METHOD FOR CUTTTING OFF A TUBE AND FOR BLOCKING THE FLO
The invention relates to a method to cut off a pressurized pipe, while preventing leaks caused thereby, whereby the method also includes the necessary blocking of the cut-off point in pipe by means of a valve so that the valve can be also opened.
Previously known as ways of pipe blocking is to flatten the pipe solid so that it can be cut off or, on the instant, to fix a valve in the part of no flow. Further known, especially regarding a water pipe, is freezing up the pipe from the outside by strong cooling. In addition, a branching method of a prezzurized pipe is known, whereby around the pipe, for instance by welding pipe halves together, a branching collar is built, and then to the flange a valve that opens completely, e.g. a ball valve or a sandwich valve is fixed and through the original pipe a branching hole is drilled by means of a bit furnished with a tightened drill rod. The drill is pulled out, the valve in the branch shut and then, reopening the valve, through the valve a plug part is taken pushing it into the original pipe to the branch in order to block the pipe. The plug can be opened and closed through the branch.
The above presented methods have several disadvantages. Flattening does not work on several but only on few pipe materials and is often impossible reopen the flattening. Freezing can be applied only to solidifying liquids. The method last referred to is complicated, while requiring in the side of the original pipe a hole made in the same diameter size as the pipe, so that the plug, blocking the pipe completely, can be put through the hole into the pipe.
By means of the method as per this invention the above disadvantages are solved and an improvement of the prevailing technique in the field achieved. The invention is characterized in that the method comprises following stages:
Control flanges formed of pipe halves are fitted at a dis-tance from each other around the pipe and, between them as many O-ring seals as needed are fitted, which are formed formed to rings by gluing, between the control flanges fitted a cross-cut unit is fitted that can be composed of pieces, between the second control flange and the cross-cut unit two adjacent sealing flanges are fitted that can be composed of pieces, most suitably of halves, outside the control flanges fitted support flanges fitted bound together by means of mutual
distance parts to receive the forces left after the cut-off, the pipe is cut off with the cut-off unit, sealing flanges and cut-off unit are moved sideways so that the cut-off point gets covered by the sealing flanges and the shut-off part is pushed between the sealing flanges to block the pipe.
Alternatively, sealing flanges can be left out if the support flanges are fitted in position by welding, for instance.
Other, for the invention advantageous, embodiments, are presented in the dependent claims.
The advantage of the invention is that by a quite small number of simple parts fitted around the pipe a fully satisfying pipe blocking situation and a working valve are achieved in a pressurized pipe. Later on, the apparatus can also be removed completely and if the pipe must be welded, the cut-off point can be welded together. There will be no branch point, no holes in the side, only a clean cut-off point When the Sandwich valve is placed vertically in regard to the pipe, in the cut-off point a gap is needed only for the thickness of the valve shut-off part.
In the following the invention is disclosed with reference to the drawing, where
Fig. 1 shows a pipe to be blocked.
Fig. 2 shows the assembly of control flanges
Fig. 3 shows the assembly of the cut-off unit. Fig. 4 shows the assembly of sealing flanges.
Fig. 5 shows the pipe with sealing flanges assembled.
Fig. 6 shows the assembly of support flanges.
Fig. 7 shows cutting off the pipe.
Fig. 8 shows moving the parts sideways. Fig. 9 shows a situation with the cut-off unit removed.
Fig. 10 shows the assembly of the shut-off part.
Fig. 11 shows the shut-off part function.
Figure 1 is a round prezzurized flow pipe to be cut off between point A and B and blocked.
Figure 2 is the assembly of two-piece control flanges 2 around pipe 1 at a distance from each other. The flanges are tightened strongly on the pipe surface. Between the flanges as many O-ring seals 3 as needed are fitted, for instance cut from a band and glued to form a ring.
Figure 3 is the assembly of the two-piece cut-off apparatus 4 between flanges 2. The apparatus has grooves for two O-ring seals 3 that come against the pipe.
Figure 4 is the assembly of two sealing flanges 5 side by side beside the cut-off apparatus. There will be one O-ring seal each between flanges 5 and pipe 1. There is between the second flange 5 and cut-off apparatus 4 a groove for the O-ring seal. In flanges 5 there is also a groove on the same place in both on them for the O-ring seal, which arrive thus to match each other. Between flanges 5 there will remain a gap of a few millimetres, but the seals are in contact with each other.
In figure 5 the sealing flanges 5 are fitted and the distance of control flanges 2 is checked and they are tightened at a distance determined by the distance parts 8 of support flanges 7 as per figure 6 so that support flanges 7 also lean against control flanges 2 and the construction becomes stable. Control flanges 7 are also halves and as many distance parts 8 as needed are fitted.
Figure 7 shows the pipe being cut off the by cut-off apparatus 4 cutting off the pipe nearby the centre line inside the cut-off apparatus 4. Cut-off is started by feeding the cutoff tool of the apparatus through the pipe wall. The tool can be a circular disc or of a type like an end-milling cutter. When the cutoff tool has got through the pipe wall, the apparatus is rotated around the pipe once or several times. Rotation of tool can take place from the outside by a drilling machine. A construction possible is also that the cut-off machine is not rotated around the pipe but the cutoff tool is rolling around the pipe. The O-ring seals of the cut-off apparatus prevent the leak from advancing when the pipe has burst.
When the pipe has been cut-off both the cut-off apparatus 4 and the sealing flanges 5 are moved together sideways as per figure 8 so that the cut-off point gets to the area between the O-ring seals. The width of the cut-off point varies from 2 mm to 20 mm depending on the pipe diameter.
There are between sealing flanges and the pipe and between sealing flanges among themselves sealing rings to control the tightness in this position.
Figure 9 is presented with the cut-off apparatus removed and where one distance part 8 has before that been detached to facilitat>e the removal. Sealing flanges can be welded in place on pipe 1, if the materials are can be welded.
Alternatively, it is possible to proceed (claim 2) so that control flanges are not used at all. Instead support flanges 7 are fitted and welded in place on pipe 1 at a distance from each other determined by distance parts 8.
Figures 10 and 11 show pushing of a thin sealing plate between sealing flanges 5 in order to block pipe 1. Shut-off part 9 moves the O-rings slightly between flanges to their grooves, so that the plate can penetrate between the flanges. The tightness works all the time by means of the O-rings. In pipe 1 pressure can come and go from both directions.
The method including apparatus is most suitably used in connection with modifications and restorations of water pipe-lines, district heat pipes and different process pipelines. The pressure in pipe must not be let out nor the flow blocked when the job is carried out.