WO2002035141A1 - Inter-locking grating - Google Patents

Inter-locking grating Download PDF

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Publication number
WO2002035141A1
WO2002035141A1 PCT/SG2001/000222 SG0100222W WO0235141A1 WO 2002035141 A1 WO2002035141 A1 WO 2002035141A1 SG 0100222 W SG0100222 W SG 0100222W WO 0235141 A1 WO0235141 A1 WO 0235141A1
Authority
WO
WIPO (PCT)
Prior art keywords
bar
hollow section
cross
inter
locking
Prior art date
Application number
PCT/SG2001/000222
Other languages
French (fr)
Inventor
Yeow Kiang Tan
Original Assignee
Covington Pte Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Covington Pte Ltd. filed Critical Covington Pte Ltd.
Priority to AU2002211198A priority Critical patent/AU2002211198A1/en
Publication of WO2002035141A1 publication Critical patent/WO2002035141A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03FSEWERS; CESSPOOLS
    • E03F5/00Sewerage structures
    • E03F5/04Gullies inlets, road sinks, floor drains with or without odour seals or sediment traps
    • E03F5/06Gully gratings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/42Gratings; Grid-like panels
    • E04C2/421Gratings; Grid-like panels made of bar-like elements, e.g. bars discontinuous in one direction
    • E04C2/422Gratings; Grid-like panels made of bar-like elements, e.g. bars discontinuous in one direction with continuous bars connecting at crossing points of the grid pattern
    • E04C2/425Gratings; Grid-like panels made of bar-like elements, e.g. bars discontinuous in one direction with continuous bars connecting at crossing points of the grid pattern made of perforated bars

Definitions

  • This invention relates to a design whereby the Gratings are made of hollow section bars and are assembled by means of inter-locking and tightening them together without the need for welding.
  • decks, platforms, walkways, trench covers and like construction constitutes a well known art stemming from ancient history that is now centuries old, there is never ending demand to develop new means of technology, and in particular, as the world enter into a new millenium.
  • decks are constructed with grids-like forms, and in particular, when an open grating deck is reviewed, it is seen that it constitutes narrow strips of main load bearing and twisted cross bar which are joined together by a variety of welds to optimize the deck or grating strength.
  • Welding has been and remains a standard or usual means of assembling grids and decks or alike material as the structural components therein must be held tightly together.
  • Such grating are normally made of heavy material like galvanized steel and stainless steel, which by their heavy nature has added a lot of weight onto the already heavy building structure of the project. Such weight will further burden the strong foundation and supporting structure to be built to withstand the conventional galvanized steel grating. This often comes with heavy material and construction cost to the customer.
  • the inventions presented in this application meets the criteria of modern and future times enabling a grating system that are cheaper, stronger, lighter, border-less, easy to install, good non-slip surface, non-corrosive material, no wastage of material in assembling, no lead time for customer to wait and many more functions. That is good for usage in decks, platforms, walkways, trench covers and other like usage.
  • an object of the present invention to provide a hollow section inter-locking grating system good for decks and alike usage that represents a substantial improvement over prior art with capacity to be strongly inter-locked with minimal assemblage at the production mill and work site.
  • extrusion manufacturing process requires only 3 pieces of die to extrude all the components that is required to assemble the interlocking grating.
  • This invention only requires the manufacturer to have a circular saw, drilling and tapping machine and a smaller space to produce and store the components.
  • the manufacturer need to have a large space to produce and store the gratings. And also need to having many welding machines, steel cutter, over head cranes, chemical tanks and a lot of laborers to produce such gratings.
  • this invention has a vast difference start up cost comparing to conventional galvanized steel gratings. 2 Simple manufacturing process
  • This invention provides a very simple manufacturing process to manufacture the 3 main components. That is (1) the hollow section Load Bearing bars as shown in figure 2 item A, (2) the hollow section Cross-Ribs bar as shown in figure 2 item B and (3) the hollow section Cross-Slot bar as shown in figure 2 item C.
  • This invention is carried out in a most environment friendly manner without having to go through any toxic chemical process at all. Unlike the conventional galvanized steel grating which goes through a numerous chemical process like, degreasing, pickling, fluxing and hot dip galvanizing whereby the chemical waste are toxic and often difficult to disposed. 4 Easy to assemble
  • This invention provides a simple method to assemble the gratings.
  • the reference can be seen in figure 1 showing step 1 and figure 2 showing step 2 of the assembly of the grating.
  • Step 1 as illustrated in figure 1 shows, the Load Bearing bars which has holes on the side are made readily for the Cross-Rib bar to be inserted at right angle that provides lateral restraint.
  • the Cross-Ribs has grooves on its top to fit in the Load Bearing bar and
  • Step 2 as illustrated in figure 2 shows a Cross-Slot bar is pushed into the hole slotting the lower part of the Cross-Rib bar forming a complete inter-locking grating.
  • the Cross-Rib bar and the Cross-Slot bar are than held tightly together by tightening with a bolt shown here in item D.
  • Another great advantage of this invention is that during the assembly process of this grating, one need not have to possess heavy equipment at site such as welding sets, power generator sets and oxy cutters as in the case of conventional galvanized steel grating.
  • the assembly of this invention only requires you to have a small cutter such as hack saw or a small circular saw and a Alan key or a small screwdriver which are very handy, small and light to work with.
