WO2001087725A1 - Synthetic resin cap, and method and device for manufacturing the synthetic resin cap - Google Patents

Synthetic resin cap, and method and device for manufacturing the synthetic resin cap Download PDF

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Publication number
WO2001087725A1
WO2001087725A1 PCT/JP2001/004008 JP0104008W WO0187725A1 WO 2001087725 A1 WO2001087725 A1 WO 2001087725A1 JP 0104008 W JP0104008 W JP 0104008W WO 0187725 A1 WO0187725 A1 WO 0187725A1
Authority
WO
WIPO (PCT)
Prior art keywords
cap
inner seal
seal portion
mold
synthetic resin
Prior art date
Application number
PCT/JP2001/004008
Other languages
French (fr)
Japanese (ja)
Inventor
Kazuyuki Yamada
Original Assignee
Alcoa Closure Systems Japan, Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alcoa Closure Systems Japan, Limited filed Critical Alcoa Closure Systems Japan, Limited
Priority to AU2001256730A priority Critical patent/AU2001256730A1/en
Publication of WO2001087725A1 publication Critical patent/WO2001087725A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/44Removing or ejecting moulded articles for undercut articles
    • B29C45/4407Removing or ejecting moulded articles for undercut articles by flexible movement of undercut portions of the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D41/00Caps, e.g. crown caps or crown seals, i.e. members having parts arranged for engagement with the external periphery of a neck or wall defining a pouring opening or discharge aperture; Protective cap-like covers for closure members, e.g. decorative covers of metal foil or paper
    • B65D41/02Caps or cap-like covers without lines of weakness, tearing strips, tags, or like opening or removal devices
    • B65D41/04Threaded or like caps or cap-like covers secured by rotation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D41/00Caps, e.g. crown caps or crown seals, i.e. members having parts arranged for engagement with the external periphery of a neck or wall defining a pouring opening or discharge aperture; Protective cap-like covers for closure members, e.g. decorative covers of metal foil or paper
    • B65D41/02Caps or cap-like covers without lines of weakness, tearing strips, tags, or like opening or removal devices
    • B65D41/04Threaded or like caps or cap-like covers secured by rotation
    • B65D41/0407Threaded or like caps or cap-like covers secured by rotation with integral sealing means
    • B65D41/0414Threaded or like caps or cap-like covers secured by rotation with integral sealing means formed by a plug, collar, flange, rib or the like contacting the internal surface of a container neck
    • B65D41/0421Threaded or like caps or cap-like covers secured by rotation with integral sealing means formed by a plug, collar, flange, rib or the like contacting the internal surface of a container neck and combined with integral sealing means contacting other surfaces of a container neck
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D41/00Caps, e.g. crown caps or crown seals, i.e. members having parts arranged for engagement with the external periphery of a neck or wall defining a pouring opening or discharge aperture; Protective cap-like covers for closure members, e.g. decorative covers of metal foil or paper
    • B65D41/32Caps or cap-like covers with lines of weakness, tearing-strips, tags, or like opening or removal devices, e.g. to facilitate formation of pouring openings
    • B65D41/34Threaded or like caps or cap-like covers provided with tamper elements formed in, or attached to, the closure skirt
    • B65D41/3423Threaded or like caps or cap-like covers provided with tamper elements formed in, or attached to, the closure skirt with flexible tabs, or elements rotated from a non-engaging to an engaging position, formed on the tamper element or in the closure skirt
    • B65D41/3428Threaded or like caps or cap-like covers provided with tamper elements formed in, or attached to, the closure skirt with flexible tabs, or elements rotated from a non-engaging to an engaging position, formed on the tamper element or in the closure skirt the tamper element being integrally connected to the closure by means of bridges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/56Stoppers or lids for bottles, jars, or the like, e.g. closures
    • B29L2031/565Stoppers or lids for bottles, jars, or the like, e.g. closures for containers

Definitions

  • the present invention relates to a synthetic resin cap for closing a container mouth, and a method and an apparatus for manufacturing a synthetic resin cap.
  • Fig. 12 shows an example of a conventional synthetic resin cap.
  • the synthetic resin cap 51 of the closing device exemplified here is composed of a top plate part 32 and a cylindrical part 33 hanging down from the periphery thereof.
  • the tubular portion 33 has a horizontal score 36, an upper main portion 38, and a TE ring portion 39 connected to a lower end of the main portion 38 by a number of narrow bridges 37. Is divided into
  • a screw part 40 to be screwed with the male screw of the container mouth is formed on the inner wall surface of the main part 38.
  • a screw part 40 to be screwed with the male screw of the container mouth is formed on the inner wall surface of the TE ring portion 39.
  • a plurality of thin tabs 41 which are locked to the container when the cap 51 is opened to prevent the movement of the TE ring portion 39.
  • annular inner seal portion 54 that is fitted into the container mouth when the cap 51 is attached to the container mouth is formed so as to protrude.
  • the inner seal portion 54 is formed such that when fitted into the container mouth, the outer periphery thereof abuts on the inner wall surface of the container mouth without any gap.
  • the present invention has been made in view of the above circumstances, and the objects thereof are as follows.
  • the synthetic resin cap of the present invention includes a top plate portion and a tubular portion hanging down from a peripheral edge thereof, and an annular inner seal portion to be fitted into the container opening is formed on the inner top surface of the top plate portion to protrude.
  • the bending stiffness of the inner seal portion of the thin portion can be set low, and the inner seal portion can have sufficient flexibility.
  • the inner seal portion is bent and deformed to have a shape corresponding to the inner surface shape of the container mouth, and abuts the inner surface of the container mouth with a constant pressing force in the circumferential direction.
  • the opening torque can be set to a desired value and the sealing performance can be improved.
  • the thin portion can be formed by a weakened recess formed on the outer periphery of the inner seal portion.
  • a method of manufacturing a synthetic resin cap according to the present invention includes a top plate portion and a tubular portion hanging down from a periphery of the top plate portion, an annular inner seal portion protruding from an inner top surface of the top plate portion, and a base of the inner seal portion.
  • a synthetic resin cap having a thinner portion formed to be thinner than other portions is formed by using an inner mold having an inner surface shape corresponding to the inner surface shape of the cap and an outer surface shape of the cap.
  • a method of manufacturing using an outer-side mold having a shape wherein the inner-side mold includes an inner-side mold body having a shape conforming to the inner surface shape of the inner seal portion; An outer cylinder member having a shape conforming to the outer shape of the seal portion, wherein the outer cylinder member and the inner mold body are relatively movable along the projecting direction of the inner seal portion, After filling the gap between the inner mold and the outer mold with a synthetic resin material, molding, and then pulling out the inner mold from the molded cap, the outer cylinder member and the inner mold body are moved inside the mold. After the projecting end of the seal portion is arranged at a position where it can be moved inward, the inner mold is pulled out.
  • the synthetic resin cap device of the present invention includes a top plate portion and a cylindrical portion hanging down from a periphery of the top plate portion.
  • An annular inner seal portion is formed to project from an inner top surface of the top plate portion, and a base of the inner seal portion is provided.
  • a mold, and an outer mold having a shape conforming to the outer shape of the cap wherein the inner mold has an inner mold body having a shape conforming to the inner shape of the inner seal portion;
  • An outer cylinder member having a shape conforming to the outer surface shape is provided, and the outer cylinder member and the inner surface mold body are relatively movable along a projecting direction of the inner seal portion.
  • FIG. 1 is a sectional view showing an embodiment of the synthetic resin cap of the present invention.
  • FIG. 2 is an enlarged view of a main part of the synthetic resin cap shown in FIG.
  • FIG. 3 is a sectional view showing an embodiment of the apparatus for manufacturing a synthetic resin cap of the present invention.
  • FIG. 4 is an explanatory diagram showing the operation of the manufacturing apparatus shown in FIG.
  • FIG. 5 is an explanatory diagram showing the operation of the manufacturing apparatus shown in FIG.
  • FIG. 6 is an explanatory diagram showing the operation of the manufacturing apparatus shown in FIG.
  • FIG. 7 is an explanatory diagram showing the operation of the manufacturing apparatus shown in FIG.
  • FIG. 8 is an explanatory diagram showing the operation of the manufacturing apparatus shown in FIG.
  • FIG. 9 is an enlarged view of a main part showing another example of the synthetic resin cap of the present invention.
  • FIG. 10 is an enlarged view of a main part showing another example of the synthetic resin cap of the present invention.
  • FIG. 11 is an enlarged view of a main part showing another example of the synthetic resin cap of the present invention.
  • FIG. 12 is a sectional view showing an example of a conventional synthetic resin cap.
  • FIGS. 1 and 2 show an example of the synthetic resin cap of the present invention.
  • the cap 31 shown here is of a type called a one-piece cap, and has a disk-shaped top plate portion 32 and a peripheral portion thereof. And a cylindrical portion 33 suspended from the cylinder.
  • the cylindrical portion 33 has a horizontal score 36, an upper main portion 38, and a tamper evidence ring portion (TE ring portion) 3 connected to the lower end of the main portion 38 by a number of thin bridges 37. It is divided into nine.
  • a screw portion 40 is formed on the inner peripheral wall surface of the main portion 38.
  • an annular inner seal portion 34 fitted into the container mouth when the cap 31 is attached to the container mouth is formed so as to protrude substantially vertically downward. I have.
  • the protruding length of the inner seal portion 34 is 2.5 to 5.5 mm (preferably 3 to 5 mm, more preferably 3.5 to 4.5 mm). It is preferable to do so. If the protruding length A is less than the above range, the container is quickly unsealed when the cap is opened, and the tamper-evident property is reduced.
  • the weakened concave portion 34 a is formed on the entire outer periphery near the base end of the inner seal portion 34, and the weakened concave portion 34 a is formed by force.
  • the inner seal portion 34 of the first portion is a thin portion 35 that is thinner than the other portions.
  • the weakened concave portion 34a is for forming a thin portion 35 that enhances the flexibility of the inner seal portion 3, and is formed along an upper edge portion 34d having an inwardly curved cross-sectional shape and along the vertical direction. It has a bottom portion 34e and a lower edge portion 34f having a cross-sectional shape protruding outward.
  • the weakened concave portion 34a has a maximum inclination angle of the outer surface of the lower edge portion 34f with respect to the vertical direction, that is, a maximum inclination angle B shown in FIG. 2 of 9 Q degrees or less (preferably 60 degrees or less, more preferably Or less than 30 degrees).
