WO2002051910A1 - The high-density high-molecular linear polyphenylene sulfide polymers and the processes of preparing the polymers - Google Patents

The high-density high-molecular linear polyphenylene sulfide polymers and the processes of preparing the polymers Download PDF

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WO2002051910A1
WO2002051910A1 PCT/CN2001/001637 CN0101637W WO02051910A1 WO 2002051910 A1 WO2002051910 A1 WO 2002051910A1 CN 0101637 W CN0101637 W CN 0101637W WO 02051910 A1 WO02051910 A1 WO 02051910A1
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polyphenylene sulfide
molecular weight
minutes
preparing
density
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PCT/CN2001/001637
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French (fr)
Chinese (zh)
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Qigao Gu
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Qigao Gu
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G75/00Macromolecular compounds obtained by reactions forming a linkage containing sulfur with or without nitrogen, oxygen, or carbon in the main chain of the macromolecule
    • C08G75/02Polythioethers
    • C08G75/0204Polyarylenethioethers
    • C08G75/025Preparatory processes
    • C08G75/0254Preparatory processes using metal sulfides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G75/00Macromolecular compounds obtained by reactions forming a linkage containing sulfur with or without nitrogen, oxygen, or carbon in the main chain of the macromolecule
    • C08G75/02Polythioethers
    • C08G75/0204Polyarylenethioethers
    • C08G75/025Preparatory processes
    • C08G75/0259Preparatory processes metal hydrogensulfides

Definitions

  • the invention relates to a polyphenylene sulfide and a preparation method thereof, and more particularly to a high-density linear high molecular weight polyphenylene sulfide having a regular linear structure and a narrow molecular weight distribution, and a preparation method thereof.
  • a method for preparing a sulfur-containing polymer is described in Chinese patent CN-1225106A, which comprises dissolving sodium sulfide trihydrate in N-methylpyrrolidone (NMP), distilling off the condensate, and then dissolving it in Dichlorobenzene (DCB) in N-methylpyrrolidinone was added, and prepolymerized at 230 ° C for 1 hour, and then the reaction kettle was returned to normal pressure.
  • Sodium sulfide trihydrate was added, water was distilled off, and the mixture was heated to 230 ° C. 5 ⁇
  • dichlorobenzene dissolved in N-methylpyrrolidone was added, at 230 ° C, the mixture was polymerized for 1.5 hours.
  • the polymerization was carried out in two stages, the first stage temperature was 100 ⁇ 210 ° C, time 0.5 ⁇ 6 hours, the second stage temperature was 200 ⁇ 280 ° C, time 0.5 ⁇ 6 hours, yield 92%, The viscosity is 1500 poise.
  • Industrial scale production of anhydrous sulfur sulfide or sodium sulfide containing partially crystallized water not only has high production costs, but also has problems such as process, equipment, storage, and more serious.
  • Crystalline sodium sulfide loses some or all of it at high temperatures After crystallizing water, the color becomes darker and even red Brown, forming solid amorphous particles.
  • the reaction with halobenzene can only take place on the surface of the particles, and the activity is very low.
  • the reaction process is a heterogeneous process.
  • a two-stage reaction is used: In the first stage of the reaction, solid sodium sulfide particles and a halogenated state in the form of droplets (oil beads) dispersed in a strongly polar organic solvent Benzene reaction for 2 ⁇ 12 hours, the formation of prepolymers with extremely uneven molecular weights and a viscosity of 0.5 ⁇ 30P.
  • the prepared polymers differ greatly in color and luster (white, gray, tan), and the particles are not uniform. 'Most of them are powdery, with a bulk density of only 115 to 280 kg / m3 and a density of only It reaches 1150 ⁇ 1320 kg / m3 .
  • the post-processing should be pre-pelletized with a twin-screw extruder, and then filled. Strong, such as adding glass fiber, carbon fiber, inorganic materials, etc. for secondary granulation, for industrial scale preparation of various compositions, the cost is very high.
  • the object of the present invention is to provide a high-density linear high-molecular-weight polyphenylene sulfide, which has readily available raw materials, is inexpensive, has uniform particles, has a linear molecular structure, has a high molecular weight, and has a narrow molecular weight distribution.
  • Another object of the present invention is to provide a method for preparing a high-density linear high-molecular-weight polyphenylene sulfide.
  • the high-density linear high molecular weight polyphenylene sulfide of the present invention has a melting point of 280 ⁇ 298 ° C and a melt flow rate of
  • the high-density linear high-molecular-weight polyphenylene sulfide of the present invention has a melting point of 280 to 298 ° C, and a melt flow rate of 20 to 200 g / 316 ° C-5 kg to 10 minutes, and the particle size More than 0.1 mm, average molecular weight is 45000 ⁇ 72000, molecular weight can be controlled, density is 1360 ⁇ 1430 kg / m3 , and it has a regular linear structure.
  • the high-density linear high molecular weight polyphenylene sulfide of the present invention has a melting point of 280 ⁇ 298 ° C, a melt flow rate of 50 ⁇ 100 g / 316 ⁇ -5 kg for 10 minutes, and a particle size greater than 0. 1 mm, average molecular weight is 55,000 ⁇ 64000, molecular weight can be controlled, density is 1360 ⁇ 1430 kg / m3 , and it has a regular linear structure.
  • the high-density linear high molecular weight polyphenylene sulfide of the present invention has a tensile strength greater than 100 MPa, a breaking elongation greater than 32%, a flexural strength greater than 160 MPa, and a notched Izod impact strength greater than 12 kg / m.
  • a crystal of sodium sulfide containing nine molecules of water is used as a sulfur source. Further, a crystal of sodium sulfide containing nine molecules of water can be used as a sulfur source.
  • the high-density linear high-molecular-weight polyphenylene sulfide of the present invention can be prepared according to the following method, including the following steps:
  • the molar ratio of sulfide, phosphate and solvent is: 1. 0: (0. 2 ⁇ 0. 3): (0. 5 ⁇ 2. 5), at a temperature of 120 ⁇
  • the high-density linear high-molecular-weight polyphenylene sulfide of the present invention can be prepared by the following method, including the following steps ⁇
  • the molar ratio of sulfide, phosphonate and solvent is: 1. 0: (0. 2 ⁇ 0. 25): (1. 0 ⁇ 1. 8), at a temperature of 150 ⁇
  • the high-density linear high-molecular-weight polyphenylene sulfide of the present invention can be prepared by the following method, including the following steps:
  • the molar ratio of sulfide, phosphate and solvent is: 1. 0: (0. 2 ⁇ 0. 25): (1. 2 ⁇ 1. 6), at a temperature of 150 ⁇ Reaction at 220 ° C for 90 ⁇ 120 minutes, complexes are formed, and excess low boiling point substances are discharged at the same time;
  • the molar ratio of the complex to the halogenated aromatic compound is 1.0: (0. 3 ⁇ 0. 6), more It is good that the molar ratio of the complex to the halogenated aromatic compound is 1.0: (0.4 to 0.5); the molar ratio of the solvent to the halogenated aromatic compound is 1: (0.2 to 0 5).
  • the phosphate is sodium phosphate, and the solvent hexamethylphosphoryl triamine;
  • the halogenated aromatic compound is dichlorobenzene, and the dichlorobenzene is 1.4-Xinch dichlorobenzene and 1 .
  • the mixture of 3-dichlorobenzene, the molar ratio of p-dichlorobenzene and m-dichlorobenzene is 3: 2 ⁇ 19: 1, the molar ratio of p-dichlorobenzene and m-dichlorobenzene is 9: 1 ⁇ 16: lo
  • DMF dimethylformamide
  • NMP N-methylpyrrolidone
  • HPT hexamethylphosphoryltriamine
  • dihalobenzenes including diiodobenzene, Dibromobenzene partially (more than 10%) or completely replace dichlorobenzene
  • sodium phosphate other phosphates can be used, including phosphites, metaphosphates, and hypophosphites. Besides sodium, potassium, lithium, etc. can also be used.
  • the raw materials of the product of the invention are easily available, the cost is low, the polymer produced has a high molecular weight, a narrow molecular weight distribution, and a density of 1360 to 1430 kg / m 3 , which is suitable for industrial scale preparation of polyphenylene sulfide.
