WO2002066721A1 - Production device for expanded fiber yarn woven fabric - Google Patents

Production device for expanded fiber yarn woven fabric Download PDF

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Publication number
WO2002066721A1
WO2002066721A1 PCT/JP2002/001386 JP0201386W WO02066721A1 WO 2002066721 A1 WO2002066721 A1 WO 2002066721A1 JP 0201386 W JP0201386 W JP 0201386W WO 02066721 A1 WO02066721 A1 WO 02066721A1
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WO
WIPO (PCT)
Prior art keywords
weft
pair
woven fabric
warp
gripping means
Prior art date
Application number
PCT/JP2002/001386
Other languages
French (fr)
Japanese (ja)
Inventor
Hiroji Oishibashi
Toshiyuki Okuda
Tatsuya Hamaguchi
Original Assignee
Obs Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Obs Inc. filed Critical Obs Inc.
Publication of WO2002066721A1 publication Critical patent/WO2002066721A1/en

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Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D25/00Woven fabrics not otherwise provided for
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D41/00Looms not otherwise provided for, e.g. for weaving chenille yarn; Details peculiar to these looms
    • D03D41/008Looms for weaving flat yarns
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/40Forming selvedges
    • D03D47/50Forming selvedges by adhesion
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D49/00Details or constructional features not specially adapted for looms of a particular type
    • D03D49/04Control of the tension in warp or cloth
    • D03D49/12Controlling warp tension by means other than let-off mechanisms

Definitions

  • the present invention relates to an apparatus for manufacturing a spread fiber woven fabric.
  • weaving is intended for weaving at least a stretched band-shaped fiber bundle having a sufficient width with respect to its thickness.
  • a pair of gripping means capable of gripping a group of warps comprising a plurality of warps at predetermined intervals while maintaining a parallel relationship with each other, comprising a pair of gripping members,
  • a weft inserting means capable of inserting the weft toward the opening of the warp group in parallel with the longitudinal direction of the gripping means
  • the present invention relates to an apparatus for manufacturing a spread yarn woven fabric having tension setting means for adjusting and setting the tension of a warp positioned between the pair of gripping means.
  • the manufacturing apparatus having this structure is particularly suitable for reinforcing fiber-reinforced composite materials. It is useful for weaving textile reinforcement as a material. Background art
  • this device directly expands using a band-shaped fiber bundle with the aim of providing a fabric reinforcing material with excellent surface smoothness and less bending at the intersection of yarns. It was developed for weaving yarn fabrics.
  • a reinforcing fiber bundle is once woven in a state of multifilament yarn before spreading, and then a high-pressure fluid or ultrasonic waves are applied to the obtained woven fabric.
  • the fiber bundle forming the woven structure is subjected to fiber spreading processing.
  • Japanese Patent No. 29835531 is provided with a pair of gripping means, a pig iron means and a weft insertion means, and a gripping means in accordance with the opening and the weft insertion timing.
  • weaving is performed at a relatively low speed and the tension of the warp is appropriately set, so that the gripping means is positioned and fixed in the warp direction. Even in this case, weaving of the expanded yarn can be performed in a good open state and without causing the expanded yarn to be twisted.
  • the ears of the woven fabric were cut and removed only at the cut end of the weft in the width direction of the woven fabric (ears) after weaving was completed.
  • disturbance is likely to occur in the band fiber bundle at the end position at the end in the width direction of the woven fabric (the band fiber bundle as a warp in this portion).
  • a force for moving the woven fabric toward the center in the width direction is apt to work, and a sufficient woven width cannot be secured, and at the same time, the turbulence is likely to occur in this portion.
  • weft-inserting a band-shaped fiber bundle as in the present application for example, one end of the fiber bundle is gripped by a gripper, and weft-insertion is performed in a levia style. Such a weft insertion operation is, in effect, an operation of inserting and placing a weft into the warp shed.
  • weft-inserting a band-like fiber bundle as in the present application Since the fiber bundle is composed of a plurality of filaments dispersed in the width direction, the filaments are in a parallel state after weft insertion, and cannot be maintained in an appropriate tension state, and a good spread state can be maintained. However, the parallelism and linearity may be disturbed.
  • the weft yarn After completion of weft insertion, the weft yarn is moved to the weaving front and wound up on the winding bobbin. By the time the weft yarn arrives at the winding bobbin, the woven fabric is usually wound by the winding roll. A structure driven and driven is adopted.
  • the conventional winding roll has a pair of rolls abutting in the vertical direction to make line contact.
  • the fabric was guided and driven at the point where a pair of rolls came into point contact.
  • the linearity / parallelism of each filament constituting the belt-shaped fiber bundle was often disturbed even at the guide / drive portion.
  • An object of the present invention is to solve the above-mentioned problems, and to maintain a good state after completion of spreading, even in a filament constituting a band-shaped fiber bundle, in an apparatus for manufacturing a spread fiber woven fabric for directly weaving a band-shaped fiber bundle. It is an object of the present invention to obtain an apparatus for manufacturing a spread textile. Disclosure of the invention
  • weaving is to be carried out, in which at least a belt-like fiber bundle having a sufficient width with respect to its thickness, which has been subjected to fiber expansion in advance, is at least warp,
  • a pair of gripping means capable of gripping a group of warps comprising a plurality of warps at predetermined intervals while maintaining a parallel relationship with each other, comprising a pair of gripping members,
  • a weft inserting means capable of inserting the weft toward the opening of the warp group in parallel with the longitudinal direction of the gripping means
  • the expanded weft inserted by weft insertion is translated to the position of the gripping means on the weaving side.
  • the end position band-shaped fiber bundle that is attached to the end position band-shaped fiber bundle located at the end in the width direction of the expanded yarn fabric is provided with end position band-shaped fiber bundle fixing means. .
  • the end position band-shaped fiber bundle at the end in the width direction of the woven fabric is contacted and fixed by providing the end position band-shaped fiber bundle fixing means.
  • the end position band-shaped fiber bundle fixing means For example, as described in the embodiment, when an adhesive tape is used as the ear-holding adhesive means, this tape is adhered to the ear, which is the extended portion of the weft, as in the related art.
  • the adhesive is applied so as to hang on the band-shaped fiber bundle located at the end in the width direction of the woven fabric.
  • the end-to-end band-shaped fiber bundle is fixed in the woven fabric as a result, so that disturbance at this portion can be prevented and the state of the fiber bundle on the inner side in the width direction is stabilized.
  • the initial spreading state of the filament can be kept good.
  • the cut is bonded by the ear holding adhesive means. It is preferable to adopt a configuration in which the end position band-shaped fiber bundle in the state is cut in the warp direction of the spread yarn fabric, and the ear is cut off. In this structure, the end-position band-shaped fiber bundle in the bonded state is cut in the warp direction of the woven fabric, so that the ears are removed and the shape of the woven fabric is retained using the bonded warp portion. It can be performed well.
  • a width direction end of the expanded yarn fabric is provided between the cutter and a winding bobbin for winding the expanded yarn fabric. It is preferable that a tentering means is provided for expanding the spread fiber woven fabric in the width direction while holding the fiber.
  • the force to pull the fabric part (product) located on the center side in the width direction of the fabric from the cut part to the center side is easy to work, but the above-mentioned squeezing means is provided. Thereby, weaving can be advanced while urging the woven fabric in the widening direction, and a wide woven fabric can be obtained.
  • the weft inserting means inserts the weft into the opening of the warp group. After the operation, the tensioning operation for tensioning the weft after the completion of the weft insertion is configured to be possible.
  • weft which is a band-shaped fiber bundle
  • tension is applied again to the weft (which is a band-shaped fiber bundle) before it is moved to the weave, and the weft is moved from the opening to a new opening state, resulting in
  • it is possible to manufacture a spread yarn woven fabric having a weft that has a small filament looseness and maintains a good spread state.
  • a characteristic configuration of the present application for achieving the above object includes, as described in claim 6, comprising a winding means for winding the expanded yarn woven fabric after weaving, wherein the winding means A winding bobbin on which the expanded yarn woven fabric is wound, and a winding roll for guiding the expanded yarn woven fabric to a winding introduction portion of the winding bobbin. It is preferable that the woven fabric is configured to be curved in contact with the surface of the winding roll.
  • the winding roll adopts a structure in which the expanded yarn woven fabric comes into contact with the surface of the winding roll and is curved (surface contact structure), so that the woven fabric can be held at multiple points at the winding roll portion, and as a result, In addition, the turbulence of the filament at the winding roll site can be reduced.
  • FIG. 1 is a schematic partial plan view of an apparatus for manufacturing a spread yarn fabric of the present embodiment
  • FIG. 2 is a schematic partial side view of the apparatus.
  • FIG. 3 is a partial plan view showing the operation mechanism of each component of the device.
  • FIG. 4 is a partial plan view showing an operation mechanism of each component of the apparatus.
  • FIG. 5 is a partial side view showing the operation mechanism of the gripping means on the yarn feeding side of the apparatus
  • FIG. 6 is a partial side view showing the operation mechanism of the overall means of the apparatus.
  • FIG. 7 is a partial plan view of the expanded yarn fabric woven by the device,
  • FIG. 8 is an explanatory diagram of a weft constant-quantity supply mechanism and a weft insertion state.
  • FIG. 9 is a diagram showing a processing state of a fabric width direction end including an ear
  • FIG. 10 is a schematic partial plan view of an embodiment of the expanded yarn fabric manufacturing apparatus according to the present invention.
  • FIG. 11 is a schematic partial side view of another modified example of the apparatus for manufacturing a spread yarn fabric according to the present invention.
  • the apparatus for manufacturing a spread yarn fabric according to the present embodiment is provided as a band-shaped fiber bundle T having a substantially uniform width (100 or more in a spread width / expanded thickness ratio) sufficient for the thickness after being subjected to the spread processing.
  • a carbon fiber bundle with a thickness of 0.05 mm and an expansion width of 18 mm which is made up of 1200 carbon fibers of 7 mm in diameter and spread slightly parallel to each other with an epoxy resin sizing agent (The original fiber bundle before spreading is 0.1 mm thick and 6.1 mm wide jo
  • a plain woven fabric is woven using the band-shaped fiber bundle T as a warp and a weft to provide a woven fabric reinforcing material for a carbon fiber reinforced composite material.
