WO2003049525A2 - Methods and materials for the production of organic products in cells of $i(candida) species - Google Patents
Methods and materials for the production of organic products in cells of $i(candida) species Download PDFInfo
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- WO2003049525A2 WO2003049525A2 PCT/US2002/016223 US0216223W WO03049525A2 WO 2003049525 A2 WO2003049525 A2 WO 2003049525A2 US 0216223 W US0216223 W US 0216223W WO 03049525 A2 WO03049525 A2 WO 03049525A2
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N15/00—Mutation or genetic engineering; DNA or RNA concerning genetic engineering, vectors, e.g. plasmids, or their isolation, preparation or purification; Use of hosts therefor
- C12N15/09—Recombinant DNA-technology
- C12N15/63—Introduction of foreign genetic material using vectors; Vectors; Use of hosts therefor; Regulation of expression
- C12N15/79—Vectors or expression systems specially adapted for eukaryotic hosts
- C12N15/80—Vectors or expression systems specially adapted for eukaryotic hosts for fungi
- C12N15/81—Vectors or expression systems specially adapted for eukaryotic hosts for fungi for yeasts
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N9/00—Enzymes; Proenzymes; Compositions thereof; Processes for preparing, activating, inhibiting, separating or purifying enzymes
- C12N9/0004—Oxidoreductases (1.)
- C12N9/0006—Oxidoreductases (1.) acting on CH-OH groups as donors (1.1)
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/40—Preparation of oxygen-containing organic compounds containing a carboxyl group including Peroxycarboxylic acids
- C12P7/56—Lactic acid
Definitions
- microorganisms for producing organic products has certain limitations.
- bacteria can produce large quantities of organic products under fermentation conditions, but the accumulation of organic products within the bacteria itself and in the growth medium can inhibit proliferation of the bacteria, or cause cell death.
- more robust organisms such as the acidophilic yeast Saccharomyces cerevisiae, organic products can lead to cell growth suppression, reducing overall yield of organic product.
- robust microorganisms that are amenable to genetic manipulation, for use in bioreactors and with other biosynthetic methods for producing industrially important organic products.
- This invention provides methods and reagents, particularly cells and recombinant cells, for producing organic products by biosynthesis.
- the invention specifically provides recombinant nucleic acid constructs encoding at least one protein useful for the synthesis of an organic product, cells comprising said constructs, particularly Crabtree-negative cells, methods for making such cells, methods for culturing such cells, and methods and reagents for synthesizing numerous organic products in vivo.
- the invention provides recombinant nucleic acid constructs comprising a sequence encoding at least one protein useful for the synthesis of an organic product.
- the recombinant nucleic acid construct encodes lactate dehydrogenase.
- the recombinant nucleic acid construct comprises a promoter operably linked to the nucleic acid encoding a protein useful for synthesis of an organic product, wherein the promoter is a promoter from a Candida species, preferably the Candida species that comprises the recombinant nucleic acid construct.
- the invention provides a cell of a Candida species genetically manipulated so that it has reduced efficiency in metabolizing pyruvate to ethanol.
- the cell further comprises a recombinant nucleic acid construct of the invention encoding at least one protein useful for the synthesis of an organic product.
- the recombinant nucleic acid construct encodes lactate dehydrogenase.
- the recombinant nucleic acid construct comprises a promoter operably linked to the nucleic acid encoding a protein useful for synthesis of an organic product, wherein the promoter is a promoter from a Candida species, preferably the Candida species that comprises the recombinant nucleic acid construct.
- the invention provides methods for producing organic products comprising fermenting a Crabtree-negative cell from the genera Candida comprising a recombinant nucleic acid construct of the invention under conditions that allow for the biosynthesis of said organic products.
- the organic product is lactic acid.
- the recombinant nucleic acid construct encodes lactate dehydrogenase.
- the recombinant nucleic acid construct comprises a promoter operably linked to the nucleic acid encoding a protein useful for synthesis of an organic product, wherein the promoter is a promoter from a Candida species, preferably the Candida species that comprises the recombinant nucleic acid construct.
- Crabtree-negative organisms are characterized by the ability to be induced into an increased fermentative state. Both naturally occurring organisms and genetically modified organisms can be characterized as Crabtree-negative.
- the Crabtree effect is defined as oxygen consumption inhibition in a microorganism when the microorganism is cultured under aerobic conditions in the presence of a high concentration of glucose (e.g. >5 mM glucose).
- Crabtree-positive organisms continue to ferment (rather than respire) irrespective of oxygen availability in the presence of glucose, while Crabtree-negative organisms do not exhibit glucose-mediated inhibition of oxygen consumption.
- yeasts and fungi have the Crabtree-negative phenotype including the non-limiting examples of genera Kluyveromyces, Pichia, Hansenula, Torulopsis, Yamadazyma, and Candida.
- Candida species which are variously characterized as yeasts and dimorphic fungi in the art, can exhibit the Crabtree-negative phenotype (Franzblau & Sinclair, 1983, Mycopathologia 82: 185-190). Certain species can ferment glucose, as well as alternative carbon sources, can grow at elevated temperatures (i.e., greater than 37°C), and can tolerate low pH stress.
- Candida species have several of the desirable characteristics of an organism to be used in biosynthetic methods of organic product manufacture: amenability to genetic manipulation, ability to process a variety of carbon sources, Crabtree-negative phenotype, and ability to proliferate under various environmental stresses.
- FIG. 2 is a schematic diagram of the vector described as pMI268, comprising the G418 resistance-coding gene driven by the PGK promoter (C. sonorensis) and linked to the GAL 10 (S. cerevisiae) terminator.
- FIG. 3 is a schematic diagram of the vector described as pMI269, comprising the G418 resistance-coding gene driven by the TDH promoter (C sonorensis) and linked to the GAL10 (S. cerevisiae) terminator.
- FIG. 4 is a schematic diagram of the vector described as pMI270, comprising the hygromycin resistance-coding gene driven by the PGK promoter (C. sonorensis) and linked to the GAL JO (S. cerevisiae) terminator.
- PGK promoter C. sonorensis
- GAL JO S. cerevisiae
- FIG. 5 is a schematic diagram of the vector described as pMI234, comprising the MEL5 (S. cerevisiae) gene driven by the PGK promoter (C. sonorensis).
- FIG. 6 is a schematic diagram of the vector described as pMI238, comprising the MEL5 (S. cerevisiae) gene driven by the TDH promoter (C. sonorensis).
- FIG. 8 is a schematic diagram of the vector described as pMI246, comprising the MEL5 (S. cerevisiae) and EE>H (E. helve ticus) genes each driven by the PGK promoter (C. sonorensis).
- the LDH gene is linked to the CYC1 terminator, which is upstream from an S26 rRNA (C. sonorensis) region.
- FIG. 10 is a schematic diagram of the vector described as pMI257, comprising the MEL5 (S. cerevisiae) gene driven by the PGK promoter (C. sonorensis) and the LDH (L. helveticus) gene driven by the PGK promoter (C sonorensis).
- the LDH gene is linked to the CYC1 terminator. This entire expression cassette is inserted between the PDCl promoter and terminator (C sonorensis).
- FIG. 11 is a schematic diagram of the vector described as pMI265, comprising the MEL5 (S. cerevisiae) gene driven by the PGK promoter (C. sonorensis) and the LDH (B. megaterium; from vector pVR24) gene driven by the PGK promoter (C. sonorensis).
- the LDH gene is linked to the PDCl (C sonorensis) terminator. This entire expression cassette is inserted between the PDCl promoter and terminator (C. sonorensis).
- FIG. 12 is a schematic diagram of the vector described as pMI266, comprising the MEL5 (S. cerevisiae) gene driven by the PGK promoter (C. sonorensis) and the LDH (R. oryzae; from vector pVR27) gene driven by the PGK promoter (C. sonorensis).
- the LDH gene is linked to the PDCl (C. sonorensis) terminator. This entire expression cassette is inserted between the PDCl promoter and terminator (C. sonorensis).
- FIG. 13 is a schematic diagram of the vector described as pMI267, comprising the MEL5 (S. cerevisiae) gene driven by the PGK promoter (C. sonorensis).
- FIG. 14 is a schematic diagram of the vector described as pMI278, comprising the G418 resistance-coding gene driven by the TDH promoter (C. sonorensis), operatively linked to the MEL5 terminator, and the LDH (B. megaterium) gene driven by the PGK promoter (C. sonorensis).
- the LDH gene is linked to the GAL 10 (S. cerevisiae) terminator.
- FIG. 15 is a schematic diagram of the vector described as pMI286, comprising the G418 resistance-coding gene driven by the TDH promoter (C. sonorensis), operatively linked to the MEL5 (S. cerevisiae) terminator, and the
- LDH B. megaterium
- PGK promoter C. sonorensis
- LDH gene is linked to the GAL10 (S. cerevisiae) terminator. This entire expression cassette is inserted between the PDC2 promoter and terminator (C. sonorensis).
- FIG. 17 is a schematic diagram of the vector described as pMI288, comprising the G418 resistance-coding gene driven by the TDH promoter (C. sonorensis), operatively linked to the MEL5 (S. cerevisiae) terminator, and the LDH (L. helveticus) gene driven by the PGK promoter (C sonorensis).
- the EE>H gene is linked to the CYC1 terminator. This entire expression cassette is inserted between the PDC2 promoter and terminator (C. sonorensis).
- FIG. 18 is a schematic diagram of the vector described as pMI256, comprising the MEL5 (S. cerevisiae) gene driven by the PGK promoter (C. sonorensis) and the LDH (L. helveticus) gene driven by the PGK promoter (C. sonorensis).
- the LDH gene is linked to the CYC1 terminator. This entire expression cassette is inserted upstream of the PDCl terminator (C. sonorensis).
- FIG. 19 is a schematic diagram of the vector described as pMI277, comprising the PDC2 promoter (C. sonorensis).
- FIG. 21 is a schematic diagram of the vector described as pVR24.
- FIG. 22 is a schematic diagram of the vector described as pVR27.
- FIG. 23 A-C are schematic diagrams of the vectors including pMI214, pMI203, pMI205, pMI227, pMI233, and pMI234.
- organic product is any compound containing a carbon atom.
- organic products include carboxylates (e.g. lactate, acrylate, citrate, isocitrate, alpha-ketoglutarate, succinate, fumarate, malate, oxaloacetate), carbohydrates (e.g. D-xylose), alditols (e.g. xylitol, arabitol, ribitol), amino acids (e.g. glycine, tryptophan, glutamate), lipids, esters, vitamins (e.g., L-ascorbate), polyols (e.g.
- an organic product can contain one, two, three, four, five, six, seven, eight, nine, ten, or more carbon atoms.
- organic products can have a molecular weight that is less than about 1,000 (e.g. less than about 900, 800, 700, 600, 500, 400, 300, 200, or 100) daltons.
- D-xylose C 5 H 10 O 5
- organic products can be fermentation products.
- fermentation product refers to any organic compound that is produced by a fermentation process.
