WO2003053632A2 - System and method for automatic gemstone polishing - Google Patents

System and method for automatic gemstone polishing Download PDF

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Publication number
WO2003053632A2
WO2003053632A2 PCT/IL2002/001003 IL0201003W WO03053632A2 WO 2003053632 A2 WO2003053632 A2 WO 2003053632A2 IL 0201003 W IL0201003 W IL 0201003W WO 03053632 A2 WO03053632 A2 WO 03053632A2
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WO
WIPO (PCT)
Prior art keywords
gemstone
polishing
tang
displacement
sensor
Prior art date
Application number
PCT/IL2002/001003
Other languages
French (fr)
Other versions
WO2003053632A3 (en
WO2003053632A8 (en
Inventor
Zvi Porat
Original Assignee
Dialit Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Dialit Ltd. filed Critical Dialit Ltd.
Priority to AU2002358962A priority Critical patent/AU2002358962A1/en
Publication of WO2003053632A2 publication Critical patent/WO2003053632A2/en
Publication of WO2003053632A3 publication Critical patent/WO2003053632A3/en
Publication of WO2003053632A8 publication Critical patent/WO2003053632A8/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/16Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of diamonds; of jewels or the like; Diamond grinders' dops; Dop holders or tongs
    • B24B9/167Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of diamonds; of jewels or the like; Diamond grinders' dops; Dop holders or tongs with means for turning and positioning the gem stones

Definitions

  • the present invention is of a polishing system and method, which
  • polishing wheel The polishing system and method of the present invention are
  • the present invention preferably used for gemstone polishing. More preferably, the present invention
  • Diamonds are utilized in a wide-range of applications due to their
  • Diamond is the hardest known substance.
  • diamond is the hardest known substance.
  • diamonds have the highest atomic density and the highest thermal conductivity
  • Diamonds exhibit low friction and wear properties, are
  • Diamonds are commonly selected from the desired application. Diamonds are commonly selected from the desired application. Diamonds are commonly selected from the desired application. Diamonds are commonly selected from the desired application. Diamonds are commonly selected from the desired application. Diamonds are commonly selected from the desired application. Diamonds are commonly selected from the desired application. Diamonds are commonly selected from the desired application. Diamonds are commonly selected from the desired application. Diamonds are commonly selected from the desired application. Diamonds are commonly selected from the desired application. Diamonds are commonly
  • Automatic polishing is carried out by automatic polishing machines for
  • polishing facets until the polishing reaches a pre-determined position.
  • polishing is stopped automatically and then indexing to the next
  • stop point refers to any point at which polishing
  • the Scaife touch detection reference point is necessary for determining
  • Scaife touch detection is often for controling and as a refernce
  • the present invention provides a stand-alone gemstone polishing system
  • the present invention is a method
  • the present invention also provides a system, which can be incorporated
  • the present invention provides a stand alone semi
  • system of the present invention provides a method of
  • the present invention provides a method of precise detection
  • the present invention also provides a method of calculating the polishing stop point.
  • FIG. 1 shows a schematic side view of a standard manual 'tang' known
  • FIG. 2 shows a schematic, side view of an automatic polishing machine
  • FIG. 3 shows a schematic side view of the system of the present
  • FIG. 4 shows a schematic top view of an alternative embodiment of the
  • FIGS. 5a-5c show a schematic top view of sub components of
  • the present invention provides a stand-alone polishing system
  • the system of the present invention includes a
  • sensing mechanism for sensing angular displacement during polishing, thereby
  • Table refers to any substantially flat surface of a
  • face dislpacement assembly refers to any combination
  • stroke displacement assembly refers to any combination
  • the present invention further provides a system for controlling vertical
  • the present invention further provides a system which can be
  • the present invention provides a stand-alone semi
  • system of the present invention can be used as a part of
  • system can optionally utilize a manual indexing of
  • the present invention additionally provides an
  • securing means for securing a gemstone during a polishing process.
  • Wiss cover refers to any device for positioning a
  • the system of the present invention optionally includes a manual
  • the apparatus of the present invention polishes a single
  • polishing heads optionally uses all types of suitable polishing heads (dop's) including, but not
  • the system terminates the polishing procedure.
  • ring refers to any termination point indexing
  • the system of the present invention provides optional modes of
  • the pot holding the diamond is selected such that
  • contact recognition refers to any contact after an
  • Termination of facet polishing can also be performed upon completion
  • termination is achieved by the first recognition of either
  • the system of the present invention utilizes the substantially frictionless
  • dop shaft is kept substantially vertical in relation to the polishing wheel.
  • system of the present invention utilizes the
  • the precise position is used as a reference point for calculating the
  • system of the present invention utilizes the
  • system of the present invention uses the substantially same substantially identical system of the present invention.
  • the present invention additionally provides a method for controlling the
  • the automatic polishing apparatus of the present invention therefore provides the automatic polishing apparatus of the present invention.
  • Figure 1 shows a schematic side view of a tang 10 commonly used as a
  • Manual tang 10 is commonly used for
  • Tang 10 includes a securing dop 12 for securing
  • Diamond 14 is secured at a first extremity 16 of tang 10, whilst a
  • second extremity 18 of tang 10 includes two supporting structures 20, held on a
  • a user commonly displaces tang 10 along an arc, wherein the
  • structures 20 further include two screw elements 26.
  • screw elements 26 is set for the purpose of leveling tang 10, such that a vertical
  • dop shaft 30 is substantially perpendicular to polishing wheel 24 at substantialy
  • Figure 2 shows a schematic side view of an automatic polishing machine
  • a tang 10 includes a securing dop 12 for securing a diamond 14.
  • Tang 10 includes a linear- displaceable element 32 for vertically
  • diamonds 14 of varying sizes and having any
  • Figure 3 shows a schematic side view of the system of the present
  • a gemstone preferably a diamond.
  • a diamond preferably a diamond
  • the gemstone will be referred to as a diamond.
  • components of the system according to the present invention include the
  • a tang 10 includes a securing dop 12 for securing
  • Tang 10 preferably includes a
  • Displacement mechanism 34 preferably operates via a linear displaceable
  • angular displacement axis 38 is preferably attached to, or integrally formed
  • a leveling screw element 40 is provided for leveling tang 10
  • dop grain shaft 30 is substantially perpendicular to polishing wheel
  • leveling screw, element 40 readily facilitates leveling
  • Leveling screw element 40 is optionally controlled by a sensor 42.
  • sensor 42 can be set to any sensitivity level for readily measuring
  • any desirable parameter including, but not limited to, weight/pressure applied
  • sensor 42 is a
  • a vertical displacement actuator 46 is provided for raising and
  • dop grain shaft 30 substantially perpendicular to
  • the angular displacement is substantially frictionless.
  • polishing wheel 24 is readily achieved. As vertical displacement via vertical
  • displacement actuator 46 continues in a generally downward displacement
  • Polishing optionally continues by maintaining the applied weight/pressure for
  • the 'grain' is defined as the angle between the
  • the ratio between displacement and time is
  • the grain position is then selected according to the position in which the
  • readings of weight change on sensor 42 are measured
  • dop grain shaft actuator 48 While in different grain positions, by rotating dop grain shaft actuator 48.
  • system of the present invention optionally
  • the second angular displacement axis 49 includes a second angular displacement axis 49.
  • displacement axis 49 is the axis more affected by the friction arising from the
  • diamond 14 and polishing wheel 24 is high and the pressure of screw 50 on the sensor 52 is decreased.
  • grain actuator 48 rotates diamond 14
  • the system of the present invention optionally further includes
  • stroke ' displacement assembly 56 readily facilitates leveling
  • Figure 4 shows a top view of Figure 3.
  • tang 10 preferably includes
  • a displacement mechanism 34 for combined vertical and angular displacement for combined vertical and angular displacement.
  • Displacement mechanism 34 preferably operates via a linear displaceable
  • angular displacement axis 38 is preferably attached to, or integrally formed
  • system of the present invention optionally
  • the second angular displacement axis 49 includes a second angular displacement axis 49.
  • displacement axis 49 is the axis more affected by the friction arising from the
  • grain actuator 48 rotates diamond 14 substantially 360 degrees and the best polishing position is determined by the
  • a bias 58 is provided for biasing screw 50 towards sensor 52.
  • bias 58 can be readily set to any pressure beneficial for enhanced
  • Figures 5a-5c show a preferered retro-fitting of an existing polishing