  • a pair of gripping means capable of gripping a warp group composed of a plurality of warps (band-like fiber bundles T ⁇ T ⁇ ) at predetermined intervals.
  • each of the gripping means 1 and 2 is composed of a pair of upper and lower clamp rolls, each of which is a gripping member, which can move up and down. To fix the warp group.
  • each of the pair of gripping means 1 and 2 can be oblique to the warp direction while maintaining a parallel relationship with each other, and the gripping means (warp bobbin 1) on the yarn supply side. 5)
  • the gripping means 1 is disposed so as to be capable of reciprocating parallel movement with respect to the gripping means 2 on the cloth fell side in a direction perpendicular to the longitudinal direction of the gripping means.
  • the gripping means 1 on the yarn feeding side is provided with water on the axis 11 on the moving base 10. While it is arranged so as to be able to rotate horizontally, the grip means 2 on the cloth fell side is arranged so as to be able to rotate horizontally on the shaft 21 on the fixed base 20.
  • the moving base 10 itself, which supports the shaft, reciprocates along a horizontally rotatable track 13 between the shafts 12a and 12b, thereby providing a gripping means on the yarn feeding side. 1 can reciprocally translate in the direction perpendicular to the gripping means 2 on the cloth fell side.
  • reference numeral 14 is a pair of upper and lower delivery rolls capable of transmitting the belt-like fiber bundle T wound around the warp bobbin 15 as a warp group in a predetermined length at an appropriate time.
  • What is designated by 2 is a winding roll for winding the woven fabric onto the winding pobin 23.
  • a tension setting means comprising a tension adjusting roll 140 for applying an appropriate tension at the time of opening and closing the warp.
  • this tension setting means by adjusting the tension adjustment rolls 14 1 in the middle in the vertical position in accordance with the opening timing, each of the expanded yarns forming the warp at the opening, closing, etc. with the tension adjustment. To prevent twisting etc. of the filament.
  • the winding holes 22 are formed by a pair of holes in the winding direction of the fabric, and are arranged side by side in the fabric feeding direction (the left-right direction in the drawing). I have.
  • the expanded yarn woven fabric that has been woven is curved on the surface of the upstream roller 22 a and is guided and driven while being in contact with the roller a fixed distance, and is guided to the winding bobbin 23.
  • the reference numeral 3 is a comprehensive means for opening and closing the warp group by appropriately moving each warp up and down between the pair of gripping means 1 and 2.
  • the pig iron means 3 can be obliquely oblique to the warp direction while maintaining a parallel relationship with the pair of gripping means 1 and 2, and It is arranged so that it can reciprocally translate in a direction perpendicular to the means 1 and 2. That is, the integrated means 3, 3... Of the present embodiment are erected on the base 30 so as to be able to move up and down. By reciprocating along 1, the pig iron means 3 moves up and down on the base 30 and at the same time reciprocates in parallel in a direction perpendicular to the gripping means 1.2.
  • the overall weaving means 3 of the present embodiment is configured so that it can be appropriately replaced according to the width of the belt-like fiber bundle T serving as a warp and the oblique angle of the weft with respect to the warp direction.
  • reference numeral 4 what is indicated by reference numeral 4 is a weft insertion means for inserting weft into the opening of the warp group.
  • the weft inserting means 4 includes a weft bobbin 42 on which a weft of a band-shaped fiber bundle T which has been preliminarily expanded and has a substantially uniform width with respect to the thickness is wound, and a weft of the weft pobin 42. It is composed of a weft gripping portion 43 for gripping an end portion, and a rapier portion 44 for reciprocating the weft gripping portion 43.
  • the weft insertion means 4 is disposed obliquely to the warp direction while maintaining a parallel relationship with the pair of gripping means 1 and 2.
  • weft bobbin 42, the weft gripping part 43, and the rib part 44 of the weft insertion means 4 of the present embodiment are provided on a base 40 that can be horizontally rotated by a shaft 41, and Insert the weft into the opening parallel to the gripping means 1 and 2.
  • a weft quantitative supply means 9 for storing only the amount of weft necessary for one weft insertion operation is provided. Provided.
  • the weft quantitative supply means 9 is for pulling out an amount of weft necessary for one weft insertion operation from the weft bobbin 42 to secure a standby state of a predetermined g of weft, and the weft in the standby state.
  • the weft is held at a predetermined position so that the leading end side can be gripped by the weft gripping portion 43, and the extended state of the weft can be ensured by the tension roll 92.
  • FIGS. 8 (a) and 8 (f) show the standby state
  • FIGS. 8 (b) and (c) show the normal weft insertion state.
  • the weft insertion operation by driving the weft gripping section 43 and the revere section 44 is performed in the first stage in which the weft is inserted over the entire width of the fabric as shown in FIG. Weft insertion operation (Figs. 8 (a), (b), (c)) and tensioning operation after completion of the first weft insertion operation (Figs. 8 (c), (d)) Configuration.
  • the two-stage operation is performed by the controller 93 for the weft gripping portion 43 and the revia portion 44. After the tensioning operation is completed, both ends of the weft are fixed by the transfer means 5, so that the spread state of the weft can be favorably maintained.
  • what is indicated by reference numeral 45 is a cutter for cutting the root of the weft inserted into the opening.
  • each transfer means 5 is composed of a pair of upper and lower clamp plates which can be moved up and down, and the pair of clamp plates sandwiches and fixes the band-shaped fiber bundle T as a weft.
  • a pair of orbits 52 and 52 move sideways while maintaining a constant interval via a lever 50 which can be rotated horizontally by a shaft 51, and By moving the pair of transfer means 5.5 holding the weft back and forth along the pair of tracks 52, 52, the weft is transferred in parallel to the position of the grip means 2 on the cloth fell side.
  • FIGS. 1 and 2 what is indicated by reference numeral 6 is an adhesive tape for stopping ears of a woven fabric.
  • the bonding position of the ear stopper adhesive tape 6 is also devised.
  • the adhesive position of the tape 6 is set so as to adhere to the surface of the end position band-shaped fiber bundle (which is naturally a warp) located at the end in the width direction of the woven fabric. This allows not only the retention of the ear 60 but also the retention of the warp shape at the end in the width direction of the fabric.
  • FIG. 9 (a) is a plan view of the configuration near the grip means 2 and the take-up roll 22 on the cloth fell side
  • FIG. 9 (b) is a side view of the tentering means 62. is there.
  • the ear-stopping adhesive tape 6 forms the ear-holding bonding means in the present application, and the use of the tape 6 at a specific position constitutes the end-position band-like fiber bundle fixing means.
  • a cutter 61 for ear treatment is provided between the gripping means 2 on the cloth fell side and the winding bobbin 23, a cutter 61 for ear treatment is provided.
  • a configuration is adopted in which the band-like fiber bundle at the end portion bonded to the tape 6 at the end is cut in the longitudinal direction.
  • the tentering means 62 for holding the widthwise end of the woven fabric and spreading the woven fabric in the widthwise direction.
  • the tentering means 62 is provided with a plurality of needles 62b which engage with the fabric at the circumferential end of the disk 62a. a can be rotated around the axis, and its outer peripheral surface can be widened with a predetermined tension as if it is in a wider state in the width direction of the fabric, such as those located at the lower side in the feed direction of the fabric.
  • the apparatus of the present embodiment when weaving a spread yarn woven fabric in which a weft intersects a warp, first, as shown in FIGS. In a state where the warp group is gripped at a predetermined interval in step 2, the pig iron means 3 is moved up and down as appropriate with the action of the tension setting means to open the warp group, and the weft is inserted into the opening by the weft inserting means 4. After weft insertion, the weft inserted by a pair of transfer means 5.5 is gripped, and the root of the weft is Cross, and then to transfer parallel cut weft to the position of the gripping means 2 of the cloth fell by the pair of transfer means 5.5.
  • the warp group is closed by the pig iron means 3, and the gripping states of the gripping means 1 on the yarn supply side and the gripping means 2 on the weave front side, which gripped the weaving front part, are respectively released, and the entire warp group is released.
  • the body is sent out by the width of the weft thread-shaped inorganic fiber bundle T.
  • the warp group sent by the width of the weft is again grasped again by the pair of grasping means 1 and 2 and is repeatedly opened by the pig iron means 3 to continuously weave the expanded yarn fabric.
  • the fiber is preliminarily expanded and thinned and flattened, and the filaments are slightly adhered to each other approximately in parallel by the sizing agent, and the yarn is cut from the belt-like fiber bundle which has been drawn to a constant density without any yarn breakage, into warp yarn.
  • a high-quality expanded yarn fabric (see Fig. 7) in which the wefts are perpendicular to each other is produced.
  • the band-like fiber bundle that has been spread and thinned and flattened in advance can be woven as it is, and therefore, at the intersection of the warp and the weft.
  • the fiber bundle is sufficiently expanded to produce an expanded yarn woven fabric excellent in resin impregnation, and the bending of the fiber bundle at the intersection of the warp and the weft is also possible. Since the number of bends is small and the stress concentration on the bend is reduced, the mechanical properties of the fiber bundle can be fully utilized, and the surface smoothness of the woven fabric can be improved. In some cases, it is possible to manufacture a high-quality expanded yarn woven fabric that does not generate a resin excess portion or a void portion due to uneven distribution of reinforcing fibers.
  • the expanded fiber woven fabric itself can be thinly woven, it is possible to manufacture an expanded fiber woven fabric that is extremely excellent in drapability (property according to shape), which is important when used as a fabric reinforcing material.
  • another weft bobbin 4 2 in which a weft composed of a different kind of band-shaped fiber bundle such as a glass fiber bundle is wound next to the weft pobin 42 of the weft insertion means 4. It is also possible to arrange the weft bobbin 42 and another weft bobbin 42 as appropriate by means of the weft selection means 8 and to insert each weft in a multicolor manner. Further, in the above embodiment, the gripping means 2 and the winding roll 22 on the cloth fell side are provided as independent roll groups, and the former can be rotated around the vertical axis of the loom. This enabled the manufacture in the case where the warp and the weft cross obliquely.
  • the grip means 2 on the weave front side and the winding port Since it can be fixed in parallel, a small-diameter roll 2 for gripping may be provided on the upper roll of the winding roll 22 as shown in FIG.
