WO2002092715A1 - Aqueous acrylic adhesives, preparing method thereof and explosion-proof tapes using such adhesives for fixing braun tubes - Google Patents

Aqueous acrylic adhesives, preparing method thereof and explosion-proof tapes using such adhesives for fixing braun tubes Download PDF

Info

Publication number
WO2002092715A1
WO2002092715A1 PCT/KR2002/000235 KR0200235W WO02092715A1 WO 2002092715 A1 WO2002092715 A1 WO 2002092715A1 KR 0200235 W KR0200235 W KR 0200235W WO 02092715 A1 WO02092715 A1 WO 02092715A1
Authority
WO
WIPO (PCT)
Prior art keywords
adhesive
aqueous acrylic
acrylic adhesive
tape
aqueous
Prior art date
Application number
PCT/KR2002/000235
Other languages
French (fr)
Inventor
Yong-In Lee
Original Assignee
Shinwha Intertek Corp.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shinwha Intertek Corp. filed Critical Shinwha Intertek Corp.
Publication of WO2002092715A1 publication Critical patent/WO2002092715A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09J133/08Homopolymers or copolymers of acrylic acid esters
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J29/00Details of cathode-ray tubes or of electron-beam tubes of the types covered by group H01J31/00
    • H01J29/86Vessels; Containers; Vacuum locks
    • H01J29/87Arrangements for preventing or limiting effects of implosion of vessels or containers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • C09J7/381Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C09J7/385Acrylic polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2666/00Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
    • C08L2666/02Organic macromolecular compounds, natural resins, waxes or and bituminous materials
    • C08L2666/14Macromolecular compounds according to C08L59/00 - C08L87/00; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L7/00Compositions of natural rubber
    • C08L7/02Latex
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2423/00Presence of polyolefin
    • C09J2423/006Presence of polyolefin in the substrate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2433/00Presence of (meth)acrylic polymer
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2467/00Presence of polyester
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2467/00Presence of polyester
    • C09J2467/006Presence of polyester in the substrate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2477/00Presence of polyamide
    • C09J2477/006Presence of polyamide in the substrate

