WO2003037977A2 - Acrylonitrile-butadiene-styrene copolymer transparent resin having superior chemical resistance and transparency and prepartion thereof - Google Patents
Acrylonitrile-butadiene-styrene copolymer transparent resin having superior chemical resistance and transparency and prepartion thereof Download PDFInfo
- Publication number
- WO2003037977A2 WO2003037977A2 PCT/KR2002/001985 KR0201985W WO03037977A2 WO 2003037977 A2 WO2003037977 A2 WO 2003037977A2 KR 0201985 W KR0201985 W KR 0201985W WO 03037977 A2 WO03037977 A2 WO 03037977A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- butadiene
- acrylonitrile
- transparent resin
- weight parts
- styrene copolymer
- Prior art date
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- 239000011347 resin Substances 0.000 title claims abstract description 55
- 229920005989 resin Polymers 0.000 title claims abstract description 55
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 title claims abstract description 44
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 title claims abstract description 43
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 title claims abstract description 42
- 239000000126 substance Substances 0.000 title abstract description 34
- -1 acrylate alkylester compound Chemical class 0.000 claims abstract description 55
- 229920000126 latex Polymers 0.000 claims abstract description 29
- 239000004816 latex Substances 0.000 claims abstract description 22
- 229920003244 diene elastomer Polymers 0.000 claims abstract description 20
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 19
- 229920006149 polyester-amide block copolymer Polymers 0.000 claims abstract description 14
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 3
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 claims description 2
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 claims description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 claims description 2
- GTBGXKPAKVYEKJ-UHFFFAOYSA-N decyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCOC(=O)C(C)=C GTBGXKPAKVYEKJ-UHFFFAOYSA-N 0.000 claims description 2
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 claims description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 claims description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 claims description 2
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 claims description 2
- 230000008961 swelling Effects 0.000 claims description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims 1
- 238000002360 preparation method Methods 0.000 abstract description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 9
- 238000002156 mixing Methods 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 239000000178 monomer Substances 0.000 description 5
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 4
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 4
- 239000004926 polymethyl methacrylate Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 229920000578 graft copolymer Polymers 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000002537 cosmetic Substances 0.000 description 2
- 238000007720 emulsion polymerization reaction Methods 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 235000012424 soybean oil Nutrition 0.000 description 2
- 239000003549 soybean oil Substances 0.000 description 2
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- MBMLMWLHJBBADN-UHFFFAOYSA-N Ferrous sulfide Chemical compound [Fe]=S MBMLMWLHJBBADN-UHFFFAOYSA-N 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- BCKXLBQYZLBQEK-KVVVOXFISA-M Sodium oleate Chemical compound [Na+].CCCCCCCC\C=C/CCCCCCCC([O-])=O BCKXLBQYZLBQEK-KVVVOXFISA-M 0.000 description 1
- 239000012963 UV stabilizer Substances 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- PLOYJEGLPVCRAJ-UHFFFAOYSA-N buta-1,3-diene;prop-2-enoic acid;styrene Chemical compound C=CC=C.OC(=O)C=C.C=CC1=CC=CC=C1 PLOYJEGLPVCRAJ-UHFFFAOYSA-N 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000008121 dextrose Substances 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 230000006353 environmental stress Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 description 1
- 229940048086 sodium pyrophosphate Drugs 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/04—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F279/00—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00
- C08F279/02—Macromolecular compounds obtained by polymerising monomers on to polymers of monomers having two or more carbon-to-carbon double bonds as defined in group C08F36/00 on to polymers of conjugated dienes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
- C08L55/02—ABS [Acrylonitrile-Butadiene-Styrene] polymers
Definitions
- the present invention relates to acrylonitrile-butadiene-styrene copolymer transparent resin having improved chemical resistance by graft- copolymerizing methacrylate alkyl ester or acrylate alkylester compound, aromatic vinyl compound and vinylcyanide compound on conjugated diene rubber latex, and preparation thereof, and acrylonitrile-butadiene-styrene copolymer transparent resin having more improved chemical resistance and ESCR(Environmental stress cracking resistance) by further comprising polyester-amide copolymer, and preparation thereof.
- Generally used transparent resin includes polycarbonate (PC) resin, polymethylmethacrylate (PMMA) resin, polystyrene (PS) resin, polyacrylonitrile-styrene (SAN) resin, etc.
- PC polycarbonate
- PMMA polymethylmethacrylate
- PS polystyrene
- SAN polyacrylonitrile-styrene
- Polycarbonate resin has superior impact strength and transparency, but it has inferior processibility and thus is difficult to be made into complicated product, and it also has inferior chemical resistance.
