PAPER QUILT AND METHOD FOR MANUFACTURING THE SAME
Technical Field
The present invention relates to a paper quilt that contributes to preventing
environmental pollution due to its unique properties and a method for manufacturing the
same, more particularly a paper quilt having the properties of being exceedingly light¬
weight, very compact, and available in various colors and designs, and a method for
manufacturing the paper quilt.
Background Art
In general, a quilt or a bedcover is used for providing a user with a cozy sleeping
atmosphere and different quilts or bedcovers are utilized in accordance with the change of
the seasons. Such quilts are generally made of fabrics in between which cotton or a similar
insulator is interposed. Though conventional quilts given various colors by means of the
dyeing process, the manufacturing process of conventional quilts causes environmental
pollution during the dyeing process. Also, conventional quilts only provide a cozy sleeping
atmosphere without any additional functions to benefit the health of the user. Thus, a quilt
having additional functions is disclosed at Korean Utility Patent No. 203,170, entitled "A
Multi-purpose Quilt".
Fig. 1 is a perspective view showing the multi-purpose quilt, and Fig. 2 is s cross-
sectional view further illustrating the quilt in Fig. 1.
Referring to Figs. 1 and 2, the quilt 10 has covers 15, an ion fiber layer 20 attached
to one face of the covers 15, and a mixture 30 disposed between the ion fiber layer 20 and
the covers 15. The mixture 30 is composed of cotton mixed with a mineral powder,
wormwood or charcoal.
The covers 15 are made of fabric for the quilt, and the ion fiber 20 is attached to a
front face or rear face of the covers 15 by means of stitching or adhesive. Also, the ion
fiber layer 20 is attached to both faces of the covers 15. The mixture 30 is inserted between
the ion fiber layer 20 or covers 15 depending on the health specification of a user. The
mixture 30 includes cotton mixed with jade, germanium, wormwood or charcoal.
However, when the conventional quilt and the multi-purpose quilt are
manufactured, then used and discarded, the conventional quilt and the multi-purpose quilt
have several problems as follows.
The conventional quilt is designed to have a predetermined color and pattern
created through the dyeing procedure or an embroidery method employed in the
manufacturing process. When the quilt is made using the dyeing process, serious
environmental pollution may be caused by the dyes. Alternatively, manufacturing costs and
time may be greatly increased when the quilt is manufactured using the embroidery
method.
Also, because the conventional quilt is relatively heavy and has a large volume, the
quilt is bulky, requires much wide space for storage and necessitates the use of special
machines or dry-cleaning services to launder property.
Furthermore, when conventional quilt are disclosed at the end of their life of
usefulness, valuable reclaimed ground is occupied to provide landfill space for their
disposal, and in addition, environmental pollution may be caused when the discarded quilt
is reduced to ashes. In particular, such environment pollution may be greatly increased in
the case of those quilts are made of synthetic textiles.
Disclosure of the Invention
Considering the above-mentioned problems, it is one object of the present
invention to provide a paper quilt having small volume, light weight, a variety of colors,
and a choice of several designs, and a manufacturing method suitable to provide the paper
quilt.
It is another object of the present invention to provide a paper quilt made form
various recycled paper product without generating environmental pollution when the paper
quilt is discarded, and a method for manufacturing the paper quilt at low costs.
It is still another object of the present invention to provide a paper quilt that is
easily carried and conveniently stored, and a method for manufacturing the paper quilt.
To achieve the above objects of the present invention, there is provided a paper
quilt including a first sheet, a second sheet corresponding to the first sheet, and binding
member for attaching the first sheet to the second sheet.
The first and the second sheets are composed of at least one layer selected from
the group consisting of paper, non-woven fabric and pulp, respectively. The binding
member is dispensed in a first direction and a second direction perpendicular to the first
direction.
A sheet for absorbing moisture and emitting perfume can be interposed between
the first sheet and the second sheet. The sheet for absorbing moisture and emitting perfume
includes a cover that is capable of being permeated by a liquid, at least one non-woven
fabric layer and a baffle for ventilation.
A closing member can be formed for enclosing peripheral portions of the first and
the second sheets, and a hanging member can be attached to end portions of the first and
the second sheets or to an end portion of the closing member. In this case, the closing
member is formed by means of attaching or backstitching cloth, paper or a non-woven
fabric to the peripheral portions of the first and the second sheets.