  • crystalline sodium sulfide containing nine molecules of crystalline water is used as a sulfur source. Because sodium sulfide nine hydrate is a prism-shaped crystal, it has stable properties, easy storage, simple industrial preparation, and low cost. Of course, if necessary, crystalline sodium sulfide containing not nine molecules may be used as the sulfur source, including sodium sulfide using six molecules or three molecules of crystal water as the sulfur source.
  • a complex of sodium sulfide and phosphate with a polar solvent is prepared.
  • sodium sulfide, sodium phosphate and solvent form complexes, which are red in the range of 80 ⁇ 125 ° C and dark blue in the range of 140 ⁇ 230 ° C.
  • the complex is in a metastable state and has a high reactivity. Since the complex is metastable, the temperature has a great influence on it. When the temperature is higher than 180 ° C, the complex has good activity.
  • the reaction speed of benzene mixture is very fast, and the size of the prepolymer produced is uniform; when the temperature is lower than 130 ⁇ , the activity of the complex is low, the prepolymerization reaction time is long, and the molecular weight of the prepolymer produced is greatly different, which significantly affects the synthesis product.
  • the yield and quality are unfavorable.
  • a halogenated aromatic compound which is highly dispersed in a polar solvent is reacted with active sulfur in the complex at 180 ⁇ 230 ° C to form a prepolymer.
  • the reaction speed is very fast, can be completed in 5 to 30 minutes. What's more important is that the molecular size of the prepolymers produced by the reaction is basically the same, which is of great significance for further polymerization into linear polymers with high molecular weight and narrow distribution range.
  • a halogenated aromatic mixture is used, when the amount of 1.4 pairs of dichlorobenzene and 1.3-m-dichlorobenzene is in the range of 3: 2 ⁇ 19 : 1, and preferably 9: 1 ⁇ 16: 1: 1 range, the solubility of the prepolymer in a polar solvent (such as hexamethylphosphoryl triamine) is very large, and then the product performance indicators obtained through polycondensation are significantly improved compared to the single use of 1.4 pairs of dichlorobenzene .
  • the prepolymer system was rapidly increased to 180 ⁇ 28 (TC range for polycondensation in accordance with the program temperature increase method, and the process conditions were extremely stable.
  • the polymer with the expected linear molecular structure and molecular weight and concentrated molecular weight distribution is obtained.
  • the polymer is characterized by high whiteness, uniform particles, particle size of 1 mm, bulk density of 450 ⁇ 700 kg / m3 , and density of 1360-1430.
  • Kg / m3 high-quality polyphenylene sulfide resin can be directly used in high-strength injection products, high-toughness film products, fiber products and electrical components with excellent performance.
  • the resin density of the invention reaches 1360 ⁇ 1430 kg / m3 , which is convenient for storage and transportation, and can be easily added with glass fiber, carbon fiber, and inorganic materials for reinforcement without pre-granulation treatment.
  • the polymerization reaction of the present invention is carried out at a low pressure of 0.1 to 0.6 MPa, which does not have high requirements for reactor manufacture.
  • the polymerization reaction is more stable than the atmospheric polymerization conditions of the prior art, and the medium and high pressure polymerization conditions are adopted compared to foreign patents.
  • the equipment investment is significant. Lower, which is good for preparing polyphenylene sulfide on an industrial scale.
  • Figure 1 is an infrared spectrum of a product of the present invention.
  • Figure 2 is an infrared spectrum of another product of the present invention.
  • Figure 3 is the infrared spectrum of a famous foreign company's products.
  • FIG. 1 and FIG. 2 and FIG. 3 show that the molecular structure of the product of the present invention is regular.
  • Tables 1 and 2 compare the products of the present invention with those of a foreign company. Table 1
  • the temperature was further increased to 225 ° C, and the reaction was allowed to proceed for 2 hours, and then cooled
  • the granulated polymer was centrifuged below 80 ° C, washed with 80 ° C hot water to neutrality, then washed twice with 80 ° C deionized water, and then dried under reduced pressure at 12CTC for 6 hours to obtain all white granular polymerization. 311.5 kg, yield 96%, see Table 1 and Table 2 for polymer performance index.
  • Feeding capacity of a single kettle 2000 kg (raw materials, additives, solvents)
  • Resin appearance All white granules, particle size 0.1 mm.

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)

Abstract

The high-density high-molecular linear polyphenylene sulfide polymers and the processes of preparing the polymers. The melting points of the polyphenylene sulfide polymers are between 280oC and 298oC, the melt flow rates 20-700g/316oC-5kg-10min, particle diameters more than 0.1mm, average molecular weight in the range from 28000 to 64000, the density in the range from 1360 to 1430kg/m3, and the average molecular weight of the polymers is controllable, and the polymers have regular linear structure. The invention includes using Na¿2?S9H2O as sulfur source, mixing sulfur source with additive and solvent to produce complex compound, and condensation polymerization with chlorobenzene to give the end-product. The advantages of the invention are easily available raw material, low cost, and high molecular weight with marrow distribution.

Description

高密度线型高分子量聚苯硫醚及其制备方法 技术领域  High-density linear high molecular weight polyphenylene sulfide and preparation method thereof
本发明是关于一种聚苯硫醚及其制备方法, 更特别的是关于一种具有规整的线型 结构、 分子量分布较窄的高密度线型高分子量聚苯硫醚及其制备方法。 背景技术  The invention relates to a polyphenylene sulfide and a preparation method thereof, and more particularly to a high-density linear high molecular weight polyphenylene sulfide having a regular linear structure and a narrow molecular weight distribution, and a preparation method thereof. Background technique
在美国专利 3354129、 3919177, 日本专利昭 58— 47026、 昭 58— 125721、 昭 61 一 7332中描述了由芳族化合物制备亚芳基硫醚的方法, 包括用硫源, 对一二卤苯, 有 机酰胺, 碱和碱金属羧酸盐一起形成组合物, 至少保持部分组合物在聚合条件下生成 聚合物。 其实例之一为向高压搅拌釜加钠的硫化物和 N—甲基吡咯院酮, 然后将混合 物在氮气保护下缓慢加热到 202°C, 时间 2小时, 馏出水, 冷却至 175°C, 将溶于 NMP 的 1. 4一二氯苯(DCB)加入反应器中, 在 30Psig压力下加热 20分钟, 温度达到 245 V , 在 80〜220Psig表压力下加热 3小时后冷却, 水洗、干燥得暗灰色固体聚苯硫醚。  Methods for the preparation of arylene sulfides from aromatic compounds are described in U.S. patents 3354129, 3919177, Japanese patents Sho 58-47026, Sho 58-125721, Sho 61-7332, including the use of a sulfur source, p-dihalobenzene, The organic amide, the base and the alkali metal carboxylate together form a composition, and at least a portion of the composition is kept to form a polymer under polymerization conditions. One example of this is to add sodium sulfide and N-methylpyrrolidinone to a high-pressure stirred tank, and then slowly heat the mixture to 202 ° C under the protection of nitrogen for 2 hours, distill the water, and cool to 175 ° C. 1.4-dichlorobenzene (DCB) dissolved in NMP was added to the reactor, heated at a pressure of 30 Psig for 20 minutes, the temperature reached 245 V, heated at a pressure of 80 to 220 Psig for 3 hours, and then cooled, washed and dried. Dark gray solid polyphenylene sulfide.
在中国专利 CN— 1225106A中描述了一种含硫聚合物的制备方法,包括将硫化钠的 三水合物溶解于 N—甲基吡咯垸酮 (NMP) 中, 蒸馏出冷凝物, 再将溶解在 N—甲基吡 咯垸酮中的二氯苯(DCB)加入, 在 230Ό预聚反应 1小时, 然后反应釜返回常压, 将 硫化钠的三水合物加入,蒸馏出水, 混合物加热到 230°C, 另外将溶解在 N—甲基吡咯 烷酮中的二氯苯加入, 在 230°C, 混合物聚合 1. 5小时。  A method for preparing a sulfur-containing polymer is described in Chinese patent CN-1225106A, which comprises dissolving sodium sulfide trihydrate in N-methylpyrrolidone (NMP), distilling off the condensate, and then dissolving it in Dichlorobenzene (DCB) in N-methylpyrrolidinone was added, and prepolymerized at 230 ° C for 1 hour, and then the reaction kettle was returned to normal pressure. Sodium sulfide trihydrate was added, water was distilled off, and the mixture was heated to 230 ° C. 5 小时。 In addition, dichlorobenzene dissolved in N-methylpyrrolidone was added, at 230 ° C, the mixture was polymerized for 1.5 hours.
