WO2003001048A1 - Air cleaner structure of motorcycle - Google Patents

Air cleaner structure of motorcycle Download PDF

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Publication number
WO2003001048A1
WO2003001048A1 PCT/JP2001/005253 JP0105253W WO03001048A1 WO 2003001048 A1 WO2003001048 A1 WO 2003001048A1 JP 0105253 W JP0105253 W JP 0105253W WO 03001048 A1 WO03001048 A1 WO 03001048A1
Authority
WO
WIPO (PCT)
Prior art keywords
air cleaner
air
cover
motorcycle
intake duct
Prior art date
Application number
PCT/JP2001/005253
Other languages
French (fr)
Japanese (ja)
Inventor
Yasuhiro Takada
Shoichiro Sato
Original Assignee
Honda Giken Kogyo Kabushiki Kaisha
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Giken Kogyo Kabushiki Kaisha filed Critical Honda Giken Kogyo Kabushiki Kaisha
Priority to JP2003507412A priority Critical patent/JP3537817B2/en
Priority to CNB018233899A priority patent/CN1304750C/en
Priority to PCT/JP2001/005253 priority patent/WO2003001048A1/en
Priority to BRPI0117047-3A priority patent/BR0117047B1/en
Priority to TW090129145A priority patent/TW568854B/en
Priority to KR10-2002-0012851A priority patent/KR100504623B1/en
Priority to ARP020101037A priority patent/AR034028A1/en
Priority to GR20020100263A priority patent/GR20020100263A/en
Publication of WO2003001048A1 publication Critical patent/WO2003001048A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/16Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines characterised by use in vehicles
    • F02M35/162Motorcycles; All-terrain vehicles, e.g. quads, snowmobiles; Small vehicles, e.g. forklifts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02Air cleaners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/02Air cleaners
    • F02M35/024Air cleaners using filters, e.g. moistened
    • F02M35/02475Air cleaners using filters, e.g. moistened characterised by the shape of the filter element
    • F02M35/02483Cylindrical, conical, oval, spherical or the like filter elements; wounded filter elements