An elastic sheet can be disposed on the first sheet, between the first sheet and the
second sheet or beneath the second sheet. The elastic sheet is composed of cotton,
synthetic resin, rubber or sponge.
Preferably, the first and the second sheets are composed respectively of Korean
paper made from mulberry trees or recycled paper made from waste paper from the
newsprint industry, printing paper or tissue paper.
A plurality of spaces can be created between the first sheet and the second sheet
along the first and the second directional axis. The spaces are filled with at least one
selected from the group consisting of loess, jade, mica, phophyry, zeolite, wormwood and
charcoal.
The binding member is composed of a plurality of threads used to quilt the first
and the second sheets along the first and the second directions. Also, the binding member
may be composed of adhesives or double-faced tapes placed beneath the first sheet or onto
the second sheet along the first and the second directions.
Also, to achieve the above objects of the present invention, there is provided a
method for manufacturing a paper quilt comprising the steps of forming a first sheet
composed of at least one layer selected from the group consisting of paper, non-woven
fabric and pulp, forming a second sheet corresponding to the first sheet wherein the second
sheet is composed of at least one layer identical to that of the first sheet, and binding the
first and the second sheets using a binding member composed of a plurality of threads
quilting the first and the second sheets along a first and a second directions.
Furthermore, to achieve the above objects of the present invention, there is
provided a method for manufacturing a paper quilt comprising the steps of forming a first
sheet composed of at least one layer selected from the group consisting of paper, non-
woven fabric and pulp, forming a second sheet corresponding to the first sheet wherein the
second sheet is composed of at least one layer identical to that of the first sheet, the step of
forming a binding member composed of adhesives or double-faced tapes placed beneath
the first sheet or onto the second sheet along a first direction and a second direction, and
binding the first and the second sheets using the binding member.
According to the present invention, the paper quilt having exceedingly light weight
and small volumes can be manufactured to have various colors and designs using recycled
paper, Korean paper, non-woven fabrics or pulps. Therefore, the paper quilt of the present
invention provides wide utilization of scrap paper, and reduces environmental pollution
caused by excess scrap paper. Also, the paper quilt can be simply manufactured using
Korean paper has many advantages such as moderately high strength, and the various
colors and designs provide an excellent selection to choose from when planning elegant
interior schemes in accordance with the tastes of users. Furthermore, the paper quilt of the
present invention can be easily carried and conveniently stored because of its very light
weight and small volume.
The paper quilt of the present invention is formed using recycled paper or the
Korean paper and has many advantageous characteristics in comparison with the
conventional quilt as shown in the following table 1.
Table 1: characteristics of the paper quilt in comparison with the conventional quilt
Referring to table 1, the paper quilt of the present invention has more advantages
than the conventional quilt in views of its many features that enhances its term of use,
weight, price, storage etc. In addition, the paper quilt reduces the environmental pollution.
Brief Description of the Drawings
The above objects and other advantages of the present invention will be more
apparent by describing in detail the preferred embodiments thereof with reference to the
attached drawings, in which:
FIG. 1 is a perspective view showing the conventional quilt;
FIG- 2 is a cross-sectional view showing the conventional quilt in FIG. 1;
Fig. 3 is a perspective view showing a paper quilt using recycled waste paper or
non-woven fabric according to a first embodiment of the present invention;
Fig. 4 is a partially enlarged perspective view illustrating the paper quilt in Fig. 3;
Fig. 5 is an exploded perspective view illustrating a paper quilt according to a
second embodiment of the present invention;
Fig. 6 is a perspective showing a paper quilt according to a third embodiment of
the present invention;
Fig. 7 is a perspective view showing a paper quilt according to a fourth
embodiment of the present invention; and
Figs. 8 to 10 are perspective views illustrating a method for packaging paper quilts
according to the present invention.
Best Modes for Carrying out the Invention
Hereinafter, the preferred embodiments of the present invention will be explained
in more detail with reference to the accompanying drawings.
Embodiment 1
Fig. 3 is a perspective view showing a paper quilt using recycled waste paper or
non-woven fabric according to a first embodiment of the present invention, and Fig. 4 is a
partially enlarged perspective view illustrating the paper quilt in Fig. 3.