Definitions

  • the present invention relates to aqueous acrylic adhesives, a preparing method thereof and to explosion-proof tapes using such adhesive for fixing a
  • the adhesive tape using an aqueous acrylic adhesive of the present invention can be used to attach and affix a band-type steel bracket to a Braun tube that is used for an imaging equipment such as a television set.
  • Braun tubes can be damaged easily by an exterior force applied thereto because they are made of glass and a vacuum is maintained inside.
  • Braun tubes therefore, cannot be directly fixed in a casing or housing. Instead, an explosion-proof band made of metal is attached to the circumference of the Braun tube, and then this explosion-proof band is fixed in the casing or housing. If the explosion-proof band is fixed onto the Braun tube with the aid of a buffering adhesive tape, it is possible to prevent damage to the Braun tube and minimize the scattering area of fragments in case of an implosion caused by an exterior force or accident.
  • Braun tubes grow increasingly because the rapidly growing information technology market requires better display media. Especially, Braun tubes for conventional television sets are getting larger in size and higher in quality, and expensive color Braun tubes with high-resolution and flat-panel displays are also currently being developed to be used in next generation computer monitors, large screen color television sets, high definition televisions (HDTV) and the like.
  • Braun tubes go through many assembly steps and strict testing steps before being distributed as final products. During the final tests after completion of assembly, inferior products, which have defects in parts or which resulted from errors in the assembly process and which cannot provide satisfactory performance, are culled. In this case, because the final products are expensive, they have to be disassembled to fix the problems and then reassembled to be put on the market. During the disassembly, the adhesive tape fixed on the Braun tube for explosion-proofing has to be removed. However, it is very difficult to remove because the tape is usually adhered firmly to the Braun tube, because
  • the adhesive layer is produced by a thermal treatment above 200°C for 30 - 40
  • Explosion-proof tape for fixing the Braun tube comprises an adhesive and a tape substrate.
  • An oil-soluble acrylic adhesive which has been widely used as an adhesive, is inexpensive and has advantages of excellent adhesion and a simple production process.
  • the use of the oil-soluble acrylic adhesive is regulated in developed countries because there is a danger of fire or producing harmful volatile vapors, as well as environmental pollution, during the production and reproduction process. Therefore, studies for developing aqueous adhesives to replace the oil-soluble adhesives, and to have good properties and reasonable prices compared to the oil-soluble adhesives have been made intensively.
  • Aqueous adhesives are classified into three types such as a heterogeneous type using water as a suspension medium, a homogeneous type dissolved in water and an alcoholic solution type that can be diluted with water.
  • the heterogeneous type can be classified further into an emulsion polymerization type, a suspension polymerization type and a forced emulsification type, depending on the polymerization method.
  • an emulsion adhesive generally refers to the emulsion polymerization type adhesive, and most of the aqueous adhesives belong to this type.
  • the emulsion adhesives are classified into acrylic, rubber and ethylene vinyl adhesives depending on the main ingredient.
  • Synthetic rubber adhesives are used to a degree in manufacturing the adhesive tapes due to their rubber-like characteristic, but they have a problem in the mechanical stability of the emulsion.
  • the ethylene vinyl acetate adhesives are made by increasing the ethylene content compared to glues or by co-polymerizing with acrylic components having a low glass transition temperature (T g ), to provide adhesion.
  • T g glass transition temperature
  • their demand and use are limited compared to the aqueous acrylic type yet.
  • the aqueous acrylic adhesives have been most widely used as alternatives to the oil-soluble adhesive products.
  • the reasons are as follows. They are generally superior in adhesion to a wide variety of materials, in their anti-weathering and low-temperature characteristics.
  • emulsion type adhesives having cross-linking ability, they have compatibility with other polymeric emulsions, good adjustability and operating efficiency resulting from their wide range of viscosity, and the content of solid substances can be made high.
  • the conventional aqueous acrylic adhesives have a low efficiency in production due to their slow drying speed, a lower adhesion and a higher price, compared to the oil-soluble adhesives (Korean Patent Publication No. 96-7184).
  • the content of the solid substances may be increased, and special raw materials may be used, to increase the production speed and adhesion.
  • these efforts are economically inefficient because the cost of the raw materials increase and also cause other problems in reassembly process resulted from excessive residual substances after the high temperature production process (U.S. Patent No. 4,839,413 and U.S. Patent No. 4,954,558).
  • the conventional emulsion type adhesives are also slightly inferior in their adhesive performance properties such as adhesion, cohesive force, shearing force and heat resistance even if they contain the same polymer components as the solvent type adhesives.
  • One of the reasons for this results from the differences in the mechanisms for forming the adhesive film.
  • the solvent type adhesive a continuous film is formed while the organic solvent evaporates from the homogeneous solution.
  • the film is formed while the water dries out from the discontinuous system of the emulsion particles.
  • the emulsion type adhesive contains low molecular weight substances such as surfactants or defoaming agents and viscosity modulating agents (generally viscosity- enhancing agents), etc, which are not helpful to their adhesive performance. Although it depends on the methods and processes for forming the film, such phenomena cause lowering of the moisture- and water-resistant properties, tackiness and other adhesive properties of the emulsion type adhesive compared to the solvent type adhesive.
  • a polyethylene(PE) film has been widely used. However, it has only a limited use in the fabrication process for the Braun
  • Figure 1 is a schematic drawing of the cross-section of an aqueous acrylic explosion-proof tape for fixing a Braun tube in accordance with the present invention.
  • the present invention is achieved as a result of efforts made by the present inventors to produce high quality aqueous acrylic adhesive tapes economically which have excellent adhesive properties and which especially can improve the production process of the Braun tube greatly.
  • the adhesive according to the present invention essentially comprises aqueous acrylic adhesive components and polyester resins.
  • the adhesive of the present invention may optionally comprise other components such as surfactants, rubber latex resins and/or other necessary components in order to improve the adhesive properties.
  • the aqueous acrylic adhesive components which are main adhesive components in the present invention, are produced by the polymerization of acrylic monomers.
  • the polyester resins are added with the acrylic monomers together in the polymerization process.
  • acrylic monomers useful in preparing aqueous acrylic adhesives may include acrylic acid (hereinafter referred to as "AA”), metacrylic acid (hereinafter referred to as “MA”), itaconic acid (hereinafter referred to as “IA”), ethyl acrylate (hereinafter referred to as “EA”), butyl acrylate (hereinafter referred to as “BA”), ethylhexyl acrylate (hereinafter referred to as "EHA”), hydroxyethyl acrylate (hereinafter referred to as "HEA”), isodecyl acrylate (hereinafter referred to as "IDA”) and the like.
  • BA and EHA are used as essential ingredients in order to achieve the adhesive properties of the adhesive. And the amount of BA and EHA used is
  • ST styrene
  • ⁇ -MS ⁇ -methylstyrene
  • HEMA hydroxyethyl metacrylate
  • metacrylate MMA
  • GMA glycidyl metacrylate
  • VAc vinyl acetate
  • AN acrylonitrile
  • AM acrylamide
  • anhydrous maleic acid or mixtures thereof may be added as a monomer for co-polymerization.
  • polyfunctional monomers such as N-methanolacrylamide or tetraethylene glycol diacrylate (TEGDA) may also be added during the emulsion polymerization.
  • polyester resins are added during the polymerization process of acrylic monomers.
  • the adhesive properties of the adhesive tape provided by the present invention will be better because PET film is used for a tape substrate in the present invention.
  • the polyester resins are aqueous polyester resins.
  • a monomer addition method for the polymerization method, a monomer addition method, an emulsion addition method or a seed polymerization method may be applied.
  • the suitable method can be selected according to the monomers, but it is necessary to consider the mean particle size, particle size distribution and particle structure of the required emulsion.
  • initiators for the emulsion polymerization reaction are ammonium persulfate (APS), sodium persulfate (SPS), potassium persulfate (KPS) and the like.
  • APS ammonium persulfate
  • SPS sodium persulfate
  • KPS potassium persulfate
  • the above initiators may be used alone or in combination with a reducing agent such as sodium hydrogen sulfite to make an oxidation-reduction catalyst system.
  • One method to solve the prior problems of the emulsion adhesives such as the low moisture- and water-resistant properties and the inferiority in tackiness and other adhesive properties is to add surfactants, and in this case, the kinds and the amount of the surfactants are important.
  • the above method include that anionic and non-ionic surfactants are added together, or reactive surfactants and oligomeric or polymeric emulsifiers are added.
  • any surfactants be added in the least amount necessary so as to minimize the problems of the emulsion adhesives and have a good effect on the physical properties of the adhesives.
  • anionic surfactants include alkali metal alkyl sulfates such as sodium lauryl sulfate, carboxylic acids, sulfonic acids, phosphoric acid esters and the like.
  • non-ionic surfactants include ethyleneoxide derivatives of alkylphenols such as octylphenoxy- polyethoxyethanol and nonylphenoxypolyethoxyethanol, linear or branched alcohol ethers of C 6 - C 15 , and polyalkylene glycols, such as polypropylene glycol, having a mean molecular weight of 800 - 2000. More particular examples of the above anionic and non-ionic surfactant are Emulon S133D and Monopol NP 1018 (Dongnam Synthetic Co., Korea).
  • the amount of the surfactants used in the present invention is 0.1% - 5 % and preferably 0.2% - 2 % by weight of the total adhesive.
  • the amount of the anionic surfactants used is 5% - 50% and preferably 10% - 40% by weight of the non-ionic surfactants.
  • buffer solutions such as sodium bicarbonate or disodium phosphate solution to stabilize the emulsion during the polymerization process. It is also acceptable to carry out the polymerization process by adding support resins containing BA and/or EHA and AA, or alkali soluble resins.
  • the molecular weight of the resins is typically in the range of 1000 - 15000 and especially preferably in the range of 2000 - 3000.
