WO2002044316A1 - A process for preparing a detergent tablet - Google Patents
A process for preparing a detergent tablet Download PDFInfo
- Publication number
- WO2002044316A1 WO2002044316A1 PCT/GB2001/004967 GB0104967W WO0244316A1 WO 2002044316 A1 WO2002044316 A1 WO 2002044316A1 GB 0104967 W GB0104967 W GB 0104967W WO 0244316 A1 WO0244316 A1 WO 0244316A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cavity
- tablet
- composition
- process according
- layer
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0047—Detergents in the form of bars or tablets
- C11D17/0065—Solid detergents containing builders
- C11D17/0073—Tablets
- C11D17/0078—Multilayered tablets
Definitions
- the present invention relates to a process for preparing a detergent tablet .
- detergent tablets have become very popular, mainly because of ease of dosing, for example, in a dishwashing machine or washing machine for laundry.
- tablets comprising a cavity in one surface thereof filled with a composition or pre-shaped insert containing specific ingredients to be separated from the remainder of ingredients of the tablet and/or to become effective in specific phases of the dishwashing or washing cycle.
- a composition or pre-shaped insert containing specific ingredients to be separated from the remainder of ingredients of the tablet and/or to become effective in specific phases of the dishwashing or washing cycle.
- Such products are, for example, described in O99/06522 and WO00/06684.
- the layer (s) of a detergent tablet are formed by compression of usually particulate material filled into- the die of a tablet press machine.
- the cavity is usually formed by using any appropriately shaped upper punch having a protrusion corresponding to the shape of the cavity.
- the pre-shaped insert is then affixed to the cavity with the help of an adhesive substance .
- tablet press machines have become commercially available having a system capable of delivering pre-shaped inserts to the tabletting press at any desired intermediate point during the overall pressing process. With these machines it is possible to press tablets with cavities while incorporating pre- shaped inserts in the same press machine.
- compositions are delivered into the die of the press machine; ii. the compositions are optionally compressed with an upper punch having a central protrusion to create a cavity in their upper surface; iii. a pre-shaped insert is delivered onto the upper surface of the composition (s) . In case a cavity has been created in the former step they are delivered to such cavity; iv. the one or more compositions and the pre-shaped insert are compressed in a final compression step.
- the adhesion of the pre-shaped insert to the tablet's main body is guaranteed by the last compression step that forces the material of the tablet's main body to tightly embrace the pre-shaped insert.
- This embodiment comprises a first step, after the filling of the die with the material for the tablet's main body, in which the upper punch (with the central part in a protruding position) is used to create a void space (a cavity) in the powder contained in the die of the press machine but without substantially compressing the powder in the die.
- the cavity created by the punch helps ensure that the pre-shaped insert later delivered will be placed in the desired spatial relationship to the tablet .
- the punch is raised and the pre- shaped insert is delivered into the cavity of the tablet.
- the upper punch is lowered once again, with the central portion at least partially retracted in order to avoid exerting substantial forces on the pre-shaped insert.
- final compression of the tablet takes place.
- the material of the uppermost layer will not only be compressed in a vertical direction, but the material will also extend horizontally into the cavity to tightly embrace the pre-shaped insert therein.
- the pre- shaped insert is delivered to the material's upper surface .
- the upper punch is lowered to compress • the tablet and the insert .
- the material of the uppermost layer will not only be compressed in a vertical direction, but the material will also extend horizontally into the cavity to tightly embrace the pre-shaped insert therein.
- the cavity hosting the insert is formed throughout the final compression step.
- the present invention seeks to find a solution for this problem.
- the cushioning material seems to be able to absorb and/or equally distribute the forces exerted onto the insert (s) during the final compression step, possibly by spreading the cushioning material throughout the interface of the insert and the cavity.
- the invention is directed to a process for preparing a detergent tablet, having at least one layer and at least one cavity in at least one surface of the tablet holding at least one pre-shaped insert therein, in a tablet press machine comprising a die, a lower punch therein and an upper punch to be lowered towards the lower punch in the die, the process comprising the following steps:
- step (c) is performed immediately after step (a) without forming any cavity in the upper surface of the composition.
- the cavity in step (b) is formed in the upper surface of the composition without any simultaneous substantial compression thereof.