  • the pig iron means 3 and 3 only need to move up and down, and the feeding roll 14 can also have the function of the yarn feeding side holding means 1 by removing the yarn feeding side gripping means 1. Even with this structure, it is possible to construct the gripping means 2 on the weave front side of the woven fabric that has been woven, and achieve a surface contact state with the winding roll 22.
  • the gripping means and the tension setting means are each formed of an integral long member (for example, a long roll) in the width direction of the manufacturing device (direction orthogonal to the warp).
  • the purpose of the gripping means is to hold the band-shaped fiber bundle and to set the tension of the band-shaped fiber bundle in the tension setting means.
  • the member fulfilling this function may be constituted by a member divided in the width direction. That is, instead of being constituted by a single long member, a plurality of divided rolls corresponding to each expanded band-shaped fiber bundle or each of several band-shaped fiber bundles are prepared to constitute a gripping means.
  • the gripping member that forms the tension member and the gripping member that forms the tension setting means may be configured as a whole. Industrial applicability
  • the present invention relates to an apparatus for manufacturing an expanded yarn woven fabric, and is particularly useful for weaving a woven fabric reinforcing material as a reinforcing material for a fiber-reinforced composite material.

Abstract

A weaving device for weaving fabrics by using as at least a warp a band-form fiber bundle having fibers expanded in advance to be given a sufficient width with respect to a thickness, wherein a woven fabric producing device is provided which can keep the expanded fiber condition of filaments constituting a band-form fiber bundle at width-direction ends of a woven fabric, and which maintains in a bonded condition the surface of a end-position band-form fiber bundle (warp) located at width-direction ends in an expanded fiber yarn woven fabric's width direction by using a selvedge attaching adhesive tape (6) and cuts this fiber bundle in a warp direction to obtain a woven fabric.

Description

明 細 書 拡繊糸織物の製造装置 技術分野  Description Manufacturing equipment for expanded yarn fabrics
本発明は、 拡繊糸織物の製造装置に関するものである。  The present invention relates to an apparatus for manufacturing a spread fiber woven fabric.
より詳しくは、 厚みに対して充分な幅を有する拡繊済み帯状繊維束を少なくと も絰糸とする製織を対象とし、  More specifically, weaving is intended for weaving at least a stretched band-shaped fiber bundle having a sufficient width with respect to its thickness.
複数の経糸から成る経糸群を所定間隔をおいて、 互いに平行関係を保ちながら 把持可能な一対の把持手段を、 把持部材から構成して備え、  A pair of gripping means capable of gripping a group of warps comprising a plurality of warps at predetermined intervals while maintaining a parallel relationship with each other, comprising a pair of gripping members,
前記一対の把持手段と平行関係を保ちながら、 当該一対の把持手段の間におい て、 各経糸を適宜に上下動させて絰糸群を開閉口する綜絲手段を備え、  An interlocking means for opening and closing the yarn group by appropriately moving up and down each warp between the pair of gripping means while maintaining a parallel relationship with the pair of gripping means;
前記一対の把持手段と平行関係を保ちながら、 経糸群の開口部へ向けて緯糸を 把持手段の長手方向に平行に緯入れ可能な緯入れ手段を備え、  While maintaining a parallel relationship with the pair of gripping means, a weft inserting means capable of inserting the weft toward the opening of the warp group in parallel with the longitudinal direction of the gripping means,
前記一対の把持手段間に位置する経糸の張力を調節設定する張力設定手段を備 える拡繊糸織物の製造装置に関するものであり、 この構造の製造装置は、 特に繊 維強化複合材料用の補強材としての織物補強材を製織するのに有用である。 背景技術  The present invention relates to an apparatus for manufacturing a spread yarn woven fabric having tension setting means for adjusting and setting the tension of a warp positioned between the pair of gripping means. The manufacturing apparatus having this structure is particularly suitable for reinforcing fiber-reinforced composite materials. It is useful for weaving textile reinforcement as a material. Background art
この種の拡繊糸織物の製造装置としては、 日本国特許 2 9 8 3 5 3 1号に示さ れるものがある。  As an apparatus for manufacturing this type of expanded yarn fabric, there is one disclosed in Japanese Patent No. 29835531.
この装置は、 以下の先行技術に対して、 表面平滑性に優れ、 織糸の交差部の屈 曲が少ない織物補強材を提供することを目的として、 直接、 帯状繊維束を使用し て拡繊糸織物を製織するために開発されたものである。  Compared to the following prior art, this device directly expands using a band-shaped fiber bundle with the aim of providing a fabric reinforcing material with excellent surface smoothness and less bending at the intersection of yarns. It was developed for weaving yarn fabrics.
従来拡繊糸織物を得る技術としては、 日本国特公平 2— 3 2 3 8 3 2号、 特開 平 4— 2 8 1 0 3 7号、 特開平 8— 1 2 7 9 5 9号、 特開平 8— 2 3 2 1 3 5号 には織物表面にウォータージヱットを作用させて織物を拡繊処理する方法、また、 日本国特公平 4一 7 0 4 2 0号、 特開平 7— 1 4 5 5 5 6号には水中で超音波を 作用させて織物を拡繊処理する方法、 更に、 日本国特開平 4一 2 4 1 1 6 4号に は回転ドラムと水圧を利用して織物を拡繊処理する方法があった。 Conventionally, techniques for obtaining expanded yarn woven fabrics include Japanese Patent Publication No. 2-3233832, Japanese Patent Application Laid-Open No. Heisei 4-281037, Japanese Patent Application Laid-Open No. Hei 8-1-27959, Japanese Patent Application Laid-Open No. H08-2321335 discloses a method of spreading a woven fabric by applying a water jet to the surface of the woven fabric. No. 7—1 4 5 5 5 6 describes a method of spreading textiles by applying ultrasonic waves in water. There was a method of expanding the woven fabric using a rotating drum and water pressure.
これら従来の織物補強材の製造方法は、 補強繊維束を拡繊前のマルチフィラメ ント糸の状態で一旦製織し、 その後、 得られた織布に対して高圧流体や超音波等 を作用させて、 織り組織を成している繊維束を拡繊処理するものである。  In these conventional methods for manufacturing a fabric reinforcing material, a reinforcing fiber bundle is once woven in a state of multifilament yarn before spreading, and then a high-pressure fluid or ultrasonic waves are applied to the obtained woven fabric. The fiber bundle forming the woven structure is subjected to fiber spreading processing.
従って、 その拡繊幅に限界があり、 また、 織糸の交差部において繊維束の拡繊 が不十分であることから交差部の織糸屈曲度の軽減、 表面平滑性の向上にも限界 があり、 繊維補強材の品質低下を来す難点があった。  Therefore, there is a limit to the spread width, and since the fiber bundle is insufficiently spread at the intersection of the yarns, there is a limit to the reduction in the degree of bending of the yarn at the intersection and the improvement of the surface smoothness. There was a problem that the quality of the fiber reinforcement deteriorated.
そこで、 日本国特許 2 9 8 3 5 3 1号に示されるものは、 上述したように、 ― 対の把持手段、 綜銑手段、 緯入れ手段を備え、 開口、 緯入れタイミングに合わせ て把持手段を移動可能とすることで、 直接、 拡繊後の帯状繊維束を経糸もしくは 緯糸として使用して、 経糸側の各帯状繊維束に捩じれを与えることなく製織を行 なうことができる。  Therefore, what is shown in Japanese Patent No. 29835531, as described above, is provided with a pair of gripping means, a pig iron means and a weft insertion means, and a gripping means in accordance with the opening and the weft insertion timing. By making the belt movable, weaving can be directly performed without giving twist to each belt-shaped fiber bundle on the warp side by using the band-shaped fiber bundle after spreading as a warp or a weft.
さらに、 例え、 把持手段の平行移動を行なわない場合にあっても、 製織を比較 的低速で、 さらに経糸の張力を適切に設定してやれば、 把持手段を経糸方向で位 置.固定して備える織機にあっても、 良好な開口状態、 拡繊糸に捩じれを発生しな い状態で、 拡繊糸の製織を行なうことができる。  Furthermore, even when the gripping means is not moved in parallel, weaving is performed at a relatively low speed and the tension of the warp is appropriately set, so that the gripping means is positioned and fixed in the warp direction. Even in this case, weaving of the expanded yarn can be performed in a good open state and without causing the expanded yarn to be twisted.
しかしながら、 なお、 以下のような問題があることが判明した。  However, it was found that there were the following problems.
1 耳部の処理 1 Ear treatment
従来、 織物の耳部は、 製織を完了した状態において、 織物幅方向で緯糸が延 出した部位 (耳) のみをカツ夕一により切断、 除去するものとしていたが、 本願 のように経糸が帯状繊維束の場合は、 織物の幅方向端部にある端部位置帯状繊維 束 (この部位にある経糸としての帯状繊維束) に乱れが生じやすい。  Conventionally, the ears of the woven fabric were cut and removed only at the cut end of the weft in the width direction of the woven fabric (ears) after weaving was completed. In the case of a fiber bundle, disturbance is likely to occur in the band fiber bundle at the end position at the end in the width direction of the woven fabric (the band fiber bundle as a warp in this portion).
さらに、 この部位にあっては、 織物を幅方向中央側に寄せる力が働き易く、 充分な織幅が確保できないと共に、 同時に、 この部位に乱れを生じ易い。  Further, in this portion, a force for moving the woven fabric toward the center in the width direction is apt to work, and a sufficient woven width cannot be secured, and at the same time, the turbulence is likely to occur in this portion.
2 緯入れ時の処理 2 Weft insertion processing
通常、 本願のような帯状繊維束を緯入れする場合にあっては、 例えば、 繊維 束の一方の端部をグリッパによりグリップして、 レビア形式で緯入れを行なうこ ととなるが、 このような緯入れ操作は、 実際上、 経糸開口部への緯糸の揷入、 載 置操作となる。 しかしながら、 本願のような帯状繊維束を緯入れした場合、 この 繊維束が幅方向に分散された複数のフィラメントから成るため、 互いのフィラメ ントの平行性が緯入れ後の状態にあって、 適切な緊張状態に保持できず、 良好な 拡繊状態を保てず、 その平行性、 直線性に乱れが生じる場合がある。 Normally, when weft-inserting a band-shaped fiber bundle as in the present application, for example, one end of the fiber bundle is gripped by a gripper, and weft-insertion is performed in a levia style. Such a weft insertion operation is, in effect, an operation of inserting and placing a weft into the warp shed. However, when weft-inserting a band-like fiber bundle as in the present application, Since the fiber bundle is composed of a plurality of filaments dispersed in the width direction, the filaments are in a parallel state after weft insertion, and cannot be maintained in an appropriate tension state, and a good spread state can be maintained. However, the parallelism and linearity may be disturbed.