  • the depth of the weakened concave portion 34a is 0.1 to 2 mm (preferably 0.3 to 1.5 mm, more preferably 0.5 to L;). I prefer to do that.
  • the depth C is less than the above range, the flexibility of the inner seal portion 34 in the thin portion 35 is reduced, and the opening torque of the cap 31 may be increased. In addition, the sealing performance of the cap 31 may be reduced.
  • the thickness of the thin portion 35 should be 1 to 2.2 mm (preferably 1.2 to 2 mm, more preferably 1.4 to 1.8 mm).
  • the thickness D is less than the above range, the strength of the inner seal portion 34 in the thin portion 35 becomes insufficient, and the inner seal portion 34 when the inner seal portion 34 is fitted into the container mouth is provided.
  • Deformation tends to cause a decrease in sealing performance.
  • the thickness D exceeds the above range, the inner seal portion 34 in the thin portion 35 can be used. The flexibility may be reduced, which may cause an increase in the opening torque of the cap 31. Also, the sealing performance of the cap 31 may be reduced.
  • the width of the weakened recess 34a should be 0.5 to 2.5 mm (preferably 0.8 to 2 mm, more preferably 1 to 1.5 mm). If the width E is less than the above range, the flexibility of the inner seal portion 34 in the thin portion 35 is reduced, and the opening torque of the cap 31 is increased. In addition, the sealing property of the cap 31 may be reduced.
  • the width E exceeds the above range, the strength of the inner seal portion 34 at the thin portion 35 becomes insufficient, and the inner seal portion 34 is deformed when the inner seal portion 34 is fitted into the container mouth. (Such as buckling deformation) is likely to cause a decrease in sealing performance. Due to the formation of the weakened concave portion 34a, the lower portion of the inner seal portion 34 protrudes outward from the vicinity of the base end portion, and becomes a contact convex portion 34b which comes into contact with the inner wall of the container opening when the cap is attached.
  • the inner seal portion 34 is preferably formed such that the contact convex portion 34b has a substantially arc-shaped cross-sectional shape from the viewpoint of sealing properties.
  • the maximum outer diameter of the inner seal portion 34 be set to be substantially equal to or slightly larger than the inner diameter of the container mouth to which the cap 31 is to be mounted.
  • a ring-shaped outer seal portion 42 protruding downward is formed on the top plate portion 32 slightly outside the inner seal portion 34. The outer seal portion 42 is formed so as to contact the outer peripheral surface of the container mouth when the cap is mounted.
  • Suitable materials for the cap 31 are polypropylene and high-density polyethylene.
  • FIG. 3 is a cross-sectional view showing an embodiment of the synthetic resin cap manufacturing apparatus according to the present invention.
  • the manufacturing apparatus 1 shown here has an annular inner seal portion 34 on an inner top surface of a top plate 32.
  • This is a manufacturing device configured to manufacture a cap 31 having a protruding portion, and an inner mold 2 forming the inner surface of the cap 31 and an outer surface of the cap 31 are formed.
  • the outer mold side is formed in a bottomed cylindrical shape having an inner surface shape corresponding to the outer shape of the cap 31.
  • the inner mold 2 includes an inner mold body 5 and an outer cylinder member 6 provided on the outer periphery of the body 5.
  • the inner surface mold body 5 includes a shaft 8 and a cylindrical head portion 9 provided at a tip of the shaft 8 (a lower end in FIG. 3).
  • the head portion 9 is formed so as to have an outer diameter larger than that of the shaft 8, and has an outer shape conforming to the shape of the inner surface of the inner seal portion 34 of the cap 31.
  • the outer cylinder member 6 is formed in a cylindrical shape having an outer surface shape corresponding to the inner surface shape of the outer portion of the inner seal portion 34 of the top plate portion 32 and the cylindrical portion 33.
  • a shaft passage portion 10 through which the air flows and a head portion housing portion 11 in which the head portion 9 is housed are formed.
  • the head housing 11 is formed such that its axial (vertical) length is longer than the axial length of the head 9, and the inner surface near the lower end thereof has An inner seal portion forming notch 12 having an inner surface shape conforming to the outer surface shape of the inner seal portion 34 is formed over the entire circumference.
  • a weakened concave portion forming convex portion 12 a having a shape along the weakened concave portion 34 a is formed so as to protrude. Therefore, the weakened concave portion forming convex portion 12 a has an inner diameter smaller than the maximum outer diameter of the inner seal portion 34.
  • the outer cylinder member 6 and the inner mold body 5 are relatively movable in the axial direction (vertical direction in FIG. 3).
  • the outer cylinder member 6 can be moved vertically with respect to the inner mold body 5.
  • the inner mold body 5 may be vertically movable with respect to the outer cylinder member 6.
  • the outer cylinder member 6 is retracted (moved upward) with respect to the main body 5, the main body 5 is positioned relatively below, and the inner mold 2 and the outer mold are disposed.
  • the position of the inner mold body 5 when the gap with the mold 3 conforms to the shape of the cap 31 is referred to as a “down position”.
  • the position of the inner mold body 5 when the outer cylinder member 6 is advanced (moved downward) with respect to the main body 5 is referred to as a “elevated position”.
  • the outer periphery of the lower end of the head portion 9 is located near the tip of the inner seal portion 34, and when a radially inward force is applied to the inner seal portion 34.
  • the inner seal portion 34 is designed so that the protruding end 34 c of the inner seal portion 34 can be moved inward by elastic deformation of the inner seal portion 34.
  • the end-side mold 4 is formed in a cylindrical shape, and the inside thereof is an outer cylinder member passage portion 13 through which the outer cylinder member 6 passes.
  • the lower end of the end side mold 4 is shaped along the end of the TE ring portion 39 (the upper end in FIG. 3) and the tab 41.
  • the end mold 4 is movable in the axial direction (up and down direction) with respect to the inner mold 2.
  • the gap formed by the inner mold 2 (the inner mold body 5 is in the lower position), the outer mold 3 and the end mold 4 is formed by a cap 3 1 It is formed so as to form a molding space 14 conforming to the shape of.
  • FIG. 3 An embodiment of a method for manufacturing a synthetic resin cap of the present invention will be described with reference to FIGS. 3 to 8 as an example of a case where the cap 31 is manufactured using the manufacturing apparatus 1.
  • FIG. 3 An embodiment of a method for manufacturing a synthetic resin cap of the present invention will be described with reference to FIGS. 3 to 8 as an example of a case where the cap 31 is manufactured using the manufacturing apparatus 1.
  • the molding space 14 formed by the inner mold 2, outer mold 3, and end mold 4 is filled with a synthetic resin material (polypropylene, high-density polyethylene, etc.) and molded. I do.
  • a synthetic resin material polypropylene, high-density polyethylene, etc.
  • the synthetic resin material filled in the gap between the inner seal portion forming notch 12 on the inner surface of the outer cylinder member 6 and the head portion 9 becomes the inner seal portion 34.
  • the cap 31 As a method for forming the cap 31, it is preferable to use compression molding.
  • the cap 31 is removed from the outer mold 3 and the outer cylinder member 6 of the inner mold 2 is sealed inside the inner mold body 5 with respect to the inner mold body 5.
  • 3 Move the inner mold body 5 in the downward direction, which is the direction along the Place it in the raised position.
  • end side mold 4 is raised with respect to the inner side mold 2, and is separated from the TE ring portion 39 and the tab 41.
  • the entire inner mold 2 (the inner mold body 5 and the outer cylinder member 6) is moved upward with respect to the cap 31.
  • a weakened concave portion forming convex portion 12 a having an inner diameter smaller than the maximum outer diameter of the inner seal portion 34 is formed, so that the main body 5 and the outer cylinder are formed.
  • an upward force is applied to the inner seal portion 34 (the lower edge 34 f of the weakened concave portion 34 a) by the weakened concave portion forming convex portion 12 a.
  • the inner surface side mold 2 is pulled out without applying an excessive force to the inner seal portion 34 by the weakened concave portion forming convex portion 12a.
  • the inner mold 2 is removed from the cap 31 as shown in FIG. 8 to obtain a completed cap 31.
  • the cap 31 is attached to the container mouth by covering the container mouth, turning in the closing direction, and screwing the screw portion 40 into a male screw of the container mouth. .
  • the inner seal portion 34 fits into the inside of the container mouth, the contact convex portion 34b abuts on the inner wall of the container mouth without any gap, and the container mouth is sealed.
  • turning the cap 31 in the opening direction prevents the TE ring section 39 from rising, while raising the main section 38 and moving the TE ring section 39 away from the main section 38. Cut the bridge 37 and pull out the inner seal 34 from the container opening to release the seal.
  • the cap 31 of the present embodiment includes a top plate portion 32 and a cylindrical portion 33 hanging down from the periphery thereof, and an annular inner seal portion 34 protrudes from the inner top surface of the top plate portion 32. Since the thin portion 35 is formed near the base end of the inner seal portion 34 and is thinner than the other portions, the bending rigidity of the inner seal portion 34 in this portion is set to be low. This allows the inner seal portion 34 to have sufficient flexibility.
  • the inner seal portion 34 is bent and deformed at the thin portion 35 so as to have a shape corresponding to the inner surface shape of the container mouth, and is substantially constant in the circumferential direction.
  • the pressing force comes in contact with the inner surface of the container opening.
  • the container mouth is formed to be thinner in one part in the circumferential direction than in the other part, due to the bending deformation in the thin part 35, the vicinity of the tip of the inner seal part 34 becomes the thin part of the container mouth. Displace toward.
  • the pressing force on the inner surface of the inner seal portion 34 in the thin portion becomes a sufficient value, and the pressing force on the portion other than the thin portion is kept low.
  • the pressing force comes into contact with the inner surface of the container mouth.
  • the opening torque due to excessive pressing force of the inner seal portion 34 against the inner surface of the container opening is prevented from rising, and the opening torque is set to a desired value.
  • the thin portion 35 is formed by the weakened concave portion 34 a formed on the outer periphery of the inner seal portion 34, the lower portion (near the distal end portion) of the inner seal portion 34 is closer than the vicinity of the base end portion.
  • the contact protrusion 34 b protruding outward can be used.
  • the lower part of the inner seal part 34 (near the tip)
  • the container opening can be sealed, delaying the release of the container when the cap is opened, and improving tamper evidence.
  • the outer cylindrical member 6 and the inner mold body 5 are connected to the protruding end 3 4 c of the inner seal portion 34. After arranging it at a position where it can be moved inward, the inner mold 2 is removed with a cap 31.
