WO2001085579A1 - Pipe conveyor - Google Patents

Pipe conveyor Download PDF

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Publication number
WO2001085579A1
WO2001085579A1 PCT/AU2001/000474 AU0100474W WO0185579A1 WO 2001085579 A1 WO2001085579 A1 WO 2001085579A1 AU 0100474 W AU0100474 W AU 0100474W WO 0185579 A1 WO0185579 A1 WO 0185579A1
Authority
WO
WIPO (PCT)
Prior art keywords
pipe conveyor
conveyor
pipe
bearing member
run
Prior art date
Application number
PCT/AU2001/000474
Other languages
French (fr)
Inventor
Robert Arthur Beatty
Original Assignee
R.A. Beatty & Associates Pty Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by R.A. Beatty & Associates Pty Limited filed Critical R.A. Beatty & Associates Pty Limited
Priority to AU2001252034A priority Critical patent/AU2001252034A1/en
Publication of WO2001085579A1 publication Critical patent/WO2001085579A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/60Arrangements for supporting or guiding belts, e.g. by fluid jets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/08Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration the load-carrying surface being formed by a concave or tubular belt, e.g. a belt forming a trough
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30Belts or like endless load-carriers
    • B65G15/32Belts or like endless load-carriers made of rubber or plastics
    • B65G15/40Belts or like endless load-carriers made of rubber or plastics troughed or tubular; formed with joints facilitating troughing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/32Driving gear for endless conveyors; Belt- or chain-tensioning arrangements for effecting drive at two or more points spaced along the length of the conveyors
    • B65G23/36Driving gear for endless conveyors; Belt- or chain-tensioning arrangements for effecting drive at two or more points spaced along the length of the conveyors comprising two or more driving motors each coupled to a separate driving element, e.g. at either end of the conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/04Bulk