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention is of a polishing system and method, which provide a combination of vertical and angular displacement of a gemstone relative to a polishing wheel, the apparatus including a tang, a polishing wheel, a vertical displacement element attached to the tang, and an angular displacement element, attached to the tang. The system of the invention can be readily incorporated into an existing automatic gemstone polishing machine.

Description

SYSTEM AND METHOD FOR AUTOMATIC GEMSTONE POLISHING
FIELD OF THE INVENTION
The present invention is of a polishing system and method, which
preferably provide a combination of vertical and angular displacement to a
polishing wheel. The polishing system and method of the present invention are
preferably used for gemstone polishing. More preferably, the present invention
is a method and system for automatic diamond polishing.
BACKGROUND OF THE INVENTION
Diamonds are utilized in a wide-range of applications due to their
unique physical, optical and chemical properties. The characteristic properties
include the following. Diamond is the hardest known substance. In addition,
diamonds have the highest atomic density and the highest thermal conductivity
at room temperature. Diamonds exhibit low friction and wear properties, are
chemically inert and are wide-band gap semiconductors. The uses of diamonds
include, use in cutting tools, use in high power electronic devices, use in low
friction and wear surfaces, components for electronic devices and gemstones
used for jewelry purposes.
Most uses of diamonds require shaping and polishing of the diamond
surface to various degrees , in order to produce smooth surfaces of the
diamond, depending on the desired application. Diamonds are commonly
polished by a specialized instrument, known in the art as a 'tang' generally polished by a specialized instrument, known in the art as a 'tang' generally
using one of two different methods, manual polishing or automatic polishing.
Automatic polishing is carried out by automatic polishing machines for
polishing facets until the polishing reaches a pre-determined position.
Thereafter, the polishing is stopped automatically and then indexing to the next
facet to be polished, takes place. Contemporaneously, the automatic polishing
machines automatically adjust for the correct grain orientation. The term 'grain'
is defined herein as the angle between the velocity vector of the polishing
wheel and the crystal structure o'f the diamond.
The disadvantages of manual and automatic practices known in the art
include the following. The manual polishing methods of the background art fail
to provide combination of angular and vertical displacement. Diamonds
characteristically include different angled surfaces. Therefore, when polishing a
diamond, which by necessity has to be polished in different angles, the polisher
has to change the level of the tang, every time the polishing angle is changed.
Furthermore, when the diamond size is changed the manual polishing method
does not compensate for this and the polisher must re-level the tang.
Extensive re-leveling generally results in low productivity. Conversely,
little or no leveling generally results in decreased quality diamonds.
In automatic polishing, precise vertical displacement is essential for
creating even angles and sizes of the diamond facets. Uneven angles and facets
of diamonds result in significantly depreciated market for the processed diamond, or necessitate additional manual corrections, significantly increasing
production costs.
For the purpose of achieving a high degree of precision, tight tolerances
are required, thereby resulting in a high degree of friction between vertical
displacement elements during the vertical displacement. Thus, the high friction
levels, between vertical displacement elements, produced by the vertical
displacement of the diamond on the polishing wheel, significantly limit the
capability of controlling the diamond during the polishing process as described
hereinbelow.
High degrees of friction, between vertical displacement elements,
significantly limit the capability of controlling the degree of pressure applied by
the diamond on the polishing wheel.
Insufficient pressure of the diamond on the polishing wheel results in
lower polishing rates, thereby resulting in low productivity and higher
production costs. Conversely, excessive pressure generally damages the
diamond being processed.
In addition, due to high friction, between vertical displacement elements,
in the vertical displacement during automatic polishing, detecting of the first
contact point between a diamond and polishing wheel is extremely unreliable.
Hereinafter, the term "Scaife touch detection" refers to any first contact
point between a diamond and a polishing wheel
Hereinafter, the term "stop point" refers to any point at which polishing
of a facet is ceased. The Scaife touch detection reference point is necessary for determining
the distance between the first contact point of the diamond and stop point.
Furthermore, Scaife touch detection is often for controling and as a refernce
point for altering characteristics of processes and displacement of any actuators
or sensors used with the polishing system.
A further disadvantage of the automatic polishing methods and systems
of the background art is due to the fact that a diamond is a non-isotropic
material and polishing can only be performed at a certain grain position.
Namely, at a certain angle between the diamond crystal and the velocity vector
of the polishing wheel. The method commonly used in the art is based on
measuring the degree of vertical displacement occurring during polishing within
a certain time frame for different grain positions, thereby ascertaining where
the highest and accepted value of polish occurs and thereafter polishing where
the highest and accepted value of polish occurs.
Hereinafter, the term "Grain position for best polish" refers to any angle
where the highest and accepted value of polish occurs.
Due to the relative high friction, between vertical displacement
elements, encountered in precise vertical displacement during polishing,
vertical displacement is often disturbed, distorted or not executed.
There is therefore a need for a system and method, such as is disclosed
in the present invention, to provide a solution to the aforementioned problems
and to be more efficient and cost-effective than known automated or manual
polishing devices known in the art. SUMMARY OF THE INVENTION
The present invention provides a stand-alone gemstone polishing system
and method, combining vertical and angular displacement of a diamond
relatively to a polishing wheel. This novel feature results in a method that uses
the vertical high precision displacement to maintain polishing independent of
the size or angle of the gemstone. Preferably, the present invention is a method
and system for automatic diamond polishing.
The present invention also provides a system, which can be incorporated
into an existing automatic polishing machine, which preferably includes the