  • This invention provides a design in such that the grating can be extended through its inter-locking concepts in 4 direction that is, north, south, east and west.
  • This grating can take odd shape decks, round corners, narrow strips; wide areas or whatever space that is required and is a system the conventional galvanized steel grating cannot offer.
  • This border-less inter-locking concept can also provide customer for future expansion without having to do any welding.
  • This invention provides an advantage that there will not be any wastage of material used in an assembly of this grating system.
  • the 3 main components that is, the Load Bearing bar, the Cross-Rib bar and the Cross-Slot bar comes in a longitudinal length and what ever may be cut off the length can be used for the continuation of the interlocking system without having to throw it away.
  • This invention has a great advantage that the grating can be easily transported to the work site.
  • the 3 main components that is, the Load Bearing bars, Cross-Rib bars and Cross-Slot bars come in strips of longitudinal length. They can be strap-up compactly in bundles and be transported to site saving a lot of transport cost.
  • This invention provides an advantage that a customer do not have to wait for a production lead time for his gratings.
  • This invention are made-up of main of 3 main components which are made available in abundance and when ever a customer requires this kind of gratings, the components can be shipped out to him immediately.
  • the invention of this grating is that the components are designed with holes and groves at various distant for inter-locking to take different load. This provides customers with a choice of selections.
  • This invention also provides the flexibility of having to suit a narrow or wide span.
  • the 3 main components that is, the Load Bearing bars, Cross-Rib bars and Cross-Slot bars are made readily in longitudinal strips. It than can be easily cut to the required length to suit the specific span so desire by the customer.
  • the Load Bearing bar can be off rectangular shape, "T"- shape or "I"-shape. Such example can be referred to figure 6.
  • Such offer of various design provides a preference of choice for customer to chose and it may for certain functional reason the customer will choice a most suitable Load Bearing design (shape) to optimize the usage of the grating for his decks and alike.
  • this grating it is also envisage by the inventor to design this grating to allow the customer the flexibility to install the grating at site easily.
  • This inter -locking system provides the installer at the site to assess the real on site situation so he could install the gratings, fitting them nicely to the shape of the deck or alike.
  • This invention provides the customer to savage every piece of material in the inter-locking system for re-location if so desire by the customer. Further to this the other advantage is that the intended relocation new site can be of other shapes and sizes and yet all the savaged material can be re-use in the new site.
  • This invention provides the material used in the components in this inter-locking grating system are made of material that has non -corrosive properties.
  • One such material is aluminium alloy.
  • aluminium alloy used in this invention is resistance to fire. Critical to places where fire is extremely hazardous. A few examples of such places that will appreciate this feature are the oilrigs, petrol chemical plants, power stations and industrial chemical factories.
  • this invention provides the freedom to cater for heavy load by creating cross axle design as well as having the wall of the Load Bearing bar to be made thicker if there is a requirement to take a heavier load.
  • Some example of this can be referred to figure 6 21 Durable gratings
  • such material with this kind of durable properties used are like aluminium alloy, heavy-duty plastic and other alike material are preferred.
  • This invention is able to provides a choice of material used. And for this reason one will certainly appreciate the freedom of selection of color for their gratings on their decks and alike.
  • Material such as aluminium alloy and plastic used in this invention are able to provide endless choice of colors.
  • This invention also provides the customer the freedom to select the type of material used for their grating on his decks.
  • This invention allows the customer to choose a weather proof material like aluminium alloy for his open decks and alike and at the same time uses plastic for his deck in an enclosed area.
  • All material used in this invent provides that they are to be able to be re-cycled.
  • Material used in this invention such as aluminum alloy and plastic can is easily be re-cycled and make this world a better place.
  • the hollow section bars used in this inter-locking grating system can be used as conduit pipes to double-up as trunks for wire or optic cables.
  • Figure 1 illustrate a preferred example of step 1 of assembly of a hollow section inter-locking grating system in accordance with the invention for usage in decks, platforms, walk ways, trench covers and alike.
  • Figure 1 item A shows an example of a few pieces of hollow section Load Bearing bars all placed in parallel one along another.
  • Figure 1 illustrate the first step in assembling the hollow section interlocking grating whereby item B shows an example of a piece of hollow section Cross-Rib bar about to be inserted into the holes at the side of the Load Bearing bars at right angle.
  • Figure 2 illustrate the preferred example of step 2 in assembling of a hollow section inter-locking grating system in accordance with the invention.
  • item C shows an example of a piece of hollow section Cross-Slot bar is about to be slotted (pushed) into the hole of the Load Bearing bars, also at right angle which at the same time holds and support the Cross-Rib bar which have been inserted in earlier.
  • Figure 2 also illustrate the final assembly of the hollow section interlocking grating system by tightening the Cross-Rib bar and the Round-Slot bar by mean of using bolt as shown here in item D.
  • Figure 3 is a perspective view of an example of a complete assembly of a rectangular hollow section inter-locking grating.
  • Figure 4 is a perspective view of an example of a complete assembly of a "I" hollows section inter-locking grating.
  • Figure 5 is a perspective view of an example of a piece of hollow section Load Bearing bar.
  • Figure 5 item A shows an example of the hollow section in a Load Bearing bar.