Definitions

  • This invention relates to a pipe conveyor suitable for
  • This pipe conveyor has an endless
  • the pipe conveyor of AU 61 3799 comprised a plurality of
  • Each support frame carried a set of peripheral rollers
  • Each support frame also carried a top peripheral roller for maintaining
  • spacer structure in the form of a plurality of intermediate
  • rollers or idlers maintained between the forward run and the return
  • the conveyor was divided into two or more
  • the object of the invention is to provide a pipe conveyor
  • the pipe conveyor of the invention provides a plurality of
  • each of the support frames carry an endless belt having a forward run
  • outer bearing member is driven by drive means.
  • the pipe conveyor of the invention may be installed to an
  • existing pipe conveyor or alternatively may comprise a pipe conveyor
  • each of the head roller and tail roller may be
  • each bearing member and outer bearing member may be arcuate.
  • each bearing member and outer bearing member may be arcuate.
  • the inner spring is preferably wound in the opposite hand
  • the steel used for the spring should be a high quality
  • each end of the springs may be connected to one or
  • the support frame may be of any suitable structure but
  • each structural frame interconnects each support frame.
  • each structural frame Preferably each structural frame is interconnects each support frame.
  • each structural frame Preferably each structural frame is interconnects each support frame.
  • each structural component is attached to each support
  • articulated structural components may be dispensed with and each
  • support frame may be pivotally attached to each other. This may
  • bearing member drives the inner bearing member.
  • the drive means comprises a drive motor connected to
  • an adjacent gear box which is preferably a right angle gear box
  • the right angle gear box may then be connected to
  • the drive means is supported by one or more articulated
  • the drive motor may be hydraulic, electrical, pneumatic
  • driven springs may be restricted in movement relative to the idler
  • the configuration of the forward run may comprise
  • the return run may comprise a substantially U shaped
  • FIG. 1 is a side view of the pipe conveyor of the
  • FIG. 2 is a plan view of the pipe conveyor shown in FIG.
  • FIG. 3 is a perspective view of one form of a forward end
  • FIG. 4 is a perspective view of another form of forward
  • FIG. 5 is a perspective view of an intermediate part of the
  • FIG. 6 is a similar view to FIG. 5, showing four
  • FIG. 7 is a plan view of a pair of articulated frames of the
  • FIG. 7 A is a detailed view of the self centering spring
  • FIG. 8 is a sectional view of the pipe conveyor of the
  • FIG. 8A is a plan view of a pipe conveyor of the invention
  • FIGS. 1 -7 having a different construction to that shown in FIGS. 1 -7;
  • FIG. 9 is a similar view to that shown in FIG. 8 showing
  • FIG. 10 is a plan view of a pipe conveyor of the invention
  • adjacent articulated frames are used to re-align the existing U shaped
  • FIGS. 1 1 -1 2 are a plan view and side view respectively of
  • the pipe conveyor 1 0, shown in FIGS. 1 -2, comprises a
  • the feed end 1 1 comprises
  • loading hopper 1 3 having particulate or sized material 14 being loaded
  • hopper 1 3 is provided with a scalping plate (not shown) to prevent surge loads from the hopper 1 3 flooding forward run 1 5.
  • the hopper 1 3 is provided with a scalping plate (not shown) to prevent surge loads from the hopper 1 3 flooding forward run 1 5.
  • the head pulley 1 9 is driven by drive motor 21 located
  • Drive motor 21 has drive
  • transverse shaft 24 which has pulleys or sprockets 26.
  • Tail pulley 26 is connected to head pulley 1 9 by a belt drive 25.
  • pulley 1 7 is driven by a similar arrangement as shown in FIGS. 1 -2.
  • Head pulley 1 9 is supported by support structure 27.
  • the support structure 27 The support
  • Each support frame 28 supports a pair of counter rotating springs
  • interconnect support frame 28 and structural component 20 are interconnect support frame 28 and structural component 20.
  • forward run 1 5 extends over head pulley 1 9, having axle 1 9A, before forming return run 18 as shown.
  • scraper 33 is also provided.
  • axle 36A which guide sides 37 and 38 of forward run 1 5 to
  • the pair of closing idlers 35 are provided to track the
  • the closing idlers 35 are spaced so that the closing
  • Subsequent support frames 28 also have horizontal closing rollers 79
  • FIG. 8 which usually continuously hold the top of the pipe in
  • Additional pairs of closing idlers can be
  • FIG. 4 shows a set of impact idlers 56 provided at the loading or feed end 1 1 of the conveyor situated between forward run
  • belt scraper 33A for cleaning an outer surface of return run
  • FIG. 5 shows self centering spring assemblies 32 which
  • each frame component 20 are supported on a top plate 41 of each frame component 20.
  • spring assembly 32 includes a spring 42, spring mount 43 and an
  • adjustable screw threaded rod 44 which extends through opposed
  • FIG. 7A illustrates how move during operation. This is illustrated in more detail in FIG. 7A.
  • Each frame component 20 includes top plate 41 , bottom
  • FIG. 5 shows an intermediate part of pipe conveyor 10
  • particulate material 14 being transported in forward run 1 5 in the form of a tubular pipe 39 and return run 1 8 having a U shape as
  • Each spring mount 4-3 Is bolted to top
  • FlQ. 6 shows a ' drive assembly 53 for each of counter
  • Drive assembly 59 includes drive motor
  • housing 62A for coupling of shaft 62 and right angle
  • Motor 60 is mounted to mounting plate 61 A,
  • FIG . 7 shows an alternative drive means for springs 30
  • drive motor 63 associated with gear box 63A drives
  • Shaft 70 extends through bearing assembly .TJ-» ⁇ -ri. ⁇ f>.airj*x>h ⁇ r* -tr ' . r /tt .. ⁇ j rn *--r rK ri 73 0 S r jng 31 ,
  • the other end 73 of spring 31 also has support shaft 70 which
  • support frames 28A which support not only
  • bearing assemblies 72 but also bearing assembly shafts 78 in sides 77
  • Each bearing 81 supports a peripheral roller 79 which is
  • Support frame 28A also has attached thereto a
  • Roller track assembly 83 includes a channel part 86
  • Each track member 88 also has
  • Each wheel 87 is
  • roller track assembly 83 may be dispensed
  • I-beam 93 has foot 93A attached to side 77 of support
  • a dish-shaped washer 94A shown in phantom, is
  • FIG. 8A shows the longitudinal separation of support of
  • FIG. 9 shows a similar view to that shown in FIG. 8
  • Pipe conveyor 1 0A is shown in broader detail in FIG. 10, which shows section 10A having a plurality of frame
  • pipe conveyor section 10A are interconnected by pipe conveyor section 10A to adopt a linear
  • Conventional pipe conveyor 1 00 is
  • conveyor section 10A there is shown forward and return runs 1 5A
  • FIGS. 1 1 -1 2 there are shown the use of bar springs
  • Each bar spring is
  • Forward run 1 5 may adopt a
  • forward run 1 5 may be contacted by the inner surface of driven spring
  • This arrangement allows a coaxial pipe to negotiate an
  • the conventional troughed conveyor is
  • the driven spring arrangement may reduce the load on, or
  • the pipe conveyor can be any suitable pipe conveyor.
  • the pipe conveyor can be any suitable pipe conveyor.
  • inelastic laminate layers are needed within the belt carcass.
  • the coaxial pipe conveyor belt can be further restricted to
  • the two belt edge bead members can be any one of the belt, as shown in FIG. 8.
  • the two belt edge bead members can be any one of the belt, as shown in FIG. 8.
  • a positive air supply is applied to the coaxial
  • pipe conveyor 10 between the runs 1 5 and 1 8 at the loading point end, when transporting very dusty materials. This helps to exclude
  • the plough style belt Preferably, the plough style belt
  • scraper 33 is provided at the loading end to the upper side of the
  • belt scraper may optionally be placed at the tail pulley end.
  • the motor in this embodiment is
  • pipe conveyor of the invention can be towed or driven to a desired
  • a first pipe conveyor can be independently driven
  • conveyors is that a misaligned conveyor payload near one edge of a

Abstract

A pipe conveyor (10, 10A) comprises a plurality of support frames (28, 28A) which are pivotally attached to each other at connection points (29, 29B and 29C). Each of the support frames (28, 28A) carry an endless belt (16) having a forward run (15, 15A) and a return run (18). There is also provided an outer bearing member in the form of an outer spring (31) for contact with the return run (18) and an inner bearing member in the form of an inner spring (30) which is interposed between the forward run (15, 15A) and the return run (18). At least one or both of the inner spring (30) or outer spring (31) is driven by drive means (59, 63).