Definitions

  • the present invention relates to a motorcycle air cleaner structure suitable for downsizing an air cleaner.
  • an air cleaner structure of a motorcycle for example, a structure described in Utility Model Registration No. 2513803, “Air Cleaner for Motorcycle Engine” is known.
  • This air cleaner is disposed below the main frame and above and in front of the engine.
  • the air cleaner is composed of a front half and a rear half, and a duct is protruded above the rear half to form a duct.
  • An air intake port is provided at the upper end of the main frame, and this air intake port faces the reinforcement gusset attached to the main frame.
  • the air cleaner becomes large, and the duct part is arranged on the side of the main frame so as not to interfere with the main frame.
  • the air cleaner is difficult to assemble, and the position of the air cleaner is restricted. Also, if the air cleaner becomes large, it will be disadvantageous in terms of securing a storage place before assembly to the vehicle body and handling during transportation.
  • An object of the present invention is to reduce the size of the air cleaner in a motorcycle air cleaner structure, thereby facilitating assembly to a vehicle body, increasing the degree of freedom of arrangement, and securing and transporting a storage space before assembly.
  • the purpose is to reduce the height of the vehicle body par located above and improve the occupant's getting on and off
  • a motorcycle in which a main frame is extended rearward and downward from a head pipe, an engine is attached to a lower portion of the main frame, and an air cleaner is disposed above the engine.
  • the air intake duct of the air cleaner is provided in a pair on the left and right at the top of the air cleaner, and the intake duct is inclined so that it is almost V-shaped across the main frame when the air cleaner is viewed from the rear of the vehicle. It is characterized by.
  • the intake duct is inclined so as to have a V-shape across the main frame when the air cleaner is viewed from the rear of the vehicle body.
  • the height of the air cleaner can be reduced, and the air cleaner can be reduced in size. Therefore, the air cleaner can be easily assembled between the main frame and the engine, for example, on the cab side.
  • the degree of freedom in arranging the air cleaner on the vehicle body can be increased.
  • the storage space before assembly to the vehicle body can be reduced, and handling during transportation can be facilitated.
  • the height of the air cleaner is reduced, the height of the vehicle body cover disposed above the air cleaner can be reduced, so that the occupant's getting on and off can be improved.
  • the air cleaner cover is aligned with the air cleaner case in a state where the recess provided in the air cleaner case is shifted from the recess provided in the air cleaner cover covering the opening of the air cleaner case. It is characterized by having an S-shaped cross section.
  • the intake duct having an S-shaped cross section is formed by the recess on the air cleaner case side and the recess on the air cleaner cover side.
  • the number of parts can be reduced as compared with the case where the intake duct is separated from the air cleaner case and the air cleaner cover, and the man-hour for assembling the intake duct can be reduced. Therefore, the production cost of the air cleaner can be suppressed.
  • the shape of the molding die can be simplified as compared with the case where the intake duct is integrated with the air cleaner case or the air cleaner cover. Further, by forming the intake duct in an S-shaped cross section, the length of the intake duct can be increased, and the intake noise of the engine can be easily reduced.
  • the present invention is characterized in that the air cleaner cover is extended upward from the air cleaner case to form an extension, and the opening of the intake duct is formed substantially diagonally in the extension. .
  • the opening of the intake duct is formed substantially diagonally in the extension.
  • the connecting tube connected to the breaker is provided in the air cleaner case, the length of the intake duct can be set to be large from the air cleaner cover to the air cleaner case, thereby reducing intake noise.
  • the intake duct length can be easily adjusted.
  • the extension can enhance waterproofness and reinforce the opening, and furthermore, by providing the opening substantially diagonally in the extension, a predetermined opening area of the opening can be secured.
  • the extension can be reduced in size.
  • the intake duct is formed below a portion where the air cleaner is attached to the main frame.
  • the intake duct is formed below the mounting portion of the air cleaner. As a result, the intake duct does not protrude above the mounting portion, and it is possible to prevent parts such as the body cover attached to the main frame from interfering with the intake duct.
  • the present invention is characterized in that an upright wall is provided at the edge of the opening of the intake duct to prevent rainwater from entering the intake duct.
  • the air cleaner has a simple structure such that the upright wall is integrally formed with the air cleaner cover. It is possible to extend the replacement time of the small air filter element in one unit.
  • FIG. 1 is a side view of a motorcycle employing an air cleaner structure according to the present invention.
  • FIG. 2 is a side view illustrating the air cleaner structure according to the present invention.
  • FIG. 3 is an exploded perspective view illustrating an air cleaner structure according to the present invention.
  • FIG. 4 is a perspective view illustrating an air cleaner structure according to the present invention.
  • FIG. 5 is a rear view illustrating the air cleaner structure according to the present invention.
  • FIG. 6 is a view taken in the direction of arrow 6 in FIG.
  • FIG. 7 is a view taken in the direction of arrow 7 in FIG.
  • FIG. 8 is a view taken in the direction of arrow 8 in FIG.
  • FIG. 9 is a first operation diagram illustrating the operation of the air cleaner structure according to the present invention.
  • FIG. 10 is a second operational diagram illustrating the operation of the air cleaner structure according to the present invention.
  • FIG. 11 is a third operation diagram illustrating the operation of the air cleaner structure according to the present invention.
  • FIG. 12 is a cross-sectional view taken along line 12-2 in FIG. BEST MODE FOR CARRYING OUT THE INVENTION
  • FIG. 1 is a side view of a motorcycle employing an air cleaner structure according to the present invention.
  • the motorcycle 10 includes a body frame 13 composed of a main frame 11 and a rear frame 12 attached to a rear portion of the main frame 11, and a head pipe 1 is provided in front of the main frame 11.
  • the front fork 16 is attached to the head pipe 15 so that it can be steered, the front wheel 17 is attached to the lower end of the front fork 16, and the same handle is attached to the upper end of the front fork 16.
  • the engine 21 is attached to the rear of the main frame 11 and the swingarm 22 is swingably attached.
  • the rear wheel 23 is attached to the rear end of the swing arm 22 and a pair of rear cushion units 2 are mounted.
  • 3 1 is a headlamp
  • 3 2 is a front cover
  • 3 3 is a leg shield
  • 3 4 is a front fender
  • 3 5 is a side cover
  • 3 6 is a side stand
  • 3 7 is a main stand
  • 3 8 Is a tail lamp and 41 is a lyafenda.
  • FIG. 2 is a side view for explaining an air cleaner structure according to the present invention.
  • the main frame 11 is provided with bolts 51 and 51 (the back side reference numeral 51 is not shown) and the air cleaner 27 is provided. It shows that the upper part was attached, the carburettor 52 was attached to the lower part of the air cleaner 27 via a connecting tube (described later), and this calibrator 52 was connected to the engine 21 (see FIG. 1) via the intake pipe 53.
  • the leg shields 33 are arranged in front of both feet of the rider, and are arranged above the air cleaner 27 and above the main frame 11.
  • Reference numeral 54 denotes a mounting portion of the leg shield 33 to the main frame 11.
  • FIG. 3 is an exploded perspective view illustrating an air cleaner structure according to the present invention.
  • the air cleaner 27 is located in front of the body of the air cleaner 55 and the side of the body of the air cleaner 55 (the direction indicated by a white arrow (front) in the figure is the front of the body. The same applies hereinafter).
  • An air cleaner cover 57 for closing the provided opening 56, an air filter element 58 interposed between the air cleaner case 55 and the air cleaner cover 57, a peripheral portion of the air cleaner cover 57 and an air filter.
  • a first seal member 61 for sealing between the peripheral edge of the element 58 and a second seal for sealing between the peripheral edge of the air filter element 58 and the peripheral edge of the air cleaner case 55.
  • 67 and 68 are retaining members for the first and second drain tubes 64 and 65, respectively, and 71 (... are plural. The same applies to the following.)
  • Screws for fixing 57, 72 are connecting tubes for connecting the inside of the air cleaner case 55 and the inside of the cable 52 (see Fig. 2)
  • 73 are band members for fixing the connecting tube 72 to the cable 52
  • 74, 75 Are bolts and nuts for tightening the band member 73.
  • FIG. 4 is a perspective view illustrating the air cleaner structure according to the present invention, and is a view of the air cleaner 27 as viewed from the air cleaner casing 55 side.
  • the air cleaner 27 is provided with a pair of left and right extending portions 77 and 78 at the upper rear part of the air cleaner cover 57, and these openings 77 and 78 are provided with openings 81 and 82, respectively.
  • Portions 81 and 82 are openings of an intake duct to be described later.
  • the openings 81, 82 are portions provided with upright walls 83, 84 at the edges.
  • the extension portions 77 and 78 are larger than the openings 81 and 82 and are formed. Openings 81 and 82 were formed substantially diagonally to the protrusions 77 and 78.
  • reference numeral 86 denotes a secondary air discharge port provided in the air cleaner case 55 behind the extending portion 77 to supply secondary air from the air cleaner 27 to the exhaust passage of the engine
  • 87 denotes an engine.
  • FIG. 5 is a rear view for explaining the air cleaner structure according to the present invention, and shows openings 81, 82 (openings 81, 82 for easy understanding of the shape) of the air cleaner cover 57.
  • the left and right intake ducts 12 1 and 12 2 (details will be described later), including, are tilted by an angle ⁇ ⁇ ⁇ ⁇ with respect to the vertical line 82, respectively.
  • the main frame 11, the bolts 51, 51, and the leg shield 33 are shown in order to show the mounting state of the air cleaner 27.
  • the height of the air cleaner cover 57 and, consequently, the height of the air cleaner 27 are reduced by tilting the left and right air intake ducts 1 2 1 and 1 2 2 that suck air into the air cleaner 27. ⁇ can do.
  • the left and right intake ducts 1 2 1 , 1 2 2 length can be increased.
  • FIG. 6 is a view (back view) of the air cleaner cover 57 viewed from the arrow 6 in FIG.
  • the air cleaner cover 57 includes an extension portion 77, 788 extending upward, an opening 81, 82 opened substantially diagonally to the extension portion 77, 78.
  • Reference numeral 96 denotes a first drain tube to which the first drain tube 64 (see FIG. 3) is attached, and 97 and 98 are formed to be continuous with the upright walls 83 and 84 and have an upper convex portion lower than the upright walls 83 and 84. It is.
  • the air filter element 58 is composed of a filter 101 for purifying air and a frame 102 supporting the filter 101, and the first seal member 61 (FIG. ) And the second annular projection 104 (projected to the back side of the frame 102) against the second annular projection 103 and the second seal member 62 (see FIG. 3).
  • This is a member formed with an upper trapezoidal portion 102a in which air passage holes 105, 106 that serve as air passages are formed in an upper portion of the frame 102.
  • Reference numeral 107 denotes a baffle plate projecting from the back of the frame 102 and below the filter 101 (details will be described later), and reference numeral 108 denotes a straight line provided horizontally at the upper end of the center of the back of the frame 102.
  • the convex part 109 is a connecting member provided between the air passage holes 105 and 106.
  • FIG. 8 is a front view of the air cleaner case 55 as viewed in the direction indicated by the arrow 8 in FIG.
  • the air cleaner case 55 has a pair of left and right case-side recesses 11 1, 1 12 provided at an upper portion thereof and an annular second seal groove 1 1 for fitting the above-mentioned second seal member 62 (see FIG. 3). 3, a maze-structured oil separator 1 1 4 to separate oil from the blow-by gas sucked in from the blow-by gas inlet 87, and a tube mounting hole for attaching the connecting tube 72 (see Fig. 4) 1 1 and 5 are provided.
  • 1 16 is the bypass gas discharge hole of the oil separating section 1 1 4
  • 1 1 7 is the 2nd drain pipe to which the 2nd drain tube 65 (see Fig. 3) is attached
  • 1 1 8 is the air cleaner cover.
  • 20 is a mounting part for mounting to the main frame 11 (see Fig. 2).
  • FIG. 9 is a first operation diagram for explaining the operation of the air cleaner structure according to the present invention, and shows the assembly procedure of the air cleaner, in particular, the second seal member 62 attached to the air cleaner case 55. The procedure for assembling the air filter element 58 is shown below.
  • the second seal member 62 is fitted into the second seal groove 113 of the air cleaner case 55, and then the second annular projection 104 of the air filter element 58 is fitted to the second seal member 62. Then, the second annular convex portion 104 is inserted into the second seal groove 113 in such a manner as to make contact.
  • the upper part of the second seal member 62 seals below the case-side recesses 111, 112 of the air cleaner case 55 and below the air passage holes 105, 106 of the air filter element 58. .
  • FIG. 10 is a second operation diagram for explaining the operation of the air cleaner structure according to the present invention.
  • the air cleaner case 5 incorporating the air filter element 58 described with reference to FIG. FIG. 5 shows how to attach the air cleaner cover 57 via the first seal member 61 shown in FIG.
  • the first seal member 61 is fitted into the first seal groove 95 of the air cleaner cover 57, and then the first seal member 61 is fitted into the first annular projection 103 of the air filter element 58. And attach the air cleaner cover 57 to the air cleaner case 55 (see Fig. 9).
  • FIG. 11 is a third operation diagram illustrating the operation of the air cleaner structure according to the present invention, and the flow path of the air in the air cleaner 27 will be described in order.
  • the air cleaner 27 will be described in a disassembled state so that the air flow can be easily understood.
  • the air flows into the air cleaner 27 from the left and right openings 81 and 82, the flow of the air is symmetrical left and right, so only the flow of the air taken in from the left opening 81 will be described. (The same applies hereinafter.)
  • the air that has entered the air cleaner through the opening 81 makes a U-turn at the cover-side recess 92 as shown by the arrow ⁇ , and the upper trapezoidal portion 102 of the air filter element 58 Pass the side of a, return to the case side recess 1 1 1 as shown by the arrow 3, pass through the air passage hole 105 of the air filter element 58, and the inner surface of the air cleaner cover 57 as shown by the arrow 4.
  • the air flows through the filter 101 of the air filter element 58, flows through the air cleaner case 55 as shown by the arrow ⁇ , and attaches the tube. Connectin installed in holes 1 1 5 From the air tube to the air cleaner 27.
  • FIG. 12 is a cross-sectional view taken along line 12-2 of FIG. 5, and the configuration of each part will be described once.
  • the opening 81 of the air cleaner cover 5 7 and the recess 9 2 on the cover side, the recess 1 1 1 on the case of the air cleaner 5 5, and the air passage hole 10 5 of the air filter element 58 are It constitutes the left intake duct 1 2 1.
  • the air passage hole 106 (see FIG. 7) of the filter element 58 (see FIG. 7) constitutes the right intake duct 122 (see FIG. 11).
  • the cylindrical portion 94 of the air cleaner cover 57 is a portion that presses the frame 102 of the air filter element 58 at the tip.
  • Reference numeral 124 denotes an L-shaped wall having an L-shaped cross section provided on the outer surface of the air cleaner cover 57
  • reference numeral 125 denotes a dirty side of the air cleaner 27 (that is, a room through which air before purifying flows).
  • Reference numeral 126 denotes a clean side of the air cleaner 27 (that is, a room through which the purified air flows).
  • the air that has entered the air cleaner through the opening 8 1 meanders in the left intake duct 1 2 1 in an S-shape as shown by arrows 2 and 3, and as shown by arrow 4.
  • the rainwater 128 By providing the upright wall 83 at the opening 81 of the air cleaner cover 57, when the rainwater 128 falls from above, the rainwater 128 directly passes through the opening 81 to the left intake duct. The rainwater 1 28 can flow along the outer surface of the air cleaner case 55.
  • both of the upright wall 83 and the L-shaped wall 124 can reliably prevent rainwater from entering the air cleaner 27.
  • the present invention firstly extends the main frame 11 from the head pipe 15 to the rear downward, and the engine 21
  • a pair of left and right intake ducts 121, 122 of the air cleaner 27 is provided above the air cleaner 27.
  • the left and right intake ducts 12 1 and 12 2 are tilted so as to be substantially V-shaped across the main frame 11.
  • the height of the air cleaner 27 can be reduced by inclining the left and right intake ducts 12 1 and 12 2 so that the air cleaner 27 looks like a V when viewed from the rear of the vehicle.
  • the size of the air cleaner 27 can be reduced.
  • the air cleaner 27 can be easily assembled between the main frame 11 and the engine 21 via, for example, the connecting tube (see FIG. 12) to the breaker 52 (see FIG. 2). Also, the degree of freedom in arranging the air cleaner 27 on the vehicle body can be increased, and the air cleaner 27 can be arranged without interference with other parts. Furthermore, the storage space before assembly to the vehicle body can be reduced, and handling during transportation can be facilitated.
  • the present invention is configured such that the intake ducts 121, 122 are provided on the case side recesses 111, 112 provided in the air cleaner case 55. Align the air cleaner cover 57 with the air cleaner case 55 with the cover side recesses 92, 93 provided on the air cleaner cover 57 covering the opening 56 of the air cleaner case 55 shifted.
  • it is characterized in that it has an S-shaped cross section.
  • the number of parts can be reduced as compared with the case where the intake duct is separated from the air cleaner case and the air cleaner cover, and the man-hour for assembling the intake ducts 121 and 122 can be reduced. . Therefore, the manufacturing cost of the air cleaner 27 can be reduced.
  • the part that becomes the hole of the intake duct must be formed in the mold of the air cleaner case or air cleaner cover.
  • the shape of the mold becomes complicated, but in the present invention, it is only necessary to mold the convex portions serving as the intake ducts 121 and 122 on the molds of the air cleaner case 55 and the air cleaner cover 57, respectively.
  • the shape of the mold can be simplified, and the cost of the mold can be reduced.
  • the length of the intake ducts 121 and 122 can be lengthened, and the engine 21 (see FIG. 1) can be made longer. Reduces intake noise.
  • the present invention extends the air cleaner cover 57 above the air cleaner case 55 to form extensions 77, 78.
  • the opening portions 81, 82 of the intake ducts 121, 122 are formed substantially diagonally in the extension portions 77, 78.
  • the openings 81, 82 of the intake ducts 121, 122 are formed almost diagonally to the extensions 77, 78, so that they can be connected to, for example, a calibrator 52 (see Fig. 2). If the connecting tubes 72 are provided in the air cleaner case 55, the length of the left and right intake ducts 121, 122 can be increased from the air cleaner cover 57 to the air cleaner case 55 side. Thus, the intake duct length can be easily adjusted to reduce intake noise.
  • extension parts 7 7 and 7 8 can block rainwater, etc., flowing from the front of the vehicle body. In addition, it is possible to prevent water from penetrating into the openings 81, 82, thereby improving the waterproofness, and to reinforce the openings 81, 82 with the extension portions 77, 78.
  • the extension portions 77, 78 can be reduced in size while securing a predetermined opening area of the openings 81, 82. Can be.
  • the intake ducts 121, 122 are formed below the attachment portions 119, 120 of the air cleaner 27 to the main frame 11. It is characterized by the following.
  • the intake ducts 121, 122 do not protrude above the mounting parts 1 19, 120, parts such as the vehicle body cover (here, the reject shield 33) to be attached to the main frame 11 are the intake ducts. Interference with 1 2 1 and 1 22 can be prevented.
  • the upright walls 83, 82 are provided at the edges of the openings 81, 82 of the left and right intake ducts 121, 122, respectively.
  • 84 is provided to prevent rainwater from entering the left and right intake ducts 122,122.
  • the left and right intake ducts 12 1, 122 The openings 81, 82 at the openings 81, 82 can prevent rainwater from entering the intake ducts 12 1, 122 by the upright walls 83, 84.
  • the upright walls 83 and 84 are integrally formed with the air cleaner cover 57, the replacement time of the air filter element 58 in the air cleaner 27 can be extended further.
  • the intake ducts are inclined so that the left and right intake ducts are substantially V-shaped when viewed from the rear of the vehicle body.
  • the opening of the intake duct and the upright wall of this opening are further formed.
  • the vehicle body may be inclined obliquely downward and rearward.
  • a pair of left and right intake ducts of the air cleaner are provided on the upper part of the air cleaner, and the intake duct is inclined so as to be substantially V-shaped when the air cleaner is viewed from the rear of the vehicle body. . Therefore, the height of the air cleaner can be reduced, and the size of the air cleaner can be reduced. Therefore, the body of the air cleaner Can be easily assembled, increasing the degree of freedom of arrangement. Moreover, it is possible to secure a storage place before assembling and easy handling during transportation, and to increase the height of the body cover located above. It can be lowered to improve the occupant's getting on and off, and is useful for motorcycles