3 織前での状態  3 Condition before weaving
緯入れ完了後、 緯糸は、 織前部まで移動されるとともに、 卷取りボビンに巻 き取られるが、 この卷取りボビンに至るまでに、 通常、 織物 (織布) は、 卷取り ロールにより卷取り駆動される構造が採用されている。  After completion of weft insertion, the weft yarn is moved to the weaving front and wound up on the winding bobbin. By the time the weft yarn arrives at the winding bobbin, the woven fabric is usually wound by the winding roll. A structure driven and driven is adopted.
ここで、 従来の巻取りロールは、 先に示した日本国特許 2 9 8 3 5 3 1号の第 2図に示すように、 一対のロールが上下方向で当接して線接触するものであり、 断面視、 一対のロールが点接触する部位で、 織物を案内,駆動するものであった。 この場合、 しばしば、 この案内 ·駆動部位でも、 帯状繊維束を構成する各フィ ラメントの直線性 ·平行性が乱れる場合もあった。  Here, as shown in FIG. 2 of Japanese Patent No. 29835351, the conventional winding roll has a pair of rolls abutting in the vertical direction to make line contact. In a cross-sectional view, the fabric was guided and driven at the point where a pair of rolls came into point contact. In this case, the linearity / parallelism of each filament constituting the belt-shaped fiber bundle was often disturbed even at the guide / drive portion.
本発明の目的は、 上記課題を解決し、 帯状繊維束を直接製織する拡繊糸織物の 製造装置において、 帯状繊維束を構成するフィラメントにあっても、 拡繊完了後 の良好な状態を維持できる、 拡繊織物の製造装置を得ることにある。 発明の開示  An object of the present invention is to solve the above-mentioned problems, and to maintain a good state after completion of spreading, even in a filament constituting a band-shaped fiber bundle, in an apparatus for manufacturing a spread fiber woven fabric for directly weaving a band-shaped fiber bundle. It is an object of the present invention to obtain an apparatus for manufacturing a spread textile. Disclosure of the invention
上記目的を達成するための、 予め拡繊処理されて厚みに対して充分な幅を有す る帯状繊維束を少なく とも経糸とする製織を対象とし、  In order to achieve the above-mentioned object, weaving is to be carried out, in which at least a belt-like fiber bundle having a sufficient width with respect to its thickness, which has been subjected to fiber expansion in advance, is at least warp,
複数の経糸から成る経糸群を所定間隔をおいて、 互いに平行関係を保ちながら 把持可能な一対の把持手段を、 把持部材から構成して備え、  A pair of gripping means capable of gripping a group of warps comprising a plurality of warps at predetermined intervals while maintaining a parallel relationship with each other, comprising a pair of gripping members,
前記一対の把持手段と平行関係を保ちながら、 当該一対の把持手段の間におい て、 各経糸を上下動させて経糸群を開閉口する綜銑手段を備え、  While maintaining a parallel relationship with the pair of gripping means, between the pair of gripping means, a pig iron means for vertically moving each warp and opening and closing a warp group,
前記一対の把持手段と平行関係を保ちながら、 経糸群の開口部へ向けて緯糸を 把持手段の長手方向に平行に緯入れ可能な緯入れ手段を備え、  While maintaining a parallel relationship with the pair of gripping means, a weft inserting means capable of inserting the weft toward the opening of the warp group in parallel with the longitudinal direction of the gripping means,
前記一対の把持手段間に位置する経糸の張力を調節設定する張力設定手段とを 備える拡繊糸織物の製造装置の特徴構成は、 請求の範囲第 1項に記載されている ように、  A tension setting device for adjusting and setting the tension of the warp positioned between the pair of gripping devices, the characteristic configuration of the apparatus for manufacturing a spread yarn woven fabric, as described in claim 1,
緯入れされた緯糸が、 織前側の前記把持手段の位置まで平行移動されてなる拡 繊糸織物に関して、 前記拡繊糸織物の幅方向の端部に位置する端部位置帯状繊維 束の表面に、 耳押え用接着手段を接着する端部位置帯状繊維束固定手段を備える ことにある。 The expanded weft inserted by weft insertion is translated to the position of the gripping means on the weaving side. Regarding the woven fabric, the end position band-shaped fiber bundle that is attached to the end position band-shaped fiber bundle located at the end in the width direction of the expanded yarn fabric is provided with end position band-shaped fiber bundle fixing means. .
この拡繊糸織物の製造装置にあっては、 端部位置帯状繊維束固定手段を備える ことで、 織物の幅方向端部にある端部位置帯状繊維束が接触、 固定される。 例えば、 実施の形態に記載されているように、 耳押え用接着手段として接着テ —プを使用する場合は、 このテープが、 従来のように、 緯糸の延出部である耳上 に接着されるのみならず、 織物の幅方向端部に位置する帯状繊維束上にも掛かる ように接着される。  In the apparatus for manufacturing a spread yarn woven fabric, the end position band-shaped fiber bundle at the end in the width direction of the woven fabric is contacted and fixed by providing the end position band-shaped fiber bundle fixing means. For example, as described in the embodiment, when an adhesive tape is used as the ear-holding adhesive means, this tape is adhered to the ear, which is the extended portion of the weft, as in the related art. In addition, the adhesive is applied so as to hang on the band-shaped fiber bundle located at the end in the width direction of the woven fabric.
このようにすると、 結果的に織物にあっては端部位置帯状繊維束が固着状態と されるため、 この部位の乱れを防止でき、 それより幅方向内側の繊維束の状態を 安定したものとすることができ、フィラメントの初期の拡繊状態を良好に保てる。 さらに、 上記構造において、 請求の範囲第 2項に記載されているように、 前記 拡繊糸織物の少なくとも耳を切除するカッターを備え、 前記カツ夕一により、 前 記耳押え用接着手段により接着状態にある前記端部位置帯状繊維束を、 拡繊糸織 物の経方向に切断して、 前記耳を切除する構成を採用することが好ましい。 この構造にあっては、 接着状態にある端部位置帯状繊維束を、 織物の経糸方向 に切断することにより、 接着状態にある経糸部位を利用して、 耳の除去と、 織物 の形状保持を良好に行なうことができる。  By doing so, the end-to-end band-shaped fiber bundle is fixed in the woven fabric as a result, so that disturbance at this portion can be prevented and the state of the fiber bundle on the inner side in the width direction is stabilized. The initial spreading state of the filament can be kept good. Further, in the above structure, as described in claim 2, further comprising a cutter for cutting at least an ear of the expanded fiber woven fabric, the cut is bonded by the ear holding adhesive means. It is preferable to adopt a configuration in which the end position band-shaped fiber bundle in the state is cut in the warp direction of the spread yarn fabric, and the ear is cut off. In this structure, the end-position band-shaped fiber bundle in the bonded state is cut in the warp direction of the woven fabric, so that the ears are removed and the shape of the woven fabric is retained using the bonded warp portion. It can be performed well.
さらに、 上記構造において、 請求の範囲第 3項に記載されているように、 前記 カッターと、 前記拡繊糸織物を卷取る卷取りボビンとの間に、 前記拡繊糸織物の 幅方向端部を保持して、 拡繊糸織物を幅方向に広げる幅出し手段が設けられてい ることが好ましい。  Further, in the above structure, as described in claim 3, between the cutter and a winding bobbin for winding the expanded yarn fabric, a width direction end of the expanded yarn fabric is provided. It is preferable that a tentering means is provided for expanding the spread fiber woven fabric in the width direction while holding the fiber.
カツ夕一による切除処理にあっては、 切断部より織物幅方向で中央側に位置す る織物部位 (製品となる) を中央側に引き寄せる力が働きやすいが、 前述の幅出 し手段を備えることで、織物を拡幅方向に付勢しながら、織を進めることができ、 広幅の織物を得ることができる。  In the cutting process using a cut-out, the force to pull the fabric part (product) located on the center side in the width direction of the fabric from the cut part to the center side is easy to work, but the above-mentioned squeezing means is provided. Thereby, weaving can be advanced while urging the woven fabric in the widening direction, and a wide woven fabric can be obtained.
さて、 上記の課題を達成するための別の特徴構成は、 請求の範囲第 4項に記載 されているように、 前記緯入れ手段が、 前記経糸群の開口部へ向けて緯糸を緯入 れ操作した後、 緯入れ完了後の緯糸を緊張させる緊張動作可能に構成されている ことにある。 Now, another characteristic configuration for achieving the above object is that, as described in Claim 4, the weft inserting means inserts the weft into the opening of the warp group. After the operation, the tensioning operation for tensioning the weft after the completion of the weft insertion is configured to be possible.
緯入れを完了し、 織前まで移動される前の緯糸(これは帯状繊維束である) に、 再度、 緊張力を付与して、 開口から新たな開口状態へと移行させることで、 結果 的に、 フィラメントの弛みの少ない、 拡繊状態を良好に維持する緯糸を備えた拡 繊糸織物を製造することができる。  After weft insertion is completed, tension is applied again to the weft (which is a band-shaped fiber bundle) before it is moved to the weave, and the weft is moved from the opening to a new opening state, resulting in In addition, it is possible to manufacture a spread yarn woven fabric having a weft that has a small filament looseness and maintains a good spread state.
さらに、 上記構造において、 請求の範囲第 5項に記載されているように、 経糸 群の両脇に、 経糸方向へ往復移動可能に配設され、 前記把持手段に対し平行に緯 入れした緯糸を、 織前側の把持手段の位置まで平行移動する一対の移送手段を備 えることが好ましい。  Further, in the above structure, as described in claim 5, on both sides of the warp group, reciprocally movable in the warp direction, and a weft inserted in parallel with the gripping means. It is preferable to provide a pair of transfer means that move in parallel to the position of the grip means on the cloth fell side.
