. In addition, this is the original taste of fresh fish with a rich texture and flavor, and its frozen color is also the highest grade. It ranks higher than raw tuna for its excellent color, good color preservation, and good freshness.
また、 本発明に係る高鮮度冷凍鮪身肉は、 チヂレがおこるので、 解凍 後に、 鮮赤色が吹き出 し、 その色目が 4 日間変色しない。  In addition, since the frozen fresh tuna meat according to the present invention is chopped, a fresh red color blows out after thawing, and its color does not change for four days.
更に、 本発明に係る高鮮度冷凍鮪身肉は、 8時間以下の短時間で凍結 するので、 ド リ ッ プが非常に少ない。 これに対し、 従来製法で調製した 冷凍鮪は、 3 6 時間という長時間の緩慢凍結になるので、 ド リ ップが多 い  Furthermore, since the frozen fresh tuna meat according to the present invention freezes in a short time of 8 hours or less, dripping is very small. On the other hand, the frozen tuna prepared by the conventional manufacturing method has a long drip of 36 hours, and thus has a large amount of dripping.
更にまた、 本発明の製造方法によ り得られた高鮮度冷凍鮪身肉と、 従 来の手法で調製した冷凍鮪とのサンプルを取り 出 し、 両者の鮮度 K値と 腐敗度 V B N値を測定し比較した結果から、 本願発明は、 新鮮度を含む 品質において明らかに優れたものである こ とが証明されている。  Furthermore, samples of the high freshness frozen tuna meat obtained by the production method of the present invention and a sample of the frozen tuna prepared by the conventional method were taken out, and the freshness K value and decay degree VBN value of both were taken. The results of the measurement and comparison prove that the present invention is clearly superior in quality including freshness.