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Automatic Cycles, And Cycles In General (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)

Abstract

An air cleaner structure of a motorcycle, wherein a pair of right and left side suction ducts of an air cleaner are installed at the upper part of the air cleaner in the state of being inclined so as to be formed generally in V-shape on both sides of a main frame as viewed from the rear part of a body, whereby the height and the size of the air cleaner can be reduced, and thus the air cleaner can be easily connected, for example, to a carburetor through a clearance between the main frame and an engine, the degree of freedoms for arrangement of the air cleaner on the body can be increased, a storage space before assembly thereof on the body can be reduced, the handling thereof during the transportation can be facilitated, and the height of a body cover disposed over the air cleaner can be reduced so as to improve the easiness for a crew to ride on and off the motorcycle.

Description

明 細 書 自動二輪車のエアクリーナ構造 技術分野  Description Motorcycle air cleaner structure Technical field
本発明は、 エアクリ一ナの小型化を図るのに好適な自動二輪車のエアクリーナ 構造に関する。 背景技術  The present invention relates to a motorcycle air cleaner structure suitable for downsizing an air cleaner. Background art
自動二輪車のエアクリ一ナ構造としては、 例えば、 実用新案登録第 2 5 1 3 8 0 3号公報 「自動 2輪車用エンジンのエアクリーナ」 に記載されたものが知られ ている。 このエアクリーナは、 メインフレームの下方で且つエンジンの前方上方 に配置したものであり、 このエアクリーナを前半部と後半部とから構成し、 後半 部の上部にダク ト部を突出させて、 ダク ト部の上端に空気吸入口を設け、 この空 気吸入口をメインフレームに取付けた補強ガセッ 卜内に臨ませている  As an air cleaner structure of a motorcycle, for example, a structure described in Utility Model Registration No. 2513803, “Air Cleaner for Motorcycle Engine” is known. This air cleaner is disposed below the main frame and above and in front of the engine. The air cleaner is composed of a front half and a rear half, and a duct is protruded above the rear half to form a duct. An air intake port is provided at the upper end of the main frame, and this air intake port faces the reinforcement gusset attached to the main frame.
上記技術のように、 ダク ト部を上方へ突出させれば、 エアクリーナが大型にな り、 ダク ト部をメインフレームに干渉しないようにメインフレームの側方に配置 することになつて、 車体にエアクリ一ナが組付けにく 〈なるとともに、 エアクリ —ナの配置位置が制限される。 また、 エアクリーナが大型になれば、 車体への組 付前の保管場所の確保、 搬送時の取扱いの面で不利になる。  If the duct part protrudes upward as in the above technology, the air cleaner becomes large, and the duct part is arranged on the side of the main frame so as not to interfere with the main frame. The air cleaner is difficult to assemble, and the position of the air cleaner is restricted. Also, if the air cleaner becomes large, it will be disadvantageous in terms of securing a storage place before assembly to the vehicle body and handling during transportation.
また、 ダク ト部を上方へ突出させると、 ダク 卜部とフロン卜カバ一が干渉しや すくなる。 従って、 ダク 卜部との干渉を防ぐためにフロン卜カバ一を高〈する必 要があるが、 この場合、 乗員の乗降の際に、 乗員の足がフロントカバ一に干渉し やす〈なる。 発明の開示  Also, if the duct is projected upward, the duct and the front cover are likely to interfere with each other. Therefore, it is necessary to raise the front cover in order to prevent interference with the duct part. In this case, when the occupant gets on and off, the foot of the occupant easily interferes with the front cover. Disclosure of the invention
本発明の目的は、 自動二輪車のエアクリーナ構造において、 エアクリーナの小 型化を図ることにより、 車体への組付を容易にし、 配置の自由度を増し、 しかも 組付前の保管場所の確保や搬送時の取扱いを容易に行えるようにするとともに、 上方に配置した車体力パーの高さを低く して乗員の乗降性を向上させることにあ る An object of the present invention is to reduce the size of the air cleaner in a motorcycle air cleaner structure, thereby facilitating assembly to a vehicle body, increasing the degree of freedom of arrangement, and securing and transporting a storage space before assembly. In addition to making it easy to handle when The purpose is to reduce the height of the vehicle body par located above and improve the occupant's getting on and off
上記目的を達成するために本発明によれば、 へッ ドパイプから後下方へメイン フレームを延ばし、 このメインフレームの下部にエンジンを取付け、 このェンジ ンの上方にエアクリ一ナを配置した自動二輪車において、 エアクリ一ナの吸気ダ ク 卜を、 エアクリーナ上部に左右一対設け、 エアクリ一ナを車体後部から見たと きにメインフレ一ムを挟んでほぼ V字形とするように吸気ダク 卜を傾斜させたこ とを特徴とする。  According to the present invention, there is provided a motorcycle in which a main frame is extended rearward and downward from a head pipe, an engine is attached to a lower portion of the main frame, and an air cleaner is disposed above the engine. The air intake duct of the air cleaner is provided in a pair on the left and right at the top of the air cleaner, and the intake duct is inclined so that it is almost V-shaped across the main frame when the air cleaner is viewed from the rear of the vehicle. It is characterized by.
このように第 1 の発明は、 エアクリーナを車体後部から見たときにメインフレ —厶を挟んでぽぽ V字形とするように吸気ダク 卜を傾斜させる。 これにより、 ェ ァクリ一ナの高さを小さ〈することができ、 エアクリ一ナを小型にすることがで きる。 従って、 エアクリーナをメインフレームとエンジンとの間から、 例えばキ ャブレ夕側に容易に組付けることができる。 また、 車体へのエアクリーナの配置 の自由度を増すことができる。 更に、 車体に組付ける前の保管スペースを小さく することができるとともに、 搬送時の取扱いを容易にすることができる。  As described above, in the first invention, the intake duct is inclined so as to have a V-shape across the main frame when the air cleaner is viewed from the rear of the vehicle body. Thus, the height of the air cleaner can be reduced, and the air cleaner can be reduced in size. Therefore, the air cleaner can be easily assembled between the main frame and the engine, for example, on the cab side. In addition, the degree of freedom in arranging the air cleaner on the vehicle body can be increased. Furthermore, the storage space before assembly to the vehicle body can be reduced, and handling during transportation can be facilitated.
また更に、 エアクリーナの高さが小さくなつて、 エアクリーナの上方に配置し た車体カバ一の高さを低くすることができ、 乗員の乗降性を向上させることがで きる。  Further, as the height of the air cleaner is reduced, the height of the vehicle body cover disposed above the air cleaner can be reduced, so that the occupant's getting on and off can be improved.
更に本発明は、 吸気ダク 卜を、 エアクリ一ナケースに設けた凹部と、 エアクリ —ナケースの開口部を覆うエアクリ一ナカバーに設けた凹部とをずらした状態で エアクリーナケースにエアクリ一ナカバ一を合わせることで断面 S字状に形成し たことを特徴とする。  Further, according to the present invention, the air cleaner cover is aligned with the air cleaner case in a state where the recess provided in the air cleaner case is shifted from the recess provided in the air cleaner cover covering the opening of the air cleaner case. It is characterized by having an S-shaped cross section.
このように本発明は、 エアクリーナケース側の凹部とエアクリ一ナカパ一側の 凹部とで断面 S字状の吸気ダク トを形成する。 これにより、 吸気ダク 卜をエアク リ一ナケース及びエアクリ一ナカパーと別体にするのに比べて部品数を減らすこ とができるとともに吸気ダク 卜の組付工数を省く ことができる。 従って、 エアク リーナの製造コス 卜を抑えることができる。  As described above, according to the present invention, the intake duct having an S-shaped cross section is formed by the recess on the air cleaner case side and the recess on the air cleaner cover side. As a result, the number of parts can be reduced as compared with the case where the intake duct is separated from the air cleaner case and the air cleaner cover, and the man-hour for assembling the intake duct can be reduced. Therefore, the production cost of the air cleaner can be suppressed.
また、 例えば、 吸気ダク 卜をエアクリ一ナケース又はエアクリーナカバ一に一 体にした場合に比べて、 成形型の形状を簡素にすることができる。 更に、 吸気ダク 卜を断面 S字状に形成したことで、 吸気ダク 卜の長さを長くで き、 エンジンの吸気騒音を低減しやす〈することができる。 Further, for example, the shape of the molding die can be simplified as compared with the case where the intake duct is integrated with the air cleaner case or the air cleaner cover. Further, by forming the intake duct in an S-shaped cross section, the length of the intake duct can be increased, and the intake noise of the engine can be easily reduced.
更にまた、 本発明は、 エアクリーナカバーをエアクリーナケースより上方に延 出させて延出部を形成し、 この延出部にほぼ対角線上に吸気ダク トの開口部を形 成したことを特徴とする。  Still further, the present invention is characterized in that the air cleaner cover is extended upward from the air cleaner case to form an extension, and the opening of the intake duct is formed substantially diagonally in the extension. .
このように本発明は、延出部にほぼ対角線上に吸気ダク 卜の開口部を形成する。 これにより、 例えば、 キヤブレ夕に接続するコネクティ ングチューブをエアクリ —ナケースに設ければ、 吸気ダク 卜の長さをエアクリーナカバ一からエアクリー ナケース側まで大きく設定することができ、 吸気騒音を低減するための吸気ダク ト長さの調整を容易に行うことができる。  Thus, in the present invention, the opening of the intake duct is formed substantially diagonally in the extension. Thus, for example, if the connecting tube connected to the breaker is provided in the air cleaner case, the length of the intake duct can be set to be large from the air cleaner cover to the air cleaner case, thereby reducing intake noise. The intake duct length can be easily adjusted.
また、 延出部により防水性を高めるとともに開口部を補強することができ、 更 に、 延出部にほぼ対角線上に開口部を設けたことで、 開口部の所定の開口面積を 確保しつつ延出部を小型にすることができる。  In addition, the extension can enhance waterproofness and reinforce the opening, and furthermore, by providing the opening substantially diagonally in the extension, a predetermined opening area of the opening can be secured. The extension can be reduced in size.