この移送手段により、 緯糸の織前側の把持手段への確実な移送を達成できる。 さらに、 上記の課題を達成するための本願の特徴構成は、 請求の範囲第 6項に 記載されるように、 製織後の前記拡繊糸織物を卷取る卷取り手段を備え、 前記卷取り手段が、 前記拡繊糸織物が巻き取られる巻取りボビンと、 前記拡繊 糸織物を前記卷取りボビンの卷取り導入部に導く卷取りロールとを備え、 前記卷取りロールにおいて、 前記拡繊糸織物が、 前記卷取りロールの表面に当 接して湾曲させられるように構成してあることが好ましい。  By this transfer means, reliable transfer of the weft to the grip means on the weave front side can be achieved. Further, a characteristic configuration of the present application for achieving the above object includes, as described in claim 6, comprising a winding means for winding the expanded yarn woven fabric after weaving, wherein the winding means A winding bobbin on which the expanded yarn woven fabric is wound, and a winding roll for guiding the expanded yarn woven fabric to a winding introduction portion of the winding bobbin. It is preferable that the woven fabric is configured to be curved in contact with the surface of the winding roll.
このように、 卷取りロールとして拡繊糸織物が卷取りロールの表面に当接して 湾曲させられる構造 (面接触構造) を採るため、 卷取りロール部位で織物を多点 保持でき、 結果的に、 卷取りロール部位での、 フィラメントの乱れるを減少させ ることができる。 図面の簡単な説明  In this way, the winding roll adopts a structure in which the expanded yarn woven fabric comes into contact with the surface of the winding roll and is curved (surface contact structure), so that the woven fabric can be held at multiple points at the winding roll portion, and as a result, In addition, the turbulence of the filament at the winding roll site can be reduced. BRIEF DESCRIPTION OF THE FIGURES
第 1図は本実施形態の拡繊糸織物の製造装置の概略部分平面図であり、 第 2図は同装置の概略部分側面図であり、  FIG. 1 is a schematic partial plan view of an apparatus for manufacturing a spread yarn fabric of the present embodiment, and FIG. 2 is a schematic partial side view of the apparatus.
第 3図は同装置の各構成部の動作機構を示した部分平面図であり、  FIG. 3 is a partial plan view showing the operation mechanism of each component of the device.
第 4図は同装置の各構成部の動作機構を示した部分平面図であり、  FIG. 4 is a partial plan view showing an operation mechanism of each component of the apparatus.
第 5図は同装置の給糸側の把持手段の動作機構を示した部分側面図であり、 第 6図は同装置の綜絨手段の動作機構を示した部分側面図であり、 第 7図は同装置により製織された拡繊糸織物の部分平面図であり、 FIG. 5 is a partial side view showing the operation mechanism of the gripping means on the yarn feeding side of the apparatus, and FIG. 6 is a partial side view showing the operation mechanism of the overall means of the apparatus. FIG. 7 is a partial plan view of the expanded yarn fabric woven by the device,
第 8図は緯糸定量供給機構と、 緯入れ状態の説明図であり、  FIG. 8 is an explanatory diagram of a weft constant-quantity supply mechanism and a weft insertion state.
第 9図は耳を含む織物幅方向端部の処理状態を示す図であり、  FIG. 9 is a diagram showing a processing state of a fabric width direction end including an ear,
第 1 0図は本発明に係る拡繊糸織物の製造装置の実施変形例の概略部分平面図 であり、  FIG. 10 is a schematic partial plan view of an embodiment of the expanded yarn fabric manufacturing apparatus according to the present invention,
第 1 1図は本発明に係る拡繊糸織物の製造装置の他の実施変形例の概略部分側 面図である。 発明を実施するための最良の形態  FIG. 11 is a schematic partial side view of another modified example of the apparatus for manufacturing a spread yarn fabric according to the present invention. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明を添付図面に示す実施形態に基づき詳しく説明する。  Hereinafter, the present invention will be described in detail based on embodiments shown in the accompanying drawings.
本実施形態の拡繊糸織物の製造装置は、 予め拡繊処理されて厚みに対し十分な 略均一な幅 (拡繊幅/拡繊厚み比で 1 0 0以上 ) を有する帯状繊維束 Tとして、 例えば、 7〃 の炭素繊維が 1 2 0 0 0本、 エポキシ樹脂系サイジング剤にて 互いに略平行に微着し合う拡繊厚み 0 . 0 5 m m、 拡繊幅 1 8 m mの炭素繊維束 を使用することができる (拡繊処理前の元の繊維束は厚み 0 . 1 m m、 幅 6 . 1 m m jo  The apparatus for manufacturing a spread yarn fabric according to the present embodiment is provided as a band-shaped fiber bundle T having a substantially uniform width (100 or more in a spread width / expanded thickness ratio) sufficient for the thickness after being subjected to the spread processing. For example, a carbon fiber bundle with a thickness of 0.05 mm and an expansion width of 18 mm, which is made up of 1200 carbon fibers of 7 mm in diameter and spread slightly parallel to each other with an epoxy resin sizing agent (The original fiber bundle before spreading is 0.1 mm thick and 6.1 mm wide jo
この帯状繊維束 Tを経糸及び緯糸として用いて平織地を製織し、 炭素繊維強化 複合材料用の織物補強材を提供する。  A plain woven fabric is woven using the band-shaped fiber bundle T as a warp and a weft to provide a woven fabric reinforcing material for a carbon fiber reinforced composite material.
以下、 本実施形態装置の各構成部について順に説明する。  Hereinafter, each component of the apparatus according to the present embodiment will be described in order.
図中、 符号 1 · 2で指示するものは、 複数の経糸 (帯状繊維束 T · T〜) から 成る経糸群を所定間隔をもって把持可能な一対の把持手段である。  In the figure, what is indicated by reference numerals 1 and 2 is a pair of gripping means capable of gripping a warp group composed of a plurality of warps (band-like fiber bundles T · T〜) at predetermined intervals.
各把持手段 1 · 2は第 2図に示すように、 把持部材である、 それぞれ上下動可 能な上下一対のクランプロールから構成されており、 経糸群を開口する際、 これ ら一対のクランプロールで経糸群を挟んで固定する。  As shown in FIG. 2, each of the gripping means 1 and 2 is composed of a pair of upper and lower clamp rolls, each of which is a gripping member, which can move up and down. To fix the warp group.
これら一対の把持手段 1 · 2は、 第 3図〜第 5図に示すように互いに平行関係 を保ちながら経糸方向に対し各々が斜交可能で、 且つ、 給糸側の把持手段 (経糸 ボビン 1 5側に配設されている把持手段) 1が織前側の把持手段 2に対して、 当 該把持手段の長手方向に対して直角な方向へ往復平行移動可能に配設されている 即ち、 本実施形態では、 給糸側の把持手段 1が移動基台 1 0上の軸 1 1にて水 平回転可能に配設されている一方、 織前側の把持手段 2が固定基台 2 0上の軸 2 1にて水平回転可能に配設されており、 更に、 この給糸側の把持手段 1を軸支す る移動基台 1 0自体が、 軸 1 2 a · 1 2 bに挟まれて水平回転可能な軌道 1 3 · 1 3に沿って往復移動することにより、 給糸側の把持手段 1が織前側の把持手段 .2に対し前記直角の方向へ往復的に平行移動可能である。 As shown in FIGS. 3 to 5, each of the pair of gripping means 1 and 2 can be oblique to the warp direction while maintaining a parallel relationship with each other, and the gripping means (warp bobbin 1) on the yarn supply side. 5) The gripping means 1 is disposed so as to be capable of reciprocating parallel movement with respect to the gripping means 2 on the cloth fell side in a direction perpendicular to the longitudinal direction of the gripping means. In the embodiment, the gripping means 1 on the yarn feeding side is provided with water on the axis 11 on the moving base 10. While it is arranged so as to be able to rotate horizontally, the grip means 2 on the cloth fell side is arranged so as to be able to rotate horizontally on the shaft 21 on the fixed base 20. The moving base 10 itself, which supports the shaft, reciprocates along a horizontally rotatable track 13 between the shafts 12a and 12b, thereby providing a gripping means on the yarn feeding side. 1 can reciprocally translate in the direction perpendicular to the gripping means 2 on the cloth fell side.
なお、 図中、 符号 1 4で指示するものは、 経糸ボビン 1 5に卷回された帯状繊 維束 Tを経糸群として適時に所定長さ送出可能な上下一対の送出ロールであり、 符号 2 2で指示するものは、 製織した織布を卷取りポビン 2 3に巻き取らせるベ き卷取りロールである。  In the figure, what is designated by reference numeral 14 is a pair of upper and lower delivery rolls capable of transmitting the belt-like fiber bundle T wound around the warp bobbin 15 as a warp group in a predetermined length at an appropriate time. What is designated by 2 is a winding roll for winding the woven fabric onto the winding pobin 23.
前記送出ロール 1 4と、 給糸側の把持手段 1 との間には、 経糸の開口、 閉口時 に適切な張力を与える張力調整用ロール 1 4 0からなる張力設定手段が備えられ ている。 この張力設定手段にあっては、 開口タイミングにあわせて、 中間にある 張力調整用ロール 1 4 1を上下位置調整することにより、張力調整を伴って開口、 閉口等における経糸を成す各拡繊糸のフイラメントに捩じり等を発生しないよう にする。  Between the delivery roll 14 and the gripping means 1 on the yarn supply side, there is provided a tension setting means comprising a tension adjusting roll 140 for applying an appropriate tension at the time of opening and closing the warp. In this tension setting means, by adjusting the tension adjustment rolls 14 1 in the middle in the vertical position in accordance with the opening timing, each of the expanded yarns forming the warp at the opening, closing, etc. with the tension adjustment. To prevent twisting etc. of the filament.
第 2図に示すように、 前記卷取り口一ル 2 2は、 織物の卷取り方向で一対の口 ールによって構成されており、 織物の送り方向 (図面左右方向) に一対並べて配 設されている。  As shown in FIG. 2, the winding holes 22 are formed by a pair of holes in the winding direction of the fabric, and are arranged side by side in the fabric feeding direction (the left-right direction in the drawing). I have.
