WO2001085575A1 - Packaging device for disc-shaped items and related materials and method for packaging such discs and material - Google Patents

Packaging device for disc-shaped items and related materials and method for packaging such discs and material Download PDF

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Publication number
WO2001085575A1
WO2001085575A1 PCT/US2001/014406 US0114406W WO0185575A1 WO 2001085575 A1 WO2001085575 A1 WO 2001085575A1 US 0114406 W US0114406 W US 0114406W WO 0185575 A1 WO0185575 A1 WO 0185575A1
Authority
WO
WIPO (PCT)
Prior art keywords
disc
packaging device
lid
opening
chamber
Prior art date
Application number
PCT/US2001/014406
Other languages
French (fr)
Inventor
Charles W. Grimes
Original Assignee
Gordon, Alexandra
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US09/565,343 external-priority patent/US6364102B1/en
Application filed by Gordon, Alexandra filed Critical Gordon, Alexandra
Priority to AU2001259463A priority Critical patent/AU2001259463A1/en
Publication of WO2001085575A1 publication Critical patent/WO2001085575A1/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D51/00Closures not otherwise provided for
    • B65D51/24Closures not otherwise provided for combined or co-operating with auxiliary devices for non-closing purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D51/00Closures not otherwise provided for
    • B65D51/24Closures not otherwise provided for combined or co-operating with auxiliary devices for non-closing purposes
    • B65D51/28Closures not otherwise provided for combined or co-operating with auxiliary devices for non-closing purposes with auxiliary containers for additional articles or materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/22Details
    • B65D77/24Inserts or accessories added or incorporated during filling of containers
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B33/00Constructional parts, details or accessories not provided for in the other groups of this subclass
    • G11B33/02Cabinets; Cases; Stands; Disposition of apparatus therein or thereon
    • G11B33/04Cabinets; Cases; Stands; Disposition of apparatus therein or thereon modified to store record carriers
    • G11B33/0405Cabinets; Cases; Stands; Disposition of apparatus therein or thereon modified to store record carriers for storing discs
    • G11B33/0411Single disc boxes
    • G11B33/0422Single disc boxes for discs without cartridge
    • G11B33/0427Single disc boxes for discs without cartridge comprising centre hole locking means
    • GPHYSICS
    • G11INFORMATION STORAGE
    • G11BINFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
    • G11B33/00Constructional parts, details or accessories not provided for in the other groups of this subclass
    • G11B33/02Cabinets; Cases; Stands; Disposition of apparatus therein or thereon
    • G11B33/04Cabinets; Cases; Stands; Disposition of apparatus therein or thereon modified to store record carriers
    • G11B33/0405Cabinets; Cases; Stands; Disposition of apparatus therein or thereon modified to store record carriers for storing discs
    • G11B33/0433Multiple disc containers
    • G11B33/0444Multiple disc containers for discs without cartridge
    • G11B33/045Multiple disc containers for discs without cartridge comprising centre hole locking means

Definitions

  • TITLE PACKAGING DEVICE FOR DISC-SHAPED ITEMS AND RELATED
  • This invention relates, in general, to a device for packaging and displaying a circular or disc-shaped media and other materials and a method for packaging such disc-shaped media and other materials and, in particular, to containers and methods for initially packaging and thereafter repeatedly storing disc-shaped media together with or without other materials. Still more particularly, the present invention relates to a new and improved container for initially packaging and thereafter repeated storing of disc-shaped media and other materials, including beverages, in stacked relationship, having a first chamber and a second chamber stacked on top of one another for respectively receiving and securely retaining the disc media and the other materials.
  • the other materials are placed inside an open ended first container, and the media is releasably retained within a second container such that the media is permitted to move rotationally while being limited in linear movement both perpendicularly and parallel to the plane of the media, and the second container is releasably attached to the first container.
  • Disc-shaped media such as CD's, DVD's or CD-ROM's
  • Such disc media is generally sold in plastic cases which are sometimes referred to as "jewel boxes.”
  • Such cases are generally rectangular and have a mounting hub for holding the disc media by its center aperture.
  • Such cases are usually kept after purchase of the disc media and utilized for re-packaging, of the disc media between usage.
  • Such jewel boxes are impractical packaging containers for shipping because of their small dimensions and easy breakage, and they thus require substantial additional packaging material or placement in larger shipping containers.
  • Disc media is routinely sold with other materials (whether directly related to the content of the disc media, i.e., ancillary, or otherwise).
