WO2002059538A1 - Method and apparatus for cleaning the tubes of a tubular heat exchanger - Google Patents
Method and apparatus for cleaning the tubes of a tubular heat exchanger Download PDFInfo
- Publication number
- WO2002059538A1 WO2002059538A1 PCT/FI2002/000062 FI0200062W WO02059538A1 WO 2002059538 A1 WO2002059538 A1 WO 2002059538A1 FI 0200062 W FI0200062 W FI 0200062W WO 02059538 A1 WO02059538 A1 WO 02059538A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- heat exchanger
- hose
- washing
- tube
- nozzle
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
- F28G1/16—Non-rotary, e.g. reciprocated, appliances using jets of fluid for removing debris
- F28G1/163—Non-rotary, e.g. reciprocated, appliances using jets of fluid for removing debris from internal surfaces of heat exchange conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
- F28G15/04—Feeding and driving arrangements, e.g. power operation
Definitions
- the present invention relates to a method as defined in the preamble of claim 1 and to an apparatus as defined in the preamble of claim 4 for cleaning the tubes of a heat exchanger.
- the method and apparatus of the invention relate to the cleaning of the heat exchanger tubes of calorisators comprised in a pulp digestion process and those of the evaporator equipment used in the circulation of chemicals.
- calorisators are generally used for heat recovery in connection with pulp digestion, and evaporators are used for the vaporization of water in black liquor in the chemical circulation.
- the structure of these devices is typically so implemented that hot pure steam is supplied into the cylindrical part of the heat exchanger of the device, outside the heat exchanger tubes.
- the alkaline cooking liquor is fed into the heat exchanger tubes via the end calottes of the heat exchanger. Heat exchange occurs while the liquor is flowing through the tubes.
- the alkaline cooking liquor which in the heat exchangers is the liquid flow- ing inside the heat exchanger tubes, contains ingredients that are apt to develop pitch and stick fast on the interior surface of the heat exchanger tubes .
- Typical problems with the heat exchangers are clogging of the tubes due to the formation of pitch and impairment of heat transfer capacity due to soiling.
- the tubes have to be cleaned at regular intervals, after which the heat transfer properties are almost like those of a new heat exchanger.
- the result essentially depends on the quality of the cleaning work.
- heat exchanger tubes are cleaned by drilling. By this method, a completely blocked tube can be opened. By choosing an appropriate drill size, it is possible to remove almost all impu- rities from the wall of the tube. However, there is the risk of damaging the tube.
- the drilling can easily be done in a somewhat skewed direction, and this may result in a hole in the tube wall or at least a substantial reduction of the wall thickness in a given portion of the tube. This may lead to a breakage of the tube at some later time.
- the object of the invention is to eliminate the above-mentioned drawbacks.
- a specific object of the invention is to disclose a new type of method and apparatus by means of which the heat exchanger tubes of tubular heat exchangers can be cleaned in a manner as simple and quick as possible and without damaging the tubes in any way, so as to render them equal to new heat exchangers in respect of their heat transfer capacity.
- a washing hose with a nozzle at its end is inserted into the heat exchanger tube from below and pushed upwards .
- the hose and the nozzle are rotated while being pushed into the tube, and likewise during the pushing movement a high- pressure jet of washing fluid at over 100 MPa is discharged from the nozzle onto the interior surface of the heat exchanger tube .
- the hose and nozzle are preferably moved by means of a separate feed device in the longitudinal direction of the tube being cleaned and the hose and nozzle are rotated by a separate rotator.
- the feeding power for the feed device is preferably taken from the rotary motion of the hose .
- the apparatus of the invention for internal cleaning of substantially vertical heat exchanger tubes of a tubular heat exchanger comprises a washing hose connected to a high-pressure washing fluid source and provided with a nozzle at its end.
- the apparatus comprises a rotator for rotating the washing hose about its longitudinal axis, and a feed device for pushing the washing hose from below upwards into the heat exchanger tube to be cleaned and for pulling it back down and out of the heat exchanger tube.
- the nozzle used is preferably provided with holes opening in opposite directions towards the tube walls, so that a high-pressure washing fluid jet is ejected out of the nozzle in substantially all directions .
- the apparatus preferably comprises a supporting device which can be attached to the lower end of the heat exchanger tubes or to some other structure in the lower part of the heat exchanger and which is so arranged that it supports the washing hose and nozzle and guides them into the heat exchanger tube to be cleaned.