- Polymethylmethacrylate resin is widely used as optical material because of its superior optical properties, but it has very poor impact resistance and chemical resistance.
- polystyrene resin and polyacrylonitrile-styrene resin also have very poor chemical resistance and impact resistance.
- Acrylonitrile-butadiene-styrene (herein after referred to as 'ABS') terpoiymer has balanced properties of impact strength and fluidity, etc., and thus it is variously used for automobile goods, household electric appliances, OA supplies, etc.
- U.S.P. No 4,767,833 Japanese Laid-open Patent Publication Hei 1 1 -
- 5,969,042 has problems of inferior transparency and Korean Patent Application No. 1998-045699 has problems in that cracks easily occur when used for container for cosmetics, battery case, etc., and chemical resistance is unsatisfactory. Accordingly, there is a need for acrylate-butadiene-styrene resin simultaneously having superior transparency and chemical resistance.
- acrylonitrile-butadiene-styrene copolymer transparent resin having balanced physical properties of impact resistance, processibility, etc., and simultaneously having superior chemical resistance and transparency.
- the present invention provides acrylonitrile-butadiene-styrene copolymer transparent resin comprising: a) 15 to 40 weight parts of conjugated diene rubber latex; b) 20 to 65 weight parts of methacrylate alkyl ester or acrylate alkylester compound grafted on the a) conjugated diene rubber latex; c) 8 to 25 weight parts of aromatic vinyl compound grafted on the a) conjugated diene rubber latex; and d) 5 to 20 weight parts of vinylcyanide compound grafted on the a) conjugated diene rubber latex.
- the present invention also provides acrylonitrile-butadiene-styrene copolymer transparent resin further comprising e) 1 to 30 weight parts of polyester-amide copolymer on the basis of 100 weight parts of the acrylonitrile-butadiene-styrene transparent resin, having superior chemical resistance and transparency.
- the present invention also provides a method for preparing acrylonitrile-butadiene-styrene copolymer transparent resin comprising the step of batch charge or incremental charge a) to 15 to 40 weight parts of conjugated rubber latex, b) 20 to 65 weight parts of methacrylate alkylester compound or acrylate alkylester compound; c) 8 to 25 weight parts of aromatic vinyl compound; and d) 5 to 20 weight parts of vinylcyanide compound to graft-copolymerize them.
- the present invention also provides a method for preparing acrylonitrile-butadiene-styrene copolymer transparent resin further comprising the step of adding polyester-amide copolymer to the acrylonitrile-butadiene- styrene copolymer and blending them.
- the present inventors have studied a method for giving chemical resistance and ESCR to acrylonitrile-butadiene-styrene resin, and the present invention is based on the discovery that when graft-copolymerizing methacrylate alkylester or acrylate alkylester compound, aromatic vinyl compound and vinylcyanide compound on conjugated diene rubber latex with controlling refractive indexes and molecular weights thereof, the product has superior chemical resistance.
- the present invention relates to acrylonitrile-butadiene-styrene copolymer transparent resin prepared by graft-copolymerizing methacrylate alkylester or acrylate alkylester compound, aromatic vinyl compound and vinyl cyanide compound on conjugated diene rubber latex with controlling refractive indexes and molecular weights thereof, acrylonitrile-butadiene- styrene copolymer transparent resin further comprising polyester-amide copolymer to further improve chemical resistance and ESCR.
- conjugated rubber latex general butadiene rubber latex or styrene-butadiene copolymer rubber latex can be used, and preferably those
- the conjugated diene rubber latex is contained in an amount of 15 to 40 weight parts (on the basis of solid contents), and preferably in an amount of 20 to 30 weight parts. If the contents are less than 15 weight parts, chemical resistance is inferior, and if more than 40 weight parts, rigidity is inferior and grafting does not completely occur in polymerization and thus mechanical properties are very poor.
- methacrylate alkylester or acrylate alkylester compound methacrylate methylester, methacrylate ethylester, methacrylate propylester, methacrylate 2-ethylhexylester, methacrylate decylester or methacrylate laurylester, etc. can be used, and methylmethacrylate is preferable.
- the methacrylate alkylester compound or acrylate alkylester compound is preferably contained in an amount of 20 to 65 weight parts.
- aromatic vinyl compound styrene, ⁇ -methylstyrene, p-
- methylstyrene or vinyltoluene, etc. can be used, and styrene is preferable.
- the aromatic vinyl compound is preferably contained in an amount of 8 to 25 weight parts.
- the vinylcyanide compound acrylonitrile or methacrylonitrile can be used, and the contents are preferably 5 to 20 weight parts. If the contents are less than 5 weight parts, chemical resistance is inferior, and if more than 20 weight parts, the color of resin changes into yellow and thus cannot satisfy wants of consumers requiring natural color, and solid contents (coagulum) are largely produced and thus is difficult to produce.