更に、 本発明によれば、 吸気ダク 卜を、 エアクリーナのメインフレームへの取 付部よりも下方に形成したことを特徴とする。  Further, according to the present invention, the intake duct is formed below a portion where the air cleaner is attached to the main frame.
このように本発明は、 エアクリ一ナの取付部よりも下方に吸気ダク 卜を形成す る。 これにより、 取付部よりも上方へ吸気ダク 卜が突出しないため、 メインフレ —ムに取付ける車体カバ一等の部品が吸気ダク 卜に干渉するのを防ぐことができ る o  As described above, according to the present invention, the intake duct is formed below the mounting portion of the air cleaner. As a result, the intake duct does not protrude above the mounting portion, and it is possible to prevent parts such as the body cover attached to the main frame from interfering with the intake duct.
更にまた、 本発明は、 吸気ダク 卜の開口部の縁に起立壁を設けて雨水が吸気ダ ク ト内へ浸入することを防止することを特徴とする。  Furthermore, the present invention is characterized in that an upright wall is provided at the edge of the opening of the intake duct to prevent rainwater from entering the intake duct.
このように本発明は、 吸気ダク 卜開口部の起立壁で雨水が吸気ダク 卜に浸入す ることを防止することができ、 エアクリ一ナカバーに起立壁を一体成形するよう な簡単な構造でエアクリ一ナ内のエアフィルタエレメン小の交換時期をより先に 延ばすことができる。 図面の簡単な説明  As described above, according to the present invention, it is possible to prevent rainwater from entering the intake duct by the upright wall of the intake duct opening, and the air cleaner has a simple structure such that the upright wall is integrally formed with the air cleaner cover. It is possible to extend the replacement time of the small air filter element in one unit. BRIEF DESCRIPTION OF THE FIGURES
図 1 は、本発明に係るエアクリ一ナ構造を採用した自動二輪車の側面図である。 図 2は、 本発明に係るエアクリーナ構造を説明する側面図である。 図 3は、 本発明に係るエアクリ—ナ構造を説明する分解斜視図である。 FIG. 1 is a side view of a motorcycle employing an air cleaner structure according to the present invention. FIG. 2 is a side view illustrating the air cleaner structure according to the present invention. FIG. 3 is an exploded perspective view illustrating an air cleaner structure according to the present invention.
図 4は、 本発明に係るエアクリ—ナ構造を説明する斜視図である。  FIG. 4 is a perspective view illustrating an air cleaner structure according to the present invention.
図 5は、 本発明に係るエアクリ一ナ構造を説明する背面図である。  FIG. 5 is a rear view illustrating the air cleaner structure according to the present invention.
図 6は、 図 3の 6矢視図である。  FIG. 6 is a view taken in the direction of arrow 6 in FIG.
図 7は、 図 3の 7矢視図である。  FIG. 7 is a view taken in the direction of arrow 7 in FIG.
図 8は、 図 3の 8矢視図である。  FIG. 8 is a view taken in the direction of arrow 8 in FIG.
図 9は、 本発明に係るエアクリーナ構造の作用を説明する第 1作用図である。 図 1 0は、本発明に係るエアクリ一ナ構造の作用を説明する第 2作用図である。 図 1 1 は、本発明に係るエアクリ一ナ構造の作用を説明する第 3作用図である。 図 1 2は、 図 5の 1 2— 1 2線断面図である。 発明を実施するための最良の形態  FIG. 9 is a first operation diagram illustrating the operation of the air cleaner structure according to the present invention. FIG. 10 is a second operational diagram illustrating the operation of the air cleaner structure according to the present invention. FIG. 11 is a third operation diagram illustrating the operation of the air cleaner structure according to the present invention. FIG. 12 is a cross-sectional view taken along line 12-2 in FIG. BEST MODE FOR CARRYING OUT THE INVENTION
図 1 は、本発明に係るエアクリ—ナ構造を採用した自動二輪車の側面図である。 自動二輪車 1 0は、 メインフレーム 1 1 とこのメインフレーム 1 1の後部に取付 けたリャフレ一厶 1 2とからなる車体フレ一ム 1 3を備え、 メインフレ一ム 1 1 の前部にヘッ ドパイプ 1 5を設け、 このヘッ ドパイプ 1 5に操舵可能にフロント フォーク 1 6を取付け、 このフロントフオーク 1 6の下端に前輪 1 7を取付け、 同じ〈フロントフォ一ク 1 6の上端にハンドル 1 8を取付け、 メインフレ一厶 1 1 の後部にエンジン 2 1 を取付けるとともにスィングァ一ム 2 2をスィング可能 に取付け、 このスィングアーム 2 2の後端に後輪 2 3を取付けるとともに一対の リャクッションュニッ ト 2 4 , 2 4 (奥側の符号 2 4は不図示)の下端を取付け、 これらのリャクッションュニヅ 卜 2 4 , 2 4の上端をリャフレーム 1 2に取付け、 リャフレーム 1 2に燃料タンク 2 5及びシー 卜 2 6を取付け、 前述のエンジン 2 1 の上方に本発明のエアクリーナ 2 7を配置した車両である。  FIG. 1 is a side view of a motorcycle employing an air cleaner structure according to the present invention. The motorcycle 10 includes a body frame 13 composed of a main frame 11 and a rear frame 12 attached to a rear portion of the main frame 11, and a head pipe 1 is provided in front of the main frame 11. The front fork 16 is attached to the head pipe 15 so that it can be steered, the front wheel 17 is attached to the lower end of the front fork 16, and the same handle is attached to the upper end of the front fork 16. The engine 21 is attached to the rear of the main frame 11 and the swingarm 22 is swingably attached. The rear wheel 23 is attached to the rear end of the swing arm 22 and a pair of rear cushion units 2 are mounted. Attach the lower ends of 4 and 24 (the back side symbol 24 is not shown) and attach the upper ends of these rear cushion units 24 and 24 to the rear frame 12 and the fuel tank to the rear frame 12 2 5 and Install the chromatography Bok 2 6, a vehicle in which to place the air cleaner 2 7 of the present invention over the aforementioned engine 2 1.
ここで、 3 1 はへッ ドランプ、 3 2はフロン卜カバ一、 3 3はレツグシールド、 3 4はフロントフェンダ、 3 5はサイ ドカバー、 3 6はサイ ドスタンド、 3 7 はメインスタンド、 3 8はテールランプ、 4 1 はリャフェンダである。  Here, 3 1 is a headlamp, 3 2 is a front cover, 3 3 is a leg shield, 3 4 is a front fender, 3 5 is a side cover, 3 6 is a side stand, 3 7 is a main stand, 3 8 Is a tail lamp and 41 is a lyafenda.
図 2は、 本発明に係るエアクリーナ構造を説明する側面図であり、 メインフレ ーム 1 1 にボル卜 5 1 , 5 1 (奥側の符号 5 1 は不図示) でエアクリーナ 2 7の 上部を取付け、 エアクリーナ 27の下部にコネクティングチューブ(後述する。) を介してキヤブレタ 52を取付け、 このキヤブレタ 52を吸気管 53を介してェ ンジン 2 1 (図 1参照) に接続したことを示す。 FIG. 2 is a side view for explaining an air cleaner structure according to the present invention. The main frame 11 is provided with bolts 51 and 51 (the back side reference numeral 51 is not shown) and the air cleaner 27 is provided. It shows that the upper part was attached, the carburettor 52 was attached to the lower part of the air cleaner 27 via a connecting tube (described later), and this calibrator 52 was connected to the engine 21 (see FIG. 1) via the intake pipe 53.
レッグシールド 33は、 乗車した運転者の両足の前方に配置するとともに、 ェ ァクリーナ 2 7の上方及びメインフレ一厶 1 1の上方に配置したものである。 な お、 54はレヅグシールド 33のメインフレーム 1 1への取付部である。  The leg shields 33 are arranged in front of both feet of the rider, and are arranged above the air cleaner 27 and above the main frame 11. Reference numeral 54 denotes a mounting portion of the leg shield 33 to the main frame 11.
図 3は、 本発明に係るエアクリーナ構造を説明する分解斜視図である。 エアク リ一ナ 27は、 エアクリ一ナケ一ス 55と、 このエアクリ一ナケ一ス 55の車体 前方(図中の白抜き矢印(f r o n t )の示す方向が車体前方である。以下同様。) 側に設けた開口部 56を塞ぐエアクリ一ナカバー 57と、 これらのエアクリ一ナ ケース 55及びエアクリーナカバ一 57のそれそれの間に介在させたエアフィル 夕エレメント 58と、 エアクリーナカバ _ 57の周縁部とエアフィルタエレメン 卜 58の周縁部との間をシ一ルする第 1 シール部材 6 1 と、 エアフィルタエレメ ン卜 58の周縁部とエアクリ—十ケース 55の周縁部との間をシールする第 2シ —ル部材 62と、 エアクリーナ 27内でエアから分離した水分を排出させる第 1 ドレンチューブ 64及び第 2 ドレンチューブ 6 5とからなる。 なお、 67, 68 は第 1 ' 第 2 ドレンチューブ 64, 65のそれぞれの抜け止め部材、 7 1 ··· (- …は複数個を示す。 以下同様。) はエアクリーナケース 5 5にエアクリーナカバ — 57を固定するビス、 72はエアクリーナケース 55内とキヤブレタ 52 (図 2参照) 内とを連通させるコネクティングチューブ、 73はキヤブレタ 5 2にコ ネクティングチューブ 72を固定するためのバンド部材、 74 , 75はバンド部 材 73を締めつけるためのボル卜及びナツ 卜である。  FIG. 3 is an exploded perspective view illustrating an air cleaner structure according to the present invention. The air cleaner 27 is located in front of the body of the air cleaner 55 and the side of the body of the air cleaner 55 (the direction indicated by a white arrow (front) in the figure is the front of the body. The same applies hereinafter). An air cleaner cover 57 for closing the provided opening 56, an air filter element 58 interposed between the air cleaner case 55 and the air cleaner cover 57, a peripheral portion of the air cleaner cover 57 and an air filter. A first seal member 61 for sealing between the peripheral edge of the element 58 and a second seal for sealing between the peripheral edge of the air filter element 58 and the peripheral edge of the air cleaner case 55. A first drain tube 64 and a second drain tube 65 for discharging water separated from air in the air cleaner 27. 67 and 68 are retaining members for the first and second drain tubes 64 and 65, respectively, and 71 (... are plural. The same applies to the following.) Is an air cleaner cover 55 in the air cleaner case 55. Screws for fixing 57, 72 are connecting tubes for connecting the inside of the air cleaner case 55 and the inside of the cable 52 (see Fig. 2), 73 are band members for fixing the connecting tube 72 to the cable 52, 74, 75 Are bolts and nuts for tightening the band member 73.
図 4は、 本発明に係るエアクリーナ構造を説明する斜視図であり、 エアクリー ナ 27をエアクリーナケ一ス 55側から見た図である。  FIG. 4 is a perspective view illustrating the air cleaner structure according to the present invention, and is a view of the air cleaner 27 as viewed from the air cleaner casing 55 side.
エアクリーナ 27は、 エアクリーナカバ一 57の背面上部に左右一対の延出部 77 , 78を設け、 これらの延出部 77 , 78に各々開口部 8 1 , 82を設けた ものであり、 これらの開口部 8 1 , 82は、後述する吸気ダク 卜の開口部である。 開口部 8 1 , 82は縁に起立壁 83 , 84を設けた部分である。  The air cleaner 27 is provided with a pair of left and right extending portions 77 and 78 at the upper rear part of the air cleaner cover 57, and these openings 77 and 78 are provided with openings 81 and 82, respectively. Portions 81 and 82 are openings of an intake duct to be described later. The openings 81, 82 are portions provided with upright walls 83, 84 at the edges.