結果、 製織を完了した拡繊糸織物は、 上流側のローラ 2 2 aの表面に湾曲して —定の距離だけ当接した状態で、 案内 .駆動され、 卷取りボビン 2 3に導かれる。 図中、 符号 3で指示するものは、 上記一対の把持手段 1 · 2間において各経糸 を適宜に上下動させて経糸群を開閉口させる綜絨手段である。  As a result, the expanded yarn woven fabric that has been woven is curved on the surface of the upstream roller 22 a and is guided and driven while being in contact with the roller a fixed distance, and is guided to the winding bobbin 23. In the figure, what is indicated by the reference numeral 3 is a comprehensive means for opening and closing the warp group by appropriately moving each warp up and down between the pair of gripping means 1 and 2.
この綜銑手段 3は、 第 3図、 第 4図及び第 6図に示すように、 上記一対の把持 手段 1 · 2と平行関係を保ちながら経糸方向に対し斜交可能で、 且つ、 当該把持 手段 1 · 2に対し直角な方向へ往復的に平行移動可能なるごとく配設されている。 即ち、 本実施形態の綜統手段 3 · 3…は、 基台 3 0上に上下動可能に立設され ており、 この基台 3 0力 軸 3 2によって水平回転可能な軌道 3 1 · 3 1に沿つ て往復移動することにより、 綜銑手段 3が基台 3 0上で上下動すると同時に上記 把持手段 1 . 2に対して直角方向へ往復的に平行移動するのである。 なお、 本実施形態の綜絨手段 3は、 経糸たる帯状繊維束 Tの幅や、 経糸方向に 対する緯糸の斜交角度に応じて適宜に交換できるように構成されている。 As shown in FIGS. 3, 4 and 6, the pig iron means 3 can be obliquely oblique to the warp direction while maintaining a parallel relationship with the pair of gripping means 1 and 2, and It is arranged so that it can reciprocally translate in a direction perpendicular to the means 1 and 2. That is, the integrated means 3, 3... Of the present embodiment are erected on the base 30 so as to be able to move up and down. By reciprocating along 1, the pig iron means 3 moves up and down on the base 30 and at the same time reciprocates in parallel in a direction perpendicular to the gripping means 1.2. In addition, the overall weaving means 3 of the present embodiment is configured so that it can be appropriately replaced according to the width of the belt-like fiber bundle T serving as a warp and the oblique angle of the weft with respect to the warp direction.
図中、 符号 4で指示するものは、 経糸群の開口部へ緯糸を緯入れする緯入れ手 段である。  In the figure, what is indicated by reference numeral 4 is a weft insertion means for inserting weft into the opening of the warp group.
この緯入れ手段 4は、 予め拡繊処理されて厚みに対して十分な略均一な幅を有 する帯状繊維束 Tの緯糸が卷回された緯糸ボビン 4 2と、 この緯糸ポビン 4 2の 緯糸端部を把持する緯糸把持部 4 3と、 この緯糸把持部 4 3を往復移動させるレ ピア部 4 4とから構成されている。  The weft inserting means 4 includes a weft bobbin 42 on which a weft of a band-shaped fiber bundle T which has been preliminarily expanded and has a substantially uniform width with respect to the thickness is wound, and a weft of the weft pobin 42. It is composed of a weft gripping portion 43 for gripping an end portion, and a rapier portion 44 for reciprocating the weft gripping portion 43.
緯入れ手段 4は、 第 3図及び第 4図に示すように、 上記一対の把持手段 1 · 2 と平行関係を保ちながら経糸方向に対して斜交可能に配設されている。  As shown in FIGS. 3 and 4, the weft insertion means 4 is disposed obliquely to the warp direction while maintaining a parallel relationship with the pair of gripping means 1 and 2.
即ち、 本実施形態の緯入れ手段 4の緯糸ボビン 4 2、 緯糸把持部 4 3及びレビ ァ部 4 4は、 軸 4 1により水平回転可能な基台 4 0に設けられており、 経糸群の 開口部へ緯糸を把持手段 1 · 2に対し平行に緯入れする。  That is, the weft bobbin 42, the weft gripping part 43, and the rib part 44 of the weft insertion means 4 of the present embodiment are provided on a base 40 that can be horizontally rotated by a shaft 41, and Insert the weft into the opening parallel to the gripping means 1 and 2.
上記緯糸ボビン 4 2と、 ボビン側の移送手段 5との間には、 第 8図に示すよう に、 一回の緯入れ操作に必用な緯糸量を貯留するだけの、 緯糸定量供給手段 9が 備えられている。  As shown in FIG. 8, between the weft bobbin 42 and the transfer means 5 on the bobbin side, as shown in FIG. 8, a weft quantitative supply means 9 for storing only the amount of weft necessary for one weft insertion operation is provided. Provided.
この緯糸定量供給手段 9は、 一回の緯入れ操作に必用な量の緯糸の緯糸ボビン 4 2からの引き出しを行ない、 所定 gの緯糸の待機状態を確保するものであり、 待機状態にある緯糸は、 その先端側が緯糸把持部 4 3により把持可能に所定位置 に保持されると共に、 緯糸の伸長状態がテンションロール 9 2によって確保でき るように構成されている。 第 8図 (a ) ( f ) に待機状態を、 第 8図 (b )、 (c ) に通常の緯入れ状態を示した。  The weft quantitative supply means 9 is for pulling out an amount of weft necessary for one weft insertion operation from the weft bobbin 42 to secure a standby state of a predetermined g of weft, and the weft in the standby state. The weft is held at a predetermined position so that the leading end side can be gripped by the weft gripping portion 43, and the extended state of the weft can be ensured by the tension roll 92. FIGS. 8 (a) and 8 (f) show the standby state, and FIGS. 8 (b) and (c) show the normal weft insertion state.
さらに、 緯糸把持部 4 3及びレビア部 4 4を駆動させての緯入れ動作は、 第 8 図に分解して示すように、 緯糸を、 織物の幅方向の全体に渡って緯入れする初段 の緯入れ操作 (第 8図 (a ) ( b ) ( c ) ) と、 さらに、 初段の緯入れ操作を完了し た後の緊張操作 (第 8図 (c )、 ( d ) ) との二段構成とされる。 ここで、 この二段 操作は、 緯糸把持部 4 3及びレビア部 4 4に対する制御器 9 3によるものとされ ている。 そして、 緊張操作を完了した後に移送手段 5により、 緯糸両端部を固定 することで、 緯糸の拡繊状態を良好に維持できる。 なお、 第 3図、 4図中、 符号 4 5で指示するものは開口部へ緯入れした緯糸の 根元を切断するカッターである。 In addition, the weft insertion operation by driving the weft gripping section 43 and the revere section 44 is performed in the first stage in which the weft is inserted over the entire width of the fabric as shown in FIG. Weft insertion operation (Figs. 8 (a), (b), (c)) and tensioning operation after completion of the first weft insertion operation (Figs. 8 (c), (d)) Configuration. Here, the two-stage operation is performed by the controller 93 for the weft gripping portion 43 and the revia portion 44. After the tensioning operation is completed, both ends of the weft are fixed by the transfer means 5, so that the spread state of the weft can be favorably maintained. In FIGS. 3 and 4, what is indicated by reference numeral 45 is a cutter for cutting the root of the weft inserted into the opening.
第 3図、 4図中、 符号 5で指示するものは、 経糸方向へ往復移動可能に絰糸群 の両脇に配設された一対の移送手段であり、 これら一対の移送手段 5 · 5は経糸 群の開口部へ緯入れされた緯糸を織前側の把持手段 2の位置まで平行移送する。 各移送手段 5は、 第 2図に示すように、 それぞれ上下動可能な上下一対のクラ ンプ板から構成されており、 これら一対のクランプ板で緯糸たる帯状繊維束 Tを 挟んで固定する。  In Figs. 3 and 4, what is indicated by reference numeral 5 is a pair of transfer means arranged on both sides of the yarn group so as to be able to reciprocate in the warp direction. The weft inserted into the opening of the group is transferred in parallel to the position of the gripping means 2 on the cloth fell side. As shown in FIG. 2, each transfer means 5 is composed of a pair of upper and lower clamp plates which can be moved up and down, and the pair of clamp plates sandwiches and fixes the band-shaped fiber bundle T as a weft.
そして、 第 3図及び第 4図に示すように、 軸 5 1により水平回転可能なレバー 5 0を介して一対の軌道 5 2 · 5 2が一定間隔を保った状態で横ずれ運動し、 こ れら一対の軌道 5 2 · 5 2に沿って、 緯糸を把持した一対の移送手段 5 · 5が往 復移動することにより、 織前側の把持手段 2位置まで緯糸を平行移送するのであ る。  As shown in FIGS. 3 and 4, a pair of orbits 52 and 52 move sideways while maintaining a constant interval via a lever 50 which can be rotated horizontally by a shaft 51, and By moving the pair of transfer means 5.5 holding the weft back and forth along the pair of tracks 52, 52, the weft is transferred in parallel to the position of the grip means 2 on the cloth fell side.
なお、 第 1図及び第 2図中、 符号 6で指示するものは製織された織布の耳止め 用接着テープである。  In FIGS. 1 and 2, what is indicated by reference numeral 6 is an adhesive tape for stopping ears of a woven fabric.
本願にあっては、この耳止め用接着テープ 6の接着位置にも工夫がされている。 第 9図 (a ) に示すように、 織物の幅方向端部に位置する端部位置帯状繊維束 (これは当然経糸である)の表面に接着するように、 このテープ 6の接着位置が設 定されることで、 耳 6 0の保持のみならず、 織物幅方向端部の経糸の形状保持も 可能となっている。 第 9図 (a ) は、 織前側の把持手段 2と巻取りロール 2 2と の近傍の構成を平面視したものであり、 第 9図 (b ) は、 幅出し手段 6 2の側面 図である。 この構造において耳止め用接着テープ 6は、 本願における耳押え用接 着手段を成し、 このテープ 6の特定位置での使用の榫成が、 端部位置帯状繊維束 固定手段を構成する。  In the present application, the bonding position of the ear stopper adhesive tape 6 is also devised. As shown in FIG. 9 (a), the adhesive position of the tape 6 is set so as to adhere to the surface of the end position band-shaped fiber bundle (which is naturally a warp) located at the end in the width direction of the woven fabric. This allows not only the retention of the ear 60 but also the retention of the warp shape at the end in the width direction of the fabric. FIG. 9 (a) is a plan view of the configuration near the grip means 2 and the take-up roll 22 on the cloth fell side, and FIG. 9 (b) is a side view of the tentering means 62. is there. In this structure, the ear-stopping adhesive tape 6 forms the ear-holding bonding means in the present application, and the use of the tape 6 at a specific position constitutes the end-position band-like fiber bundle fixing means.