在中国专利 CN— 1145376A中描述了一种制备线型高分子量聚芳硫醚的方法,其是 以工业硫化钠为硫源, 以高沸点非质子极性有机化合物为溶剂, 采用多组分复合催化 剂或助剂, 在常压经短暂的釜内部分脱水, 直接与多卤代芳香化合物进行分段聚合, 制得白色颗粒状聚芳硫醚树脂。 聚合反应分两段进行, 第一阶段温度为 100〜210°C, 时间 0. 5〜6小时, 第二阶段温度为 200〜280°C, 时间 0. 5〜6小时, 收率 92%, 粘度 1500泊。  In Chinese patent CN-1145376A, a method for preparing linear high molecular weight polyarylene sulfide is described, which uses industrial sodium sulfide as a sulfur source, a high boiling point aprotic polar organic compound as a solvent, and a multi-component compound The catalyst or auxiliary is partially dehydrated in a short-time kettle at normal pressure, and is directly polymerized with the polyhalogenated aromatic compound in stages to obtain a white granular polyarylene sulfide resin. The polymerization was carried out in two stages, the first stage temperature was 100 ~ 210 ° C, time 0.5 ~ 6 hours, the second stage temperature was 200 ~ 280 ° C, time 0.5 ~ 6 hours, yield 92%, The viscosity is 1500 poise.
但上述现有技术均至少存在以下问题:  However, the above existing technologies all have at least the following problems:
1、 制备聚芳基硫醚, 特别是聚苯硫醚 (PPS ) 所采用的硫源, 中国专利 CN— 1225106A, CN— 1145376A所述的方法均采用的是无水硫化钠, 中国专利 CN— 1145376A 所述的方法采用的是含 0. 5〜7个水分子的含水工业硫化钠, 中国专利 CN— 1225106A 所述的方法采用的是含 3个水分子的含水硫化钠。 工业规模制备无水硫化硫或含有部 分结晶水的硫钠不仅生产成本高, 还存在诸如工艺、 设备、 贮存等方面的问题, 更为 严重的是结晶态的硫化钠在高温下失去部分或全部结晶水后, 色泽变深, 甚至变为红 褐色, 形成坚实的无定型颗粒, 与卤代苯的反应只能在颗粒表面进行, 活性很低。1. The sulfur source used in the preparation of polyaryl sulfide, especially polyphenylene sulfide (PPS), the methods described in Chinese patents CN-1225106A, CN-1145376A are using anhydrous sodium sulfide, Chinese patent CN- The method described in 1145376A uses aqueous industrial sodium sulfide containing 0.5 to 7 water molecules, and the method described in Chinese patent CN-1225106A uses aqueous sodium sulfide containing 3 water molecules. Industrial scale production of anhydrous sulfur sulfide or sodium sulfide containing partially crystallized water not only has high production costs, but also has problems such as process, equipment, storage, and more serious. Crystalline sodium sulfide loses some or all of it at high temperatures After crystallizing water, the color becomes darker and even red Brown, forming solid amorphous particles. The reaction with halobenzene can only take place on the surface of the particles, and the activity is very low.
2、在日本专利特开平 6— 192422 ( 1994年), 特开平 6— 192423 ( 1994年), 特 开平 7— 3022 ( 1995年)等所述的方法中, 合成聚芳基硫醚, 特别是聚苯硫醚, 反应 过程是非均相过程, 一般采用二段式反应: 第一段反应中, 固态的硫化钠颗粒和分散 在强极性有机溶剂中呈液滴 (油珠)状态的卤代苯反应 2〜12小时, 生成分子量大小 极不均匀, 粘度 0. 5〜30P. aS的预聚体, 这种分子量相差很大的预聚体, 进入第二阶 段缩聚反应是很不好的; 第二阶段提髙反应温度 20〜60°C, 反应 4〜8小时, 使预聚 体颗粒间继续发生缩聚反应。 由于上述两步重要反应过程都是在非均相状态中进行 的, 特别是第二阶段反应过程中, 各种分子量相差很大的预聚体界面反应速度并无显 著性差异,实验室中同一工艺条件下制备的聚苯硫醚树脂,物性指标相差数倍至十倍, 分子量分布很宽, 需要进行严格精制处理, 以除去占树脂总量 15— 25%, 分子量低于 10000克 /摩尔的低聚物。 2. In the methods described in Japanese Patent Laid-Open No. 6-192422 (1994), Japanese Patent Laid-Open No. 6-192423 (1994), Japanese Patent Laid-Open No. 7-3022 (1995), etc., the synthesis of polyarylsulfide, especially For polyphenylene sulfide, the reaction process is a heterogeneous process. Generally, a two-stage reaction is used: In the first stage of the reaction, solid sodium sulfide particles and a halogenated state in the form of droplets (oil beads) dispersed in a strongly polar organic solvent Benzene reaction for 2 ~ 12 hours, the formation of prepolymers with extremely uneven molecular weights and a viscosity of 0.5 ~ 30P. AS, such prepolymers with very different molecular weights, it is very bad to enter the second-stage polycondensation reaction; In the second stage, the reaction temperature is 20 ~ 60 ° C, and the reaction is performed for 4 ~ 8 hours, so that the polycondensation reaction continues between the prepolymer particles. As the above two important reaction processes are performed in a heterogeneous state, especially in the second-stage reaction process, there is no significant difference in the interface reaction speed of various prepolymers with greatly different molecular weights. Polyphenylene sulfide resins prepared under process conditions differ in physical properties from several to ten times and have a wide molecular weight distribution. Strict refining is required to remove 15-25% of the total resin with molecular weight below 10,000 g / mol. Oligomer.
3、 由于现有技术存在上述问题, 制备的聚合物色泽相差很大(白色、灰色、黄褐 色),颗粒不均匀, '多为粉末状, 容重仅达到 115〜280公斤 /米 3, 密度仅达到 1150〜 1320公斤 /米 33. Due to the above-mentioned problems in the prior art, the prepared polymers differ greatly in color and luster (white, gray, tan), and the particles are not uniform. 'Most of them are powdery, with a bulk density of only 115 to 280 kg / m3 and a density of only It reaches 1150 ~ 1320 kg / m3 .
4、上述方法制备的聚苯硫醚, 无论是颗粒状物还是粉状物、其密度很小、贮存运 输不便,后加工一般要先用双螺杆挤出机预造粒处理,然后再填充补强,如添加玻纤, 碳纤维, 无机材料等进行二次造粒, 对于工业规模制备各种组成物, 成本很高。 发明内容  4. Regarding the polyphenylene sulfide prepared by the above method, whether it is granules or powder, its density is very small, and storage and transportation are inconvenient. Generally, the post-processing should be pre-pelletized with a twin-screw extruder, and then filled. Strong, such as adding glass fiber, carbon fiber, inorganic materials, etc. for secondary granulation, for industrial scale preparation of various compositions, the cost is very high. Summary of the Invention
本发明的目的是提供一种原料易得、 价廉、 颗粒均匀, 产品分子具有线性结构, 分子量高, 并且分子量分布窄的高密度线型高分子量聚苯硫醚。  The object of the present invention is to provide a high-density linear high-molecular-weight polyphenylene sulfide, which has readily available raw materials, is inexpensive, has uniform particles, has a linear molecular structure, has a high molecular weight, and has a narrow molecular weight distribution.
本发明的目的之二是提供一种高密度线型高分子量聚苯硫醚的制备方法。  Another object of the present invention is to provide a method for preparing a high-density linear high-molecular-weight polyphenylene sulfide.
本发明的这些和其它目的将通过下列详细说明和描述来进一步体现和阐述。  These and other objects of the present invention will be further embodied and illustrated by the following detailed description and description.
本发明的高密度线型高分子量聚苯硫醚, 其熔点为 280〜298°C , 熔体流动速率为 The high-density linear high molecular weight polyphenylene sulfide of the present invention has a melting point of 280 ~ 298 ° C and a melt flow rate of
2〜700克 /316°C— 5公斤一 10分钟,粒径大于 0. 1毫米,平均分子量为 28000〜84000, 密度为 1360〜1430公斤 /米 3, 具有规整的线型结构。 2 ~ 700 g / 316 ° C—5 kg for 10 minutes, particle size is greater than 0.1 mm, average molecular weight is 28000 ~ 84000, density is 1360 ~ 1430 kg / m3 , and it has a regular linear structure.