延出部 77 , 78は、 開口部 8 1, 8 2よりも大き〈形成したものであり、 延 出部 7 7 , 7 8のほぼ対角線上に開口部 8 1 , 8 2を形成した。 The extension portions 77 and 78 are larger than the openings 81 and 82 and are formed. Openings 81 and 82 were formed substantially diagonally to the protrusions 77 and 78.
このように、 延出部 7 7 , 7 8を、 開口部 8 1 , 8 2よりも大きく形成したの で、 開口部 8 1 , 8 2への車体前方からの雨水等の浸入を防ぐことができる。 ここで、 8 6はエアクリーナ 2 7からエンジンの排気通路へ二次空気を供給す るために延出部 7 7の後方のエアクリ—ナケース 5 5に設けた二次空気吐出口、 8 7はエンジンからエアクリーナ 2 7内へブローバイガスを導き入れるためのブ 口一バイガス吸入口、 8 8はキヤブレタ 5 2 (図 2参照) のスロー系へ空気を供 給するための空気取出口である。  As described above, since the extending portions 77 and 78 are formed larger than the openings 81 and 82, it is possible to prevent rainwater and the like from entering the openings 81 and 82 from the front of the vehicle body. it can. Here, reference numeral 86 denotes a secondary air discharge port provided in the air cleaner case 55 behind the extending portion 77 to supply secondary air from the air cleaner 27 to the exhaust passage of the engine, and 87 denotes an engine. A blow-by gas inlet for introducing blow-by gas from the air cleaner 27 into the air cleaner 27, and an air outlet 88 for supplying air to the slow system of the carburetor 52 (see Fig. 2).
図 5は、 本発明に係るエアクリ一ナ構造を説明する背面図であり、 エアクリ一 ナカバー 5 7の開口部 8 1 , 8 2 (形状の理解を容易にするために開口部 8 1 , 8 2にクロスハッチングを施した。) を含む左右の吸気ダク 卜 1 2 1, 1 2 2 (詳 細は後述する。) を鉛直線 8 2に対してそれぞれ角度 Θだけ傾けた状態を示す。 なお、図では、エアクリーナ 2 7の取付状態を示すために、メインフレーム 1 1、 ボルト 5 1 , 5 1及びレッグシールド 3 3を記載した。  FIG. 5 is a rear view for explaining the air cleaner structure according to the present invention, and shows openings 81, 82 (openings 81, 82 for easy understanding of the shape) of the air cleaner cover 57. The left and right intake ducts 12 1 and 12 2 (details will be described later), including, are tilted by an angle に 対 し て with respect to the vertical line 82, respectively. In the figure, the main frame 11, the bolts 51, 51, and the leg shield 33 are shown in order to show the mounting state of the air cleaner 27.
上記したように、エアクリ一ナ 2 7内にエアを吸込む左右の吸気ダク 卜 1 2 1 , 1 2 2を傾けることで、 エアクリ一ナカバー 5 7の高さ、 ひいてはエアクリーナ 2 7の高さを小さ〈することができる。  As described above, the height of the air cleaner cover 57 and, consequently, the height of the air cleaner 27 are reduced by tilting the left and right air intake ducts 1 2 1 and 1 2 2 that suck air into the air cleaner 27. <can do.
また、 エアクリーナカバ一 5 7の高さを更に小さくするために、 左 ·右吸気ダ ク 卜を水平になるまで傾斜させることも考えられるが、 この場合には、 エアクリ —ナカバーの幅が大き〈なる。 これに対して、 本発明では、 左 · 右吸気ダク 卜 1 2 1, 1 2 2を水平になるまで傾斜させずに、 好ましくは 0 = 4 5。 〜7 5 ° の 範囲で傾斜させることで、エアクリーナカバ一 5 7の高さを小さくするとともに、 エアクリ一ナの幅の増加を抑え、 しかも後述するように、 左 · 右吸気ダク 卜 1 2 1 , 1 2 2の長さを大きくすることができる。  In order to further reduce the height of the air cleaner cover 57, it is conceivable to incline the left and right intake ducts until they become horizontal. In this case, however, the width of the air cleaner cover is large. Become. On the other hand, in the present invention, the left and right intake ducts 121 and 122 are not tilted until they become horizontal, preferably 0 = 45. By inclining at an angle of up to 75 °, the height of the air cleaner cover 57 is reduced, and the increase in the width of the air cleaner is suppressed. In addition, as will be described later, the left and right intake ducts 1 2 1 , 1 2 2 length can be increased.
図 6は、 図 3の 6矢視図であり、 エアクリーナカバー 5 7の内側を見た図 (背 面図) を示す。  FIG. 6 is a view (back view) of the air cleaner cover 57 viewed from the arrow 6 in FIG.
エアクリーナカバー 5 7は、 上方に延出させた延出部 7 7 , 7 8と、 これらの 延出部 7 7 , 7 8のほぼ対角線上に開けた開口部 8 1, 8 2と、 これらの開口部 8 1 , 8 2から続くカバ一側凹部 9 2 , 9 3と、 これらのカバー側凹部 9 2 , 9 3間の壁から突出させた円柱部 94と、 第 1 シール部材 6 1 (図 3参照) を嵌め るための環状の第 1 シール溝 95とを備える。 なお、 96は第1 ドレンチューブ 64 (図 3参照) を取付ける第 1 ドレン管、 97 , 98は起立壁 83 , 84に連 続させて形成するとともに起立壁 83 , 84よりも低く した上部凸部である。 図 7は、 図 3の 7矢視図である。 エアフィルタエレメント 58は、 空気を浄化 するためのフィルタ 1 0 1 と、 このフィルタ 1 0 1 を支持するフレーム 1 02と からなり、 フレーム 1 02の縁に前述の第 1 シール部材 6 1 (図 3参照) に当て る第 1環状凸部 1 03及び第 2シール部材 6 2 (図 3参照) に当てる第 2環状凸 部 1 04 (フレーム 1 02の裏面側に突出させたものである。) を形成し、 フレ —厶 1 02の上部にエア通路となるエア通路穴 1 05 , 1 06を開けた上部台形 部 1 02 aを形成した部材である。 なお、 1 07はフレーム 1 02の裏面で且つ フィルタ 1 0 1の下方から突出させたバヅフルプレー ト (詳細は後述する。)、 1 08はフレーム 1 02の裏面の中央部上端に水平に設けた直線状凸部、 1 09 はエア通路穴 1 05 , 1 06間に設けた連結部材である。 The air cleaner cover 57 includes an extension portion 77, 788 extending upward, an opening 81, 82 opened substantially diagonally to the extension portion 77, 78. Cover-side recesses 9 2, 9 3 following the openings 8 1, 8 2 and these cover-side recesses 9 2, 9 It has a cylindrical portion 94 protruding from the wall between the three, and an annular first seal groove 95 for fitting the first seal member 61 (see FIG. 3). Reference numeral 96 denotes a first drain tube to which the first drain tube 64 (see FIG. 3) is attached, and 97 and 98 are formed to be continuous with the upright walls 83 and 84 and have an upper convex portion lower than the upright walls 83 and 84. It is. FIG. 7 is a view taken in the direction of arrow 7 in FIG. The air filter element 58 is composed of a filter 101 for purifying air and a frame 102 supporting the filter 101, and the first seal member 61 (FIG. ) And the second annular projection 104 (projected to the back side of the frame 102) against the second annular projection 103 and the second seal member 62 (see FIG. 3). This is a member formed with an upper trapezoidal portion 102a in which air passage holes 105, 106 that serve as air passages are formed in an upper portion of the frame 102. Reference numeral 107 denotes a baffle plate projecting from the back of the frame 102 and below the filter 101 (details will be described later), and reference numeral 108 denotes a straight line provided horizontally at the upper end of the center of the back of the frame 102. The convex part 109 is a connecting member provided between the air passage holes 105 and 106.
図 8は、 図 3の 8矢視図であり、 エアクリ一ナケース 55の正面図を示す。 エアクリーナケース 55は、 上部に設けた左右一対のケース側凹部 1 1 1 , 1 1 2と、 前述の第 2シール部材 62 (図 3参照) を嵌めるための環状の第 2シ一 ル溝 1 1 3と、 ブローバイガス吸入口 87より吸入したブローバイガスからオイ ル分を分離するために迷路構造にしたオイル分離部 1 1 4と、 コネクティ ングチ ュ一ブ 72 (図 4参照) を取付けるチューブ取付穴 1 1 5とを備える。  FIG. 8 is a front view of the air cleaner case 55 as viewed in the direction indicated by the arrow 8 in FIG. The air cleaner case 55 has a pair of left and right case-side recesses 11 1, 1 12 provided at an upper portion thereof and an annular second seal groove 1 1 for fitting the above-mentioned second seal member 62 (see FIG. 3). 3, a maze-structured oil separator 1 1 4 to separate oil from the blow-by gas sucked in from the blow-by gas inlet 87, and a tube mounting hole for attaching the connecting tube 72 (see Fig. 4) 1 1 and 5 are provided.
ここで、 1 1 6はオイル分離部 1 1 4のプロ一バイガス吐出穴、 1 1 7は第 2 ドレンチューブ 65 (図 3参照) を取付ける第 2 ドレン管、 1 1 8はエアクリ一 ナカバ— 57 (図 6参照) の上部凸部 97 , 98 (図 6参照) 及びエアフィル夕 エレメント 58 (図 7参照)の直線状凸部 1 08 (図 7参照) を挿入する上部溝、 1 1 9 , 1 20はメインフレーム 1 1 (図 2参照) へ取付けるための取付部であ る o  Here, 1 16 is the bypass gas discharge hole of the oil separating section 1 1 4, 1 1 7 is the 2nd drain pipe to which the 2nd drain tube 65 (see Fig. 3) is attached, and 1 1 8 is the air cleaner cover. Upper grooves for inserting the upper protrusions 97, 98 (see Fig. 6) of the air fill element 58 (see Fig. 7) and the linear protrusions 108 (see Fig. 7) of the air filter element 58 (see Fig. 7). 20 is a mounting part for mounting to the main frame 11 (see Fig. 2).
以上に述べたエアクリ—ナ構造の作用を次に説明する。  The operation of the above-described air cleaner structure will now be described.
図 9は、 本発明に係るエアクリ一ナ構造の作用を説明する第 1作用図であり、 エアクリーナの組立要領、 特にエアクリーナケース 55に第 2シール部材 62を 介してエアフィルタエレメント 5 8を組付ける要領を示す。 FIG. 9 is a first operation diagram for explaining the operation of the air cleaner structure according to the present invention, and shows the assembly procedure of the air cleaner, in particular, the second seal member 62 attached to the air cleaner case 55. The procedure for assembling the air filter element 58 is shown below.
まず、 エアクリーナケース 5 5の第 2シール溝 1 1 3に第 2シール部材 6 2を 嵌め、 次に、 第 2シール部材 6 2にエアフィルタエレメン卜 5 8の第 2環状凸部 1 0 4を当てるようにして、 第 2シール溝 1 1 3内に第 2環状凸部 1 0 4を挿入 する。  First, the second seal member 62 is fitted into the second seal groove 113 of the air cleaner case 55, and then the second annular projection 104 of the air filter element 58 is fitted to the second seal member 62. Then, the second annular convex portion 104 is inserted into the second seal groove 113 in such a manner as to make contact.