  • Figure 5 item B shows the holes that are pre-drilled / punched at the side of the Load Bearing bar
  • Figure 5 item C shows the thickness of the Load Bearing bar
  • Figure 5 item D shows the width of the Load Bearing bar
  • Figure 5 item E shows the height of the Load Bearing bar
  • Figure 5 item F shows the anti-slip longitudinal waves line on top surface of the Load Bearing bar.
  • Figure 6 item A, B, C, D, E & F illustrate some example of the cross section of a rectangular shape hollow section Load Bearing bar
  • Figure 6 item G, H, I, J, K & L illustrate some example of the cross section of a "I” & "T" shape hollow section Load Bearing bar
  • Figure 7 is a perspective view of an example of the hollow section Cross-Rib bar.
  • Figure 7 item A shows the width of the pitch of the Cross-Rib bar.
  • Figure 7 item B show the length of the top surface of the Cross-Rib
  • Figure 7 item C show the width of the top surface of the Cross-Rib
  • Figure 7 item D shows the cross section of a hollow section of the Cross-Rib bar.
  • Figure 7 item E shows the threaded holes on the Cross-Rib bar
  • Figure 7 item F shows the anti-slip longitudinal wave lines on top of the Cross-Rib bar.
  • Figure 8 item A, B, C, D, E, F, G & H illustrate some example of the cross section of the hollow section Cross-Rib bar.
  • Figure 9 is a perspective view of an example of the Cross-Slot bar.
  • Figure 9 item A shows the diameter of the Cross-Slot bar.
  • Figure 9 item B shows the width of the slot in the Cross-Slot bar.
  • Figure 9 item C shows the height of the slot in the Cross-Slot bar.
  • Figure 9 item D shows the threaded holes on the Cross-Slot bar.
  • Figure 10 item A, B, C, D, E, F, G, H and I illustrate some example of the cross section of the hollow section Cross-Slot bar.
  • the hollow section inter-locking grating has been designed to have a substantially constant cross-section to readily allow the component to be extruded.
  • the extrusion provides the flexibility to cut at any desired length. This process can be easily carried out by using a circular saw or hack saw.
  • the hollow section inter-locking grating has minimal additional machining, namely the groove on the Cross-Rib bar. This process can be done easily on a milling machine
  • the hollow section inter-locking grating has been constructed to provide a number of inter-locking joint at constant interval distance, which enable the components to be inserted and be slot in together by the slot design arrangement. These are tighten together by mean of screws, bolts or bolts and nuts

Abstract

An inter-locking grating suitable for decks, platforms, walkways and trench covers, gratings etc. The grating is comprised of 3 components; (a) longitudinal load bearing member (A), (b) cross-grooved cross member (B), (c) longitudinally-slotted cross member (C). The load bearing member has holes through the web or mid region, these holes being longitudinally spaced. The two cross members are inserted through these holes in sequentiyl order. The cross-grooved cross member (B) is inserted first, with the cross-grooves fitting into or engaging the web or walls of the load bearing member (A). The grooves engaging against the web or wal thus provide lateral restraint. The longitudinally-slotted cross member (C) is inserted next, the longitudinal slot engaging the profile, opposite the grooves, of the cross-grooved member (B). This then forces the grooves of (B) to be forced up into inter-locking engagement with the web or walls of (A), thus preventing (B) moving laterally. The whole assembly is thus a modular inter-locked assembly, without the need for fasteners or welding.

Description

Title : Inter-locking Grating
Technical field
This invention relates to a design whereby the Gratings are made of hollow section bars and are assembled by means of inter-locking and tightening them together without the need for welding.
BACK GROUND ART
Although decks, platforms, walkways, trench covers and like construction constitutes a well known art stemming from ancient history that is now centuries old, there is never ending demand to develop new means of technology, and in particular, as the world enter into a new millenium.
Welding of structure member has been common places in recent time regardless of whether deck or like structure was in an open nature or enclosed area. Of more recent time there are also new technology of using hot and cold hydraulic press lock to forge the steel bars to be welded together. However the conventional welded grids method are more widely used in the market.
Most aforesaid decks are constructed with grids-like forms, and in particular, when an open grating deck is reviewed, it is seen that it constitutes narrow strips of main load bearing and twisted cross bar which are joined together by a variety of welds to optimize the deck or grating strength.
Welding has been and remains a standard or usual means of assembling grids and decks or alike material as the structural components therein must be held tightly together.
Such grating are normally made of heavy material like galvanized steel and stainless steel, which by their heavy nature has added a lot of weight onto the already heavy building structure of the project. Such weight will further burden the strong foundation and supporting structure to be built to withstand the conventional galvanized steel grating. This often comes with heavy material and construction cost to the customer.
In open space deck galvanized steel gating are used for their anti-corrosive function. And in the manufacturing process of such galvanized steel grating, a series of process that is, firstly the welded steel grating will go through a degreasing process, then pickling, then fluxing and lastly hot dip galvanizing. The whole procedure is a very toxic process which are very harmful to human and the waste of such chemical used are also very harmful to the environment.
Thus, structural and civil engineers, contractors, oil companies, power plants, shipyards and ultimately, the end user and the public in general can and will appreciate advance technology. Which accomplish maximum structural strength which at the same time possess a great number of beneficial features, which we will elaborate later in this application, that has a simple inter-locking design that accomplishes maximum economic of scale.