- Transparency of the acrylonitrile-butadiene-styrene copolymer transparent resin of the present invention is absolutely influenced by refractive index of a mixture of used monomers, the refractive index is controlled by mixing ratio of monomers.
- the refractive index of the conjugated diene rubber latex should be controlled to be similar to the refractive index of remaining ingredients, and thus the mixing ratio of monomers is very important.
- the contents and molecular weight of used vinyl cyanide compound are controlled to give chemical resistance to the final product.
- Refractive index of a mixture of used monomers absolutely influences on transparency and the refractive index is controlled by contents and mixing ratio of monomers.
- the refractive index of conjugated diene compound used as a seed for grafting and that of grafted ingredients should be similar to each other, and suitably, the refractive index of the conjugated diene compound is identical to that of grafted ingredients.
- the difference between refractive index of the conjugated diene rubber latex and that of grafted compounds is less than 0.005.
- the refractive index of the rubber latex is approximately 1.516 and the refractive index of grafted compounds should be similar to it, and it is not suitable if the refractive index of grated compounds is below 1.551 or over 1.521.
- Wt s wt% of aromatic vinyl compound
- Rl s refractive index of aromatic vinyl compound (1.592)
- Wt M wt% of methacrylate alkylester or acrylate alkylester
- RI M refractive index of methacrylate alkylester or acrylate alkylester compound (1.49)
- the acrylonitrile-butadiene-styrene copolymer transparent resin may further comprise mercaptan as molecular weight controlling agent, and for examples, tert-dodecylmercaptan or n-dodecylmercaptan can be used, and particularly tert-dodecylmercaptan is preferable.
- the acrylonitrile-butadiene-styrene copolymer transparent resin is polymerized by emulsion polymerization.
- Weight average molecular weight of graft-polymerized final resin is preferably 60,000 to 250,000, and if it is less than 60,000, chemical resistance is inferior, and if more than 250,000, processing properties of resin is inferior.
- polyester-amide copolymer prepared by graft-copolymerizing methacrylate alkylester or acrylate alkylester compound, aromatic vinyl compound and vinylcyan compound on conjugated diene rubber latex with controlling refractive indexes and molecular weights thereof.
- 1 to 30 weight parts of polyester-amide copolymer can be added and blended to further improve chemical resistance and ESCR.
- oxidation-stabilizer, UV-stabilizer, lubricants, etc. can be further added.
- the polyester-amide copolymer is block or graft copolymer obtained by reaction of ester and amide, and preferably has refractive index difference of 0.01 or less between acrylonitrile-butadiene-styrene copolymer transparent resin. If the difference exceeds 0.01 , transparency drops. And, the contents of the polyester-amide copolymer are preferably 1 to 30 weight parts, and more preferably 1 to 10 weight parts. If the contents are less than 1 weight parts, chemical resistance-improving effects are little, and if more than 30 weight parts, mechanical strength and transparency drop and material cost is high and thus uneconomical.
- Example 1 Preparation of acrylonitrile-butadiene-styrene copolymer transparent resin In 25 weight parts of rubber latex prepared by emulsion polymerization with gel contents of 70% and average particle diameter of 0.3
- emulsifier 49.74 weight parts of methylmethacrylate as methacrylate alkylester compound, 17.25 weigh parts of styrene as aromatic vinyl compound, 8 weight parts of acrylonitrile as vinylcyanide compound, 0.5 weight parts of tert-dodecylmercaptan as molecular weight controlling agent, 0.096 weight parts of sodium pyrophosphate, 0.024 weight parts of dextrose, 0.002 weight parts of ferrous sulfide and 0.08 weight parts of cumene hydroperoxide were continuously introduced to react them. After reaction, 49.74 weight parts of methylmethacrylate as methacrylate alkylester compound, 17.25 weigh parts of styrene as aromatic vinyl compound, 8 weight parts of acrylonitrile as vinylcyanide compound, 0.5 weight parts of tert-dodecylmercaptan as molecular weight controlling agent, 0.096 weight parts of sodium pyrophosphate, 0.024 weight parts of dextrose, 0.002
- Acrylonitrile-butadiene-styrene copolymer transparent resin was prepared by the same method as in Example 1 , except changing the amounts of rubber latex, acrylonitrile, styrene, methylmethacrylate or tert-dodecylmercaptan as shown in Table 1 .
- Haze value and weight average molecular weight of the acrylonitrile- butadiene-styrene copolymer transparent resin prepared in Examples 1 or 2, and Comparative Examples 1 to 5 were measured and the results were presented in Table 1 .