Description

"PIPE CONVEYOR"
This invention relates to a pipe conveyor suitable for
conveying particulate materials to a desired location.
A conventional pipe conveyor is described in AU 61 3799
having a US equivalent 551 5624. This pipe conveyor has an endless
belt having a feed end constituted by a head roller and a discharge end
constituted by a tail roller. Both the head roller and the tail roller
engage the belt to form a forward run or delivery run which may be
substantially U shaped or tubular shape, having a round cross section.
Normally the return run is U shaped and has a more shallow shape
when compared to the forward run.
The pipe conveyor of AU 61 3799 comprised a plurality of
articulated structural components of a box like shape, having opposed
side walls and a top and bottom wall, wherein adjacent articulated
structural components were separated by support frames and pivotally
attached thereto. Each support frame carried a set of peripheral rollers
or idlers" for contacting an outer peripheral surface of the return run.
Each support frame also carried a top peripheral roller for maintaining
overlapping edges of the forward run in bearing contact. Also there
was provided spacer structure in the form of a plurality of intermediate
rollers or idlers maintained between the forward run and the return
run. Alternative spacer structure in the form of a rotatably curved axle
having a multiplicity of support discs attached thereto was also described. As a variation compressed air was also described as
suitable spacer structure.
The main purpose of the articulated structural
components was to facilitate pivotal movement of sections of the pipe
conveyor relative to each other. The pivotal attachment between each
structural component and adjacent support frames was by a universal
joint.
A particular disadvantage associated with the pipe
conveyor of AU 61 3799 was that as the length of the conveyor
increased it was difficult to apply the necessary drive power to the
endless belt. This disadvantage was reduced by applying drive power
to both the head and tail pulleys instead of just one of the. pulleys. In
other arrangements, the conveyor was divided into two or more
separate conveyors so that more power could be applied to the head
and tail pulleys at the transfer points or interconnection locations of
each conveyor. Also the tension in each of the endless belts was
reduced compared to a higher tension present when use was made of
a single endless belt. However it will be appreciated that each of
these solutions were expensive and time consuming as well as being
impractical in some cases.
Another disadvantage associated with the pipe conveyor
of AU 61 3799 was that the internal and/or external conveyor belt
support idlers required numerous rotating bearing points which were
SUBSTITUTE SHEET (RULE 26)
'^'viϋULt nπoαr found to be costly to buy and maintain during normal conveyor
operations.
Reference may also be made to conventional trough
conveyors which have a forward run in the shape of a shallow flat
bottomed V in cross section as hereinafter illustrated and a return run
which is in planar or flat in cross section. Such trough conveyors
were disadvantageous in that difficulty was experienced in following a
horizontal curve.
The object of the invention is to provide a pipe conveyor
which may alleviate the abovementioned disadvantages of the prior
art.
The pipe conveyor of the invention provides a plurality of
support frames which are pivotally attached to each other, wherein
each of the support frames carry an endless belt having a forward run
and a return run characterised in that each of the support frames
includes an outer bearing member for contact with the return run and
an inner bearing member interposed between the forward run and the
return run whereby at least one or both of the inner bearing member or
outer bearing member is driven by drive means.
The pipe conveyor of the invention may be installed to an
existing pipe conveyor so as to interconnect adjoining sections of the
existing pipe conveyor or alternatively may comprise a pipe conveyor
in its own right having a feed and a discharge end which may be constituted by a head roller and a tail roller, preferably as described in
AU 61 3799. Preferably each of the head roller and tail roller may be
driven by associated drive means as described hereinafter in the
preferred embodiment.
Both of the inner bearing member and the outer bearing
member may adopt a shape or orientation when attached to an
associated support frame that corresponds to the shape of the endless
belt and thus with this objective in mind both the inner bearing
member and outer bearing member may be arcuate. Preferably each
of the inner bearing member and outer bearing member are flexible or
resilient so that they may adopt an arcuate shape in practice. To this
end therefore, it is preferred that the inner and outer bearing members
are constituted by springs, although it is possible that flexible or
resilient rods formed from resilient material such as reinforced natural
or synthetic rubber or from suitable plastics materials may be used.
The inner spring is preferably wound in the opposite hand
to the outer spring. In this configuration the slight tendency for the
belt to screw, while travelling and supported by the spring bearing
members, is negated. Adjacent springs along the conveyor are also
preferably alternately configured left and right hand to further negate
any tendency for the belt to screw.
The spring bearing members used in the invention
preferably have high duty cycles in that they operate in a rotating bent configuration while imparting the necessary driving torque. Bench
testing and mathematical analysis of springs under these loading
conditions shown that acceptable spring life requires the internal
diameter of the endless belt when adopting round tubular shape to be
in the approximate range of 3-6 times the external diameter of each of
the supporting springs, and that the slower each spring rotates during
operations, the longer the service life will be. A further spring design
