WO2002042573A2 - Method and apparatus for pre-stressing a roof support - Google Patents
Method and apparatus for pre-stressing a roof support Download PDFInfo
- Publication number
- WO2002042573A2 WO2002042573A2 PCT/ZA2001/000182 ZA0100182W WO0242573A2 WO 2002042573 A2 WO2002042573 A2 WO 2002042573A2 ZA 0100182 W ZA0100182 W ZA 0100182W WO 0242573 A2 WO0242573 A2 WO 0242573A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- settable material
- stressing
- support
- roof
- disposing
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims description 32
- 239000000463 material Substances 0.000 claims abstract description 71
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 239000002245 particle Substances 0.000 claims description 16
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 8
- 239000012530 fluid Substances 0.000 claims description 8
- 239000000654 additive Substances 0.000 claims description 7
- 239000010954 inorganic particle Substances 0.000 claims description 7
- 238000009736 wetting Methods 0.000 claims description 5
- 235000019738 Limestone Nutrition 0.000 claims description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000006028 limestone Substances 0.000 claims description 4
- 238000012216 screening Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 3
- 239000000292 calcium oxide Substances 0.000 claims description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 3
- 239000004014 plasticizer Substances 0.000 claims description 3
- 239000007787 solid Substances 0.000 abstract description 4
- 239000004568 cement Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 3
- 230000000295 complement effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D15/00—Props; Chocks, e.g. made of flexible containers filled with backfilling material
- E21D15/58—Devices for setting props or chocks
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/14—Lining predominantly with metal
- E21D11/15—Plate linings; Laggings, i.e. linings designed for holding back formation material or for transmitting the load to main supporting members
- E21D11/157—Laggings making use of fluid cushions, e.g. the fluid containing a hardenable material
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D15/00—Props; Chocks, e.g. made of flexible containers filled with backfilling material
- E21D15/48—Chocks or the like
- E21D15/483—Chocks or the like made of flexible containers, e.g. inflatable, with or without reinforcement, e.g. filled with water, backfilling material or the like
Definitions
- This invention relates to a method and apparatus for pre-stressing a roof support.
- a typical unit comprises a hollow sealed metal container having an inlet for pressurised fluid.
- the inlet is provided with a non-return inlet valve and, in use, the unit is disposed between a support and a roof.
- the unit is then inflated with pressurised fluid to fill the space between the support and the roof, thus to pre- stress the support.
- a disadvantage of a pre-stressing unit of this type is that it has to be inflated to a substantial internal pressure (more than 14 MPa, for example) to have the desired pre-stressing effect on the support.
- Another disadvantage of the known pre-stressing unit is that it tends to rupture at elevated pressures, i.e. at pressures approaching 60 MPa. When it ruptures, it is deflated instantaneously and this could lead to possible rock falls. The jet of fluid emanating from the rupture further presents a danger to mineworkers in its vicinity. Because the known units are designed to withstand such high pressures, they have a relatively high material specification, making them expensive.
- a method for pre- stressing a support for a roof including the steps of: providing a hollow body; disposing a settable material in the body, the settable material being of the type which expands during setting; disposing the body between the support and the roof; and allowing the settable material to set and to expand.
- the method may thus include the step of pre-stressing the support by the expansion of the settable material.
- the method may include the step of pre-stressing the support by injecting pressurised fluid into the body.
- the method may include the further step of wetting the settable material.
- the method may include the further step of sealing the body after disposing the settable material in the body.
- the method may include the further steps of disposing the settable material in a permeable bag and wetting the settable material prior to the steps of disposing it in the hollow body and sealing the body.
- the settable material is wetted after being disposed in the hollow body.
- the settable material may be wetted by introducing water to the hollow body.
- the body is inflated by injecting pressurised water into the body.
- the body may define an internal space for receiving the water in addition to the settable material.
- apparatus for pre-stressing a support for a roof comprising: a hollow body disposable between the support and the roof; and a settable material disposed in the hollow body, the settable material being of the type which expands when setting.
- the body may be sealed and may define an inlet for pressurised fluid.
- a non- return inlet valve may be located in the inlet.
- the body may define an internal space for receiving the settable material.
- the body may further define free headspace adjacent the settable material for receiving a body of water.
- the settable material referred to above may comprise inorganic particles containing mainly calcium oxide.
- the settable material may be prepared by a method including the steps of treating particulate limestone, containing at least 90% (w/w) calcium carbonate, as follows: reducing the diameter of the inorganic particles to between 5 and 30 mm; heating the particles to a temperature of between 1500 and 1900 °C; reducing the size of the particles; and screening the particles to obtain a particle diameter of below 0.3 mm.
- the obtained material may be mixed with suitable additives for controlling the onset and rate of the setting reaction of the material when mixed with water.
