SYSTEM AND METHOD FOR AUTOMATIC GEMSTONE POLISHING
FIELD OF THE INVENTION
The present invention is of a polishing system and method, which
preferably provide a combination of vertical and angular displacement to a
polishing wheel. The polishing system and method of the present invention are
preferably used for gemstone polishing. More preferably, the present invention
is a method and system for automatic diamond polishing.
BACKGROUND OF THE INVENTION
Diamonds are utilized in a wide-range of applications due to their
unique physical, optical and chemical properties. The characteristic properties
include the following. Diamond is the hardest known substance. In addition,
diamonds have the highest atomic density and the highest thermal conductivity
at room temperature. Diamonds exhibit low friction and wear properties, are
chemically inert and are wide-band gap semiconductors. The uses of diamonds
include, use in cutting tools, use in high power electronic devices, use in low
friction and wear surfaces, components for electronic devices and gemstones
used for jewelry purposes.
Most uses of diamonds require shaping and polishing of the diamond
surface to various degrees , in order to produce smooth surfaces of the
diamond, depending on the desired application. Diamonds are commonly
polished by a specialized instrument, known in the art as a 'tang' generally
polished by a specialized instrument, known in the art as a 'tang' generally
using one of two different methods, manual polishing or automatic polishing.
Automatic polishing is carried out by automatic polishing machines for
polishing facets until the polishing reaches a pre-determined position.
Thereafter, the polishing is stopped automatically and then indexing to the next
facet to be polished, takes place. Contemporaneously, the automatic polishing
machines automatically adjust for the correct grain orientation. The term 'grain'
is defined herein as the angle between the velocity vector of the polishing
wheel and the crystal structure o'f the diamond.
The disadvantages of manual and automatic practices known in the art
include the following. The manual polishing methods of the background art fail
to provide combination of angular and vertical displacement. Diamonds
characteristically include different angled surfaces. Therefore, when polishing a
diamond, which by necessity has to be polished in different angles, the polisher
has to change the level of the tang, every time the polishing angle is changed.
Furthermore, when the diamond size is changed the manual polishing method
does not compensate for this and the polisher must re-level the tang.
Extensive re-leveling generally results in low productivity. Conversely,
little or no leveling generally results in decreased quality diamonds.
In automatic polishing, precise vertical displacement is essential for
creating even angles and sizes of the diamond facets. Uneven angles and facets
of diamonds result in significantly depreciated market for the processed
diamond, or necessitate additional manual corrections, significantly increasing
production costs.
For the purpose of achieving a high degree of precision, tight tolerances
are required, thereby resulting in a high degree of friction between vertical
displacement elements during the vertical displacement. Thus, the high friction
levels, between vertical displacement elements, produced by the vertical
displacement of the diamond on the polishing wheel, significantly limit the
capability of controlling the diamond during the polishing process as described
hereinbelow.
High degrees of friction, between vertical displacement elements,
significantly limit the capability of controlling the degree of pressure applied by
the diamond on the polishing wheel.
Insufficient pressure of the diamond on the polishing wheel results in
lower polishing rates, thereby resulting in low productivity and higher
production costs. Conversely, excessive pressure generally damages the
diamond being processed.
In addition, due to high friction, between vertical displacement elements,
in the vertical displacement during automatic polishing, detecting of the first
contact point between a diamond and polishing wheel is extremely unreliable.
Hereinafter, the term "Scaife touch detection" refers to any first contact
point between a diamond and a polishing wheel
Hereinafter, the term "stop point" refers to any point at which polishing
of a facet is ceased.
The Scaife touch detection reference point is necessary for determining
the distance between the first contact point of the diamond and stop point.
Furthermore, Scaife touch detection is often for controling and as a refernce
point for altering characteristics of processes and displacement of any actuators
or sensors used with the polishing system.
A further disadvantage of the automatic polishing methods and systems
of the background art is due to the fact that a diamond is a non-isotropic
material and polishing can only be performed at a certain grain position.
Namely, at a certain angle between the diamond crystal and the velocity vector
of the polishing wheel. The method commonly used in the art is based on
measuring the degree of vertical displacement occurring during polishing within
a certain time frame for different grain positions, thereby ascertaining where
the highest and accepted value of polish occurs and thereafter polishing where
the highest and accepted value of polish occurs.
Hereinafter, the term "Grain position for best polish" refers to any angle
where the highest and accepted value of polish occurs.
Due to the relative high friction, between vertical displacement
elements, encountered in precise vertical displacement during polishing,
vertical displacement is often disturbed, distorted or not executed.