factor is that the wire diameter used in the spring should be in the
approximate range of 10-1 5 times less than the diameter of the
spring. Also, the steel used for the spring should be a high quality
spring steel or a "piano wire" specification steel and the pitch of each
of the springs should be such that adjacent coils just fail to touch at
the inside setting of the curved spring.
When using springs as each of the inner and outer
bearing members, each end of the springs may be connected to one or
more rigid axles or shafts mounted in bearing assemblies located in an
associated support frame and preferably in a top frame member of the
support frame.
The support frame may be of any suitable structure but
preferably includes the top frame member as described above and a
pair of side frame members. There also may be provided, if desired, a
bottom frame member, although this is by no means necessary. The
location of the bearing assemblies in the top frame member is advantageous for both maintenance and replacement purposes.
There may also be provided a plurality of articulated
structural components wherein an articulated structural component
interconnects each support frame. Preferably each structural
component is pivotally attached to each adjacent support frame and
more preferably each structural component is attached to each support
frame by a universal joint.
The provision of the articulated structural components is
useful in that they facilitate pivotal movement of sections of the pipe
conveyor relative to each other as shown in the preferred embodiment
so that the pipe conveyor may adopt a serpentine configuration or
linear configuration as may be required.
It also will be appreciated that the presence of the
articulated structural components may be dispensed with and each
support frame may be pivotally attached to each other. This may
apply for example in the case when the pipe conveyor of the invention
is installed to an existing pipe conveyor as described above.
There also may be provided one or more self-centering
spring assemblies interconnecting each support frame and adjacent
structural component or adjacent support frames as shown in the
preferred embodiment.
In another embodiment the self centering spring
assemblies and the structural components may be replaced by bar springs connecting adjacent support frames as illustrated hereinafter.
Preferably the drive means for driving the inner or outer
bearing member drives the inner bearing member. In this regard it is
preferred that the drive means comprises a drive motor connected to
an adjacent gear box, which is preferably a right angle gear box such
as a worm drive. The right angle gear box may then be connected to
a driving shaft attached to a fixed end of an associated spring.
Preferably the drive means is supported by one or more articulated
structural components.
The drive motor may be hydraulic, electrical, pneumatic
or be an internal combustion motor or any other suitable source of
power.
Thus in a preferred embodiment the driven spring is
located along the conveyor at spaced intervals and cooperate with
idler springs intermediate each driven spring. The articulation of the
driven springs may be restricted in movement relative to the idler
springs to prevent excessive drive shaft misalignment.
In another embodiment the drive motor may drive a pair
of drive shafts each associated with a particular driven spring at each
end of the structural component. This arrangement spreads the
available power over adjacent driven springs and allows the drive
motors to be spaced further apart along the conveyor when compared
to a single drive arrangement. The configuration of the forward run may comprise
substantially cylindrical form or a U shaped form as may be required.
The return run may comprise a substantially U shaped
form surrounding the forward run. This arrangement allows access to
the drive shafts of driven springs when required.
FIG. 1 is a side view of the pipe conveyor of the
invention;
FIG. 2 is a plan view of the pipe conveyor shown in FIG.
1 ; FIG. 3 is a perspective view of one form of a forward end
of the pipe conveyor shown in FIGS. 1 -2;
FIG. 4 is a perspective view of another form of forward
end of the pipe conveyor shown in FIGS. 1 -2;
FIG. 5 is a perspective view of an intermediate part of the
pipe conveyor shown in FIGS. 1 -2, showing a pair of adjacent
articulated frames thereof;
FIG. 6 is a similar view to FIG. 5, showing four
articulated frames of the pipe conveyor shown in FIGS. 1 -2, with an
associated drive means for driving the idler springs;
FIG. 7 is a plan view of a pair of articulated frames of the
pipe conveyor shown in FIGS. 1 -2, showing an alternative drive means
to that shown in FIG. 6; FIG. 7 A is a detailed view of the self centering spring
assemblies illustrated in FiG. 7;
FIG. 8 is a sectional view of the pipe conveyor of the
invention supported from an overhead track assembly or alternatively
from a lateral I-beam;
FIG. 8A is a plan view of a pipe conveyor of the invention
having a different construction to that shown in FIGS. 1 -7;
FIG. 9 is a similar view to that shown in FIG. 8 showing
the pipe conveyor of the invention fitted to an existing U shaped pipe
conveyor;
FIG. 10 is a plan view of a pipe conveyor of the invention
fitted to an existing U shaped pipe conveyor where a plurality of
adjacent articulated frames are used to re-align the existing U shaped
conveyor in another direction; and
FIGS. 1 1 -1 2 are a plan view and side view respectively of
a pipe conveyor of the invention incorporating bar springs for
interconnecting adjacent support frames instead of the self centering
spring assemblies used in FIGS. 1 -7.
The pipe conveyor 1 0, shown in FIGS. 1 -2, comprises a
feed end 1 1 and a discharge end 1 2. The feed end 1 1 comprises
loading hopper 1 3 having particulate or sized material 14 being loaded
into a forward run 1 5 of the conveyor belt assembly 1 0. The loading
hopper 1 3 is provided with a scalping plate (not shown) to prevent surge loads from the hopper 1 3 flooding forward run 1 5. The hopper
