WO2003057814A1 - Multi layer toilet soap - Google Patents

Multi layer toilet soap Download PDF

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Publication number
WO2003057814A1
WO2003057814A1 PCT/IN2002/000017 IN0200017W WO03057814A1 WO 2003057814 A1 WO2003057814 A1 WO 2003057814A1 IN 0200017 W IN0200017 W IN 0200017W WO 03057814 A1 WO03057814 A1 WO 03057814A1
Authority
WO
WIPO (PCT)
Prior art keywords
soap
composition
multi layer
stearic acid
sodium silicate
Prior art date
Application number
PCT/IN2002/000017
Other languages
French (fr)
Inventor
Chinni Krishnan Rajkumar
Original Assignee
Chinni Krishnan Rajkumar
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chinni Krishnan Rajkumar filed Critical Chinni Krishnan Rajkumar
Priority to AU2002237497A priority Critical patent/AU2002237497A1/en
Publication of WO2003057814A1 publication Critical patent/WO2003057814A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D13/00Making of soap or soap solutions in general; Apparatus therefor
    • C11D13/08Colouring, e.g. striated bars or striped bars, or perfuming
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D13/00Making of soap or soap solutions in general; Apparatus therefor
    • C11D13/14Shaping
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D9/00Compositions of detergents based essentially on soap
    • C11D9/04Compositions of detergents based essentially on soap containing compounding ingredients other than soaps
    • C11D9/22Organic compounds, e.g. vitamins
    • C11D9/24Hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D9/00Compositions of detergents based essentially on soap
    • C11D9/04Compositions of detergents based essentially on soap containing compounding ingredients other than soaps
    • C11D9/44Perfumes; Colouring materials; Brightening agents ; Bleaching agents

Definitions

  • This invention in general relates to human necessities. More particularly this invention relates to noval toilet soap.
  • LTnique feature of this invention lies in a soap having multi layer compositions directed to achieve different needs and applications.
  • Prior art soap will have one composition wherein washing aspects will have one or two properties.
  • Fairness property ii. 5 Moisturizing property
  • Turmeric Property iii. Turmeric Property.
  • the properties are inseparable either visible conditions or microscopic conditions but the need exists in each person for a long time for more than above said property while taking bath.
  • the conventional soap will not fulfill a need.
  • soap for a ® person to cater a different needs. Even in the economy point of view it was not fusible to invent a noval soap.
  • a foil may be placed in between the two layer for identification of the surfaces which can incorporate a brand name on the foil. As the top ⁇ layer is transparent the foil will enable identification of brand name till the exhaustion of the layer. Additionally, any ornamental indication can be used in the foil so that the soap can be distinctively identified.
  • the object of the invention is to address the need for an unique soap 5 which cater the needs of entire human body. Accordingly the inventor has designed a soap having multi layer, the layers having different composition directed to the specific need of the face and the hail- , and rest of the body.
  • the noval multi layer toilet soap consists of two layers. Two or three distinct properties exist in a single soap.
  • the soap is manufactured in such a way that there will be 2 or 3 different properties in a single soap which is applicable for face and body , face and hair.
  • the soap is demarked specifically and formed with the two layers, upper layer which is 10 - 40% of the soap meant for face or hair respectively with the appropriate functional properties , and the balance 10-70% of the soap which forms lowest portion , meant for the body.
  • Face application portion of the soap contains fairness property or the turmeric effect , or ultra violet screen property or with glycerin which acts as hum act ant for skin.
  • body application portion of the soap contains various herbs, which are most useful for skin of the body.
  • properties like anti dandruff and special herbs are useful for hair growth.
  • a noval toilet soap having multi layer (two or more) with different composition with each surface of the layer directed to the needs of specific parts of the body.
  • turmeric extract and Turmeric oil can be added separately or ® with other herbal extracts/Synthetic ingredients or de-odarents in the same layer or in the other layer.
  • SANDAL WOOD SOAP SANDAL WOOD SOAP:
  • the soap has minimum 2 layers.
  • the upper layer ill cater to the need of face and hair, the bottom layers will cater to the need of the rest of the parts of the body.
  • the unique feature of this invention is ha ⁇ ing a single soap with multiple layers. The formulation of the upper layer and the bottom layer and the method of integrating the two layers to form a single toilet soap is described in the following description in a detailed manner.
  • the bottom layer either herbal based or cosmetic base.
  • the upper and lower layer of this unique soap will have almost same thickness and further the ratios between the top and bottom layers 1 ° can be varied depending of the application and market requirements.
  • FIG. 1 of the drawing shows the flow diagram of the process of manufacturing this noval multi layer soap.
  • FIG. 1 Figure II of the drawing shows the flow diagram of the machinery " used in the manufacturing process of this noval multi layer soap.