较好的是, 本发明的高密度线型高分子量聚苯硫醚, 其熔点为 280〜298°C, 熔体 流动速率为 20〜200克 /316°C— 5公斤一 10分钟, 粒径大于 0. 1毫米, 平均分子量 为 45000〜72000, 分子量可以控制, 密度为 1360〜1430公斤 /米 3, 具有规整的线型 结构。 最好的是, 本发明的高密度线型高分子量聚苯硫醚, 其熔点为 280〜298°C, 熔体 流动速率为 50〜100克 /316Ό—5公斤一 10分钟, 粒径大于 0. 1毫米, 平均分子量为 55000〜64000,分子量可以控制,密度为 1360~1430公斤 /米 3,具有规整的线型结构。 Preferably, the high-density linear high-molecular-weight polyphenylene sulfide of the present invention has a melting point of 280 to 298 ° C, and a melt flow rate of 20 to 200 g / 316 ° C-5 kg to 10 minutes, and the particle size More than 0.1 mm, average molecular weight is 45000 ~ 72000, molecular weight can be controlled, density is 1360 ~ 1430 kg / m3 , and it has a regular linear structure. Most preferably, the high-density linear high molecular weight polyphenylene sulfide of the present invention has a melting point of 280 ~ 298 ° C, a melt flow rate of 50 ~ 100 g / 316Ό-5 kg for 10 minutes, and a particle size greater than 0. 1 mm, average molecular weight is 55,000 ~ 64000, molecular weight can be controlled, density is 1360 ~ 1430 kg / m3 , and it has a regular linear structure.
进一步的, 本发明的高密度线型高分子量聚苯硫醚, 其拉伸强度大于 100MPa, 断 裂伸长大于 32%, 弯曲强度大于 160MPa, 悬臂梁缺口冲击强度大于 12公斤 /米。  Further, the high-density linear high molecular weight polyphenylene sulfide of the present invention has a tensile strength greater than 100 MPa, a breaking elongation greater than 32%, a flexural strength greater than 160 MPa, and a notched Izod impact strength greater than 12 kg / m.
在本发明中, 采用含九分子水硫化钠结晶体作为硫源, 进一步的, 可釆用含九分 子结晶水硫化钠结晶体作为硫源。  In the present invention, a crystal of sodium sulfide containing nine molecules of water is used as a sulfur source. Further, a crystal of sodium sulfide containing nine molecules of water can be used as a sulfur source.
本发明的高密度线型高分子量聚苯硫醚, 可以按以下方法制备, 包括如下步骤: The high-density linear high-molecular-weight polyphenylene sulfide of the present invention can be prepared according to the following method, including the following steps:
A、 按以下比例计量称取反应物, 并加入到反应釜中: A. Weigh out the reactants according to the following proportions and add them to the reaction kettle:
硫化物、磷酸盐与溶剂的摩尔比为: 1. 0: (0. 2〜0. 3): (0. 5〜2. 5),在温度 120〜 The molar ratio of sulfide, phosphate and solvent is: 1. 0: (0. 2 ~ 0. 3): (0. 5 ~ 2. 5), at a temperature of 120 ~
240°C下, 反应 60〜220分钟, 生成络合物, 同时排出过量低沸点物质; Reaction at 240 ° C for 60 ~ 220 minutes, complexes are formed, and excess low-boiling substances are discharged at the same time;
B、 在络合物中加入溶于溶剂的卤代芳香族化合物, 在温度为 140〜260°C下, 反 应 5〜60分钟生成预聚物;  B. Add a halogenated aromatic compound dissolved in a solvent to the complex, and react at a temperature of 140 ~ 260 ° C for 5 ~ 60 minutes to form a prepolymer;
C、然后将反应釜的温度升高至 180〜280°C, 在压力为 0. 05〜0. 6MPa条件下反应 30〜190分钟;  C, and then the temperature of the reaction kettle was raised to 180 ~ 280 ° C, and the reaction was performed at a pressure of 0.05 to 0.6MPa for 30 to 190 minutes;
D、 冷却至 80°C以下, 离心分离出颗粒状聚合物。  D. Cool to below 80 ° C and centrifuge to separate the granular polymer.
较好的是, 本发明的高密度线型高分子量聚苯硫醚, 可以按以下方法制备, 包括 如下步骤- Preferably, the high-density linear high-molecular-weight polyphenylene sulfide of the present invention can be prepared by the following method, including the following steps −
A、 按以下比例计量称取反应物, 并加入到反应釜中: A. Weigh out the reactants according to the following proportions and add them to the reaction kettle:
硫化物、憐酸盐与溶剂的摩尔比为: 1. 0: (0. 2〜0. 25): (1. 0〜1. 8),在温度 150〜 The molar ratio of sulfide, phosphonate and solvent is: 1. 0: (0. 2 ~ 0. 25): (1. 0 ~ 1. 8), at a temperature of 150 ~
220°C下, 反应 90〜150分钟, 生成络合物, 同时排出过量低沸点物质; Reaction at 220 ° C for 90 ~ 150 minutes, complexes are formed, and excess low boiling point substances are discharged at the same time;
B、 在络合物中加入溶于溶剂的卤代芳香族化合物, 在温度为 180〜240°C下, 反 应 10〜40分钟生成预聚物;  B. Add a halogenated aromatic compound dissolved in a solvent to the complex, and react at a temperature of 180 ~ 240 ° C for 10 ~ 40 minutes to form a prepolymer;
C、 然后将反应釜的温度升高至 200〜260°C, 在压力为 0. l〜0. 6MPa条件下反应 40〜; 180分钟;  C, and then the temperature of the reaction kettle was raised to 200 ~ 260 ° C, and the reaction was carried out at a pressure of 0.1 to 0.6MPa for 40 to 180 minutes;
D、 冷却至 80°C以下, 离心分离出颗粒状聚合物, 用热水洗涤至中性, 再用热去 离子水洗涤 2遍, 然后在 120Ό减压干燥 6小时得最终产品。  D. Cool to below 80 ° C, centrifugally separate the granular polymer, wash with hot water until neutral, and then wash it twice with hot deionized water, then dry under reduced pressure at 120 ° F for 6 hours to obtain the final product.
最好的是, 本发明的高密度线型高分子量聚苯硫醚, 可以按以下方法制备, 包括 如下步骤:  Most preferably, the high-density linear high-molecular-weight polyphenylene sulfide of the present invention can be prepared by the following method, including the following steps:
A、 按以下比例计量称取反应物, 并加入到反应釜中:  A. Weigh out the reactants according to the following proportions and add them to the reaction kettle:
硫化物、磷酸盐与溶剂的摩尔比为: 1. 0: (0. 2〜0. 25): (1. 2〜1. 6),在温度 150〜 220°C下, 反应 90〜120分钟, 生成络合物, 同时排出过量低沸点物质; The molar ratio of sulfide, phosphate and solvent is: 1. 0: (0. 2 ~ 0. 25): (1. 2 ~ 1. 6), at a temperature of 150 ~ Reaction at 220 ° C for 90 ~ 120 minutes, complexes are formed, and excess low boiling point substances are discharged at the same time;
B、 在络合物中加入溶于溶剂的卤代芳香族化合物, 在温度为 190〜22(TC下, 反 应 15〜30分钟生成预聚物;  B. Adding a halogenated aromatic compound dissolved in a solvent to the complex, and reacting at a temperature of 190 to 22 ° C. for 15 to 30 minutes to form a prepolymer;
C、 然后将反应釜的温度升高至 220~240°C, 在压力为 0. 1-0. 4MPa条件下反应 60〜160分钟;  C, and then the temperature of the reaction kettle was raised to 220 ~ 240 ° C, and the reaction was performed for 60 ~ 160 minutes under a pressure of 0.1 to 0.4 MPa;
D、 冷却至 80°C以下, 离心分离出颗粒状聚合物, 用热水洗涤至中性, 再用热去 离子水洗涤 2遍, 然后在 120°C减压干燥 6小时得最终产品。  D. Cool to below 80 ° C, centrifugally separate the granular polymer, wash it with hot water to neutrality, wash it twice with hot deionized water, and then dry it under reduced pressure at 120 ° C for 6 hours to obtain the final product.