Today, and predictably into the future, the demands and concerns for lighter weight material for construction project for decks and the like gratings which have high strength capability, optimization of case to assemble, compact to transport, low cost to manufacture, low cost to assemble and uses less labor.
It is noted that the prior art of such structures and gratings involves construction of welded grating which require various labor steps and procedures to manufacture and assemble such grating.
The inventions presented in this application meets the criteria of modern and future times enabling a grating system that are cheaper, stronger, lighter, border-less, easy to install, good non-slip surface, non-corrosive material, no wastage of material in assembling, no lead time for customer to wait and many more functions. That is good for usage in decks, platforms, walkways, trench covers and other like usage.
Disclosure of Invention
It is therefore, an object of the present invention to provide a hollow section inter-locking grating system good for decks and alike usage that represents a substantial improvement over prior art with capacity to be strongly inter-locked with minimal assemblage at the production mill and work site.
1 Cheaper start up cost
The extrusion manufacturing process requires only 3 pieces of die to extrude all the components that is required to assemble the interlocking grating.
This invention only requires the manufacturer to have a circular saw, drilling and tapping machine and a smaller space to produce and store the components.
Unlike the conventional galvanized steel grating, the manufacturer need to have a large space to produce and store the gratings. And also need to having many welding machines, steel cutter, over head cranes, chemical tanks and a lot of laborers to produce such gratings.
Thus, this invention has a vast difference start up cost comparing to conventional galvanized steel gratings. 2 Simple manufacturing process
This invention provides a very simple manufacturing process to manufacture the 3 main components. That is (1) the hollow section Load Bearing bars as shown in figure 2 item A, (2) the hollow section Cross-Ribs bar as shown in figure 2 item B and (3) the hollow section Cross-Slot bar as shown in figure 2 item C.
These 3 components are manufactured by means of extrusion with technology that are readily available in most countries.
Besides the extrusion, machining are require on the hollow section Cross-Rib bar and drilling of holes on the side of the Load Bearing bar and tapping threaded holes at the Cross-Rib bar and Cross-Slot bar is a simple process. Which, junior technicians in a workshop can perform such task. These process too, are carried out by using simple machinery easily available in most countries.
3 Non toxic manufacturing process
This invention is carried out in a most environment friendly manner without having to go through any toxic chemical process at all. Unlike the conventional galvanized steel grating which goes through a numerous chemical process like, degreasing, pickling, fluxing and hot dip galvanizing whereby the chemical waste are toxic and often difficult to disposed. 4 Easy to assemble
This invention provides a simple method to assemble the gratings. The reference can be seen in figure 1 showing step 1 and figure 2 showing step 2 of the assembly of the grating.
Step 1 as illustrated in figure 1 shows, the Load Bearing bars which has holes on the side are made readily for the Cross-Rib bar to be inserted at right angle that provides lateral restraint. The Cross-Ribs has grooves on its top to fit in the Load Bearing bar and
Step 2 as illustrated in figure 2 shows a Cross-Slot bar is pushed into the hole slotting the lower part of the Cross-Rib bar forming a complete inter-locking grating. The Cross-Rib bar and the Cross-Slot bar are than held tightly together by tightening with a bolt shown here in item D.
People need not be highly trained or have welding skill for such assembly. Any ordinary people can perform this assembly job.
5 No heavy tools required
Another great advantage of this invention is that during the assembly process of this grating, one need not have to possess heavy equipment at site such as welding sets, power generator sets and oxy cutters as in the case of conventional galvanized steel grating. The assembly of this invention only requires you to have a small cutter such as hack saw or a small circular saw and a Alan key or a small screwdriver which are very handy, small and light to work with.
6 Provides a border-less inter-locking system
This invention provides a design in such that the grating can be extended through its inter-locking concepts in 4 direction that is, north, south, east and west.
This has provided a great advantage to customers whereby he can install this grating to any shape and size of the required deck and alike. This grating can take odd shape decks, round corners, narrow strips; wide areas or whatever space that is required and is a system the conventional galvanized steel grating cannot offer.
This border-less inter-locking concept can also provide customer for future expansion without having to do any welding.
7 No wastage of material
This invention provides an advantage that there will not be any wastage of material used in an assembly of this grating system. The 3 main components that is, the Load Bearing bar, the Cross-Rib bar and the Cross-Slot bar comes in a longitudinal length and what ever may be cut off the length can be used for the continuation of the interlocking system without having to throw it away.
Thus there is no wastage at all unlike the convention galvanized steel grating whereby it is shipped to the site at standard measurement and what ever cut off that piece are of no use and are normally consider as wastage.
8 Easy to transport
This invention has a great advantage that the grating can be easily transported to the work site. The 3 main components that is, the Load Bearing bars, Cross-Rib bars and Cross-Slot bars come in strips of longitudinal length. They can be strap-up compactly in bundles and be transported to site saving a lot of transport cost.
Unlike the conventional galvanized steel grating which are pre-welded at the production mill and the completed steel grating are transported to site in big squares and rectangular shape to site. Thus it takes a lot of space and basically they are transporting at lot of air space which contributed substantially to the transport cost. 9 No lead time required
In this invention it provides an advantage that a customer do not have to wait for a production lead time for his gratings. This invention are made-up of main of 3 main components which are made available in abundance and when ever a customer requires this kind of gratings, the components can be shipped out to him immediately.
