IMPROVEMENTS IN OR RELATING TO ELECTRICAL
TERMINALS
The present invention relates to improvements in or relating to electrical terminals, and is more particularly, although not exclusively, concerned with electrical terminals for electricity meters.
Electricity meters are constructed in accordance with various standards required by the countries in which they are sold. The standards usually require that the meter is connected to an electricity supply and to a load using terminals of a specified size. Internally to the meter, connection is made to the terminals in order that measurement of current and voltage may be achieved. The current carrying requirement of the meters can be large, typically in the order of tens of amps, which has the result that the cross- sectional area and the length of conductors used to carry the current must be sized accordingly.
Such conductors are normally manufactured from a low resistance material which is often copper-based. However, other low resistance materials can be used which are not copper-based. The low resistance material used often has a cost associated with it, and, in order to minimise costs, the volume of material used is kept to a minimum, for example, by minimising the overall length of the conductor.
Moreover, it is often difficult to make a connection between two terminals in an electricity meter, that is, between an input and an output, allowing current to pass through and measuring the current as required whilst minimising the cost.
It is therefore an object of the present invention to provide an improved electrical terminal which overcomes the problems described above.
In accordance with one aspect of the present invention, there is provided A terminal arrangement comprising:- a first terminal for receiving a first electrical cable; a second terminal for receiving a second electrical cable; and a connecting conductor for electrically connecting the first and second terminals; characterised in that the connecting conductor extends between respective wall portions of the first and second terminals and extends through apertures formed in each wall portion to lie within each terminal.
In accordance with another aspect of the present invention, there is provided an electricity meter including a terminal arrangement as described above.
By using terminals as described above, the cost of current carrying metal conductors within an electricity meter can be substantially reduced whilst maintaining the functionality of the meter.
In accordance with the present invention, a method is provided whereby current carrying conductors within an electricity meter can be manufactured with a minimum length whilst retaining their connection to terminals which connect with cable inside the meter.
Moreover, the current carrying conductor may be a bus bar or a measurement shunt.
For a better understanding of the present invention, reference will now be made, by way of example only, to the accompanying drawings in which: -
Figure 1 illustrates a conventional connection between two terminals;
Figure 2 illustrates a connection between two terminals in accordance with the present invention; and
Figure 3 is a sectional view taken along the lines III-III of Figure 2. Although the present invention is described with reference to electricity meters, it will readily be appreciated that the terminal arrangement of the present invention can be employed in many applications where linked terminals are used.
It is well known to make a connection between two terminals using a sheet of conducting material which is clamped against cables coming into the terminals using screws to achieve a pressure joint made with each terminal. Such an arrangement is shown in Figure 1. In Figure 1, a conventional terminal arrangement 10 is shown which comprises a first terminal 12 which is connected to a second terminal 14 via a connecting conductor 16 attached to the end of each terminal 12, 14. Each terminal 12, 14 has a pair of screw threaded holes 18, 20 (shown only on terminal 12 for clarity) into which a pair of screws 22, 24 (shown only on terminal 14 for clarity) are inserted to clamp and retain a cable (not shown) in each of the terminals 12, 14.
Such terminals 12, 14 are typically constructed of a metal, typically copper or brass, section which is formed by folding a sheet of the metal to the desired shape, extruding the shape or machining the shape from a solid bar. This produces a generally cylindrical structure of generally rectangular or square cross section which has four side walls 26, 28, 30, 32 and two open ends 34, 36, as shown on terminal 14 in Figure 1. One end 36 of the terminal 12, 14 is open to allow entry of a cable (not shown) thereinto. As shown in Figure 1, the other end 34 has the connecting conductor 16 attached thereto. Whilst it is conventional to have both ends 34, 36 of the terminal 12,
14 open using one end 36 to receive a cable (not shown) and the other end 34 for the connecting conductor 16, it is also known to rivet, weld or braze the
connecting conductor 16 to the terminals 12, 14 which again adds to the cost of the terminal arrangement 10.
If the connecting conductor 16 is riveted, welded or brazed to the terminals 12, 14, the screws 22, 24 only function to retain the cable (not shown) in the terminal. However, if the connecting conductor 16 is not riveted, welded or brazed to the terminals 12, 14, as shown in Figure 1, the screws 22, 24 are also used to retain the connecting conductor 16 in the terminals 12, 14.
In this latter case, whilst retaining the position of terminals in accordance with metering standards as discussed above, it is often necessary that the connecting conductor 16 be formed with one or more bends. This add to the length of the conductor 16 and hence its cost.
In accordance with the present invention, the problem of reducing the length of the current carrying conductors has been solved by providing a connecting conductor which extends through a side wall of the terminal rather through one of its ends. Figures 2 and 3 illustrate a terminal arrangement 100 in accordance with the present invention.
Referring to Figure 2, the terminal arrangement 100 comprises first and second terminals 112, 114 which are similar to conventional terminals 12, 14. However, in this case, the first and second terminals 112, 114 are connected together by a connecting conductor 116 which extends through single or multiple slots or holes 118, 120, 122, 124 in respective side walls
126, 128. (Only slots 118, 120 are shown in Figure 2, and slot 124 in Figure
3.) Again, each terminal 112, 114 has two screw-threaded holes 130, 132 (only those in terminal 112 are shown for clarity) formed therein for receiving respective screws 134, 136 (only those on terminal 114 are shown for clarity) for retaining inserted cables (not shown).
However, in this case, the screws 134, 136 have two functions, namely, to retain the cables (not shown) and to secure the connecting conductor 116 in each of the terminals 112, 114. This is shown more clearly in Figure 3. In Figure 3, a cross-section through terminal 114 is shown. As shown, side wall 128 has slot 124 formed therein in for receiving a portion 138 of the connecting conductor 116. Portion 138 lies adjacent wall 140 of terminal 114 and a cable 142 is inserted into the terminal 114 to lie over the top of the portion 138. When screws 134, 136 (only screw 134 being shown in Figure 3) are tightened applying pressure, it secures both the cable 142 and portion 138 within the terminal 114.
It will readily be appreciated that the terminal arrangement 100 shown in Figures 2 and 3 provides a reduced length of current carrying conductor, that is, the connecting conductor 116. This is of particular advantage in an electricity meter (not shown) as the terminals 112, 114 can be arranged to be side-by-side in accordance with required standards with the minimum distance between the two terminals 112, 114 being a straight line between respective wall portions 126, 128 thereof.
The terminal arrangement 100 in accordance with the present invention has the additional advantage that there is no requirement for the connecting conductor 116 to be permanently connected to the terminals 112, 114 by riveting, welding or brazing. The pressure of the cable 142 onto portion 138 of connecting conductor 116 when the screws 134, 136 are fully tightened retains the conductor 116 and provides a good electrical contact. Whilst the terminal arrangement 100 in Figure 2 illustrates each terminal 112, 114 having two screw holes 130, 132 and two screws 134, 136, it will readily be appreciated that a single screw hole and screw can be also
be utilised. Furthermore, more than two screw holes and screws can also be provided for each terminal in accordance with the particular application.
When a terminal arrangement in accordance with the present invention is fitted to an electricity meter, it is used to connect together the neutral line from a supply and the neutral line connected to a load. Alternatively or additionally, such a terminal could be used to the connect the live line from a supply to a live line to a load. In this latter instance, the conductor may comprise a shunt for load measurement if desired.