  • composition of the soap consists of three phases.
  • Phase I Fatty Oil phase Phase II - Alkali Phase 0 Phase III - After saponification addition of herbs/perfumes/special additives/Colours. Further to these three phases the batch taken to the moulds/trace to allo for maturity and cooling. Once the soap mass are formed and the same to be taken for cutting, stamping and final packing.
  • Phase - 1 Contains all vegetables fatty oils like coconut oil, palm oil, rice brane oily palm stearic fatty oil, waxes etc., The above mentioned fatty oil to be mixed one after the others and heat it to the temperature between 95 degree Centigrades - 100 degree centigrades.
  • Phase - II Q The required quantity of caustic lye has to be dissolved in water and heat it around 50 degree centigrade.
  • Phase II material has to be added to phase I materials and stir it for
  • herbal additives soap portions are spread on the trace for ® maturity and the portion in the soap which are meant for phase and hairs are next will be poured above and allowed to fuse together at appropriate temperature and conditions.
  • the fatty oils are heated and mixed in SS Tanks and the oil is heated to the specific temperature.
  • Alkali is then added in the vessel, the alkali used in this process is 0 sodium hydroxide.
  • the content in the SS Tank is heated to 100 - 120 degrees centigrade.
  • the saponification process takes place which results in the formation of the soap.
  • the soap mass is cooled for a period of 1 - 1 Vi hours to reach the temperature around 60 degreed centigrade.
  • this soap being a 5 unique soap having two or more layers, and for each layer separate soap mass is formed and further separately the soap mass is subjected to further process by adding suitable additives such that the soap mass will catter to the need of specific layer in the formation of the soap. Having thus prepared separate layer, now the process of integration of layers takes place in the manner decribed as follows:-
  • the soap mass for the bottom layer will be spread on the specific moulds after few minutes say 1 - 60 minutes or more or within 24 - 48 hrs of the formation of the bottom layer the soap mass for the top layer will be spread evenly above the bottom layer and 0, allowed to get fused in hot temperature between 45 - 90 degrees centigrade so as to obtain an integrated soap.
  • the soap mass thus formed is allowed to cool to the room temperature and the soap is ready for cutting to the specific requirements, stamping and packing. 5
  • the entire process of manufacturing of the soap is either manual or mechanical.
  • the system involved in the large-scale production of the said soap consists of various machineries which are shown in figure II of the drawings.
  • Another process of manufacturing the soap consists of having two extruders meant for bottom layer and top layer separately.
  • the extruders will run in parallel and the top and bottom layer of the soap is formed by fusing the layer obtained from both the extruders through a single exist or dies, the fusion takes place by running the soap layers integrated for a length of 1ft - 1 Vi ft at a constant temperature by means of hot water jacketed/steam with the
  • Top layer Yellowish Orange - Turmeric effect-Face Application Bottom - Greenish - Herbal effect - Body application b. Fairness Soap ⁇ Top layer - White - Fairness effect - Face Application
  • the salient feature of this invention is in the unique composition and unique process
  • This unique toilet soap is obtained may be by a normal process.
  • the toilet soap is economical.
  • the toilet soap is eco-friendly and non toxic. 5.
  • the raw materials for the soap being herbs , the soap has an medicinal value.
  • the soap meets the requirements of the healthy skin complexion.
  • the soap is unique in the sense that top layer has anti-dandruff, conditioning with the specific composition which makes the hair healthier and shining and managable. When such a soap is used for hair application and bottom of the soap for the body or the face applications.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)

Abstract

This invention relates to a novel multi layer toilet soap having different composition for each layer to achieve different applications. There are two or three different and distinct properties in a single multi layer soap, each layer applicable to face and body, face and hair and hair and body. Formed with two layers, the upper layer which is 10-50 % of the total soap, is intended for face or hair care and the balance which is the bottom portion, is intended for the body care. The face application portion of the soap has mild properties, a turmeric effect, or an ultra violet screen property, with glycerine as humectant for the skin. Similarly the body application portion contains various herbs, most useful for the body skin or active ingredients like anti-Bacterials, vitamins and other delicate amino acids and essential oils. For hair application, properties like anti dandruff and special herbs, are present.

Description

MULTI LAYER TOILET SOAP
FIELD OF INVENTION
This invention, in general relates to human necessities. More particularly this invention relates to noval toilet soap. LTnique feature of this invention lies in a soap having multi layer compositions directed to achieve different needs and applications.
PRIOR ART:
It is well known in the art that conventional toilet soap will have a single composition. There is a need to address the problem of the fact ^ the washing of the face and hair, and washing of different parts of the body demand different compositions. So far, such a composition of the soap having multipurpose is not known.