Unlike the conventional steel grating whereby a lead-time is required by the manufacturer to produce the galvanized steel grating to the specific sizes required by their customers. This often up-set a project where the customers have a tight building schedule.
10 Multiple selection
It is envisage by the inventor to design this grating in such a manner that a customer is allow to have a multiple selection of grating that takes different load on his deck or alike.
The invention of this grating is that the components are designed with holes and groves at various distant for inter-locking to take different load. This provides customers with a choice of selections.
A customer also did not fear he made a mistake in his earlier load configuration on his deck. This inter-locking system can be easily re- fixed without having to damage the gratings at all. A feature the conventional galvanized steel grating cannot offer.
11 Suitable for narrow and wide span
This invention also provides the flexibility of having to suit a narrow or wide span. The 3 main components that is, the Load Bearing bars, Cross-Rib bars and Cross-Slot bars are made readily in longitudinal strips. It than can be easily cut to the required length to suit the specific span so desire by the customer. A feature the conventional galvanized steel grating cannot offer.
12 Provides many selection of Load Bearing bar
It is envisage by the inventor to create a large selection of choice of Load Bearing bar for the customer to chose from. The Load Bearing bar can be off rectangular shape, "T"- shape or "I"-shape. Such example can be referred to figure 6.
Such offer of various design provides a preference of choice for customer to chose and it may for certain functional reason the customer will choice a most suitable Load Bearing design (shape) to optimize the usage of the grating for his decks and alike.
A feature again the conventional galvanized steel grating cannot offer. 13 Flexibility to install at site
It is also envisage by the inventor to design this grating to allow the customer the flexibility to install the grating at site easily. This inter -locking system provides the installer at the site to assess the real on site situation so he could install the gratings, fitting them nicely to the shape of the deck or alike.
One will highly appreciate if the gratings are to be fitted in a round shape and in small corners. This invention can provide a perfect fit in such situations.
Having the flexibility to install at site too will provide easy handling for the installer to perform such a job. He then does not have to carry heavy equipment and tools which as mentioned in item 5 above.
At the same time having this flexibility too eliminates all wastage as described in item 7 above.
Having the flexibility to install at site too provides a customer to make changes to the selection of load inter-locking configuration in accordance to the changes that he may have at the site from time to time. 14 Material can be savage for re-location
This invention provides the customer to savage every piece of material in the inter-locking system for re-location if so desire by the customer. Further to this the other advantage is that the intended relocation new site can be of other shapes and sizes and yet all the savaged material can be re-use in the new site.
Another advantage the conventional galvanized steel grating cannot offer.
15 Light in weight
It is envisage by the inventor to design the grating that are made off light- weight material and at the same time, able to take the heavy load. This will surely be appreciated by the civil engineers, who are able to see the saving of the supporting structure and cost this system can achieve.
One such place where weight is the up-most concern when deciding the weight of the grating is the of shore oil rigs. 16 Non- corrosive
This invention provides the material used in the components in this inter-locking grating system are made of material that has non -corrosive properties. One such material is aluminium alloy.
Other material can be considered for such application, are plastic, brass, copper, composite, tin and etc.
With this invention, the world can be a better place to live in for it do not have to go through those toxic chemical process carried out in the case of conventional galvanized steel gratings as mentioned in item 3 above.
17 Broader surface to step on
It is envisage by the inventor to design a broader surface area to step on which make it easier on our foot and comfortable to balance ourselves. Unlike the conventional galvanized steel gratings, which offer only a small and narrow strip to step on.
18 Better non-slip function
It is also envisage by the inventor to design a better non-slip surface that reduces accident on the deck and alike. So with this invention it is able to provide that extra feature which the conventional galvanized steel grating cannot provide.
One will certainly appreciate a better non-slip grating that eliminates unnecessary accidents that will caused the management sleepless nights with the safety authorities.
19 Fire resistance
An example of the material such as aluminium alloy used in this invention is resistance to fire. Critical to places where fire is extremely hazardous. A few examples of such places that will appreciate this feature are the oilrigs, petrol chemical plants, power stations and industrial chemical factories.
20 Strong Grating
It is the desire of the inventor to design this grating system in such a manner that the Load Bearing bars has strong design in the hollow section that provides the strength to take on heavy loads.
Within the hollow section, this invention provides the freedom to cater for heavy load by creating cross axle design as well as having the wall of the Load Bearing bar to be made thicker if there is a requirement to take a heavier load. Some example of this can be referred to figure 6 21 Durable gratings
It is also the desirous of the inventor to design the grating to be manufactured by material that are durable and can withstand all weather and at same time last for many years.
In this invention such material with this kind of durable properties used are like aluminium alloy, heavy-duty plastic and other alike material are preferred.
22 Provides selection of colors
This invention is able to provides a choice of material used. And for this reason one will certainly appreciate the freedom of selection of color for their gratings on their decks and alike.
Material such as aluminium alloy and plastic used in this invention are able to provide endless choice of colors.
23 Freedom of selection of material
This invention also provides the customer the freedom to select the type of material used for their grating on his decks. One will certainly appreciate that this invention allows the customer to choose a weather proof material like aluminium alloy for his open decks and alike and at the same time uses plastic for his deck in an enclosed area.
Or he can also have other choice like combining the aluminium alloy and plastic for some reasons that provide the advantage like lighter or having color boundaries for his decks.
An advantage the conventional galvanized steel grating cannot offer at all.