  • the dimensional accuracy of the inner seal part 34 is improved to prevent a gap between the inner seal part 34 and the inner surface of the container opening due to deformation or breakage (for example, crack) of the inner seal part 34.
  • a cap 31 with excellent sealing performance can be obtained.
  • the inner mold 2 includes an inner mold body 5 having a head portion 9 having a shape corresponding to the inner shape of the inner seal portion 34, and an inner seal portion 34.
  • An outer cylinder member 6 having an inner surface shape conforming to the outer surface shape of the outer cylinder member, and the outer cylinder member 6 and the inner surface side mold body 5 are arranged in a vertical direction which is a direction along a projection direction of the inner seal portion 34. Since the inner mold 2 is pulled out from the molded cap 3 1, the outer cylindrical member 6 and the inner mold body 5 are pulled out of the inner seal portion 3 4. The inner mold 2 can be pulled out from the cap 31 after the 4 ⁇ c is arranged at a position where it can be moved inward.
  • the inner mold 2 can be smoothly pulled out without applying excessive force to the inner seal portion 34, and abnormal protrusions such as burrs in the inner seal portion 34, cracks, etc. Breakage, elongation deformation, breakage, etc. can be prevented. Therefore, due to the deformation or breakage of the inner seal portion 34, the pressing force of the inner seal portion 34 against the inner surface of the container opening becomes locally excessive, or the pressing force between the inner seal portion 34 and the inner surface of the container opening is changed. It is possible to prevent the formation of a gap in the opening, set the opening torque to a desired value, and enhance the sealing performance.
  • the weakened recess formed in the inner seal portion is not limited to the example, and for example, as shown by reference numeral 44a in FIG. 9, the inclination angle at the lower edge portion 44f is constant. It can be formed as follows.
  • the weakened concave portion may be formed so as to have a substantially inwardly curved cross-sectional shape as shown by reference numeral 54a in FIG.
  • the weakened recess is formed only on the outer periphery of the inner seal portion.
  • the present invention is not limited to this.
  • a weakened concave portion 64a may be formed on the inner periphery near the portion.
  • reference numerals 45, 55, and 65 indicate thin portions.
  • the position where the weakened concave portion is formed may be only the inner periphery of the inner seal portion.
  • the synthetic resin cap of the present invention includes a top plate portion and a tubular portion hanging down from a peripheral edge thereof, an annular inner seal portion protruding from an inner top surface of the top plate portion, and a base of the inner seal portion.
  • a thin wall portion is formed near the end, which is thinner than the other portions, so that the bending rigidity of the inner seal portion of this portion can be set low, and sufficient for the inner seal portion It can have flexibility.
  • the inner seal portion is bent and deformed to have a shape corresponding to the inner surface shape of the container mouth, and abuts the inner surface of the container mouth with a constant pressing force in the circumferential direction.
  • the inner seal The pressing force against the inner surface of the container mouth can be prevented from being locally excessive, and the opening torque can be set to a desired value.
  • the outer cylindrical member and the inner mold body are oriented with the protruding end of the inner seal portion facing inward. Since the inner mold is pulled out of the cap after being placed at a position where it can be moved, the inner mold can be smoothly pulled out without applying excessive force to the inner seal portion.
  • the pressing force of the inner seal against the inner surface of the container opening becomes locally excessive, or a gap is generated between the inner seal and the inner surface of the container opening.
  • the opening torque can be set to a desired value, and the sealing performance can be improved.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Closures For Containers (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

A synthetic resin cap, comprising a top plate part and a tube part suspended from the peripheral edge of the top plate part, wherein an annular inside seal part is formed projectedly on the inside top surface of the top plate part, and a thin-walled part thinned more than the other portions is formed near the base end part of the inside seal part.

Description

明 細 書 合成樹脂製キャップ、 その製造方法および装置 技術分野  Description Synthetic resin cap, method and apparatus for manufacturing the cap
本発明は、 容器口部を閉止する合成樹脂製キャップ、 合成樹脂製キャップを製 造する方法および装置に関する。  The present invention relates to a synthetic resin cap for closing a container mouth, and a method and an apparatus for manufacturing a synthetic resin cap.
本出願は、 日本国への特許出願(特願 2 0 0 0 - 1 4 7 0 4 1 ) に基づくもの であり、 当該日本出願の記載内容は本明細書の一部として取り込まれるものとす る o :  This application is based on a patent application to Japan (Japanese Patent Application No. 2000-141), and the contents of the Japanese application are incorporated as a part of this specification. O:
図 1 2は、 従来の合成樹脂製キャップの一例を示すもので、 ここに例示される 閉止装置の合成樹脂製キャップ 5 1は、 天板部 3 2と、 その周縁から垂下する筒 部 3 3とを備え、 筒部 3 3は、 水平スコア 3 6によって、 上部の主部 3 8と、 多 数の細いブリッジ 3 7によつて主部 3 8の下端に連結された T Eリング部 3 9と に区画されている。  Fig. 12 shows an example of a conventional synthetic resin cap. The synthetic resin cap 51 of the closing device exemplified here is composed of a top plate part 32 and a cylindrical part 33 hanging down from the periphery thereof. The tubular portion 33 has a horizontal score 36, an upper main portion 38, and a TE ring portion 39 connected to a lower end of the main portion 38 by a number of narrow bridges 37. Is divided into
主部 3 8の内壁面には、 容器口部の雄ネジに螺合するネジ部 4 0が形成されて いる。 T Eリング部 3 9の内壁面には、 キャップ 5 1を開栓する際に容器に係止 して T Eリング部 3 9の移動を阻止する複数の薄板状のタブ 4 1が設けられてい る o  On the inner wall surface of the main part 38, a screw part 40 to be screwed with the male screw of the container mouth is formed. On the inner wall surface of the TE ring portion 39, there are provided a plurality of thin tabs 41 which are locked to the container when the cap 51 is opened to prevent the movement of the TE ring portion 39.o
天板部 3 2の内天面には、 キャップ 5 1を容器口部に装着した際に容器口部内 に嵌入される環状の内側シール部 5 4が突出形成されている。  On the inner top surface of the top plate portion 32, an annular inner seal portion 54 that is fitted into the container mouth when the cap 51 is attached to the container mouth is formed so as to protrude.
内側シール部 5 4は、 容器口部内に嵌入した際に、 外周が容器口部の内壁面に 隙間なく当接するように形成されている。  The inner seal portion 54 is formed such that when fitted into the container mouth, the outer periphery thereof abuts on the inner wall surface of the container mouth without any gap.
上記合成樹脂製キヤップが装着される容器、 特にポリェチレンテレフタレート などの合成樹脂からなる容器では、 口部の厚みや形状を一定にするのが難しく、 容器ごとに寸法にばらつきが生じることがある。  It is difficult to keep the thickness and shape of the mouth constant for containers equipped with the above synthetic resin caps, especially containers made of synthetic resin such as polyethylene terephthalate, and the dimensions may vary from container to container. .
このような場合には、 容器口部内面に対する内側シール部の押圧力が局部的に 高くなり、 開栓トルクが過大となったり、 内側シール部と容器口部との間に隙間 が生じやすくなり密封性が低下することがあった。 発明の開示 In such a case, the pressing force of the inner seal portion against the inner surface of the container mouth is locally In some cases, the opening torque became too high, and a gap was easily formed between the inner seal portion and the container mouth, resulting in a decrease in sealing performance. Disclosure of the invention
本発明は上記事情に鑑みてなされたもので、 その目的とするところは以下の通 りである。  The present invention has been made in view of the above circumstances, and the objects thereof are as follows.
( 1 )容器の寸法にばらつきがある場合でも開栓トルクを所望の値とすることが できる合成樹脂製キヤップ、 このキヤップの製造方法および装置を提供する。 (1) To provide a cap made of a synthetic resin capable of setting the opening torque to a desired value even when the dimensions of the container vary, and a method and an apparatus for manufacturing the cap.
( 2 )密封性能に優れた合成樹脂製キヤップ、 このキヤップの製造方法および装 置を提供する。 (2) To provide a synthetic resin cap having excellent sealing performance, and a method and an apparatus for manufacturing the cap.
本発明の合成樹脂製キャップは、 天板部とその周縁から垂下した筒部とを備え 、 天板部の内天面に、 容器口部に嵌入される環状の内側シール部が突出形成され 、 内側シール部の基端部近傍に、 他の部分に比べ薄肉化された薄肉部が形成され ていることを特徴とする。  The synthetic resin cap of the present invention includes a top plate portion and a tubular portion hanging down from a peripheral edge thereof, and an annular inner seal portion to be fitted into the container opening is formed on the inner top surface of the top plate portion to protrude. A thin portion, which is thinner than other portions, is formed near the base end of the inner seal portion.
この合成樹脂製キヤップでは、 薄肉部の内側シール部の曲げ剛性を低く設定す ることができ、 内側シ一ル部に十分な可撓性をもたせることができる。  In this synthetic resin cap, the bending stiffness of the inner seal portion of the thin portion can be set low, and the inner seal portion can have sufficient flexibility.
このため、 キャップを容器口部に装着すると、 内側シール部が容器口部の内面 形状に応じた形状となるように曲げ変形し、 周方向にわたって一定の押圧力で容 器口部内面に当接するようになる。  For this reason, when the cap is attached to the container mouth, the inner seal portion is bent and deformed to have a shape corresponding to the inner surface shape of the container mouth, and abuts the inner surface of the container mouth with a constant pressing force in the circumferential direction. Become like
従って、 容器口部の内径などの寸法にばらつきがある場合でも、 開栓トルクを 所望の値とするとともに、 密封性能を向上させることができる。  Therefore, even when the dimensions such as the inner diameter of the container mouth portion vary, the opening torque can be set to a desired value and the sealing performance can be improved.
薄肉部は、 内側シール部の外周に形成された弱化凹部により形成することがで きる。  The thin portion can be formed by a weakened recess formed on the outer periphery of the inner seal portion.