- a) Haze value measured by ASTM 1003 method, and as the value is smaller, resin is more transparent
- the resin of Examples 1 and 2 according to the present invention comprising 15 to 40 weight parts of conjugated rubber latex, 20 to 65 weight parts of methacrylate alkylester, 8 to 25 weight parts of aromatic vinyl compound and 5 to 20 weight parts of vinyl cyanide compound have superior haze value and weight average molecular weight compared to those of Comparative Examples 1 to 5, and do not show stability problem or transparency drop problem.
- the acrylonitrile-butadiene-styrene copolymer transparent resin prepared in Example 1 or 2 and Comparative Examples 1 to 5 were mixed with polyester-amide compound (SANYO Chemical, Pellestat-6321 , Pellestat- 7530) with the compositions and contents as shown in Table 2, and 0J weight parts of lubricant and 0.2 weight parts of antioxidant were introduced therein.
- the reactant was prepared in the form of pellet at a cylinder
- the acrylonitrile-butadiene-styrene copolymer transparent resin comprising 15 to 50 weight parts of conjugated diene rubber latex, 20 to 65 weight parts of methacrylate alkylester compound, 8 to 25 weight parts of aromatic vinyl compound and 5 to 20 weight parts of vinyl cyanide compound, and resin prepared by blending polyester-amide compound (P-6321) with refractive index difference of less than 0.01 with the above resin have superior haze value and chemical resistance compared to those of Comparative Examples 6 to 10.
- the acrylonitrile- butadiene-styrene copolymer transparent resin has balanced physical properties of impact resistance, processibility, etc., and remarkably improved chemical resistance and transparency, and chemical resistance and ESCR can be further improved by blending polyester-amide copolymer thereto.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Graft Or Block Polymers (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The present invention relates to acrylonitrile-butadiene-styrene copolymer transparent resin having superior chemical resistance and transparency and preparation thereof, and particularly to acrylonitrile-butadiene-styrene copolymer transparent resin having superior chemical resistance and transparency by graft-copolymerzing on a) conjugated diene rubber latex, b) methacrylate alkylester or acrylate alkylester compound, c) aromatic vinyl compound and d) vinyl cyanide compound, and preparation thereof. In addition, according to the present invention, chemical resistance and ESCR can be further improved by further adding e) polyester-amide copolymer to the acrylonitrile-butadiene-styrene copolymer transparent resin.
Description
ACRYLONITRILE-BUTADIENE-STYRENE COPOLYMER TRANSPARENT
RESIN HAVING SUPERIOR CHEMICAL RESISTANCE AND
TRANSPARENCY AND PREPARTION THEREOF
BACKGROUND OF THE INVENTION
(a) Field of the Invention
The present invention relates to acrylonitrile-butadiene-styrene copolymer transparent resin having improved chemical resistance by graft- copolymerizing methacrylate alkyl ester or acrylate alkylester compound, aromatic vinyl compound and vinylcyanide compound on conjugated diene rubber latex, and preparation thereof, and acrylonitrile-butadiene-styrene copolymer transparent resin having more improved chemical resistance and ESCR(Environmental stress cracking resistance) by further comprising polyester-amide copolymer, and preparation thereof.
(b) Description of the Related Art Recently, as industries become advanced and products become differentiated, studies for development of transparent material in order to introduce nude fashion culture and pastel tone color culture in products to achieve design revolution are actively under progress.
Generally used transparent resin includes polycarbonate (PC) resin, polymethylmethacrylate (PMMA) resin, polystyrene (PS) resin, polyacrylonitrile-styrene (SAN) resin, etc. Polycarbonate resin has superior impact strength and transparency, but it has inferior processibility and thus is difficult to be made into complicated product, and it also has inferior chemical
resistance. Polymethylmethacrylate resin is widely used as optical material because of its superior optical properties, but it has very poor impact resistance and chemical resistance. And, polystyrene resin and polyacrylonitrile-styrene resin also have very poor chemical resistance and impact resistance.