There is therefore a need for a system and method, such as is disclosed
in the present invention, to provide a solution to the aforementioned problems
and to be more efficient and cost-effective than known automated or manual
polishing devices known in the art.
SUMMARY OF THE INVENTION
The present invention provides a stand-alone gemstone polishing system
and method, combining vertical and angular displacement of a diamond
relatively to a polishing wheel. This novel feature results in a method that uses
the vertical high precision displacement to maintain polishing independent of
the size or angle of the gemstone. Preferably, the present invention is a method
and system for automatic diamond polishing.
The present invention also provides a system, which can be incorporated
into an existing automatic polishing machine, which preferably includes the
surrounding elements of the system.
Furthermore, the present invention provides a stand alone semi
automatic apparatus. Moreover, the system of the present invention can be used
as a part of a semi-automatic polishing apparatus, wherein optionally not all
surrounding elements of the system are utilized.
In addition the system of the present invention provides a method of
controlling the applied pressure or weight on the gemstone, which is being
polished.
Still further, the present invention provides a method of precise detection
of the initial contact point between the stone and the polishing wheel. This
precise position is used as a reference point for calculating the distance of the
polishing stop point..
The present invention also provides a method of calculating the
calculating the grain, the optimum grain position and corresponding best rate of
polish position.
In a first embodiment the present invention provides a system
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BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 shows a schematic side view of a standard manual 'tang' known
in the art;
FIG. 2 shows a schematic, side view of an automatic polishing machine
10 known in the art;
FIG. 3 shows a schematic side view of the system of the present
invention utilized in an automatic polishing apparatus; and
FIG. 4 shows a schematic top view of an alternative embodiment of the
system of the present invention.
15 FIGS. 5a-5c show a schematic top view of sub components of
alternative embodiments of the system of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
The present invention provides a stand-alone polishing system and
20 method combining vertical and angular displacement of gemstones relatively to
a polishing wheel. This novel feature of the present invention results in a
method for using a high precision vertical displacement, maintaining optimal
polishing irrespective of size or the angle of the gemstone relatively to the
polishing wheel. Furthermore, the system of the present invention includes a
sensing mechanism for sensing angular displacement during polishing, thereby
readily facilitating substantially contemporaneous optimal vertical and angular
displacement of a gemstone during the polishing process.
In the system of the present invention, the relatively high friction
encountered, between vertical displacement elements, in the vertical
displacement has no adverse effect on the grain position, Scaife touch detection
or pressure control due to the system not being a part of the precise sensing
device used for weight/pressure, control, Scaife touch detection or best grain
position.
Hereinafter, the term "Pavilion" or "Bottom" refers to any substantially
lower, or bottom part of a gemstone.
Hereinafter, the term "Crown" or "Top" refers to a substantially upper
portion or top part of a gemstone.
Hereinafter, the term "Table" refers to any substantially flat surface of a
gemstone situated substantially above the crown of a gemstone.
Hereinafter, the term "grain displacement assembly" refers to any
assembly for readily rotateably displacing gemstone substantially
perpendicularly to the surface of a polishing wheel, for the purpose of obtaining
an optimal grain position.
Hereinafter, the term "facet dislpacement assembly" refers to any
assembly for readily rotateably displacing a gemstone along its vertical axis for
purpose of polishing varying facets of a gemstone
Hereinafter, the term "stroke displacement assembly" refers to any
assembly for readily displacing a gemstone substantially paralel to the surface
of a polishing wheel substantially contemporanously with increasing or
decreasing the distance between the center of the gemstone and the center of
the polishing wheel.
The present invention further provides a system for controlling vertical
displacement of a gemstone during the polishing process responsively to
detection of angular displacement by an angular displacement sensor.
The present invention further provides a system which can be
incorporated into an existing automatic polishing machine, which preferably
includes the surrounding elements of the system of the present invention such
as, but not limited to grain displacement assembly, facet displacement assembly
and stroke displacement assembly.
Furthermore, the present invention provides a stand-alone semi
automatic apparatus, which optionally can be used as a replacement to manual
hand-held tangs, lifters for providing ready vertical displacement of a gemstone
or sliders for providing ready "stroke" displacement.
Further still, the system of the present invention can be used as a part of
a semi-automatic polishing apparatus, wherein optionally part of the
surrounding elements of the system of the present invention are utilized. By
way of example only, the system can optionally utilize a manual indexing of
facets.
In all embodiments, the present invention additionally provides an
option of a second angular displacement responsive to a sensor, thus providing
a method tor readily and rapidly ascertaining a best grain position.