- the apparatus preferably comprises a relatively rigid protective sheath of a certain length placed between the feed device and the supporting de- vice, the washing hose moving inside said sheath from the feed device to the supporting device.
- the feed device preferably comprises e.g. two freely rotating feed rollers engaging the washing hose from opposite sides.
- the directions of the rotational axes of the feed rollers can be adjusted in relation to the direction of the rotational axis of the washing hose.
- the feed device also preferably comprises a control device for the adjustment of the direction of the rotational axes of the feed rollers.
- the rotator preferably comprises a rigid tube, to whose first end the washing hose is connected. Also connected to the tube is a power means for rotating the tube.
- the washing hose which is pressure-tightly connected to it, and the nozzle at the other end of the washing hose are also rotated.
- the high-pressure washing fluid source is preferably connected to the second end of the tube via a joint rotatable about the longitudinal axis of the tube and provided with a suitable sealing bush.
- the basic idea of the invention can be regarded as consisting in cleaning the heat exchanger tubes using a very high pressure, preferably 100-200 MPa, and with as small an amount of water as possible from the lower ends of the substantially vertical tubes, and additionally using a rotating nozzle.
- the tube to be cleaned remains clean as the small amount of wash water and the impurities are immediately removed from the tube when an intensive jet is applied with full power to the layers of dirt to be loosened.
- the rotating nozzle ensures that all parts of the tube wall are thoroughly washed at the same time, thus leaving no blind spots in the tube.
- the apparatus and method of the invention are very simple and reliable and they can be easily used in all heat exchangers provided with vertical heat exchanger tubes accessible from their lower ends.
- Fig. 1 presents a diagrammatic view of the apparatus of the invention
- Fig. 2 presents a more detailed view of the rotator of the apparatus
- Fig. 3 presents a more detailed view of the feed device of the apparatus.
- Fig. 1 presents a diagrammatic view of the apparatus of the invention.
- the tubular heat exchanger 1 contains vertical heat exchanger tubes 2. At least the lower end of the tubes is open during the cleaning operation.
- the apparatus comprises a washing hose 3, which can be inserted into the heat exchanger tube 2 and has a nozzle 4 at its end.
- the washing hose runs via a feed device 5, which pushes the hose into the tube to be cleaned.
- the hose is supported and guided into the tube to be cleaned by means of a supporting device 8.
- the hose 3 runs inside a relatively tight protective sheath 9.
- the washing hose 3 comes into the feed device 5 from a rotator 6, by means of which the washing hose is rotated about its longitudinal axis.
- the washing hose 3 is connected by a connecting hose 17 to a high-pressure washing fluid source 7, the pressure range used being e.g. 100-250 MPa.
- the connecting hose 17 comprises an extendable portion 18 and the rotator 6 is provided with wheels 19 permitting movement in the direction of the washing hose .
- Fig. 2 presents a more detailed view of the structure of the rotator 6.
- the rotator comprises a rigid tube 13 , the second end of the washing hose 3 being pressure-tightly connected to the first end 14 of said tube.
- Connected to the second end 15 of the tube 13 is a connecting hose 17 with a sealing bush 16 forming a pressure-tight joint, yet permitting rotation of the tube 13 while the sealing bush 16 and the connecting hose 17 remain stationary.
- a worm gear 20 Disposed around the tube 13 is a worm gear 20 with a pneumatic power means 12 coupled to it.
- the tube 13 can be rotated in the desired direction, so that the washing hose 3 pressure- tightly attached to the tube and the nozzle 4 at its other end are rotated as well .
- Fig. 3 presents a more detailed illustration of the structure of the feed device 5.
- the feed device comprises a guide sleeve 21 for guiding the washing hose into the feed device and a guide cone 22 for guiding the washing hose from the feed device into the protective sheath 9, through which it goes to the supporting device 8 and further into the tubes 2 to be cleaned.
- the feed device 5 comprises a roller frame 23 placed between the guide sleeve 21 and the guide cone 22, with two feed rollers 10 mounted in the roller frame and pressed against the washing hose 3 from both sides as it passes between them, in other words, the washing hose runs between the feed rollers engaging the washing hose from opposite sides.
- the feed rollers are swivellably mounted in the roller frame 23 so that they can be turned by a common control device 11.
- the rotational axes of the feed rollers 10 may be parallel to the longitudinal direction of the washing hose 3, or alternatively the feed rollers can be turned in either direction, yet so that when the axis of one roller turns in one direction, the axis of the other roller on the other side of the washing hose turns in the opposite direction through a substantially equal angular distance.