surrounding elements of the system.
Furthermore, the present invention provides a stand alone semi
automatic apparatus. Moreover, the system of the present invention can be used
as a part of a semi-automatic polishing apparatus, wherein optionally not all
surrounding elements of the system are utilized.
In addition the system of the present invention provides a method of
controlling the applied pressure or weight on the gemstone, which is being
polished.
Still further, the present invention provides a method of precise detection
of the initial contact point between the stone and the polishing wheel. This
precise position is used as a reference point for calculating the distance of the
polishing stop point.. The present invention also provides a method of calculating the
calculating the grain, the optimum grain position and corresponding best rate of
polish position.
In a first embodiment the present invention provides a system
-5
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 shows a schematic side view of a standard manual 'tang' known
in the art;
FIG. 2 shows a schematic, side view of an automatic polishing machine
10 known in the art;
FIG. 3 shows a schematic side view of the system of the present
invention utilized in an automatic polishing apparatus; and
FIG. 4 shows a schematic top view of an alternative embodiment of the
system of the present invention.
15 FIGS. 5a-5c show a schematic top view of sub components of
alternative embodiments of the system of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention provides a stand-alone polishing system and
20 method combining vertical and angular displacement of gemstones relatively to
a polishing wheel. This novel feature of the present invention results in a
method for using a high precision vertical displacement, maintaining optimal
polishing irrespective of size or the angle of the gemstone relatively to the polishing wheel. Furthermore, the system of the present invention includes a
sensing mechanism for sensing angular displacement during polishing, thereby
readily facilitating substantially contemporaneous optimal vertical and angular
displacement of a gemstone during the polishing process.
In the system of the present invention, the relatively high friction
encountered, between vertical displacement elements, in the vertical
displacement has no adverse effect on the grain position, Scaife touch detection
or pressure control due to the system not being a part of the precise sensing
device used for weight/pressure, control, Scaife touch detection or best grain
position.
Hereinafter, the term "Pavilion" or "Bottom" refers to any substantially
lower, or bottom part of a gemstone.
Hereinafter, the term "Crown" or "Top" refers to a substantially upper
portion or top part of a gemstone.
Hereinafter, the term "Table" refers to any substantially flat surface of a
gemstone situated substantially above the crown of a gemstone.
Hereinafter, the term "grain displacement assembly" refers to any
assembly for readily rotateably displacing gemstone substantially
perpendicularly to the surface of a polishing wheel, for the purpose of obtaining
an optimal grain position.
Hereinafter, the term "facet dislpacement assembly" refers to any
assembly for readily rotateably displacing a gemstone along its vertical axis for
purpose of polishing varying facets of a gemstone Hereinafter, the term "stroke displacement assembly" refers to any
assembly for readily displacing a gemstone substantially paralel to the surface
of a polishing wheel substantially contemporanously with increasing or
decreasing the distance between the center of the gemstone and the center of
the polishing wheel.
The present invention further provides a system for controlling vertical
displacement of a gemstone during the polishing process responsively to
detection of angular displacement by an angular displacement sensor.
The present invention further provides a system which can be
incorporated into an existing automatic polishing machine, which preferably
includes the surrounding elements of the system of the present invention such
as, but not limited to grain displacement assembly, facet displacement assembly
and stroke displacement assembly.
Furthermore, the present invention provides a stand-alone semi
automatic apparatus, which optionally can be used as a replacement to manual
hand-held tangs, lifters for providing ready vertical displacement of a gemstone
or sliders for providing ready "stroke" displacement.
Further still, the system of the present invention can be used as a part of
a semi-automatic polishing apparatus, wherein optionally part of the
surrounding elements of the system of the present invention are utilized. By
way of example only, the system can optionally utilize a manual indexing of
facets. In all embodiments, the present invention additionally provides an
option of a second angular displacement responsive to a sensor, thus providing
a method tor readily and rapidly ascertaining a best grain position.
Hereinafter, the term "fancy stone" refers to any refers to any gemstone
devoid of a substantially round or rotationally symmetrical cut cross-section
when viewed from the top.
Hereinafter, the term "Press Pot" or "Pot" refers to any gemstone
securing means for securing a gemstone during a polishing process.
Hereinafter, the term "Wass cover" refers to any device for positioning a
gemstone, such that the first facet to be polished is readily positioned in
relation to the polishing wheel.
The system of the present invention optionally includes a manual
faceting /mode, an automatic faceting mode, or a combination thereof. In
manual faceting mode, the apparatus of the present invention polishes a single
facet at a time, wherein an operator manually rotates the gemstone from the
facet being polished to the next facet to be polished. The manual mode
optionally uses all types of suitable polishing heads (dop's) including, but not
limited to, Top, Bottom, Table, Fancies, Press pot, and Wass cover.
In automatic faceting mode, the system of the present invention
automatically completes polishing the required number of facets, alternating
automatically from polishing one facet to another by means of any suitable
device, which is preferably an electrical device, including, but not limited to, a actuator or solenoid. Upon completion of polishing the requested number of
facets, the system terminates the polishing procedure.
Hereinafter, the term "ring" refers to any termination point indexing
element utlizing an electrical short to signal a termination point, which does not
secure the gemstone.
The system of the present invention provides optional modes of
terminating the facet polishing. These modes of termination include, but are not
limited to, the following. Termination of facet polish by contact of the ring or
pot holding the diamond, with the polishing wheel, whereby thecontact
between the ring or put and the polishing creates an electrical short, thereby
indication that thhe gemstone has reached to the polishing termination point.
By way of example only, the pot holding the diamond is selected such