Acrylonitrile-butadiene-styrene (herein after referred to as 'ABS') terpoiymer has balanced properties of impact strength and fluidity, etc., and thus it is variously used for automobile goods, household electric appliances, OA supplies, etc. U.S.P. No 4,767,833, Japanese Laid-open Patent Publication Hei 1 1 -
147020, EP 703,252 and Japanese Laid-open Patent Publication Hei 8- 199008 have disclosed a method for giving transparency by introducing acrylate alkylester or methacrylate alkylester compound in acrylonitrile- butadiene-styrene (abs) resin having superior impact resistance, chemical resistance, processibility, etc. However, the method has problems in that chemical resistance is inferior due to methacrylate alkylester introduced for giving transparency. Therefore, the resin cannot be applied for a processed goods requiring chemical resistance such as container for spray or cosmetics, battery case, etc. U.S.P. No. 5,969,042 and Korean Patent Application No. 1998-045699 have mentioned chemical resistance of transparent ABS resin, but U.S.P. No. 5,969,042 has problems of inferior transparency and Korean Patent Application No. 1998-045699 has problems in that cracks easily occur when used for container for cosmetics, battery case, etc., and chemical resistance is unsatisfactory. Accordingly, there is a need for acrylate-butadiene-styrene resin
simultaneously having superior transparency and chemical resistance.
SUMMARY OF THE INVENTION
In order to solve these problems, it is an object of the present invention to provide acrylonitrile-butadiene-styrene copolymer transparent resin having balanced physical properties of impact resistance, processibility, etc., and simultaneously having superior chemical resistance and transparency.
It is another object of the present invention to provide a method for preparing acrylonitrile-butadiene-styrene copolymer transparent resin having remarkably improved chemical resistance and ESCR.
In order to achieve these objects, the present invention provides acrylonitrile-butadiene-styrene copolymer transparent resin comprising: a) 15 to 40 weight parts of conjugated diene rubber latex; b) 20 to 65 weight parts of methacrylate alkyl ester or acrylate alkylester compound grafted on the a) conjugated diene rubber latex; c) 8 to 25 weight parts of aromatic vinyl compound grafted on the a) conjugated diene rubber latex; and d) 5 to 20 weight parts of vinylcyanide compound grafted on the a) conjugated diene rubber latex. The present invention also provides acrylonitrile-butadiene-styrene copolymer transparent resin further comprising e) 1 to 30 weight parts of polyester-amide copolymer on the basis of 100 weight parts of the acrylonitrile-butadiene-styrene transparent resin, having superior chemical resistance and transparency.
The present invention also provides a method for preparing acrylonitrile-butadiene-styrene copolymer transparent resin comprising the step of batch charge or incremental charge a) to 15 to 40 weight parts of conjugated rubber latex, b) 20 to 65 weight parts of methacrylate alkylester compound or acrylate alkylester compound; c) 8 to 25 weight parts of aromatic vinyl compound; and d) 5 to 20 weight parts of vinylcyanide compound to graft-copolymerize them. The present invention also provides a method for preparing acrylonitrile-butadiene-styrene copolymer transparent resin further comprising the step of adding polyester-amide copolymer to the acrylonitrile-butadiene- styrene copolymer and blending them.
DETAILED DESCRIPTION AND THE PREFERRED EMBODIMENTS The present invention will now be explained in detail.
The present inventors have studied a method for giving chemical resistance and ESCR to acrylonitrile-butadiene-styrene resin, and the present invention is based on the discovery that when graft-copolymerizing methacrylate alkylester or acrylate alkylester compound, aromatic vinyl compound and vinylcyanide compound on conjugated diene rubber latex with controlling refractive indexes and molecular weights thereof, the product has superior chemical resistance.
The present invention relates to acrylonitrile-butadiene-styrene copolymer transparent resin prepared by graft-copolymerizing methacrylate alkylester or acrylate alkylester compound, aromatic vinyl compound and
vinyl cyanide compound on conjugated diene rubber latex with controlling refractive indexes and molecular weights thereof, acrylonitrile-butadiene- styrene copolymer transparent resin further comprising polyester-amide copolymer to further improve chemical resistance and ESCR. As the conjugated rubber latex, general butadiene rubber latex or styrene-butadiene copolymer rubber latex can be used, and preferably those
having particle diameter of 800 to 4,000 A, gel contents of 60 to 95% and
swelling index of 12 to 40 are used. And, the conjugated diene rubber latex is contained in an amount of 15 to 40 weight parts (on the basis of solid contents), and preferably in an amount of 20 to 30 weight parts. If the contents are less than 15 weight parts, chemical resistance is inferior, and if more than 40 weight parts, rigidity is inferior and grafting does not completely occur in polymerization and thus mechanical properties are very poor.
As the methacrylate alkylester or acrylate alkylester compound, methacrylate methylester, methacrylate ethylester, methacrylate propylester, methacrylate 2-ethylhexylester, methacrylate decylester or methacrylate laurylester, etc. can be used, and methylmethacrylate is preferable. And the methacrylate alkylester compound or acrylate alkylester compound is preferably contained in an amount of 20 to 65 weight parts.
As the aromatic vinyl compound, styrene, α -methylstyrene, p-
methylstyrene or vinyltoluene, etc. can be used, and styrene is preferable. And, the aromatic vinyl compound is preferably contained in an amount of 8 to 25 weight parts.