Prior art soap will have one composition wherein washing aspects will have one or two properties. Such as i. Fairness property, ii. 5 Moisturizing property, iii. Turmeric Property. In each soap the properties are inseparable either visible conditions or microscopic conditions but the need exists in each person for a long time for more than above said property while taking bath. But the conventional soap will not fulfill a need. Hence there is a requirement of soap for a ® person to cater a different needs. Even in the economy point of view it was not fusible to invent a noval soap. In order to over come the said bottle neck and make two different properties available and distinctly deliver from two different exposed surface of a multi layer soap is the primary object of the invention addressed to a person during the act 5 of taking single bath. Each surface will be identified with separate colour and marking so as to enable the user to identify the specific layer during use.
A foil may be placed in between the two layer for identification of the surfaces which can incorporate a brand name on the foil. As the top © layer is transparent the foil will enable identification of brand name till the exhaustion of the layer. Additionally, any ornamental indication can be used in the foil so that the soap can be distinctively identified.
The object of the invention is to address the need for an unique soap 5 which cater the needs of entire human body. Accordingly the inventor has designed a soap having multi layer, the layers having different composition directed to the specific need of the face and the hail- , and rest of the body.
In an embodiment of invention the noval multi layer toilet soap consists of two layers. Two or three distinct properties exist in a single soap. The soap is manufactured in such a way that there will be 2 or 3 different properties in a single soap which is applicable for face and body , face and hair. The soap is demarked specifically and formed with the two layers, upper layer which is 10 - 40% of the soap meant for face or hair respectively with the appropriate functional properties , and the balance 10-70% of the soap which forms lowest portion , meant for the body.
Face application portion of the soap contains fairness property or the turmeric effect , or ultra violet screen property or with glycerin which acts as hum act ant for skin. Similarly for the body application portion of the soap contains various herbs, which are most useful for skin of the body. For hair application , properties like anti dandruff and special herbs are useful for hair growth.
On consideration of the above facts the configuration of the soaps are designed in such a way that performs two properties or more with distinct layers in a single soap with affordable pricing structure in the market
OBJECTS OF INNENTION:-
Accordingly, it is the primary object of the invention to invent a noval toilet soap having multi layer (two or more) with different composition with each surface of the layer directed to the needs of specific parts of the body.
It is an another object of the invention to invent a noval toilet soap with such properties which can be manufactured at an affordable price.
It is another object of the invention to invent a noval toilet soap with multi layer which can also be eco-friendly and non-toxic.
It is yet another object of the invention to invent a noval process of manufacturing the unique multi layer toilet soap. Further object of the invention will be clear from the ensuing description.
Now the invention will be described in detail in the following pages of the specifications. The nature of the invention and the manner in which it is to be performed has been fully and clearly described in the following pages of description.
DETAILED DESCRIPTION OF THE INVENTION: -
The following description describes the various raw materials used in the process of manufacturing this noval multi layer toilet soap. O RAW -MATERIALS:
S.no Chemicals
1. Coconut oil 1 grade
2. Palm stearic acid
3. Caustic lye 5 4. Paraffin wax
5. Micro crystalline wax
6. Alfa olefin sulphate
7. Talc
8. Titanium dioxide β 9. Sodium silicate
10. SLS
11. Coco Betaine
12. Or any other soap ingredients synthetic or natural or any other herbs or herbal extracts. 5 The percentage of each ingredient of Raw materials used in the formulation of the noval multi layer toilet soap according to invention.
S.no Chemicals % of composi
1. Coconut oil 30% to 39%
2. Palm stearic acid 20%to 30 %
3. Caustic lye 10% to 25% 0 4. Paraffin wax 1% to 5%
5. Micro crystalline wax 1% to 3%
6. Alfa olefin sulphate l% to2%
7. Talc 2% to 4 %
8. Titanium dioxide 3% to 4%
9. Sodium silicate l% to 2% Each of these compositions may also be varied.
THE IDEALPERCENTAGE IN THEFORMULATION:
S.no Chemicals % % ooff composition by weight
1. Coconut oil 1 grade 35%
2. Palm stearic acid 25%
3. Caustic lye 18%
4. Paraffin wax 3%
5. Micro crystalline wax 2%
6. Alfa olefin sulphate 1% 0 7. Talc 3%
8. Titanium dioxide 5%
9. Sodium silicate 1%
The special addition which are envisaged to cater different section of the society, namely, ladies , babies , views in the form of specific 5 additives to the soap are mentioned herein.