- a fermentation process can involve the anaerobic enzymatic conversion of organic compounds (e.g. carbohydrates) to compounds such as ethyl alcohol, producing energy in the form of ATP.
- organic compounds e.g. carbohydrates
- ethyl alcohol e.g. glycerol
- ATP ethyl phosphate
- Cellular fermentation differs from cellular respiration in that organic products rather than molecular oxygen are used as electron acceptors.
- Non-limiting examples of fermentation products are acetate, ethanol, butyrate, and lactate.
- the organic products can also be derived from pyruvate.
- a "pyruvate- derived product,” as used herein, refers to any compound that is synthesized from pyruvate within no more than fifteen enzymatic steps.
- One enzymatic step is considered to be any chemical reaction or series of reactions catalyzed by a polypeptide having enzymatic activity.
- Such polypeptides are any polypeptide that catalyzes a chemical reaction of other substances without itself being destroyed or altered upon completion of the reaction or reactions.
- polypeptides can have any type of enzymatic activity including the non-limiting examples of activities associated with aconitase, isocitrate dehydrogenase, ketoglutarate dehydrogenase, succinate thiokinase, succinate dehydrogenase, fumarase, malate dehydrogenase, citrate synthase, 2,5-dioxovalerate dehydrogenase, 5-dehydro-4-deoxy-D-glucarate dehydrogenase, glucarate dehydratase, aldehyde dehydrogenase, glucuronolactone reductase, L-gulonolactone oxidase, 2-dehydro-3-deoxy-D-pentanoate aldolase, xylonate dehydratase, xylonolactonase, D-xylose dehydrogenase, lactate dehydrogenase, CoA-transferase, lacy
- the carboxylate products of the invention can be in the free acid or salt form, and can be referred to interchangeably (e.g. "lactic acid” or "lactate"). Use of either of the terms is taken to encompass the other, unless specifically noted otherwise.
- the invention provides the carboxylates in free acid form.
- nucleic acid sequence refers to a DNA or RNA molecule.
- the term encompasses molecules formed from any of the known base analogs of DNA and RNA such as, but not limited to 4- acetylcytosine, 8-hydroxy-N6-methyladenosine, aziridinyl-cytosine, pseudoisocytosine, 5-(carboxyhydroxylmethyl) uracil, 5-fluorouracil, 5- bromouracil, 5-carboxymethylaminomethyl-2-thiouracil, 5-carboxy- methylaminomethyluracil, dihydrouracil, inosine, N6-iso-pentenyladenine, 1- methyladenine, 1-methylpseudouracil, 1-methylguanine, 1-methylinosine, 2,2- dimethyl-guanine, 2-methyladenine, 2-methylguanine, 3-methylcytosine, 5- methylcytosine, N6-methyladenine, 7
- vector is used to refer to any molecule (e.g., nucleic acid, plasmid, or virus) used to transfer protein-coding information to a host cell.
- expression vector refers to a vector that is suitable for transformation of a host cell and contains nucleic acid sequences that direct and/or control expression of inserted heterologous nucleic acid sequences. Expression includes, but is not limited to, processes such as transcription, translation, and RNA splicing, if introns are present.
- operably linked is used herein to refer to an arrangement of sequences wherein the sequences are joined together and configured or assembled so as to perform their usual function.
- a sequence operably linked to a sequence encoding a protein may flank the coding sequence and be capable of effecting replication and/or transcription of the coding sequence.
- a coding sequence is operably linked to a promoter when the promoter is capable of directing transcription of that coding sequence.
- a flanking sequence need not be contiguous with the coding sequence, so long as it functions correctly.
- intervening untranslated yet transcribed sequences can be present between a promoter sequence and the coding sequence and the promoter sequence can still be considered "operably linked" to the coding sequence.
- host cell is used to refer to a cell into which has been introduced or transformed, or is capable of being transformed with a nucleic acid sequence and then of expressing a selected gene of interest.
- the term includes the progeny of the parent cell, whether or not the progeny is identical in morphology or in genetic make-up to the original parent.
- endogenous refers to genomic material that is not exogenous, that is, which has not been introduced into the cell. Such endogenous genomic material usually develops within an organism, tissue, or cell and is not inserted or modified by recombinant technology. Endogenous genomic material encompasses naturally occurring variations.
- exogenous or “heterologous” as used herein refers to genomic material that is not endogenous, that is, material that has been introduced into the cell. Typically such material is inserted or modified by recombinant technology.
- genetically modified refers to an organism whose genome has been modified by methods including the non-limiting examples of addition, substitution, or deletion of genetic material. Such methods of genetic manipulation are well known in the art and include, but are not limited to, random mutagenesis, point mutations, including insertions, deletions, and substitutions of one or a plurality of individual nucleotide residues, knock-out technology, and transformation of an organism with a nucleic acid sequence using recombinant technology, including both stable and transient transformants.
- a nucleic acid molecule encoding the amino acid sequence of a polypeptide useful for synthesis of organic products of interest is inserted into an appropriate cloning or expression vector using standard ligation techniques (see, for example, Sambrook et al, 2001, MOLECULAR CLONING: A LABORATORY MANUAL, 3 rd ed., Cold Spring Harbor Laboratory Press, New York).
- the vector is typically selected to be functional in the particular host cell employed (i.e., the vector is compatible with the host cell machinery such that replication, amplification and/or expression of the gene can occur).
- a nucleic acid molecule encoding the amino acid sequence of a polypeptide useful for synthesis of organic products of interest can be amplified in any appropriate cell and expressed in any host cell, most preferably a Crabtree-negative host cell.
- Preferred Crabtree-negative host cells include those from genera Candida, including the non-limiting examples of C. sonorensis, C methanosorbosa, C. diddensiae, C parapsilosis, C. naeodendra, C krusei, C blankii, and C. entomophila.
- Flanking sequences may be homologous (i.e., from the same species and/or strain as the host cell), heterologous (i.e., from a species other than the host cell species or strain), hybrid (i.e., a combination of flanking sequences from more than one source), or synthetic, or the flanking sequences may be native sequences that normally function to regulate expression of the gene of interest.
- the source of a flanking sequence may be any prokaryotic or eukaryotic organism, any vertebrate or invertebrate organism, or any plant, provided that the flanking sequence is functional in, and can be activated by, the host cell machinery.
- flanking sequence where all or only a portion of the flanking sequence is known, the full extent of the functional flanking sequence may be obtained using in vitro amplification technique such as polymerase chain reaction (PCR) and/or by screening a genomic library with a suitable oligonucleotide and/or flanking sequence fragment from the same or another species.
- PCR polymerase chain reaction
- flanking sequence where the flanking sequence is not known, a fragment of DNA containing a flanking sequence may be isolated from a larger piece of DNA that may contain, for example, a coding sequence or even another gene or genes. Isolation may be accomplished by restriction endonuclease digestion to produce the proper DNA fragment followed by isolation using agarose gel purification, Qiagen ® column chromatography (Chatsworth, CA), or other methods known to the skilled artisan.
- a selectable marker gene or element encodes a protein necessary for survival and growth of a host cell grown in a selective culture medium.
- Useful selection marker genes encode proteins that (a) confer resistance in host cells to antibiotics or other toxins, e.g., ampicillin, tetracycline, or kanamycin; (b) complement auxotrophic deficiencies of the host cell, such as Leu2 deficiency; or (c) supply critical nutrients not available from complex media.
- Preferred selectable markers include the non-limiting examples of zeocin resistance gene, G418 resistance gene, and the hygromycin resistance gene.
- selection genes may be used to amplify the gene that will be expressed. Amplification is the process wherein genes that are in greater demand for the production of a protein critical for growth are reiterated in tandem within the chromosomes of successive generations of recombinant cells.
- suitable selectable markers for mammalian cells include dihydrofolate reductase (DHFR) and promoterless thymidine kinase.
- DHFR dihydrofolate reductase
- the mammalian cell transformants are placed under selection pressure wherein only the transformants are uniquely adapted to survive by virtue of the selection gene present in the vector. Selection pressure is imposed by culturing the transformed cells under conditions in which the concentration of selection agent in the medium is progressively increased, thereby leading to the amplification of both the selection gene and DNA that encodes a polypeptide useful for synthesizing an organic product.
- Expression and cloning vectors of the present invention will typically contain a promoter that is recognized by the host organism and operably linked to the molecule encoding the polypeptide useful for synthesizing an organic product. Promoters are untranscribed sequences located upstream (i.e., 5') to the translation start codon of a structural gene (generally within about 100 to 1000 bp) and control transcription of the structural gene. Promoters are conventionally grouped into one of two classes: inducible promoters and constitutive promoters. Inducible promoters initiate increased levels of transcription from DNA under their control in response to some change in culture conditions, such as the presence or absence of a nutrient or a change in temperature.
- Suitable promoters for use with yeast host cells are also well known in the art, and include the non-limiting examples of promoters from yeast genes including phosphoglycerate kinase (PGK), triose dehydrogenase (TDH), pyruvate decarboxylase (PDC), triose phosphate isomerase (TPI), and alcohol dehydrogenase (ADH).
- Preferred promoters of the invention include PGK and TDH promoters.
- Yeast enhancers, sequences that increase expression when placed in relative proximity to a promoter are advantageously used with yeast promoters.
- vectors pMI234, pMI238, pMI246, pMI247, and the PDC2 in lambda were constructed as follows.
- TTA AGC CTT GGC AAC ATA TT (SEQ ID No. 18) corresponding to the S cerevisiae TDHl gene were used to amplify a fragment of the TDH gene from genomic S. cerevisiae DNA.
- AGG SEQ ID No. 22
- C. sonorensis 26 S rRNA were used to amplify a fragment of the 26S rDNA gene from C. sonorensis genomic DNA.
- CAG TAN GAR AAW GAA CCN GTR TTR AAR TC (SEQ ID No. 24) were designed based on portions of pyruvate decarboxylase amino acid sequence WAGNANELNA (SEQ ID No. 25) and DFNTGSFSYS (SEQ ID No. 26), that are conserved between S. cerevisiae PDCl, Pichia stipitis PDCl and PDC2, and incomplete sequences of Candida albicans PDCl and PDC3. These primers were used were used to amplify a fragment of the PDC gene(s) from C. sonorensis genomic DNA. PCR reaction with these primers produced two fragments of different nucleotide sequence termed PDCl and PDC2.
- Oligonucleotides TCTGTTMCCTACRTAAGA SEQ ID No. 27
- GTYGGTGGTCACGAAGGTGC SEQ ID No. 28
- the library was screened with PCR fragments produced as described above, and products were labeled with P ⁇ -dCTP using the Random Primed Labeling Kit (Boehringer Mannheim). Hybridization with the radioactive probes was performed by incubation overnight at 42°C in a solution containing 50% formamide, 5x Denhardt's, 5x SSPE, 0.1% SDS, 100 ⁇ g/mL herring sperm DNA, 1 ⁇ g mL polyA DNA.