is also provided with opening 1 3A to allow material to pass through to
forward run 1 5. The particulate material or payload discharges from
the conveyor belt assembly 1 6 shown in FIG. 3 at discharge end 1 2
before the forward run belt 1 5 passes over tail pulley 1 7 before
forming a return run 1 8. The return run 1 8 then extends to head
pulley 1 9. Both the forward run 1 5 and return run 1 8 pass through
articulated structural components 20 and support frames 28.
The head pulley 1 9 is driven by drive motor 21 located
below articulated frame components 20. Drive motor 21 has drive
shaft 22 which is coupled to right angle gear box 23. Gear box 23
drives transverse shaft 24 which has pulleys or sprockets 26. Each
pulley 26 is connected to head pulley 1 9 by a belt drive 25. Tail
pulley 1 7 is driven by a similar arrangement as shown in FIGS. 1 -2.
Head pulley 1 9 is supported by support structure 27. The support
frames 28 are pivotally attached to articulated structural components
20 at a top location 29A and bottom location 29B, as shown in FIG.
3. Each support frame 28 supports a pair of counter rotating springs
30 and 31 shown in FIG. 3 which engage with forward run 1 5 and
return run 1 8. There are also provided spring assemblies 32 which
interconnect support frame 28 and structural component 20.
In FIG. 3, showing feed end 1 1 in greater detail, the
forward run 1 5 extends over head pulley 1 9, having axle 1 9A, before forming return run 18 as shown. There is also provided a scraper 33
for removing particulate material from an interior surface of return run
1 8. Also provided are a pair of oblique or angled bearing rollers or
closing idlers 35 and 35B, having axles 35A and a horizontal roller 36,
having axle 36A, which guide sides 37 and 38 of forward run 1 5 to
overlap and to form a tubular pipe 39 as shown. Each of springs 30
and 31 are attached to support frame 28 by bearing assemblies 72
shown in more detail in FIG. 8.
The pair of closing idlers 35 are provided to track the
sides of the belt so that sides 37 and 38 start forming into a pipe
configuration 39. The closing idlers 35 are spaced so that the closing
idler 35B tracking the overlapping belt is placed ahead of the closing
idler 35 tracking the underlappjng belt. Both closing idler shafts are
set at a vertical rake-angle, relative to the longitudinal axis of the pipe
conveyor 10, of between 60-80 degrees. This orientation ensures the
edges of the running conveyor belt will continue to feed into the pair
of closing idlers. The pipe configuration 39 is completed when the
forward run belt passes under the first horizontal closing roller 36.
Subsequent support frames 28 also have horizontal closing rollers 79
shown in FIG. 8, which usually continuously hold the top of the pipe in
a formed pipe arrangement. Additional pairs of closing idlers can be
placed along the coaxial pipe conveyor run, if required.
FIG. 4 shows a set of impact idlers 56 provided at the loading or feed end 1 1 of the conveyor situated between forward run
15 and return run 18. These idlers absorb the impact of material
loading onto the conveyor ahead of closing idlers 36. There is also
provided belt scraper 33A for cleaning an outer surface of return run
1 8.
FIG. 5 shows self centering spring assemblies 32 which
are supported on a top plate 41 of each frame component 20. Each
spring assembly 32 includes a spring 42, spring mount 43 and an
adjustable screw threaded rod 44, which extends through opposed
ends 45 of spring mount 43 and which is secured to support bracket
46 by nut 47. There is also provided adjustment nut 48 and fixed nut
49, attaching rod 44 through spring retaining sleeves or bushes 44A
and 44B to adjacent end 45 of spring mount 43. The spring assembly
32 operates by placing the constricted spring 42 in compression when
rod 44 and bushes 44A or 44B moves in either direction as occurs
when opposing sides of the pivotal connections 29A, 29B and 29C
move during operation. This is illustrated in more detail in FIG. 7A.
Each frame component 20 includes top plate 41 , bottom
plate 52 and a pair of side plates 53. There is also provided spring
assemblies 32 interconnecting side plates 53 of frame component 20
to an adjacent support frame 28.
FIG. 5 shows an intermediate part of pipe conveyor 10
showing particulate material 14 being transported in forward run 1 5 in the form of a tubular pipe 39 and return run 1 8 having a U shape as
shown. Both the forward run 1 5 and return run 1 8 are shown having
a gradually curving orientation at 57 and this is facilitated by pivotal
connections 29A and 29B between each support frame 28 and pivotal
connections 29C between triangular ends 58 of each side plate 52 and
an adjoining support frame 28. Each spring mount 4-3 Is bolted to top
plate 41 by bolts 43A and bracket 46 Is bolted to the top of support
frame 28 by bolt 6A.
FlQ. 6 shows a ' drive assembly 53 for each of counter
rotating springs 30 and 31 , Drive assembly 59 includes drive motor
60, as well as a right angle gear box 61 which drives a drive shaft S2
connected to spring 30 shown in more detail in FIGS . 8-9. There' is
also provided housing 62A for coupling of shaft 62 and right angle
gear box 51 , Motor 60 is mounted to mounting plate 61 A,
FIG . 7 shows an alternative drive means for springs 30
and 31 wherein drive motor 63 associated with gear box 63A drives
pulley 63B coupled to belt 64, Belt 64 engages with idler pulley 65
fixedly attached to a top plate 4-1 by belt tensioπlng support structure 66 as well as pulleys 67 and 68 of springs 30.
in FIG. 8 the drive assembly 6S for springs 30 and 31, is
shown in more detail and includes drive shaft 62 which engeass with support shaft 70 of spring 30 at 71 . Shaft 70 extends through bearing assembly .TJ-»τ-ri.Λf>.airj*x>hΛr* -tr'. r /tt ..÷jrn*--rrKri 73 0 S rjng 31 , The other end 73 of spring 31 also has support shaft 70 which
engages in bearing assembly 72. In similar manner outer spring 31
has ends 74 attached to support shafts 70 which engage in bearing