  • disc media in such "jewel boxes” is commonly packaged together with ancillary materials in larger rectangular shaped cardboard boxes for shipping, sale and packaging.
  • the "jewel boxes” are necessary to reliably protect the disc media from contact with the ancillary materials in the larger cardboard boxes.
  • Such plastic case/cardboard box combination package arrangements are not only expensive, they also do not lend themselves to easy and secure ' repeated re- storage of the disc media and ancillary materials. They are often damaged during initial opening and repeated re-storage.
  • One important object of this invention is to provide a container in which and a method whereby disc-shaped media and liquid refreshment materials can be packaged together in stacked relationship in a manner so as to avoid contact there between.
  • Another important object of this invention is to provide a container and a method of packaging that enables the delivery of disc-shaped media at the point of retail delivery of beverages and other liquid refreshments in a fun, innovative and eye-catching manner.
  • Another important object of this invention is to provide a container and a method of packaging that enables disc-shaped media to be securely packaged remotely from the point of retail delivery with beverage or other liquid refreshments.
  • Another object of this invention is to provide a container and a method of packaging that eliminates the need for a separate case (i.e., the need for a "jewel box") for the disc media.
  • Another object of this invention is to provide a container and a method of packaging whereby during initial storage, shipping, retail presentation and re-packaging disc media is securely held against movement and protected.
  • Another important object of this invention is to provide a shipping container in which and a method of shipping whereby disc-shaped media and other materials can be packaged, presented, conveyed, distributed and stored.
  • Another important object of this invention is to provide an aesthetically unique and compelling device and method for presenting at retail disc-shaped media and other materials which may or may not be related to the content of the media.
  • Another object of this invention is to provide a container and a method of packaging whereby the internal wall of the first chamber of the container is cylindrical in shape and of a diameter slightly larger than the external diameter of the disc media to thus retain the disc media in the container against movement in the plane of the disc media.
  • Another object of this invention is to provide a container and a method of packaging whereby either an annular ring or protrusions mounted on the internal wall of the first chamber define an opening slightly larger in internal diameter than the external diameter of the disc media into which the disc media can be inserted to thus retain the disc media in the contamer against movement in the plane of the disc media.
  • Another object of this invention is to provide a container and a method of packaging whereby either an annular lip or protrusions extend from the internal wall of the first chamber of the container and define an opening slightly smaller in internal diameter than the external diameter of the disc media on which the disc media can seat to thus retain the disc media in the container against movement in a. first direction perpendicular to the plane of the disc media.
  • Another object of this invention is to provide a container and a method of packaging, whereby the container has a removal annular protective element that attaches to the container when the disc media is either initially positioned or subsequently re-stored on the seat and that retains the disc media against movement in a second, opposite direction perpendicular to the plane of the disc media.
  • the container of this invention in its preferred form comprises a first member for the storage of disc-shaped media in a first chamber and a second member or container for the storage of the other materials in a second chamber.
  • the first chamber comprises an annular inner chamber for receiving the disc media and includes a cylindrical inner structure defining central support for the disc media by means of the annular opening at the center of the disc, such that the disc media is allowed to rotate, while limiting the linear movement of the disc media both perpendicular to and parallel to the plane of the media.
  • the inner structure of both the upper and lower elements each includes an opening so as to allow the passage therethrough of a straw.
  • the upper and lower elements sealingly engage each other so as to provide a safe and dry interior for the storage, transport and display of the disc-shaped media, while allowing the passage therethrough of the straw.
  • the cylindrical lid is attached to the beverage container by means of a compression fit.
  • disc media is inserted into and releasably retained within the annular inner chamber of the first member by means of the cylindrical inner structure and sealed therein by means of a protective element.
  • a beverage may poured or other materials may be placed into the second chamber of the container and sealed therein.