  • the adhesive properties and salvage properties can be increased when other emulsions such as natural rubber latex, SBR latex, neophrene latex or chlorophrene latex are added to the aqueous acrylic adhesive prepared by adding polyester resins.
  • cross-linking agents such as 1 ,6-hexanediol diglycidyl ether, hardening agents containing zinc ions and acting at a high temperature, such as ammonia water-treated zinc oxide or zinc resinate, zinc duodeconoate, or butyl zimate, poly-functional aziridines or zirconium, melamine and isocyanate compounds may be added.
  • silane coupling agents such as ⁇ -aminopropyltriethoxysilane may be added at the final step.
  • tackifiers may be added to the adhesives prepared as described above.
  • the tackifiers that may be used in the present invention are the hydrocarbon petroleum resins such as Wingtack 10 (Goodyear), Escorex 5320 (Exxon Chemical Co.) and Regalrez 1018 (Hercules Chemical Co.), or the rosin esters such as Aquatac 6085 (Arizona Chemical Co.) and Pentalyn H (Hercules Chemical Co.).
  • antioxidants such as hindered phenols, aromatic amines or phosphite compounds including Iganox1010 (Ciba-Geigy Co.), Wingstay L (Goodyear), BNX-1000 (Mayzo), Ethanox 330 (Ethyl Co.), lonol (Shell Chemical), Polygard HR, Naugard 445 (Uniroyal Co.), Borg-Warner 626 (Chemical Additive Div., GE Co.) and the like.
  • antioxidants such as hindered phenols, aromatic amines or phosphite compounds including Iganox1010 (Ciba-Geigy Co.), Wingstay L (Goodyear), BNX-1000 (Mayzo), Ethanox 330 (Ethyl Co.), lonol (Shell Chemical), Polygard HR, Naugard 445 (Uniroyal Co.), Borg-Warner 626 (Chemical Additive Div., GE Co.)
  • wetting agents such as dioctyl sulfosuccinate, pH regulating agents such as ammonia water, anti-foaming agents (approximately 0.005 - 0.1%), dyes, fillers, pigments, preservatives, leveling agents, aromatics and the like can be supplementally added.
  • a small amount of a viscosity- enhencing compound such as ethylcellulose (EC), carboxymethylcellulose (CMC), soda acrylate (CARBOPOL) and/or polyether polyol (Rheolate, Rheox Inc.), etc. is used.
  • the viscosity of the adhesive is adjusted to 1500cps - 9000cps and more preferably to 3000 - 5000cps by adding the above-exemplified viscosity-enhancing agents. If the ratio of solid substances is high, the product can be dried quickly, and accordingly the production efficiency can be increased. Therefore, the ratio of solid substances in the present invention is preferably 50% - 70% and more preferably 55% - 65% by weight of the total adhesive.
  • a pre-emulsion solution is prepared by mixing a monomer mixture of BA and EHA, a monomer selected from the group consisting of EA, HEA, AA, IA, AM and mixtures thereof, surfactants and de- ionized water.
  • a portion of the obtained pre-emulsion solution, deionized water and polyester resin are added to a polymerization reactor and the mixture is stirred well.
  • the remainder of the above pre-emulsion solution, deionized water and initiator solution are slowly added to the above polymerization reactor for polymerization.
  • the temperature of the reaction mixture is raised, and then the reaction is continued until there are no un-reacted monomers in the reaction mixture.
  • the vessel is cooled, the pH of the polymerization product is adjusted, and then the viscosity is adjusted by adding a viscosity-enhancing agent to obtain the adhesive according to the present invention.
  • Another embodiment of the preparation method for the adhesive according to the present invention is as follows. An anti-foaming agent is slowly added to the adhesive obtained according to the above procedure while stirring vigorously to prevent aggregation, the pH of the mixture is adjusted, and then rubber latex resins and antioxidants are further added to the mixture. The mixture is then stirred while maintained under vacuum to prevent foaming.
  • the adhesive tape of the present invention is prepared by the following process using PET, PP (including CPP and OPP) or Nylon film as a tape substrate.
  • the aqueous acrylic adhesive prepared according to the present invention is coated onto one side of a PET, PP (including CPP and OPP) or Nylon film, and then the film is dried.
  • the adhesive side of the film is then attached to one side of a support made of a glass wool mesh cloth.
  • the adhesive is coated again onto the other side of the glass wool mesh cloth, and then the film is dried to obtain an adhesive tape.
  • the aqueous adhesive is coated onto one side of the PET, PP (including CPP and OPP) or Nylon film.
  • the volatile solvent in the adhesive is removed in a drying chamber to generate the adhesive layer.
  • Glass wool mesh cloth is attached onto the adhesive layer generated on the above film as shown in Figure 1.
  • the aqueous adhesive is coated again to generate another adhesive layer.
  • the release agent layer on the film surface can be formed by coating the release agent onto the above film or can be formed at the final step of the preparation process of the tape.
  • Figure 1 is a schematic drawing of the cross-section of an aqueous acrylic explosion-proof tape for fixing a Braun tube in accordance with the present invention, wherein the reference numericals designate the following components: 1 : glass wool mesh cloth;
  • PET film PET film, PP film or Nylon film layer
  • the term "part" represents weight part.
  • the adhesion tests of the adhesive tapes prepared in the following Examples were carried out as follows. The adhesive tape was cut to a width of 26mm to make a sample, the sample was attached to a test plate using pressing equipment and
  • the adhesion and salvage values represent the physical properties of the tape. In general, higher adhesion and lower salvage values indicate a higher quality of the tape.
  • a pre-emulsion solution comprising 28 parts of BA, 22 parts of EHA, 1.5 parts of AA, 1.0 part of HEA, 0.5 parts of AM, 0.6 parts of Monopol NP 1018, 0.2 parts of SE-10N and 20 parts of deionized water was prepared in a glass or stainless steel reactor. In a polymerization reactor installed with a reflux
  • the viscosity of the mixture was adjusted to 3500cps with a viscosity-enhancing
  • the adhesive tape was prepared by attaching a glass wool mesh cloth onto the adhesive layer and
  • Example 2 An aqueous acrylic adhesive was prepared by the same procedure as in
  • Example 1 except that EW-370 (SK Chemical) was used as a polyester resin instead of AQ 1045, and then an adhesive tape was prepared with the obtained adhesive.
  • the adhesion and salvage values of the adhesive tape were 750gf/26mm and 5.0%, respectively.
  • Example 1 except that 3 parts of AQ 1350 and 2 parts of AQ 1950 were used as polyester resins instead of 5 parts of AQ 1045. And then an adhesive tape was prepared with the obtained adhesive.
  • the adhesion and salvage values of the adhesive tape were 770gf/26mm and 4.0%, respectively.
  • Example 1 except that 30 parts of BA and 25 parts of EHA were used without using 5 parts of polyester resin AQ 1045, and then an adhesive tape was prepared with the obtained adhesive.
  • the adhesion and salvage values of the adhesive tape were 790gf/26mm and 25.0%, respectively.
  • aqueous acrylic adhesive was prepared by the same procedure as in Example 1 except that 3 parts of AQ 1045 and 2 parts of support resin having a number-averaged molecular weight of about 2500 prepared with BA/AA were used instead of 5 parts of polyester resin AQ 1045. And then an adhesive tape was prepared with the obtained adhesive. The adhesion and salvage values of the adhesive tape were 820gf/26mm and 5.0%, respectively.
  • Example 5
  • An aqueous acrylic adhesive was prepared by the same procedure as in Example 1 except that 1 part of AQ 14000 and 4 parts of a support resin having a number-averaged molecular weight of about 2500 prepared with BA/AA were used instead of 5 parts of polyester resin AQ 1045. And then an adhesive tape was prepared with the obtained adhesive. The adhesion and salvage values of the adhesive tape were 840gf/26mm and 8.0%, respectively.
  • Example 1 except that 0.1 parts of Emulon S133D and 0.1 part of SE-10N were used instead of 0.2 parts of SE-10N. And then an adhesive tape was prepared with the obtained adhesive.
  • the adhesion and salvage values of the adhesive tape were 780gf/26mm and 3.0%, respectively.
  • An aqueous acrylic adhesive was prepared by the same procedure as in Example 1 except that 30 parts of BA, 25 parts of EHA and 0.2 parts of Emulon S133D were used without using 5 parts of polyester resin AQ 1045 and 0.2 parts of SE-10N. And then an adhesive tape was prepared with the obtained adhesive. During the coating process in preparation of an adhesive tape, foaming and aggregation were observed. The adhesion and salvage values of the adhesive tape were 740gf/26mm and 30.0%, respectively.
  • An aqueous acrylic adhesive was prepared by the same procedure as in Example 1 except that 0.3 parts of potassium persulfate and 0.05 parts of sodium bicarbonate were used instead of 0.3 parts of ammonium persulfate and 0.05 parts of sodium phosphate. And then an adhesive tape was prepared with the obtained adhesive.
  • the adhesion and salvage values of the adhesive tape were 780gf/26mm and 3.0%, respectively.
  • Example 8 An aqueous acrylic adhesive was prepared by the same procedure as in
  • Example 1 except that 1.0 part of AA and 0.5 parts of IA were used instead of 1.5 parts of AA. And then an adhesive tape was prepared with the obtained adhesive. The adhesion and salvage values of the adhesive tape were 800gf/26mm and 5.0%, respectively.
  • Example 9
  • An aqueous acrylic adhesive was prepared by the same procedure as in Example 1 except that 30 parts of BA, 20 parts of EHA, 2.0 parts of AA and 1.0 part of HEA were used instead of 28 parts of BA, 22 parts of EHA, 1.5 parts of AA, 1.0 part of HEA and 0.5 parts of AM. And then an adhesive tape was prepared with the obtained adhesive.
  • the adhesion and salvage values of the adhesive tape were 760gf/26mm and 5.0%, respectively.
  • ammonia water was added to a mixture of 90 parts of the adhesive prepared in Example 1 and 0.05 parts of anti-foaming agent, in order to adjust the pH of the mixture to 7.0.
  • 9.7 parts of natural rubber latex NC-405, 0.2 parts of SE-10N and 0.05 parts of antioxidant were added.
  • the mixture was then stirred for 30 minutes under a vacuum to prevent foaming, to prepare an aqueous acrylic adhesive.
  • an adhesive tape was prepared with the obtained adhesive.
  • the adhesion and salvage values of the adhesive tape were 780gf/26mm and 4.0%, respectively.
  • the amount of remaining adhesive on the Braun tube or its circumference (salvage value) is so small that it does not exceed 5%.
  • the melting points and thermal deformation temperatures of the PET, PP and Nylon film are high enough, there is no limitation in the use of these films in the assembly process for the Braun tube which is carried out at a relatively high temperature. Therefore, it is possible to dry the adhesive according to the present invention at a high temperature, the processing time can be shortened by more than 30%, and accordingly production efficiency can be improved. Furthermore, because the adhesive tape of the present invention adheres well on the glass, it adheres firmly to the glass wool mesh cloth or a Braun tube. As a result, the adhesive tape of the present invention has an advantage of being able to fix the Braun tube firmly even at a high temperature due to its stability at a high temperature.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Adhesive Tapes (AREA)