As the vinylcyanide compound, acrylonitrile or methacrylonitrile can
be used, and the contents are preferably 5 to 20 weight parts. If the contents are less than 5 weight parts, chemical resistance is inferior, and if more than 20 weight parts, the color of resin changes into yellow and thus cannot satisfy wants of consumers requiring natural color, and solid contents (coagulum) are largely produced and thus is difficult to produce.
Transparency of the acrylonitrile-butadiene-styrene copolymer transparent resin of the present invention is absolutely influenced by refractive index of a mixture of used monomers, the refractive index is controlled by mixing ratio of monomers. Specifically, the refractive index of the conjugated diene rubber latex should be controlled to be similar to the refractive index of remaining ingredients, and thus the mixing ratio of monomers is very important. In addition, the contents and molecular weight of used vinyl cyanide compound are controlled to give chemical resistance to the final product. Refractive index of a mixture of used monomers absolutely influences on transparency and the refractive index is controlled by contents and mixing ratio of monomers. Specifically, in order to give transparency, the refractive index of conjugated diene compound used as a seed for grafting and that of grafted ingredients should be similar to each other, and suitably, the refractive index of the conjugated diene compound is identical to that of grafted ingredients. Preferably, the difference between refractive index of the conjugated diene rubber latex and that of grafted compounds is less than 0.005. Specifically, if the conjugated diene is polybutadiene, the refractive index of the rubber latex is approximately 1.516 and the refractive index of grafted compounds should be similar to it, and it is not suitable if the
refractive index of grated compounds is below 1.551 or over 1.521. The refractive index of butadiene is 1.516, that of methylmethacrylate is approximately 1.49, that of styrene is 1.59, and that of acrylonitrile is 1.518, and the refractive index of grafted polymer can be calculated as follows: Refractive index of graft polymer = WtA x RIA + Wts + Rls + WtM X RIM
WtA = wt% of vinyl cyanide compound RIA = refractive index of vinyl cyanide compound (1.52) Wts =wt% of aromatic vinyl compound Rls = refractive index of aromatic vinyl compound (1.592) WtM = wt% of methacrylate alkylester or acrylate alkylester
RIM = refractive index of methacrylate alkylester or acrylate alkylester compound (1.49)
The acrylonitrile-butadiene-styrene copolymer transparent resin may further comprise mercaptan as molecular weight controlling agent, and for examples, tert-dodecylmercaptan or n-dodecylmercaptan can be used, and particularly tert-dodecylmercaptan is preferable.
The acrylonitrile-butadiene-styrene copolymer transparent resin is polymerized by emulsion polymerization. Weight average molecular weight of graft-polymerized final resin is preferably 60,000 to 250,000, and if it is less than 60,000, chemical resistance is inferior, and if more than 250,000, processing properties of resin is inferior.
In addition, to 100 weight parts of the acrylonitrile-butadiene-styrene copolymer transparent resin prepared by graft-copolymerizing methacrylate alkylester or acrylate alkylester compound, aromatic vinyl compound and vinylcyan compound on conjugated diene rubber latex with controlling
refractive indexes and molecular weights thereof, 1 to 30 weight parts of polyester-amide copolymer can be added and blended to further improve chemical resistance and ESCR. And, oxidation-stabilizer, UV-stabilizer, lubricants, etc. can be further added. The polyester-amide copolymer is block or graft copolymer obtained by reaction of ester and amide, and preferably has refractive index difference of 0.01 or less between acrylonitrile-butadiene-styrene copolymer transparent resin. If the difference exceeds 0.01 , transparency drops. And, the contents of the polyester-amide copolymer are preferably 1 to 30 weight parts, and more preferably 1 to 10 weight parts. If the contents are less than 1 weight parts, chemical resistance-improving effects are little, and if more than 30 weight parts, mechanical strength and transparency drop and material cost is high and thus uneconomical.