  • FIG. 1 is an exploded perspective view of the novel disc packaging device of the present invention with the lid and disk media removed, illustrating the use of a one-piece annular collar member with an annular ring and lip;
  • FIG. 2 is a cut-away, cross-sectional side view of a portion of the novel disc packaging device of FIG. 1 when the lid is on the container, along line AA illustrating the resultant first and second chambers thereof;
  • FIG. 2A is an alternative embodiment of the device shown in FIG. 2, wherein a protective element is inserted between the first and second chambers;
  • FIG. 2B is an alternative embodiment of the device shown in FIG. 2A, showing an alternative method of insertion of the protective element between the first and second chambers;
  • FIG. 2C is a further alternative embodiment of the device shown in FIG. 2A, showing, a further alternative method of insertion of the protective element between the first and second chambers;
  • FIG. 3 is a top plan view of the novel disc packaging device of the present invention illustrating the alternative use of abutments and protrusions affixed to the inside wall of the container;
  • FIG. 3 A is a cut-away, cross-sectional side view of a portion of the device shown in FIG. 3, along line B-B, with a disc media and other materials inserted and the lid affixed;
  • FIG. 3B is a cut-away, cross-sectional side view of an alternative embodiment of the novel disc packaging device of the present invention illustrating the alternative use of the upstanding rim of the base and the inside wall of the cover in place of the abutments and protrusions of FIG. 3;
  • FIG. 3C is a cut-away, cross-sectional side view of an alternative embodiment of the novel disc packaging device of the present invention illustrating the alternative use of the outer surface of the cover and the inner surface of a supplementary cover in place of the abutments and protrusions of FIG. 3;
  • FIG. 4 is a top plan view of the novel disc packaging device of the present invention illustrating the alternative use of a center annular post support for the disc media suspended from spokes;
  • FIG. 4A is a cut-away, cross-sectional side view of the device shown in FIG, 4, along line C-C, with a disc media and other materials inserted and the lid affixed;
  • FIG. 5 is a top plan view of the novel disc packaging device of the present invention illustrating fingers that extend from a frame carried by the side wall of the container and that provide center support for the disc media;
  • FIG. 5 A is a cut-away, cross-sectional side view of the device shown in FIG. 5, alone, line D-D, with a disc media and other materials inserted and the lid affixed;
  • FIG. 6A and 6B are cross-sectional views of alternate embodiments of the packaging device of the present invention depicting two different methods of mounting the disc media support member to the device outer wall;
  • FIG. 7 is a cut-away, cross-sectional side view of an alternative embodiment of the present invention with disc media and other materials inserted, the protective element inserted and the lid closed, in which the first chamber in which the disc media is stored is in the cover;
  • FIG. 7A is a cut-away, cross-sectional side view of an alternative embodiment of the device shown in FIG. 7, wherein the disc media is inserted into a protective envelope that is affixed to the inner surface of the cover;
  • FIGS. 8 and 8A are side perspective, partially cut-away, cross-sectional views of alternative embodiments of the present invention, illustrating the use of the "lid" of tlie embodiment shown in FIG. 7 as the base, thereby allowing the portion of the invention defining the second chamber to be of an irregular shape (FIG. 8) or to have deformable construction (FIG 8 A);
  • FIG. 9 is a cut-away, cross-sectional side view of an alternative embodiment of the present invention in which the disk media is located in the lid and the lid and the container include second and third chambers, respectively, for storing other material;
  • FIG. 10 is a cut-away, cross-sectional view of another embodiment of the present invention in which the second chamber in the container for storing other materials includes a second opening separate and distinct from the lid and a removable cover such that access to the second chamber can be attained without removing the lid;
  • FIGS. 11 and 11A are cut-away, cross-sectional side views of another embodiment of the device shown in FIG. 10 in which the method of mounting shown in FIG. 6A is utilized and wherein the removable cover for the second chamber can be mated with the removable cover for the first chamber to form a mini-packaging device shown in FIG. 11A;
  • FIG. 12 is a cut-away, cross-sectional side view of an alternative embodiment of the device shown in FIGS. 11 and 11 A in which the method shown in FIG. 3B for retaining the disc media is utilized and in which the two covers threadably engage the base and, when removed, can be threaded together to create a mini-packaging unit;
  • FIG. 12A and 12B are cut-away, cross-sectional side views of alternative embodiments of the device shown in FIG. 12, wherein the two covers slidably engage after removal (FIG. 12A) or threadably engage after removal (FIG. 12B);
  • FIG. 13 is a cut-away, cross-sectional side view of another embodiment of tlie present invention in which a concave cavity on the exterior side of the cover for the device forms the first chamber for the disc media and a seal encloses the disc media within the concave cavity;
  • FIG. 14 is an exploded perspective view of a further alternative embodiment of the novel disc packaging device of the present invention with the lid, disk media and protective element removed, illustrating the use of a sealed base