さらに、 第 9図に示すように、 織前側の把持手段 2と巻取りボビン 2 3との間 には、 耳処理用のカッター 6 1が備えられており、 このカヅ夕一 6 1で、 先にテ ープ 6で接着された端部位置帯状繊維束が、 その経方向に切断される構成が採用 されている。  Further, as shown in FIG. 9, between the gripping means 2 on the cloth fell side and the winding bobbin 23, a cutter 61 for ear treatment is provided. A configuration is adopted in which the band-like fiber bundle at the end portion bonded to the tape 6 at the end is cut in the longitudinal direction.
この構成を探用することにより、 貴重な、 帯状繊維束の一部を耳とともに切断 除去することとなるが、 その一方で、 幅方向内側の織物の状態を良好に保つこと ができる。 By exploring this configuration, a part of the precious, band-shaped fiber bundle is cut with the ear It will be removed, but on the other hand, the state of the fabric inside in the width direction can be kept good.
さらに、 図示するように、 カッター 6 1 と、 卷取りボビン 2 3との間に、 織物 の幅方向端部を保持して、 織物を幅方向に広げる幅出し手段 6 2が設けられてい る。 この幅出し手段 6 2は、 第 9図 (b ) に示すように、 円盤 6 2 aの周方向端 部に織物に係合する複数の針 6 2 bを設けたものであり、 円盤 6 2 aを軸芯周り に回転可能とすると共に、 その外周面を、 織物の送り方向で下手側位置のものほ ど織物幅方向で広幅状態にあるものとして所定の張力で幅出し可能とされている しかして、 本実施形態装置にあっては、 経糸に対し緯糸が交差した拡繊糸織物 を製織する場合には、第 1図及び第 2図に示すように、まず、一対の把持手段 1 · 2で経糸群を所定間隔をもって把持した状態で張力設定手段の働を伴って綜銑手 段 3を適宜に上下動させて経糸群を開口せしめ、 この開口部へ緯入れ手段 4によ り緯糸を緯入れした後、 一対の移送手段 5 · 5により緯入れした緯糸を把持して カッター 4 5で緯糸の根元を切断し、そして、切断した緯糸を一対の移送手段 5 · 5により織前側の把持手段 2の位置まで平行移送する。  Further, as shown in the figure, between the cutter 61 and the winding bobbin 23, there is provided a tentering means 62 for holding the widthwise end of the woven fabric and spreading the woven fabric in the widthwise direction. As shown in FIG. 9 (b), the tentering means 62 is provided with a plurality of needles 62b which engage with the fabric at the circumferential end of the disk 62a. a can be rotated around the axis, and its outer peripheral surface can be widened with a predetermined tension as if it is in a wider state in the width direction of the fabric, such as those located at the lower side in the feed direction of the fabric. However, in the apparatus of the present embodiment, when weaving a spread yarn woven fabric in which a weft intersects a warp, first, as shown in FIGS. In a state where the warp group is gripped at a predetermined interval in step 2, the pig iron means 3 is moved up and down as appropriate with the action of the tension setting means to open the warp group, and the weft is inserted into the opening by the weft inserting means 4. After weft insertion, the weft inserted by a pair of transfer means 5.5 is gripped, and the root of the weft is Cross, and then to transfer parallel cut weft to the position of the gripping means 2 of the cloth fell by the pair of transfer means 5.5.
その後、 綜銑手段 3で経糸群を閉口させて、 給糸側の把持手段 1、 及び織前部 分を把持していた織前側の把持手段 2の把持状態をそれぞれ解除して、 経糸群全 体を緯糸の帯状無機繊維束 Tの幅分だけ、 送り出す。  Thereafter, the warp group is closed by the pig iron means 3, and the gripping states of the gripping means 1 on the yarn supply side and the gripping means 2 on the weave front side, which gripped the weaving front part, are respectively released, and the entire warp group is released. The body is sent out by the width of the weft thread-shaped inorganic fiber bundle T.
然る後、 緯糸幅分、 送った経糸群を再び一対の把持手段 1 · 2で把持し直し、 綜銑手段 3で開口させることを繰り返して拡繊糸織物を連続的に製織してゆくこ とができる。  After that, the warp group sent by the width of the weft is again grasped again by the pair of grasping means 1 and 2 and is repeatedly opened by the pig iron means 3 to continuously weave the expanded yarn fabric. Can be.
こうして、 予め拡繊処理されて薄く偏平化されて、 サイジング剤によりフイラ メントが互いに略平行に微着し合って、 糸切れがない状態で一定密度に引き揃え られた帯状繊維束から、 経糸に対して緯糸が直交した高品質な拡繊糸織物 (第 7 図参照) が製造されるのである。  In this way, the fiber is preliminarily expanded and thinned and flattened, and the filaments are slightly adhered to each other approximately in parallel by the sizing agent, and the yarn is cut from the belt-like fiber bundle which has been drawn to a constant density without any yarn breakage, into warp yarn. On the other hand, a high-quality expanded yarn fabric (see Fig. 7) in which the wefts are perpendicular to each other is produced.
このように、 本実施形態の拡繊糸織物の製造装置にあっては、 予め拡繊されて 薄く偏平化された帯状繊維束をそのまま製織することができるので、 経糸と緯糸 との交差部においても繊維束が十分に拡繊されていて樹脂の含浸性に優れた拡繊 糸織物を製造することができ、 また、 この経糸と緯糸との交差部での繊維束の屈 曲も少なくて屈曲部への応力集中が軽減されるので、 繊維束の機械的特性を十分 に生かすことができると共に、 織物の表面平滑性も向上させることができ、 積層 して複合材料にしたときにも補強繊維の偏在によって樹脂過多部分やボイ ド部分 が発生することがない高品質な拡繊糸織物を製造することができる。 As described above, in the apparatus for manufacturing a spread yarn woven fabric according to the present embodiment, the band-like fiber bundle that has been spread and thinned and flattened in advance can be woven as it is, and therefore, at the intersection of the warp and the weft. In addition, the fiber bundle is sufficiently expanded to produce an expanded yarn woven fabric excellent in resin impregnation, and the bending of the fiber bundle at the intersection of the warp and the weft is also possible. Since the number of bends is small and the stress concentration on the bend is reduced, the mechanical properties of the fiber bundle can be fully utilized, and the surface smoothness of the woven fabric can be improved. In some cases, it is possible to manufacture a high-quality expanded yarn woven fabric that does not generate a resin excess portion or a void portion due to uneven distribution of reinforcing fibers.
また、 この拡繊糸織物自体を薄く製織できるので、 織物補強材として用いると き重要になるドレープ性 (形に沿う性質) も格段に優れた拡繊糸織物を製造する ことができるのである。  In addition, since the expanded fiber woven fabric itself can be thinly woven, it is possible to manufacture an expanded fiber woven fabric that is extremely excellent in drapability (property according to shape), which is important when used as a fabric reinforcing material.
なお、 このように、 経糸に対して緯糸が直交した拡繊糸織物を製織する場合に おいては、 給糸側の把持手段 1の上下一対のクランプロールを各々回転可能に構 成すれば、 当該把持手段 1で絰糸群を把持した状態のまま、 経糸群を緯糸幅分送 り出すことも可能となる。  In the case of weaving the expanded yarn woven fabric in which the weft is orthogonal to the warp, if the pair of upper and lower clamp rolls of the gripping means 1 on the yarn supply side are configured to be rotatable, respectively. It is also possible to feed out the warp group by the width of the weft while holding the yarn group by the gripping means 1.
第 1 0図に示す実施変形例のように、 緯入れ手段 4の緯糸ポビン 4 2の隣りに 例えばガラス繊維束などの異種の帯状繊維束から成る緯糸が卷回された別の緯糸 ボビン 4 2 ' を配設し、 緯糸ボビン 4 2及び別の緯糸ボビン 4 2 ' を緯糸選択手 段 8によって適宜に選択して各緯糸を多色式に緯入れすることも可能である。 さらに、 上記の実施の形態にあっては、 織前側の把持手段 2と卷取りロール 2 2とを、 互いに独立なロール群として備え、 前者を、 織機の上下方向軸廻りに回 転可能とすることで、 経糸と緯糸とが斜交する場合の製造を可能としたが、 経糸 と緯糸とが直交する通常の平織りを成す場合は、 織前側の把持手段 2と卷取り口 —ル 2 2とが平行固定とできるため、 第 1 1図に示すように、 卷取り口一ル 2 2 の上手側ロール上に把持用の小径ロール 2を備えても良い。  As in the embodiment shown in FIG. 10, another weft bobbin 4 2 in which a weft composed of a different kind of band-shaped fiber bundle such as a glass fiber bundle is wound next to the weft pobin 42 of the weft insertion means 4. It is also possible to arrange the weft bobbin 42 and another weft bobbin 42 as appropriate by means of the weft selection means 8 and to insert each weft in a multicolor manner. Further, in the above embodiment, the gripping means 2 and the winding roll 22 on the cloth fell side are provided as independent roll groups, and the former can be rotated around the vertical axis of the loom. This enabled the manufacture in the case where the warp and the weft cross obliquely. However, in the case where the warp and the weft form a normal plain weave, the grip means 2 on the weave front side and the winding port Since it can be fixed in parallel, a small-diameter roll 2 for gripping may be provided on the upper roll of the winding roll 22 as shown in FIG.
この場合、 綜銑手段 3、 3は上下動のみですみ、 給糸側の把持手段 1を取り除 いて、給糸側の把持手段 1の機能を送出ロール 1 4に併せ持たせることもできる。 この構造にあっても、 製織を完了した織物の、 織前側の把持手段 2を構築する と共に、 卷取りロール 2 2に対する面接触状態を達成することができる。  In this case, the pig iron means 3 and 3 only need to move up and down, and the feeding roll 14 can also have the function of the yarn feeding side holding means 1 by removing the yarn feeding side gripping means 1. Even with this structure, it is possible to construct the gripping means 2 on the weave front side of the woven fabric that has been woven, and achieve a surface contact state with the winding roll 22.