The present invention will be explained in more detail with reference to the following Examples. However, these are to illustrate the present invention and the present invention is not limited to them. [Example]
Example 1 : Preparation of acrylonitrile-butadiene-styrene copolymer transparent resin In 25 weight parts of rubber latex prepared by emulsion polymerization with gel contents of 70% and average particle diameter of 0.3
μm, 150 weight parts of ion-exchange water, 0.5 weight parts of sodium oleate
as an emulsifier, 49.74 weight parts of methylmethacrylate as methacrylate alkylester compound, 17.25 weigh parts of styrene as aromatic vinyl
compound, 8 weight parts of acrylonitrile as vinylcyanide compound, 0.5 weight parts of tert-dodecylmercaptan as molecular weight controlling agent, 0.096 weight parts of sodium pyrophosphate, 0.024 weight parts of dextrose, 0.002 weight parts of ferrous sulfide and 0.08 weight parts of cumene hydroperoxide were continuously introduced to react them. After reaction,
temperature was elevated to 80 °C and the reactant was aged for 1 hour to
terminate a reaction. Polymerization conversion rate was 99%, and solidification contents were 0.3%. And, the prepared latex was solidified with calcium chloride aqueous solution and washed to obtain powder. Examples 2. and Comparative Examples 1 - 5: Preparation of acrylonitrile- butadiene-styrene copolymer transparent resin
Acrylonitrile-butadiene-styrene copolymer transparent resin was prepared by the same method as in Example 1 , except changing the amounts of rubber latex, acrylonitrile, styrene, methylmethacrylate or tert-dodecylmercaptan as shown in Table 1 .
Haze value and weight average molecular weight of the acrylonitrile- butadiene-styrene copolymer transparent resin prepared in Examples 1 or 2, and Comparative Examples 1 to 5 were measured and the results were presented in Table 1 . a) Haze value : measured by ASTM 1003 method, and as the value is smaller, resin is more transparent, b) Weight average molecular weight : measured using GPC, and calibrated using PMMA standard, and then molecular weight of modifier was measured.
[Table 1]
As shown in Table 1 , the resin of Examples 1 and 2 according to the present invention comprising 15 to 40 weight parts of conjugated rubber latex, 20 to 65 weight parts of methacrylate alkylester, 8 to 25 weight parts of aromatic vinyl compound and 5 to 20 weight parts of vinyl cyanide compound have superior haze value and weight average molecular weight compared to those of Comparative Examples 1 to 5, and do not show stability problem or transparency drop problem.
Examples 3 to 5 and Comparative Examples 6 to 10: Blending with polyester- amide compound
The acrylonitrile-butadiene-styrene copolymer transparent resin prepared in Example 1 or 2 and Comparative Examples 1 to 5 were mixed with polyester-amide compound (SANYO Chemical, Pellestat-6321 , Pellestat-
7530) with the compositions and contents as shown in Table 2, and 0J weight parts of lubricant and 0.2 weight parts of antioxidant were introduced therein. The reactant was prepared in the form of pellet at a cylinder
temperature of 220 °C using 2-shaft extruder. It was injection molded into a
pellet to prepare a sample, and haze value and chemical resistance for soybean oil, 10% sulfuric acid, 70% acetic acid and isopropyl alcohol (IPA) were measured and the results were shown in Table 2. c) Chemical resistance - Test sample for tensile strength was placed on a jig with 1.5% strain, and dampened with soybean oil, 10% sulfuric acid, 70% acetic acid and isopropyl alcohol and stood for 2 days, and after 2 days, change of the sample was observed to evaluate as follows: OK : No change in the sample C: Cracks occurred B (time) : Time when the sample was broken
[Table 2]
As shown in Table 2, the acrylonitrile-butadiene-styrene copolymer transparent resin comprising 15 to 50 weight parts of conjugated diene rubber latex, 20 to 65 weight parts of methacrylate alkylester compound, 8 to 25 weight parts of aromatic vinyl compound and 5 to 20 weight parts of vinyl
cyanide compound, and resin prepared by blending polyester-amide compound (P-6321) with refractive index difference of less than 0.01 with the above resin have superior haze value and chemical resistance compared to those of Comparative Examples 6 to 10. As explained, according to the present invention, the acrylonitrile- butadiene-styrene copolymer transparent resin has balanced physical properties of impact resistance, processibility, etc., and remarkably improved chemical resistance and transparency, and chemical resistance and ESCR can be further improved by blending polyester-amide copolymer thereto.
Claims
1. Acrylonitrile-butadiene-styrene copolymer transparent resin comprising a) 15 to 40 weight parts of conjugated diene rubber latex; b) 20 to 65 weight parts of methacrylate alkylester or acrylate alkylester compound grafted on the a) conjugated diene rubber latex; c) 8 to 25 weight parts of aromatic vinyl compound grafted on the a) conjugated diene rubber latex; and d) 5 to 20 weight parts of vinyl cyanide compound grafted on the a) conjugated diene rubber latex.
2. The acrylonitrile-butadiene-styrene copolymer transparent resin according to Claim 1 , further comprising 1 to 30 weight parts of e) polyester-amide copolymer on the basis of 100 weight parts of the acrylonitrile-butadiene- styrene copolymer transparent resin.