assemblies 72.
In FIG. 8 support frames 28 have now been dispensed
with and replaced by support frames 28A which support not only
bearing assemblies 72 but also bearing assembly shafts 78 in sides 77
as shown. Each bearing 81 supports a peripheral roller 79 which is
oriented transversely to the axis of the forward run 1 5 and which is
responsible for maintaining each of the overlapping edges 79A and 80
of forward run 1 5 to maintain the tubular shape 39. There are also
provided locking nuts 76.
Support frame 28A also has attached thereto a
downwardly extending frame member 82 of roller track assembly 83
which has a foot 84 attached to frame member 28A as shown.
Roller track assembly 83 includes a channel part 86
which supports wheels or rollers 87 which are each supported on
tracks 91 and 92 of track member 88. Each track member 88 also
includes a top support member 89 and a web 90. Each wheel 87 is
mounted on an axle 85.
Alternatively roller track assembly 83 may be dispensed
with and frame 28A attached to a lateral beam such as I-beam 93 as
shown in phantom, wherein vertical part 94 is attached to a fixed support 92A. I-beam 93 has foot 93A attached to side 77 of support
frame 28A. There is also provided web 93B. There is also shown
links 95 which are described in more detail in FIG 8A.
A dish-shaped washer 94A, shown in phantom, is
provided at the junction between the inner spring 30 and the drive
shaft 70. The inside edge of the dish-shaped washer 94A prevents
the edge of the forward run 1 5 from leaving the inner spring 30
enclosure, as shown in FIG. 8. The outside edge of the dish-shaped
washer prevents the return run 1 8 from tracking out of the space
between the counter rotating springs 30 and 31 . Also there may be
provided a flat washer 94B at the junction between outer spring 31
and rotatable shaft 70 which further restricts the return run 1 8, from
tracking out of the space between springs 30 and 31 .
FIG. 8A shows the longitudinal separation of support of
support frames 28A by pines 98 and links 95 which can allow
conveyor 1 0A to follow the path of track member 88 in a linear
direction as shown in full outline or an arcuate direction as shown in
phantom.
FIG. 9 shows a similar view to that shown in FIG. 8
illustrating a section 10A of the pipe conveyor of the invention being
applied to an existing trough conveyor 100. There is also shown
opposed plates 99 of support frame 28A interconnected by nut and
bolt assemblies 98. Pipe conveyor 1 0A is shown in broader detail in FIG. 10, which shows section 10A having a plurality of frame
structures 28A being attached to fixed supports 92A. This enables
two sections 96 and 97 of a conventional trough conveyor 1 00 which
are interconnected by pipe conveyor section 10A to adopt a linear
orientation as shown in full outline in FIG. 10 or a curved orientation
as shown in phantom in FIG. 10. Conventional pipe conveyor 1 00 is
also provided with conventional support structures 1 01 .
In FIG. 9 the difference between the orientation of each
of the forward and return runs of a pipe conveyor constructed in
accordance with the invention and the prior art is shown. In the pipe
conveyor section 10A there is shown forward and return runs 1 5A
and 18 in full outline compared to forward run 1 1 5A and return run
1 1 8A of conventional trough conveyor 100.
In FIGS. 1 1 -1 2 there are shown the use of bar springs
1 10 and 1 00A in interconnecting adjacent support frames 28A instead
of spring assemblies 32 previously described. Each bar spring is
attached to support frames 28A by bolts 1 1 1 . Bar springs 1 1 0 and
1 10A are alternatively placed in either side of support frames 28A as
shown. This allows flexing of forward run 1 5 as shown wherein bar
springs 1 1 0A flex as shown in FIG. 1 1 . Forward run 1 5 may adopt a
horizontal curve as shown or a vertical curve (not shown). Bar springs
10 adopt a linear configuration as shown.
In operation of the pipe conveyor of the invention, it will be appreciated that the provision of springs 30 and 31 facilitate the
application of greater power to the forward run 1 5 as well as the
return run 1 8 of pipe conveyor 10. Thus as shown in FIGS. 9-1 0 the
forward run 1 5 may be contacted by the inner surface of driven spring
30 and the return run 1 8 may be contacted by the "outer surface of
driven spring 30 and also the idler spring 31 . This means that greater
power or torque is applied by driven spring 30 to forward run 1 5 in
one direction and return run 1 8 in the opposite direction.
In AU 61 3799 there was provided a hydraulic cylinder for
controlling the angle of displacement at the conveyor articulated joints.
In contrast to the present invention in the preferred embodiment
provides a self centering spring, such as spring assembly 32, fitted
across the articulated joints 29A, 29B and 29C, so as to make
movement from the straight ahead position to be resisted by spring
pressure. This arrangement allows a coaxial pipe to negotiate an
imposed curve by evenly spreading the curve angle across all the
appropriate articulated joints. The self centering spring assembly
therefore prevents uneven bending of the coaxial pipe conveyor
operating around a corner at one or more articulated joints. A similar
effect is produced by operation of the bar springs shown in FIGS. 1 1 -
1 2.
In another application of this invention, the driven spring
arrangement, such as inner spring 30, may also be used to reduce the peak tensile requirements in an existing or convention troughed
conveyor. In this embodiment, the conventional troughed conveyor is
formed into a pipe conveyor of the invention by the driven spring 30
and returned to a conventional troughed conveyor, as shown in FIG.
10. There is no requirement to include an articulated joint or
articulated structural component 20 in this arrangement as the existing
troughed conveyor will be substantially fixed linear. The conveyor belt
in this application may only be wide enough to form a partially
complete internal pipe profile, but this will not affect the driven spring