Abstract

The present invention relates to an aqueous acrylic adhesive containing one or more polyester resins, and to a preparation method thereof. The present invention also relates to a high quality explosion-proof adhesive tape for fixing a Braun tube, which comprises a tape substrate made of PET, PP or Nylon film and an adhesive layer made of the aqueous acrylic adhesive containing one or more polyester resins according to the present invention, and which can improve the reassembly process of the Braun tube.

Description

AQUEOUS ACRYLIC ADHESIVES. PREPARING METHOD THEREOF AND EXPLOSION-PROOF TAPES USING SUCH ADHESIVES FOR FIXING BRAUN TUBES
TECHNICAL FIELD
The present invention relates to aqueous acrylic adhesives, a preparing method thereof and to explosion-proof tapes using such adhesive for fixing a
Braun tube. The adhesive tape using an aqueous acrylic adhesive of the present invention can be used to attach and affix a band-type steel bracket to a Braun tube that is used for an imaging equipment such as a television set.
BACKGROUND ART
In general, Braun tubes can be damaged easily by an exterior force applied thereto because they are made of glass and a vacuum is maintained inside. Braun tubes, therefore, cannot be directly fixed in a casing or housing. Instead, an explosion-proof band made of metal is attached to the circumference of the Braun tube, and then this explosion-proof band is fixed in the casing or housing. If the explosion-proof band is fixed onto the Braun tube with the aid of a buffering adhesive tape, it is possible to prevent damage to the Braun tube and minimize the scattering area of fragments in case of an implosion caused by an exterior force or accident.
The market size of Braun tubes grows increasingly because the rapidly growing information technology market requires better display media. Especially, Braun tubes for conventional television sets are getting larger in size and higher in quality, and expensive color Braun tubes with high-resolution and flat-panel displays are also currently being developed to be used in next generation computer monitors, large screen color television sets, high definition televisions (HDTV) and the like. Braun tubes go through many assembly steps and strict testing steps before being distributed as final products. During the final tests after completion of assembly, inferior products, which have defects in parts or which resulted from errors in the assembly process and which cannot provide satisfactory performance, are culled. In this case, because the final products are expensive, they have to be disassembled to fix the problems and then reassembled to be put on the market. During the disassembly, the adhesive tape fixed on the Braun tube for explosion-proofing has to be removed. However, it is very difficult to remove because the tape is usually adhered firmly to the Braun tube, because
the adhesive layer is produced by a thermal treatment above 200°C for 30 - 40
minutes in the assembly process for the Braun tube. In the disassembly process, up to now, the adhesive layer has been removed by dissolving with an organic solvent or by physical force. However, these methods take a long time and may also cause other problems such as environmental pollution and damage to the circumference of the Braun tube. Such problems are especially more serious when the adhesive tape is prepared with an oil-soluble adhesive.
Explosion-proof tape for fixing the Braun tube comprises an adhesive and a tape substrate. An oil-soluble acrylic adhesive, which has been widely used as an adhesive, is inexpensive and has advantages of excellent adhesion and a simple production process. However, the use of the oil-soluble acrylic adhesive is regulated in developed countries because there is a danger of fire or producing harmful volatile vapors, as well as environmental pollution, during the production and reproduction process. Therefore, studies for developing aqueous adhesives to replace the oil-soluble adhesives, and to have good properties and reasonable prices compared to the oil-soluble adhesives have been made intensively.
Aqueous adhesives are classified into three types such as a heterogeneous type using water as a suspension medium, a homogeneous type dissolved in water and an alcoholic solution type that can be diluted with water. The heterogeneous type can be classified further into an emulsion polymerization type, a suspension polymerization type and a forced emulsification type, depending on the polymerization method. Among them, an emulsion adhesive generally refers to the emulsion polymerization type adhesive, and most of the aqueous adhesives belong to this type. The emulsion adhesives are classified into acrylic, rubber and ethylene vinyl adhesives depending on the main ingredient. Synthetic rubber adhesives are used to a degree in manufacturing the adhesive tapes due to their rubber-like characteristic, but they have a problem in the mechanical stability of the emulsion. The ethylene vinyl acetate adhesives are made by increasing the ethylene content compared to glues or by co-polymerizing with acrylic components having a low glass transition temperature (Tg), to provide adhesion. However, their demand and use are limited compared to the aqueous acrylic type yet.
Currently, the aqueous acrylic adhesives have been most widely used as alternatives to the oil-soluble adhesive products. The reasons are as follows. They are generally superior in adhesion to a wide variety of materials, in their anti-weathering and low-temperature characteristics. Furthermore, because they are emulsion type adhesives having cross-linking ability, they have compatibility with other polymeric emulsions, good adjustability and operating efficiency resulting from their wide range of viscosity, and the content of solid substances can be made high.
However, the conventional aqueous acrylic adhesives have a low efficiency in production due to their slow drying speed, a lower adhesion and a higher price, compared to the oil-soluble adhesives (Korean Patent Publication No. 96-7184). In order to solve the above problems, the content of the solid substances may be increased, and special raw materials may be used, to increase the production speed and adhesion. However, these efforts are economically inefficient because the cost of the raw materials increase and also cause other problems in reassembly process resulted from excessive residual substances after the high temperature production process (U.S. Patent No. 4,839,413 and U.S. Patent No. 4,954,558).
In addition, the conventional emulsion type adhesives are also slightly inferior in their adhesive performance properties such as adhesion, cohesive force, shearing force and heat resistance even if they contain the same polymer components as the solvent type adhesives. One of the reasons for this results from the differences in the mechanisms for forming the adhesive film. In the case of the solvent type adhesive, a continuous film is formed while the organic solvent evaporates from the homogeneous solution. However, in the case of the emulsion type, the film is formed while the water dries out from the discontinuous system of the emulsion particles. In addition, it is because the emulsion type adhesive contains low molecular weight substances such as surfactants or defoaming agents and viscosity modulating agents (generally viscosity- enhancing agents), etc, which are not helpful to their adhesive performance. Although it depends on the methods and processes for forming the film, such phenomena cause lowering of the moisture- and water-resistant properties, tackiness and other adhesive properties of the emulsion type adhesive compared to the solvent type adhesive.
Regarding the tape substrate, a polyethylene(PE) film has been widely used. However, it has only a limited use in the fabrication process for the Braun
tubes which is carried out at a high temperature above 200°C because of its low
melting point, it is impossible to dry quickly, the preparation process takes a long time, and its adhesive state may be changed by melting the adhesive again easily.
SUMMARY OF INVENTION
It is therefore an object of the present invention to provide improved aqueous acrylic adhesives and a preparation method thereof.
It is another object of the present invention to provide high quality explosion-proof tapes for fixing a Braun tube which comprise the aqueous acrylic adhesives of the present invention, which have excellent adhesive properties and which especially can improve the reassembly process of the Braun tube.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a schematic drawing of the cross-section of an aqueous acrylic explosion-proof tape for fixing a Braun tube in accordance with the present invention.
DETAILED DESCRIPTION OF THE INVENTION The present invention is achieved as a result of efforts made by the present inventors to produce high quality aqueous acrylic adhesive tapes economically which have excellent adhesive properties and which especially can improve the production process of the Braun tube greatly.
The adhesive according to the present invention essentially comprises aqueous acrylic adhesive components and polyester resins. The adhesive of the present invention may optionally comprise other components such as surfactants, rubber latex resins and/or other necessary components in order to improve the adhesive properties. The aqueous acrylic adhesive components, which are main adhesive components in the present invention, are produced by the polymerization of acrylic monomers. The polyester resins are added with the acrylic monomers together in the polymerization process.
The glass transition temperature (Tg) of an adhesive to maintain adhesion
substantially is generally below 0°C, preferably -10°C to - 50°C. The monomers