TURMERIC SOAP:
S.no Chemicals
1. Coconut oil 1 grade
2. Palm stearic acid 0 3. Caustic lye
4. Paraffin wax
5. Micro crystalline wax
6. Alfa olefin sulphate
7. Talc 5 8. Titanium dioxide
9. Sodium silicate
10. Turmeric extract
11. Turmeric oil
The turmeric extract and Turmeric oil can be added separately or ® with other herbal extracts/Synthetic ingredients or de-odarents in the same layer or in the other layer. SANDAL WOOD SOAP:
S.no Chemicals
1. Coconut oil 1 grade
2. Palm stearic acid
3. Caustic lye
4. Paraffin wax
5. Micro crystalline wax
6. Alfa olefin sulphate
7. Talc
8. Titanium dioxide
9. Sodium silicate
10. Sandal wood oil
11. Sandal wood powder
FAIRNESS SOAP:
S.no Chemicals
1. Coconut oil 1 grade
2. Palm stearic acid
3. Caustic lye
4. Paraffin wax
5. Micro crystalline wax
6. Alfa olefin sulphate
7. Talc
8. Titanium dioxide
9. Sodium silicate
10. Saffron
11. Milk
12. Octyl methoxy cinnamate
13. U.V.A
14. U.V.B
15. Benzoplienone
MULTI LAYER COMPOSITION OF THE SOAP:
The soap has minimum 2 layers. The upper layer ill cater to the need of face and hair, the bottom layers will cater to the need of the rest of the parts of the body. The unique feature of this invention is haΛing a single soap with multiple layers. The formulation of the upper layer and the bottom layer and the method of integrating the two layers to form a single toilet soap is described in the following description in a detailed manner.
THE COMPOSITION OF THE UPPER LAYER FOR TURMERIC SOAP:-
S.no Chemicals % of composition by weight
1. Coconut oil 1 grade 35%
2. Palm stearic acid 25%
3. Caustic lye 18%
4. Paraffin wax 3% 0 5. Micro crystalline wax 2%
6. Alfa olefin sulphate 1%
7. Talc 3%
8. Titanium dioxide 5%
9. Sodium silicate 1% 5 10. Turmeric extract 1%
11. Turmeric Oil 0.5%
THE COMPOSITION OF THE UPPER LAYER FOR THE FAIRNESS SOAP:-
S.no Chemicals % of composition by weight © 1. Coconut oil 1 grade 35%
2. Palm stearic acid 25%
3. Caustic lye 18%
5. Paraffin wax 3%
5. Micro crystalline wax 2% 5 6. Alfa olefin sulphate 1%
7. Talc 3%
8. Titanium dioxide 5%
9. Sodium silicate 1%
10. Saffron 0.01% 0 11. Milk 0.1%
12. Octyl methoxy cinnamate 1.3% THE COMPOSITION OF THE UPPER LAYER FOR THE SANDAL WOOD SOAP:-
S.no Chemicals % of composition by weight
1. Coconut oil 1 grade 35%
2. Palm stearic acid 25%
3. Caustic lye 18%
6. Paraffin wax 3%
5. Micro crystalline wax 2%
6. Alfa olefin sulphate 1% © 7. Talc 3%
8. Titanium dioxide 5%
9. Sodium silicate 1%
10. Sandal wood oil 1%
11. Sandal wood powder 1% 5 THE COMPOSITION OF THE UPPER LAYER FOR THE BADAM SOAP:-
S.no Chemicals % of composition by weight
1. Coconut oil 1 grade 35%
2. Palm stearic acid 25% 0 3. Caustic lye 18%
4. Paraffin wax 3%
5. Micro crystalline wax 2%
6. Alfa olefin sulphate 1%
7. Talc 3% 5 8. Titanium dioxide 5%
9. Sodium silicate 1%
10. S.L.S. 1%
11. Coco Betaine 3%
12. Badam Extract 1% THE COMPOSITION OF THE UPPER LAYER FOR THE GLYCERIN SOAP:-
S.no Ingredient % of Composition by weight a. Coconut oil 35% b. Palm stearic acid 25% c. Caustic lye 18% d. Paraffin wax 3% e. Micro crystalline wax 2% f. Alfa olefin sulphate 1% 9 g. Sodium silicate 1% h. Glycerin LP.Grade 5% i. Sugar 4% j. Cetyl alcohol 4% k. PEG 6000 D.S 7%
5 THE COMPOSITION OF THE BOTTOM LAYER:
The bottom layer either herbal based or cosmetic base.
THE HERBAL BASE WILL HAVE THE FOLLOWING COMPOSITION:
S.no Chemicals © 1. Coconut oil 1 grad
2. Palm stearic acid
3. Caustic lye
4. Paraffin wax
5. Micro crystalline wax 5 6. Alfa olefin sulphate
7. Talc
8. Titanium dioxide
9. Sodium silicate
10. Amla © 11. Henna
12. Shikakai
13. Almond
14. Bringaraj
15. Bramhi 5 16. Hard a
17. Tulsi THE ' COMPOSITION OF THE BOTTOM LAYER FOR COSMETIC BASE:
S.no Chemicals
1, Coconut oil 1 grade
2. Palm stearic acid
3. Caustic lye
4. Paraffin wax
5. Micro crystalline wax
6. Alfa olefin sulphate
1© 7. Talc
.8. Titanium dioxide
9. Sodium silicate
The upper and lower layer of this unique soap will have almost same thickness and further the ratios between the top and bottom layers 1 ° can be varied depending of the application and market requirements.