- Positive plaques were isolated and purified according to manufacturers instructions (Stratagene). Bacteriophage were purified using conventional methods (Sambrook et al, Id.), modified by eliminating DNAsel treatment and precipitating phage particles released from lysed host cells using PEG6000. Said phage particles were then dissolved in SM buffer and extracted with chloroform, pelleted by centrifugation at 25,000 rpm in Kontron TST41.14 rotor for 2 h, and again dissolved in SM buffer. Lambda DNA was isolated by digesting the phage particles with proteinase K followed by phenol extraction and ethanol precipitation.
- C. sonorensis genomic DNA inserts were partially sequenced using sequence-specific primers.
- the nucleotide sequences and the amino acid sequences deduced therefrom were compared against sequence databases in order to identify genes encoded in whole or part by the phage insert, using homology to known genes or proteins.
- the sequences obtained had significant similarity to fungal rDNA, phosphoglycerate kinases, glyceraldehyde-3-phosphate dehydrogenases, or pyruvate decarboxylases depending on the probe used for isolating each clone.
- the start and end points of the open reading frames encoding sequences of C. sonorensis PGKl , PDCl and TDHl were identified thereby.
- the plasmid pTEFl/Zeo (Invitrogen) containing the zeocin resistance marker under control of S. cerevisiae TEF1 promoter was modified by adding a C. sonorensis rDNA fragment to provide a target for homologous recombination.
- CTA GTC TAG AGA TCA TTA CGC CAG CAT CCT AGG (SEQ ID No. 30), which correspond to C. sonorensis 26 S rRNA (Genbank Accession No. U70185), were used to amplify C. sonorensis genomic DNA to provide a PCR-amplified fragment of the 26S rDNA gene.
- the resulting PCR product fragment was digested with restriction enzymes Spel and Xbal and ligated with pTEF/Zseo plasmid digested with Xbal.
- the resulting plasmid was designated pMI203 (FIG 23 B).
- the TEF1 promoter contained in pMI203 was replaced by a promoter of a gene from another Candida species, the C. albicans PGKl promoter.
- Plasmid pBFY004 (proprietary, NREL) was digested with Notl restriction enzyme (Invitrogen), resulting in a 1235bp fragment (SEQ ID No: 33). The fragment was isolated and ligated to a Notl digested pGEM5zF(+) (Promega North, Madison, WI). E. coli (top 10) (Invitrogen) was transformed with the ligation mixture using standard electroporation protocols (Sambrook, Id.). The resultant plasmid was designated pNC002.
- B. megaterium DNA encoding the LDH gene was isolated as follows. B. megaterium was obtained from the American Type Culture Collection (ATCC Accession #6458) and grown under standard conditions. Genomic DNA was purified from these cells using an Invitrogen "Easy-DNA" kit according to the manufacturer's protocol. Primers were designed on the basis of the available sequence in Genbank for the L-LDH from B. megaterium (Genbank accession # M22305). PCR amplification reactions were performed using standard techniques, with each reaction containing B. megaterium genomic DNA (6 ng/ ⁇ L), the 4 dNTPs (0.2 mM), and the amplification primers BM1270 and BM179 (1 ⁇ M in each). The primers have the sequences:
- Reactions were performed according to the following themocycling conditions: an initial incubation for 10 min at 95 °C, followed by 35 cycles consisting of 30 sec at
- the resulting sequence could be translated into a polypeptide that exhibited excellent homology to known L-LDH-encoding genes.
- the coding sequence for the B. megaterium LDH-encoding disclosed herein was operatively linked to a promoter from the PGKl gene and a transcriptional terminator from the GAL 10 gene, both from the yeast
- This amplification reaction was performed using dNTP and primer concentrations described above using Pfu Turbo polymerase (Stratagene) in a buffer supplied by the manufacturer. Thermocycling was done by initially incubating the reaction mixture for 3 min at 95°C, then by 20 cycles of 30 sec at 95°C, 30 sec at 50°C, 60 sec at 72°C, followed by a final incubation for 9 min at 72°C.
- the product was digested with restriction enzymes Xbal and BamHl and then ligated into the Xbal and BamHl sites of plasmid pNC002. This ligation resulted in the PGK promoter and GAL 10 terminator becoming operably linked to the R. megaterium LDH coding sequence ( ⁇ VR24; FIG. 21).
- pVR27 (FIG. 22) was performed to create a vector containing R. oryzae LDH for its expression under the control of the S. cerevisiae PGKl promoter.
- LDH was isolated from Rhizopus oryzae from genomic DNA purified ("Easy-DNA" kit, Invitrogen) from cells (ATCC Accession #9363) grown under standard conditions. Primers were designed on the basis of the available sequence in Genbank for the LDH from R. oryzae (Genbank accession # AF226154).
- PCR amplification reactions were performed using standard techniques, with each reaction containing R. oryzae genomic DNA (6 ng/ ⁇ L), each of 4 dNTPs (0.2 mM), and each of the amplification primers Ral-5'and Ral-3' (1 ⁇ M).
- the amplification primers had the sequence:
- Reactions were performed according to the following cycling conditions: an initial incubation for 10 min at 95°C, followed by 35 cycles consisting of 30 sec at 95°C, 30 sec. at 41°C, 60 sec at 72°C.
- a strong product fragment of 1100 bp was gel purified, cloned in TA vector (Invitrogen, Carlsbad, CA) and sequenced. The resulting sequence could be translated into a polypeptide that exhibited excellent homology to known Rhizopus oryzae LDH-encoding gene sequence in Genbank (Accession # AF226154).
- the coding sequence for the R. oryzae LDH-encoding gene disclosed herein was operatively linked to a promoter from the PGKl and a transcriptional terminator from the GAL10 gene, both from the yeast S. cervisiae.
- the following oligonucleotides were prepared and used to amplify the coding sequence from the plasmid containing the Rhizopus LDH insert.
- Two oligonucleotide primers, Rapgk5 and Papgk3' were designed based on this sequence to introduce restriction sites at the ends of the coding sequence of the gene. Rapgk5 GCTCTAGATGGTATTACACTCAAAGGTCG (SEQ ID No:40) and
- This amplification reaction was performed using dNTP and primer concentrations as described above using Pfu Turbo polymerase (Stratagene) in a buffer supplied by the manufacturer. Thermocycling was done by initially incubating the reaction mixture for 3 min at 95°C, then by 20 cycles of 30 sec at 95°C, 30 sec at 53°C, 60 sec at 72°C, followed by a final incubation for 9 min at 72°C.
- the product was digested with restriction enzymes Xbal and then ligated into the Xbal site of plasmid ⁇ NC002. This ligation resulted in the PGK promoter and GALIO terminator becoming operably linked to the R. oryzae LDH coding sequence (pVR27; FIG. 22)
- pMI234 and pMI238 In order to develop a positive selection for C. sonorensis transformants, the S. cerevisiae MEL5 gene (Naumov et al, 1990,
- the resulting amplified fragment was digested with restriction enzymes Sphl and Xhol and ligated to plasmid pMI233 (FIG. 23 C) digested with Sphl and Xhol.
- the resulting construct in the plasmid contains C. sonorensis PGKl promoter upstream of and operatively linked to the MEL5 open reading frame, and is identified as pMI234 in FIG. 5.
- a 650 bp of the C. sonorensis TDHl promoter was amplified with primers having the sequence: GCG ATC TCG AGA AAA TGT TAT TAT AAC ACT ACA C (S ⁇ Q ID No. 3) and TGG ACT AGT ACA TGC ATG CGG TGA GAA AGT AGA AAG CAA ACA TTT TGT TTG ATT TGT TTG TTT TGT TTT TGT TGT TTG (S ⁇ Q ID No. 43) using DNA from the TDHl lambda clone isolated above as the template.
- the 3' primer can create a fusion between C.
- the methods of the invention for producing lactic acid can yield
- Oxygen levels can vary from about 0% to about 100% (relative to the oxygen content found in air), as measured in the atmosphere above the medium or dissolved in the medium. Oxygen levels can be measured or calculated by any common methods including partial pressure, O 2 electrode, volume/volume, or gas flow rate (VVM). Temperature ranges can span from about ambient temperature (23°C) to about 40°C and above (e.g. to about 45°C).
- Example 1 G418 resistance vectors and use of G418 for selection of C. sonorensis transformants
- PCR using the Dynazyme EXT Polymerase (Finnzymes, Espoo, Finland) using a pair of oligonucleotide primers having the sequence: CTAGTCTAGA ACA ATG AGC CAT ATT CAA CGG GAA ACG (G418 5'; SEQ ID NO:l) and CGC GGATCC GAA TTC TTA GAA AAA CTC ATC GAG CAT CAA ATG (G418 3'; SEQ ID NO:2).
- the plasmid pPIC9K obtained from Invitrogen was used as template.
- PCR was performed by initially incubating the reaction mixture for 5 min at 95°C, followed by 29 cycles of 45 sec at 95°C, 45 sec at 55°C, and 2 min at 72°C, with a final incubation for 5 min at 72°C.
- the PCR product was digested with restriction enzymes BamHl and Xbal and an 800 bp fragment was isolated. This fragment was ligated to the 4226 bp BamHl-Xba fragment of pNClOl (obtained from Eric Jarvis at NREL).
- Plasmid pNClOl was constructed from the phosphoglycerate kinase promoter (pPGK) and the GAL10 terminator sequences from S.
- This plasmid also harbors an LDH gene from K. thermotolerans inserted between Xbal and EcoRI sites, which, along with a R ⁇ mHI site, are contained in a polylinker region found between the yeast promoter and terminator sequences. This plasmid permits expression of various genes or selectable markers, under the control of the yeast promoter and terminator.
- the plasmid resulting from these manipulations contains the G418 resistance gene between the S. cerevisiae PGKl promoter and the S. cerevisiae GAL10 terminator, and was named pMI260.
- the structure of this plasmid is shown schematically in FIG. 1.
- PCR was performed by initially incubating the reaction mixture for 5 min at 95°C, followed by 29 cycles of 45 sec at 95°C, 45 sec at 55°C, 2 min at 72°C, with a final incubation for 5 min at 72°C.
- the PCR product was made blunt ended with Klenow polymerase and each of the 4 dNTPs and then digested with the restriction enzyme Xbal.
- the resulting 600bp fragment was ligated with the 4216 bp Pstl (made blunt ended with T4 polymerase)-.Y& ⁇ I fragment of pMI260.
- the resulting plasmid contains the G418 resistance gene operatively linked to the C. sonorensis TDHl promoter and the S. cerevisiae GAL10 terminator and was named pMI269.
- the structure of this plasmid is shown schematically in FIG. 3.
- the 1500 bp C. sonorensis PGKl promoter was amplified by PCR using the Dynazyme EXT Polymerase with a pair of oligonucleotide primers having the sequence: GCG ATC TCG AGA AAG AAA CGA CCC ATC CAA GTG ATG (5423; SEQ ID NO:5) and CTA GTC TAG ATG TAT ATA GTC TTT TCT ATT ATT AG (Cs2;SEQ ID NO:6) using pMI234 as the template (see above "Vectors and Host Cells"; FIG. 5).