used as raw materials for the present invention are not limited on condition that they are acrylic compounds satisfying the above condition in the final adhesive and having at least one double bond to be able to polymerize. Typical examples of acrylic monomers useful in preparing aqueous acrylic adhesives may include acrylic acid (hereinafter referred to as "AA"), metacrylic acid (hereinafter referred to as "MA"), itaconic acid (hereinafter referred to as "IA"), ethyl acrylate (hereinafter referred to as "EA"), butyl acrylate (hereinafter referred to as "BA"), ethylhexyl acrylate (hereinafter referred to as "EHA"), hydroxyethyl acrylate (hereinafter referred to as "HEA"), isodecyl acrylate (hereinafter referred to as "IDA") and the like. In the present invention, BA and EHA are used as essential ingredients in order to achieve the adhesive properties of the adhesive. And the amount of BA and EHA used is at least 60% and more preferably at least 85% by weight of the total acrylic monomers.
As minor ingredients, a small amount of vinyl compounds such as
styrene (ST), α-methylstyrene (α-MS), hydroxyethyl metacrylate (HEMA), methyl
metacrylate (MMA), glycidyl metacrylate (GMA), vinyl acetate (VAc), acrylonitrile (AN), acrylamide (AM), anhydrous maleic acid or mixtures thereof may be added as a monomer for co-polymerization. In order to improve the adhesion, a small amount of polyfunctional monomers such as N-methanolacrylamide or tetraethylene glycol diacrylate (TEGDA) may also be added during the emulsion polymerization.
In preparation of the adhesive of the present invention, an appropriate amount of polyester resins are added during the polymerization process of acrylic monomers. In this case, the adhesive properties of the adhesive tape provided by the present invention will be better because PET film is used for a tape substrate in the present invention. It is preferable to use the polyester resins in an amount below 20% by weight of the total adhesive. And it is preferable that the above polyester resins are aqueous polyester resins.
In preparation of the adhesive, polymerization is usually carried out in the ambient atmosphere. For the polymerization method, a monomer addition method, an emulsion addition method or a seed polymerization method may be applied. Among them, the suitable method can be selected according to the monomers, but it is necessary to consider the mean particle size, particle size distribution and particle structure of the required emulsion. However, it does not matter which one of the above emulsion polymerization methods is used as long as it agrees with the object of the present invention. Typically used initiators for the emulsion polymerization reaction are ammonium persulfate (APS), sodium persulfate (SPS), potassium persulfate (KPS) and the like. The above initiators may be used alone or in combination with a reducing agent such as sodium hydrogen sulfite to make an oxidation-reduction catalyst system. The initiation
temperature is typically 70°C - 90°C, and the amount of the initiator used is
0.01% - 10% and preferably 0.1% - 1% by weight of the total monomers.
One method to solve the prior problems of the emulsion adhesives such as the low moisture- and water-resistant properties and the inferiority in tackiness and other adhesive properties is to add surfactants, and in this case, the kinds and the amount of the surfactants are important. Examples of the above method include that anionic and non-ionic surfactants are added together, or reactive surfactants and oligomeric or polymeric emulsifiers are added. Generally, it is preferable that any surfactants be added in the least amount necessary so as to minimize the problems of the emulsion adhesives and have a good effect on the physical properties of the adhesives. When a micronization of an emulsion is applied, or an emulsion having a cross-liking ability in combination with suitable surfactants is used, it may help to obtain a better result. Especially, if anionic and non-ionic surfactants are used together, particles do not aggregate during the polymerization process, and the stability upon storage of the emulsion increases. Generally used examples of anionic surfactants include alkali metal alkyl sulfates such as sodium lauryl sulfate, carboxylic acids, sulfonic acids, phosphoric acid esters and the like. Generally used examples of non-ionic surfactants include ethyleneoxide derivatives of alkylphenols such as octylphenoxy- polyethoxyethanol and nonylphenoxypolyethoxyethanol, linear or branched alcohol ethers of C6 - C15, and polyalkylene glycols, such as polypropylene glycol, having a mean molecular weight of 800 - 2000. More particular examples of the above anionic and non-ionic surfactant are Emulon S133D and Monopol NP 1018 (Dongnam Synthetic Co., Korea). And recently, a variety of reactive anionic and non-ionic surfactants such as SE-10N or NE-10 (Asahi Denka Kogyo K.K., Japan) have been developed and used. The amount of the surfactants used in the present invention is 0.1% - 5 % and preferably 0.2% - 2 % by weight of the total adhesive. The amount of the anionic surfactants used is 5% - 50% and preferably 10% - 40% by weight of the non-ionic surfactants.
It is acceptable to add buffer solutions such as sodium bicarbonate or disodium phosphate solution to stabilize the emulsion during the polymerization process. It is also acceptable to carry out the polymerization process by adding support resins containing BA and/or EHA and AA, or alkali soluble resins. In this case, the molecular weight of the resins is typically in the range of 1000 - 15000 and especially preferably in the range of 2000 - 3000.
The adhesive properties and salvage properties can be increased when other emulsions such as natural rubber latex, SBR latex, neophrene latex or chlorophrene latex are added to the aqueous acrylic adhesive prepared by adding polyester resins.
Before coating onto a tape substrate, in order to increase the shear strength, a small amount of cross-linking agents such as 1 ,6-hexanediol diglycidyl ether, hardening agents containing zinc ions and acting at a high temperature, such as ammonia water-treated zinc oxide or zinc resinate, zinc duodeconoate, or butyl zimate, poly-functional aziridines or zirconium, melamine and isocyanate compounds may be added. After the adhesive is obtained as described above, silane coupling agents such as γ-aminopropyltriethoxysilane may be added at the final step. To improve the tackiness, tackifiers may be added to the adhesives prepared as described above. The tackifiers that may be used in the present invention are the hydrocarbon petroleum resins such as Wingtack 10 (Goodyear), Escorex 5320 (Exxon Chemical Co.) and Regalrez 1018 (Hercules Chemical Co.), or the rosin esters such as Aquatac 6085 (Arizona Chemical Co.) and Pentalyn H (Hercules Chemical Co.).
When the emulsion should be stored for a long time, it is preferable to add antioxidants such as hindered phenols, aromatic amines or phosphite compounds including Iganox1010 (Ciba-Geigy Co.), Wingstay L (Goodyear), BNX-1000 (Mayzo), Ethanox 330 (Ethyl Co.), lonol (Shell Chemical), Polygard HR, Naugard 445 (Uniroyal Co.), Borg-Warner 626 (Chemical Additive Div., GE Co.) and the like.
Additionally, wetting agents such as dioctyl sulfosuccinate, pH regulating agents such as ammonia water, anti-foaming agents (approximately 0.005 - 0.1%), dyes, fillers, pigments, preservatives, leveling agents, aromatics and the like can be supplementally added.
To adjust the viscosity of the adhesive, a small amount of a viscosity- enhencing compound such as ethylcellulose (EC), carboxymethylcellulose (CMC), soda acrylate (CARBOPOL) and/or polyether polyol (Rheolate, Rheox Inc.), etc. is used. The viscosity of the adhesive is adjusted to 1500cps - 9000cps and more preferably to 3000 - 5000cps by adding the above-exemplified viscosity-enhancing agents. If the ratio of solid substances is high, the product can be dried quickly, and accordingly the production efficiency can be increased. Therefore, the ratio of solid substances in the present invention is preferably 50% - 70% and more preferably 55% - 65% by weight of the total adhesive.
One embodiment of the preparation method for the adhesive according to the present invention is as follows. At first, a pre-emulsion solution is prepared by mixing a monomer mixture of BA and EHA, a monomer selected from the group consisting of EA, HEA, AA, IA, AM and mixtures thereof, surfactants and de- ionized water. A portion of the obtained pre-emulsion solution, deionized water and polyester resin are added to a polymerization reactor and the mixture is stirred well. The remainder of the above pre-emulsion solution, deionized water and initiator solution are slowly added to the above polymerization reactor for polymerization. After all of the reactants are added, the temperature of the reaction mixture is raised, and then the reaction is continued until there are no un-reacted monomers in the reaction mixture. After completion of the reaction, the vessel is cooled, the pH of the polymerization product is adjusted, and then the viscosity is adjusted by adding a viscosity-enhancing agent to obtain the adhesive according to the present invention. Another embodiment of the preparation method for the adhesive according to the present invention is as follows. An anti-foaming agent is slowly added to the adhesive obtained according to the above procedure while stirring vigorously to prevent aggregation, the pH of the mixture is adjusted, and then rubber latex resins and antioxidants are further added to the mixture. The mixture is then stirred while maintained under vacuum to prevent foaming.
The adhesive tape of the present invention is prepared by the following process using PET, PP (including CPP and OPP) or Nylon film as a tape substrate. The aqueous acrylic adhesive prepared according to the present invention is coated onto one side of a PET, PP (including CPP and OPP) or Nylon film, and then the film is dried. The adhesive side of the film is then attached to one side of a support made of a glass wool mesh cloth. The adhesive is coated again onto the other side of the glass wool mesh cloth, and then the film is dried to obtain an adhesive tape.