METHOD OF MANUFACTURING MULTI LAYER TOILET SOAP:
Method of manufacturing of the toilet soap is explained with the help of flow diagram. Various steps involved in using raw materials for
20 each specific kind of soap and various steps involved in subjecting the raw materials and finally obtained the required soap.
Figure I of the drawing shows the flow diagram of the process of manufacturing this noval multi layer soap.
Figure II of the drawing shows the flow diagram of the machinery " used in the manufacturing process of this noval multi layer soap.
COMPOSITIONS: -
The composition of the soap consists of three phases.
Phase I - Fatty Oil phase Phase II - Alkali Phase 0 Phase III - After saponification addition of herbs/perfumes/special additives/Colours. Further to these three phases the batch taken to the moulds/trace to allo for maturity and cooling. Once the soap mass are formed and the same to be taken for cutting, stamping and final packing.
Phase - 1: Contains all vegetables fatty oils like coconut oil, palm oil, rice brane oily palm stearic fatty oil, waxes etc., The above mentioned fatty oil to be mixed one after the others and heat it to the temperature between 95 degree Centigrades - 100 degree centigrades.
Phase - II: Q The required quantity of caustic lye has to be dissolved in water and heat it around 50 degree centigrade.
Phase II material has to be added to phase I materials and stir it for
10 - 15 minutes for the complete reaction and saponifaction. Allow thus the soap batch to settle without any disturbance for 15 - 20 , minutes thereby the complete process of saponification will take place.
Once the batch comes to around 60 degree centigrade the further important ingredients like herbs, special additives, perfumes and colours added accordingly on our specifications and requirements. The herbal additives soap portions are spread on the trace for ® maturity and the portion in the soap which are meant for phase and hairs are next will be poured above and allowed to fuse together at appropriate temperature and conditions.
Further to the above operations the bulk will be taken for cutting section as per the specified sizes and shapes, stamping and final 5 packing in cartons are followed accordingly.
Further to explain the flow diagram according to the drawings accompanying the description initially the fatty oils are heated and mixed in SS Tanks and the oil is heated to the specific temperature. Alkali is then added in the vessel, the alkali used in this process is 0 sodium hydroxide. After adding alkali, the content in the SS Tank is heated to 100 - 120 degrees centigrade. The saponification process takes place which results in the formation of the soap. The soap mass is cooled for a period of 1 - 1 Vi hours to reach the temperature around 60 degreed centigrade. It is to be noted as this soap being a 5 unique soap having two or more layers, and for each layer separate soap mass is formed and further separately the soap mass is subjected to further process by adding suitable additives such that the soap mass will catter to the need of specific layer in the formation of the soap. Having thus prepared separate layer, now the process of integration of layers takes place in the manner decribed as follows:-
Initially the soap mass for the bottom layer will be spread on the specific moulds after few minutes say 1 - 60 minutes or more or within 24 - 48 hrs of the formation of the bottom layer the soap mass for the top layer will be spread evenly above the bottom layer and 0, allowed to get fused in hot temperature between 45 - 90 degrees centigrade so as to obtain an integrated soap.
The soap mass thus formed is allowed to cool to the room temperature and the soap is ready for cutting to the specific requirements, stamping and packing. 5 The entire process of manufacturing of the soap is either manual or mechanical. The system involved in the large-scale production of the said soap consists of various machineries which are shown in figure II of the drawings.
MACHINERIES INVOLVED: ® Sl.No. Description Quantity
1. Mixing Drum 5 of lOOKg capacity
(for oils) SS/MS make
2. Melting Drum 5 SS - for 50Kg capacity 6
3. MS Cutting table gear type to push bigger cake 4
4. Cutting frames 4
5. MS working table 2 Ω 6. Stamping machine 6
7. Wooden/MS packing table 2 8. Stamping Dies
Smaller soap 6
Bigger soap 6
9. MS cooling boxes or Trays 25 5 10. Plastic drums 5
11. Plastic Trays 10
12. Trays made out of MS/SS with the de-markation lines between the upper and the lower layer in 25
10 their own proportions say 30:70,
40:60, 50:50 and 20:80 or any other combination
Another process of manufacturing the soap consists of having two extruders meant for bottom layer and top layer separately. Where in
15 the extruders will run in parallel and the top and bottom layer of the soap is formed by fusing the layer obtained from both the extruders through a single exist or dies, the fusion takes place by running the soap layers integrated for a length of 1ft - 1 Vi ft at a constant temperature by means of hot water jacketed/steam with the
-20 temperature maintenance facility from 40 - lOOdegrees centigrade and even more so that a homogeneous, evenly layer soap is formed. The soap mass thus obtained is cut in to the required size and stamping and packing takes place separately.