本発明の合成樹脂製キヤップの製造方法は、 天板部とその周縁から垂下した筒 部とを備え、 天板部の内天面に環状の内側シール部が突出形成され、 内側シール 部の基端部近傍に、 他の部分に比べ薄肉化された薄肉部が形成された合成樹脂製 キャップを、 該キャップの内面形状に即した形状の内面側金型と、 該キャップの 外面形状に即した形状の外面側金型とを用いて製造する方法であって、 内面側金 型として、 前記内側シール部の内面形状に即した形状の内面側金型本体と、 内側 シール部の外面形状に即した形状の外筒部材とを備え、 外筒部材と内面側金型本 体とが、 内側シール部の突出方向に沿って相対的に移動可能であるものを用い、 内面側金型と外面側金型との隙間に合成樹脂材料を充填し、 成形した後、 成形し たキャップから内面側金型を引き抜くにあたり、 外筒部材と内面側金型本体とを 、 内側シール部の突出端が内方に向けて移動可能となる位置に配置した後に、 内 面側金型の引き抜きを行うことを特徴とする。 A method of manufacturing a synthetic resin cap according to the present invention includes a top plate portion and a tubular portion hanging down from a periphery of the top plate portion, an annular inner seal portion protruding from an inner top surface of the top plate portion, and a base of the inner seal portion. In the vicinity of the end, a synthetic resin cap having a thinner portion formed to be thinner than other portions is formed by using an inner mold having an inner surface shape corresponding to the inner surface shape of the cap and an outer surface shape of the cap. A method of manufacturing using an outer-side mold having a shape, wherein the inner-side mold includes an inner-side mold body having a shape conforming to the inner surface shape of the inner seal portion; An outer cylinder member having a shape conforming to the outer shape of the seal portion, wherein the outer cylinder member and the inner mold body are relatively movable along the projecting direction of the inner seal portion, After filling the gap between the inner mold and the outer mold with a synthetic resin material, molding, and then pulling out the inner mold from the molded cap, the outer cylinder member and the inner mold body are moved inside the mold. After the projecting end of the seal portion is arranged at a position where it can be moved inward, the inner mold is pulled out.
この引き抜き過程においては、 内側シール部の先端付近が内方に向けて移動し 、 内側シール部の外径が小さくなるため、 内側シール部に過大な力を加えること なくスムーズな内面側金型の引き抜きを行うことができる。  In the drawing process, the vicinity of the tip of the inner seal portion moves inward, and the outer diameter of the inner seal portion becomes smaller, so that the inner surface mold can be smoothly placed without applying excessive force to the inner seal portion. Withdrawal can be performed.
よって、 内側シール部におけるバリなどの異常突出部分の形成、 亀裂などの破 損、 伸び変形、 破断などを防ぎ、 内側シール部の変形や破損に起因して内側シー ル部の容器口部内面に対する押圧力が局部的に過大となったり、 内側シール部と 容器口部内面との間に隙間が生じるのを防ぎ、 開栓トルクを所望の値に設定する とともに、 密封性能を高めることができる。  Therefore, it prevents the formation of abnormal projections such as burrs in the inner seal part, damage such as cracks, elongation deformation, breakage, etc., and deformation and breakage of the inner seal part causes the inner seal part It is possible to prevent the pressing force from being locally excessive and to prevent a gap from being formed between the inner seal portion and the inner surface of the container opening, to set the opening torque to a desired value, and to improve the sealing performance.
本発明の合成樹脂製キヤップの製 置は、 天板部とその周縁から垂下した筒 部とを備え、 天板部の内天面に環状の内側シール部が突出形成され、 内側シール 部の基端部近傍に、 他の部分に比べ薄肉化された薄肉部が形成された合成樹脂製 キヤップを製造する合成樹脂製キヤップの製造装置であって、 該キヤップの内面 形状に即した形状の内面側金型と、 該キヤップの外面形状に即した形状の外面側 金型とを備え、 内面側金型が、 内側シール部の内面形状に即した形状の内面側金 型本体と、 内側シール部の外面形状に即した形状の外筒部材とを備え、 これら外 筒部材と内面側金型本体とが、 内側シール部の突出方向に沿って相対的に移動可 能であることを特徴とする。 図面の簡単な説明  The synthetic resin cap device of the present invention includes a top plate portion and a cylindrical portion hanging down from a periphery of the top plate portion. An annular inner seal portion is formed to project from an inner top surface of the top plate portion, and a base of the inner seal portion is provided. A synthetic resin cap manufacturing device for manufacturing a synthetic resin cap having a thinner portion formed thinner than other portions in the vicinity of an end portion, the inner surface having a shape conforming to the inner shape of the cap. A mold, and an outer mold having a shape conforming to the outer shape of the cap, wherein the inner mold has an inner mold body having a shape conforming to the inner shape of the inner seal portion; An outer cylinder member having a shape conforming to the outer surface shape is provided, and the outer cylinder member and the inner surface mold body are relatively movable along a projecting direction of the inner seal portion. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明の合成樹脂製キヤップの一実施形態を示す断面図である。 図 2は、 図 1に示す合成樹脂製キャップの要部拡大図である。  FIG. 1 is a sectional view showing an embodiment of the synthetic resin cap of the present invention. FIG. 2 is an enlarged view of a main part of the synthetic resin cap shown in FIG.
図 3は、 本発明の合成樹脂製キヤップの製造装置の一実施形態を示す断面図で める。 図 4は、 図 3に示す製造装置の動作を示す説明図である。 FIG. 3 is a sectional view showing an embodiment of the apparatus for manufacturing a synthetic resin cap of the present invention. FIG. 4 is an explanatory diagram showing the operation of the manufacturing apparatus shown in FIG.
図 5は、 図 3に示す製造装置の動作を示す説明図である。  FIG. 5 is an explanatory diagram showing the operation of the manufacturing apparatus shown in FIG.
図 6は、 図 3に示す製造装置の動作を示す説明図である。  FIG. 6 is an explanatory diagram showing the operation of the manufacturing apparatus shown in FIG.
図 7は、 図 3に示す製造装置の動作を示す説明図である。  FIG. 7 is an explanatory diagram showing the operation of the manufacturing apparatus shown in FIG.
図 8は、 図 3に示す製造装置の動作を示す説明図である。  FIG. 8 is an explanatory diagram showing the operation of the manufacturing apparatus shown in FIG.
図 9は、 本発明の合成樹脂製キヤップの他の例を示す要部拡大図である。 図 1 0は、 本発明の合成樹脂製キャップの他の例を示す要部拡大図である。 図 1 1は、 本発明の合成樹脂製キャップの他の例を示す要部拡大図である。 図 1 2は、 従来の合成樹脂製キャップの一例を示す断面図である。 発明を実施するための最良の形態  FIG. 9 is an enlarged view of a main part showing another example of the synthetic resin cap of the present invention. FIG. 10 is an enlarged view of a main part showing another example of the synthetic resin cap of the present invention. FIG. 11 is an enlarged view of a main part showing another example of the synthetic resin cap of the present invention. FIG. 12 is a sectional view showing an example of a conventional synthetic resin cap. BEST MODE FOR CARRYING OUT THE INVENTION
図 1および図 2は、 本発明の合成樹脂製キャップの一例を示すもので、 ここに 示すキャップ 3 1は、 ワンピースキャップと呼ばれるタイプのもので、 円板状の 天板部 3 2とその周縁から垂下した筒部 3 3とを備えている。  FIGS. 1 and 2 show an example of the synthetic resin cap of the present invention. The cap 31 shown here is of a type called a one-piece cap, and has a disk-shaped top plate portion 32 and a peripheral portion thereof. And a cylindrical portion 33 suspended from the cylinder.
筒部 3 3は、 水平スコア 3 6によって、 上部の主部 3 8と、 多数の細いブリツ ジ 3 7によって主部 3 8の下端に連結されたタンパ一ェビデンスリング部( T E リング部) 3 9とに区画されている。  The cylindrical portion 33 has a horizontal score 36, an upper main portion 38, and a tamper evidence ring portion (TE ring portion) 3 connected to the lower end of the main portion 38 by a number of thin bridges 37. It is divided into nine.
主部 3 8の内周壁面には、 ネジ部 4 0が形成されている。 T Eリング部 3 9の 内壁面には、 内方に向けて板状に突出し起伏可能な多数のタブ 4 1が周方向に沿 つて設けられている。  A screw portion 40 is formed on the inner peripheral wall surface of the main portion 38. On the inner wall surface of the TE ring portion 39, a large number of tabs 41 projecting inward and protruding and undulating are provided along the circumferential direction.
天板部 3 2の内天面には、 キヤップ 3 1を容器口部に装着した際に容器口部内 に嵌入される環状の内側シール部 3 4がほぼ鉛直方向下方に向けて突出形成され ている。  On the inner top surface of the top plate portion 32, an annular inner seal portion 34 fitted into the container mouth when the cap 31 is attached to the container mouth is formed so as to protrude substantially vertically downward. I have.
内側シール部 3 4の突出長さ、 すなわち図 2に示す突出長さ Aは、 2. 5〜5 . 5 m m (好ましくは 3〜5 m m、 さらに好ましくは 3 . 5〜4. 5 m m ) とす るのが好ましい。 この突出長さ Aが上記範囲未満であると、 キャップ開栓時に容 器の密封解除が早まり、 タンパーェビデンス性が低下する。  The protruding length of the inner seal portion 34, that is, the protruding length A shown in FIG. 2, is 2.5 to 5.5 mm (preferably 3 to 5 mm, more preferably 3.5 to 4.5 mm). It is preferable to do so. If the protruding length A is less than the above range, the container is quickly unsealed when the cap is opened, and the tamper-evident property is reduced.
また突出長さ Aが上記範囲を越えると、 キヤップ装着時に内側シール部 3 4が 容器口部内に嵌入しにく くなる。 本実施形態の合成樹脂製キヤップでは、 内側シール部 3 4の基端部近傍の外周 に、 全周にわたって弱化凹部 3 4 aが形成されており、 この弱化凹部 3 4 a力形 成された部分の内側シール部 3 4は、 他の部分に比べ薄肉化された薄肉部 3 5と なっている。 If the protruding length A exceeds the above range, it becomes difficult for the inner seal portion 34 to fit into the container mouth when the cap is attached. In the synthetic resin cap of the present embodiment, the weakened concave portion 34 a is formed on the entire outer periphery near the base end of the inner seal portion 34, and the weakened concave portion 34 a is formed by force. The inner seal portion 34 of the first portion is a thin portion 35 that is thinner than the other portions.