- the additives may be selected from the group comprising super plasticisers or retarders.
- figure 1 is a side view of a pre-stressing unit according to a first embodiment of the invention
- figure 2 is a cross-sectional side view of the unit of figure 1 , in a pre-expanded condition
- figure 3 is the same view as that of figure 2 with the unit in an expanded condition
- figure 4 is a cross-sectional side view of a pre-stressing unit according to second embodiment of the invention in a pre- expanded condition
- figure 5 is the same view as that of figure 4 with the unit in an expanded condition
- figure 6 is a cross-sectional side view of a pre-stressing unit according to a third embodiment of the invention in a pre- expanded condition
- figure 7 is the same view as that of figure 6 with the unit in an expanded condition
- figure 8 is a cross-sectional side view of a pre-stressing unit according to fourth embodiment of the invention in a pre- expanded condition
- figure 9 is the same view as that of figure
- a pre-stressing unit according to a preferred embodiment of the invention is generally designated by reference numeral 10.
- the unit 10 is particularly suitable for pre-stressing an elongate stick-type mine support prop 12 for supporting a roof 14 of a mine or other underground passage.
- the unit 10 comprises a hollow body 16 having an outer pot-shaped wall 16.1 and an inner complementary shaped wall 16.2 disposed concentrically with the outer wall 16.1 and welded thereto at 16.3.
- the body 16 defines an inner cavity 18 for receiving a settable material 20 of the type which expands on setting.
- the settable material 20 is prepared by a method including the steps of treating particulate limestone, containing at least 90% (w/w) calcium carbonate, as follows: reducing the diameter of the inorganic particles to between 5 and 30 mm; heating the particles to a temperature of between 1500 and 1900 °C; - reducing the size of the particles; and screening the particles to obtain a particle diameter of below 0.3 mm.
- the obtained material is mixed with suitable additives such as super plasticisers or retarders for controlling the onset and rate of the setting reaction of the material when mixed with water.
- suitable additives such as super plasticisers or retarders for controlling the onset and rate of the setting reaction of the material when mixed with water.
- a settable material 20 having a high expansion upon reaction with water is obtained.
- An inlet 22 to the cavity 18 is defined by a nozzle 24 defining a passage 26.
- a non-return inlet valve 28 is disposed in the passage 26.
- the settable material 20 in dry powder form is disposed in the cavity 18 and the cavity 18 closed by disposing the inner wall 16.2 concentrically with the outer wall 16.1 and welding the walls together.
- the unit 10 is disposed on top of the support 12, below the roof 14.
- Water is injected into the cavity 18 via the inlet 22 under pressures of between 9 MPa and 15 MPa, preferably 14 MPa, to inflate the unit 10, thus to pre-stress the support 12.
- the water mixes with the settable material 20 due to the fine particulate form of the material 20; the exothermic reaction of the material 20 with the water; and the expansion of the unit 10 when being inflated.
- the material 20 expands when reacting with water and the volume of the material 20 thus increases to fill the cavity 18.
- a solid body 20 capable of withstanding high pressures in excess of 60 MPa is thus defined in the cavity 18.
- An advantage of the unit 10 is therefore that even should the wall 16.1 or 16.2 of the unit 10 rupture, the solid body 20 will not give away suddenly.
- Another advantage of the unit 10 is that it needs to be designed to withstand a maximum internal pressure of 15 MPa and not up to 60 MPa as with the conventional units.
- a relatively cheaper lower specification material such as a plastics material can thus be used to manufacture the body 16.
- a pre-stressing unit according to a second embodiment of the invention is generally designated by reference numeral 10A.
- the unit 10A is similar to the unit 10, with the exception that free headspace 18A is defined inside the unit 10A, above the settable material 20A to allow relatively better water distribution inside the unit 10A.
- the applicants foresee that the unit 10A is injected with water at a relatively low pressure (i.e. less than 1 MPa), just enough to expand the unit 10A slightly, so that it stays in position between the support 12A and the roof 14A.
- the material 20A expands when reacting with the water in the space 18A, thus filling the space 18A and expanding the unit 10A, to pre-stress the support 12A. It will be appreciated that relatively more reactive settable material 20A will be utilised in the case of the unit 0A as with the unit 10.
- pre-stressing units 10A do not have to be inflated to excessive internal pressures such as those required by the known units, but that an injection pressure of approximately 1
- the walls 16.1 and 16.2 of the units can therefore be manufactured from an even lower specification or thinner material, making these units relatively cheaper.
- a pre-stressing unit according to a third embodiment of the invention is generally designated by reference numeral 10B.
- the pre-stressing unit 10B is particularly suitable for use with so called matpacks 12B and comprises a rectangular envelope 16B having two opposed walls 16B.1 and 16B.2 that are welded to each other along their periphery at 16B.3.