Claims

請求の範囲 The scope of the claims
1 . 漁獲された鮪を生きている魚と、 死んでいる魚とに峻別し、 生き ている鮪を活 に して血を抜き、 延髄および脊髄をつぶして生活反応を 止めたう え、 直ちに充分血抜きを しながら腸、 鰓、 鰭、 尾、 頭、 骨を除 去して、 ドレス若し く は口イ ン若し く はフ ィ レスタイ ル又はブロ ッ クス タイルの魚の身肉に加工処理し、 その後 1 0時間以内、 好ま し く は 8時 間以内の短時間で、 当該身肉全体が共昌点 (一 6 0 °C前後) 以下になる よう超低温凍結し、 当該身肉が共昌点以下を維持する よう に冷凍保管し たこ とを特徴とする高鮮度冷凍鮪身肉の製造方法。  1. The caught tuna is distinguished from living fish and dead fish, and the living tuna is used to draw blood, and the medulla and spinal cord are crushed to stop living reactions, and immediately Remove the intestines, gills, fins, tail, head, and bones with sufficient blood removal to process dress or mouth-in, or file-style or block-tile fish meat After that, within 10 hours, preferably within 8 hours, the whole meat is frozen at ultra-low temperature to be below the Kyochang point (around 60 ° C). A method for producing high-purity frozen tuna meat, which is stored frozen so as to maintain the temperature below Kyochang point.
2 . 漁獲され船上に揚げられた鮪の全てについて、 その尾と心臓動脈 を切 り、 血を抜いて るが、 その際生きて揚がった魚を た活 と、 死 んで揚がった魚を た野 とを峻別 し、 活 した鮪は更に延髄と脊髄を 潰して生活反応を止めたう え、 船上で直ちに腸、 鰓、 鰭、 尾、 頭、 骨を 除去して、 充分血抜きを しながら ド レス若し く はロイ ン若し く はフ ィ レ スタイル又はブロ ックスタイルの鮪身肉に加工処理し、 その後 1 0 時間 以内、 好ま し く は 8時間以内の短時間で、 当該身肉を共昌点 (一 6 0 °C 前後) 以下になる よう超低温凍結し、 当該身肉の中心温度が一 5 0 °C以 下で冷凍保管したこ とを特徴とする高鮮度冷凍鮪身肉の製造方法。  2. For all the tuna caught and fried on the boat, their tails and cardiac arteries are cut off to draw blood, but the live fish that caught alive and the wild fish that ceased to die are caught. The active tuna further crushed the spinal cord and spinal cord to stop the life reaction, and immediately removed the intestines, gills, fins, tail, head, bones on the ship, and removed blood sufficiently to remove blood. Processed into loess or loin or fillet-style or block-style tuna meat and then share the meat within 10 hours, preferably within 8 hours. Manufacture of high freshness frozen tuna meat, characterized by ultra-low temperature freezing at a temperature below (about 160 ° C) and frozen storage at a center temperature of 150 ° C or less. Method.
3 .活 は、 生きたままの鮪の尾と心臓動脈を切 り、 立てた状態で血を 抜いて仮死状態に したこ と、 および/または活きた鮪の延髄と脊髄を潰 して生活反応を止めたこ とを特徴とする請求項 1 又は請求項 2 に記載す る高鮮度冷凍鮪身肉の製造方法。  3.Activity is to cut the tail and cardiac artery of a living tuna, draw blood in a standing state and put them into a state of asphyxia, and / or crush the medulla and spinal cord of a living tuna to respond to life. 3. The method for producing frozen fresh tuna meat according to claim 1 or 2, wherein the method is stopped.
4 .生きている鮪の血を抜いて活 に して仮死状態とな し、 更に、 延髄 および脊髄をつぶして生活反応を止めたう え、 直ちに腸、 鰓、 鰭、 尾、 頭、 骨を除去し、 細胞が活きている状態で ド レス若し く は口イ ン若 し く はフ ィ レスタイ ル又はプロ ヅ クスタイルの魚の身肉に加工処理し、 当該 身肉の細胞が活きている状態のま ま全体が共昌点 (— 6 0 °C前後) 以下 になるよ う超低温凍結し、 当該身肉が変質しないよう に中心温度が一 5 0 °C以下で冷凍保管し、 解凍した際当該鮪の身肉が死後硬直を起こすよ う によう に したこ とを特徴とする高鮮度冷凍鮪身肉。 4.Take the blood of the living tuna and make it alive and put into a state of asphyxia.Furthermore, the medulla and spinal cord are crushed to stop the life reaction, and the intestines, gills, fins, tail, head and bones are immediately destroyed. Removed and processed into dress or mouth-in or dress-style or pro-style fish meat while the cells are alive. While the cells of the meat are still alive, the whole body is frozen at a very low temperature below the Kyochang point (around -60 ° C), and the center temperature is kept at 150 ° C to prevent the meat from changing. A high-freshness frozen tuna meat, characterized in that the meat of the tuna is rigid after mortality when stored and frozen below.
要約書 Abstract
本願発明は、 漁獲し生きている鮪を活 して、 生活反応を止めたう え、 細胞が活きている状態のまま ド レス若し く は口イ ン若し く はフ ィ レス夕 ィル又はブロ ックスタイルの身肉に加工処理し、 当該身肉の細胞が活き ている状態のまま身肉全体を超低温凍結し、 当該身肉が変質しないよう に冷凍保管する こ とによ り 、 長時間経過後の解凍であっても活き造り の ような鮮度の高い鮪身肉を提供する こ とを 目的にする。  The present invention utilizes a living tuna that has been caught and alive, so that the life response is stopped, and the cells or cells are kept alive in a dress or a mouth or a filet. Alternatively, the meat can be processed into block-style meat, and the whole meat can be frozen at a very low temperature while the cells of the meat are still alive and stored frozen so that the meat does not deteriorate for a long time. The purpose is to provide tuna meat with a high degree of freshness as if it was thawed after the passage.
その構成は、 漁獲された鮪を生きている魚と、 死んでいる魚とに峻別 し、 生きている鮪を活 に して血を抜き、 延髄および脊髄をつぶして生 活反応を止めたうえ、 直ちに充分血抜きを しながら腸、 鰓、 鰭、 尾、 頭、 骨を除去 して、 ドレス若し く は口イ ン若し く はフ ィ レスタイル又はプロ ックスタイルの魚の身肉に加工処理し、 その後 1 0 時間以内、 好ま し く は 8時間以内の短時間で、 当該身肉全体が共昌点 (一 6 0 °C前後) 以下 になる よ う超低温凍結し、 当該身肉が共昌点以下を維持する よう に冷凍 保管したこ とを特徴とする高鮮度冷凍鮪身肉の製造方法と、 当該身肉が 変質しないよう に中心温度が一 5 0 °C以下で冷凍保管し、 解凍した際当 該鮪の身肉が死後硬直を起こすよ う によう に したこ とを特徴とする高鮮 度冷凍鮪身肉。  The composition consists of distinguishing the caught tuna into live fish and dead fish, using the live tuna to draw blood, crushing the medulla oblongata and spinal cord, and stopping the living reaction. Remove the intestines, gills, fins, tail, head, and bones immediately with sufficient blood removal, and process the meat into dress or mouth-in or fillet-style or pock-style fish. Then, within a short period of time, preferably 10 hours or less, preferably 8 hours or less, the whole of the meat is frozen at an ultra-low temperature to be below the Kyochang point (around 60 ° C). A method for producing frozen fresh frozen tuna meat, characterized by being frozen and stored so as to maintain the temperature at or below the point, and frozen and stored at a center temperature of 150 ° C or less so that the meat does not deteriorate. Characterized in that the meat of the tuna is rigid after thawing when thawed Freshness frozen tuna flesh.
PCT/JP2001/011614 2000-07-04 2001-12-28 Process for producing highly fresh frozen tuna meat and highly fresh frozen tuna meat WO2003059075A1 (en)

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