- PCR was performed by initially incubating the reaction mixture for 5 min at 95°C, followed by 29 cycles of 45 sec at 95°C, 45 sec at 55°C, 2 min at 72°C, with a final incubation for 10 min at 72°C.
- the 1500 bp PCR product fragment was made blunt ended with Klenow polymerase and each of the 4 dNTPs and then digested with the restriction enzyme Xbal.
- the 1500 bp PGKl promoter fragment was ligated with the 4216 bp Pstl (made blunt ended with T4 polymerase)- ⁇ 7jtfI fragment of pMI260.
- the resulting plasmid contains the G418 resistance gene operatively linked to the C. sonorensis PGKl promoter and the S. cerevisiae GAL10 terminator, and was named pMI268.
- the structure of this plasmid is shown schematically in FIG. 2.
- Cells from an overnight culture of C. sonorensis grown to an OD 600 of 0.8-1.5 were collected by centrifiigation, and were washed first with an excess of a solution of 10 mM Tris-HCl, 1 mM EDTA (pH 7.5), followed by washing with an excess of a solution of 100 mM lithium acetate (Li Ac), 10 mM Tris-HCl, 1 mM EDTA (pH 7.5), and then resuspended in 2 mL of a solution of 100 mM LiAc, 10 mM Tris-HCl, 1 mM EDTA (pH 7.5).
- Cells were mixed (about 50 ⁇ L of the 2mL suspension) with about 10 ⁇ g of transforming D ⁇ A and 300 ⁇ L of a solution of 40% PEG4000, 100 mM LiAc, 10 mM Tris-HCl, 1 mM EDTA (pH 7.5). The cells were incubated at 30°C for 30 min with slow shaking. Dimethyl sulfoxide (DMSO; 40 ⁇ L) was added and the cells were incubated in a 42°C water bath for 15 min.
- DMSO Dimethyl sulfoxide
- the cells were collected by centrifiigation, washed with an excess of a solution of 10 mM Tris-HCl, 1 mM EDTA (pH 7.5), resuspended and incubated at 30°C in YPD medium (comprising lOg/L yeast extract, 20g/L peptone and 20 g/L glucose) for 3-7 h.
- YPD medium comprising lOg/L yeast extract, 20g/L peptone and 20 g/L glucose
- the YPD incubation can be continued overnight.
- the cells were incubated in liquid YPD for at least 3 h or overnight.
- the transformants were grown on YPD agar plates (comprising lOg/L yeast extract, 20g/L peptone, 20 g/L glucose and 2% agar) supplemented with G418 antibiotic at a concentration of either 100 ⁇ g/mL or 200 ⁇ g/mL.
- the plates were incubated at 30°C for 2-5 days and the transformants were then restreaked onto fresh selection plates. Southern analysis of total DNA isolated from the G418 resistant colonies showed that the G418 resistance gene was integrated in the genome of the transformants.
- G418 resistance gene can be expressed from the constructs prepared as described herein and is a suitable selection for C. sonorensis transformation.
- Example 2 Hygromycin resistance (hgh) vectors and use of hygromycin B for selection of C. sonorensis transformants
- Vectors conferring hygromycin resistance on transformed yeast cells, which permit selection of yeast cell transformants comprising a recombinant nucleic acid construct encoding a protein useful for synthesis of an organic product were prepared as follows.
- the hygromycin resistance marker E. coli hph
- the constructs were designated as pMI270 (FIG. 4) and pMI271, respectively.
- the S. cerevisiae GAL 10 terminator was used in both cases.
- the E. coli hph gene that confers resistance to hygromycin B was obtained from the plasmid pRLMex30 (Mach et al 1994, Curr. Genet. 25, 567-570).
- pRLMex30 was linearized with the restriction enzyme Nsil and made blunt ended with T4 DNA polymerase and then digested with Xbal.
- the pMI268 plasmid prepared in Example 1 was digested with EcoRI and was made blunt ended with Klenow polymerase and each of the 4 dNTPs and then digested with Xbal. The resulting 4900 bp fragment was ligated with the 1035 bp hph fragment from pRLMex30. This ligation produced a plasmid that contains the hygromycin resistance gene operatively linked to the C. sonorensis PGKl promoter and the S cerevisiae GAL10 terminator, and was named pML270. The structure of this plasmid is shown schematically in FIG. 4.
- Yeast cells were transformed using the chemical method according to Gietz et al. (1992, Nucleic Acids Res. 20: 1425) as described in Example 1 above.
- the two constructs pMI270 and pMI271 were digested with the restriction enzymes Xhol and Notl.
- the transformation mixture was incubated in YPD at 30°C for 3h before plating onto selective plates.
- the transformants were grown at 30°C for 2- 5 days on YPD agar plates supplemented with hygromycin B (Calbiochem) at concentrations of 150-300 ⁇ g/mL. Transformants were restreaked onto fresh selection plates.
- PCR was performed by initially incubating the reaction mixture for 3 min at 94°C, followed by 29 cycles of 45 sec at 94°C, 45 sec at 55°C, 2 min at 72°C, with a final incubation for 10 min at 72°C.
- E. coli hph gene can be expressed using the constructs described herein, functions in C. sonorensis and that hygromycin B can be used to select C. sonorensis transformants.
- the PDCl terminator was amplified by PCR using the Dynazyme EXT Polymerase (Finnzymes, Espoo, Finland) with oligonucleotide primers having the sequence: GGG ACT AGT GGA TCC TTG AAG TGA GTC AGC CAT AAG GAC TTA AATTCACC (Cs7; SEQ ID NO:9) and AAGGCCT TGT CGA CGC GGC CGC TTG GTT AGA AAA GGT TGT GCC AAT TTA GCC (Cs8; SEQ ID NO: 10), using C. sonorensis genomic DNA as a template.
- the PDCl promoter was amplified from C. sonorensis with a pair of oligonucleotide primers having the sequence: GGG ACG GGC CCG CGG CCG CTA CAA GTG ATT CAT TCA TTC ACT (Cs5; SEQ ID ⁇ O:l l) and CCC TGG GCC CCT CGA GGA TGA TTT AGC AAG AAT AAA TTA AAA TGG (Cs6; SEQ ID NO: 12) using genomic C. sonorensis DNA as a template.
- PCR was performed by initially incubating the reaction mixture for 5 min at 95 °C, followed by 29 cycles of 45 sec at 95°C, 45 sec at 55°C, 2 min at 72°C, with a final incubation for 10 min at 72°C.
- the PCR product fragment was digested with Apal and the 800 bp fragment was purified and ligated with the 9760 bp Apal linearized pMI256 (see above "Vectors and Host Cells"; FIG. 18).
- the resulting plasmid was named pMI257, and is shown schematically in FIG. 10.
- pMI257 contains, in order, the C sonorensis PDCl promoter, the C. sonorensis PGKl promoter operatively linked to the S.
- pMI257 was digested with Notl to excise the 7300 bp fragment containing the MEL5 and LDH expression cassettes flanked by the PDCl 5' and 3' regions. This 7300 bp fragment was used to transform C. sonorensis by the method described in Example 1 above, and the transformants were screened based on expression of the MEL5 marker.
- the transformants were grown on YPD agar plates supplemented with the chromogenic substrate of ⁇ -galactosidase, 5-bromo- 4-chloro-3-indolyl- ⁇ -D-galactopyranoside (X- ⁇ -gal; IC ⁇ Biochemicals) at a concentration of 40 ⁇ g/mL. The plates were incubated at 30°C for 1-3 days and then transferred to 4°C. In the presence of X- ⁇ -gal yeast colonies transformed with a functional MEL5 expression cassette turned blue, whereas the untransformed colonies were white. Blue colonies were purified by restreaking them onto fresh indicator plates.
- the transformants originating from the transformation of C. sonorensis with Notl digested pMI257 were designated as 257-1 through 257-15, 257-41, 257-42, and 257-45.
- Example 4 Vectors for expression of the B. megaterium LDH and for targeted integration of the transformed DNA into the PDCl locus
- Vectors comprising a R. megaterium LDH gene for targeted integration into the C. sonorensis PDCl gene locus were prepared as follows. In these vectors, the L. helveticus LDH in pMI257 was replaced by the R. megaterium LDH. pMI257 was linearized with Ncol and the 5' overhangs were partially filled in with D ⁇ A polymerase I, Klenow fragment, and a mixture of dATP, dCTP, and dTTP, omitting dGTP from the reaction. This was followed by removal of the single stranded extensions by treatment with mung bean nuclease.
- Vector pVR24 containing B. megaterium LDH was generated from B. megaterium genomic D ⁇ A, and is shown in FIG. 21.
- the LDH gene was cloned from the genomic D ⁇ A by PCR using primers designed from accession no. M22305, and ligated into a commercially-available vector (see above "Vectors and Host Cells").
- the 976 bp fragment containing the R. megaterium LDH was excised from pVR24.
- pMI265 contains, in order, the C. sonorensis PDCl promoter, the C. sonorensis PGKl promoter operatively linked to the S. cerevisiae MEL5 gene, the C.
- pMI265 was digested with Notl to excise the 7300 bp fragment that consisted of the MEL5 and LDH expression cassettes flanked by the PDCl 5' and 3' regions. This 7300 bp fragment was used to transform C. sonorensis as described in Example 1 and the transformants were screened on YPD plates supplemented with X- ⁇ -gal at a concentration of 40 ⁇ g/mL. The transformants were grown on YPD agar plates supplemented with X- ⁇ -gal (40 ⁇ g/mL). The transformants originating from the transformation of C. sonorensis with Notl-digested pMI265 were designated as 265-1 through 265-60.
- Example 5 Vectors for expression of R. oryzae LDH and for targeted integration of the transformed D ⁇ A into the PDCl locus
- the pMI257 plasmid described in Example 3 above was linearized with Ncol and the 5' overhangs were partially filled in with D ⁇ A polymerase I, Klenow fragment, and a mixture of dATP, dCTP, and dTTP, omitting dGTP from the reaction. This was followed by removal of the single stranded extensions by treatment with mung bean nuclease. The DNA was then digested with R ⁇ mHI and the 9200 bp fragment was isolated from a 0.8% agarose gel after electrophoretic separation. The coding sequence of R. oryzae LDH-encoding DNA was operatively linked to the C. sonorensis PGKl promoter and the transcriptional terminator of the C.
- Vector pVR 27 containing R. oryzae LDH was generated from R. oryzae genomic DNA, and is shown in FIG. 22.
- the LDH gene was cloned from the genomic DNA by PCR using primers designed from accession no. AF226154, and ligated into a commercially-available vector (see above "Vectors and Host Cells").
- the 978 bp fragment containing the R. oryzae LDH was excised from pVR27 by Xbal digestion followed by fill in of the 5' overhangs by DNA polymerase I, Klenow fragment and each of the 4 dNTPs and digestion by R ⁇ mHI.