capacity to add power to the overall conveyor system, and will find
useful application at some troughed conveyor installations where there
is a need to re-centre the loaded profile on the belt after having passed
through a transfer point, or similar disruption to the previously
centrally loaded profile. This intermediate driven spring arrangement
has the advantage of reducing the cost of high tensile conveyor belting
by permitting a lower tensile rated belt to be used, and/or increasing
the maximum length of a conventional troughed conveyor span.
Similarly, the driven spring arrangement may reduce the load on, or
completely replace the conventional pulley drive motor and gearbox
systems commonly used with troughed conveyors.
When using the coaxial pipe conveyor of the invention in
an underground coal mining application, it is preferred to drive the
coaxial pipe conveyor using several hydraulic motors to minimise the complexities involved in using several intrinsically safe electric motors
with their incumbent flame protected switching assemblies, operating
along the length of the conveyor.
When using the coaxial pipe conveyor in underground
mining, or tunnel applications, it is a preferred option to mount the
conveyor from an overhead track assembly affixed to the tunnel roof,
as shown in FIG. 8, which allows the coaxial pipe conveyor to easily
follow the movement behind a loading machine and to track precisely
within the confines of the tunnel. Alternatively, the pipe conveyor can
be rigidly attached to a post installation as shown by I-beam 93
attached to fixed support 92A.
In other industrial applications it is possible to mount the
conveyor on a series of wheels as shown in AU 61 3799. This allows
the conveyor to be driven or towed, in and out, at some operating
locations. At sites where high conveyor availability is required, this
feature allows for a standby coaxial pipe conveyor to be wheeled into
position while the first coaxial pipe conveyor is removed and
undergoing repairs.
When using the coaxial pipe conveyor for transporting hot
material, it is practical to use a butyl or similar belt or butyl-covered
laminate rubber belt. When using the conveyor in contact with oily
material, it is practical to use a neoprene or similar belt or neoprene-
covered laminate rubber belt. It is a feature of the belt that no
Figure imgf000020_0001
inelastic laminate layers are needed within the belt carcass.
When using the coaxial pipe conveyor to transport
reactive materials, it is possible to condition the gas above the material
loaded in .the ipe, with gas supplied from a separate conditioned gas
blower feeding in at either the delivery or feed end openings of the
coaxial pipe conveyor. This prevents chemical reaction occurring
between some conveyed materials with unconditioned air that is
problematic at some conveyor applications.
The coaxial pipe conveyor belt can be further restricted to
track straight by providing a tensile bead member 1 5B along each edge
of the belt, as shown in FIG. 8. The two belt edge bead members can
practically include a tensile core, because as the belt corners, the
change in length between the inside and outside edges of the belt
substantially cancel each other out, when folded into a pipe
configuration and allowing the internal pipe conveyor to rotate slightly
in the support idler. Any tendency for the belt to screw uncontrollably
is therefore restricted by the tension in the two beads becoming
unbalanced and seeking to realign themselves. Belt tracking is
maintained at the head and tail rollers by cutting a groove (not shown)
on both edges of the rollers to accept the tensile bead member's half-
profile.
Optionally, a positive air supply is applied to the coaxial
pipe conveyor 10 between the runs 1 5 and 1 8 at the loading point end, when transporting very dusty materials. This helps to exclude
any fine material from collecting between the two runs of the
conveyor belt. Conventional belt scrapers are provided at the delivery
end 1 2 of the outside surface of the conveyor belt to reduce the
incidence of carry back material. Preferably, the plough style belt
scraper 33 is provided at the loading end to the upper side of the
return belt (the inside belt-surface) to remove foreign particles before
they can enter between the conveyor belt and head pulley. A similar
belt scraper may optionally be placed at the tail pulley end.
In a variation of the drive assembly shown in FIG. 6,
there may be provided a double ended drive motor located at an angle
to the longitudinal axis of frame component 20 and be connected to
drive shafts 62 and 62B shown in FIG. 6 through appropriate gear
boxes or by flexible couplings. The motor in this embodiment is
aligned with respectively opposite ends of two adjacent springs 30 to
coordinate the axle directions of rotation with the motor shaft rotation.
It will also be appreciated from the foregoing that the
pipe conveyor of the invention can be towed or driven to a desired
location and then operate while following a mobile loading apparatus.
Another advantage of the pipe conveyor of the invention
is that two or more similar pipe conveyors of the invention can be
operated wherein a first pipe conveyor can be independently driven
from an installation site and be rapidly replaced by a second or subsequent standby pipe conveyor at the installation site.
An advantage of using a pipe conveyor of the invention
to interconnect adjacent conventional pipe conveyors or trough
conveyors is that a misaligned conveyor payload near one edge of a
first conventional conveyor is correctly aligned by the pipe conveyor of
the invention before moving to the centre of the second or subsequent
conventional conveyor.
It will also be appreciated from the foregoing that while it
is preferred to drive inner spring 30 it is within the scope of the
invention to also drive outer spring 31 or alternatively both of springs
30 and 31 as may be required. It will be appreciated that spring 31
also functions as a suitable spacer to space forward run 15 from
return run 1 8.