- the space 18B between the two walls 16B.1 and 16B.2 is filled with said settable material 20B in dry powder form.
- the unit 10B is disposed on top of the matpacks 12B below the roof 14B and water injected into the interior 18B of the unit 10B via the inlet nozzle 24B.
- the settable material 20B reacts with the water and expands to fill the space between the roof 14B and the matpacks 12B, to pre-stress the matpacks 12B.
- a pre-stressing unit according to a fourth embodiment of the invention is generally designated by reference numeral 10C.
- the pre-stressing unit 10C comprises said settable material 20C disposed in a permeable bag 16.3C.
- the bag 16.3C is wetted and located in a hollow body 16C comprising two complementary shaped halves 16.1C and 16.2C which are movable relative to each other.
- the settable material 20C expands as hereinbefore described to pre-stress the support prop 12C.
- the settable material 20C is wetted after disposing the bag 16.3C in the hollow body 16.C.
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Tents Or Canopies (AREA)
- Building Environments (AREA)
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2002224497A AU2002224497A1 (en) | 2000-11-21 | 2001-11-21 | Method and apparatus for pre-stressing a roof support |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ZA200004280 | 2000-11-21 | ||
ZA2000/4280 | 2000-11-21 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2002042573A2 true WO2002042573A2 (en) | 2002-05-30 |
WO2002042573A3 WO2002042573A3 (en) | 2003-02-20 |
Family
ID=25588872
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/ZA2001/000182 WO2002042573A2 (en) | 2000-11-21 | 2001-11-21 | Method and apparatus for pre-stressing a roof support |
Country Status (2)
Country | Link |
---|---|
AU (1) | AU2002224497A1 (en) |
WO (1) | WO2002042573A2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105350990A (en) * | 2015-11-25 | 2016-02-24 | 安徽理工大学 | Mining support having double pressure indicating function |
WO2020211107A1 (en) * | 2019-04-18 | 2020-10-22 | 东北大学 | Artificial ore pillar for underground support and construction method therefor |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2058037A (en) * | 1980-08-15 | 1981-04-08 | Coal Industry Patents Ltd | Compositions for stowing cavities |
US4481037A (en) * | 1982-06-24 | 1984-11-06 | Fosroc International Limited | Cement compositions |
US5143340A (en) * | 1989-05-30 | 1992-09-01 | Fosroc International Limited | Load support |
US5435670A (en) * | 1992-07-03 | 1995-07-25 | Hl&H Timber Products (Proprietary) Limited | Spacer assembly and method |
US5454866A (en) * | 1992-06-23 | 1995-10-03 | H L & H Timber Products (Pty) Ltd. | Grout composition |
WO2000011318A1 (en) * | 1998-08-24 | 2000-03-02 | Grinaker Construction Limited | Apparatus for prestressing a support in underground mining |
WO2000011319A1 (en) * | 1998-08-24 | 2000-03-02 | Grinaker Construction Limited | Method of and apparatus for prestressing a support in underground mines |
-
2001
- 2001-11-21 AU AU2002224497A patent/AU2002224497A1/en not_active Abandoned
- 2001-11-21 WO PCT/ZA2001/000182 patent/WO2002042573A2/en not_active Application Discontinuation
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2058037A (en) * | 1980-08-15 | 1981-04-08 | Coal Industry Patents Ltd | Compositions for stowing cavities |
US4481037A (en) * | 1982-06-24 | 1984-11-06 | Fosroc International Limited | Cement compositions |
US5143340A (en) * | 1989-05-30 | 1992-09-01 | Fosroc International Limited | Load support |
US5454866A (en) * | 1992-06-23 | 1995-10-03 | H L & H Timber Products (Pty) Ltd. | Grout composition |
US5435670A (en) * | 1992-07-03 | 1995-07-25 | Hl&H Timber Products (Proprietary) Limited | Spacer assembly and method |
WO2000011318A1 (en) * | 1998-08-24 | 2000-03-02 | Grinaker Construction Limited | Apparatus for prestressing a support in underground mining |
WO2000011319A1 (en) * | 1998-08-24 | 2000-03-02 | Grinaker Construction Limited | Method of and apparatus for prestressing a support in underground mines |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105350990A (en) * | 2015-11-25 | 2016-02-24 | 安徽理工大学 | Mining support having double pressure indicating function |
WO2020211107A1 (en) * | 2019-04-18 | 2020-10-22 | 东北大学 | Artificial ore pillar for underground support and construction method therefor |
Also Published As
Publication number | Publication date |
---|---|
AU2002224497A1 (en) | 2002-06-03 |
WO2002042573A3 (en) | 2003-02-20 |
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