- pMI266 was digested with Notl to excise a 7300 fragment that consisted of the MEL5 and LDH expression cassettes flanked by the PDCl 5' and 3' regions. This 7300 bp fragment was used to transform C. sonorensis by the method described in Example 1 above, and the transformants were screened on YPD plates supplemented with X- ⁇ -gal at a concentration of 40 ⁇ g/mL. The transformants originating from the transformation of C. sonorensis with Notl-digested pMI266 were designated as 266-1 through 266-13.
- Vectors were prepared for replacing PDCl without introducing exogenous LDH-encoding sequences.
- the pMI257 plasmid described in Example 3 above was digested with Ncol and R ⁇ mHI in order to remove the LDH gene and the S cerevisiae CYC1 terminator.
- the 5' overhangs were filled in by D ⁇ A polymerase I, Klenow fragment, and each of the 4 d ⁇ TPs.
- the 9200 bp fragment was purified after agarose gel elecfrophoresis and recircularized by incubation at a concentration of 40 ng/ ⁇ L in the presence of 400 U of T4 D ⁇ A ligase (New England Biolabs) and the appropriate buffer recommended by the manufacturer.
- pMI267 contains, in order, the C. sonorensis PDCl promoter, the C. sonorensis PGKl promoter operatively linked to the S. cerevisiae MEL5 gene, and the C sonorensis PDCl terminator.
- pMI267 was digested with Notl to excise the 6300 bp fragment that consisted of the MEL5 cassette flanked by the PDCl 5' and 3' regions. This 6300 bp fragment was used to transform C.
- DNA into the PDCl locus occu ⁇ ed through homologous recombination between the PDCl promoter and terminator sequences. LDH expression was not required to maintain the viability of the pdcl -deleted strain. In addition, integration events outside the PDCl locus occurred.
- Example 7 Construction of a C. sonorensis vector containing the B. megaterium LDH gene and the G418 marker
- the resulting plasmid was named pMI278 and contains, in order, the C. sonorensis TDHl promoter operatively linked to the G418 resistance gene and the MEL5 terminator followed by the C. sonorensis PGKl promoter operatively linked to the R. megaterium LDH and the S. cerevisiae GAL10 terminator, and is shown schematically in FIG. 14.
- the C. sonorensis transformant designated 266-3 in which the R. oryzae LDH is integrated into the pdcl locus, was chosen as host for a second transformation with the R. megaterium LDH construct described in Example 4 above.
- Transformant 266-3 was further transformed with Sall-Notl digested pMI278 and the transformants were selected on YPD agar plates supplemented with G418 antibiotic at a concentration of 200 ⁇ g/mL. The plates were incubated at 30°C for 2-5 days for selection; transformants were purified by restreaking onto fresh selection plates. The resulting transformants were designated as 278-1 through 278-20. The presence of the R.
- megaterium LDH in the genome of 19 of these transformants was verified by Southern blot analysis of Hindm digested yeast DNA using the B. megaterium LDH gene as the probe. Some of the transformants had more than one copy of the R. megaterium LDH integrated in the genome. Southern blot analysis was repeated with the R. oryzae LDH gene as a probe to verify that the R. oryzae LDH was still present.
- Example 9 Vectors for expression of B. megaterium LDH and for targeted integration of the transformed DNA into the PDC2 locus
- PCR was performed by initially incubating the reaction mixture for 3 min at 94°C, followed by 29 cycles of 45 sec at 94°C, 45 sec at 55°C, 2 min at 72°C, with a final incubation for 10 min at 72°C.
- the 1000 bp PCR product was cloned into the TOPO TA vector (Invitrogen) and the resulting plasmid was named pMI277, shown schematically in FIG. 19.
- the PDC2 promoter was released by EcoRI digestion and made blunt ended with the Klenow polymerase and each of the 4 dNTPs.
- the pMI278 plasmid prepared as described in Example 7 was linearized by Sail and the 5' overhangs were filled in by Klenow polymerase and each of the 4 dNTPs, then ligated to the 1000 bp EcoRI (blunt) fragment of the pMI277 plasmid.
- the plasmid containing the insert in the desired orientation was named pMI279, shown schematically in FIG. 20.
- the PDC2 terminator was amplified by PCR using the Dynazyme EXT polymerase with a pair of oligonucleotide primers having the sequence: TGGACTAGTTAGATAG CAA TTC TTA CTT GAA AAA TTA ATT GAA GCA TTACC (Cs29; SEQ ID NO: 15) and GGC CCG CGG CCG CTA AAT ATA ATT ATC GCT TAG TTA TTA AAA TGG (Cs30; SEQ ID NO: 16), using the genomic copy of the C sonorensis PDC2 gene cloned in a lambda vector as the template.
- the pdc2 terminator fragment includes part of the open reading frame corresponding to the 239 C-terminal amino acids.
- PCR was performed by initially incubating the reaction mixture for 3 min at 94°C, followed by 29 cycles of 45 sec at 94°C, 45 sec at 55°C, 2 min at 72°C, with a final incubation for 10 min at 72°C.
- the PCR product was made blunt ended with the Klenow polymerase and each of the 4 dNTPs, and purified with a Qiaquick column (Qiagen).
- the PCR product was phosphorylated with T4 polynucleotide kinase and rATP at a concentration of 1 mM under standard conditions (see Sambrook et al, Id.).
- the 800 bp PDC2 terminator fragment was purified after agarose gel elecfrophoresis and ligated with Ncol (blunt) digested pMI279 that was dephosphorylated with calf intestinal phosphatase.
- the resulting plasmid was named pMI286 and contains, in order, the C. sonorensis PDC2 promoter, the C. sonorensis TDHl promoter operatively linked to the G418 resistance gene and the S. cerevisiae MEL5 terminator, the C. sonorensis PGKl promoter operatively linked to the B. megaterium LDH gene, the S. cerevisiae GAL10 terminator followed by the C. sonorensis PDC2 terminator.
- This construct is shown
- the pMI286 plasmid was digested with Notl to excise the 6400 bp fragment that consisted of the G418 resistance and LDH expression cassettes flanked by the PDC2 5' and 3' regions.
- This 6400 bp fragment was used to transform C. sonorensis by the method described in Example 1 above.
- the transformants were grown on YPD agar plates supplemented with G418 antibiotic at a concentration of 200 ⁇ g /mL. The plates were incubated at 30°C for 2-5 days and the transformants were then restreaked onto fresh selection plates. The transformants were designated as 286-1 through 286-40. Southern blot analysis of genomic DNA isolated from the pMI286 transformants was carried out with the C.
- Example 10 Construction of C. sonorensis strains deleted of pdcl and disrupted ⁇ npdc2 and harboring two copies of B. megaterium LDH integrated in the genome in the pdcl and pdc2 loci
- the C. sonorensis transformant 265-15 having R. megaterium LDH integrated in the pdcl locus was chosen as host for a second transformation with R. megaterium LDH.
- Transformant 265-15 was further transformed with Notl digested pMI286 using the methods described in Example 1 above, and the transformants were selected on YPD agar plates supplemented with G418 antibiotic at a concentration of 200 ⁇ g/mL. The plates were incubated at 30°C for 2-5 days for selection, and transformants obtained thereby were purified by restreaking them onto fresh selection plates. The transformants were designated as C44/286-1 through C44/286-40. Disruption of the pdc2 gene was verified using the PDC2 probe
- This Example also confirmed that C. sonorensis can be transformed multiply and independently when different markers are used. In this way it is also possible to increase copy number of the gene of interest (LDH) in the host genome.
- LDH gene of interest
- Example 11 Ethanol production by the pdcl- pdc2- strains
- Example 12 Vector for disruption of PDC2 without LDH
- the R. megaterium LDH gene was removed from the pMI286 plasmid described in Example 9 as a 1276 bp Spel - Xbal fragment.
- pMI286 was digested with Spel and the linearized molecule partially digested with Xbal.
- the 8100 bp Spel-Xbal fragment was isolated after gel elecfrophoresis and recircularized.
- the resulting plasmid termed pMI287 consists, in order, of the C. sonorensis PDC2 promoter, the C. sonorensis TDHl promoter operatively linked to the G418 resistance gene and the S. cerevisiae MEL5 terminator, the C.
- pMI287 was digested with Notl to excise the 5100 bp fragment that consisted of the G418 expression cassette flanked by the PDC2 5' and 3' regions.
- This 5100 bp fragment was used to transform C. sonorensis by the methods described in Example 1 above. Transformants were grown on YPD agar plates supplemented with G418 antibiotic at a concentration of 200 ⁇ g/mL. The plates were incubated at 30°C for 2-5 days and the transformants were then restreaked onto fresh selection plates.
- the pMI286 described in Example 9 was digested with the restriction enzyme Spel and made blunt ended with DNA polymerase I, Klenow fragment, and each of the four dNTPs and then digested with BspMl.
- Plasmid pMI247 shown in FIG. 9 was digested with R ⁇ mHI and made blunt ended with DNA polymerase I, Klenow fragment, and each of the four dNTPs and then digested with BspMl.
- pMI288 consists, in order, of the C. sonorensis PDC2 promoter, the C. sonorensis TDHl promoter operatively linked to the G418 resistance gene and the S. cerevisiae MEL5 terminator, the C. sonorensis PGKl promoter operatively linked to the L. helveticus LDH gene and the S. cerevisiae CYC1 terminator followed by the C.
- Transformants were selected on YPD agar plates supplemented with G418 antibiotic at a concentration of 200 ⁇ g/mL. The plates were incubated at 30°C for 2-5 days, and transformants obtained thereby were purified by restreaking them onto fresh selection plates. These transformants were designated as C40/288-1 through C40/288-40.
- Disruption of the pdc2 gene was verified using a PDC2 probe corresponding to nucleotides in the deleted area of the locus.
- the presence of L. helveticus LDH in the genome in two copies in the pdcl, pdc2 double deletants was verified by Southern blot analysis of Hind H digested yeast DNA using the L. helveticus LDH gene as the probe.
- Example 14 Production of L-lactic acid in defined or rich glucose medium in aerobic test tube cultures by C. sonorensis harboring L. helveticus or B. megaterium LDH gene integrated into the genome. C. sonorensis cells and the transformants disclosed in the Examples above
- transformants 246-27 and 247-11 harboring the L. helveticus LDH gene produced 0.1 - 0.4 g/L lactic acid; 1.8 - 3.9 g/L lactic acid was produced after 19 hours.
- transformants 265-03 After 13 hours of cultivation in defined medium, transformants 265-03,
- transformants 265-05 After 13 hours of cultivation in defined medium, transformants 265-05,
- transformants 246-27 and 247- 11 harboring the E. helveticus LDH gene produced 0.5 - 1.7 g/L lactic acid, and produced 3.7 - 6.1 g/L lactic acid after 17 hours.
- the host strain produced 0.1 g/L lactic acid after 17 hours of cultivation.
- the transformants 265-03, 265- 06, 265-11, 265-12, 265-18, 265-29, 265-44, 265-45, 265-46, 265-52, 265-55 and 265-57 harboring the R. megaterium LDH gene produced 1.4 - 4.3 g/L lactic acid, and produced 7.2 - 9.8 g/L lactic acid after 17 hours.