More particularly, the aqueous adhesive is coated onto one side of the PET, PP (including CPP and OPP) or Nylon film. The volatile solvent in the adhesive is removed in a drying chamber to generate the adhesive layer. Glass wool mesh cloth is attached onto the adhesive layer generated on the above film as shown in Figure 1. Onto the glass wool mesh cloth attached onto the film, the aqueous adhesive is coated again to generate another adhesive layer. The release agent layer on the film surface can be formed by coating the release agent onto the above film or can be formed at the final step of the preparation process of the tape. Figure 1 is a schematic drawing of the cross-section of an aqueous acrylic explosion-proof tape for fixing a Braun tube in accordance with the present invention, wherein the reference numericals designate the following components: 1 : glass wool mesh cloth;
2, 2' : aqueous acrylic adhesive layers;
3 : PET film, PP film or Nylon film layer; and
4 : release agent layer
EXAMPLES
The present invention will be further illustrated by way of the following Examples, but is by no means limited thereto.
In the following examples, the term "part" represents weight part. The adhesion tests of the adhesive tapes prepared in the following Examples were carried out as follows. The adhesive tape was cut to a width of 26mm to make a sample, the sample was attached to a test plate using pressing equipment and
then 30 min later the adhesion was measured by pulling the attached tape at 90°
with a tension tester. The salvage values were measured as follows. A sample adhesive tape was attached to a Braun tube, and then a steel explosion-proof
band was covered onto the adhesive tape. After a firing process at 30 - 260°C for
2.5 hours, the explosion-proof band was cut, and the sample tape was detached. The amount of the remaining adhesive on the sample tape was measured and expressed in % by weight as the salvage value. The adhesion and salvage values represent the physical properties of the tape. In general, higher adhesion and lower salvage values indicate a higher quality of the tape.
Example 1
A pre-emulsion solution comprising 28 parts of BA, 22 parts of EHA, 1.5 parts of AA, 1.0 part of HEA, 0.5 parts of AM, 0.6 parts of Monopol NP 1018, 0.2 parts of SE-10N and 20 parts of deionized water was prepared in a glass or stainless steel reactor. In a polymerization reactor installed with a reflux
condenser, a thermometer and a stirrer, 10% of the prepared pre-emulsion
solution, 5 parts of deionized water and 5 parts of polyester resin AQ 1045
(Eastman Chemical Co.) were added. The resulting mixture was then stirred
thoroughly at 75°C. To this mixture, the remaining 90% of the above pre-
emulsion solution and an initiator solution comprising 15.85 parts of deinonized
water, 0.3 parts of ammonium persulfate and 0.05 parts of sodium phosphate
were slowly added for 5 hours for polymerization. After the reactants were added
completely, the temperature was raised to 80°C, and then the reaction mixture
was reacted for 1 more hour. After being cooled, the pH of the mixture was
adjusted to 5.5 - 6.0 using 8% zinc ammonium bicarbonate (ZAB) solution
prepared with ammonia water, zinc oxide and ammonium bicarbonate, and then
the viscosity of the mixture was adjusted to 3500cps with a viscosity-enhancing
agent, to obtain an aqueous acrylic adhesive.
The aqueous acrylic adhesive as obtained above was coated onto one
side of a PET film, and then the volatile substances in the adhesive were removed in a drying chamber to generate an adhesive layer. The adhesive tape was prepared by attaching a glass wool mesh cloth onto the adhesive layer and
coating the aqueous adhesive again onto the glass wool mesh cloth attached onto the adhesive layer to form another adhesive layer as shown in Figure 1. The adhesion and salvage values of the prepared tape were 790gf/26mm and 3.0%, respectively.
Example 2 An aqueous acrylic adhesive was prepared by the same procedure as in
Example 1 except that EW-370 (SK Chemical) was used as a polyester resin instead of AQ 1045, and then an adhesive tape was prepared with the obtained adhesive. The adhesion and salvage values of the adhesive tape were 750gf/26mm and 5.0%, respectively. Example 3
An aqueous acrylic adhesive was prepared by the same procedure as in
Example 1 except that 3 parts of AQ 1350 and 2 parts of AQ 1950 were used as polyester resins instead of 5 parts of AQ 1045. And then an adhesive tape was prepared with the obtained adhesive. The adhesion and salvage values of the adhesive tape were 770gf/26mm and 4.0%, respectively.
Comparative Example 1
An aqueous acrylic adhesive was prepared by the same procedure as in
Example 1 except that 30 parts of BA and 25 parts of EHA were used without using 5 parts of polyester resin AQ 1045, and then an adhesive tape was prepared with the obtained adhesive. The adhesion and salvage values of the adhesive tape were 790gf/26mm and 25.0%, respectively.
Example 4
An aqueous acrylic adhesive was prepared by the same procedure as in Example 1 except that 3 parts of AQ 1045 and 2 parts of support resin having a number-averaged molecular weight of about 2500 prepared with BA/AA were used instead of 5 parts of polyester resin AQ 1045. And then an adhesive tape was prepared with the obtained adhesive. The adhesion and salvage values of the adhesive tape were 820gf/26mm and 5.0%, respectively. Example 5
An aqueous acrylic adhesive was prepared by the same procedure as in Example 1 except that 1 part of AQ 14000 and 4 parts of a support resin having a number-averaged molecular weight of about 2500 prepared with BA/AA were used instead of 5 parts of polyester resin AQ 1045. And then an adhesive tape was prepared with the obtained adhesive. The adhesion and salvage values of the adhesive tape were 840gf/26mm and 8.0%, respectively.
Example 6
An aqueous acrylic adhesive was prepared by the same procedure as in
Example 1 except that 0.1 parts of Emulon S133D and 0.1 part of SE-10N were used instead of 0.2 parts of SE-10N. And then an adhesive tape was prepared with the obtained adhesive. The adhesion and salvage values of the adhesive tape were 780gf/26mm and 3.0%, respectively.
Comparative Example 2
An aqueous acrylic adhesive was prepared by the same procedure as in Example 1 except that 30 parts of BA, 25 parts of EHA and 0.2 parts of Emulon S133D were used without using 5 parts of polyester resin AQ 1045 and 0.2 parts of SE-10N. And then an adhesive tape was prepared with the obtained adhesive. During the coating process in preparation of an adhesive tape, foaming and aggregation were observed. The adhesion and salvage values of the adhesive tape were 740gf/26mm and 30.0%, respectively.
Example 7
An aqueous acrylic adhesive was prepared by the same procedure as in Example 1 except that 0.3 parts of potassium persulfate and 0.05 parts of sodium bicarbonate were used instead of 0.3 parts of ammonium persulfate and 0.05 parts of sodium phosphate. And then an adhesive tape was prepared with the obtained adhesive. The adhesion and salvage values of the adhesive tape were 780gf/26mm and 3.0%, respectively.
Example 8 An aqueous acrylic adhesive was prepared by the same procedure as in
Example 1 except that 1.0 part of AA and 0.5 parts of IA were used instead of 1.5 parts of AA. And then an adhesive tape was prepared with the obtained adhesive. The adhesion and salvage values of the adhesive tape were 800gf/26mm and 5.0%, respectively. Example 9
An aqueous acrylic adhesive was prepared by the same procedure as in Example 1 except that 30 parts of BA, 20 parts of EHA, 2.0 parts of AA and 1.0 part of HEA were used instead of 28 parts of BA, 22 parts of EHA, 1.5 parts of AA, 1.0 part of HEA and 0.5 parts of AM. And then an adhesive tape was prepared with the obtained adhesive. The adhesion and salvage values of the adhesive tape were 760gf/26mm and 5.0%, respectively.
Example 10
While stirring at a high speed to prevent aggregation, ammonia water was added to a mixture of 90 parts of the adhesive prepared in Example 1 and 0.05 parts of anti-foaming agent, in order to adjust the pH of the mixture to 7.0. To the resulting mixture, 9.7 parts of natural rubber latex NC-405, 0.2 parts of SE-10N and 0.05 parts of antioxidant were added. The mixture was then stirred for 30 minutes under a vacuum to prevent foaming, to prepare an aqueous acrylic adhesive. And then an adhesive tape was prepared with the obtained adhesive. The adhesion and salvage values of the adhesive tape were 780gf/26mm and 4.0%, respectively.
EFFECT OF THE INVENTION The adhesive tapes comprising the aqueous acrylic adhesive according to the present invention as an adhesive layer have an excellent adhesion and
can also be removed easily by treating with warm water at 70°C - 90°C for 2 - 3
minutes in the reassembly process of the Braun tube. In this case, the amount of remaining adhesive on the Braun tube or its circumference (salvage value) is so small that it does not exceed 5%.
Because the melting points and thermal deformation temperatures of the PET, PP and Nylon film are high enough, there is no limitation in the use of these films in the assembly process for the Braun tube which is carried out at a relatively high temperature. Therefore, it is possible to dry the adhesive according to the present invention at a high temperature, the processing time can be shortened by more than 30%, and accordingly production efficiency can be improved. Furthermore, because the adhesive tape of the present invention adheres well on the glass, it adheres firmly to the glass wool mesh cloth or a Braun tube. As a result, the adhesive tape of the present invention has an advantage of being able to fix the Braun tube firmly even at a high temperature due to its stability at a high temperature.