that upon the pot contacting the polishing wheel an electrical short is created,
thereby providing a cessation signal for terminating the facet polishing.
Alternatively, termination of facet polishing is performed upon
completion of a function to remove material from the gemstone' s surface of a
preset number of microns.
Hereinafter, the term "contact recognition" refers to any contact after an
electrical short occurs between the pot or ring and the polishing wheel,
subsequent to contact between the ring or pot and the polishing wheel.
Termination of facet polishing can also be performed upon completion
of a function for removing material from the gemstone' s surface of a preset
number of microns, after contact recognition. Alternatively, termination is achieved by the first recognition of either
completion of a function to remove a preset amount of microns from the
diamond surface, after contact recognition.
Thus, the following two modes are readily facilitated. First, polishing of
a first facet according to any of the methods hereinabove. Second, measuring
the height of vertical displacement element above the polishing wheel at
substantially the exact time of completing the polishing of the first facet
according to any of the methods described hereinabove. Thereafter, repeating
the process for the remaining facets and polishing according to the same height
measured on the first facet being completed.
The system of the present invention utilizes the substantially frictionless
angular displacement responsive to a sensor, for precisely controlling the
vertical dop shaft, by repeatedy and substantially constantly displacing the
vertical dop shaft up and down substantially vertically, such that the vertical
dop shaft is kept substantially vertical in relation to the polishing wheel.
Alternatively, the system of the present invention utilizes the
substantially frictionless angular displacement responsive to a sensor, for
precisely controlling the vertical holding device, by repeatedy and substantially
constantly displacing the vertical displacment device up and down substantially
vertically, such that the vertical dop shaft is kept substantially vertical in
relation to the polishing wheel.
Furthermore, the system of the present invention uses a substantially
frictionless angular displacement combined with any kind of sensor to precisely detect the Scaife touch point between, the stone on the polishing wheel, as
detailed hereinabove.
The precise position is used as a reference point for calculating the
distance of the polishing stop point from the surface of the gemstone.
Furthermore, the system of the present invention utilizes the
substantially frictionless angular displacement combined with a sensor as a
novel method for readily and rapidly ascertaining the best rate of polish
position.
In addition, the system of the present invention uses the substantially
frictionless angular displacement combined with a sensor to precisely control
the pressure applied by the gemstone on the polishing wheel during the
polishing process.
The present invention additionally provides a method for controlling the
pressure or weight applied by the gemstone on the polishing wheel during the
polishing process.
The system and method of the present invention provide a ready and
efficient method of adding a second angular displacement responsive to a
sensor, resulting in an additional method for readily and rapidly obtain the
Grain position for best polish, based on measuring the friction between the
stone and the polishing wheel, during the polishing process.
The automatic polishing apparatus of the present invention therefore
provides a system that overcomes the outlined disadvantages of manual and
automatic polishing methods available in the art. The principles and operation of systems according to the present
invention may be better understood with reference to the figures. The figures
show a preferred embodiment of the present invention and are not limiting.
Figure 1 shows a schematic side view of a tang 10 commonly used as a
standard manual polishing device known in the art. The manual system is
described in order to clearly show the significant structural, componential and
functional differences between the system of the present invention and the
standard manual polishing device. Manual tang 10 is commonly used for
manual polishing of diamonds. Tang 10 includes a securing dop 12 for securing
a diamond 14. Diamond 14 is secured at a first extremity 16 of tang 10, whilst a
second extremity 18 of tang 10 includes two supporting structures 20, held on a
support base 22. A user commonly displaces tang 10 along an arc, wherein the
axis of displacement is supporting structures 20. Thus, diamond 14 is displaced
along the arc until diamond 14 contacts a polishing wheel 24. Supporting
structures 20 further include two screw elements 26. Preferably, a height 28 of
screw elements 26 is set for the purpose of leveling tang 10, such that a vertical
dop shaft 30 is substantially perpendicular to polishing wheel 24 at substantialy
the exact point of polishing cessation on polishing wheel 24. Each diamond 14
is then optionally polished at different angles, as well as a single diamond 14,
being polished such that different facets are readily polished at different angles.
Figure 2 shows a schematic side view of an automatic polishing machine
as known in the art. This system as shown is commonly used for automatic
polishing of diamonds. A tang 10, includes a securing dop 12 for securing a diamond 14. Tang 10 includes a linear- displaceable element 32 for vertically
displacing tang 10. Preferably, diamonds 14 of varying sizes and having any
angle of facets do not adversely effect the leveled perpendicular dop shaft 30 in
relation to polishing wheel 24.
Figure 3 shows a schematic side view of the system of the present
invention utilized in an automatic polishing apparatus. This system can
optionally be used to polish a gemstone, preferably a diamond. For the purpose
of description of one embodiment of the invention in figure 3, which is in no
way limiting, the gemstone will be referred to as a diamond. The main
components of the system according to the present invention include the
diamond holding system, vertical displcement mehanism, angular displacement
mechanism and sensor system.
As shown in Figure 3, a tang 10 includes a securing dop 12 for securing
a diamond 14 in a substantially fixed position. Tang 10 preferably includes a
displacement mechanism 34 for combined vertical and angular displacement.
Displacement mechanism 34 preferably operates via a linear displaceable
element 36, attached to, or integrally formed with a stationary fixture 37. An
angular displacement axis 38 is preferably attached to, or integrally formed
with linear displaceable element 36. For the purpose of performing angular
displacement, a leveling screw element 40 is provided for leveling tang 10,
such that dop grain shaft 30 is substantially perpendicular to polishing wheel
24. More preferably, leveling screw, element 40 readily facilitates leveling
tang 10, such that dop grain shaft 30 is precisly perpendicular to polishing
wheel 24.