- the upper punch comprises at least one portion being relatively movable with respect to the remainder of the upper punch, wherein the cavity forming step (b) is performed with the movable portion of the upper punch protruding from the surface thereof and the compression step (e) is performed with the movable portion of the upper punch being retracted to at least the surface thereof.
- the inventive process is applied to a multi-layer tablet wherein,, in step (a) , such multi-layer tablet is formed by sequentially filling compositions for the respective layers into the die and optionally compressing such compositions after each filling step.
- a first composition is filled into the die; the first composition is compressed to form a first layer; and a second composition is filled onto the compressed first layer to form a second layer of the tablet.
- the pre-shaped insert (s) used in a process according to the invention can be made by a compression technology (e.g. compression in a tablet press, injection moulding) or by non-compression technologies (e.g. casting), which also . includes capsules (e.g. gelatine capsules) .
- the pre-shaped insert (s) is/are fully or partially surrounded by a coating (e.g. film forming cellulose, film forming acrylates, gelatine, waxes) .
- the cushioning material is a meltable material to be dosed in its molten state and being able to harden over the time.
- the cushioning material is a material soluble or dispersible in water or alkaline aqueous solutions.
- the cushioning material can be selected from the group consisting of polymeric material (e.g. polyvinyl pyrrolidone, polyethylene glycol) , carboxylic acids (e.g. fatty acids), polyols
- polymeric material e.g. polyvinyl pyrrolidone, polyethylene glycol
- carboxylic acids e.g. fatty acids
- polyols polyols
- the cushioning material is dosed into a central position on the uppermost layer of or into a central position of the cavity, allowing equal spreading of the material throughout the interface between the insert and the cavity during the final compression step.
- a detergent tablet having at least one layer and at least one cavity in at least one surface of the tablet holding at least one pre-shaped insert therein, the tablet comprising: a) at least one composition to form the at least one layer of the tablet; b) a cushioning material; and c) at least one pre-shaped insert,
- FIGs. 1 to 7 intended to further illustrate the process, show the die of a tablet press machine in different stages of the inventive process.
- FIG. 1 shows a die 10 with a lower punch 20 in a position to receive a composition 30 to be pressed to a tablet.
- a two-part upper punch 40 comprising a central movable portion 42 is shown in a raised position.
- FIG. 1 reflects the stage after step (a) of the inventive process .
- FIG. 2 reflects the stage after step (b) of the inventive process.
- step (c) the upper punch 40 is raised, with the central movable portion 42 being retracted.
- a cushioning material 34 is delivered into the cavity 32 of the pre-compressed composition 30", preferably into a central portion thereof. This corresponds to step (c) .
- FIG. 5 reflects the stage after step (d) of the inventive process .
- the upper punch 40 is lowered once again to conduct the final compression step for the tablet.
- the central portion 42 is adjusted either to form a flat surface with the punch 40 (as shown in the drawing) or in a position to hold the pre-shaped insert 36 in its position in the cavity 32 (or to even slightly press it into that cavity) in order to avoid the insert to escape therefrom.
- the cushioning material 34 is spread within the cavity 32 around the pre-shaped insert 36, thus protecting it from destructive forces exerted by the final compression step.
- FIGs. 8 to 12 intended to further illustrate the process, show the die of a tablet press machine in different stages of the inventive process.
- FIG. 8 shows a die 10 with a lower punch 20 in a position to receive material 30 to be pressed to a tablet.
- An upper punch 40 is shown in a raised position.
- FIG. 8 reflects the stage after step (a) of the inventive process.
- a cushioning material 34 is delivered onto the composition 30, optionally onto a slightly pre- compressed and thus levelled composition, preferably into a central portion thereof. This corresponds to step (c) .
- FIG. 10 a pre-shaped insert 36 is dropped onto the cushioning material 34.
- FIG. 10 reflects the stage after step (c) of the inventive process.
- step (e) the upper punch 40 is lowered to conduct the final compression step for the tablet.
- the cushioning material 34 is spread within the formed cavity 32 around the pre-shaped insert 36, thus protecting it from destructive forces exerted by the final compression step.