Referring to Figs. 3 and 4, a paper quilt 100 of the present embodiment has a first
sheet 110, a second sheet 120 disposed under the first sheet 110, a moisture absorbing and
perfume emitting sheet 160 disposed between the first and the second sheets 110 and 120,
a closing member 130 formed at peripheral portions of the first and the second sheets 110
and 120, and a binding member 140 disposed along a first and a second directions for
attaching the first sheet 110 to the second sheet 120.
The first and the second sheets 110 and 120 respectively include at least one paper
layer, and the paper layer is composed of the recycled paper made from waste paper from
the newsprint industry, printing paper or tissue paper. The first and the second sheets 110
and 120 also include at least one non-woven fabric layer or pulp layer. Preferably, the first
and the second sheets 110 and 120 include six paper layers, six non-woven fabric layers, or
six pulp layers, respectively.
Table 2 shows various recycled paper having different characteristics and
compositions included in manufacture of the paper quilt according to the present
embodiment.
Table 2: characteristics and compositions of recycled paper
As shown in table 2, the first and the second sheets 110 and 120 of the present
embodiment are manufactured using at least one recycled paper layer after the various
recycled papers are cut to the shape of a sheet of a predetermined size. In this case, the
recycled paper layers are made of scrap newsprint paper, printing paper or tissue paper.
Though the first and the second sheets 110 and 120 include one recycled paper layer, the
first and the second sheets 110 and 120 are preferably composed of several recycled paper
layers so that the paper quilt 100 has a predetermined strength and insulating quotient for
warmth.
According to the present embodiment, the first and the second sheets 110 and 120
have various colors and shapes because the paper quilt 100 is formed using several paper
layers. That is, various patterns, pictures, diagrams or animal shapes are printed onto
surfaces of the first and the second sheets 110 and 120 at a lower cost that the dying or
embroidery procedures used in the production of conventional quilts. In addition, the paper
quilt 100 of the present invention has another advantage over the conventional quilt that
the price is lower and the design possibilities are limitless since arbitrary logotypes or
letters requested by a user can be easily printed on the first sheet 110 or the second sheet
120.
The moisture absorbing and perfume emitting sheet 160 is attached beneath the
first sheet 110. The moisture absorbing and emitting perfume sheet 160 prevents the paper
quilt 100 from tearing or being damaged due to penetration of moisture from the air. Also,
the moisture absorbing and perfume emitting sheet 160 emits various predetermined
aromas selected in accordance with tastes of users. The moisture absorbing and perfume
emitting sheet 160 includes a cover through which liquid can pass, at least one non- woven
fabric layer and a baffle for ventilation. The liquid permeable cover, the non-woven fabric
layer and the baffle for ventilation are successively layered. At that time, several aromas
can be sprayed onto the non-woven fabric layer so that various aromas are then
continuously emitted from the paper quilt 100 during use.
The first and the second sheets 110 and 120 are combined with each other using
the binding member 140 disposed along the first and second directions. The binding
member 140 is composed of a plurality of threads. That is, the second sheet 120 is aligned
to correspond to the first sheet 110, and then the first and the second sheets 110 and 120 are
backstitched at predetermined intervals using a thread in a vertical direction (that is, the
first direction). Subsequently, the first and the second sheets 110 and 120 are repeatedly
backstitched at predetermined intervals using anther thread in a horizontal direction (that is,
the second direction). As a result, the first sheet 110 combines with the second sheet 120
by interposing a plurality of spaces between the first and the second sheets 110 and 120 as
shown Figs. 3 and 4. Those spaces are also disposed in vertical and horizontal directions.
In this case, the first and the second sheets 110 and 120 are backstitched with
approximately 12 to 20 stitches per inch in order to maintain a predetermined strength and
retain the necessary insulating quotient for warmth. Though the binding member 140
composed of several threads is disposed along the vertical and horizontal directions in Fig.
3, the binding member 140 can be composed of several threads stitched to have diamond
shapes, rectangular shapes, circular shapes, animal shapes or other various patterns in
accordance with colors of the first and the second sheets 110 and 120.
