METAL IDENTIFICATION TAG
Inventors: Jim Yuran
Atty. Docket Number: 1229-PA01
FIELD OF THE INVENTION
The present invention relates generally to a decorative object to be displayed
by its owner. More specifically, the present invention pertains to a decorative
metal tag. The present invention is particularly, though not exclusively, useful for
fashion and as an outlet for self expression.
BACKGROUND OF THE INVENTION
Costume jewelry has been around for many years. The need to constantly
augment one's personal appearance to keep up with the "days fashion" has been a
driving force for a multi-billion dollar consumer clothing, jewelry, and cosmetic
industry. One's personal desire to "make a statement" about "who they are,"
"what they believe in," or "what they know" is also closely related to the fashion
choices one makes. Today's world of fashion is saturated with visual stimulus
ranging from newspapers and magazines, billboards and television, to fine art and
photography. All of these images influence, and to a large degree dictate what the
popular fashion of the day will be. Various means of incorporating popular imagery
into one's personal wardrobe have been around for years. These include screen
printed T-shirts, hats, jackets, and even body tattoos. However, there remains an
alternative forum for self expression not yet tapped by the current markets.
Namely, a decorative metal tag that is capable of adaptation to the ever changing
popular imagery found in contemporary society.
United States Patent Number 5,363,964 issued to Hexter in 1994, (the
"'964 patent") presents a design for collectible trading cards in which cardboard
and metal are used. The '964 patent discloses a piece of sheet metal with rolled
edges that holds a printed piece of cardboard. As shown in Figure 1 , the '964
patent indicates that the sheet metal is rolled around the edges of the cardboard
such that only a surface with the exact thickness of the sheet metal provides the
frictional contact holding the cardboard in place.
The design disclosed in the '964 patent is susceptible to failure due to
sudden impacts that could occur in its ordinary use. Any impact on the surface of
the cylindrical bead edge could result in a large portion of the frictional contact
edge lifting from the cardboard. Once lifted, the remaining frictional contact
resulting from the undamaged frictional edge contacts may no longer be sufficient
to hold the cardboard in place.
Additionally, the means by which the edges are rolled under the '964 patent
may limit the applications of the device to square or rectangular configurations.
The '964 patent mandates that the edges of the sheet metal be rolled into beads.
This requirement potentially results in jagged fringes that could cut a user of the
trading card. By limiting production to square or rectangular shapes, jagged
material may then be removed from the inner corners through cutting away a
portion of the bead in each of the four comers. Therefore the '964 patent design is
restricted to square or rectangular designs.
SUMMARY OF THE PRESENT INVENTION
The present invention includes a metal cavity in which a panel containing
graphical images is placed. The edges, or hem, of the metal cavity are then folded
over the periphery of the image panel in order to hold the image panel securely in
the metal cavity. The images may be printed on any conventional printing
substrate, such as wear resistant materials, paper, or plastic foils, and positioned
within the metal cavity such that the image is exposed for viewing. A hole may be
punched in the metal cavity, allowing a person to place a chain through the metal
identification tag and wear the metal identification tag around their neck. Lastly,
the manufacturing method of the present invention allows for a large variety of
shapes to be formed. The lack of restrictions on potential shapes of the invention
is significant in the present invention's ability to adapt to the ever changing popular
fashion of contemporary society.
DESCRIPTION OF THE DRAWINGS
The novel features of this invention, as well as the invention itself, both as to
its structure and its operation, will be best understood from the accompanying
drawings, taken in conjunction with the accompanying description, in which like
reference characters refer to similar parts, and in which:
Figure 1 is a cross sectional view of the prior art in which the edges of a
metal plate are rolled;
Figure 2 is an assembly drawing of the metal identification tag showing the
image panel and the metal blanked panel prior to the folding of the hem;
Figure 3 is an isometric view of the metal identification tag subsequent to
the folding of the hem over the edges of the image panel;
Figure 4 is a cross-sectional view of the metal identification tag showing the
folded hem and image panel;
Figure 5 is a cross-sectional view of a deformed metal identification tag after
an impact with a foreign object showing the folded hem, image panel, and metal
blanked panel, and further illustrating the present invention's ability to sustain
damage but remain functional;
Figure 6 is an isometric view of the metal identification tag without an
image;
Figure 7 is a front view of the metal identification tag with an image panel
firmly held within the metal blanked panel by the folded hem;
Figure 8 is a back view of the metal identification tag;
Figure 9 is a side view of the metal identification tag;
Figure 10 is a bottom view of the metal identification tag; and
Figure 1 1 is a front view of the metal identification tag configured with a
hem width that varies.