第 2シール部材 6 2の上部は、エアクリーナケース 5 5のケース側凹部 1 1 1 , 1 1 2の下方で且つエアフィル夕エレメント 5 8のエア通路穴 1 0 5 , 1 0 6の 下方をシールする。  The upper part of the second seal member 62 seals below the case-side recesses 111, 112 of the air cleaner case 55 and below the air passage holes 105, 106 of the air filter element 58. .
図 1 0は、本発明に係るエアクリ一ナ構造の作用を説明する第 2作用図であり、 エアクリ一ナの組立要領、 特に図 9で説明したエアフィルタエレメント 5 8を組 込んだエアクリーナケース 5 5に、 この図 1 0に示す第 1 シール部材 6 1 を介し てエアクリ一ナカバー 5 7を組付ける要領を示す。  FIG. 10 is a second operation diagram for explaining the operation of the air cleaner structure according to the present invention. The air cleaner case 5 incorporating the air filter element 58 described with reference to FIG. FIG. 5 shows how to attach the air cleaner cover 57 via the first seal member 61 shown in FIG.
まず、 エアクリーナカバ一 5 7の第 1 シール溝 9 5に第 1 シール部材 6 1 を嵌 め、 次に、 エアフィルタエレメン卜 5 8の第 1環状凸部 1 0 3に第 1 シール部材 6 1 を当てるようにして、 エアクリーナケース 5 5 (図 9参照) にエアクリーナ カバー 5 7を組付ける。  First, the first seal member 61 is fitted into the first seal groove 95 of the air cleaner cover 57, and then the first seal member 61 is fitted into the first annular projection 103 of the air filter element 58. And attach the air cleaner cover 57 to the air cleaner case 55 (see Fig. 9).
図 1 1 は、本発明に係るエアクリ一ナ構造の作用を説明する第 3作用図であり、 エアクリーナ 2 7内のエアが流れる経路を順に説明する。 なお、 エアの流れを容 易に理解できるようにエアクリーナ 2 7を分解した状態で説明する。 エアは左右 の開口部 8 1 , 8 2からエアクリーナ 2 7内に流入するが、 そのエアの流れは左 右対称なので、左側の開口部 8 1 から取り入れたエアの流れのみを説明する。(以 下同様。)  FIG. 11 is a third operation diagram illustrating the operation of the air cleaner structure according to the present invention, and the flow path of the air in the air cleaner 27 will be described in order. The air cleaner 27 will be described in a disassembled state so that the air flow can be easily understood. Although the air flows into the air cleaner 27 from the left and right openings 81 and 82, the flow of the air is symmetrical left and right, so only the flow of the air taken in from the left opening 81 will be described. (The same applies hereinafter.)
まず、 矢印①のように、 開口部 8 1 からエアクリーナ内に入ったエアは、 矢印 ②のようにカバー側凹部 9 2で Uターンして、 エアフィルタエレメント 5 8の上 部台形部 1 0 2 aの側方を通り、 矢印③のようにケース側凹部 1 1 1でリターン して、 エアフィルタエレメント 5 8のエア通路穴 1 0 5を通り、 矢印④のように エアクリ一ナカバー 5 7の内面に沿って下降しながら U夕一ンし、 矢印⑤のよう にエアフィルタエレメント 5 8のフィル夕 1 0 1 を通過して、 矢印⑥のようにェ ァクリーナケース 5 5内を流れ、 チューブ取付穴 1 1 5に取付けたコネクティン グチューブからエアクリーナ 2 7外に流れ出る。 First, as shown by the arrow ①, the air that has entered the air cleaner through the opening 81 makes a U-turn at the cover-side recess 92 as shown by the arrow 、, and the upper trapezoidal portion 102 of the air filter element 58 Pass the side of a, return to the case side recess 1 1 1 as shown by the arrow ③, pass through the air passage hole 105 of the air filter element 58, and the inner surface of the air cleaner cover 57 as shown by the arrow ④. As shown in the arrow ⑤, the air flows through the filter 101 of the air filter element 58, flows through the air cleaner case 55 as shown by the arrow 、, and attaches the tube. Connectin installed in holes 1 1 5 From the air tube to the air cleaner 27.
図 1 2は、 図 5の 1 2— 1 2線断面図であり、 一旦、 各部の構成を説明する。 エアクリ一ナカパー 5 7の開口部 8 1及びカバ一側凹部 9 2と、 エアクリ一ナケ ース 5 5のケース側凹部 1 1 1 と、 エアフィルタエレメント 5 8のエア通路穴 1 0 5とは、 左吸気ダク 卜 1 2 1 を構成するものである。  FIG. 12 is a cross-sectional view taken along line 12-2 of FIG. 5, and the configuration of each part will be described once. The opening 81 of the air cleaner cover 5 7 and the recess 9 2 on the cover side, the recess 1 1 1 on the case of the air cleaner 5 5, and the air passage hole 10 5 of the air filter element 58 are It constitutes the left intake duct 1 2 1.
また、 エアクリ一ナカパー 5 7の開口部 8 2 (図 6参照) 及びカバ一側凹部 9 3 (図 6参照) と、 エアクリーナケース 5 5のケース側凹部 1 1 2 (図 8参照) と、 エアフィルタエレメント 5 8 (図 7参照) のエア通路穴 1 0 6 (図 7参照) とは、 右吸気ダク 卜 1 2 2 (図 1 1参照) を構成するものである。  Also, the opening 82 of the air cleaner cover 57 (see FIG. 6) and the recess 93 of the cover side (see FIG. 6), the case-side recess 1 1 2 of the air cleaner case 55 (see FIG. 8), and the air The air passage hole 106 (see FIG. 7) of the filter element 58 (see FIG. 7) constitutes the right intake duct 122 (see FIG. 11).
エアクリーナカバー 5 7の円柱部 9 4は、 先端でエアフィルタエレメント 5 8 のフレーム 1 0 2を押える部分である。  The cylindrical portion 94 of the air cleaner cover 57 is a portion that presses the frame 102 of the air filter element 58 at the tip.
1 2 4はエアクリ—ナカバー 5 7の外面に設けた断面 L字状の L字壁、 1 2 5 はエアクリーナ 2 7のダ—ティサイ ド (即ち、 浄化する前のエアが流れる部屋で ある。)、 1 2 6はエアクリーナ 2 7のク リーンサイ ド (即ち、 浄化した後のェ ァが流れる部屋である。) である。  Reference numeral 124 denotes an L-shaped wall having an L-shaped cross section provided on the outer surface of the air cleaner cover 57, and reference numeral 125 denotes a dirty side of the air cleaner 27 (that is, a room through which air before purifying flows). Reference numeral 126 denotes a clean side of the air cleaner 27 (that is, a room through which the purified air flows).
次に図 1 2で各部の作用を説明する。  Next, the operation of each part will be described with reference to FIGS.
まず、 図 1 1 に引き続き、 エアの流れを説明する。 図中の矢印に付けた番号は 図 1 1 の番号に対応させた。  First, the air flow will be explained, following Fig. 11. The numbers attached to the arrows in the figure correspond to the numbers in Fig. 11.
まず、 矢印①のように、 開口部 8 1 からエアクリ一ナ内に入ったエアは、 矢印 ②, ③のように左側吸気ダク 卜 1 2 1 内を S字状に蛇行し、 矢印④のようにエア クリーナカバ一 5 7の内面に沿って下降しながら Uターンし、 矢印⑤のようにェ ァフィルタエレメント 5 8のフィルタ 1 0 1 を通過して、 矢印⑥のようにエアク リーナケ一ス 5 5内を流れ、 矢印⑦のようにコネクティングチューブ 7 2内を通 つてエアクリーナ 2 7外に排出する。  First, as shown by the arrow ①, the air that has entered the air cleaner through the opening 8 1 meanders in the left intake duct 1 2 1 in an S-shape as shown by arrows ② and ③, and as shown by arrow ④. Make a U-turn while descending along the inner surface of the air cleaner cover 5 7, pass through the filter 101 of the air filter element 58 as shown by the arrow 、, and pass the air cleaner case 5 5 as shown by the arrow ⑥. Through the inside of the connecting tube 72 as shown by the arrow ⑦ and discharged outside the air cleaner 27.
上記したような経路でエアが流れる際に、エア中の水分(塵や埃等を含む)は、 ダ一ティサイ ド 1 2 5では、 矢印⑧のようにエアクリ一ナカパ一 5 7内を落下 して下端に設けた第 1 ドレン管 9 6から外部に流出し、 クリ一ンサイ ド 1 2 6で は、 矢印⑨のようにエアクリ—十ケース 5 5内を落下して下端に設けた第 2 ドレ ン管 1 1 7から流出する。 次に、 開口部 8 1 の起立壁 8 3及び L字壁 1 2 4について説明する。 When the air flows through the above-mentioned route, moisture (including dust and dirt) in the air falls in the air cleaner cover 57 as shown by the arrow ⑧ in the dust side 125. Flows out of the first drain pipe 96 provided at the lower end of the air cleaner, and at the clean side 126, falls inside the air cleaner case 55 as shown by the arrow ⑨ and the second drain provided at the lower end. It flows out of the pipe 1 17. Next, the upright wall 83 and the L-shaped wall 124 of the opening 81 will be described.
エアクリーナカバ一 5 7の開口部 8 1 に起立壁 8 3を設けたことで、 雨水 1 2 8が上方から落ちてきたときに、 この雨水 1 2 8が直接開口部 8 1 から左吸気ダ ク 卜 1 2 1 内に入るのを防止することができ、 雨水 1 2 8はエアクリーナケース 5 5の外面に沿って流れる。  By providing the upright wall 83 at the opening 81 of the air cleaner cover 57, when the rainwater 128 falls from above, the rainwater 128 directly passes through the opening 81 to the left intake duct. The rainwater 1 28 can flow along the outer surface of the air cleaner case 55.
また、 走行中に車両前方からエアクリ一ナカバー 5 7の上面に沿って雨水 1 3 1 が流れてきた場合、 エアクリ一ナカバー 5 7に設けた L字壁 1 2 4でこの雨水 1 3 1 を阻止することができ、開口部 8 1側に流れるのを防止することができる。 従って、 上記した起立壁 8 3及び L字壁 1 2 4の両方で、 エアクリーナ 2 7内 への雨水の浸入を確実に防止することができる。  Also, if rainwater 13 1 flows from the front of the vehicle along the upper surface of the air cleaner cover 57 while running, the rainwater 13 1 1 is prevented by the L-shaped wall 1 2 4 provided on the air cleaner cover 57. And it can be prevented from flowing to the opening 81 side. Therefore, both of the upright wall 83 and the L-shaped wall 124 can reliably prevent rainwater from entering the air cleaner 27.
以上の図 1及び図 5で説明したように、 本発明は第 1 に、 へッ ドパイプ 1 5か ら後下方へメインフレーム 1 1 を延ばし、 このメインフレーム 1 1の下部にェン ジン 2 1 を取付け、 このエンジン 2 1の上方にエアクリーナ 2 7を配置した自動 二輪車 1 0において、 エアクリーナ 2 7の吸気ダク ト 1 2 1 , 1 2 2を、 エアク リーナ 2 7の上部に左右一対設け、 エアクリーナ 2 7を車体後部から見たときに メインフレーム 1 1 を挟んでほぼ V字とするように左 · 右吸気ダク 卜 1 2 1 , 1 2 2を傾斜させたことを特徴とする。  As described above with reference to FIGS. 1 and 5, the present invention firstly extends the main frame 11 from the head pipe 15 to the rear downward, and the engine 21 In a motorcycle 10 in which an air cleaner 27 is disposed above the engine 21, a pair of left and right intake ducts 121, 122 of the air cleaner 27 is provided above the air cleaner 27. When viewed from the rear of the vehicle body 27, the left and right intake ducts 12 1 and 12 2 are tilted so as to be substantially V-shaped across the main frame 11.
エアクリーナ 2 7を車体後部から見たときにぼぼ V字とするように左■ 右吸気 ダク ト 1 2 1 , 1 2 2を傾斜させたことで、 エアクリーナ 2 7の高さを小さくす ることができ、 エアクリーナ 2 7を小型にすることができる。  The height of the air cleaner 27 can be reduced by inclining the left and right intake ducts 12 1 and 12 2 so that the air cleaner 27 looks like a V when viewed from the rear of the vehicle. The size of the air cleaner 27 can be reduced.