弱化凹部 3 4 aは、 内側シール部 3 の可撓性を高める薄肉部 3 5を形成する ためのもので、 内側に湾曲した断面形状を有する上縁部 3 4 dと、 鉛直方向に沿 う底部 3 4 eと、 外側に湾出した断面形状を有する下縁部 3 4 f とを有する。 弱化凹部 3 4 aは、 下縁部 3 4 f 外面の鉛直方向に対する最大傾斜角度、 すな わち図 2に示す最大傾斜角度 Bが 9 Q度以下(好ましくは 6 0度以下、 さらに好 ましくは 3 0度以下) となるように形成するのが好ましい。  The weakened concave portion 34a is for forming a thin portion 35 that enhances the flexibility of the inner seal portion 3, and is formed along an upper edge portion 34d having an inwardly curved cross-sectional shape and along the vertical direction. It has a bottom portion 34e and a lower edge portion 34f having a cross-sectional shape protruding outward. The weakened concave portion 34a has a maximum inclination angle of the outer surface of the lower edge portion 34f with respect to the vertical direction, that is, a maximum inclination angle B shown in FIG. 2 of 9 Q degrees or less (preferably 60 degrees or less, more preferably Or less than 30 degrees).
この最大傾斜角度 Bが上記範囲を越えると、 キャップ成形時に、 下縁部 3 4 f がキヤップ成形用金型に係止しやすくなり、 内側シール部 3 の変形や破断が起 こりやすくなる。  If the maximum inclination angle B exceeds the above range, the lower edge portion 34f is easily locked to the cap forming die during cap molding, and the inner seal portion 3 is likely to be deformed or broken.
弱化凹部 3 4 aの深さ、 すなわち园 2に示す深さ Cは、 0 . l〜2 m m (好ま しくは 0 . 3〜1 . 5 m m、 さらに好ましくは 0 . 5〜; L m m ) とするのが好ま しい。  The depth of the weakened concave portion 34a, that is, the depth C shown in 园 2, is 0.1 to 2 mm (preferably 0.3 to 1.5 mm, more preferably 0.5 to L;). I prefer to do that.
この深さ Cが上記範囲未満であると、 薄肉部 3 5における内側シール部 3 4の 可撓性が低くなり、 キャップ 3 1の開栓トルク上昇を招くおそれがある。 またキ ヤップ 3 1のシ一ル性が低下するおそれがある。  If the depth C is less than the above range, the flexibility of the inner seal portion 34 in the thin portion 35 is reduced, and the opening torque of the cap 31 may be increased. In addition, the sealing performance of the cap 31 may be reduced.
また上記深さ Cが上記範囲を越えると、 薄肉部 3 5における内側シール部 3 4 の強度が不十分となり、 内側シール部 3 4が容器口部に嵌入される際の内側シー ル部 3 4の変形(座屈変形など) によるシール性の低下が起こりやすくなる。 薄肉部 3 5の厚さ、 すなわち図 2に示す厚さ Dは、 1〜2 . 2 m m (好ましく は 1 . 2〜2 m m、 さらに好ましくは 1 . 4〜1 . 8 m m ) とするのが好ましい この厚さ Dが上記範囲未満であると、 薄肉部 3 5における内側シール部 3 4の 強度が不十分となり、 内側シール部 3 4が容器口部に嵌入される際の内側シール 部 3 4の変形(座屈変形など) によるシール性の低下が起こりやすくなる。 また厚さ Dが上記範囲を越えると、 薄肉部 3 5における内側シール部 3 4の可 撓性が低くなり、 キャップ 3 1の開栓トルク上昇を招くおそれがある。 またキヤ ップ 3 1のシール性が低下するおそれがある。 If the depth C exceeds the above range, the strength of the inner seal portion 34 at the thin portion 35 becomes insufficient, and the inner seal portion 34 when the inner seal portion 34 is fitted into the container opening is formed. Deformation (buckling deformation, etc.) tends to cause a decrease in sealing performance. The thickness of the thin portion 35, that is, the thickness D shown in FIG. 2, should be 1 to 2.2 mm (preferably 1.2 to 2 mm, more preferably 1.4 to 1.8 mm). When the thickness D is less than the above range, the strength of the inner seal portion 34 in the thin portion 35 becomes insufficient, and the inner seal portion 34 when the inner seal portion 34 is fitted into the container mouth is provided. Deformation (buckling deformation, etc.) tends to cause a decrease in sealing performance. When the thickness D exceeds the above range, the inner seal portion 34 in the thin portion 35 can be used. The flexibility may be reduced, which may cause an increase in the opening torque of the cap 31. Also, the sealing performance of the cap 31 may be reduced.
弱化凹部 3 4 aの幅、 すなわち図 2に示す幅 Eは、 0 . 5〜2 . 5 m m (好ま しくは 0 . 8〜2 m m、 さらに好ましくは 1〜1 . 5 m m ) とするのが好ま.しい この幅 Eが上記範囲未満であると、 薄肉部 3 5における内側シール部 3 4の可 撓性が低くなり、 キャップ 3 1の開栓トルク上昇を招く。 またキャップ 3 1のシ ―ル性が低下するおそれがある。  The width of the weakened recess 34a, that is, the width E shown in FIG. 2, should be 0.5 to 2.5 mm (preferably 0.8 to 2 mm, more preferably 1 to 1.5 mm). If the width E is less than the above range, the flexibility of the inner seal portion 34 in the thin portion 35 is reduced, and the opening torque of the cap 31 is increased. In addition, the sealing property of the cap 31 may be reduced.
また上記幅 Eが上記範囲を越えると、 薄肉部 3 5における内側シール部 3 4の 強度が不十分となり、 内側シール部 3 4が容器口部に嵌入される際の内側シール 部 3 4の変形(座屈変形など) によるシール性の低下が起こりやすくなる。 弱化凹部 3 4 aの形成によって、 内側シール部 3 4の下部は、 基端部付近より も外方に突出し、 キヤップ装着時に容器口部内壁に接する当接凸部 3 4 bとなる o ,  If the width E exceeds the above range, the strength of the inner seal portion 34 at the thin portion 35 becomes insufficient, and the inner seal portion 34 is deformed when the inner seal portion 34 is fitted into the container mouth. (Such as buckling deformation) is likely to cause a decrease in sealing performance. Due to the formation of the weakened concave portion 34a, the lower portion of the inner seal portion 34 protrudes outward from the vicinity of the base end portion, and becomes a contact convex portion 34b which comes into contact with the inner wall of the container opening when the cap is attached.
内側シール部 3 4は、 当接凸部 3 4 bが略円弧状に湾曲した断面形状となるよ うに形成するのがシール性の点から好ましい。  The inner seal portion 34 is preferably formed such that the contact convex portion 34b has a substantially arc-shaped cross-sectional shape from the viewpoint of sealing properties.
また内側シール部 3 4の最大外径は、 このキヤップ 3 1を装着するべき容器口 部内径にほぼ等しいか、 または若干大きくなるように設定するのが好ましい。 内側シール部 3 4よりやや外周側の天板部 3 2には、 下方に向けて突出する環 状の外側シール部 4 2が形成されている。外側シール部 4 2はキヤップ装着時に 容器口部の外周面に当接するように形成されている。  Further, it is preferable that the maximum outer diameter of the inner seal portion 34 be set to be substantially equal to or slightly larger than the inner diameter of the container mouth to which the cap 31 is to be mounted. A ring-shaped outer seal portion 42 protruding downward is formed on the top plate portion 32 slightly outside the inner seal portion 34. The outer seal portion 42 is formed so as to contact the outer peripheral surface of the container mouth when the cap is mounted.
キャップ 3 1の構成材料としては、 ポリプロピレン、 高密度ポリェチレンが好 適である。  Suitable materials for the cap 31 are polypropylene and high-density polyethylene.
次に、 上記キャップ 3 1を製造する方法および装置について説明する。  Next, a method and an apparatus for manufacturing the cap 31 will be described.
図 3は、 本発明の合成樹脂製キヤップの製造装置の一実施形態を示す断面図で あり、 ここに示す製造装置 1は、 天板部 3 2の内天面に環状の内側シール部 3 4 が突出形成されたキヤップ 3 1を製造することができるように構成された製造装 置であり、 キャップ 3 1の内面側を形成する内面側金型 2と、 キャップ 3 1の外 面側を形成する外面側金型 3と、 キャップ 3 1の端部を形成する端部側金型 4と を備えている。 FIG. 3 is a cross-sectional view showing an embodiment of the synthetic resin cap manufacturing apparatus according to the present invention. The manufacturing apparatus 1 shown here has an annular inner seal portion 34 on an inner top surface of a top plate 32. This is a manufacturing device configured to manufacture a cap 31 having a protruding portion, and an inner mold 2 forming the inner surface of the cap 31 and an outer surface of the cap 31 are formed. The outer mold 3 to be formed and the end mold 4 forming the end of the cap 3 1 It has.
外面側金型さは、 キャップ 3 1の外形に即した内面形状を有する有底筒状に形 成されている。  The outer mold side is formed in a bottomed cylindrical shape having an inner surface shape corresponding to the outer shape of the cap 31.
内面側金型 2は、 内面側金型本体 5と、 この本体 5の外周に設けられた外筒部 材 6とを備えている。  The inner mold 2 includes an inner mold body 5 and an outer cylinder member 6 provided on the outer periphery of the body 5.
内面側金型本体 5は、 シャフト 8と、 シャフト 8の先端(図 3における下端) に設けられた円筒状のへッド部 9とを備えている。  The inner surface mold body 5 includes a shaft 8 and a cylindrical head portion 9 provided at a tip of the shaft 8 (a lower end in FIG. 3).
ヘッド部 9は、 シャフト 8よりも外径が大きくなるように形成され、 キャップ 3 1の内側シール部 3 4内面の形状に沿う外面形状を有する。  The head portion 9 is formed so as to have an outer diameter larger than that of the shaft 8, and has an outer shape conforming to the shape of the inner surface of the inner seal portion 34 of the cap 31.
外筒部材 6は、 天板部 3 2の内側シール部 3 4外の部分と筒部 3 3との内面形 状に即した外面形状を有する筒状に形成され、 その内部には、 シャフト 8が揷通 するシャフト揷通部 1 0と、 へッド部 9が収容されるへッド部収容部 1 1とが形 成されている。  The outer cylinder member 6 is formed in a cylindrical shape having an outer surface shape corresponding to the inner surface shape of the outer portion of the inner seal portion 34 of the top plate portion 32 and the cylindrical portion 33. A shaft passage portion 10 through which the air flows and a head portion housing portion 11 in which the head portion 9 is housed are formed.
へッド部収容部 1 1は、 その軸方向(上下方向)長さが、 へッ ド部 9の軸方向 長さよりも長くなるように形成されており、 その下端部近傍の内面には、 内側シ —ル部 3 4の外面形状に即した内面形状を有する内側シール部形成切欠 1 2が全 周にわたって形成されている。  The head housing 11 is formed such that its axial (vertical) length is longer than the axial length of the head 9, and the inner surface near the lower end thereof has An inner seal portion forming notch 12 having an inner surface shape conforming to the outer surface shape of the inner seal portion 34 is formed over the entire circumference.