Hereinafter, the term "fancy stone" refers to any refers to any gemstone
devoid of a substantially round or rotationally symmetrical cut cross-section
when viewed from the top.
Hereinafter, the term "Press Pot" or "Pot" refers to any gemstone
securing means for securing a gemstone during a polishing process.
Hereinafter, the term "Wass cover" refers to any device for positioning a
gemstone, such that the first facet to be polished is readily positioned in
relation to the polishing wheel.
The system of the present invention optionally includes a manual
faceting /mode, an automatic faceting mode, or a combination thereof. In
manual faceting mode, the apparatus of the present invention polishes a single
facet at a time, wherein an operator manually rotates the gemstone from the
facet being polished to the next facet to be polished. The manual mode
optionally uses all types of suitable polishing heads (dop's) including, but not
limited to, Top, Bottom, Table, Fancies, Press pot, and Wass cover.
In automatic faceting mode, the system of the present invention
automatically completes polishing the required number of facets, alternating
automatically from polishing one facet to another by means of any suitable
device, which is preferably an electrical device, including, but not limited to, a
actuator or solenoid. Upon completion of polishing the requested number of
facets, the system terminates the polishing procedure.
Hereinafter, the term "ring" refers to any termination point indexing
element utlizing an electrical short to signal a termination point, which does not
secure the gemstone.
The system of the present invention provides optional modes of
terminating the facet polishing. These modes of termination include, but are not
limited to, the following. Termination of facet polish by contact of the ring or
pot holding the diamond, with the polishing wheel, whereby thecontact
between the ring or put and the polishing creates an electrical short, thereby
indication that thhe gemstone has reached to the polishing termination point.
By way of example only, the pot holding the diamond is selected such
that upon the pot contacting the polishing wheel an electrical short is created,
thereby providing a cessation signal for terminating the facet polishing.
Alternatively, termination of facet polishing is performed upon
completion of a function to remove material from the gemstone' s surface of a
preset number of microns.
Hereinafter, the term "contact recognition" refers to any contact after an
electrical short occurs between the pot or ring and the polishing wheel,
subsequent to contact between the ring or pot and the polishing wheel.
Termination of facet polishing can also be performed upon completion
of a function for removing material from the gemstone' s surface of a preset
number of microns, after contact recognition.
Alternatively, termination is achieved by the first recognition of either
completion of a function to remove a preset amount of microns from the
diamond surface, after contact recognition.
Thus, the following two modes are readily facilitated. First, polishing of
a first facet according to any of the methods hereinabove. Second, measuring
the height of vertical displacement element above the polishing wheel at
substantially the exact time of completing the polishing of the first facet
according to any of the methods described hereinabove. Thereafter, repeating
the process for the remaining facets and polishing according to the same height
measured on the first facet being completed.
The system of the present invention utilizes the substantially frictionless
angular displacement responsive to a sensor, for precisely controlling the
vertical dop shaft, by repeatedy and substantially constantly displacing the
vertical dop shaft up and down substantially vertically, such that the vertical
dop shaft is kept substantially vertical in relation to the polishing wheel.
Alternatively, the system of the present invention utilizes the
substantially frictionless angular displacement responsive to a sensor, for
precisely controlling the vertical holding device, by repeatedy and substantially
constantly displacing the vertical displacment device up and down substantially
vertically, such that the vertical dop shaft is kept substantially vertical in
relation to the polishing wheel.
Furthermore, the system of the present invention uses a substantially
frictionless angular displacement combined with any kind of sensor to precisely
detect the Scaife touch point between, the stone on the polishing wheel, as
detailed hereinabove.
The precise position is used as a reference point for calculating the
distance of the polishing stop point from the surface of the gemstone.
Furthermore, the system of the present invention utilizes the
substantially frictionless angular displacement combined with a sensor as a
novel method for readily and rapidly ascertaining the best rate of polish
position.
In addition, the system of the present invention uses the substantially
frictionless angular displacement combined with a sensor to precisely control
the pressure applied by the gemstone on the polishing wheel during the
polishing process.
The present invention additionally provides a method for controlling the
pressure or weight applied by the gemstone on the polishing wheel during the
polishing process.
The system and method of the present invention provide a ready and
efficient method of adding a second angular displacement responsive to a
sensor, resulting in an additional method for readily and rapidly obtain the
Grain position for best polish, based on measuring the friction between the
stone and the polishing wheel, during the polishing process.
The automatic polishing apparatus of the present invention therefore
provides a system that overcomes the outlined disadvantages of manual and
automatic polishing methods available in the art.