Claims

1. An aqueous acrylic adhesive comprising:
(1) 30wt% - 80wt% of acrylic adhesive components, which are obtained by polymerizing at least 60wt% of a monomer mixture of butyl acrylate and ethylhexyl acrylate to the total weight of acrylic monomers with a monomer selected from the group consisting of ethyl acrylate, hydroxyethyl acrylate, acrylic acid, itaconic acid, acrylamide and mixtures thereof, to the total weight of adhesive; and
(2) no more than 20wt% of one or more polyester resins to the total weight of adhesive.
2. The aqueous acrylic adhesive according to claim 1 , wherein the polyester resins are aqueous polyester resins.
3. The aqueous acrylic adhesive according to claim 1 , wherein the aqueous acrylic adhesive further comprises one or more rubber latex resins.
4. The aqueous acrylic adhesive according to claim 3, wherein the rubber latex resins are natural rubber latex resins.
5. The aqueous acrylic adhesive according to claim 1 , wherein the aqueous acrylic adhesive further comprises 0.1 wt% - 5wt% of reactive anionic and non- ionic surfactants to the total weight of adhesive.
6. The aqueous acrylic adhesive according to any one of claims 1 to 5, wherein the amount of the monomer mixture of butyl acrylate and ethylhexyl acrylate is no less than 85wt% to the total weight of the acrylic monomers.
7. A preparation method of the aqueous acrylic adhesive according to claim 1 , comprising the steps of
(1) preparing a pre-emulsion solution by mixing a monomer mixture of butyl acrylate and ethylhexyl acrylate, a monomer selected from the group consisting of ethyl acrylate, hydroxyethyl acrylate, acrylic acid, itaconic acid, acryl amide and mixtures thereof, surfactants and deionized water;
(2) adding a portion of the above pre-emulsion solution, deionized water and one or more polyester resins to a polymerization reactor while stirring;
(3) polymerizing by adding slowly the rest of the pre-emulsion solution, deionized water and an initiator solution to the mixture prepared in step (2); and (4) reacting until there are no unreacted monomers and then cooling the reaction mixture.
8. An explosion-proof adhesive tape for fixing a Braun tube, comprising a tape substrate and an adhesive layer, wherein the adhesive layer comprises the aqueous acrylic adhesive according to any one of claims 1 to 6.
9. The explosion-proof adhesive tape for fixing a Braun tube according to claim 8, wherein the tape substrate comprises PP including CPP and OPP, PET or Nylon film.
PCT/KR2002/000235 2001-05-11 2002-02-15 Aqueous acrylic adhesives, preparing method thereof and explosion-proof tapes using such adhesives for fixing braun tubes WO2002092715A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR2001/25904 2001-05-11
KR10-2001-0025904A KR100388796B1 (en) 2001-05-11 2001-05-11 Aqueous acrylic adhesives, preparing method thereof, and explosion proof tapes for fixing braun tube using them

Publications (1)

Publication Number Publication Date
WO2002092715A1 true WO2002092715A1 (en) 2002-11-21

Family

ID=19709373

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2002/000235 WO2002092715A1 (en) 2001-05-11 2002-02-15 Aqueous acrylic adhesives, preparing method thereof and explosion-proof tapes using such adhesives for fixing braun tubes

Country Status (3)

Country Link
KR (1) KR100388796B1 (en)
CN (1) CN1507482A (en)
WO (1) WO2002092715A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL2000132C2 (en) * 2006-07-06 2008-01-08 Petrus Theodorus Sijs Tarpaulin repair material for truck tarpaulins, has adhesive layer comprising resin and acrylic polymer
EP2872581A4 (en) * 2012-07-13 2016-03-02 Global Biomedical Technologies Llc Selectively-releasable adhesives and articles that incorporate them
EP4140732A4 (en) * 2020-04-22 2024-04-24 Nitto Denko Corp Low-e glass plate protection method, glass unit production method, layered body, and low-e glass plate protection sheet