3. The acrylonitrile-butadiene-styrene copolymer transparent resin according to Claim 1 , wherein the a) conjugated diene rubber latex has particle diameter of 800 to 4,000 A , gel contents of 60 to 95%, and swelling index of
12 to 40.
4. The acrylonitrile-butadiene-styrene copolymer transparent resin according to Claim 1 , wherein the b) methacrylate alkylester or acrylate alkylester compound is selected from a group consisting of methacrylate methylester, methacrylate ethylester, methacrylate propylester, methacrylate 2- ethylhexylester, methacrylate decylester and methacrylate laurylester.
5. The acrylonitrile-butadiene-styrene copolymer transparent resin according to Claim 1 , wherein the c) aromatic vinyl compound is selected from a group consisting of styrene, α -methylstyrene, p-methylstyrene, vinyltoluene and a
mixture thereof.
6. The acrylonitrile-butadiene-styrene copolymer transparent resin according to Claim 1 , wherein a difference between refractive index of the a) conjugated diene rubber latex and that of a mixture of the b) methacrylate alkylester or acrylate alkylester compound, the c) aromatic vinyl compound and the d) vinyl cyande compound is 0.005 or less.
7. The acrylonitrile-butadiene-styrene copolymer transparent resin according to Claim 2, wherein a difference between refractive index of the polyester- amide copolymer and that of the acrylonitrile-butadiene-styrene copolymer transparent resin of Claim 1 is 0.01 or less.
8. A method for preparing acrylonitrile-butadiene-styrene copolymer transparent resin comprising the step of bulk-introducing or continuously introducing a) to 15 to 40 weight parts of conjugated diene rubber latex, b) 20 to 65 weight parts of methacrylate alkylester or acrylate alkylester compound; c) 8 to 25 weight parts of aromatic vinyl compound; and d) 5 to 2 weight parts of vinylcyanide compound to graft-copolymerize them.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE60228311T DE60228311D1 (en) | 2001-10-29 | 2002-10-24 | TRANSPARENT ACRYLNITRILE BUTADIENE STYRENE COPOLYMER RESIN HAVING SUPERIOR CHEMICAL RESISTANCE AND TRANSPARENCY AND ITS PRODUCTION |
| EP02781976A EP1448640B1 (en) | 2001-10-29 | 2002-10-24 | Acrylonitrile-butadiene-styrene copolymer transparent resin having superior chemical resistance and transparency and prepartion thereof |
| US10/494,228 US7217763B2 (en) | 2001-10-29 | 2002-10-24 | Acrylonitrile-butadiene-styrene copolymer transparent resin having superior chemical resistance and transparency and preparation thereof |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2001-0066856A KR100442922B1 (en) | 2001-10-29 | 2001-10-29 | Acrylonitril butadiene styrene resin having superior chemical-proof and transmittancy and method for preparing thereof |
| KR2001-66856 | 2001-10-29 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO2003037977A2 true WO2003037977A2 (en) | 2003-05-08 |
| WO2003037977A3 WO2003037977A3 (en) | 2003-12-18 |
Family
ID=19715483
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/KR2002/001985 WO2003037977A2 (en) | 2001-10-29 | 2002-10-24 | Acrylonitrile-butadiene-styrene copolymer transparent resin having superior chemical resistance and transparency and prepartion thereof |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US7217763B2 (en) |
| EP (1) | EP1448640B1 (en) |
| KR (1) | KR100442922B1 (en) |
| CN (1) | CN1297580C (en) |
| DE (1) | DE60228311D1 (en) |
| WO (1) | WO2003037977A2 (en) |
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| EP1918313A1 (en) * | 2005-08-25 | 2008-05-07 | Techno Polymer Co., Ltd. | Rubber-reinforced resin, anti-static resin composition, molded article and laminate |
| US7638559B2 (en) * | 2005-05-10 | 2009-12-29 | Nova Chemicals Inc. | Expandable resins |
| CN112876609A (en) * | 2021-01-18 | 2021-06-01 | 万华化学(四川)有限公司 | Preparation method of polybutadiene latex, polybutadiene latex and ABS |
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Also Published As
| Publication number | Publication date |
|---|---|
| EP1448640B1 (en) | 2008-08-13 |
| CN1297580C (en) | 2007-01-31 |
| US7217763B2 (en) | 2007-05-15 |
| DE60228311D1 (en) | 2008-09-25 |
| EP1448640A2 (en) | 2004-08-25 |
| KR20030034998A (en) | 2003-05-09 |
| WO2003037977A3 (en) | 2003-12-18 |
| KR100442922B1 (en) | 2004-08-02 |
| CN1578795A (en) | 2005-02-09 |
| US20050032984A1 (en) | 2005-02-10 |
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