在本发明的高密度线型高分子量聚苯硫醚的制备方法中, 所述的络合物与卤代芳 香族化合物的摩尔比是 1. 0 : (0. 3〜0. 6) , 较好的是, 络合物与卤代芳香族化合物的 摩尔比是 1. 0: (0. 4〜0. 5); 溶剂与卤代芳香族化合物的摩尔比是 1 : (0. 2〜0. 5 ) 。  In the preparation method of the high-density linear high molecular weight polyphenylene sulfide of the present invention, the molar ratio of the complex to the halogenated aromatic compound is 1.0: (0. 3 ~ 0. 6), more It is good that the molar ratio of the complex to the halogenated aromatic compound is 1.0: (0.4 to 0.5); the molar ratio of the solvent to the halogenated aromatic compound is 1: (0.2 to 0 5).
在本发明中, 所述的磷酸盐是磷酸钠, 溶剂六甲基磷酰三胺; 卤代芳香族化合物 为二氯代苯,二氯代苯是 1. 4一 X寸二氯苯和 1. 3—间二氯苯的混合物,对二氯苯和间二 氯苯的摩尔比是 3: 2〜19: 1, 较好的是对二氯苯和间二氯苯的摩尔比是 9: 1〜16: l o  In the present invention, the phosphate is sodium phosphate, and the solvent hexamethylphosphoryl triamine; the halogenated aromatic compound is dichlorobenzene, and the dichlorobenzene is 1.4-Xinch dichlorobenzene and 1 . The mixture of 3-dichlorobenzene, the molar ratio of p-dichlorobenzene and m-dichlorobenzene is 3: 2 ~ 19: 1, the molar ratio of p-dichlorobenzene and m-dichlorobenzene is 9: 1 ~ 16: lo
在本发明中, 也可以添加其它的化合物或助剂来进一步改善产品的  In the present invention, other compounds or auxiliaries can also be added to further improve the product's
品质, 包括使用二甲基甲酰胺 (DMF) 、 N—甲基吡咯垸酮(NMP)或四氢呋喃代替六甲 基磷酰三胺 (HPT) ; 也可以使用二卤代苯包括二碘代苯、 二溴代苯部分(10%以上) 或全部代替二氯代苯; 磷酸盐除使用磷酸钠之外, 还可以使用其它磷酸盐, 包括亚磷 酸盐、 偏磷酸盐、 次磷酸盐, 其中的金属离子除钠之外, 还可以使用钾、 锂等。 本发明的产品原料易得, 成本低廉, 生成的聚合物分子量高, 分子量分布窄, 密度达到 1360〜1430公斤 /米 3, 适用于工业规模制备聚苯硫醚。 Quality, including the use of dimethylformamide (DMF), N-methylpyrrolidone (NMP) or tetrahydrofuran instead of hexamethylphosphoryltriamine (HPT); dihalobenzenes including diiodobenzene, Dibromobenzene partially (more than 10%) or completely replace dichlorobenzene; In addition to sodium phosphate, other phosphates can be used, including phosphites, metaphosphates, and hypophosphites. Besides sodium, potassium, lithium, etc. can also be used. The raw materials of the product of the invention are easily available, the cost is low, the polymer produced has a high molecular weight, a narrow molecular weight distribution, and a density of 1360 to 1430 kg / m 3 , which is suitable for industrial scale preparation of polyphenylene sulfide.
在本发明中, 采用了含九个分子结晶水的结晶硫化钠为硫源, 由于九水硫化钠为 棱柱形晶体, 性质稳定, 易于贮存, 工业制备简单, 成本低廉。 当然, 如有必要也可 以使用含不是九个分子的结晶硫化钠为硫源, 包括使用六个分子或三个分子结晶水的 硫化钠为硫源。  In the present invention, crystalline sodium sulfide containing nine molecules of crystalline water is used as a sulfur source. Because sodium sulfide nine hydrate is a prism-shaped crystal, it has stable properties, easy storage, simple industrial preparation, and low cost. Of course, if necessary, crystalline sodium sulfide containing not nine molecules may be used as the sulfur source, including sodium sulfide using six molecules or three molecules of crystal water as the sulfur source.
在本发明的方法中, 制备出了硫化钠和磷酸盐与极性溶剂的络合物。 在 80〜250 °C范围, 硫化钠、 磷酸钠和溶剂生成络合物, 在 80〜125°C范围内呈红色, 140〜230 °C范围内呈深兰色, 络合物有确定的组成: N S : HPT: (NaO) 3P0=1 : 1 : 0. 2。 在本发 明工艺条件下, 络合物处于亚稳定状态, 具有很高的反应活性。 由于络合物是亚稳态 的, 因此温度对其影响很大, 当温度高于 180°C时, 络合物的活性好, 与二氯 苯混合物反应速度很快, 生成预聚物分子大小均匀; 当温度低于 130Ό时, 络合物的 活性较低, 预聚反应时间长, 且生成的预聚体分子量相差大, 显著影响合成产品的收 率和质量, 是不利的。 In the method of the present invention, a complex of sodium sulfide and phosphate with a polar solvent is prepared. In the range of 80 ~ 250 ° C, sodium sulfide, sodium phosphate and solvent form complexes, which are red in the range of 80 ~ 125 ° C and dark blue in the range of 140 ~ 230 ° C. The complex has a certain composition : NS: HPT: (NaO) 3 P0 = 1: 1: 0.2. Under the process conditions of the present invention, the complex is in a metastable state and has a high reactivity. Since the complex is metastable, the temperature has a great influence on it. When the temperature is higher than 180 ° C, the complex has good activity. The reaction speed of benzene mixture is very fast, and the size of the prepolymer produced is uniform; when the temperature is lower than 130Ό, the activity of the complex is low, the prepolymerization reaction time is long, and the molecular weight of the prepolymer produced is greatly different, which significantly affects the synthesis product. The yield and quality are unfavorable.
在本发明中, 将高度分散于极性溶剂中的卤代芳香族化合物与络合物中的活泼硫 在 180〜230°C反应生成预聚体, 由于反应过程在均相(或准均相)体系中进行, 因此 反应速度很快, 在 5〜30分钟即可完成。 更为重要的是反应反生成的预聚体分子大小 基本相同, 这对于进一步聚合成分子量高、 分布范围窄的线型聚合物有重要意义。  In the present invention, a halogenated aromatic compound which is highly dispersed in a polar solvent is reacted with active sulfur in the complex at 180 ~ 230 ° C to form a prepolymer. ) In the system, so the reaction speed is very fast, can be completed in 5 to 30 minutes. What's more important is that the molecular size of the prepolymers produced by the reaction is basically the same, which is of great significance for further polymerization into linear polymers with high molecular weight and narrow distribution range.
在本发明中,采用卤代芳香族混合物,当 1. 4一对二氯苯与 1. 3—间二氯苯的用量 在 3: 2〜19: 1范围内, 最好是 9: 1〜16: 1范围内, 预聚体在极性溶剂 (如六甲基 磷酰三胺) 中的溶解度很大, 再通过缩聚获得的产品性能指标较单一使用 1. 4一对二 氯苯显著提高。 按程序升温方式迅速将预聚物体系提高到 180〜28(TC范围进行缩聚, 工艺条件极为稳定。 由于预聚体分子大小基本相同, 反应速度很快, 0. 5〜3小时即告 完成, 获得预期的线型分子结构和分子量, 且分子量分布集中的聚合物。 聚合物的特 征是白度高,颗粒均匀,粒径 1毫米,容重达到 450〜700公斤 /米 3,密度达到 1360 一 1430公斤 /米 3的优质聚苯硫醚树脂, 可直接用于高强度注塑制品, 高韧性膜制品、 纤维制品和优良性能的电气零部件。 In the present invention, a halogenated aromatic mixture is used, when the amount of 1.4 pairs of dichlorobenzene and 1.3-m-dichlorobenzene is in the range of 3: 2 ~ 19 : 1, and preferably 9: 1 ~ 16: 1: 1 range, the solubility of the prepolymer in a polar solvent (such as hexamethylphosphoryl triamine) is very large, and then the product performance indicators obtained through polycondensation are significantly improved compared to the single use of 1.4 pairs of dichlorobenzene . The prepolymer system was rapidly increased to 180 ~ 28 (TC range for polycondensation in accordance with the program temperature increase method, and the process conditions were extremely stable. Because the prepolymer molecules were basically the same size and the reaction speed was fast, 0.5 to 3 hours was completed, The polymer with the expected linear molecular structure and molecular weight and concentrated molecular weight distribution is obtained. The polymer is characterized by high whiteness, uniform particles, particle size of 1 mm, bulk density of 450 ~ 700 kg / m3 , and density of 1360-1430. Kg / m3 high-quality polyphenylene sulfide resin can be directly used in high-strength injection products, high-toughness film products, fiber products and electrical components with excellent performance.