従って、 エアクリーナ 2 7をメインフレーム 1 1 とエンジン 2 1 との間から、 例えばキヤブレタ 5 2 (図 2参照) にコネクティングチューブ (図 1 2参照) を 介して容易に組付けることができる。 また、 車体へのエアクリ一ナ 2 7の配置の 自由度を増すことができ、他の部品と干渉せずに無理なく配置することができる。 更に、 車体に組付ける前の保管スペースを小さくすることができるともに、 搬送 時の取扱いを容易にすることができる。  Therefore, the air cleaner 27 can be easily assembled between the main frame 11 and the engine 21 via, for example, the connecting tube (see FIG. 12) to the breaker 52 (see FIG. 2). Also, the degree of freedom in arranging the air cleaner 27 on the vehicle body can be increased, and the air cleaner 27 can be arranged without interference with other parts. Furthermore, the storage space before assembly to the vehicle body can be reduced, and handling during transportation can be facilitated.
また更に、 エアクリーナ 2 7の高さが小さくなつて、 エアクリーナ 2 7の上方 に配置した車体カバ一、 例えば、 レツグシ一ルド 3 3の高さを低くすることがで き、 乗員の乗降性を向上させることができる。 本発明は第 2に、 図 1 1及び図 1 2で説明したように、 吸気ダク 卜 1 2 1 , 1 2 2を、 エアクリ一ナケース 5 5に設けたケース側凹部 1 1 1 , 1 1 2と、 エア クリーナケース 5 5の開口部 5 6を覆うエアクリ一ナカバー 5 7に設けたカバ一 側凹部 9 2 , 9 3とをずらした状態でエアクリーナケース 5 5にエアクリ一ナカ パー 5 7を合わせることで断面 S字状に形成したことを特徴とする。 Furthermore, as the height of the air cleaner 27 is reduced, the height of the vehicle body cover, for example, the reed shield 33 disposed above the air cleaner 27 can be reduced, thereby improving the occupant's ease of getting on and off. Can be done. Secondly, as described with reference to FIGS. 11 and 12, the present invention is configured such that the intake ducts 121, 122 are provided on the case side recesses 111, 112 provided in the air cleaner case 55. Align the air cleaner cover 57 with the air cleaner case 55 with the cover side recesses 92, 93 provided on the air cleaner cover 57 covering the opening 56 of the air cleaner case 55 shifted. Thus, it is characterized in that it has an S-shaped cross section.
例えば、 吸気ダク 卜をエアクリ一ナケース及びエアクリ一ナカパーと別体にす るのに比べて部品数を減らすことができるとともに吸気ダク 卜 1 2 1 , 1 2 2の 組付工数を省く ことができる。 従って、 エアクリーナ 2 7の製造コス 卜を抑える ことができる。  For example, the number of parts can be reduced as compared with the case where the intake duct is separated from the air cleaner case and the air cleaner cover, and the man-hour for assembling the intake ducts 121 and 122 can be reduced. . Therefore, the manufacturing cost of the air cleaner 27 can be reduced.
また、 例えば、 吸気ダク トをエアクリ一ナケース又はエアクリ一ナカバーに一 体にした場合にはエアクリ一ナケース又はエアクリ一ナカパーの成形型に吸気ダ ク 卜の穴になる部分を成形しなければならず、 成形型の形状が複雑になるが、 本 発明ではエアクリーナケース 5 5及びエアクリ一ナカパー 5 7のそれぞれの成形 型に吸気ダク 卜 1 2 1, 1 2 2となる凸部を成形すればよく、 成形型の形状を簡 素にすることができ、 型費用を抑えることができる。  Also, for example, when the intake duct is integrated with the air cleaner case or air cleaner cover, the part that becomes the hole of the intake duct must be formed in the mold of the air cleaner case or air cleaner cover. However, the shape of the mold becomes complicated, but in the present invention, it is only necessary to mold the convex portions serving as the intake ducts 121 and 122 on the molds of the air cleaner case 55 and the air cleaner cover 57, respectively. The shape of the mold can be simplified, and the cost of the mold can be reduced.
更に、 吸気ダク 卜 1 2 1, 1 2 2を断面 S字状に形成したことで、 吸気ダク ト 1 2 1 , 1 2 2の長さを長〈でき、 エンジン 2 1 (図 1参照) の吸気騒音を低減 しゃすくすることができる。  Furthermore, by forming the intake ducts 121 and 122 in an S-shaped cross section, the length of the intake ducts 121 and 122 can be lengthened, and the engine 21 (see FIG. 1) can be made longer. Reduces intake noise.
本発明は第 3に、 図 4及び図 1 2で説明したように、 エアクリーナカバー 5 7 をエアクリ一ナケース 5 5より上方に延出させて延出部 7 7 , 7 8を形成し、 こ の延出部 7 7 , 7 8にほぼ対角線上に吸気ダク ト 1 2 1 , 1 2 2の開口部 8 1 , 8 2を形成したことを特徴とする。  Thirdly, as described with reference to FIGS. 4 and 12, the present invention extends the air cleaner cover 57 above the air cleaner case 55 to form extensions 77, 78. The opening portions 81, 82 of the intake ducts 121, 122 are formed substantially diagonally in the extension portions 77, 78.
延出部 7 7 , 7 8にほぼ対角線上に吸気ダク ト 1 2 1 , 1 2 2の開口部 8 1 , 8 2を形成したことで、 例えば、 キヤブレタ 5 2 (図 2参照) に接続するコネク ティ ングチューブ 7 2をエアクリーナケース 5 5に設ければ、 左 ·右吸気ダク 卜 1 2 1, 1 2 2の長さをエアクリーナカバ一 5 7からエアクリーナケース 5 5側 まで大きく設定することができ、 吸気騒音を低減するための吸気ダク 卜長さの調 整を容易に行うことができる。  The openings 81, 82 of the intake ducts 121, 122 are formed almost diagonally to the extensions 77, 78, so that they can be connected to, for example, a calibrator 52 (see Fig. 2). If the connecting tubes 72 are provided in the air cleaner case 55, the length of the left and right intake ducts 121, 122 can be increased from the air cleaner cover 57 to the air cleaner case 55 side. Thus, the intake duct length can be easily adjusted to reduce intake noise.
また、 延出部 7 7 , 7 8により車体前方から流れてくる雨水等を遮ることがで き、 開口部 8 1 , 8 2への浸水を防ぐことができて防水性を高めることができる とともに、 延出部 77 , 78で開口部 8 1 , 82を補強することができる。 In addition, the extension parts 7 7 and 7 8 can block rainwater, etc., flowing from the front of the vehicle body. In addition, it is possible to prevent water from penetrating into the openings 81, 82, thereby improving the waterproofness, and to reinforce the openings 81, 82 with the extension portions 77, 78.
更に、 延出部 77 , 78にほぼ対角線上に開口部 81 , 82を設けたことで、 開口部 8 1 , 82の所定の開口面積を確保しつつ延出部 77 , 78を小型にする ことができる。  Further, by providing the openings 81, 82 almost diagonally in the extension portions 77, 78, the extension portions 77, 78 can be reduced in size while securing a predetermined opening area of the openings 81, 82. Can be.
本発明は第 4に、 図 5で説明したように、 吸気ダク 卜 1 2 1, 1 22を、 エア クリーナ 27のメインフレーム 1 1への取付部 1 1 9 , 1 20よりも下方に形成 したことを特徴とする。  Fourth, as described with reference to FIG. 5, in the present invention, the intake ducts 121, 122 are formed below the attachment portions 119, 120 of the air cleaner 27 to the main frame 11. It is characterized by the following.
取付部 1 1 9 , 1 20よりも上方へ吸気ダク 卜 1 2 1 , 1 22が突出しないた め、 メインフレーム 1 1 に取付ける車体カバー (ここではレツグシ一ルド 33 ) 等の部品が吸気ダク 卜 1 2 1 , 1 22に干渉するのを防ぐことができる。  Since the intake ducts 121, 122 do not protrude above the mounting parts 1 19, 120, parts such as the vehicle body cover (here, the reject shield 33) to be attached to the main frame 11 are the intake ducts. Interference with 1 2 1 and 1 22 can be prevented.
本発明は第 5に、 図 4、 図 5及び図 1 2で説明したように、 左 ·右吸気ダク ト 1 2 1 , 1 2 2の開口部 8 1 , 82の縁にそれぞれ起立壁 83 , 84を設けて雨 水が左 ·右吸気ダク 卜 1 2 1 , 1 22内へ浸入することを防止することを特徴と する。  Fifthly, as described in FIGS. 4, 5 and 12, the upright walls 83, 82 are provided at the edges of the openings 81, 82 of the left and right intake ducts 121, 122, respectively. 84 is provided to prevent rainwater from entering the left and right intake ducts 122,122.
左■右吸気ダク ト 1 2 1 , 1 22の開口部 8 1 , 82の起立壁 83 , 84で雨 水が吸気ダク 卜 1 2 1 , 1 2 2に浸入することを防止することができ、 エアクリ 一ナカバー 57に起立壁 83 , 84を一体成形するような簡単な構造でエアクリ ーナ 27内のエアフィル夕エレメント 58の交換時期をより先に延ばすことがで きる。  The left and right intake ducts 12 1, 122 The openings 81, 82 at the openings 81, 82 can prevent rainwater from entering the intake ducts 12 1, 122 by the upright walls 83, 84. With a simple structure in which the upright walls 83 and 84 are integrally formed with the air cleaner cover 57, the replacement time of the air filter element 58 in the air cleaner 27 can be extended further.
尚、 本発明では、 左右の吸気ダク 卜を車体後部から見たときにほぼ V字とする ように吸気ダク 卜を傾斜させたが、 更に吸気ダク 卜の開口部及びこの開口部の起 立壁を車体後方斜め下方に傾斜させてもよい。 産業上の利用可能性  In the present invention, the intake ducts are inclined so that the left and right intake ducts are substantially V-shaped when viewed from the rear of the vehicle body. However, the opening of the intake duct and the upright wall of this opening are further formed. The vehicle body may be inclined obliquely downward and rearward. Industrial applicability
本発明においては、 エアクリ一ナの吸気ダク 卜を、 エアクリーナ上部に左右一 対設け、 エアクリ一ナを車体後部から見たときに吸気ダク 卜をほぼ V字形とする ように傾斜させた構造にする。 このため、 エアクリーナの高さを小さくすること ができ、 エアクリ一ナを小型にすることができる。 従って、 エアクリ一ナの車体 への組付を容易にすることができ、 配置の自由度が増し、 しかも組付前の保管場 所の確保や搬送時の取扱いを容易に行え、 更に上方に配置した車体カバーの高さ を低く して乗員の乗降性を向上させることができ、 自動二輪車において有用であ る In the present invention, a pair of left and right intake ducts of the air cleaner are provided on the upper part of the air cleaner, and the intake duct is inclined so as to be substantially V-shaped when the air cleaner is viewed from the rear of the vehicle body. . Therefore, the height of the air cleaner can be reduced, and the size of the air cleaner can be reduced. Therefore, the body of the air cleaner Can be easily assembled, increasing the degree of freedom of arrangement.Moreover, it is possible to secure a storage place before assembling and easy handling during transportation, and to increase the height of the body cover located above. It can be lowered to improve the occupant's getting on and off, and is useful for motorcycles