Claims

The Claims defining the invention are as follows:
1 . A pipe conveyor comprising a plurality of support
frames which are pivotally attached to each other wherein each of the
support frames carry an endless belt having a forward run and a return
run characterised in that each of the support frames include an outer
bearing member for contact with the return run and an inner bearing
member interposed between the forward run and return run whereby
at least one or both of the inner bearing member or outer bearing
member is driven by drive means.
2. A pipe conveyor as claimed in claim 1 installed to
an existing pipe conveyor so as to interconnect adjoining sections of
the existing pipe conveyor.
3. A pipe conveyor as claimed in claim 1 having a
feed end constituted by a head roller and a discharge end constituted
by a tail roller.
4. A pipe conveyor as claimed in claim 3, wherein
each of the head roller and tail roller are driven by drive means
associated therewith.
5. A pipe conveyor as claimed in any preceding claim,
wherein the inner and outer bearing members are constituted by
springs.
6. A pipe conveyor as claimed in claim 5, wherein an
inner spring constituting the inner bearing member is wound in an opposite hand to an outer spring constituting the outer bearing member.
1. ' A pipe conveyor as claimed in claim 6, wherein
each of the inner springs and outer springs are connected to one or
more rigid axles or shafts mounted in bearing assemblies located in an
associated support frame.
8. A pipe conveyor as claimed in claim 7, wherein the
bearing assemblies are located in a top frame member of the support
frame.
9. A pipe conveyor as claimed in any preceding claim,
further including a plurality of articulated structural components,
wherein a respective articulated structural component interconnects
each support frame.
1 0. A pipe conveyor as claimed in claim 9, wherein
each structural component is attached to each support frame by one
or more universal joints.
1 1 . A pipe conveyor as claimed in claim 9 or 10,
wherein there is provided one or more self-centering spring assemblies
interconnecting each support frame and adjacent structural
component.
1 2. A pipe conveyor as claimed in claim 9 or 1 0,
wherein there is provided one or more self-centering spring assemblies
interconnecting adjacent support frames.
1 3. A pipe conveyor as claimed in claim 9 or claim 1 0,
wherein there is provided one or more bar springs interconnecting
adjacent support frames.
1 4. A pipe conveyor as claimed in any preceding claim,
wherein the drive means drives the inner bearing member.
1 5. A pipe conveyor as claimed in claim 1 4, wherein
the drive means comprises a drive motor connected to a right angle
gear box, which is connected to a driving shaft attached to a fixed end
of an associated bearing member.
1 6. A pipe conveyor as claimed in any one of claims 9-
1 5, wherein the drive means is supported by one or more of the
articulated structural components.
1 7. A pipe conveyor as claimed in any preceding claim,
wherein the driven bearing member is located along the conveyor at
spaced intervals and cooperates with idler bearing members
intermediate each driven bearing member.
1 8. A pipe conveyor as claimed in any one of claims
14-1 7, wherein the drive means drives a pair of drive shafts each
associated with a particular driven bearing member at each end of the
structural component.
1 9. A pipe conveyor as claimed in any preceding claim,
wherein the forward run has a configuration which adopts a
substantially cylindrical form.
20. A pipe conveyor as claimed in any preceding claim,
wherein the forward run has a configuration which adopts a
substantially U shaped form.
21 . A pipe conveyor as claimed in any preceding claim,
wherein the return run has a configuration which adopts a
substantially U shaped form.
22. A pipe conveyor as claimed in any preceding claim,
wherein there is provided a pair of closing idlers to close adjacent
sides of the forward run so as to form a pipe configuration.
23. A pipe conveyor as claimed in any preceding claim
wherein each of the support frames have horizontal closing idlers to
continuously hold the top of the pipe configuration in a forward pipe
arrangement.
24. A pipe conveyor as claimed in any preceding claim
supported from an overhead track assembly.
25. A pipe conveyor as claimed in any preceding claim
attached to a lateral structural beam.
26. A pipe conveyor as claimed in any one of claims 7-
25 including a disk shaped washer provided at a junction of the inner
bearing member and the support shaft.
27. A pipe conveyor as claimed in any one of the
claims 7-26 including a flat washer provided at a junction of the outer
bearing member and the support shaft.
28. A pipe conveyor as claimed in any preceding claim
wherein the endless belt has a tensile bead member along each edge
of the belt.
29. A pipe conveyor substantially as herein described
with reference to the accompanying drawings.
PCT/AU2001/000474 2000-05-05 2001-04-27 Pipe conveyor WO2001085579A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AU2001252034A AU2001252034A1 (en) 2000-05-05 2001-04-27 Pipe conveyor

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AU32549/00A AU776048B2 (en) 2000-05-05 2000-05-05 Pipe conveyor
AU32549/00 2000-05-05

Publications (1)

Publication Number Publication Date
WO2001085579A1 true WO2001085579A1 (en) 2001-11-15

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Country Status (2)

Country Link
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WO (1) WO2001085579A1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1407988A1 (en) * 2002-10-08 2004-04-14 PED Invest A/S Flexible conveyor
FR2871452A1 (en) * 2004-06-09 2005-12-16 Rene Brunone CONVEYAGE BAND AND CONVEYOR COMPRISING SUCH A BAND
CN102718041A (en) * 2012-06-29 2012-10-10 太原向明机械制造有限公司 Twisting adjusting device for pipe belt type conveyor
CN110615254A (en) * 2019-10-23 2019-12-27 山东钢铁股份有限公司 Use method of belt conveyor, carrier roller assembly and belt conveyor
CN114852655A (en) * 2022-05-31 2022-08-05 山东日照发电有限公司 Pipe expansion prevention protection device for tubular belt conveying system

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1407988A1 (en) * 2002-10-08 2004-04-14 PED Invest A/S Flexible conveyor
FR2871452A1 (en) * 2004-06-09 2005-12-16 Rene Brunone CONVEYAGE BAND AND CONVEYOR COMPRISING SUCH A BAND
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CN102718041A (en) * 2012-06-29 2012-10-10 太原向明机械制造有限公司 Twisting adjusting device for pipe belt type conveyor
CN110615254A (en) * 2019-10-23 2019-12-27 山东钢铁股份有限公司 Use method of belt conveyor, carrier roller assembly and belt conveyor
CN114852655A (en) * 2022-05-31 2022-08-05 山东日照发电有限公司 Pipe expansion prevention protection device for tubular belt conveying system

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AU3254900A (en) 2001-11-08

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