- the final tablet 38 is ejected from the Use of the inventive process results in significantly less breakage of the pre-shaped insert and firm adhesion thereof in the cavity. Additionally the process allows more precise positioning of the pre-shaped insert due to the adhesive capabilities of the cushioning material .
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Detergent Compositions (AREA)
- Medicinal Preparation (AREA)
- Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
- Wrappers (AREA)
Abstract
Description
Claims
Priority Applications (10)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2002212542A AU2002212542B2 (en) | 2000-11-29 | 2001-11-08 | A process for preparing a detergent tablet |
EP01980754A EP1339826B1 (en) | 2000-11-29 | 2001-11-08 | A process for preparing a detergent tablet |
MXPA03004724A MXPA03004724A (en) | 2000-11-29 | 2001-11-08 | A process for preparing a detergent tablet. |
CA002430075A CA2430075C (en) | 2000-11-29 | 2001-11-08 | A process for preparing a detergent tablet |
DE60108522T DE60108522T2 (en) | 2000-11-29 | 2001-11-08 | METHOD OF HOLDING A WASHING AND / OR CLEANING TABLET |
BR0115700-0A BR0115700A (en) | 2000-11-29 | 2001-11-08 | A process for preparing a tablet detergent |
AT01980754T ATE287445T1 (en) | 2000-11-29 | 2001-11-08 | METHOD FOR PRODUCING A DETERGENT AND/OR CLEANING AGENT TABLET |
PL01362287A PL362287A1 (en) | 2000-11-29 | 2001-11-08 | A process for preparing a detergent tablet |
AU1254202A AU1254202A (en) | 2000-11-29 | 2001-11-08 | A process for preparing a detergent tablet |
US10/432,764 US20040067868A1 (en) | 2000-11-29 | 2001-11-08 | Process for preparing a detergent tablet |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB0029095.7A GB0029095D0 (en) | 2000-11-29 | 2000-11-29 | Improvements in or relating to packaging |
GB0029095.7 | 2000-11-29 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2002044316A1 true WO2002044316A1 (en) | 2002-06-06 |
Family
ID=9904098
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/GB2001/004967 WO2002044316A1 (en) | 2000-11-29 | 2001-11-08 | A process for preparing a detergent tablet |
Country Status (14)
Country | Link |
---|---|
US (1) | US20040067868A1 (en) |
EP (1) | EP1339826B1 (en) |
CN (1) | CN1478142A (en) |
AT (1) | ATE287445T1 (en) |
AU (2) | AU1254202A (en) |
BR (1) | BR0115700A (en) |
CA (1) | CA2430075C (en) |
DE (1) | DE60108522T2 (en) |
ES (1) | ES2234911T3 (en) |
GB (2) | GB0029095D0 (en) |
MX (1) | MXPA03004724A (en) |
PL (1) | PL362287A1 (en) |
WO (1) | WO2002044316A1 (en) |
ZA (1) | ZA200304182B (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006048606A1 (en) * | 2004-11-03 | 2006-05-11 | Reckitt Benckiser N.V. | Process for making a tablet |
US8168581B2 (en) * | 2004-06-19 | 2012-05-01 | Reckitt Benckiser N.V. | Process for producing a multi-phase detergent tablet |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB0621582D0 (en) * | 2006-10-30 | 2006-12-06 | Reckitt Benckiser Nv | Dosage element and chamber |
GB0702974D0 (en) * | 2007-02-15 | 2007-03-28 | Jagotec Ag | Method and apparatus for producing a tablet |
CN106916659B (en) * | 2017-01-24 | 2020-05-12 | 纳爱斯集团有限公司 | Multilayer laundry tablet and preparation method thereof |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999027068A1 (en) * | 1997-11-26 | 1999-06-03 | The Procter & Gamble Company | Detergent tablet |
DE19834180A1 (en) * | 1998-07-29 | 2000-02-03 | Benckiser Nv | Composition for use in a dishwasher |