Because a plurality of spaces 150 are formed between the first and the second
sheets 110 and 120, the paper quilt 100 provides sufficient warmth. Considering the health
of a user, material beneficial to health, for example loess, jade, mica, phophyry or zeolite,
are inserted into the spaces 150. Packages of materials (not shown) that emit far infrared
rays can be inserted into the spaces 150. Also, materials beneficial to health such as
wormwood or charcoal can be inserted into those spaces 150 to promote the health of the
user, and various perfume emitting agents can be disposed in the spaces 150 in accordance
with the tastes of the user provide a cozy and refreshing sleeping environment.
The closing member 130 is formed at peripheral portions of the first and the
second sheets 110 and 120, thereby completing the paper quilt 100 of the present
embodiment. The closing member 130 is composed of various fabrics or papers identical to
the first and the second sheets 110 and 120. The closing member 130 is attached to
peripheral portions of the first and the second sheets 110 and 120 by means of
backstitching a plurality of threads or by using adhesives.
The hanging member 180 is connected to end portions of the closing member 130
in order to prevent the paper quilt 100 from sliding off the user during use of the paper
quilt 100. The hanging member 180 having a semi-circular shape or a hook shape is
composed of material identical to that of the closing member 130. In addition, the hanging
member 180 is integrally formed with the closing member 130, and may be attached to the
closing member 130.
Embodiment 2
Fig. 5 is an exploded perspective view illustrating a paper quilt according to a
second embodiment of the present invention.
Referring to Fig. 5, a paper quilt 200 of the present invention has a first sheet 210,
a second sheet 220 disposed under the first sheet 210, an elastic sheet 290 interposed
between the first and the second sheets 210 and 220, and a binding member 240 for
combining the first sheet 210 with the second sheet 220.
In the case that the paper quilt 200 is utilized as a mat, the elastic sheet 290 is
formed between the first and the second sheets 210 and 220. The elastic sheet 290 is
composed of material having a predetermined elasticity such as cotton, rubber, sponge or
synthetic resin. The elastic sheet 290 can be formed on the first sheet 210 or beneath the
second sheet 220. Thus, the user can sleep comfortably even when the floor or the ground
is hard or rugged due to the function of the elastic sheet 290.
In the present embodiment, a closing member formed at peripheral portions of the
first and the second sheets 210 and 220 is omitted since the closing member is identical to
that of the first embodiment. However, peripheral portions of the first and the second
sheets 210 and 220 are sewn using threads 260 as shown in Fig. 5, so the closing member
cannot be formed at peripheral portions of the first and the second sheets 210 and 220. In
addition, a hanging member can be attached to end portions of the first and the second
sheets 210 and 220 so as to prevent the paper quilt 200 from sliding off the user during use,
as it is described in the first embodiment.
As shown in Fig. 5, after the first and the second sheets 210 and 220 are
respectively formed by combining several layers composed of paper, non-woven fabric or
pulp, the binding member 240 is formed on the second sheet 220 along a first and a second
directions. The binding member 240 is composed of adhesives or double-sided tapes, and
disposed along a vertical direction (the first direction) and a horizontal direction (the
second direction), thereby forming a plurality of spaces 250 between the first and the
second sheets 210 and 220. Also, the binding member 240 can be formed beneath the first
sheet 210. In this case, after a moisture absorbing and perfume emitting sheet is attached to
the second sheet 220, the binding member 240 and the first sheet 210 are successively
formed on the moisture absorbing and perfume emitting sheet, thereby forming the paper
quilt 200 of the present embodiment. The moisture absorbing and perfume emitting sheet is
composed of a liquid permeable cover, at least one non-woven fabric layer and a baffle for
ventilation as it is described above. At that time, the elastic sheet 290 can be formed on the
first sheet 210 or beneath the second sheet 220 though the elastic sheet 290 is interposed
between the first and the second sheets 210 and 220.
When the first sheet 210 is combined with the second sheet 220 on which the
binding member 240 is formed, the paper quilt 200 of the present embodiment is
completed. A plurality of spaces 250 are provided between the first and the second sheets
210 and 220 to achieve a predetermined insulating quotient. Also, those spaces 250 can be
filled with materials that emit far infrared rays or other materials beneficial for the good
health and comfort of the user.
Embodiment 3
Fig. 6 is a perspective showing a paper quilt according to a third embodiment of
the present invention.
Referring to Fig. 6, a paper quilt 300 of the present embodiment includes a first
sheet 310, a second sheet 320, and a binding member 340 for combining the first sheet 310
with the second sheet 320.