本发明的树脂密度达到 1360〜1430公斤 /米 3,便于贮存运输,不经预造粒处理即 能方便的添加玻纤、 炭纤维、 无机材料进行补强。 The resin density of the invention reaches 1360 ~ 1430 kg / m3 , which is convenient for storage and transportation, and can be easily added with glass fiber, carbon fiber, and inorganic materials for reinforcement without pre-granulation treatment.
本发明的聚合反应在 0. l〜0. 6MPa低压下进行, 对反应器制造要求不高, 聚合反 应较以往技术常压聚合条件更为稳定, 较国外专利采用中高压聚合条件, 设备投资显 著降低, 对于工业规模制备聚苯硫醚, 这是很好的。 附图说明  The polymerization reaction of the present invention is carried out at a low pressure of 0.1 to 0.6 MPa, which does not have high requirements for reactor manufacture. The polymerization reaction is more stable than the atmospheric polymerization conditions of the prior art, and the medium and high pressure polymerization conditions are adopted compared to foreign patents. The equipment investment is significant. Lower, which is good for preparing polyphenylene sulfide on an industrial scale. BRIEF DESCRIPTION OF THE DRAWINGS
图 1是本发明产品的红外光谱图。  Figure 1 is an infrared spectrum of a product of the present invention.
图 2是本发明另一种产品的红外光谱图。  Figure 2 is an infrared spectrum of another product of the present invention.
图 3是国外某著名公司产品的红外光谱图。  Figure 3 is the infrared spectrum of a famous foreign company's products.
将图 1和图 2与图 3进行简单比较即可发现, 本发明的产品的分子结构规整。 表 1和表 2是将本发明的产品和国外某公司产品的对照。 表 1
Figure imgf000007_0001
A simple comparison between FIG. 1 and FIG. 2 and FIG. 3 shows that the molecular structure of the product of the present invention is regular. Tables 1 and 2 compare the products of the present invention with those of a foreign company. Table 1
Figure imgf000007_0001
注- 以上五项重要指标优于国外某公司, 其它十项指标基本相同, 但国外某公司 的产品是含有交联结构的, 本发明高密度线型高分子量聚苯硫醚是不需要进行交联处 理的。 表 4 Note-The above five important indicators are better than a foreign company, the other ten indicators are basically the same, but the products of a foreign company contain a crosslinked structure. The high density linear high molecular weight polyphenylene sulfide of the present invention does not need to be crosslinked.联 处理 的。 Processing. Table 4
Figure imgf000007_0002
注: 目前市售溶剂 40〜50元 /公斤, 减少溶剂消耗是聚苯硫醚降低成本和减少环 境污染的重要因素。 具体实施方式
Figure imgf000007_0002
Note: The currently available solvents are 40-50 yuan / kg. Reducing solvent consumption is an important factor in reducing the cost of polyphenylene sulfide and reducing environmental pollution. detailed description
以下通过具体实施例来进一步说明本发明, 但实施例仅用于说明, 并不 能限制本发明的范围。  The following further describes the present invention through specific examples, but the examples are only for illustration, and cannot limit the scope of the present invention.
在本发明中使用的所有原材料均可以从市场购得。  All raw materials used in the present invention are commercially available.
在本发明中, 如非特指, 所有的量、 百分比均为重量单位。  In the present invention, unless otherwise specified, all amounts and percentages are weight units.
实施例 1 :  Example 1:
在 2500升不锈钢反应器中, 加入九水结晶硫化钠 3. 0千摩尔, 磷酸钠 0. 66千摩 尔, 六甲基磷酰三胺 800千克, 搅拌下升温至 180Ό反应 2小时, 生成兰色络合物, 同时排出低沸点物质(包括水、 硫化氢、 络合过程中产生的付产物) ; 加入 1. 4一对 二氯苯 2.75千摩尔, 1.3—间二氯苯 0.31千摩尔,六甲基磷酰三胺 400千克,迅速升 温至 200°C, 反应 10分钟; 再快速升温至 225°C反应 2小时, 冷却至 80Ό以下, 离心 分离出颗粒状聚合物,用 80°C热水洗涤至中性, 然后用 80°C去离子水洗涤 2遍, 再经 12CTC减压干燥 6小时, 得全白色颗粒状聚合物 311.5千克, 收率 96%, 聚合物性能 指标见表 1, 表 2。 In a 2500 liter stainless steel reactor, 3.0 kilomoles of crystalline sodium sulfide nonahydrate, 0.666 kilomoles of sodium phosphate, 800 kilograms of hexamethylphosphoryltriamine were added, and the temperature was increased to 180 ° C under stirring for 2 hours to produce a blue color. Complex, while discharging low-boiling substances (including water, hydrogen sulfide, by-products generated during the complexation process); adding 1.4 pairs 2.75 kilomoles of dichlorobenzene, 0.31 kilomoles of 1.3-m-dichlorobenzene, 400 kg of hexamethylphosphoryltriamine, and the temperature was rapidly raised to 200 ° C, and the reaction was allowed to proceed for 10 minutes. The temperature was further increased to 225 ° C, and the reaction was allowed to proceed for 2 hours, and then cooled The granulated polymer was centrifuged below 80 ° C, washed with 80 ° C hot water to neutrality, then washed twice with 80 ° C deionized water, and then dried under reduced pressure at 12CTC for 6 hours to obtain all white granular polymerization. 311.5 kg, yield 96%, see Table 1 and Table 2 for polymer performance index.
釆用低压聚合新工艺, 建成 200吨 /年聚苯硫醚(PPS)树脂生产装置, 反应釜容 积为 2500升, 进行连续投料试车, 达到如下指标- 生产能力: 800公斤 /天, 合成周期: 4〜8小时 /釜  (2) Using a new low-pressure polymerization process, a 200-ton / year polyphenylene sulfide (PPS) resin production device was built, with a reactor capacity of 2500 liters, and a continuous feeding test was carried out to achieve the following indicators-production capacity: 800 kg / day, synthesis cycle: 4 ~ 8 hours / cauldron
单釜投料量: 2000公斤 (原料、 助剂、 溶剂)  Feeding capacity of a single kettle: 2000 kg (raw materials, additives, solvents)
回收率: 95〜98%  Recovery rate: 95 ~ 98%
溶剂消耗: <300公斤 /吨 PPS树脂(六甲基磷酰三胺)  Solvent consumption: <300 kg / ton PPS resin (hexamethylphosphoryl triamine)
产品质量: 熔点 295〜298°C, 熔体流动率: 2〜700克 /316°C- 5公斤 -10分钟, 密 度 1360— 1430公斤 /米 3 Product quality: melting point 295 ~ 298 ° C, melt flow rate: 2 ~ 700g / 316 ° C- 5kg-10min, density 1360-1430kg / m3
树脂外观: 全白色颗粒状, 粒径 0.1毫米。  Resin appearance: All white granules, particle size 0.1 mm.
纯树脂性能:平均分子量 MV61000〜64000,拉伸强度 100¾«¾,断裂伸长 30%, 弯曲强度>150¾^¾, 悬臂缺口冲击强度〉 12J/M, 热变形温度 >112°C, 体积电阻 4.2 Χ1016ΩΜ, 表面电阻率 6.2Χ1015Ω。 Pure resin properties: average molecular weight MV61000 ~ 64000, tensile strength 100¾ «¾, elongation at break 30%, flexural strength> 150¾ ^ ¾, cantilever notched impact strength> 12J / M, heat distortion temperature> 112 ° C, volume resistance 4.2 Χ10 16 ΩΜ, surface resistivity 6.2 × 10 15 Ω.
实施例 2— 6  Examples 2-6
改变工艺参数, 按实施例 1操作, 结果见表 3, 表 4。  Change the process parameters and operate according to Example 1. The results are shown in Table 3 and Table 4.