- the feed roll- ers rotate in contact with the surface of the washing hose.
- the rotational axes of the feed rollers As the rotational axes of the feed rollers have been turned into an oblique angle relative to the longitudinal direction of the washing hose, they move or feed the washing hose in the desired direction at the desired speed, the direction and speed depending on the rotational speed of the washing hose and on the deflection angle of the feed rollers.
- the apparatus presented in the drawings works as follows. From the high-pressure washing fluid source 7, a pressure of 100-200 MPa is supplied via the connecting hose 17 into the rotator 6. The rotator rotates the tube 13 and together with it the washing hose 3, which is pressure-tightly connected to it, as well as the nozzle 4 attached to the hose. At the same time, the rotator 6 guides the high-pressure washing fluid into the washing hose 3. As the washing hose 3 is rotating, the longitudinal movement of the washing hose 3 and nozzle 4 is controlled by turning the feed rollers in the feed device 5. By means of the support- ing device 8 mounted at the lower end of the tubular heat exchanger 1, the nozzle 4 and the end of the washing hose are guided into the heat exchanger tube 2 to be cleaned.
- the high-pressure fluid jet produced with a small flow of fluid is at first applied to the lower end of the tube 2 to be cleaned and then gradually upwards towards thee upper part of tubular heat exchanger.
- the rotating nozzle 4, the powerful hydraulic jet discharged from it and the unobstructed exit flow downward from the tube guarantee that impurities are effectively removed from all parts of the interior surface of the tube with maximal injection power.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP02710916A EP1354173A1 (en) | 2001-01-26 | 2002-01-25 | Method and apparatus for cleaning the tubes of a tubular heat exchanger |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FI20010162 | 2001-01-26 | ||
FI20010162A FI20010162A0 (en) | 2001-01-26 | 2001-01-26 | Method and apparatus for cleaning pipes in a heat exchanger |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2002059538A1 true WO2002059538A1 (en) | 2002-08-01 |
WO2002059538A8 WO2002059538A8 (en) | 2003-11-06 |
Family
ID=8560147
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/FI2002/000062 WO2002059538A1 (en) | 2001-01-26 | 2002-01-25 | Method and apparatus for cleaning the tubes of a tubular heat exchanger |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1354173A1 (en) |
FI (1) | FI20010162A0 (en) |
WO (1) | WO2002059538A1 (en) |
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005093360A1 (en) * | 2004-03-24 | 2005-10-06 | Framatome Anp Gmbh | Method for cleaning the pipes of a heat exchanger by means of an abrasive, and corresponding device |
WO2006021164A1 (en) * | 2004-08-20 | 2006-03-02 | A. Monforts Textilmaschinen Gmbh & Co. Kg | Tubular heat exchanger |
EP1669711A1 (en) * | 2004-12-07 | 2006-06-14 | Jose Luis Rubio Cordero | Protection device for cleaning of tubular heat exchangers by means of high-pressure flexible pipe |
FR2904940A1 (en) * | 2006-08-21 | 2008-02-22 | Applic Lorraine Des Tech Nouve | METHOD OF TUBING ACTION BY TAKING A VERY HIGH PRESSURE FLUID |
WO2008028844A1 (en) * | 2006-09-04 | 2008-03-13 | Clyde Bergemann Gmbh | Device for cleaning high pressure tanks |
CN100376858C (en) * | 2004-07-30 | 2008-03-26 | 湖南工业大学 | Airflow pulse technique for cleaning dirt inside tube of vertical type water-cooling equipment |
CN1862213B (en) * | 2005-05-13 | 2010-05-12 | 湖南工业大学 | Gas jet pulse screw automatic washing type high-efficient heat transfer device |
FR2955651A1 (en) * | 2010-01-25 | 2011-07-29 | A X Services | Device for cleaning mobile surfaces e.g. cooling tubes, of heat exchanger, has motorization units cooperating with flexible pipe to push or to withdraw flexible pipe from guiding section for displacing carriage along guiding section |