  • FIG. 15 is an exploded perspective view of a further alternative embodiment of the novel disc packaging device of the present invention in which the disk media is sealed within the lid, and the base is separately sealed, and the lid and base are detachably joined together by an outer packaging skin that can be severed with a pull string;
  • FIG. 16 is a perspective view of another embodiment of the novel disc packaging device of the present invention in which the disc media is retained in a lid, which lid is engaged and retained within a container by means of an arcuate lip and tab or snap means, and the entire container and lid structure is then inserted into the opening of another container
  • FIG. 17 is an exploded perspective view of the embodiment of FIG. 16;
  • FIG. 17A is an exploded perspective view of the embodiment of FIG. 16 showing the manner in which the lid of the device is attached to the container;
  • FIG. 18 is a cut-away, cross-sectional view of the embodiment of FIG. 16 along line G-G;
  • FIG. 18A is a cut-away, cross-sectional view of the embodiment of FIG. 16 along line G- G showing the disc media retained therein;
  • FIG. 19 is a perspective view of another embodiment of the novel disc packaging device of the present invention in which the disc media is retained in a first member or wafer, which is engaged and retained by the cover of a beverage container, wherein said cover is of the type having a central opening for receiving and retaining a straw, wherein said first member or wafer includes a central cylindrical element having an aperture therethrough for allowing the passage of a straw through the cover and the wafer into the interior of the beverage container;
  • FIG. 20 is an exploded perspective view of the embodiment of FIG. 16 showing the manner in which the cover of the device is attached to the container;
  • FIG. 21 is a cut-away, cross-sectional view of the embodiment of FIG. 16 along line
  • FIG. 21A is a cut-away, cross-sectional view of the embodiment of FIG. 16 along line H-H, with a disc retained therein;
  • FIG. 21B is a cut-away, cross-sectional view of an alternative embodiment of FIG. 16 showing the disc media retained therein;
  • FIG. 22 is a perspective view of another embodiment of the novel disc packaging device of the present invention in which the disc media is retained in a cylindrical lid comprising an upper and lower element, which container elements include means for engaging, retaining and sealing therein the disc-shaped media, and allowing passage therethrough of a straw, which cylindrical lid may then be attached to a beverage container;
  • FIG. 23 is an exploded perspective view of the embodiment of FIG. 16;
  • FIG. 24 is a cut-away, cross-sectional view of the embodiment of FIG. 16.
  • FIG. 24A is a cut-away, cross-sectional view of the embodiment of FIG. 16 showing the disc media retained therein.
  • disc packaging device 10 includes a lower base component or contamer 12 and an upper cover component or lid 14.
  • Lower base component 12 and upper cover component 14 are utilized to form a generally cylmdrical packaging device of dimension slightly larger than the disc shaped recording media to be stored.
  • End plates 16 and 18 cooperate with lower base component 12 and upper cover component 14 to fully enclose the cylindrical packaging space defined thereby.
  • the lower base component 12 of the embodiment of this invention shown in FIGS. 1 and 2 includes a side wall 20.
  • the side wall can be constructed from either cardboard (i.e., natural fiber material) or plastic (i.e., man-made synthetic material) or other material suitably rigid for the base component to retain its shape, including metal, e.g., as in a vacuum sealed, canned product.
  • the base component 12 can be designed to threadably receive the bottom plate 16 which is of conventional design, made of stiff cardboard, plastic, metal or some similarly rigid material and used as a cover-all screw cap on a very wide variety of containers. Alternatively the bottom plate 16 can nest inside the side wall 20 where it is held by friction, stapling, gluing or some other means.
  • the side wall 20 has an upper section 22 and the upper section 22 can be threaded to accommodate the upper cover component 14 although in the embodiment shown in FIGS 1 and 2 the cover is made of plastic and snaps on in a conventional manner.
  • the upper section 22 is defined by an outer wall 24, an inner wall 26 and a rim 28.
  • the cover component 14 has a side wall 30 defined by an outer wall 32, an inner wall 34 and a rim 36.
  • the diameter of the inner wall 34 of the cover component is slightly greater than the diameter of the outer wall 24 of the base component.
  • there is an inner structure 40 which provides circumferential support for a disc shaped media 42 stored within the packaging device 10.
  • the structure 40 comprises an annular collar 44 having an annular ring 46 and an annular lip 48.
  • the inner structure 40 nests within the lower base component 12.
  • the annular collar 44 has an outer diameter greater than the diameter of the inner wall 26 of the base component such that the annular collar extends beyond the inner wall 26 and sits on top of the base rim 28.
  • the annular ring 46 has an outer diameter less than the diameter of the inner wall 26, such that the annular ring nests inside the inner wall 26.
  • the annular lip 48 has an inner diameter less than the outer diameter of the disc shaped media 42.
  • a protective member 50 is attached to the annular lip 48.