- transformants 265-14, 265- 22 and 265-23 harboring two copies of the R. megaterium LDH gene produced 2.1 - 1.9 g/L lactic acid, and produced 6.3 - 6.8 g/L lactic acid after 17 hours.
- transformant 265-56 harboring three copies of the R. megaterium LDH gene produced 2.6 g/L lactic acid, and produced 7.5 g/L lactic acid after 17 hours.
- the transformants 265-05, 265-07, 265-15, 265-17, 265-33, 265-34, 265-35, 265-38, 265-39, 265-42, 265-43, 265-47, 265-48, 265-49, 265-51 and 265-60 harboring the R. megaterium LDH gene integrated into the pdcl gene locus (pdcl- genotype) produced 2.0 - 4.7 g/L lactic acid, and produced 7.1 - 10.7 g/L lactic acid after 17 hours.
- Example 15 Production of L-lactic acid in defined or rich glucose medium in aerobic test tube cultures by C. sonorensis harboring L. helveticus, B. megaterium or R. oryzae LDH gene integrated into the genome.
- transformants harboring the L. helveticus LDH gene produced 0.1 - 0.7 g/L lactic acid.
- rich medium 0.9 - 2.7 g/L lactic acid was produced by these cells.
- transformants harboring the R. megaterium LDH gene produced 0.1 - 0.5 g/L lactic acid.
- rich medium 1.9 - 3.2 g/L lactic acid was produced by these cells.
- transformants harboring the R. oryzae LDH gene produced 0.2 - 0.6 g/L lactic acid.
- rich medium 0.9 - 2.7 g/L lactic acid was produced by these cells.
- transformants harboring both the R. oryzae LDH gene integrated into pdcl gene locus and the R. megaterium LDH gene produced 0.1 - 0.9 g/L lactic acid.
- rich medium 1.0 - 3.3 g/L lactic acid was produced by these cells.
- transformants harboring the R. oryzae LDH gene produced 0.7 - 1.3 g/L lactic acid.
- rich medium 7.3 - 9.5 g/L lactic acid was produced by these cells.
- transformants harboring both the R. oryzae LDH gene integrated into pdcl gene locus and the R. megaterium LDH gene produced 0.7 - 3.0 g/L lactic acid.
- rich medium 5.0 - 10.7 g/L lactic acid was produced by these cells.
- Example 16 Production of L-lactic acid in defined glucose medium with or without buffering in microaerobic shake flask cultures by C. sonorensis harboring B. megaterium or R. oryzae LDH gene integrated into the genome.
- transformant 265-55 harboring B. megaterium LDH gene produced 35.7 g/L lactic acid with CaCO 3 buffering and 6.16 g/L lactic acid without buffering when the pH dropped to 2.75.
- Transformant 265-23 harboring two copies of B. megaterium LDH gene produced 38.2 g/L lactic acid with CaCO 3 buffering and 6.81 g/L lactic acid without buffering when the pH dropped to 2.68 (24 hours of cultivation).
- Transformant 266-8 harboring R. oryzae LDH gene produced 35.4 g/L lactic acid with CaCO buffering and 3.05 g/L lactic acid without buffering when the pH dropped to 2.83 (24 hours of cultivation).
- Example 17 Intracellular lactic acid in CaCO 3 -buffered and unbuffered cultivation
- Washed cell pellets were resuspended in 0.5 mL of the same buffer and stored at -70°C. Samples were thawed and washed (1 mL) once in 1 M Tris-HCl, pH 9.0, and centrifuged at 13,000 rpm for 1 min. The pellet was suspended into 1 mL ice cold 5% trichloroacetic acid (TCA) and vortexed 1 min. After vortexing, the sample was kept on ice for about 30 min. After incubation on ice, the sample was vortexed for 1 min and centrifuged at 13,000 rpm for 30 min at 4°C. Lactic acid levels were measured in the collected supernatant.
- TCA trichloroacetic acid
- Lactic acid concentration was analyzed from the sample by using an enzymatic method (L-lactic acid UV method, Boehringer Mannheim, Roche) or by HPLC (as in Example 14). Intracellular concentration of lactic acid was calculated as follows: 1. The intracellular volume of the cells (in the sample):
- lactic acid concentration (g/L) * volume of used 5% TCA (L) lactic acid amount (g) in the sample.
- lactic acid concentration in the cell divide lactic acid amount in the sample (g) by cell volume (L).
- transformant 265-55 harboring the B. megaterium LDH gene had an intracellular concentration of 28.2 g/L lactic acid with CaCO buffering and 7.2 g/L of lactic acid without buffering.
- Transformant 265-23 harboring two copies of the B. megaterium LDH gene had an intracellular concentration of 46.1 g/L lactic acid with CaCO buffering and 8.2 g/L of lactic acid without buffering, after 24 hours of cultivation.
- Transformant 266-8 harboring R. oryzae LDH gene had an intracellular concentration of 45.4 g/L of lactic acid with CaCO 3 buffering and 4.9 g/L of lactic acid without buffering (24 hours cultivation).
- Example 18 Enzyme activities of lactate dehydrogenase and pyruvate decarboxylase in C. sonorensis harboring L. helveticus or B. megaterium LDH gene integrated into the genome.
- the C. sonorensis transformants (namely, 246-27, 247-11, 257-3, 257-12, 257-6, 247-9, 246-27, 247-11, 265-39, 265-15, 265-44, 265-55, 265-23, 265-22, 265-56, 278-14, 278-17, 286-4, 286-30, and 286-1) were cultivated in 50 mL of YD -medium (yeast nitrogen base without amino acids supplemented with 5% glucose and 0.5 M MES pH 5.5), in 250 mL Erlenmeyer flasks with 250 rpm shaking to an OD 6 oo of 10 at 30°C.
- YD -medium yeast nitrogen base without amino acids supplemented with 5% glucose and 0.5 M MES pH 5.5
- Samples were thawed at room temperature and washed (1 mL) once in sonication buffer (10 0 mM KH 2 PO 4 / K 2 HPO , pH 7.5 supplemented with 2 mM MgCl 2 and 10 mM DTT). Washed samples were resuspended in 0.5 mL of sonication buffer and homogenized with 0.5 mL of glass beads with a Bead Beater homogenizer for 1 minute. After homogenization samples were centrifuged at 14,000 rpm for 30 min at 4°C.
- sonication buffer 10 0 mM KH 2 PO 4 / K 2 HPO , pH 7.5 supplemented with 2 mM MgCl 2 and 10 mM DTT. Washed samples were resuspended in 0.5 mL of sonication buffer and homogenized with 0.5 mL of glass beads with a Bead Beater homogenizer for 1 minute. After homogenization samples were centrifuged
- lactate dehydrogenase activity was determined spectrophotometrically (A 40 ) with Cobas MIRA automated analyzer at 30°C in sodium acetate buffer (50 mM Na-acetate pH 5.2) (Lactobacillus helveticus LDH) or in imidazole buffer (40 mM imidazole- HC1, pH 6.5) (Bacillus megaterium LDH) containing 0.4 mM NADH, 5 mM fructose- 1,6-diphosphate, 1 mM glyoxylic acid and 2 mM pyruvate.
- the protein concentrations were determined by the Lowry method (Lowry et al, 1951, J. Biol.
- Bovine serum albumin (Sigma) was used as a protein standard. Pyruvate decarboxylase activity was determined spectrophotometrically (A o) with Cobas MIRA automated analyzer at 30°C in imidazole buffer (40 mM imidazole-HCl pH 6.5) containing 0.2 mM NADH, 50 mM MgCl 2 , 0.2 mM thiamin pyrophosphate (cocarboxylase), 90 units of ADH and 50 mM pyruvate. 1 U of enzyme activity was defined as the amount of activity converting 1 ⁇ mol of NADH to NAD + per min. These results are shown in Table 8.
- Pyruvate decarboxylase activity was typically 2-4 U/mg total cellular protein in strains containing an intact PDC2 gene. When pdc2 was disrupted, PDC activity dropped below 0.4 U/ mg total cellular protein. If both pdcl and pdc2 were deleted or disrupted (strain C44/286-10) PDC activity decreased to 0.07 U/mg total cellular protein.
- Example 19 Production of L-lactic acid in defined glucose medium by C. sonorensis harboring the L. helveticus, B. megaterium or R. oryzae LDH encoding gene or both B. megaterium and R. oryzae LDH genes integrated into the genome.
- C. sonorensis cells and the transformants were cultivated in YD medium (yeast nitrogen base without amino acids, pH 5.5, supplemented with 5% glucose and 0.5 M MES), and collected by centrifiigation.
- the cells were resuspended in 50 mL of YD (yeast nitrogen base without amino acids supplemented with 10 % glucose) to an OD 600 of 15 for the cultivation experiments.
- the cells were cultivated in 250 mL Erlenmeyer flasks containing 4 g CaCO 3 with 100 rpm shaking at 30°C. Samples were withdrawn during cultivation, the cells were harvested by centrifiigation, and the growth medium was analyzed for lactic acid, glucose, and ethanol, by HPLC as described above (Example 14). These results are shown in Tables 9-13.
- the maximal lactic acid titers in the culture supernatants were typically reached at 72 h or later in the cultivation after all glucose had been consumed.
- the maximal lactic acid titers and yields reached as classified on the basis of the different genetic backgrounds were as follows: - 1 copy of R. oryzae LDH (strain 266-7): 81 g/L and 79% yield at 96 h
- R. megaterium LDH (strain 265-22): 87 g/L and 84 % yield at 72 h 3 copies of R. megaterium LDH (strain 265-56): 83 g/L and 80 % yield at 72 h - 2 copies of L. helveticus LDH (strain 247-9): 90 g/L and 89% yield at 72 h
- Example 20 Production of L-lactic acid in defined glucose medium in nitrogen sparged tubes by C. sonorensis harboring L. helveticus or R. oryzae LDH encoding gene integrated into the genome.
- Precultures were grown in 50 mL of YD medium (yeast nitrogen base without amino acids supplemented with 6.5% glucose and 0.4 M MES, pH 5.5) in 250 mL Erlenmeyer flasks with 250 rpm shaking at 30°C. Cells were collected by centrifiigation and washed once with 0.9%o NaCl, then resuspended in 50 mL of YD medium to an OD 00 of 11 for the cultivation experiments. Yeasts were cultivated in 50 mL disposable plastic tubes sparged with nitrogen with 250 rpm shaking at 30°C ((nearly) anaerobic conditions). Samples were withdrawn during cultivation, and after that the tubes were sparged with nitrogen. OD 6 oo was measured, and cells harvested by centrifiigation and the culture supernatant analyzed by HPLC as described above for lactic acid, glucose and ethanol. These results are shown in Tables 14-20.
- the transformants harboring L. helveticus LDH gene produced 6.9 - 7.2 g/L lactic acid (equivalent to 66 - 84% yield) and 1- 1.4 g/L ethanol, whereas the host strain produced 0.1 g/L lactic acid and 40 g/L ethanol.