The principles and operation of systems according to the present
invention may be better understood with reference to the figures. The figures
show a preferred embodiment of the present invention and are not limiting.
Figure 1 shows a schematic side view of a tang 10 commonly used as a
standard manual polishing device known in the art. The manual system is
described in order to clearly show the significant structural, componential and
functional differences between the system of the present invention and the
standard manual polishing device. Manual tang 10 is commonly used for
manual polishing of diamonds. Tang 10 includes a securing dop 12 for securing
a diamond 14. Diamond 14 is secured at a first extremity 16 of tang 10, whilst a
second extremity 18 of tang 10 includes two supporting structures 20, held on a
support base 22. A user commonly displaces tang 10 along an arc, wherein the
axis of displacement is supporting structures 20. Thus, diamond 14 is displaced
along the arc until diamond 14 contacts a polishing wheel 24. Supporting
structures 20 further include two screw elements 26. Preferably, a height 28 of
screw elements 26 is set for the purpose of leveling tang 10, such that a vertical
dop shaft 30 is substantially perpendicular to polishing wheel 24 at substantialy
the exact point of polishing cessation on polishing wheel 24. Each diamond 14
is then optionally polished at different angles, as well as a single diamond 14,
being polished such that different facets are readily polished at different angles.
Figure 2 shows a schematic side view of an automatic polishing machine
as known in the art. This system as shown is commonly used for automatic
polishing of diamonds. A tang 10, includes a securing dop 12 for securing a
diamond 14. Tang 10 includes a linear- displaceable element 32 for vertically
displacing tang 10. Preferably, diamonds 14 of varying sizes and having any
angle of facets do not adversely effect the leveled perpendicular dop shaft 30 in
relation to polishing wheel 24.
Figure 3 shows a schematic side view of the system of the present
invention utilized in an automatic polishing apparatus. This system can
optionally be used to polish a gemstone, preferably a diamond. For the purpose
of description of one embodiment of the invention in figure 3, which is in no
way limiting, the gemstone will be referred to as a diamond. The main
components of the system according to the present invention include the
diamond holding system, vertical displcement mehanism, angular displacement
mechanism and sensor system.
As shown in Figure 3, a tang 10 includes a securing dop 12 for securing
a diamond 14 in a substantially fixed position. Tang 10 preferably includes a
displacement mechanism 34 for combined vertical and angular displacement.
Displacement mechanism 34 preferably operates via a linear displaceable
element 36, attached to, or integrally formed with a stationary fixture 37. An
angular displacement axis 38 is preferably attached to, or integrally formed
with linear displaceable element 36. For the purpose of performing angular
displacement, a leveling screw element 40 is provided for leveling tang 10,
such that dop grain shaft 30 is substantially perpendicular to polishing wheel
24.
More preferably, leveling screw, element 40 readily facilitates leveling
tang 10, such that dop grain shaft 30 is precisly perpendicular to polishing
wheel 24.
Leveling screw element 40 is optionally controlled by a sensor 42.
Optionally, sensor 42 can be set to any sensitivity level for readily measuring
any desirable parameter including, but not limited to, weight/pressure applied
with diamond 14 on polishing wheel 24, displacement of diamond 14 Scaife
touch point, and a termination point of polishing of a facet of diamond 14 on
» polishing wheel 24. In a preferred embodiment described herein, sensor 42 is a
weight/pressure sensor, for substantially continuously weighing the weight of
tang 10. A vertical displacement actuator 46 is provided for raising and
lowering tang 10 away and towards from polishing wheel 24 repectively, while
preferably maintaining dop grain shaft 30 substantially perpendicular to
polishing wheel 24.
Occasioning on diamond 14 contacting polishing wheel 24 sensor 42
detects a reduction in weight/pressure owing to polishing wheel 24 bearing
some of the weight of diamond 14. Thus, Scaife touch point is precisely
recognized, as it involves only the angular displacement, used to maintain dop
grain shaft 30 substantially perpendicular to polishing wheel 24 and therefore,
the angular displacement is substantially frictionless.
The detection of the Scaife touch point occurs substantially
irrespectively of any weight change detected by sensor 42. Furthermore, the
vertical displacement is irrelevant to the process of determing the Scaife touch
point due to the process of detrmining.the Scaife touch point requiring any
weight change detected by sensor 42 combined with the angular displacement.
Thus, and as described hereinabove, the resulting measurement of the
Scaife touch poitn is highly accurate.