Leveling screw element 40 is optionally controlled by a sensor 42.
Optionally, sensor 42 can be set to any sensitivity level for readily measuring
any desirable parameter including, but not limited to, weight/pressure applied
with diamond 14 on polishing wheel 24, displacement of diamond 14 Scaife
touch point, and a termination point of polishing of a facet of diamond 14 on
» polishing wheel 24. In a preferred embodiment described herein, sensor 42 is a
weight/pressure sensor, for substantially continuously weighing the weight of
tang 10. A vertical displacement actuator 46 is provided for raising and
lowering tang 10 away and towards from polishing wheel 24 repectively, while
preferably maintaining dop grain shaft 30 substantially perpendicular to
polishing wheel 24.
Occasioning on diamond 14 contacting polishing wheel 24 sensor 42
detects a reduction in weight/pressure owing to polishing wheel 24 bearing
some of the weight of diamond 14. Thus, Scaife touch point is precisely
recognized, as it involves only the angular displacement, used to maintain dop
grain shaft 30 substantially perpendicular to polishing wheel 24 and therefore,
the angular displacement is substantially frictionless.
The detection of the Scaife touch point occurs substantially
irrespectively of any weight change detected by sensor 42. Furthermore, the
vertical displacement is irrelevant to the process of determing the Scaife touch point due to the process of detrmining.the Scaife touch point requiring any
weight change detected by sensor 42 combined with the angular displacement.
Thus, and as described hereinabove, the resulting measurement of the
Scaife touch poitn is highly accurate.
Similarly, control of the weight/pressure between diamond 14 and
polishing wheel 24 is readily achieved. As vertical displacement via vertical
displacement actuator 46 continues in a generally downward displacement,
more weight is applied on polishing wheel 24 by diamond 14 and less weight is
applied on sensor 42. The exact weight exerted on diamond 14 can also be
readily calculated by subtracting the current pressure of diamond 14 on sensor
42 from the initial presure applied by diaond 14 on sensor 42.
The descending displacement of vertical actuator 46 is terminated
occasioing on the desired weight/pressure of diamond 14 is obtained. In this
way, highly accurate weight/pressure control on processing diamonds 14 is
readily achieved due to the substantially frictionless anguler displacement.
Subsequently, diamond 14 contacts polishing wheel 24 and applys the
required weight/pressure between diamond 14 and polishiig wheel 24.
Polishing optionally continues by maintaining the applied weight/pressure for
as long as the polishing process continues.
During polishing, diamond 14 brings about a reduction of the weight
applied to polishing wheel 24. Consequently, less weight is carried by wheel 24
and more weight is borne by sensor 42. In order to maintain the same pressure
on polishing wheel 24, vertical actuator 46 displaces tang 10 in a downwards direction for the purpose of maintaining the required weight. This cycle of
events continues until termination of the polishing process, as described
hereinabove.
As iterated hereinabove, the 'grain' is defined as the angle between the
velocity vector of rotating polishing wheel 24 and the crystal structure of
diamond 14. The best grain position is used for the purpose of determining an
optimal rate of polish of diamond 14. Optionally, the system of the present
invention employs two different methods for determining the best grain
position. In one embodiment the ratio between displacement and time is
determined, in different grain positions, by rotating a dop grain shaft actuator
48. The grain position is then selected according to the position in which the
largest ratio between displacement and time occurred. In an alternative
preferable embodiment, readings of weight change on sensor 42 are measured
while in different grain positions, by rotating dop grain shaft actuator 48. The
position in which the greatest weight change is measured, is defined as the best
grain position.
In a further embodiment, the system of the present invention optionally
includes a second angular displacement axis 49. The second angular
displacement axis 49 is the axis more affected by the friction arising from the
contact of diamond 14 with polishing wheel 24 during the polishing process.
The higher the friction, the higher the rate of polish. A screw element 50
is held against pressure sensor 52. When polishing occurs, the friction between
diamond 14 and polishing wheel 24 is high and the pressure of screw 50 on the sensor 52 is decreased. During polishing, grain actuator 48 rotates diamond 14
substantially 360 degrees and the best polishing position is determined by the
grain position in which the pressure on sensor 52 is lowest.
The system of the present invention optionally further includes
surrounding elements including, but not limited to a facet displacement
assembly 54 and a stroke displacement assembly 56.
Preferably, stroke' displacement assembly 56 readily facilitates leveling
stroke displacement assembly 56 during stroking, responsive to sensor 42
detecting a constant pressure between diamond 14 and polishing wheel 24.
Figure 4 shows a top view of Figure 3. Thus, tang 10 preferably includes
a displacement mechanism 34 for combined vertical and angular displacement.
Displacement mechanism 34 preferably operates via a linear displaceable
element 36, attached to, or integrally formed with a stationary fixture 37. An
angular displacement axis 38 is preferably attached to, or integrally formed
with linear displaceable element 36.
In a further embodiment, the system of the present invention optionally
includes a second angular displacement axis 49. The second angular
displacement axis 49 is the axis more affected by the friction arising from the
contact of diamond 14 with polishing wheel 24 during the polishing process.
The higher the friction, the higher the rate of polish. A screw element 50
is held against pressure sensor 52. When polishing occurs, the friction between
diamond 14 and polishing wheel 24 is high and the pressure of screw 50 on the
sensor 52 is decreased. During polishing, grain actuator 48 rotates diamond 14 substantially 360 degrees and the best polishing position is determined by the
grain position in which the pressure on sensor 52 is lowest.
A bias 58 is provided for biasing screw 50 towards sensor 52.
Preferably, bias 58 can be readily set to any pressure beneficial for enhanced
polishing.
Figures 5a-5c show a preferered retro-fitting of an existing polishing
system as shown in Figure 5 a to an angular displacement system and sensor as
shown in Figure 5b. Thus, an apparatus combining vertical and angular
displacement is obtained by retrofitting an existing polishing system with an
angular displacement system and a sensor as shown in Figure 5c.
While the invention has been described with respect to a limited number
of embodiments, it will be appreciated that many variations, modifications and
other applications of the invention may be made.