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
Referring initially to Figure 2, an assembly drawing of the metal identification
tag of the present invention is shown and generally designated 100. Figure 2
shows that the metal identification tag 100 includes an image 102 placed upon an
image panel 104. The image panel 104 may consist of any conventional substrate.
Next the image panel 104 is applied to a blanked metal material 106 which then
passes through any number of die forming stages until a contiguous perimeter wall,
or "hem" 108 is flattened completely and uniformly on top of the applied image
panel 104.
Figure 3 shows an assembled isometric view of the metal identification tag
100. In Figure 3, the formed hem 108 has a thickness 1 10 which represents the
uniform thickness of the metal identification tag 100 blanked metal 106. The
flattened hem 1 12 provides the frictional contact with the image panel 104
necessary to hold the image panel 104 tightly to the blanked metal 106. The
flattened hem 1 12 does not interfere with the exposure of the image 102, and
serves as an aesthetic enhancement to the metal identification tag 100. Figure 3
also shows a hole 1 14 which provides for the user to wear the metal identification
tag 100 around his or her neck with a chain, string, etc.
The present invention overcomes the deficiencies of the '964 patent by
folding the edges or hem 1 12 of the sheet metal 104 rather then rolling them. As a
consequence of this difference in manufacturing, the present invention is much
more durable in the course of regular usage, and provides for an unlimited number
of shapes and designs. Figure 4 shows a cross-sectional view of a portion of the
metal identification tag 100. In Figure 4, the frictional contact surface 1 16 can
be seen with a width 1 18 of the flattened hem 1 12. The frictional contact surface
1 16 area is greater in the present invention resulting in a greater reliability if a
portion of the frictional contact surface 1 16 were to be damaged. The frictional
contact surface area of the design disclosed in the '964 patent is restricted to the
exact thickness of the piece of metal. Referring again to Figure 1 , in order to
increase the frictional contact surface area 10, the thickness of the metal 12 would
have to be increased. On the other hand, as shown in Figure 3, the present
invention has a much larger frictional contact surface 1 16 area which may be
increased or decreased by adjusting the width 1 18 of the flattened hem 1 12. The
benefit of this adjustable width 1 18 lies in the ability to greatly increase the
frictional contact surface 1 16 area without increasing the overall thickness 120 of
the blanked metal 106, and also allows for an infinite number of aesthetic finishes.
The likelihood of a portion of the flattened hem 1 1 2 lifting due to a sudden
impact is also reduced by the present invention. Figure 5 is a cross-sectional view
of the metal identification tag 100 after an impact upon the flattened hem 1 12.
Despite the deformation, the new frictional contact surface 122 remains sufficient
to hold the image panel 104 in place via frictional forces.
Lastly, Figure 1 1 shows a front view of the metal identification tag with a
hem width 122 that varies from point to point along the continuous flattened hem
1 12. The hem width 122 comprises a flattened continuous hem 1 12 with a small
hem width 124. The small hem width 124 gradually increases to a wider hem
width 126 at a different point along the continuous hem 1 12, up to an even wider
hem width 128 at a third point along the continuous flattened hem 1 12. The
variable width flattened hem 122 provides an infinite number of possible aesthetic
configurations for the flattened hem 1 12.
While the metal identification tag as herein shown and disclosed in detail is
fully capable of obtaining the objects and providing the advantages herein before
stated, it is to be understood that it is merely illustrative of a preferred embodiment
and an alternative embodiment of the invention and that no limitations are intended
to the details of construction or design herein shown other than as described in the
appended claims.