QUALITY CONTROL REPORT:
2 5 As per the IS - 2888 (1983).
1. Total fatty matters - 60% Min.
2. Rosin Acid - 7% Max.
3. Un - saponified matters - NIL
4. Free alkali - 0.05% Max. 3 0 5. Matter insoluble is Alcohol - 6% Max.
6. Chlorides (As NaCl) - 1.5%Max.
7. Free Carbonated Alkali - 1.0% Max.
8. pH of l0% w/v - 8 to 9 COLOURS FOR THE MULTI LAYER TOILET SOAP:-
The colours for the multi layer toilet soap are suitably be selected as per the requirements and on respective applications parameters as per the below descriptions and examples. EXAMPLES a. Turmeric Soap
Top layer - Yellowish Orange - Turmeric effect-Face Application Bottom - Greenish - Herbal effect - Body application b. Fairness Soap © Top layer - White - Fairness effect - Face Application
Bottom - Green - Herbal effect - Body Application c. Shikakai Soap
Top layer - Red - Shikakai effect - Hair Application 5 Bottom - Green/ - Herbal/ - Body and Face
White De-odarant Application
Effect d. Anti-Dandruff Soap
Top layer - Sky blue - Anti - Dandruff effect - Hair application Bottom - White/ - Herbal/ - for Face&Body
Green/ Anti - Bacterial/ Application Θ Brown Anti - Fungal effect
Further to the above any other combinations and colours can be prepared on. ADVANTAGES OF THIS INVENTION:
The salient feature of this invention is in the unique composition and unique process
Which results in the following advantages: 1. This unique toilet soap has multiple application.
2. This unique toilet soap is obtained may be by a normal process.
3. The toilet soap is economical.
4. The toilet soap is eco-friendly and non toxic. 5. The raw materials for the soap being herbs , the soap has an medicinal value.
6. The soap meets the requirements of the healthy skin complexion.
7. The soap is unique in the sense that top layer has anti-dandruff, conditioning with the specific composition which makes the hair healthier and shining and managable. When such a soap is used for hair application and bottom of the soap for the body or the face applications.

Claims

CLAIMS:
1. A multi layer toilet soap having distinct layers and having specific and unique composition for each layer.
2. A multi layer toilet soap as claimed in claim 1 having two distinct layers, upper layer of about 10 - 40% of the soap meant for face or hair respectively with the appropriate functional properties and the balance 10 - 70% of the soap which forms lowest portion, meant for application of the parts of the body.
3. A multi layer toilet soap has claimed in Claim 1, having top layer and bottom layer wherein a foil is incorporated in between the top and bottom layer, the foil will be used for conveying information like brand name which will be visible till the soap is dissolved as the top layer is transparent.
4. A multi layer toilet soap as claimed in claim 1, where in the upper layer for Turmeric Soap will have the following composition:
S.no Ingredient % of Composition by weight a. Coconut oil 30% to 39% b. Palm stearic acid 20%to 30 % c. Caustic lye 10% to 25% d. Paraffin wax 1% to 5% e. Micro crystalline wax 1% to 3% f. Alfa olefin sulphate 1% to2% g- Talc 2% to 4 % h. Titanium dioxide 3% to 4% i. Sodium silicate l% to 2% j- Turmeric extract 1% to 2% k. Turmeric Oil 0.5% to 1%
5. A multi layer toilet soap for Sandal Wood Soap as claimed in Claim 1, having the following composition:
S.no Ingredient % of Composition by weight a. Coconut oil 30% to 39% b. Palm stearic acid 20%to 30 % c. Caustic lye 10% to 25% d. Paraffin wax 1% to 5% e. Micro crystalline wax 1% to 3% f. Alfa olefin sulphate l% to2% g. Talc 2% to 4 % h. Titanium dioxide 3% to 4% i. Sodium silicate 1% to 2% j- Sandal wood oil l% to 2% k. Sandal wood powder l%to 2%
6. A multi layer toilet soap for Fairness Soap
1, having the following composition:
S.no Chemicals % of composition by weight a. Coconut oil 1 grade 30% to 40% b. Palm stearic acid 20 to 25% c. Caustic lye 15 to 20% d. Paraffin wax 1% to 5% e. Micro crystalline wrax 1% to 3% f. Alfa olefin sulphate l% to2% g. Talc 2% to 4 % h. Titanium dioxide 3% to 4% i. Sodium silicate 1% to 2% j. Saffron 0.01% to 0.05% k. Milk 0.1% to 0.2%