24 All material can be re-cycled
All material used in this invent provides that they are to be able to be re-cycled. Material used in this invention such as aluminum alloy and plastic can is easily be re-cycled and make this world a better place.
25 Double-up as conduit pipes
The hollow section bars used in this inter-locking grating system can be used as conduit pipes to double-up as trunks for wire or optic cables.
An advantage the conventional galvanized steel grating cannot offer at all BRIEF DESCRIPTION OF DRAWINGS
Further aspect of the present invention will become apparent from the following description, which is given by way of example only and with reference to the accompanying drawing in which:
Figure 1 illustrate a preferred example of step 1 of assembly of a hollow section inter-locking grating system in accordance with the invention for usage in decks, platforms, walk ways, trench covers and alike.
Figure 1 item A shows an example of a few pieces of hollow section Load Bearing bars all placed in parallel one along another.
Figure 1 illustrate the first step in assembling the hollow section interlocking grating whereby item B shows an example of a piece of hollow section Cross-Rib bar about to be inserted into the holes at the side of the Load Bearing bars at right angle.
Figure 2 illustrate the preferred example of step 2 in assembling of a hollow section inter-locking grating system in accordance with the invention. Whereby item C shows an example of a piece of hollow section Cross-Slot bar is about to be slotted (pushed) into the hole of the Load Bearing bars, also at right angle which at the same time holds and support the Cross-Rib bar which have been inserted in earlier. Figure 2 also illustrate the final assembly of the hollow section interlocking grating system by tightening the Cross-Rib bar and the Round-Slot bar by mean of using bolt as shown here in item D.
Figure 3 is a perspective view of an example of a complete assembly of a rectangular hollow section inter-locking grating.
Figure 4 is a perspective view of an example of a complete assembly of a "I" hollows section inter-locking grating.
Figure 5 is a perspective view of an example of a piece of hollow section Load Bearing bar.
Figure 5 item A shows an example of the hollow section in a Load Bearing bar.
Figure 5 item B shows the holes that are pre-drilled / punched at the side of the Load Bearing bar
Figure 5 item C shows the thickness of the Load Bearing bar
Figure 5 item D shows the width of the Load Bearing bar
Figure 5 item E shows the height of the Load Bearing bar
Figure 5 item F shows the anti-slip longitudinal waves line on top surface of the Load Bearing bar. Figure 6 item A, B, C, D, E & F illustrate some example of the cross section of a rectangular shape hollow section Load Bearing bar
Figure 6 item G, H, I, J, K & L illustrate some example of the cross section of a "I" & "T" shape hollow section Load Bearing bar
Figure 7 is a perspective view of an example of the hollow section Cross-Rib bar.
Figure 7 item A shows the width of the pitch of the Cross-Rib bar.
Figure 7 item B show the length of the top surface of the Cross-Rib
Figure 7 item C show the width of the top surface of the Cross-Rib
Figure 7 item D shows the cross section of a hollow section of the Cross-Rib bar.
Figure 7 item E shows the threaded holes on the Cross-Rib bar
Figure 7 item F shows the anti-slip longitudinal wave lines on top of the Cross-Rib bar.
Figure 8 item A, B, C, D, E, F, G & H illustrate some example of the cross section of the hollow section Cross-Rib bar.
Figure 9 is a perspective view of an example of the Cross-Slot bar. Figure 9 item A shows the diameter of the Cross-Slot bar.
Figure 9 item B shows the width of the slot in the Cross-Slot bar.
Figure 9 item C shows the height of the slot in the Cross-Slot bar.
Figure 9 item D shows the threaded holes on the Cross-Slot bar.
Figure 10 item A, B, C, D, E, F, G, H and I, illustrate some example of the cross section of the hollow section Cross-Slot bar.
BEST MODES FOR CARRYING OUT THE
INVENTIONS
The hollow section inter-locking grating has been designed to have a substantially constant cross-section to readily allow the component to be extruded.
The extrusion provides the flexibility to cut at any desired length. This process can be easily carried out by using a circular saw or hack saw.
It can be seen that the hollow section inter-locking grating has minimal additional machining, namely the groove on the Cross-Rib bar. This process can be done easily on a milling machine
The hollow section inter-locking grating has been constructed to provide a number of inter-locking joint at constant interval distance, which enable the components to be inserted and be slot in together by the slot design arrangement. These are tighten together by mean of screws, bolts or bolts and nuts
Aspect of the present invention have been described by way of example only and it should be appreciated that modification and additional may be made thereto without departing the scope as define in appended claims.

Claims

THE CLAIMS DEFINING THE INVENTION ARE: -
1 A hollow section inter-locking grating system held together by bolts without the need of welding comprising of :-
A hollow section bar of longitudinal length extending primary as Load Bearing bar component. Said Load Bearing bar have a reasonable top surface area, which has small longitudinal wave lines, which act as a non-slip function.
Said Load Bearing bar has pre-drilled / punched holes at the side of the bar at a constant interval distance. These holes are made readily for the Cross-Rib bar and Cross-Slot bar to be inserted and slot in at right angle to form the cross pitch of the grating system.
A hollow section bar of longitudinal length extending side way at right angle against the primary Load Bearing bar as the secondary Cross-Rib bar component. Said Cross-Rib bar also has reasonable top surface area, which has small longitudinal wave lines, which also act as a non-slip function.