Claims

What is claimed is:
1. A gemstone polishing system comprising:
(a) a tang including a securing dop for securing a gemstone;
(b) a polishing wheel;
(c) a vertical displacement element, attached to said tang, for
vertically displacing said tang in relation to said polishing wheel;
and
(d) an angular displacement element, attached to said tang, for
angularly displacing said tang in relation to said polishing wheel.
2. The gemstone polishing system of claim 1, further comprising a
sensor responsive to angular displacement of said tang, for
leveling said tang in relation to said polishing wheel.
3. The gemstone polishing system of claim 1, further comprising a
leveling mechanism responsive to angular displacement of said
tang, for leveling said tang in relation to said polishing wheel.
4. A gemstone polishing system for polishing a surface of a
gemstone, the system comprising:
(a) at least one securing mechanism, said securing mechanism being
configured to secure a gemstone; (b) at least one vertical displacement element for vertical
displacement of said tang in reltion to a polishing wheel; and
(c) at least one angular displacement element for angular
displacement of said tang in relation to said polishing wheel.
5. The gemstone polishing system of claim 4, further comprising a
sensor responsive to angular displacement of said tang, for
leveling said tang in relation to said polishing wheel.
6. The gemstone polishing system of claim 4, further comprising a
leveling mechanism responsive to angular displacement of said
tang, for leveling said tang in relation to said polishing wheel.
7. The gemstone polishing system of claim 4, wherein said system is
automated.
8. The gemstone polishing system of claim 1, wherein said system is
semi-automated.
9. The gemstone polishing system of claim 4, wherein said system is
part of a semi-automated polishing system.
0. The gemstone polishing system of claim 4, wherein said system is
a stand-alone semi-automated system.
11. The gemstone polishing system of claim 5, wherein said sensor is
utilized to measure a Scaife touch point.
12. The gemstone polishing system of claim 5, wherein said sensor is
utilized to control weight and pressure on said gemstone.
13. The gemstone polishing system of claim 5, wherein said sensor is
selected from the group consisting of weight/pressure sensor,
displacement sensor and contact sensor and combinations thereof.
14. The gemstone polishing system of claim 4, wherein said gemstone
is a diamond.
15. The gemstone polishing system of claim 4, wherein said vertical
displacement element further comprises a linear displacement
element.
16. The gemstone polishing system of claim 4, wherein said angular
displacement element further comprises an angular displacement
axis.
17. The gemstone polishing system of claim 16, wherein said angular
displacement axis employs a leveling screw to level said tang.
18. The gemstone polishing system of claim 4, wherein said angular
displacement element further comprises two angular displacement
axis.
19. The gemstone polishing system of claim 4 further comprising a
surrounding element.
20. The gemstone polishing system of claim 19, wherein said
surrounding element is selected from the group consisting of grain
displacement assembly, facet displacement assembly and stroke
displacement assembly.
21. The gemstone polishing system of claim 4, comprising a manual
faceting mechanism.
22. The gemstone polishing system of claim 4, further comprising an
automatic faceting mechanism.
3. A gemstone polishing tang system employing angular and vertical
displacement, mounted on an existing automatic polishing
machine, for polishing a surface of a gemstone, the system
comprising:
(a) at least one holding mechanism, said holding mechanism being
configured to securethe gemstone;
(b) at least one. vertical displacement system for vertical displacement
of the tang; and
(d) at least one angular displacement system for angular displacement
of the tang.
24. The gemstone polishing tang system of claim 23 further
comprising a sensor.
25. The gemstone polishing tang system of claim 24, wherein said
sensor is utilized to measure a Scaife touch point.
26. The system of claim 24, wherein said sensor is utilized to control
weight and pressure on said gemstone.
27. A method of automatically polishing a gemstone comprising the
steps of: (a) providing a tang system for polishing a gemstone, the
system including:
(i) at least one securing mechanism, said securing
mechanism being configured to secure said
gemstone;
(ii) at least one vertical displacement system for vertical
displacement of said tang,
(iii) at least one angular displacement system for angular
displacement of said tang; and
(iv) a polishing wheel for polishing said gemstone;
(a) providing a gemstone to be polished by said system; and
(b) polishing said gemstone with said provided system.
28. A method of determining a Scaife touch point, comprising the
steps of:
(a) providing a tang system for polishing a gemstone, the system
including:
(i) at least one securing mechanism, said securing mechanism
being configured to secure said gemstone;
(ii) at least one vertical displacement system for vertical
displacement of said tang,
(iii) at least one angular displacement system for angular
displacement of said tang; and (iv) a polishing wheel for polishing said gemstone;
(b) providing a gemstone, said gemstone being secured in said
securing mechanism;
(c) leveling said tang by means of a leveling screw configured to said
angular displacement system;
(d) lowering said tang to said polishing wheel by means of said
vertical displacement system, thus lowering said gemstone
towards said polishing wheel; and
(e) reading a change in said sensor when the gemstone contacts said
polishing wheel to determine said Scaife touch point of said
gemstone.
29. The method of claim 28, wherein said sensor monitors the
pressure between said gemstne and said polishing wheel.
30. The method of claim 28, wherein said gemstone is a diamond.
31. A method of controlling pressure between a gemstone and a
polishing wheel, during a gemstone polishing process, comprising
the steps of:
(a) providing a tang system for polishing a surface of a gemstone, the
system including: (i) at least one securing mechanism, said securing
mechanism being configured to secure said the gemstone;
(ii) at least one vertical displacement system for vertical
displacement of said tang,
(iii) at least one angular displacement system for angular
displacement of the tang; and
(iv) a polishing wheel for polishing said gemstone;
(b) providing a gemstone, said gemstone being secured in said
securing mechanism;
(c) leveling said tang by means of a leveling screw configured to
said angular displacement system;
(d) providing a sensor for reading the pressure between said
gemstone and said polishing wheel;
(e) reading said sensor at time zero to determine initial pressure;
(f) lowering said tang to said polishing wheel by means of said
vertical displacement system to lower said gemstone towards
said polishing wheel;
(g) reading said sensor at any time point to determine current
weight;
(h) calculating weight on said gemstone by subtracting said initial
weight from said current weight; and
(g) terminating said vertical displacement when reaching the desired
pressure between said gemstone and said polishing wheel.
32. A method of polishing a gemstone comprising the steps of:
(a) providing a tang system for polishing a surface of a gemstone, the
system comprising:
(i) at least one holding mechanism, said holding mechanism
being configured to securethe gemstone;
(ii) at least one vertical displacement system for vertical
displacement of the tang,
(iii) at least one angular displacement system for angular
displacement of the tang; and
(iv) a polishing wheel for polishing said gemstone;
(b) providing a gemstone, said gemstone being held in a dop of said
holding mechanism;
(c) leveling said tang by means of a leveling screw configured to said
angular displacement system;
(d) providing a sensor, which reads the weight;
(e) reading said sensor at time zero to determine initial weight
(f) lowering said tang to said polishing wheel by means of said
vertical displacement system to lower said gemstone towards said
polishing wheel;
(g) reading said sensor at any time point to determine current weight;
(h) calculating weight on gemstone by subtracting said initial weight
from said current weight; i) terminating said vertical displacement downwards when reaching
the desired weight to control the pressure between said gemstone
and said polishing wheel;
(j) polishing said gemstone with said polishing wheel resulting in
decreased pressure between said gemstone and said polishing
wheel and more weight on said sensor;
(k) maintaining said weight on said polishing wheel by lowering said
tang; and
(1) repeating steps (h) and (i) until completion of polishing.
33. The method of claim 32 further comprising the step of
terminating said polishing.
34. The method of claim 33, wherein said step of terminating said
polishing is achieved by contact of a gemstone securing element
with said polishing wheel.
35. The method of claim 33, wherein said step of terminating said
polishing is achieved by achieving removal of a preset amount
of material from said gemstone surface.
36. The method of claim 33, wherein said step of terminating said
polishing is achieved by contact of a gemstone securing element with the polishing wheel or achieving removal of a preset
amount of material from said gemstone surface.
37. The method of claim 33-36, wherein said step of terminating
said polishing is achieved by said step of either contacting of a
gemstone holding element with the polishing wheel or achieving
removal of a preset amount from the gemstone surface.
38. The method of claims 33-37 further comprising the steps of
polishing a first facet of said gemstone, according to any of the
methods of claims 33-37, and measuring a height of vertical
displacement element above said polishing wheel, at
substantially the exact time of terminating the polishing of said
first facet according to any of the methods of claims 33-37,
thereafter, repeating the process for said remaining facets and
polishing according to said height measured on said first facet
being completed.
39. A method of determining the optimum grain position of a
gemstone comprising the steps of:
(a) providing a tang system for polishing a surface of a gemstone,
the system comprising: (i) at least one securing mechanism, said securing
mechanism being configured to secure said gemstone;
(ii) at least one vertical displacement system for vertical
displacement of the tang;
(iii) at least one angular displacement system for angular
displacement of the tang;
(iv) a polishing wheel for polishing said gemstone; and
(v) a dop shaft actuator, said dop shaft actuator configured
to rotate 360 degrees and substantialy
comtemporanously read any weight change;
(b) providing a gemstone, said gemstone being secured in a dop of
said securing mechanism;
' (c) leveling said tang by means of a leveling screw configured to
said angular displacement system;
(d) providing a sensor for reading a weight;
(e) reading said weight changes by means of said dop shaft actuator;
and
(f) determining a position when said weight change reading is
maximal, thus defining a best grain position.
40. The method of claim 39, further comprising the step of polishing
said gemstone at said best grain position to achieve a best rate of
polish of the gemstone.
1. The gemstone polishing system according to any one of claims
1-26, substantially as herein described and with reference to the
figures.
42. The method according to any one of claims 27-40, substantially
as herein described and with reference to the figures.
43. The gemstone polishing system according to 41, further
comprising a stroke displacement assembly for facilitating
leveling said stroke displacement assembly during stroking,
responsive to said sensor detecting a constant pressure between
said gemstone and said polishing wheel.
PCT/IL2002/001003 2001-12-13 2002-12-12 System and method for automatic gemstone polishing WO2003053632A2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2002358962A AU2002358962A1 (en) 2001-12-13 2002-12-12 System and method for automatic gemstone polishing