1. Octyl methoxy cinnamate 1.3% to 2%
7. A multi layer toilet soap for Badam soap as claimed in Claim 1, having the following composition:
S.no Chemicals % of composition by weight a. Coconut oil 1 grade 30% to 40% b. Palm stearic acid 20% to 25% cc.. CCaauussttiicc llvvee 15% to 20% d. Paraffin wax l% to 5% e. Micro crystalline wax 1 % to 3% f. Alfa olefin sulphate l% to 2% g. Talc 2% to 4% h. Titanium dioxide 3% to 4% i. Sodium silicate 1% to 2% j. S.L.S. 1% to 3% k. Coco Betaine 3% to 4%
1. Badam Extract 1% to 2%
8. A multi layer toilet soap for Herbal soap as claimed in Claim 1, haΛing the following composition:
S.no Ingredient % of Composition by weight a. Coconut oil 30% to 39% b. Palm stearic acid 20%to 30 % c. Caustic lye 10% to 25% d. Paraffin wax 1% to 5% e. Micro crystalline wax 1% to 3% f. Alfa olefin sulphate l% to2% g- Talc 2% to 4 % h. Titanium dioxide 3% to 4% i. Sodium silicate l% to 2% j- Amla 0.1% to 0.5% k. Henna 0.1% to 0.5%
1. Shikakai 0.5% to 1% m. Almond 0.05% to 1% n. Bringaraj 0.2% to 0.3%
0. Bramhi 0.1% to 0.3%
P- Hard a 0.05% to 0.2% q- Tulsi 0.1% to 0.3% r. Methi 0.1% to 0.3
9. A multi layer toilet soap for Glycerin Soap having the folloΛving composition:
S.no Ingredient % of Composition by weight a. Coconut oil 30% to 39% b. Palm stearic acid 20%to 30 % c. Caustic lye 10% to 25% d. Paraffin Λvax 1% to 5% e. Micro crystalline wax 1% to 3% f. Alfa olefin sulphate l% to2% g. Sodium silicate 1% to 2% h. Glycerin I.P. Grade 3% to 8% i. Sugar 2% to 5% j- Cetyl alcohol 3% to 5%
10 k. PEG 6000 D.S 5% to 10%
Or any other ingredient synthetic or natural.
15 10. A multi layer toilet soap for Shikakai Soap as claimed in Claim
1, haΛing the following composition:
S.no Ingredient % of Composition by Λveight
2© a. Coconut oil 30% to 39% b. Palm stearic acid 20%t 30 % c. Caustic lye 10% to 25% d. Paraffin Λvax 1% to 5% e.
25 Micro crystalline wax 1% to 3% f. Alfa olefin sulphate l% to2% g. Talc 2% to 4 % h. Titanium dioxide 3% to 4% i. Sodium silicate 1% to 2%
39 j- Shikakai extract 3% to 5% k. Zinc omadine 0.1% to 0.5%
The chemical which uses for anti-dandruff agent like Selinium 35 sulphide, zinc pyrathane etc.,
11. A multi layer toilet soap for Amla Soap as claimed in Claim 1, having the folloΛving composition:
*® S S..nnoo I Innggrreeddiieenntt % of Composition by Λveight a. Coconut oil 30% to 39% b. Palm stearic acid 20%to 30 % c. Caustic lye 10% to 25% •45 dd.. P Paarraaffffiinn w Λvaaxx 1% to 5% e. Micro crystalline wax 1% to 3% f. Alfa olefin sulphate 1% to2% g- Talc 2% to 4 % h. Titanium dioxide 3% to 4% i. Sodium silicate l% to 2% j. Amla 0.5% to 1%
Θ
12. A multi layer toilet soap for Henna Soap for dying the hair and conditioning as claimed in Claim 1, having the following composition:
S.no Ingredient % of Composition by weight 5 a. Coconut oil 30% to 39% b. Palm stearic acid 20%to 30 % c. Caustic lye 10% to 25% d. Paraffin wax 1% to 5% © e. Micro crystalline wax 1% to 3% f. Alfa olefin sulphate l% to2% g. Talc 2% to 4 % h. Titanium dioxide 3% to 4% 5 i. Sodium silicate l% to 2% j. SLS/SLES 2% to 5% k. Henna 3% to 5%
©
13. A multi layer toilet soap for Almond Soap as claimed in Claim 1, haΛing the following composition:
S.no Ingredient % of Composition by weight 5 a. Coconut oil 30% to 39% b. Palm stearic acid 20%to 30 % c. Caustic lye 10% to 25% d. Paraffin Λvax 1% to 5% e. Micro crystalline Λvax 1% to 3% f. Alfa olefin sulphate 1% to2% g. Talc 2% to 4 % h. Titanium dioxide 3% to 4% i. Sodium silicate 1% to 2% j. SLS/SLES 2% to 5% k. Almond 1% to 3%
1. CAPB 5% to 7% in. BKC 50% ΛV/V 0.1% to 0.5% n. Irgasan D.P. 1% to 3% for Anti-Bacterial/ Anti-fungal
14. A multi layer toilet soap for Olive Oil Soap as claimed in Claim 1, having the following composition: Θ S.no Ingredient % of Composition by Λveight a. Coconut oil 30% to 39% b. Palm stearic acid 20%to 30 % 5 c. Caustic lye 10% to 25% d. Paraffin wax 1% to 5% e. Micro crystalline Λvax 1% to 3% f. Alfa olefin sulphate l% to2% 0 g. Talc 2% to 4 % h. Titanium dioxide 3% to 4% i. Sodium silicate 1% to 2% j. Olive Oil l% to 3% 5 15. A multi layer toilet soap having a bottom layer either Herbal
Based Or Cosmetic Base.
