WO2003008098A1 - Apparatus for, and method of, treating substrates for catalytic converters - Google Patents
Apparatus for, and method of, treating substrates for catalytic converters Download PDFInfo
- Publication number
- WO2003008098A1 WO2003008098A1 PCT/ZA2002/000117 ZA0200117W WO03008098A1 WO 2003008098 A1 WO2003008098 A1 WO 2003008098A1 ZA 0200117 W ZA0200117 W ZA 0200117W WO 03008098 A1 WO03008098 A1 WO 03008098A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- substrate
- chamber
- substrates
- partition
- air
- Prior art date
Links
- 239000000758 substrate Substances 0.000 title claims abstract description 64
- 238000000034 method Methods 0.000 title claims description 10
- 230000003197 catalytic effect Effects 0.000 title abstract description 6
- 238000005192 partition Methods 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 2
- 125000006850 spacer group Chemical group 0.000 description 6
- 238000001035 drying Methods 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- 238000001354 calcination Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910000510 noble metal Inorganic materials 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000001473 noxious effect Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/08—Heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J3/00—Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
- B01J3/006—Processes utilising sub-atmospheric pressure; Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/50—Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
- B01J35/56—Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0215—Coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0236—Drying, e.g. preparing a suspension, adding a soluble salt and drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0493—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases using vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/22—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes
Definitions
- THIS INVENTION relates to apparatus for, and a method of, treating
- Substrate is a term used for the ceramic multi-passaged structure which
- the passages in the substrate are coated with
- the noble metal is applied to the passages as a suspension. Normally
- the suspension is initially forced in from one end of the substrate.
- the substrate is then
- the substrate then has suspension forced in from the other end.
- the treatment steps are achieved by exposing one end of the substrate to a source of
- substrate as used herein covers bodies of the form described
- the present invention seeks to provide an improved apparatus for and
- the method can further include the step of heating the air before it is
- apparatus for treating a substrate which comprises means defining a lower plenum
- partition forming the top wall of said chamber, an opening in said top wall, and a
- Said partition can be a tray with one or more openings in it, the tray being
- substrates are placed on said part and through a zone constituted by said two
- form said part is a horizontal table which is rotatable about a central vertical axis
- Each tray can comprise a resilient element which bounds said opening
- Figure 1 is a front elevation of apparatus for treating substrates
- Figure 2 is a side elevation of the apparatus of Figure 1;
- Figure 3 is a top plan view
- Figure 4 is a section through the apparatus, the section being on the line A-A of
- Figure 5 is a section on the line B-B of Figure 1 ;
- Figure 6 is a section on the line C-C of Figure 1 ;
- Figures 7 and 8 are sections illustrating the mounting of the outer periphery of a
- Figure 9 is a top plan view of the rotatable table
- Figure 10 is a section on the line D-D of Figure 9;
- Figure 11 is a section on the line E-E of Figure 10, the section being below the
- Figure 12 is a top plan view of an upper disc of the table
- Figure 13 is a section through the upper disc
- Figure 14 is a top plan view of a lower disc of the table
- Figure 15 is a section through the lower disc
- Figure 16 is a plan view of a screen
- Figure 17 is a section illustrating the mounting of the centre of the rotatable table
- Figure 18 is a front view of part of the superstructure taken in the direction of
- Figure 19 is a section on the line G-G in Figure 5;
- Figure 20 is a section on the line H-H in Figure 18.
- Figure 21 is a section on the line l-l in Figure 12 and additionally shows part of a
- the substrate treatment apparatus illustrated is designated 10 in Figures
- the base structure 12 includes an outer wall 20 which has therein three
- doors 28, 30 and 32 are normally closed-off by doors 28, 30 and 32.
- the doors are mounted by hinges
- the structure 12 also includes a bottom
- a plinth 38 consisting of four channels arranged at right angles to
- the space 42 separates a space 42 from a generally arcuate further space 44.
- the space 42 is open
- a panel 46 closes off the radially
- a cylindrical sleeve 54 extends upwardly from the ring 50 and includes an overhang 56
- a duct 60 ( Figure 6) leads from one end of the space 44 to the suction
- a further duct 62 leads from the mid-section of the space
- a damper 64 ( Figures 6 and 11 ) extending between the walls 20 and 40
- the damper 64 is moved by a control designated 70 in
- the table 14 comprises a
- the rollers 52 and 58 run on the rim 76.