EP0979865A1 (en) * | 1998-07-17 | 2000-02-16 | THE PROCTER & GAMBLE COMPANY | Detergent tablet |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2423576A (en) * | 1943-09-25 | 1947-07-08 | Wilton A Block | Apparatus for making soap cakes having desired insignia |
US2520570A (en) * | 1945-05-01 | 1950-08-29 | Procter & Gamble | Method for producing detergent blocks |
US2486347A (en) * | 1947-03-29 | 1949-10-25 | James N Walker | Soap conserving press |
CA1182371A (en) * | 1980-12-18 | 1985-02-12 | Jeyes Group Limited | Lavatory cleansing blocks |
GB2324495A (en) * | 1997-04-22 | 1998-10-28 | Procter & Gamble | Multi-layer detergent tablet |
GB2327949A (en) * | 1997-08-02 | 1999-02-10 | Procter & Gamble | Detergent tablet |
ATE244296T1 (en) * | 1997-11-10 | 2003-07-15 | Procter & Gamble | METHOD FOR PRODUCING A DETERGENT TABLET |
-
2000
- 2000-11-29 GB GBGB0029095.7A patent/GB0029095D0/en not_active Ceased
-
2001
- 2001-11-08 US US10/432,764 patent/US20040067868A1/en not_active Abandoned
- 2001-11-08 MX MXPA03004724A patent/MXPA03004724A/en not_active Application Discontinuation
- 2001-11-08 BR BR0115700-0A patent/BR0115700A/en not_active Application Discontinuation
- 2001-11-08 AU AU1254202A patent/AU1254202A/en active Pending
- 2001-11-08 AU AU2002212542A patent/AU2002212542B2/en not_active Ceased
- 2001-11-08 CA CA002430075A patent/CA2430075C/en not_active Expired - Fee Related
- 2001-11-08 DE DE60108522T patent/DE60108522T2/en not_active Revoked
- 2001-11-08 GB GB0126831A patent/GB2371010B/en not_active Expired - Fee Related
- 2001-11-08 AT AT01980754T patent/ATE287445T1/en not_active IP Right Cessation
- 2001-11-08 WO PCT/GB2001/004967 patent/WO2002044316A1/en active IP Right Grant
- 2001-11-08 PL PL01362287A patent/PL362287A1/en not_active IP Right Cessation
- 2001-11-08 ES ES01980754T patent/ES2234911T3/en not_active Expired - Lifetime
- 2001-11-08 EP EP01980754A patent/EP1339826B1/en not_active Revoked
- 2001-11-08 CN CNA018196802A patent/CN1478142A/en active Pending
-
2003
- 2003-05-29 ZA ZA200304182A patent/ZA200304182B/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1999027068A1 (en) * | 1997-11-26 | 1999-06-03 | The Procter & Gamble Company | Detergent tablet |
EP0979865A1 (en) * | 1998-07-17 | 2000-02-16 | THE PROCTER & GAMBLE COMPANY | Detergent tablet |
DE19834180A1 (en) * | 1998-07-29 | 2000-02-03 | Benckiser Nv | Composition for use in a dishwasher |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8168581B2 (en) * | 2004-06-19 | 2012-05-01 | Reckitt Benckiser N.V. | Process for producing a multi-phase detergent tablet |
WO2006048606A1 (en) * | 2004-11-03 | 2006-05-11 | Reckitt Benckiser N.V. | Process for making a tablet |
Also Published As
Publication number | Publication date |
---|---|
CN1478142A (en) | 2004-02-25 |
AU1254202A (en) | 2002-06-11 |
ES2234911T3 (en) | 2005-07-01 |
US20040067868A1 (en) | 2004-04-08 |
DE60108522T2 (en) | 2006-03-30 |
GB0029095D0 (en) | 2001-01-10 |
GB0126831D0 (en) | 2002-01-02 |
CA2430075C (en) | 2009-09-01 |
BR0115700A (en) | 2003-09-09 |
ATE287445T1 (en) | 2005-02-15 |
ZA200304182B (en) | 2004-06-25 |
PL362287A1 (en) | 2004-10-18 |
DE60108522D1 (en) | 2005-02-24 |
EP1339826B1 (en) | 2005-01-19 |
AU2002212542B2 (en) | 2005-12-15 |
EP1339826A1 (en) | 2003-09-03 |
GB2371010A (en) | 2002-07-17 |
MXPA03004724A (en) | 2004-05-04 |
GB2371010B (en) | 2003-05-14 |
CA2430075A1 (en) | 2002-06-06 |
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