上記の実施の形態にあっては、 把持手段、 張力設定手段が、 それぞれ、 製造装 置の幅方向 (経糸に直交する方向) で、 一体の長尺部材 (例えば、 長尺ロール) からなる構造を示したが、 本願にあっては、 把持手段の目的は、 帯状繊維束の把 持、 張力設定手段にあっては、 帯状繊維束の張力設定に、 その主目的があるため、 この機能を果たす部材を、 前記幅方向で、 分割された部材から構成してもよい。 即ち、 単一の長尺部材から構成するのではなく、 拡繊済み帯状繊維束毎、 あるい は、 いくつかの帯状繊維促毎に対応する分割ロールの複数を用意して、 把持手段 を構成する把持部材、 張力設定手段を構成する把持部材を全体として構成しても 良い。 産業上の利用可能性 In the above embodiment, the gripping means and the tension setting means are each formed of an integral long member (for example, a long roll) in the width direction of the manufacturing device (direction orthogonal to the warp). However, in the present application, the purpose of the gripping means is to hold the band-shaped fiber bundle and to set the tension of the band-shaped fiber bundle in the tension setting means. The member fulfilling this function may be constituted by a member divided in the width direction. That is, instead of being constituted by a single long member, a plurality of divided rolls corresponding to each expanded band-shaped fiber bundle or each of several band-shaped fiber bundles are prepared to constitute a gripping means. The gripping member that forms the tension member and the gripping member that forms the tension setting means may be configured as a whole. Industrial applicability
拡繊糸織物の製造装置に関するものであり、 特に繊維強化複合材料用の補強材と しての織物補強材を製織するのに有用である。 The present invention relates to an apparatus for manufacturing an expanded yarn woven fabric, and is particularly useful for weaving a woven fabric reinforcing material as a reinforcing material for a fiber-reinforced composite material.

Claims

請 求 の 範 囲 The scope of the claims
1 . 厚みに対して充分な幅を有する拡繊済み帯状繊維束を経糸とする製織を対象 とし、 1. For weaving using a stretched band-shaped fiber bundle with a sufficient width for its thickness as the warp,
複数の経糸から成る経糸群を所定間隔をおいて、 互いに平行関係を保ちながら 把持可能な一対の把持手段を、 把持部材から構成して備え、  A pair of gripping means capable of gripping a group of warps comprising a plurality of warps at predetermined intervals while maintaining a parallel relationship with each other, comprising a pair of gripping members,
前記一対の把持手段と平行関係を保ちながら、 前記一対の把持手段の間で、 各 絰糸を上下動させて経糸群を開閉口する綜銑手段を備え、  While maintaining a parallel relationship with the pair of gripping means, a pig iron means for opening and closing the warp group by vertically moving each yarn between the pair of gripping means;
前記一対の把持手段と平行関係を保ちながら、 経糸群の開口部へ向けて緯糸を 把持手段の長手方向に平行に緯入れ可能な緯入れ手段を備え、  While maintaining a parallel relationship with the pair of gripping means, a weft inserting means capable of inserting the weft toward the opening of the warp group in parallel with the longitudinal direction of the gripping means,
前記一対の把持手段間に位置する絰糸の張力を調節設定する張力設定手段を備 える拡繊糸織物の製造装置であって、  An apparatus for manufacturing a spread yarn woven fabric, comprising: tension setting means for adjusting and setting the tension of the yarn located between the pair of gripping means.
緯入れされた緯糸が、 織前側の前記把持手段の位置まで平行移動されてなる拡 繊糸織物に関して、 前記拡繊糸織物の幅方向の端部に位置する端部位置帯状繊維 束の表面に、 耳押え用接着手段を接着する端部位置帯状繊維束固定手段を備えた 拡繊糸織物の製造装置。  Regarding the expanded yarn woven fabric in which the weft inserted weft is translated in parallel to the position of the gripping means on the weave front side, the end position of the expanded yarn woven fabric located at the end in the width direction is located on the surface of the band-shaped fiber bundle. An apparatus for producing a spread fiber woven fabric, comprising end-position band-like fiber bundle fixing means for adhering an ear-holding adhesive means.
2 . 前記拡繊糸織物の少なくとも耳を切除するカッターを備え、 2. A cutter for cutting at least an ear of the expanded yarn fabric,
前記カッターにより、 前記耳押え用接着手段により接着状態にある前記端部位置 帯状繊維束を、 拡繊糸織物の経方向に切断して、 前記耳を切除する請求の範囲第 1項記載の拡繊糸織物の製造装置。 2. The expansion device according to claim 1, wherein the cutter cuts the end-position band-shaped fiber bundle in the bonded state by the ear-pressing bonding means in the longitudinal direction of the expanded yarn fabric, and cuts off the ear. Manufacturing equipment for woven yarn.
3 . 前記カッターと、 前記拡繊糸織物を卷取る卷取りボビンとの間に、 前記拡繊 糸織物の幅方向端部を保持して、 拡繊糸織物を幅方向に広げる幅出し手段が設け 'られている請求の範囲第 2項記載の拡繊糸織物の製造装置。 3. Between the cutter and the winding bobbin for winding the expanded yarn woven fabric, a wrapping-out means for holding the widthwise end of the expanded yarn woven fabric and expanding the expanded yarn woven fabric in the width direction is provided. 3. The apparatus for producing a spread yarn fabric according to claim 2, wherein the apparatus is provided.
4 . 厚みに対して充分な幅を有する拡繊済み帯状繊維束を絰糸とする製織を対象 とし、 4. For weaving using expanded fiber bundles having a sufficient width with respect to thickness as yarns.
複数の経糸から成る経糸群を所定間隔をおいて、 互いに平行関係を保ちながら 把持可能な一対の把持手段を、 把持部材から構成して備え、 前記一対の把持手段と平行関係を保ちながら、 前記一対の把持手段の間で、 各 経糸を上下動させて経糸群を開閉口する綜絨手段を備え、 While maintaining a parallel relationship with each other at predetermined intervals, A pair of gripping means capable of being gripped, comprising a gripping member, while maintaining a parallel relationship with the pair of gripping means, moving each warp up and down between the pair of gripping means to open and close the warp group; Equipped with a comprehensive vehicle
前記一対の把持手段と平行関係を保ちながら、 経糸群の開口部へ向けて緯糸を 把持手段の長手方向に平行に緯入れ可能な緯入れ手段を備え、  While maintaining a parallel relationship with the pair of gripping means, a weft inserting means capable of inserting the weft toward the opening of the warp group in parallel with the longitudinal direction of the gripping means,
前記一対の把持手段間に位置する経糸の張力を調節設定する張力設定手段を備 える拡繊糸織物の製造装置であって、  An apparatus for manufacturing a spread yarn woven fabric, comprising tension setting means for adjusting and setting the tension of a warp positioned between the pair of gripping means,
前記緯入れ手段が、 前記経糸群の開口部へ向けて緯糸を緯入れ操作した後、 緯 入れ完了後の緯糸を、 さらに緊張させる緊張動作可能に構成されている拡繊糸織 物の製造装置。  An apparatus for manufacturing an expanded yarn fabric, wherein the weft insertion means performs a weft insertion operation toward the opening of the warp group, and then can perform a tensioning operation to further tension the weft after the completion of the weft insertion.
5 . 経糸群の両脇に、 経糸方向へ往復移動可能に配設され、 前記把持手段に対し 平行に緯入れした緯糸を、 織前側の把持手段の位置まで平行移動する一対の移送 手段を備えた請求の範囲第 4項記載の拡繊糸織物の製造装置。 5. A pair of transfer means provided on both sides of the warp group so as to be able to reciprocate in the warp direction and for moving the weft inserted in parallel with the gripping means to the position of the gripping means on the weave front side. 5. The apparatus for producing a spread yarn woven fabric according to claim 4.
6 . 厚みに対して充分な幅を有する拡繊済み帯状繊維束を経糸とする製織を対象 とし、 6. For weaving using expanded fiber bundles with a sufficient width for the thickness as warp yarns.
複数の経糸から成る経糸群を所定間隔をおいて、 互いに平行関係を保ちながら 把持可能な一対の把持手段を、 把持部材から構成して備え、  A pair of gripping means capable of gripping a group of warps comprising a plurality of warps at predetermined intervals while maintaining a parallel relationship with each other, comprising a pair of gripping members,
前記一対の把持手段と平行関係を保ちながら、 前記一対の把持手段の間で、 各 絰糸を上下動させて経糸群を開閉口する綜銑手段を備え、  While maintaining a parallel relationship with the pair of gripping means, a pig iron means for opening and closing the warp group by vertically moving each yarn between the pair of gripping means;
前記一対の把持手段と平行関係を保ちながら、 経糸群の開口部へ向けて緯糸を 把持手段の長手方向に平行に緯入れ可能な緯入れ手段を備え、  While maintaining a parallel relationship with the pair of gripping means, a weft inserting means capable of inserting the weft toward the opening of the warp group in parallel with the longitudinal direction of the gripping means,
前記一対の把持手段間に位置する経糸の張力を調節設定する張力設定手段を備 える拡繊糸織物の製造装置であって、  An apparatus for manufacturing a spread yarn woven fabric, comprising tension setting means for adjusting and setting the tension of a warp positioned between the pair of gripping means,
製織後の前記拡繊糸織物を卷取る巻取り手段を備え、  A winding means for winding the expanded yarn woven fabric after weaving,
前記卷取り手段が、 前記拡繊糸織物が巻き取られる卷取りボビンと、 前記拡繊 糸織物を前記卷取りボビンの卷取り導入部に導く卷取りロールとを備え、 前記巻取りロールにおいて、 前記拡繊糸織物が、 前記巻取りロールの表面に当 接して湾曲させられるように構成してある拡繊糸織物の製造装置。 The winding means comprises: a winding bobbin on which the expanded yarn fabric is wound; and a winding roll for guiding the expanded yarn fabric to a winding introduction portion of the winding bobbin. The expanded yarn woven fabric contacts the surface of the winding roll. An apparatus for manufacturing a spread fiber woven fabric that is configured to be in contact with and bend.
PCT/JP2002/001386 2001-02-20 2002-02-18 Production device for expanded fiber yarn woven fabric WO2002066721A1 (en)

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