Similarly, control of the weight/pressure between diamond 14 and
polishing wheel 24 is readily achieved. As vertical displacement via vertical
displacement actuator 46 continues in a generally downward displacement,
more weight is applied on polishing wheel 24 by diamond 14 and less weight is
applied on sensor 42. The exact weight exerted on diamond 14 can also be
readily calculated by subtracting the current pressure of diamond 14 on sensor
42 from the initial presure applied by diaond 14 on sensor 42.
The descending displacement of vertical actuator 46 is terminated
occasioing on the desired weight/pressure of diamond 14 is obtained. In this
way, highly accurate weight/pressure control on processing diamonds 14 is
readily achieved due to the substantially frictionless anguler displacement.
Subsequently, diamond 14 contacts polishing wheel 24 and applys the
required weight/pressure between diamond 14 and polishiig wheel 24.
Polishing optionally continues by maintaining the applied weight/pressure for
as long as the polishing process continues.
During polishing, diamond 14 brings about a reduction of the weight
applied to polishing wheel 24. Consequently, less weight is carried by wheel 24
and more weight is borne by sensor 42. In order to maintain the same pressure
on polishing wheel 24, vertical actuator 46 displaces tang 10 in a downwards
direction for the purpose of maintaining the required weight. This cycle of
events continues until termination of the polishing process, as described
hereinabove.
As iterated hereinabove, the 'grain' is defined as the angle between the
velocity vector of rotating polishing wheel 24 and the crystal structure of
diamond 14. The best grain position is used for the purpose of determining an
optimal rate of polish of diamond 14. Optionally, the system of the present
invention employs two different methods for determining the best grain
position. In one embodiment the ratio between displacement and time is
determined, in different grain positions, by rotating a dop grain shaft actuator
48. The grain position is then selected according to the position in which the
largest ratio between displacement and time occurred. In an alternative
preferable embodiment, readings of weight change on sensor 42 are measured
while in different grain positions, by rotating dop grain shaft actuator 48. The
position in which the greatest weight change is measured, is defined as the best
grain position.
In a further embodiment, the system of the present invention optionally
includes a second angular displacement axis 49. The second angular
displacement axis 49 is the axis more affected by the friction arising from the
contact of diamond 14 with polishing wheel 24 during the polishing process.
The higher the friction, the higher the rate of polish. A screw element 50
is held against pressure sensor 52. When polishing occurs, the friction between
diamond 14 and polishing wheel 24 is high and the pressure of screw 50 on the
sensor 52 is decreased. During polishing, grain actuator 48 rotates diamond 14
substantially 360 degrees and the best polishing position is determined by the
grain position in which the pressure on sensor 52 is lowest.
The system of the present invention optionally further includes
surrounding elements including, but not limited to a facet displacement
assembly 54 and a stroke displacement assembly 56.
Preferably, stroke' displacement assembly 56 readily facilitates leveling
stroke displacement assembly 56 during stroking, responsive to sensor 42
detecting a constant pressure between diamond 14 and polishing wheel 24.
Figure 4 shows a top view of Figure 3. Thus, tang 10 preferably includes
a displacement mechanism 34 for combined vertical and angular displacement.
Displacement mechanism 34 preferably operates via a linear displaceable
element 36, attached to, or integrally formed with a stationary fixture 37. An
angular displacement axis 38 is preferably attached to, or integrally formed
with linear displaceable element 36.
In a further embodiment, the system of the present invention optionally
includes a second angular displacement axis 49. The second angular
displacement axis 49 is the axis more affected by the friction arising from the
contact of diamond 14 with polishing wheel 24 during the polishing process.
The higher the friction, the higher the rate of polish. A screw element 50
is held against pressure sensor 52. When polishing occurs, the friction between
diamond 14 and polishing wheel 24 is high and the pressure of screw 50 on the
sensor 52 is decreased. During polishing, grain actuator 48 rotates diamond 14
substantially 360 degrees and the best polishing position is determined by the
grain position in which the pressure on sensor 52 is lowest.
A bias 58 is provided for biasing screw 50 towards sensor 52.
Preferably, bias 58 can be readily set to any pressure beneficial for enhanced
polishing.
Figures 5a-5c show a preferered retro-fitting of an existing polishing
system as shown in Figure 5 a to an angular displacement system and sensor as
shown in Figure 5b. Thus, an apparatus combining vertical and angular
displacement is obtained by retrofitting an existing polishing system with an
angular displacement system and a sensor as shown in Figure 5c.
While the invention has been described with respect to a limited number
of embodiments, it will be appreciated that many variations, modifications and
other applications of the invention may be made.