16. A multi layer toilet soap having bottom layer as Herbal Base as Q claimed in Claim 1 the said bottom layer having the folloΛving composition:
S.no Ingredient % of Composition by Λveight 5 a. Coconut oil 30% to 39% b. Palm stearic acid 20%to 30 % c. Caustic lye 10% to 25% d. Paraffin Λvax 1% to 5% © e. Micro crystalline wax 1% to 3% f. Alfa olefin sulphate l% to2% g- Talc 2% to 4 % h. Titanium dioxide 3% to 4% i. Sodium silicate l% to 2% 5 j- Amla 0.1% to 0.5% k. Henna 0.1% to 0.5%
1. Shikakai 0.5% to 1% m. Almond 0.05% to 1% n. Bringaraj 0.2% to 0.3%
0. Bramhi 0.1% to 0.3%
P- Hard a 0.05% to 0.2% q- Tulsi 0.1% to 0.3% r. Methi 0.1% to 0.3
17. A multi layer toilet soap for Cosmetic Base as claimed in Claim 1, having the following composition:
1© S.no Ingredient % of Composition by weight a. Coconut oil 30% to 39% b. Palm stearic acid 20%to 30 % 5 c. Caustic lye 10% to 25% d. Paraffin Λvax 1% to 5% e. Micro crystalline wax 1% to 3% f. Alfa olefin sulphate l% to2% 0 g- Talc 2% to 4 % h. Titanium dioxide 3% to 4% i. Sodium silicate 1% to 2% j- SLS/SLES 2% to 5% k. Coco - Betaine 5% to 7% 5 1. BKC 50% ΛV/V 0.1% to 0.5%
18. A multi layer toilet soap as claimed in claim 1 and having the § folloΛving optimum composition.
S.no Ingredient % of Composition by Λveight a. Coconut oil 35% 5 b. Palm stearic acid 25% c. Caustic lye 17% d. Paraffin wax 3% e. Micro crystalline wax 2% f. Alfa olefin sulphate 1.2% @ g- Talc 3% h. Titanium dioxide 3% i. Sodium silicate 1.5% j- SLS/SLES 3% 5 k. Coco-Betaine 6%
1. BKC 0.3% Wherein appropriate ingredients are added so as to constitute different types of soaps.
19. A process of manufacturing the multi layer toilet soap as claimed in claim 1 wherein the said process comprises the
5 follo ing steps: a) Mixing in MS/SS tank the various ingredients and heating the contents to the required temperature. ø b) Adding calculated amount of alkali to the vessel and heating it at a temperature of lOO'c-120'c. c) Allowing the saponification process to take place. d) Adding special addition to the soap ingredients obtain the specified characters for top and bottom layers respectively. e) Integration of the multi layer either by manual or by mechanical means to obtain a single soap of multi layer.
20. A process of manufacturing multi layer toilet soap as described in the above description.
21. The multi layer toilet soap as described in the above description.
PCT/IN2002/000017 2002-01-11 2002-01-30 Multi layer toilet soap WO2003057814A1 (en)

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Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IN31/MAS/2002 2002-01-11
IN31MA2002 2002-01-11

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Publication number Priority date Publication date Assignee Title
EP3187575A3 (en) * 2015-12-29 2017-07-19 The Dial Corporation Bar soap with cationic agent
CN109810812A (en) * 2019-04-02 2019-05-28 刘伟剑 A kind of safflower amino acid soap and preparation method thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3187575A3 (en) * 2015-12-29 2017-07-19 The Dial Corporation Bar soap with cationic agent
CN109810812A (en) * 2019-04-02 2019-05-28 刘伟剑 A kind of safflower amino acid soap and preparation method thereof
CN109810812B (en) * 2019-04-02 2021-04-06 刘伟剑 Saffron crocus amino acid soap and preparation method thereof

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