内側シール部形成切欠 1 2の下部内壁には、 弱化凹部 3 4 aに沿う形状の弱化 凹部形成凸部 1 2 aが突出形成されている。 このため、 弱化凹部形成凸部 1 2 a は、 内側シール部 3 4の最大外径よりも小さな内径を有することになる。  On the lower inner wall of the inner seal portion forming notch 12, a weakened concave portion forming convex portion 12 a having a shape along the weakened concave portion 34 a is formed so as to protrude. Therefore, the weakened concave portion forming convex portion 12 a has an inner diameter smaller than the maximum outer diameter of the inner seal portion 34.
本実施形態において、 外筒部材 6と内面側金型本体 5とは、 軸方向(図 3にお ける上下方向) に沿って相対的に移動可能とされている。  In the present embodiment, the outer cylinder member 6 and the inner mold body 5 are relatively movable in the axial direction (vertical direction in FIG. 3).
本実施形態では、 外筒部材 6が内面側金型本体 5に対し上下方向に移動可能と する。 なお本発明では内面側金型本体 5を外筒部材 6に対し上下方向に移動可能 とすることもできる。  In the present embodiment, the outer cylinder member 6 can be moved vertically with respect to the inner mold body 5. In the present invention, the inner mold body 5 may be vertically movable with respect to the outer cylinder member 6.
以下、 図 3に実線で示すように、 外筒部材 6が本体 5に対し後退(上方移動) した状態にあり、 本体 5が相対的に下方に位置し、 内面側金型 2と外面側金型 3 との隙間がキヤップ 3 1の形状に沿うものとなるときの内面側金型本体 5の位置 を「下方位置」 という。 また 2点鎖線で示すように、 外筒部材 6が本体 5に対し前進(下方移動) した 状態にあるときの内面側金型本体 5の位置を 「上昇位置」 という。 Hereinafter, as shown by a solid line in FIG. 3, the outer cylinder member 6 is retracted (moved upward) with respect to the main body 5, the main body 5 is positioned relatively below, and the inner mold 2 and the outer mold are disposed. The position of the inner mold body 5 when the gap with the mold 3 conforms to the shape of the cap 31 is referred to as a “down position”. As shown by the two-dot chain line, the position of the inner mold body 5 when the outer cylinder member 6 is advanced (moved downward) with respect to the main body 5 is referred to as a “elevated position”.
内面側金型本体 5は、 上昇位置において、 へッド部 9の下端外周が内側シール 部 3 4の先端近傍に位置し、 内側シール部 3 4に径方向内方への力が加わったと きに内側シール部 3 4の弾性変形により内側シール部 3 4の突出端 3 4 cが内方 に向けて移動可能となるように設計されている。  When the inner mold body 5 is in the raised position, the outer periphery of the lower end of the head portion 9 is located near the tip of the inner seal portion 34, and when a radially inward force is applied to the inner seal portion 34. The inner seal portion 34 is designed so that the protruding end 34 c of the inner seal portion 34 can be moved inward by elastic deformation of the inner seal portion 34.
端部側金型 4は、 筒状に形成され、 その内部は外筒部材 6が揷通する外筒部材 揷通部 1 3とされている。 端部側金型 4の下端部は、 T Eリング部 3 9の端部 (図 3における上端部) およびタブ 4 1に沿う形状とされている。  The end-side mold 4 is formed in a cylindrical shape, and the inside thereof is an outer cylinder member passage portion 13 through which the outer cylinder member 6 passes. The lower end of the end side mold 4 is shaped along the end of the TE ring portion 39 (the upper end in FIG. 3) and the tab 41.
端部側金型 4は、 内面側金型 2に対し軸方向 (上下方向) に移動可能とされて いる。  The end mold 4 is movable in the axial direction (up and down direction) with respect to the inner mold 2.
内面側金型 2 (内面側金型本体 5が下方位置にある状態とする) と、 外面側金 型 3と、 端部側金型 4とは、 これらによって形成される隙間が、 キャップ 3 1の 形状に沿う成形空間 1 4となるように形成されている。  The gap formed by the inner mold 2 (the inner mold body 5 is in the lower position), the outer mold 3 and the end mold 4 is formed by a cap 3 1 It is formed so as to form a molding space 14 conforming to the shape of.
次に、 図 3ないし図 8を参照しつつ、 上記製造装置 1を用いて上記キャップ 3 1を製造する場合を例として、 本発明の合成樹脂製キヤップの製造方法の一実施 形態を説明する。  Next, an embodiment of a method for manufacturing a synthetic resin cap of the present invention will be described with reference to FIGS. 3 to 8 as an example of a case where the cap 31 is manufactured using the manufacturing apparatus 1. FIG.
図 3に示すように、 内面側金型 2、 外面側金型 3、 および端部側金型 4がなす 成形空間 1 4内に合成樹脂材料(ポリプロピレン、 高密度ポリエチレンなど) を 充填し、 成形する。 この際、 外筒部材 6と内面側金型本体 5の相対位置は、 内面 側金型本体 5が下方位置に配置されるように定める。  As shown in Fig. 3, the molding space 14 formed by the inner mold 2, outer mold 3, and end mold 4 is filled with a synthetic resin material (polypropylene, high-density polyethylene, etc.) and molded. I do. At this time, the relative position between the outer cylinder member 6 and the inner mold body 5 is determined so that the inner mold body 5 is located at a lower position.
外筒部材 6内面の内側シール部形成切欠 1 2と、 へッド部 9との隙間に充填さ れた合成樹脂材料は、 内側シール部 3 4となる。  The synthetic resin material filled in the gap between the inner seal portion forming notch 12 on the inner surface of the outer cylinder member 6 and the head portion 9 becomes the inner seal portion 34.
キャップ 3 1の成形法としては、 圧縮成形を用いるのが好ましい。  As a method for forming the cap 31, it is preferable to use compression molding.
以下、 キャップ 3 1を内面側金型 2および外面側金型 3から取り外す過程を詳 しく説明する。  Hereinafter, a process of removing the cap 31 from the inner mold 2 and the outer mold 3 will be described in detail.
まず、 図 4および図 5に示すように、 キャップ 3 1を外面側金型 3から取り外 すとともに、 内面側金型 2の外筒部材 6を、 内面側金型本体 5に対し内側シール 部 3 4の突出方向に沿う方向である下方に向けて移動させ、 内面側金型本体 5を 上昇位置に配置する。 First, as shown in FIGS. 4 and 5, the cap 31 is removed from the outer mold 3 and the outer cylinder member 6 of the inner mold 2 is sealed inside the inner mold body 5 with respect to the inner mold body 5. 3 Move the inner mold body 5 in the downward direction, which is the direction along the Place it in the raised position.
この上昇位置においては、 へッド部 9の下端外周が内側シール部 3 4の上端近 傍に位置し、 内側シール部 3 4の突出端 3 cが径方向内方に向けて移動可能な 状態となる。  In this raised position, the outer periphery of the lower end of the head portion 9 is located near the upper end of the inner seal portion 34, and the protruding end 3c of the inner seal portion 34 can move radially inward. Becomes
また、 端部側金型 4を内面側金型 2に対し上昇した状態とし、 T Eリング部 3 9およびタブ 4 1から離間させる。  In addition, the end side mold 4 is raised with respect to the inner side mold 2, and is separated from the TE ring portion 39 and the tab 41.
次いで、 図 6に示すように、 内面側金型 2全体(内面側金型本体 5および外筒 部材 6 ) をキャップ 3 1に対し上方に移動させる。  Next, as shown in FIG. 6, the entire inner mold 2 (the inner mold body 5 and the outer cylinder member 6) is moved upward with respect to the cap 31.
内側シール部形成切欠 1 2の内周には、 内側シール部 3 4の最大外径よりも小 さな内径を有する弱化凹部形成凸部 1 2 aが形成されているため、 本体 5および 外筒部材 6を上方に移動させる際には、 弱化凹部形成凸部 1 2 aによって内側シ ール部 3 4 (弱化凹部 3 4 aの下縁部 3 4 f ) に上方への力が加わる。  On the inner periphery of the inner seal portion forming notch 12, a weakened concave portion forming convex portion 12 a having an inner diameter smaller than the maximum outer diameter of the inner seal portion 34 is formed, so that the main body 5 and the outer cylinder are formed. When the member 6 is moved upward, an upward force is applied to the inner seal portion 34 (the lower edge 34 f of the weakened concave portion 34 a) by the weakened concave portion forming convex portion 12 a.
図 7に示すように、 この際、 内側シール部 3 4の弾性的な変形により、 内側シ ール部 3 4の先端付近は内方に向けて移動し、 内側シール部 3 4の外径が小さく なる。 このため、 弱化凹部形成凸部 1 2 aは内側シール部 3 4の当接凸部 3 4 b をスムーズに通過する。  As shown in FIG. 7, at this time, due to the elastic deformation of the inner seal portion 34, the vicinity of the tip of the inner seal portion 34 moves inward, and the outer diameter of the inner seal portion 34 becomes smaller. It becomes smaller. Therefore, the weakened concave portion forming convex portion 12 a smoothly passes through the contact convex portion 34 b of the inner seal portion 34.
従って、 弱化凹部形成凸部 1 2 aによって内側シール部 3 4に過大な力が加え られることなく内面側金型 2の引き抜きが行われる。  Therefore, the inner surface side mold 2 is pulled out without applying an excessive force to the inner seal portion 34 by the weakened concave portion forming convex portion 12a.
またこの過程においては、 外筒部材 6によってタブ 4 1に上方への力が加わる 、 端部側金型 4が、 T Eリング部 3 9およびタブ 4 1から離間した状態にある ため、 タブ 4 1が上方に向け弾性的に変形し折り畳まれた状態となる。 このため 、 外筒部材 6によってタブ 4 1に過大な力が加わることなく内面側金型 2の引き 抜きが行われる。  In this process, an upward force is applied to the tab 41 by the outer cylinder member 6. Since the end side mold 4 is separated from the TE ring part 39 and the tab 41, the tab 41 Are elastically deformed upward and folded. For this reason, the inner mold 2 is pulled out without applying an excessive force to the tab 41 by the outer cylinder member 6.
上記引き抜き過程を経て、 図 8に示すように内面側金型 2をキヤップ 3 1から 取り外し、 完成したキャップ 3 1を得る。  Through the above-described drawing process, the inner mold 2 is removed from the cap 31 as shown in FIG. 8 to obtain a completed cap 31.