Said Cross-Rib bar has pre-machined grooves on the upper part of the bar at a constant distance. These grooves are made readily to fit the Load Bearing bars to create the bearing pitch on the grating. The Cross-Rib bar has a uniform inter-locking slot design made readily for the Cross-Slot bar to be slotted into the inter-locking system.
The said Cross-Rib bar also has pre threaded holes made readily for the bolts or screws to tighten this Cross-Rib bar and the Cross-Slot bar together.
A hollow section Cross-Slot bar of a longitudinal length extending at right angle against the Load Bearing bar act as the third component.
The said Cross-Slot bar has an uniform inter-locking slot-in design at the upper part of the Cross-Slot bar made readily to slot into the lower part of the Cross-Rib bar and into the hole pf the Load Bearing bars.
The said Cross-Slot bar also has pre-threaded holes at constant interval distance made readily to be bolted or screwed to tighten the Cross-Rib bar and Cross-Slot bar.
2 A hollow section bar inter-locking grating system according to claim 1, whereby in the; saJ hollow section Load Bearing bar are designed in rectangular or "I", and "T" shapes. Such example can be referred to figur -6.
3 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Load Bearing bar can be designed in various shapes and designs. Such example can be referred to figure 6.
4 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Load Bearing bar may have more than 1 hollow section. Such example can be referred in figure 5 item A and item A, B, C, F, K and L in figure 6.
5 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Load Bearing bar can be manufactured at any length. Such example can be referred in figure 5
6 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Load Bearing bar can have holes at the side which determine the cross pitch, be of any distance so desire by the maker of the grating system. Such example can be referred in figure 5 item B
7 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Load Bearing bar can be of any wall thickness. Such example can he referred in figure 5 item C and also all items in figure 6.
8 A hollow section bar inter-locking grating system according to claim 1 , whereby in the said hollow section Load Bearing bar can be of any width.
Figure imgf000027_0001
can be referred in figure 5 item D and also all items in figure 6. 9 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Load Bearing bar can be of any height. Such example can be referred in figure 5 item E and also all items in figure 6
10 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Load Bearing bar top surface has longitudinal wave lines. Such example can be referred in figure 5 item F and also all items in figure 6.
11 A hollow section inter-locking grating system according to claim 1, where in said the hollow section Cross-Rib bar are made of a shape whereby the top has a larger mass than the bottom. Such example can be referred to figure 7 and also all items in figure 8
12 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Rib bar can be designed in various shapes and sizes. Such example can be referred to all items shown in figure 8.
13 A hollow section inter-locking grating system according to claim 1, where in said the hollow section Cross-Rib bar has interlocking design at the lower part made readily to slot by the Cross-Slot bar. Such example can be referred to all items as shown in figure 8.
14 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Rib bar may have more than 1 hollow section. Such example can be referred in figure 7 item G and item A, C, D, E, F, G and H in figure 8.
15 A hollow section bar inter-locking grating system according to claim 1 , whereby in the said hollow section Cross-Rib bar can be manufactured at any length. Such example can be referred in figure 7.
16 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Rib bar can have grooves as referred in Figure 7 item A which determine the bearing pitch, be of any length so desire by the maker of the grating system.
17 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Rib bar can have different length on the top surface as referred in Figure 7 item B.
Which determines the bearing pitch, can be of any length so desire by the maker of the grating system.
18 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Rib bar can be of any wall thickness. Such example can be referred in figure 7 item H and also all items in figure 8.
19 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Rib bar can be of any width. Such example can be referred in figure 7 item C and all items in figure 8. 20 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Rib bar can be of any height. Such example can be referred in figure 7 item D and also all items in figure 8.
21 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Rib bar have a top surface that has longitudinal wave lines. Such example can be referred in figure 7 item F and also all items in figure 8.
22 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross Rib bar had pre threaded holes at constant distance. Such example can be referred in figure 7 item E.
23 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Slot bar is of round or semi-round or square or semi-square shapes. Such example can be referred to figure 9 and all also items in figure 10.
24 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Slot bar can be designed in various shapes and sizes. Such example can be referred to all the items as shown in figure 10. 25 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Slot bar may have more than 1 hollow section. Such example can be referred in figure 9 item E and item A, C, D, E, F, g, H and I in figure 10.
26 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Slot bar can be manufactured at any length. Such example can be referred in figure 9
27 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Slot bar can be of any wall thickness. Such example can be referred in figure 9 item F and also all items in figure 10.
28 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Slot bar can be of any diameter. Such example can be referred in figure 9 item A and also all items in figure 10.
29 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Slot bar where the inter-locking slot to accommodate the Cross-Rib bar can be of any width. Such example can be referred in figure 9 item B and also all the items in figure 10.