比较例:  Comparative example:
在 5升衬钛反应器中, 加入三水硫化钠 5.0摩尔, 磷酸钠 1.0摩尔, 六甲基磷酰 三胺 1250克, 搅拌下升温至 120°C, 反应 2.5小时, 同时排出过量水分, 加入 1.4一 对二氯苯 4.4摩尔, 1.3—间二氯苯 0.5摩尔, 迅速升温至 220°C, 反应 10分钟; 再 快速升温至 250°C,反应 4小时, 冷却至 80°C, 抽滤, 用 80Ό热水抽洗至中性, 用 80 °C去离子水洗涤 2遍, 再经 120°C减压干燥 12小时, 得米黄色粉末状聚合物 421克, 收率 78%, 聚合物性能指标见表 3, 表 4。  In a 5 liter titanium-lined reactor, 5.0 mol of sodium sulfide trihydrate, 1.0 mol of sodium phosphate, and 1250 g of hexamethylphosphoryl triamine were added. The temperature was raised to 120 ° C under stirring, and the reaction was continued for 2.5 hours. At the same time, excess water was discharged. 1.4 one pair of dichlorobenzene 4.4 mol, 1.3-m-dichlorobenzene 0.5 mol, quickly heated to 220 ° C, and reacted for 10 minutes; then quickly heated to 250 ° C, reacted for 4 hours, cooled to 80 ° C, suction filtered, Rinse with 80Ό hot water to neutrality, wash twice with 80 ° C deionized water, and dry under reduced pressure at 120 ° C for 12 hours to obtain 421 g of beige powdery polymer, yield 78%, polymer properties The indicators are shown in Table 3 and Table 4.
比较例 2— 5  Comparative Examples 2-5
改变工艺参数, 按实比较例 1操作, 结果见表 3, 表 4。 表 3 Change the process parameters and operate according to Comparative Example 1. The results are shown in Table 3 and Table 4. table 3
Figure imgf000009_0001
续表 3
Figure imgf000009_0001
Continued Table 3
• 入口 产 物  • Import Products
反应温度时间 产量 收率 外观 粒径 ■¾、度 (°C) (分) (KG) (%) (U) kg/m3 实施例 1 225 240 311.5 96.0 白色颗粒 ^147 1360 实施例 2 240 150 310.1 95.7 白色颗粒 ^147 1385 实施例 3 230 90 312.0 96.3 白色颗粒 ^175 实施例 4 225 210 308.0 95.0 白色颗粒 ^240 1430 实施例 5 225 120 300.8 92.8 白色颗粒 ^175 1426 实施例 6 225 60 310.5 95.8 白色颗粒 ^147 1410 比较例 1 250 240 421.0g 78.0 米黄色 粉末 1320 比较例 2 245 280 440.0g 81.5 米黄色 <74 1356 比较例 3 250 240 450.0g 83.4 白色 粉末 1335 比较例 4 245 210 450.5g 83.4 米黄色 <74 1352 比较例 5 255 ' 220 443. Og 82.0 米黄色 粉末 1300 表 4 The reaction temperature appearance time Yield Yield diameter ■ ¾, Example 1 225 240 311.5 96.0 white particle (° C) (min) (KG) (%) ( U) kg / m 3 Example embodiments 1,471,360 ^ 2,240,150 310.1 95.7 White particles ^ 147 1385 Example 3 230 90 312.0 96.3 White particles ^ 175 Example 4 225 210 308.0 95.0 White particles ^ 240 1430 Example 5 225 120 300.8 92.8 White particles ^ 175 1426 Example 6 225 60 310.5 95.8 White Granules 147 1410 Comparative Example 1 250 240 421.0g 78.0 Beige powder 1320 Comparative Example 2 245 280 440.0g 81.5 Beige <74 1356 Comparative Example 3 250 240 450.0g 83.4 White powder 1335 Comparative Example 4 245 210 450.5g 83.4 Beige <74 1352 Comparative example 5 255 '220 443. Og 82.0 beige powder 1300 Table 4
Figure imgf000010_0001
注: 1、 α一氯苯, 206 °C
Figure imgf000010_0001
Note: 1. Alpha-chlorobenzene, 206 ° C
2、 GB— 3682, 316°C, 5公斤, 10分钟 2. GB— 3682, 316 ° C, 5 kg, 10 minutes
3、 316°C , 5公斤, 30分钟 3. 316 ° C, 5 kg, 30 minutes
4、 GB/T1410  4.GB/T1410

Claims

权 利 要 求 Rights request
1、 一种高密度线型高分子量聚苯硫醚, 其特征在于其熔点为 280〜298°C, 熔体 流动速率为 2〜700克 /316°C— 5公斤一 10分钟, 粒径大于 0. 1毫米, 平均分子量为1. A high-density linear high molecular weight polyphenylene sulfide, characterized by a melting point of 280 ~ 298 ° C, and a melt flow rate of 2 ~ 700 g / 316 ° C-5 kg for 10 minutes, with a particle size greater than 0.1 mm, the average molecular weight is
28000〜84000, 密度为 1360〜1430公斤 /米 3, 具有规整的线型结构。 28000 ~ 84000, density is 1360 ~ 1430 kg / m3 , and it has a regular linear structure.
2、如权利要求 1所述的高密度线型高分子量聚苯硫醚,其特征在于其熔点为 280〜 298 °C , 熔体流动速率为 20〜200克 /316°C— 5公斤一 10分钟,粒径大于 0. 1毫米,平 均分子量为 45000〜72000, 分子量可以控制, 密度为 1360〜1430公斤 /米 3, 具有规 整的线型结构。 2. The high-density linear high molecular weight polyphenylene sulfide according to claim 1, characterized in that its melting point is 280 ~ 298 ° C, and the melt flow rate is 20 ~ 200 g / 316 ° C-5 kg-10 Minutes, the particle size is greater than 0.1 mm, the average molecular weight is 45000 ~ 72000, the molecular weight can be controlled, the density is 1360 ~ 1430 kg / m 3 , and it has a regular linear structure.
3、如权利要求 1所述的高密度线型高分子量聚苯硫醚,其特征在于其熔点为 280〜 298°C, 熔体流动速率为 50〜100克 /316°C— 5公斤一 10分钟,粒径大于 0. 1毫米,平 均分子量为 55000〜64000, 分子量可以控制, 密度为 1360〜1430公斤 /米 3, 具有规 整的线型结构。 3. The high-density linear high molecular weight polyphenylene sulfide according to claim 1, characterized in that its melting point is 280 ~ 298 ° C, and the melt flow rate is 50 ~ 100 g / 316 ° C-5 kg-10 Minutes, the particle size is greater than 0.1 mm, the average molecular weight is 55000 ~ 64000, the molecular weight can be controlled, the density is 1360 ~ 1430 kg / m 3 , and it has a regular linear structure.
4、 如权利要求 1〜3所述的高密度线型高分子量聚苯硫醚, 其特征在于拉伸强度 大于 lOOMPa, 断裂伸长大于 32%, 弯曲强度大于 160MPa, 悬臂梁缺口冲击强度大于 12公斤 /米。  4. The high-density linear high molecular weight polyphenylene sulfide according to claim 1 to 3, characterized in that the tensile strength is greater than 100 MPa, the elongation at break is greater than 32%, the bending strength is greater than 160 MPa, and the notched Izod impact strength is greater than 12 Kg / m.
5、 如权利要求 1〜3所述的高密度线型高分子量聚苯硫醚, 其特征在于采用含九 分子水硫化钠结晶体作为硫源。  5. The high-density linear high-molecular-weight polyphenylene sulfide according to claim 1 to 3, characterized in that a crystal of sodium sulfide containing nine molecules of water is used as a sulfur source.
6、如权利要求 5所述的高密度线型高分子量聚苯硫醚,其特征在于采用含九分子 结晶水硫化钠结晶体作为硫源。  The high-density linear high molecular weight polyphenylene sulfide according to claim 5, characterized in that sodium sulfide crystals containing nine molecules of crystal water are used as a sulfur source.
7、 如权利要求 1〜3所述的高密度线型高分子量聚苯硫醚的制备方法, 其特征在 于包括如下步骤:  7. The method for preparing a high-density linear high-molecular-weight polyphenylene sulfide according to claim 1 to 3, comprising the following steps:
A、 按以下比例计量称取反应物, 并加入到反应釜中:  A. Weigh out the reactants according to the following proportions and add them to the reaction kettle:
硫化物、磷酸盐与溶剂的摩尔比为: 1. 0: (0. 2〜0. 3): (0. 5〜2. 5),在温度 120〜 The molar ratio of sulfide, phosphate and solvent is: 1. 0: (0. 2 ~ 0. 3): (0. 5 ~ 2. 5), at a temperature of 120 ~
24CTC下, 反应 60〜220分钟, 生成络合物, 同时排出过量低沸点物质; At 24CTC, reaction for 60 ~ 220 minutes, complexes are formed, and excess low boiling point substances are discharged at the same time;
B、 在络合物中加入溶于溶剂的卤代芳香族化合物, 在温度为 140〜260°C下, 反 应 5〜60分钟生成预聚物;  B. Add a halogenated aromatic compound dissolved in a solvent to the complex, and react at a temperature of 140 ~ 260 ° C for 5 ~ 60 minutes to form a prepolymer;
C、然后将反应釜的温度升高至 180〜280°C, 在压力为 0. 05〜0. 6MPa条件下反应 30〜190分钟;  C, and then the temperature of the reaction kettle was raised to 180 ~ 280 ° C, and the reaction was performed at a pressure of 0.05 to 0.6MPa for 30 to 190 minutes;
D、 冷却至 80°C以下, 离心分离出颗粒状聚合物。  D. Cool to below 80 ° C and centrifuge to separate the granular polymer.