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100427230B1 (en) * 2001-10-08 2004-04-28 유니온테크 주식회사 a tape for preventing explosion against Braun tube and reinforcing Braun tube
CN100400612C (en) * 2005-09-19 2008-07-09 北京高盟化工有限公司 Prepn of water-base composite acrylic adhesive
JP2011241346A (en) * 2010-05-20 2011-12-01 Showa Denko Kk Removable aqueous pressure-sensitive adhesive composition and pressure-sensitive adhesive sheet using the same
KR101373692B1 (en) 2010-07-13 2014-03-14 주식회사 엘지화학 pressure sensitive adhesive composition for protective film
KR101422655B1 (en) * 2011-08-18 2014-07-24 주식회사 엘지화학 Removable Water-Based Emulsion Pressure-Sensitive Adhesive And Preparation Method thereof
KR101389610B1 (en) * 2013-10-25 2014-04-29 주식회사 엘지화학 pressure sensitive adhesive composition for protective film
KR101380121B1 (en) * 2014-01-27 2014-04-02 이인호 Manufacturing method of adhesive packafing tape utilizing aqueous acrylate adhesive
KR101862838B1 (en) * 2015-07-13 2018-06-15 (주)포스텍글로벌 Water-soluble Acrylic Adhesive Composition for Protection Film of Colored Steel Sheet and Manufacturing Method thereof
CN106318145B (en) * 2016-08-28 2019-02-01 中国乐凯集团有限公司 A kind of polyester-type water-based emulsion, preparation method and applications
KR102439756B1 (en) * 2018-03-02 2022-09-01 주식회사 엘지화학 Process for preparing aqueous acrylic adhesive composition
KR102351055B1 (en) * 2020-08-04 2022-01-13 이인호 Eco-friendly acrylic emulsion OPP tape and its manufacturing method
CN113690552B (en) * 2021-08-26 2023-07-21 东莞凯德新能源有限公司 Cylindrical lithium battery cap
KR102431349B1 (en) * 2022-02-16 2022-08-10 주식회사 드림인디자인 Adhesive road marking sheet and construction method using the same

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4983656A (en) * 1988-03-14 1991-01-08 Japan Synthetic Rubber Co., Ltd. Aqueous pressure-sensitive adhesive
JPH03265678A (en) * 1990-03-15 1991-11-26 Sekisui Chem Co Ltd Water-base pressure-sensitive adhesive composition
JPH10195406A (en) * 1997-01-14 1998-07-28 Emulsion Technology Co Ltd Aqueous adhesive composition

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR930002756B1 (en) * 1989-09-22 1993-04-10 한국과학 기술연구원 Heat-resistance with absorption materials of electromagnetic waves
KR0121193B1 (en) * 1994-04-04 1997-11-04 이용인 Adhesive tape
JPH0864134A (en) * 1994-08-19 1996-03-08 Sekisui Chem Co Ltd Adhesive tape for protecting cathode-ray tube
KR960007184A (en) * 1994-08-30 1996-03-22 이형도 Laser scanning device for laser printer
KR100229530B1 (en) * 1997-07-14 1999-11-15 이용인 Manufacturing method for oil-in-water acrylic emulsion type adhesive tape
KR100314897B1 (en) * 1999-12-01 2001-11-23 이용인 Explosion-proof tape for adhere to bracket of the braun tube

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4983656A (en) * 1988-03-14 1991-01-08 Japan Synthetic Rubber Co., Ltd. Aqueous pressure-sensitive adhesive
JPH03265678A (en) * 1990-03-15 1991-11-26 Sekisui Chem Co Ltd Water-base pressure-sensitive adhesive composition
JPH10195406A (en) * 1997-01-14 1998-07-28 Emulsion Technology Co Ltd Aqueous adhesive composition

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NL2000132C2 (en) * 2006-07-06 2008-01-08 Petrus Theodorus Sijs Tarpaulin repair material for truck tarpaulins, has adhesive layer comprising resin and acrylic polymer
EP2872581A4 (en) * 2012-07-13 2016-03-02 Global Biomedical Technologies Llc Selectively-releasable adhesives and articles that incorporate them
EP4140732A4 (en) * 2020-04-22 2024-04-24 Nitto Denko Corp Low-e glass plate protection method, glass unit production method, layered body, and low-e glass plate protection sheet

Also Published As

Publication number Publication date
KR20020086141A (en) 2002-11-18
CN1507482A (en) 2004-06-23
KR100388796B1 (en) 2003-06-25

Similar Documents

Publication Publication Date Title
WO2002092715A1 (en) Aqueous acrylic adhesives, preparing method thereof and explosion-proof tapes using such adhesives for fixing braun tubes
CN101120070B (en) Adhesive for optical member, and method for producing adhesive for optical member
US9109142B2 (en) Photocurable adhesive composition, photocurable adhesive layer, and photocurable adhesive sheet
CN1131289C (en) Pressure-sensitive adhesive composition and pressure-sensitive adhesive sheets
US8030395B2 (en) Pressure sensitive adhesive dispersion having high solids and low viscosity and method of making same
CN104321396A (en) Optical member, adhesive composition and liquid crystal display device
EP2439246B1 (en) Photocurable adhesive composition, photocurable adhesive layer, and photocurable adhesive sheet
CN109749672B (en) UV curing heat-reducing adhesive and preparation method and application thereof
CN110938394B (en) Adhesive, preparation method thereof, adhesive layer prepared from adhesive and thermal de-bonding adhesive tape
KR20020011341A (en) Pressure-sensitive adhesive sheets and method of fixing functional film
EP3650513B1 (en) Water-based acrylic pressure-sensitive adhesive for clothing, and preparation method thereof
KR101614341B1 (en) Acrylic Emulsion Resin with Excellent Adhesive and Preparation Method Thereof
JP4930914B2 (en) Method for producing acrylic copolymer and pressure-sensitive adhesive composition
JP5028754B2 (en) Water-dispersed acrylic pressure-sensitive adhesive composition and adhesive sheet using the same
EP2508583B1 (en) Photocurable pressure-sensitive adhesive composition, photocurable pressure-sensitive adhesive layer, and photocurable pressure-sensitive adhesive sheet
CN113913134B (en) Adhesive for battery cell protective film, protective film prepared from adhesive and application of protective film
CN111234726A (en) Pressure-sensitive adhesive tape capable of being repeatedly pasted and preparation method thereof
JPH07216336A (en) Adhesive composition for flexible printed wiring board
CN115612428A (en) Acrylic pressure-sensitive adhesive and preparation method thereof, polarizer protective film and preparation method thereof
JPS63238179A (en) Water dispersion type pressure-sensitive adhesive composition
JP2010143954A (en) Aqueous resin dispersion for coating inorganic substrate
JPH0623364B2 (en) Water dispersion type pressure sensitive adhesive composition
KR20000023417A (en) Thermosetting adhesive and adhesive sheet thereof
KR101542290B1 (en) Pressure sensitive adhesive composition
KR102671572B1 (en) Eco-friendly Adhesive Resin Prepared by Low Carbon Emission Process, Adhesive Composition Comprising Same and Adhesive Layer Formed by Using Same

Legal Events

Date Code Title Description
AK Designated states

Kind code of ref document: A1

Designated state(s): CN JP US

AL Designated countries for regional patents

Kind code of ref document: A1

Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE TR

121 Ep: the epo has been informed by wipo that ep was designated in this application
DFPE Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101)
WWE Wipo information: entry into national phase

Ref document number: 028096096

Country of ref document: CN

122 Ep: pct application non-entry in european phase
NENP Non-entry into the national phase

Ref country code: JP

WWW Wipo information: withdrawn in national office

Country of ref document: JP