- the transformants harboring R. oryzae LDH gene produced 7.2-8.8 g/L lactic acid (equivalent to 13-18% yield) and 17-28 g/L ethanol after 94 hours of cultivation. Glucose consumption and ethanol production by the R. oryzae LDH transformants were faster than those of the L. helveticus transformants.
- Example 21 Production of L-lactic acid in rich glucose medium without buffering in microaerobic shake flask cultures by C. sonorensis harboring L. helveticus or B. megaterium LDH gene integrated into the genome.
- helveticus LDH gene integrated randomly into the yeast genome produced 7.8-9.0 g/L lactic acid (equivalent to 24-29% yield) after 24 hours of cultivation.
- the transformant 286-1 harboring R. megaterium LDH gene integrated into the pdc2 gene locus (pdc2- genotype) produced 8.9 g/L lactic acid (equivalent to 31% yield) after 24 hours of cultivation.
- Transformant 265-23 harboring two copies of R. megaterium LDH gene integrated randomly into genome produced 9.1 g/L lactic acid (equivalent to 30% yield) after 24 hours of cultivation. After 24 hours of cultivation the transformants harboring R.
- megaterium LDH gene produced 8.9 - 9.1 g/L lactic acid, equivalent to 30-31%) yield from glucose.
- Transformants harboring the L. helveticus LDH gene produced 7.8-9.0 g/L lactic acid, which is equivalent to 24-29% yield from glucose. Although some glucose was unconsumed at 24 h, all glucose was eventually consumed (at 120 h). No further increase in lactic acid concentration occurred after 24 h, however. Glucose consumption by all strains was very similar. The pH of the culture medium was between 3.4 - 3.8 during this experiment.
- the transformant 265-23 containing two copies of R. megaterium LDH produced less ethanol and acetate early in the cultivation whereas the pdc2- transformant 286-1 produced less ethanol and acetate towards the end of the cultivation than the other strains.
- Example 22 Production of L-lactic acid in a bioreactor in rich glucose medium by C. sonorensis harboring B. megaterium LDH gene integrated into the genome.
- KOH potassium hydroxide
- the bioreactor was flushed with 100% air at a flow rate of 1.0 L/min and stirred at 800 rpm during this phase. After 23.5 hours of cultivation 10-21 g/L cell mass was produced (dry weight) (equivalent to 0.2-0.3 g dry weight per used gram of glucose). After the 24 hour biomass production, the bioreactor was emptied and cells were collected by centrifiigation (4000 rpm, 20°C, 10 min). The medium for lactate production (YP supplemented with 100 g/L glucose) was pumped into the bioreactor and was inoculated with the cells collected from the biomass production phase, to a density corresponding to 5 g/L dry weight.
- the bioreactor was flushed with 10% air - 90%> nitrogen gas at a flow rate of 1.0 L min "1 and stirred at 500 rpm. Samples were withdrawn during cultivation. For each sample, dry cell weight was determined, the OD 600 was measured, and the cells were harvested by centrifiigation. Culture supernatants were analyzed by HPLC as described above for lactic acid, glucose, ethanol, and acetate. These results are shown in Tables 21 and 22.
- the transformant harboring the R. megaterium LDH gene integrated randomly into the genome (265-55, PDC+ genotype) produced 28 g/L lactic acid (equivalent to 67%> yield) at pH 5.0, after 52 hours of cultivation in the lactate production phase.
- the same transformant produced 28 g/L lactic acid (equivalent to 60%) yield) at pH 6.0 after 72 hours of cultivation in the production phase.
- the transformant harboring the R. megaterium LDH gene integrated into the pdc2 gene locus (286-30, pdc2- genotype) produced 27 g/L lactic acid (equivalent to 54% yield) at pH 5.0 after 46 hours of cultivation in the lactate production phase.
- Intracellular lactic acid and pyruvate concentrations were determined as described above in Example 17, except that the sample volume was 1 mL and the cell pellet was washed (1 mL) in 1 M Tris-HCl, pH 9.0, centrifuged at 13,000 rpm for 1 min., and stored at -70°C. After thawing, the pellet was directly suspended into 1 mL of ice-cold 5% TCA. Intracellular pyruvate concentration was analyzed from the sample enzymatically (pyruvate kit, Sigma Diagnostics). These results are shown in Tables 24-27.
- the transformant harboring the R. megaterium LDH gene integrated randomly into the genome (265-55, PDC+ genotype) produced 60.9 g/L of lactic acid in the cells at 52 hours of cultivation in the lactate production phase, at pH 5.0.
- the same transformant produced 38.7 g/L of lactic acid, at pH 6.0, at 72 hours of cultivation in the lactate production phase.
- the transformant harboring the R. megaterium LDH gene integrated into the pdcl locus (265-15, pdcl- genotype) produced 13.4 g/L of lactic acid in the cells at 51 hours of cultivation in the lactate production phase.
- the transformant harboring the R. megaterium LDH gene integrated into the pdc2 locus (286-30, ? ⁇ c2- genotype) produced 14.3 g/L lactic acid at 49 hours of cultivation in the lactate production phase.
- the transformant harboring the R. megaterium LDH gene integrated randomly into the genome (265-55, PDC+ genotype) produced 0.1 g/L of pyruvate in the cells during the cultivation at pH 5.0 and at pH 6.0.
- the transformant harboring the R. megaterium LDH gene integrated into the pdcl locus (265-15, pdcl- genotype) or into the pdc2 locus (286-30, pdc2- genotype) produced 0.3 g/L pyruvate in the cells during the cultivations.
- Lactate dehydrogenase and pyruvate decarboxylase activities were determined as follows. Samples for enzyme activity measurements (2 mL) were collected by centrifiigation and the cell pellets were washed with 1 mL of ice-cold 10 mM K 2 HPO 4 / KH 2 PO 4 , pH 7.5 supplemented with 2 mM EDTA. Washed pellets were resuspended in 0.5 mL of the same buffer and stored at -70°C.
- Samples were thawed at room temperature and washed (1 mL) once in homogenization buffer (100 mM KH 2 PO 4 / K 2 HPO 4 , pH 7.5, supplemented with 2 mM MgCl 2 and 10 mM DTT). Washed samples were resuspended in 0.5 mL of homogenization buffer and homogenized with 0.5 mL of glass beads with a Bead Beater homogenizer for 1 minute. After homogenization samples were centrifuged 14,000 rpm for 30 min at 4°C.
- homogenization buffer 100 mM KH 2 PO 4 / K 2 HPO 4 , pH 7.5, supplemented with 2 mM MgCl 2 and 10 mM DTT. Washed samples were resuspended in 0.5 mL of homogenization buffer and homogenized with 0.5 mL of glass beads with a Bead Beater homogenizer for 1 minute. After homogenization samples were centrifuged 14,000 r
- the same transformant produced lactate dehydrogenase activity of 1.2 U/mg total cellular protein and pyruvate decarboxylase activity of 0.4 U/mg total cellular protein, at pH 6.0, at 72 hours of cultivation in the lactate production phase.
- Example 23 Anaerobic production of L-lactic acid in a bioreactor in rich glucose medium by C. sonorensis harboring the B. megaterium LDH gene integrated into the genome.
- the C. sonorensis transformant designated 265-55 described above was cultivated in a bioreactor. Batch cultivation was carried out at 35°C in a laboratory bioreactor (Biostat CT-DCU3, Braun, Germany) with a working volume of 2 L. Biomass was produced aerobically on YP medium supplemented with 150 g/L glucose. The biomass production phase was inoculated with 20 mL of culture stored in 23%> (w/v) glycerol at -80°C. The bioreactor was flushed with 100 % air at a flow rate of 1.0 L/min, and stirred at 800 rpm. The dissolved- oxygen concentration was continuously monitored with an oxygen electrode (Mettler Toledo).
- the bioreactor was emptied and cells were collected by centrifiigation (4000 rpm, 20°C, 10 min).
- Medium for lactic acid production (YP supplemented with 100 g/L glucose) was pumped into the bioreactor, and was inoculated with the centrifuged biomass to a density equivalent of 4.5 g/L cell dry weight.
- the bioreactor was flushed with 100%) nitrogen at a flow rate of 1.0 L/min and stirred at 500 rpm.
- the pH was maintained at 5.0 ⁇ 0.1 by automated addition of 5 M potassium hydroxide (KOH).
- Table 32 Aerobic biomass production in a bioreactor cultivation in YPD medium with 150 g/L glucose.
- Example 24 Production of L-lactic acid in a bioreactor in Ca(OH) 2 - buffered rich glucose medium by C. sonorensis harboring B. megaterium LDH gene integrated into the genome.
- Table 35 Lactic acid production with C. sonorensis overexpressing R. megaterium LDH in a bioreactor cultivation in YPD medium with 100 g/L glucose: glucose consumption, lactic acid concentration and lactic acid yield.
- Example 25 Production of L-lactic acid in a bioreactor in rich glucose medium by C. sonorensis harboring L. helveticus LDH gene integrated into the genome.
- the C. sonorensis transformants designated 247-5 and 247-11 described above were cultivated by batch cultivation in a laboratory bioreactor (Biostat CT- DCU3, Braun, Germany) at 30°C (strain 247-11) or 35°C (strain 247-5) with a working volume of 2 L.
- the cultivation medium was YP supplemented with 40 g/L glucose.
- Precultures were grown on YPD medium to an OD 6 oo of 11-16, cells were collected by centrifiigation and the bioreactor was inoculated to an OD 6 oo of 1. Cultivation continued until all glucose was consumed.
- the pH was maintained at 5.0 ⁇ 0.1 by automated addition of 5 M potassium hydroxide (KOH).
- KOH potassium hydroxide
- the bioreactor was flushed with 5% air and 95 % nitrogen gas at a flow rate of 0.5 L/min and stirred at 500 ⁇ m.
- the dissolved-oxygen concentration was continuously monitored with an oxygen electrode (Mettler Toledo
- the transformants produced 26-29 g/L of lactic acid (equivalent to a 67 -72 % yield) from glucose.
- Table 36 Lactate production with C sonorensis overexpressing E. helveticus LDH in two bioreactor cultivations in YPD medium with 40 g/L glucose: glucose consumption, lactate concentration and lactate yield at the end of fermentation (all lucose used).
- Table 37 Lactate production with C. sonorensis overexpressing E. helveticus LDH in two bioreactor cultivations in YPD medium with 40 g/L glucose: b roduct concentrations.
- C. sonorensis cells and the transformants disclosed above were cultivated in YX -medium (yeast nitrogen base without ammonium sulfate and amino acids supplemented with 0.3% urea and 5% xylose). Precultures were grown in YPD-medium, cells were collected by centrifiigation, washed once with YX -medium and then resuspended in 50 mL of YX medium to an OD 6 oo of 14-22 for the cultivation experiments. Yeast cells were cultivated in 100 mL Erlenmeyer flasks with 100 ⁇ m shaking at 30°C.
- Example 27 Production of L-lactic acid in defined L-arabinose medium by C. sonorensis harboring L. helveticus LDH gene integrated into the genome. C. sonorensis cells and the transformants described above (specifically
- YA-medium yeast nitrogen base without ammonium sulfate and amino acids supplemented with 0.3% urea and 2% L- arabinose.