US8002902B2 (en) * | 2008-05-15 | 2011-08-23 | Krowech Robert J | Boiler cleaning apparatus and method |
JP2012145273A (en) * | 2011-01-12 | 2012-08-02 | Kurita Engineering Co Ltd | Method of cleaning inside of heat transfer tube of heat exchanger |
US8505845B2 (en) | 2010-07-29 | 2013-08-13 | Stoneage, Inc. | System and method for storing, rotating, and feeding a high pressure hose |
CN103557740A (en) * | 2013-11-12 | 2014-02-05 | 侯如升 | Controller for heat exchanger cleaners |
US9630801B2 (en) | 2014-07-24 | 2017-04-25 | Stoneage, Inc. | Flexible tube cleaning lance drive apparatus |
US10024613B2 (en) | 2014-07-24 | 2018-07-17 | Stoneage, Inc. | Flexible tube cleaning lance positioner frame apparatus |
US10272480B2 (en) | 2016-12-09 | 2019-04-30 | Stoneage, Inc. | Apparatus for remotely propelling a flexible lance into and out of a piping system |
US10684082B2 (en) | 2014-07-24 | 2020-06-16 | Stoneage, Inc. | Flexible tube cleaning lance positioner frame apparatus |
US11713932B2 (en) | 2020-08-18 | 2023-08-01 | Stoneage, Inc. | Flexible tube cleaning lance positioner frame apparatus |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3448477A (en) * | 1966-11-02 | 1969-06-10 | Jean P Ricordeau | Appliance for cleaning horizontal or inclined devices containing bundles of tubes |
SE368861B (en) * | 1970-03-04 | 1974-07-22 | Diamond Power Speciality | |
US4625799A (en) * | 1985-06-19 | 1986-12-02 | Otis Engineering Corporation | Cleaning tool |
US4691723A (en) * | 1984-05-21 | 1987-09-08 | Ernst Schmutz Gmbh | Apparatus for cleaning radioactive tube banks |
EP0569080A1 (en) * | 1992-05-04 | 1993-11-10 | Stork Nedserv B.V. | Cleaning lance machine |
NL9301695A (en) * | 1993-10-01 | 1995-05-01 | Nedserv Holding B V | Device and method for cleaning a bank of tubes |
FR2809171A1 (en) * | 2000-05-19 | 2001-11-23 | Game Ingenierie Sa | Machine de-coking vertical, thermal-cracking heat exchanger tubes, include supports locating rotary clearing tool over individual tubes and hoist lowering tool into tubes |
-
2001
- 2001-01-26 FI FI20010162A patent/FI20010162A0/en unknown
-
2002
- 2002-01-25 WO PCT/FI2002/000062 patent/WO2002059538A1/en not_active Application Discontinuation
- 2002-01-25 EP EP02710916A patent/EP1354173A1/en not_active Withdrawn
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3448477A (en) * | 1966-11-02 | 1969-06-10 | Jean P Ricordeau | Appliance for cleaning horizontal or inclined devices containing bundles of tubes |
SE368861B (en) * | 1970-03-04 | 1974-07-22 | Diamond Power Speciality | |
US4691723A (en) * | 1984-05-21 | 1987-09-08 | Ernst Schmutz Gmbh | Apparatus for cleaning radioactive tube banks |
US4625799A (en) * | 1985-06-19 | 1986-12-02 | Otis Engineering Corporation | Cleaning tool |
EP0569080A1 (en) * | 1992-05-04 | 1993-11-10 | Stork Nedserv B.V. | Cleaning lance machine |
NL9301695A (en) * | 1993-10-01 | 1995-05-01 | Nedserv Holding B V | Device and method for cleaning a bank of tubes |
FR2809171A1 (en) * | 2000-05-19 | 2001-11-23 | Game Ingenierie Sa | Machine de-coking vertical, thermal-cracking heat exchanger tubes, include supports locating rotary clearing tool over individual tubes and hoist lowering tool into tubes |
Cited By (27)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005093360A1 (en) * | 2004-03-24 | 2005-10-06 | Framatome Anp Gmbh | Method for cleaning the pipes of a heat exchanger by means of an abrasive, and corresponding device |
US7789966B2 (en) | 2004-03-24 | 2010-09-07 | Areva Np Gmbh | Method for cleaning the pipes of a heat exchanger by use of an abrasive and device suitable for this method |