- a bush 84 ( Figures 14, 15 and 17) is welded into a central opening of the
- the upper disc 88 ( Figures 12 and 13) is of substantially the same
- ring 98 is welded to the upper surface of the rim 90 close to its inner periphery.
- the screen 102 has a central opening 104. The discs and screen are secured together
- the ring 86 is in contact with a circular seal 110 (Figure 17) which is mounted on the top surface of a plate 113 which is in turn supported by gussets 115
- Substrate trays 112 (parts of which are shown in Figures 7, 8, 9 and 17)
- tray has a base element 116 with three openings 118 in it.
- the trays 112 are described
- the superstructure 16 comprises a vertically elongate casing 120
- the section 122 is illustrated in detail in Figures 18 to 20.
- the section 122 is supported
- a part circular outer wall 132 which forms the external boundary of a
- the entrance and exit have strip curtains 140 in them to limit air flow.
- the section 124 serves merely as a spacer and has no other function.
- the upper section 126 has an air inlet at 140 and a bank of heaters at 142 in the
- a spacer 143 is stitch welded to the upper spoke 94.
- the tray 112 comprises the base element 116 which is of silicone rubber.
- the element 116 has a chamfered edge 146 which bounds one of the three openings
- the outer edge shown at 148 has the shape of the apertures 82, 92 in the discs
- a clamping strip 156 are secured together by bolts 158.
- the heads of the bolts 158 are secured together by bolts 158.
- the seal 152 extends both inwardly and outwardly from the spacers 150,
- the substrates S are placed on the trays of the table at zone 14.1 ( Figure
- the duct 60 by flowing downwardly through the multitude of passages in the substrate.
- the substrates emerge from the space 134 through the right hand curtain
- Substrates are manually removed from the table. Substrates are manufactured in a variety of shapes and it will be
- the trays are configured so that the substrates fit in an airtight manner
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Drying Of Solid Materials (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ZA200105448 | 2001-07-20 | ||
ZA2001/5448 | 2001-07-20 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2003008098A1 true WO2003008098A1 (en) | 2003-01-30 |
Family
ID=25589222
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/ZA2002/000117 WO2003008098A1 (en) | 2001-07-20 | 2002-07-22 | Apparatus for, and method of, treating substrates for catalytic converters |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO2003008098A1 (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1338529A (en) * | 1917-10-29 | 1920-04-27 | Richter Johannes | Cigarette |
US2867544A (en) * | 1956-02-23 | 1959-01-06 | Owens Illinois Glass Co | Method and apparatus for coating the interior surfaces of small diameter glass tubing |
US3948213A (en) * | 1974-10-21 | 1976-04-06 | Universal Oil Products Company | Coating-impregnating chamber for catalyst support members |
US4208454A (en) * | 1978-01-19 | 1980-06-17 | General Motors Corporation | Method for coating catalyst supports |
WO1999055458A1 (en) * | 1998-04-28 | 1999-11-04 | Engelhard Corporation | Method for drying a coated substrate |
EP0980710A1 (en) * | 1998-08-20 | 2000-02-23 | Degussa-Hüls Aktiengesellschaft | Method for coating the channels of a monolithic catalyst body with a coating dispersion |
-
2002
- 2002-07-22 WO PCT/ZA2002/000117 patent/WO2003008098A1/en not_active Application Discontinuation
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1338529A (en) * | 1917-10-29 | 1920-04-27 | Richter Johannes | Cigarette |
US2867544A (en) * | 1956-02-23 | 1959-01-06 | Owens Illinois Glass Co | Method and apparatus for coating the interior surfaces of small diameter glass tubing |
US3948213A (en) * | 1974-10-21 | 1976-04-06 | Universal Oil Products Company | Coating-impregnating chamber for catalyst support members |
US4208454A (en) * | 1978-01-19 | 1980-06-17 | General Motors Corporation | Method for coating catalyst supports |
WO1999055458A1 (en) * | 1998-04-28 | 1999-11-04 | Engelhard Corporation | Method for drying a coated substrate |
EP0980710A1 (en) * | 1998-08-20 | 2000-02-23 | Degussa-Hüls Aktiengesellschaft | Method for coating the channels of a monolithic catalyst body with a coating dispersion |
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