- Precultures were grown in YPD-medium, cells were collected by centrifiigation, washed once with YA-medium and resuspended on the 50 mL of YA-medium to an OD 6 oo of 14-20 for the cultivation experiments.
- Yeast cells were cultivated in 100 mL Erlenmeyer flasks with 100 ⁇ m shaking (microaerobic conditions) at 30°C. When the pH reached approximately 3.5, 0.2% solid calcium carbonate was added. Samples were withdrawn during cultivation, OD 60 o measured, the cells were harvested by centrifiigation, and the culture supernatant analyzed for lactic acid and xylose by HPLC as described above. These results are shown in Table 39.
- Table 39 OD 6 oo, residual xylose and lactic acid production by C. sonorensis and the L. helveticus LDH transformants on defined arabinose medium (OD 60 Q).
- Example 28 Transformation of C. methanosorbosa and production of lactic acid by strains harboring B. megaterium LDH integrated in the genome
- C. methanosorbosa was transformed with the C. sonorensis vector pMI278 described above for lactic acid production.
- pMI278 was digested with Sail and Notl. Lithium acetate transformation according to a modification of the method of Gietz et al. (1992, Nucleic Acids Res. 20: 1425) described above in Example 1. Cells from an overnight culture of C.
- Transformants were tested for their ability to produce L-lactic acid as follows. 5 mL of YPD in a 10 mL plastic tube was inoculated with a colony grown on G418 plates and incubated with shaking at 250 ⁇ m at 30°C overnight. The cells were removed by centrifiigation and the supernatant was analyzed for L- lactic acid using the L-lactic acid UV method of Boehringer Mannheim. L-lactic acid was produced at 2.3-4.3 g/L. The presence of a single copy of R. megaterium LDH gene in the genome was verified by Southern blot analysis of HindfH digested yeast DNA using the R. megaterium LDH gene as the probe.
- R. megaterium LDH was able to function in C. methanosorbosa and produced lactic acid from glucose.
- the R. megaterium LDH is operatively linked to C. sonorensis PGKl promoter that is able to drive expression of a heterologous gene in C. methanosorbosa.
- the C. sonorensis TDHl promoter that is operatively linked to the G418 resistance gene is also able to function in C. methanosorbosa.
- Example 29 Production of L-lactic acid in rich glucose medium without buffering by C. methanosorbosa harboring the B. megaterium LDH gene integrated into the genome.
- Cm/278-1 One of the C. methanosorbosa transformants disclosed above (Cm/278-1) was cultivated in YD-medium (yeast nitrogen base without amino acids supplemented with 5% glucose and 0.5 M MES pH 5.5). Cells were then collected by centrifiigation and resuspended in 50 mL of YP supplemented with 5% glucose to an OD 60 o of 16. Yeast cells were cultivated in 250 mL Erlenmeyer flasks with 100 ⁇ m shaking at 30°C.
- the transformant produced 8.1 g/L lactic acid (equivalent to 19 % yield) from glucose and the pH dropped to 3.5.
- Glucose, lactic acid, ethanol, and acetate all in g/L.
- Example 30 Production of L-lactic acid in CaCO -buffered defined glucose medium by C. methanosorbosa harboring the B. megaterium LDH gene integrated into the genome.
- the transformed C. methanosorbosa cells disclosed above (specifically, transformants designated Cm/278-1 and Cm/278-14) and the unfransformed host strain (Cm) were cultivated in YD-medium (yeast nitrogen base without amino acids supplemented with 5% glucose and 0.5 M MES, pH 5.5). The cells were then collected by centrifiigation and resuspended in 50 mL of YD medium (yeast nitrogen base without amino acids supplemented with 10 % glucose) to an OD 6 oo of 15 for the cultivation experiments. Yeast cells were cultivated in 250 mL Erlenmeyer flasks containing 4 g CaCO with 100 ⁇ m shaking at 30°C.
- the pH of the culture medium throughout the cultivation was 6.5. Samples were withdrawn during cultivation, cells harvested by centrifiigation and the culture supernatant analyzed by HPLC for lactic acid, glucose and ethanol, as described above. These results are shown in Tables 41-44.
- the transformants had consumed glucose at 96 hours of cultivation and had produced 63-65 g/L of lactic acid (equivalent to 63-64% yield) and 6.5-6.9 g/L of ethanol.
- the host strain (Cm) had used all glucose by 120 hours of cultivation and it had produced 23 g/L of ethanol and no lactic acid.
- Example 31 Enzyme activities of lactate dehydrogenase and pyruvate decarboxylase and production of L-lactic acid in defined glucose medium by C. methanosorbosa harboring the B megaterium LDH gene integrated into the genome.
- the C methanosorbosa transformants disclosed above were cultivated in 50 mL of YD-medium (yeast nitrogen base without amino acids supplemented with 5%> glucose and 0.5 M MES, pH 5.5).
- Yeast cells were cultivated in 250 mL Erlenmeyer flasks with 250 ⁇ m shaking to an OD 60 o of 10 at 30°C. Samples were collected (2 mL) and cells were harvested by centrifiigation. The culture supernatant was analyzed by HPLC.
- the cell pellet was washed with 1 mL of ice-cold 10 mM K 2 HPO 4 /KH 2 PO , 2 mM EDTA (pH 7.5). Washed pellets were resuspended with 0.5 mL of the same buffer and stored at -70°C. Samples were thawed at room temperature and washed once with 1 mL of sonication buffer (100 mM KH 2 PO 4 /K 2 HPO 4 , 2 mM MgCl 2 , 10 mM DTT, pH 7.5).
- Washed samples were resuspended to 0.5 mL of sonication buffer and homogenized with 0.5 mL of glass beads in a Bead Beater homogenizer for 1 min. After homogenization, the samples were centrifuged at 14,000 ⁇ m for 30 min at 4°C. Supernatant samples were collected and lactate dehydrogenase and pyruvate decarboxylase activities were determined spectrophotometrically (A 340 ) as described above in example 18. These results are shown in Table 45.
- transformants 278-1 and 278-14 produced 0.69 and 0.33 g/L lactic acid (equivalent to 7 and 4 % yield from glucose), respectively.
- lactate dehydrogenase activity was 0.05 and 0.16 U/mg total cellular protein
- pyruvate decarboxylase activity was 0.71 and 0.53 U/mg total cellular protein in the transformant 278-1 and 278-14, respectively.
- lactate dehydrogenase activity is detected in C. methanosorbosa cells overexpressing a heterologous LDH gene and confirmed that the cells were capable of producing lactic acid from glucose.
- the lower activity could be attributed to a lower starting OD 6 oo and higher aeration (250 ⁇ m), resulting in predominantly cell growth and small amount of lactate production.
- Example 32 Production of lactic acid in defined xylose medium by C. sonorensis harboring the L. helveticus or the B. megaterium LDH encoding gene and by C. methanosorbosa harboring the B. megaterium LDH encoding gene integrated in the genome.
- strain C40/288-314 grown on YPD plates. The culture was incubated overnight with 250 ⁇ m shaking at 30°C. 50 mL of YD -medium (yeast nitrogen base, no amino acids supplemented, 5% glucose, and 0.5 M MES, pH 5.5) in 250 mL
- the C. sonorensis transformant C40/288-34 consumed 50 g/L of xylose in 7-8 days and produced 13-16 g/L of lactic acid, corresponding to 28-32%) lactic acid yield from xylose.
- Transformants 265-55 and 265-44 (C. sonorensis) harboring the B. megaterium LDH
- transformants C40/288-34, C40/288-36, 257-3, and 246-27 (C. sonorensis) harboring the L. helveticus LDH
- transformants Cm/278-1 and Cm 278-42 (C. methanosorbosa) harboring the B. megaterium LDH were used.
- YP+5% xylose medium in a 250 mL shake flask were inoculated with a yeast colony grown on YP+2% xylose plates.
- the culture was incubated overnight with 250 ⁇ m shaking at 30°C until an OD 600 of 10 was reached, then 50 mL of YX -medium (yeast nitrogen base, no amino acids supplements, 5%> xylose, and 0.5 M MES, pH 5.5) in a 250 mL Erlenmeyer flasks was inoculated to an initial OD 00 of 0.2.
- the cells were incubated with 250 ⁇ m shaking overnight at 30°C until an OD 60 o of 7-10 was reached.
- the cells were resuspended in 50 mL of YX- medium (yeast nitrogen base, no amino acids supplements, and 5 % xylose) to an OD 600 of 11-12.
- the cells were cultivated in 250 mL Erlenmeyer flasks containing 2 g CaCO with 100 ⁇ m shaking at 30°C. Samples were withdrawn during cultivation. The cells were removed by centrifugation, and the culture supernatant was analyzed for lactic acid and xylose by HPLC as described above (Example 14). The results are shown in Table 47.
- C. sonorensis LDH transformants consumed 50 g/L of xylose, typically in 5-6 days.
- lactic acid titers were measured 4-5 days after transfer into CaCO -buffered xylose medium, when at least 95% of the xylose was consumed.
- the amount of lactic acid produced was 30-37 g/L, corresponding to a 63-76 % lactic acid yield from xylose.
- Example 33 Production of L-lactic acid in defined glucose medium by C. sonorensis comprising a deleted pdcl gene and a disrupted pdc2 gene and harboring the L. helveticus LDH encoding gene integrated into the genome.
- the culture supernatant was analyzed for lactic acid, glucose, and ethanol as described above. These results are shown in Table 48.
- the pdcl- strain 257-3 (where pdcl is deleted) produced 89 g/L of lactic acid in 48 h, corresponding to a 93% yield from glucose (g/g).
- the pdcl- (deleted) pdc2- (where pdc2 is disrupted) strains C40/288-2, C40/288-34 and C40/288-11 produced 86-87 g/L of lactic acid in 72 h, corresponding to 89-90% yield from glucose (g/g). No ethanol was detected at these time points.
- Lactic acid titers and yields obtained on CaCO 3 -buffered defined medium containin lucose u on consum tion of all lucose initiall 96 /L).
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Also Published As
Publication number | Publication date |
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WO2003049525A3 (en) | 2004-08-26 |
EP1474507A2 (en) | 2004-11-10 |
AU2002311989A1 (en) | 2003-06-23 |
CN1628168A (en) | 2005-06-15 |
ES2318016T3 (en) | 2009-05-01 |
BRPI0214366B1 (en) | 2016-03-22 |
CN100402644C (en) | 2008-07-16 |
JP4649109B2 (en) | 2011-03-09 |
BR0214366A (en) | 2006-05-23 |
AU2002311989A8 (en) | 2003-06-23 |
CA2474152A1 (en) | 2003-06-19 |
EP1474507B1 (en) | 2008-12-31 |
ATE419336T1 (en) | 2009-01-15 |
DK1474507T3 (en) | 2009-04-06 |
EP1474507A4 (en) | 2005-09-21 |
DE60230677D1 (en) | 2009-02-12 |
JP2005518197A (en) | 2005-06-23 |
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