30 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Slot bar where the inter-locking slot to accommodate the Cross-Rib bar can be of any height. Such example can be referred in figure 9 item C and also all items in figure 10.
i 31 A hollow section inter-locking grating system according to claim 1, where in said the hollow section Cross-Slot bar are made of a shape whereby the lower part has a larger mass than the upper part. Such example can be referred to figure 9 and also all items in figure 10. 0
32 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Slot bar had pre- threaded holes at constant distance. Such example can be referred in figure 9 item D 5
33 A hollow section bar inter-locking grating system according to claim 1, whereby in the said hollow section Cross-Slot bar had pre- threaded holes and can be made either the hole is threaded halfway or fully through out this Cross Slot bar. 0
34 A hollow section inter-locking grating system according to claim 1, whereby in said the hollow section Cross-Slot bar has interlocking design at the upper part made readily to slot by the Cross-Rib bar. Such example can be referred to figute 9 ύnά also all items in 5 figure 10. 35 A hollow section inter-locking grating system according to claim 1, whereby in said the hollow section Cross-Slot bar and Cross- Rib bar are held together by means of tightening with the use of screws, bolts or bolts and nuts. Such example can be referred to figure 2 item D.
36 A method as in claim 2 to 35 where the material used for the hollow section inter-locking system can be made of a variety of material such as all type of aluminum, all type of plastic, copper, brass, tin, composite and alike.
37 A method as in claim 2 to 35 where the material used for the hollow section inter-locking grating system can be made with additional process to provide colors components.
38 A hollow section inter-locking grating system according to claim 1, whereby in said the hollow section Cross-Rib bar and Cross- Slot bar can be inserted into any hole interval at the right angle of the Load Bearing bar to create various bearing pitch so desire by the user.
39 A hollow section inter-locking grating system according to claim 1, where in said the hollow section Load Bearing bar can be fitted inter-locking at any groove interval of the Cross-Rib bar to create various cross pitch so desire by the user.
PCT/SG2001/000222 2000-10-25 2001-10-19 Inter-locking grating WO2002035141A1 (en)

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Cited By (11)

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Publication number Priority date Publication date Assignee Title
CN102853245A (en) * 2012-05-02 2013-01-02 李百宁 Steel grating, using device and production method
CN102848161A (en) * 2012-08-20 2013-01-02 天长市飞龙金属制品有限公司 Steel grating plate production process
CN104848030A (en) * 2015-05-12 2015-08-19 天长市飞龙金属制品有限公司 Burglary-preventing installation structural part for steel grating plate and steel grating plate
WO2015117932A3 (en) * 2014-02-04 2015-10-01 ACO Severin Ahlmann GmbH & Co Kommanditgesellschaft Grating
RU2599557C2 (en) * 2015-01-23 2016-10-10 Сергей Юрьевич Мягков Overflow chute grid element
CN108332038A (en) * 2018-01-30 2018-07-27 中国五冶集团有限公司 A kind of cloth hole steel grating
US20190032323A1 (en) * 2017-07-26 2019-01-31 Jay R. Smith Mfg. Co., assumed name of Smith Industries, Inc. Inlay tray threshold trench drain
CN110453769A (en) * 2019-08-08 2019-11-15 陈天华 The Rimless rainwater grid mounting kit that can quickly splice
JP2020002650A (en) * 2018-06-28 2020-01-09 大和ハウス工業株式会社 Ditch cover and side ditch unit
CN111021518A (en) * 2019-12-26 2020-04-17 安徽华朋钢格栅有限公司 Steel grating convenient to maintain
JP2021038628A (en) * 2019-09-02 2021-03-11 グリーン プラス カンパニー,リミテッド Prefabricated lattice

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102853245A (en) * 2012-05-02 2013-01-02 李百宁 Steel grating, using device and production method
CN102848161A (en) * 2012-08-20 2013-01-02 天长市飞龙金属制品有限公司 Steel grating plate production process
DE102014101322B4 (en) * 2014-02-04 2018-05-30 ACO Severin Ahlmann GmbH & Co Kommanditgesellschaft Abdeckrost
RU2667774C1 (en) * 2014-02-04 2018-09-24 Ако Зеверин Альманн Гмбх Унд Ко Коммандитгезельшафт Protection screen
WO2015117932A3 (en) * 2014-02-04 2015-10-01 ACO Severin Ahlmann GmbH & Co Kommanditgesellschaft Grating
CN106103857A (en) * 2014-02-04 2016-11-09 亚科赛福林阿尔曼有限公司 Grating
RU2599557C2 (en) * 2015-01-23 2016-10-10 Сергей Юрьевич Мягков Overflow chute grid element
CN104848030A (en) * 2015-05-12 2015-08-19 天长市飞龙金属制品有限公司 Burglary-preventing installation structural part for steel grating plate and steel grating plate
US20190032323A1 (en) * 2017-07-26 2019-01-31 Jay R. Smith Mfg. Co., assumed name of Smith Industries, Inc. Inlay tray threshold trench drain
US10501926B2 (en) * 2017-07-26 2019-12-10 Smith Industries, Inc. Inlay tray threshold trench drain
CN108332038A (en) * 2018-01-30 2018-07-27 中国五冶集团有限公司 A kind of cloth hole steel grating
JP2020002650A (en) * 2018-06-28 2020-01-09 大和ハウス工業株式会社 Ditch cover and side ditch unit
JP7237295B2 (en) 2018-06-28 2023-03-13 大和ハウス工業株式会社 Ditch cover and gutter unit
CN110453769A (en) * 2019-08-08 2019-11-15 陈天华 The Rimless rainwater grid mounting kit that can quickly splice
JP2021038628A (en) * 2019-09-02 2021-03-11 グリーン プラス カンパニー,リミテッド Prefabricated lattice
CN111021518A (en) * 2019-12-26 2020-04-17 安徽华朋钢格栅有限公司 Steel grating convenient to maintain

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