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IL147100 2001-12-13
IL14710001A IL147100A (en) 2001-12-13 2001-12-13 System and method for automatic gemstone polishing

Publications (3)

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WO2003053632A2 true WO2003053632A2 (en) 2003-07-03
WO2003053632A3 WO2003053632A3 (en) 2003-10-02
WO2003053632A8 WO2003053632A8 (en) 2003-12-04

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006087702A1 (en) * 2005-02-17 2006-08-24 Dialit Ltd. Means and method of computer-aided manufacturing of polished gemstones from rough or semi processed gemstones
JPWO2013031772A1 (en) * 2011-08-31 2015-03-23 高知Fel株式会社 Diamond polishing equipment

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4517770A (en) * 1980-11-26 1985-05-21 Alec Leibowitz Gemstone polishing machine
GB2156716A (en) * 1984-04-03 1985-10-16 Gersan Ets Working facets on a gemstone
GB2249743A (en) * 1987-11-20 1992-05-20 Diamond Trading Co Ltd Working a multi-grain facet of a gemstone
US5435774A (en) * 1994-02-04 1995-07-25 Naujok; Robert Apparatus for holding gemstones to be polished
US5746645A (en) * 1993-12-13 1998-05-05 Gersan Establishment Working a natural or synthetic hard stone such as a gemstone
US5816896A (en) * 1994-12-20 1998-10-06 Wetenschappelijk En Technisch Onderzoekscentrum Voor Diamant Method and device for polishing gemstones

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4517770A (en) * 1980-11-26 1985-05-21 Alec Leibowitz Gemstone polishing machine
GB2156716A (en) * 1984-04-03 1985-10-16 Gersan Ets Working facets on a gemstone
GB2249743A (en) * 1987-11-20 1992-05-20 Diamond Trading Co Ltd Working a multi-grain facet of a gemstone
US5746645A (en) * 1993-12-13 1998-05-05 Gersan Establishment Working a natural or synthetic hard stone such as a gemstone
US5435774A (en) * 1994-02-04 1995-07-25 Naujok; Robert Apparatus for holding gemstones to be polished
US5816896A (en) * 1994-12-20 1998-10-06 Wetenschappelijk En Technisch Onderzoekscentrum Voor Diamant Method and device for polishing gemstones

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006087702A1 (en) * 2005-02-17 2006-08-24 Dialit Ltd. Means and method of computer-aided manufacturing of polished gemstones from rough or semi processed gemstones
AP2240A (en) * 2005-02-17 2011-05-30 Dialit Ltd Means and method of computer-aided manufacturing of polished gemstones from rough or semi processed gemstones.
JPWO2013031772A1 (en) * 2011-08-31 2015-03-23 高知Fel株式会社 Diamond polishing equipment

Also Published As

Publication number Publication date
IL147100A0 (en) 2002-08-14
WO2003053632A3 (en) 2003-10-02
IL147100A (en) 2005-12-18
WO2003053632A8 (en) 2003-12-04
AU2002358962A8 (en) 2003-07-09
AU2002358962A1 (en) 2003-07-09

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