キャップ 3 1は、 容器口部に被せて閉栓方向に回し、 ネジ部 4 0を容器口部の 雄ネジに螺着することによって容器口部に装着される。 .  The cap 31 is attached to the container mouth by covering the container mouth, turning in the closing direction, and screwing the screw portion 40 into a male screw of the container mouth. .
この際、 内側シール部 3 4は容器口部の内部に嵌入し、 当接凸部 3 4 bが容器 口部の内壁に隙間なく当接し、 容器口部は密封される。 開栓時には、 キャップ 3 1を開栓方向に回すことにより、 T Eリング部 3 9の 上昇を阻止する一方、 主部 3 8を上昇させ、 T Eリング部 3 9を主部 3 8から離 間させてプリッジ 3 7を切断するとともに、 内側シール部 3 4を容器口部から引 き抜き、 密封を解除する。 At this time, the inner seal portion 34 fits into the inside of the container mouth, the contact convex portion 34b abuts on the inner wall of the container mouth without any gap, and the container mouth is sealed. When opening the cap, turning the cap 31 in the opening direction prevents the TE ring section 39 from rising, while raising the main section 38 and moving the TE ring section 39 away from the main section 38. Cut the bridge 37 and pull out the inner seal 34 from the container opening to release the seal.
本実施形態のキャップ 3 1にあっては、 天板部 3 2とその周縁から垂下した筒 部 3 3とを備え、 天板部 3 2の内天面に環状の内側シール部 3 4が突出形成され 、 内側シール部 3 4の基端部近傍に、 他の部分に比べ薄肉化された薄肉部 3 5が 形成されているので、 この部分の内側シール部 3 4の曲げ剛性を低く設定するこ とができ、 内側シ一ル部 3 4に十分な可撓性をもたせることができる。  The cap 31 of the present embodiment includes a top plate portion 32 and a cylindrical portion 33 hanging down from the periphery thereof, and an annular inner seal portion 34 protrudes from the inner top surface of the top plate portion 32. Since the thin portion 35 is formed near the base end of the inner seal portion 34 and is thinner than the other portions, the bending rigidity of the inner seal portion 34 in this portion is set to be low. This allows the inner seal portion 34 to have sufficient flexibility.
このため、 キャップ 3 1を容器口部に装着すると、 内側シール部 3 4が容器口 部の内面形状に応じた形状となるように薄肉部 3 5において曲げ変形し、 周方向 にわたつてほぼ一定の押圧力で容器口部内面に当接するようになる。  For this reason, when the cap 31 is attached to the container mouth, the inner seal portion 34 is bent and deformed at the thin portion 35 so as to have a shape corresponding to the inner surface shape of the container mouth, and is substantially constant in the circumferential direction. The pressing force comes in contact with the inner surface of the container opening.
例えば、 容器口部が周方向の一部分において他の部分より薄く形成されている 場合には、 薄肉部 3 5における曲げ変形により、 内側シール部 3 4の先端付近が 、 容器口部の上記薄肉部分に向けて変位する。  For example, when the container mouth is formed to be thinner in one part in the circumferential direction than in the other part, due to the bending deformation in the thin part 35, the vicinity of the tip of the inner seal part 34 becomes the thin part of the container mouth. Displace toward.
このため、 この薄肉部分における内側シール部 3 4の容器内面に対する押圧力 が十分な値となるとともに、 薄肉部分以外の部分に対する押圧力が低く抑えられ 、 内側シール部 3 4は全周にわたって一定の押圧力で容器口部内面に当接するよ うになる。  For this reason, the pressing force on the inner surface of the inner seal portion 34 in the thin portion becomes a sufficient value, and the pressing force on the portion other than the thin portion is kept low. The pressing force comes into contact with the inner surface of the container mouth.
従って、 容器口部の内径などの寸法にばらつきがある場合でも、 内側シール部 3 4の容器口部内面に対する過大な押圧力に起因する開栓トルクの上昇を防ぎ、 開栓トルクを所望の値に設定することができる。  Therefore, even if the dimensions such as the inner diameter of the container opening vary, the opening torque due to excessive pressing force of the inner seal portion 34 against the inner surface of the container opening is prevented from rising, and the opening torque is set to a desired value. Can be set to
また内側シール部 3 4の容器口部内面に対する押圧力が不十分となるのを防ぎ 、 内側シール部 3 4の容器口部に対するシール性を高め、 キャップ 3 1の密封性 能を向上させることができる。  In addition, it is possible to prevent the pressing force of the inner seal portion 34 against the inner surface of the container opening from becoming insufficient, improve the sealing performance of the inner seal portion 34 against the container opening, and improve the sealing performance of the cap 31. it can.
また、 薄肉部 3 5を、 内側シール部 3 4の外周に形成された弱化凹部 3 4 aに より形成したので、 内側シール部 3 4の下部(先端部付近) を、 基端部付近より も外方に突出した当接凸部 3 4 bとすることができる。  Further, since the thin portion 35 is formed by the weakened concave portion 34 a formed on the outer periphery of the inner seal portion 34, the lower portion (near the distal end portion) of the inner seal portion 34 is closer than the vicinity of the base end portion. The contact protrusion 34 b protruding outward can be used.
このため、 キャップ装着時に、 内側シール部 3 4下部(先端部付近) において 容器口部をシールすることができ、 キャップ開栓時における容器の密封解除を遅 らせ、 タンパ一ェビデンス性を向上させることができる。 For this reason, when attaching the cap, the lower part of the inner seal part 34 (near the tip) The container opening can be sealed, delaying the release of the container when the cap is opened, and improving tamper evidence.
上記実施形態の製造方法では、 成形したキャップ 3 1から内面側金型 2を引き 抜くにあたり、 これら外筒部材 6と内面側金型本体 5とを、 内側シール部 3 4の 突出端 3 4 cが内方に向けて移動可能となる位置に配置した後に、 内面側金型 2 をキヤップ 3 1力ゝら弓 ίき抜く。  In the manufacturing method of the above embodiment, when the inner mold 2 is pulled out from the formed cap 31, the outer cylindrical member 6 and the inner mold body 5 are connected to the protruding end 3 4 c of the inner seal portion 34. After arranging it at a position where it can be moved inward, the inner mold 2 is removed with a cap 31.
この引き抜き過程においては、 切欠 1 2に形成された弱化凹部形成凸部 1 2 a によって、 内側シール部 3 4に上方への力が加わるが、 この際、 内側シール部 3 4の先端付近が内方に向けて移動し、 内側シール部 3 4の外径が小さくなる。 このため、 外筒部材 6に、 内側シール部 3 4の最大外径よりも小さな内径を有 する弱化凹部形成凸部 1 2 aが形成されているにも拘わらす、 内側シール部 3 4 に過大な力を加えることなくスムーズな内面側金型 2の引き抜きを行うことがで きる。  In this drawing process, an upward force is applied to the inner seal portion 34 by the weakened concave portion forming convex portion 12 a formed in the notch 12. And the outer diameter of the inner seal portion 34 becomes smaller. For this reason, although the outer cylindrical member 6 is formed with the weakened concave portion forming convex portion 12 a having an inner diameter smaller than the maximum outer diameter of the inner seal portion 34, the inner seal portion 34 is excessively large. The inner mold 2 can be pulled out smoothly without applying excessive force.
よって、 内側シール部 3 4におけるバリなどの異常突出部分の形成、 亀裂など の破損、 伸び変形、 破断などを防ぐことができる。  Accordingly, it is possible to prevent the formation of abnormal projections such as burrs in the inner seal portion 34, breakage such as cracks, elongation deformation, breakage, and the like.
従って、 内側シール部 3 4の変形(例えば異常突出部分の形成) に起因して内 側シール部 3 4の容器口部内面に対する押圧力が局部的に過大となるのを防ぎ、 開栓トルクを所望の値に設定することができる。  Therefore, it is possible to prevent the pressing force on the inner surface of the container opening of the inner seal portion 34 from being locally excessive due to the deformation of the inner seal portion 34 (for example, the formation of an abnormally protruding portion), and to reduce the opening torque. It can be set to a desired value.
また内側シール部 3 4の寸法精度を高め、 内側シール部 3 4の変形や破損(例 えば亀裂) に起因して内側シール部 3 4と容器口部内面との間に隙間が生じるの を防ぎ、 密封性能に優れたキヤップ 3 1を得ることができる。  Also, the dimensional accuracy of the inner seal part 34 is improved to prevent a gap between the inner seal part 34 and the inner surface of the container opening due to deformation or breakage (for example, crack) of the inner seal part 34. A cap 31 with excellent sealing performance can be obtained.
上記実施形態の製造装置 1では、 内面側金型 2が、 内側シール部 3 4の内面形 状に即した形状のへッド部 9を有する内面側金型本体 5と、 内側シール部 3 4の 外面形状に即した内面形状を有する外筒部材 6とを備え、 外筒部材 6と内面側金 型本体 5とが、 内側シール部 3 4の突出方向に沿う方向である上下方向に沿って 相対的に移動可能とされているので、 成形したキャップ 3 1から内面側金型 2を 引き抜くにあたり、 これら外筒部材 6と内面側金型本体 5とを、 内側シール部 3 4の突出端 3 4· cが内方に向けて移動可能となる位置に配置した後に、 内面側金 型 2をキャップ 3 1から引き抜くことができる。 このため、 内側シール部 3 4に過大な力を加えることなくスムーズな内面側金 型 2の引き抜きを行うことができ、 内側シール部 3 4におけるバリなどの異常突 出部分の形成、 亀裂などの破損、 伸び変形、 破断などを防ぐことができる。 従って、 内側シール部 3 4の変形や破損に起因して内側シール部 3 4の容器口 部内面に対する押圧力が局部的に過大となったり、 内側シール部 3 4と容器口部 内面との間に隙間が生じるのを防ぎ、 開栓トルクを所望の値に設定し、 かつ密封 性能を高めることができる。 In the manufacturing apparatus 1 of the above embodiment, the inner mold 2 includes an inner mold body 5 having a head portion 9 having a shape corresponding to the inner shape of the inner seal portion 34, and an inner seal portion 34. An outer cylinder member 6 having an inner surface shape conforming to the outer surface shape of the outer cylinder member, and the outer cylinder member 6 and the inner surface side mold body 5 are arranged in a vertical direction which is a direction along a projection direction of the inner seal portion 34. Since the inner mold 2 is pulled out from the molded cap 3 1, the outer cylindrical member 6 and the inner mold body 5 are pulled out of the inner seal portion 3 4. The inner mold 2 can be pulled out from the cap 31 after the 4 · c is arranged at a position where it can be moved inward. As a result, the inner mold 2 can be smoothly pulled out without applying excessive force to the inner seal portion 34, and abnormal protrusions such as burrs in the inner seal portion 34, cracks, etc. Breakage, elongation deformation, breakage, etc. can be prevented. Therefore, due to the deformation or breakage of the inner seal portion 34, the pressing force of the inner seal portion 34 against the inner surface of the container opening becomes locally excessive, or the pressing force between the inner seal portion 34 and the inner surface of the container opening is changed. It is possible to prevent the formation of a gap in the opening, set the opening torque to a desired value, and enhance the sealing performance.