CN1806157B (en) * | 2004-03-24 | 2010-06-16 | 阿利发Np有限公司 | Method for cleaning the pipes of a heat exchanger by means of an abrasive, and corresponding device |
KR100862430B1 (en) * | 2004-03-24 | 2008-10-08 | 아레바 엔피 게엠베하 | Method for cleaning the pipes of a heat exchanger by means of an abrasive, and corresponding device |
CN100376858C (en) * | 2004-07-30 | 2008-03-26 | 湖南工业大学 | Airflow pulse technique for cleaning dirt inside tube of vertical type water-cooling equipment |
WO2006021164A1 (en) * | 2004-08-20 | 2006-03-02 | A. Monforts Textilmaschinen Gmbh & Co. Kg | Tubular heat exchanger |
EP1669711A1 (en) * | 2004-12-07 | 2006-06-14 | Jose Luis Rubio Cordero | Protection device for cleaning of tubular heat exchangers by means of high-pressure flexible pipe |
CN1862213B (en) * | 2005-05-13 | 2010-05-12 | 湖南工业大学 | Gas jet pulse screw automatic washing type high-efficient heat transfer device |
EA015005B1 (en) * | 2006-08-21 | 2011-04-29 | Апликатьон Лорайне Дес Текникс Нувеллес-Тешнилор | Method of cleaning pipes by action of a fluid under very high pressure |
WO2008023133A3 (en) * | 2006-08-21 | 2009-07-23 | Applic Lorraine Des Tech Nouve | Method of cleaning pipes by action of a fluid under very high pressure |
WO2008023133A2 (en) * | 2006-08-21 | 2008-02-28 | APPLICATION LORRAINE DES TECHNIQUES NOUVELLES - TECHNILOR - Société par actions simplifiée | Method of cleaning pipes by action of a fluid under very high pressure |
FR2904940A1 (en) * | 2006-08-21 | 2008-02-22 | Applic Lorraine Des Tech Nouve | METHOD OF TUBING ACTION BY TAKING A VERY HIGH PRESSURE FLUID |
US8048234B2 (en) | 2006-08-21 | 2011-11-01 | Application Lorraine Des Techniques Nouvelles - Technilor Sas | Method of cleaning pipes by action of a fluid under very high pressure |
WO2008028844A1 (en) * | 2006-09-04 | 2008-03-13 | Clyde Bergemann Gmbh | Device for cleaning high pressure tanks |
US8002902B2 (en) * | 2008-05-15 | 2011-08-23 | Krowech Robert J | Boiler cleaning apparatus and method |
FR2955651A1 (en) * | 2010-01-25 | 2011-07-29 | A X Services | Device for cleaning mobile surfaces e.g. cooling tubes, of heat exchanger, has motorization units cooperating with flexible pipe to push or to withdraw flexible pipe from guiding section for displacing carriage along guiding section |
US8505845B2 (en) | 2010-07-29 | 2013-08-13 | Stoneage, Inc. | System and method for storing, rotating, and feeding a high pressure hose |
US9016613B2 (en) | 2010-07-29 | 2015-04-28 | Stoneage, Inc. | System and method for storing, rotating, and feeding a high pressure hose |
JP2012145273A (en) * | 2011-01-12 | 2012-08-02 | Kurita Engineering Co Ltd | Method of cleaning inside of heat transfer tube of heat exchanger |
CN103557740A (en) * | 2013-11-12 | 2014-02-05 | 侯如升 | Controller for heat exchanger cleaners |
US9630801B2 (en) | 2014-07-24 | 2017-04-25 | Stoneage, Inc. | Flexible tube cleaning lance drive apparatus |
US9981822B2 (en) | 2014-07-24 | 2018-05-29 | Stoneage, Inc. | Flexible tube cleaning lance drive apparatus |
US10024613B2 (en) | 2014-07-24 | 2018-07-17 | Stoneage, Inc. | Flexible tube cleaning lance positioner frame apparatus |
US10684082B2 (en) | 2014-07-24 | 2020-06-16 | Stoneage, Inc. | Flexible tube cleaning lance positioner frame apparatus |
US10272480B2 (en) | 2016-12-09 | 2019-04-30 | Stoneage, Inc. | Apparatus for remotely propelling a flexible lance into and out of a piping system |
US10933453B2 (en) | 2016-12-09 | 2021-03-02 | Stoneage, Inc. | Apparatus for remotely propelling a flexible lance into and out of a piping system |
US11713932B2 (en) | 2020-08-18 | 2023-08-01 | Stoneage, Inc. | Flexible tube cleaning lance positioner frame apparatus |
Also Published As
Publication number | Publication date |
---|---|
EP1354173A1 (en) | 2003-10-22 |
FI20010162A0 (en) | 2001-01-26 |
WO2002059538A8 (en) | 2003-11-06 |
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