In the present embodiment, the first and the second sheets 310 and 320 are
composed of Korean paper made from mulberry trees so that the first and the second sheets
310 and 320 have various colors, respectively.
Sorts and uses of the Korean paper made from mulberry trees are shown in the
following table 3.
Table 3: kinds and uses of Korean paper made from mulberry tree
As shown in table 3, the paper quilt 300 of the present embodiment provides the
user with a more cozy feeling and an oriental atmosphere since Korean papers made from
mulberry trees have moderately high strength and a variety of colors or patterns created
when the first and the second sheets 310 and 320 are being manufactured from Korean
papers.
Also, Chinese characters, patterns such as leaves or oriental drawings can be
printed onto a front face of the first sheet 310 as shown in Fig. 6, thereby achieving an
object that will contribute to a more elegant atmosphere.
The first and the second sheets 310 and 320 are attached to each other using the
binding member 340 disposed along a first and a second direction. In the present
embodiment, the binding member 340 includes a plurality of threads backstitched to the
first and the second sheets 310 and 320 along the first and the second directions. A
plurality of spaces are formed between the first and the second sheets 310 and 320 as
described above in the first and the second embodiments. Also, the binding member 340
can be formed at the edges of the first and the second sheets 310 and 320 without
necessitating an additional closing member to enclose peripheral portions of the first and
the second sheets 310 and 320.
Embodiment 4
Fig. 7 is a perspective view showing a paper quilt according to a fourth
embodiment of the present invention.
Referring to Fig. 7, a paper quilt 400 of the present embodiment includes a first
sheet 410, a second sheet 420, and a binding member 440 for combining the second sheet
420 with the first sheet 410. The binding member 440 is formed in diagonal directions of
the first and the second sheets 410 and 420 so as to attach the first sheet 410 to the second
sheet 420.
In the present embodiment, a plurality of threads 460 are backstitched along
diagonal portions of the first and the second sheets 410 and 420 so that a closing member
cannot be formed at peripheral portions of the first and the second sheets 410 and 420. In
addition, concave portions 450 having semi-circular shapes are formed at the ends of the
first and the second sheets 410 and 420 when the paper quilt 400 is used as a medical
supply.
Embodiment 5
Figs. 8 to 10 are perspective views illustrating a method for packaging paper quilts
according to the present invention.
Referring to Fig 8, a paper quilt 500 according to the first to the fourth
embodiments inclusive, is packaging composed of paper, or vinyl, or a synthetic resin
cover to be provided the user either at no cost for packaging purposes or for sale as an
extra component of the paper quilt. In this case, the paper quilt 500 is formed using Korean
paper, recycled paper, non-woven fabrics or pulps as described above.
Also, two or three paper quilts 500, 501 and 502 are successively stacked, and then
the paper quilts 500, 501 and 502 are packaged using paper, vinyl or a synthetic resin cover
to be provided for use as a recreational aid, a household item or a public advertising tool as
shown in Fig. 9. At that time, the paper quilts 500, 501 and 502 are exceedingly light
weight and compact so that the paper quilts 500, 501 and 502 can be easily carried and
conveniently stored.
Referring to Fig. 10, several paper quilts 550 are packaged together using a box
510 having a handle 520 formed thereon and provided for sale, a household purposes or a
public advertising tool. In this case, the paper quilts 55 can be easily carried and
conveniently stored because the paper quilts 550 are exceedingly light weight and compact.
While the present invention has been particularly shown and described with
reference to preferred embodiments thereof, it will be understood by those skilled in the art
that various changes in form and detail may be effected therein without departing from the
spirit and scope of the invention as defined by the appended claims-
Industrial Applicability
According to the present invention, the paper quilt being exceedingly light weight
and compact can be manufactured to have various colors and designs using recycled paper,
Korean paper, non-woven fabrics or pulps. Therefore, the paper quilt of the present
invention provides wide utilization of scrap paper, and reduces environmental pollution
due to the scrap paper.
Also, the paper quilt can be simply manufactured using Korean paper thereby
having many advantages such as providing an affordable and simple way to create an
elegant atmosphere, providing a quilt of moderately high strength, and being available in
various colors and designs in accordance with the tastes of users.
Furthermore, the paper quilt of the present invention can be easily carried and
conveniently stored because the paper quilt is very light weight and compact.