8、 如权利要求 1〜3所述的高密度线型高分子量聚苯硫醚的制备方法, 其特征在 于包括如下步骤: 8. The method for preparing a high-density linear high molecular weight polyphenylene sulfide according to claims 1 to 3, wherein Yu includes the following steps:
A、 按以下比例计量称取反应物, 并加入到反应釜中- 硫化物、磷酸盐与溶剂的摩尔比为: 1. 0: (0. 2〜0. 25): (1. 0〜1. 8),在温度 150〜 220°C下, 反应 90〜150分钟, 生成络合物, 同时排出过量低沸点物质;  A. Weigh out the reactants according to the following proportions and add them to the reactor-the molar ratio of sulfide, phosphate and solvent is: 1. 0: (0. 2 ~ 0. 25): (1. 0 ~ 1 8), at a temperature of 150 ~ 220 ° C, a reaction of 90 ~ 150 minutes, a complex is formed, and an excessive amount of a low boiling point substance is discharged at the same time;
B、 在络合物中加入溶于溶剂的卤代芳香族化合物, 在温度为 180〜240°C下, 反 应 10〜40分钟生成预聚物;  B. Add a halogenated aromatic compound dissolved in a solvent to the complex, and react at a temperature of 180 ~ 240 ° C for 10 ~ 40 minutes to form a prepolymer;
C、 然后将反应釜的温度升高至 200〜260Ό, 在压力为 0. 1〜0. 6MPa条件下反应 40〜180分钟;  C, and then the temperature of the reaction kettle was raised to 200 ~ 260 Torr, and the reaction was carried out at a pressure of 0.1 to 0.6MPa for 40 to 180 minutes;
D、 冷却至 80°C以下, 离心分离出颗粒状聚合物, 用热水洗涤至中性, 再用热去 离子水洗涤 2遍, 然后在 120°C减压干燥 6小时得最终产品。  D. Cool to below 80 ° C, centrifugally separate the granular polymer, wash it with hot water to neutrality, wash it twice with hot deionized water, and then dry it under reduced pressure at 120 ° C for 6 hours to obtain the final product.
9、 如权利要求 1〜3所述的高密度线型高分子量聚苯硫醚的制备方法, 其特征在 于包括如下步骤:  9. The method for preparing a high-density linear high-molecular-weight polyphenylene sulfide according to claims 1 to 3, further comprising the following steps:
A、 按以下比例计量称取反应物, 并加入到反应釜中:  A. Weigh out the reactants according to the following proportions and add them to the reaction kettle:
硫化物、磷酸盐与溶剂的摩尔比为: 1. 0: (0. 2〜0. 25): (1. 2〜1. 6),在温度 150〜 220°C下, 反应 90〜; 120分钟, 生成络合物, 同时排出过量低沸点物质;  The molar ratio of sulfide, phosphate and solvent is: 1. 0: (0. 2 ~ 0. 25): (1. 2 ~ 1. 6), at a temperature of 150 ~ 220 ° C, a reaction of 90 ~; 120 Minutes, complexes are formed, while excess low-boiling substances are discharged;
B、 在络合物中加入溶于溶剂的卤代芳香族化合物, 在温度为 190〜220°C下, 反 应 15〜30分钟生成预聚物;  B. Add a halogenated aromatic compound dissolved in a solvent to the complex, and react at a temperature of 190 ~ 220 ° C for 15 ~ 30 minutes to form a prepolymer;
C、 然后将反应釜的温度升高至 220〜240°C, 在压力为 0. l〜0. 4MPa条件下反应 60〜150分钟;  C, and then the temperature of the reactor was increased to 220 ~ 240 ° C, and the reaction was carried out at a pressure of 0.1 to 0.4 MPa for 60 to 150 minutes;
D、 冷却至 80Ό以下, 离心分离出颗粒状聚合物, 用热水洗涤至中性, 再用热去 离子水洗涤 2遍, 然后在 12CTC减压干燥 6小时得最终产品。  D. Cool to below 80 ° C, centrifuge to separate the granular polymer, wash with hot water until neutral, and then wash twice with hot deionized water, then dry under reduced pressure at 12CTC for 6 hours to obtain the final product.
10、如权利要求 7〜9所述的高密度线型高分子量聚苯硫醚的制备方法,其特征在 于所述的络合物与卤代芳香族化合物的摩尔比是 1. 0: (0. 3〜0. 6)。  10. The method for preparing a high-density linear high-molecular-weight polyphenylene sulfide according to claim 7 to 9, wherein the molar ratio of the complex to the halogenated aromatic compound is 1.0: (0 3 ~ 0. 6).
11、如权利要求 7〜9所述的高密度线型高分子量聚苯硫醚的制备方法,其特征在 于所述的络合物与卤代芳香族化合物的摩尔比是 1. 0: (0. 4〜0. 5)。  11. The method for preparing a high-density linear high-molecular-weight polyphenylene sulfide according to claim 7 to 9, wherein the molar ratio of the complex to the halogenated aromatic compound is 1.0: (0 4 ~ 0. 5).
12、如权利要求 7〜9所述的高密度线型高分子量聚苯硫醚的制备方法,其特征在 于所述的溶剂与卤代芳香族化合物的摩尔比是 1 : (0. 2〜0. 5) 。  12. The method for preparing a high-density linear high molecular weight polyphenylene sulfide according to claim 7 to 9, characterized in that the molar ratio of the solvent to the halogenated aromatic compound is 1: (0. 2 ~ 0 5).
13、如权利要求 7〜9所述的高密度线型高分子量聚苯硫醚的制备方法,其特征在 于所述的磷酸盐是磷酸钠。  The method for preparing a high-density linear high-molecular-weight polyphenylene sulfide according to claims 7 to 9, wherein the phosphate is sodium phosphate.
14、如权利要求 7〜9所述的高密度线型高分子量聚苯硫醚的制备方法,其特征在 于所述的溶剂六甲基磷酰三胺。 14. The method for preparing a high-density linear high-molecular-weight polyphenylene sulfide according to claim 7 to 9, wherein the solvent is hexamethylphosphoryl triamine.
15、如权利要求 7〜9所述的高密度线型高分子量聚苯硫醚的制备方法,其特征在 于所述的卤代芳香族化合物为二氯代苯。 15. The method for preparing a high-density linear high-molecular-weight polyphenylene sulfide according to claims 7 to 9, wherein the halogenated aromatic compound is dichlorobenzene.
16、如权利要求 15所述的高密度线型高分子量聚苯硫醚的制备方法,其特征在于 所述的二氯代苯是 1. 4一对二氯苯和 1. 3—间二氯苯的混合物,对二氯苯和间二氯苯的 摩尔比是 3: 2〜19: 1。  16. The method for preparing a high-density linear high molecular weight polyphenylene sulfide according to claim 15, wherein said dichlorobenzene is 1.4 pair of dichlorobenzene and 1.3-m-dichloro For a mixture of benzene, the molar ratio of p-dichlorobenzene and m-dichlorobenzene is 3: 2 to 19: 1.
17、如权利要求 15所述的高密度线型高分子量聚苯硫醚的制备方法,其特征在于 所述的二氯代苯是 1. 4一对二氯苯和 1. 3—间二氯苯的混合物,对二氯苯和间二氯苯的 摩尔比是 9: 1〜16: 1。  17. The method for preparing a high-density linear high molecular weight polyphenylene sulfide according to claim 15, wherein said dichlorobenzene is 1.4 pair of dichlorobenzene and 1.3-m-dichloro For a mixture of benzene, the molar ratio of p-dichlorobenzene and m-dichlorobenzene is 9: 1 to 16: 1.
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