Claims

請 求 の 範 囲 The scope of the claims
1 . ヘッ ドパイプから後下方へメインフレームを延ばし、 このメインフレームの 下部にエンジンを取付け、 このエンジンの上方にエアクリ一ナを配置した自動二 輪車において、 前記エアクリーナの吸気ダク 卜を、 エアクリ—ナ上部に左右一対 設け、 エアクリーナを車体後部から見たときに前記メインフレームを挟んでほぼ1. In a motorcycle in which a main frame extends rearward and downward from a head pipe, an engine is mounted on a lower portion of the main frame, and an air cleaner is disposed above the engine, an air duct of the air cleaner is removed by an air cleaner. A pair of left and right is provided at the top of the air cleaner, and when the air cleaner is viewed from the
V字形とするように前記吸気ダク 卜を傾斜させたことを特徴とする自動二輪車の エアクリ—ナ構造。 An air cleaner structure for a motorcycle, wherein the intake duct is inclined so as to form a V-shape.
2 . 前記吸気ダク 卜を、 エアクリーナケースに設けた凹部と、 前記エアクリーナ ケースの開口部を覆うエアクリ一ナカバーに設けた凹部とをずらした状態でエア クリーナケースにエアクリ一ナカバーを合わせることで断面 S字状に形成したこ とを特徴とする請求の範囲 1 に記載の自動二輪車のエアクリーナ構造。 2. The cross section S is adjusted by aligning the air cleaner cover with the air cleaner case with the recess provided in the air cleaner case shifted from the recess provided in the air cleaner cover covering the opening of the air cleaner case. The air cleaner structure for a motorcycle according to claim 1, wherein the air cleaner structure is formed in a letter shape.
3 . 前記エアクリ一ナカバーを前記エアクリーナケースより上方に延出させて延 出部を形成し、 この延出部にほぼ対角線上に前記吸気ダク 卜の開口部を形成した ことを特徴とする請求の範囲 2に記載の自動二輪車のエアクリ一ナ構造。 3. The air cleaner cover is extended upward from the air cleaner case to form an extension, and the opening of the intake duct is formed substantially diagonally in the extension. The motorcycle air cleaner structure according to range 2.
4 . 前記吸気ダク 卜は、 前記エアクリーナの前記メィンフレームへの取付部より も下方に形成したことを特徴とする請求の範囲 1 に記載の自動二輪車のエアクリ —ナ構造。 4. The air cleaner structure for a motorcycle according to claim 1, wherein the intake duct is formed below a mounting portion of the air cleaner to the main frame.
5 . 前記吸気ダク 卜の開口部の縁に起立壁を設けて雨水が吸気ダク 卜内へ浸入す ることを防止することを特徴とする請求の範囲 3又は 4に記載の自動二輪車のェ ァクリ一ナ構造。 5. The motorcycle eclipse according to claim 3 or 4, wherein an upright wall is provided at an edge of an opening of the intake duct to prevent rainwater from entering the intake duct. One-piece structure.
PCT/JP2001/005253 2001-06-20 2001-06-20 Air cleaner structure of motorcycle WO2003001048A1 (en)

Priority Applications (8)

Application Number Priority Date Filing Date Title
JP2003507412A JP3537817B2 (en) 2001-06-20 2001-06-20 Motorcycle air cleaner structure
CNB018233899A CN1304750C (en) 2001-06-20 2001-06-20 Air cleaner structure of motorcycle
PCT/JP2001/005253 WO2003001048A1 (en) 2001-06-20 2001-06-20 Air cleaner structure of motorcycle
BRPI0117047-3A BR0117047B1 (en) 2001-06-20 2001-06-20 air purifier structure in two-wheeled motor vehicle.
TW090129145A TW568854B (en) 2001-06-20 2001-11-22 Air cleaner structure in motorcycle
KR10-2002-0012851A KR100504623B1 (en) 2001-06-20 2002-03-11 Air cleaner structure of motorcycle
ARP020101037A AR034028A1 (en) 2001-06-20 2002-03-22 AIR FILTER STRUCTURE IN TWO-WHEEL MOTOR VEHICLE
GR20020100263A GR20020100263A (en) 2001-06-20 2002-06-04 Air cleaner structure in two-wheeled motor vehicle

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KR (1) KR100504623B1 (en)
CN (1) CN1304750C (en)
AR (1) AR034028A1 (en)
BR (1) BR0117047B1 (en)
GR (1) GR20020100263A (en)
TW (1) TW568854B (en)
WO (1) WO2003001048A1 (en)

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JP2007168530A (en) * 2005-12-20 2007-07-05 Honda Motor Co Ltd Air cleaner device for motorcycle
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JP2007168530A (en) * 2005-12-20 2007-07-05 Honda Motor Co Ltd Air cleaner device for motorcycle
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JPWO2003001048A1 (en) 2004-10-14
BR0117047A (en) 2006-04-11
BR0117047B1 (en) 2009-12-01
AR034028A1 (en) 2004-01-21
TW568854B (en) 2004-01-01
GR20020100263A (en) 2003-03-28
KR20020096854A (en) 2002-12-31
KR100504623B1 (en) 2005-08-01
CN1304750C (en) 2007-03-14
JP3537817B2 (en) 2004-06-14

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