本発明では、 内側シール部に形成される弱化凹部は例示のものに限らず、 例え ば、 図 9に符号 4 4 aで示すように、 下縁部 4 4 f における傾斜角度が一定とな るように形成することができる。  In the present invention, the weakened recess formed in the inner seal portion is not limited to the example, and for example, as shown by reference numeral 44a in FIG. 9, the inclination angle at the lower edge portion 44f is constant. It can be formed as follows.
また弱化凹部は、 図 1 0に符号 5 4 aで示すように、 ほぼ全体が内側に湾曲し た断面形状となるように形成することもできる。  Further, the weakened concave portion may be formed so as to have a substantially inwardly curved cross-sectional shape as shown by reference numeral 54a in FIG.
また上記実施形態では、 弱化凹部を内側シール部の外周のみに形成したが、 こ れに限らず、 図 1 1に示すように、 キャップ 3 1の構成に加えて、 内側シール部 3 の基端部近傍の内周に弱化凹部 6 4 aを形成することもできる。 なお図 9な いし図 1 1において、 符号 4 5、 5 5、 6 5は薄肉部を示す。  In the above embodiment, the weakened recess is formed only on the outer periphery of the inner seal portion. However, the present invention is not limited to this. In addition to the configuration of the cap 31, as shown in FIG. A weakened concave portion 64a may be formed on the inner periphery near the portion. In FIGS. 9 to 11, reference numerals 45, 55, and 65 indicate thin portions.
また本発明では弱化凹部を形成する位置を、 内側シール部の内周のみとするこ ともできる。 産業上の利用可能性  Further, in the present invention, the position where the weakened concave portion is formed may be only the inner periphery of the inner seal portion. Industrial applicability
本発明の合成樹脂製キヤップにあっては、 天板部とその周縁から垂下した筒部 とを備え、 天板部の内天面に環状の内側シール部が突出形成され、 内側シール部 の基端部近傍に、 他の部分に比べ薄肉ィヒされた薄肉部が形成されているので、 こ の部分の内側シール部の曲げ剛性を低く設定することができ、 内側シール部に十 分な可撓性をもたせることができる。  The synthetic resin cap of the present invention includes a top plate portion and a tubular portion hanging down from a peripheral edge thereof, an annular inner seal portion protruding from an inner top surface of the top plate portion, and a base of the inner seal portion. A thin wall portion is formed near the end, which is thinner than the other portions, so that the bending rigidity of the inner seal portion of this portion can be set low, and sufficient for the inner seal portion It can have flexibility.
このため、 キャップを容器口部に装着すると、 内側シール部が容器口部の内面 形状に応じた形状となるように曲げ変形し、 周方向にわたって一定の押圧力で容 器口部内面に当接するようになる。  For this reason, when the cap is attached to the container mouth, the inner seal portion is bent and deformed to have a shape corresponding to the inner surface shape of the container mouth, and abuts the inner surface of the container mouth with a constant pressing force in the circumferential direction. Become like
従って、 容器口部の内径などの寸法にばらつきがある場合でも、 内側シール部 の容器口部内面に対する押圧力が局部的に過大となるのを防ぎ、 開栓トルクを所 望の値に設定することができる。 Therefore, even if the dimensions such as the inner diameter of the container mouth vary, the inner seal The pressing force against the inner surface of the container mouth can be prevented from being locally excessive, and the opening torque can be set to a desired value.
また内側シール部と容器口部内面との間に隙間が生じるのを防ぎ、 密封性能を 高めることができる。  In addition, it is possible to prevent a gap from being formed between the inner seal portion and the inner surface of the container opening, and to enhance the sealing performance.
また本発明の合成樹脂製キヤップの製造方法では、 成形したキヤップから内面 側金型を引き抜くにあたり、 外筒部材と内面側金型本体とを、 内側シール部の突 出端が内方に向けて移動可能となる位置に配置した後に、 内面側金型をキヤップ から引き抜くので、 内側シール部に過大な力を加えずにスムーズな内面側金型の 引き抜きを行うことができる。  Further, in the method for manufacturing a synthetic resin cap of the present invention, in pulling out the inner mold from the molded cap, the outer cylindrical member and the inner mold body are oriented with the protruding end of the inner seal portion facing inward. Since the inner mold is pulled out of the cap after being placed at a position where it can be moved, the inner mold can be smoothly pulled out without applying excessive force to the inner seal portion.
このため、 内側シール部におけるバリなどの異常突出部分の形成、 亀裂などの 破損、 伸び変形、 破断などを防ぐことができる。  Therefore, it is possible to prevent the formation of abnormal projections such as burrs in the inner seal portion, breakage such as cracks, elongation deformation, and breakage.
従って、 内側シール部の変形や破損に起因して内側シール部の容器口部内面に 対する押圧力が局部的に過大となったり、 内側シール部と容器口部内面との間に 隙間が生じるのを防ぎ、 開栓トルクを所望の値に設定するとともに、 密封性能を 高めることができる。  Therefore, due to the deformation or breakage of the inner seal, the pressing force of the inner seal against the inner surface of the container opening becomes locally excessive, or a gap is generated between the inner seal and the inner surface of the container opening. , The opening torque can be set to a desired value, and the sealing performance can be improved.

Claims

請 求 の 範 囲 The scope of the claims
1 . 天板部とその周縁から垂下した筒部とを備え、 天板部の内天面に、 容器口 部に嵌入される環状の内側シール部が突出形成され、 内側シール部の基端部近傍 に、 他の部分に比べ薄肉化された薄肉部が形成されていることを特徴とする合成 樹脂製キャップ。 1. A top plate portion and a cylindrical portion hanging down from the periphery of the top plate portion. An annular inner seal portion to be fitted into the container mouth is formed on the inner top surface of the top plate portion so as to protrude therefrom. A synthetic resin cap, characterized in that a thin portion is formed in the vicinity, which is thinner than other portions.
2. 薄肉部は、 内側シール部の外周に形成された弱化凹部により形成されてい ることを特徴とする請求の範囲第 1項記載の合成樹脂製キャップ。  2. The synthetic resin cap according to claim 1, wherein the thin portion is formed by a weakened recess formed on the outer periphery of the inner seal portion.
3. 天板部とその周縁から垂下した筒部とを備え、 天板部の内天面に環状の内 側シール部が突出形成され、 内側シール部の基端部近傍に、 他の部分に比べ薄肉 化された薄肉部が形成された合成樹脂製キヤップを、 該キャップの内面形状に即 した形状の内面側金型と、 該キヤップの外面形状に即した形状の外面側金型とを 用いて製造する方法であって、  3. Includes a top plate and a tube hanging down from the periphery of the top plate. An annular inner seal protrudes from the inner top surface of the top plate, near the base end of the inner seal, and at other parts. A synthetic resin cap having a thinner portion is formed by using an inner mold having a shape conforming to the inner shape of the cap and an outer mold having a shape conforming to the outer shape of the cap. Manufacturing method,
内面側金型として、 前記内側シール部の内面形状に即した形状の内面側金型本 体と、 内側シール部の外面形状に即した形状の外筒部材とを備え、 外筒部材と内 面側金型本体とが、 内側シール部の突出方向に沿って相対的に移動可能であるも のを用い、  The inner mold includes an inner mold body having a shape conforming to the inner shape of the inner seal portion, and an outer cylinder member having a shape conforming to the outer shape of the inner seal portion. The one that can be relatively moved with the side mold body along the projecting direction of the inner seal part,
内面側金型と外面側金型との隙間に合成樹脂材料を充填し、 成形した後、 成形 したキャップから内面側金型を引き抜くにあたり、 外筒部材と内面側金型本体と を、 内側シール部の突出端が内方に向けて移動可能となる位置に配置した後に、 内面側金型の引き抜きを行うことを特徴とすることを特徴とする合成樹脂製キャ ップの製造方法。  After filling the gap between the inner mold and the outer mold with a synthetic resin material, molding, and then pulling out the inner mold from the molded cap, the outer cylinder member and the inner mold body are sealed with the inner seal. A method of manufacturing a cap made of synthetic resin, characterized in that, after arranging the protruding end of the portion at a position where it can move inward, the inner mold is pulled out.
4. 天板部とその周縁から垂下した筒部とを備え、 天板部の内天面に環状の内 側シール部が突出形成され、 内側シール部の基端部近傍に、 他の部分に比べ薄肉 化された薄肉部が形成された合成樹脂製キヤップを製造する装置であって、 該キヤップの内面形状に即した形状の内面側金型と、 該キヤップの外面形状に 即した形状の外面側金型とを備え、  4. Includes a top plate and a cylindrical portion that hangs down from the periphery of the top plate. An annular inner seal protrudes from the inner top surface of the top plate, near the base end of the inner seal, and at other parts. An apparatus for manufacturing a synthetic resin cap having a thinner portion formed therein, comprising: an inner mold having a shape conforming to the inner shape of the cap; and an outer surface having a shape conforming to the outer shape of the cap. With a side mold,
内面側金型が、 内側シール部の内面形状に即した形状の内面側金型本体と、 内 側シール部の外面形状に即した形状の外筒部材とを備え、 これら外筒部材と内面側金型本体とは、 内側シール部の突出方向に沿って相対 的に移動可能であることを特徴とする合成樹脂製キヤップの製造装置。 The inner mold includes an inner mold body having a shape conforming to the inner shape of the inner seal portion, and an outer cylinder member having a shape conforming to the outer shape of the inner seal portion. An apparatus for manufacturing a synthetic resin cap, wherein the outer cylinder member and the inner surface side mold body are relatively movable along a protruding direction of the inner seal portion.
PCT/JP2001/004008 2000-05-18 2001-05-15 Synthetic resin cap, and method and device for manufacturing the synthetic resin cap WO2001087725A1 (en)

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