  • the protective member can be made of plastic film or any other conventional material to provide a barrier between the disc shaped media and other materials 52 which can be stored in the base component 12 of the packaging device 10.
  • the protective member can be permanently affixed to the annular lip or it can be affixed at the time of assembly and shipment and removed by the consumer after purchase, i.e., at a time when further "rough handling" that would cause interaction between the disc shaped media and the other materials is less likely to occur.
  • the protective element is removable and sized to seat on the annular lip 48 between the annular lip 48 and the disc shaped media.
  • the protective element is round like the disc shaped media and has a central opening into which one's finger can be inserted to engage, lift and remove the protective element and subsequently engage, lift and replace the protective element.
  • the protective element 5 OB is flexible and is removably inserted within the lower base component beneath the annular lip 48 and on top of the other materials 52 placed therein.
  • the protective element is sized to correspond to the interior wall 26 and has a central opening into which one's finger can be inserted to engage, lift and remove the protective element and subsequently engage, lift and replace the protective element.
  • the protective element can be provided with a lift tab or some other conventional means whereby it can be grabbed and removed.
  • the inner structure 40 is modified.
  • the annular collar 44 with annular ring 46 and annular lip 48 is replaced, by discrete abutments 54 and discrete protrusions 56.
  • the abutments 54 and protrusions 56 are positioned within tlie lower base component 12 around the circumference of the inner wall 26 spaced below the rim 28, affixed to the inner wall 26, so as to perform the same function as the annular ring 46 and annular lip 48.
  • the abutments 54 preclude movement of the disc shaped media in the plane of the disc shaped media i.e., performing the same function as the annular ring 46.
  • the protrusions 56 are positioned about the inner wall 26 and collectively preclude movement of the disc shaped media in a direction perpendicular to plane of the disc shaped media i.e., performing the same function as the annular lip 48.
  • FIG. 3B shows a further alternative embodiment wherein the disc shaped media is seated on the rim 28 and movement of the disc shaped media perpendicular to its plane is prevented in one direction by the rim 28.
  • the cover 14 is affixed to the base component 12
  • movement of the disc shaped media in the plane of the disc shaped media is precluded by the inner wall 34 of the cover 14 and inner surface 14a of the cover 14 acts to preclude movement of the disc shaped media in the second, opposite perpendicular direction to the plane of the disc shaped media.
  • FIG. 3C shows a further alternative embodiment wherein the disc shaped media is seated on the outside surface 14b of the cover 14 and movement of the disc shaped media perpendicular to its plane is prevented in one direction by a supplementary cover 144 that snaps onto the cover 14.
  • a supplementary cover 144 that snaps onto the cover 14.
  • the supplementary cover 144 can include a chamber 144d and a protective element 50b can be inserted to prevent contact between the disc shaped media and whatever materials 52a are placed in the chamber 144d.
  • the inner support structure 40 is replaced with an inner support structure 58 that provides center support for the disc shaped media as opposed to the circumferential support provided by inner structure 40.
  • the alternative inner structure 58 includes an annular ring 60 and spokes 62 extending therefrom.
  • the annular ring 60 has a raised portion 64 on which the disc media 42 sits,
  • the spokes 62 each have a finger portion 66 which extends upwardly and outwardly such that when the structure 58 is inserted into the base component 12, the fingers 56 frictionally engage the inner wall 26 and sit on tlie upper rim 28.
  • the structure 58 can include webbing between the fencers 56 (ala the webbing in a duck's foot) comprised of a thin material to provide protection for the disc shaped media 42 from the other materials 52. Inside the annular ring 60 would be left open to allow the consumer, after removing, the cover 14, to insert their finger into the annular ring and to thereby remove both the disc shaped media 42 and the structure 58.
  • FIGS. 5 and 5 A show a further alternative inner structure 68 comprising an annular collar 70 from which fingers 72 extend inwardly. At the ends of the fingers 72 are upstanding projections 74.
  • the annular collar 70 nests inside the inner wall 26 and sits on the rim 28 in the same manner as the inner structure 40 in the embodiment shown in FIGS. 1 and 2.
  • the upstanding projections 74 cooperate to provide a center support structure for the disc shaped media.
  • 5A do not necessarily need to be suspended from an annular collar.
  • a center support structure is provided for the disc shaped media in the upper cover component 14.
  • projections 80 extend from the inside wall 82 of the end plate 18. These projections 80 cooperate to provide secure support for the disc shaped media in the cover component 14.
  • a protective element 84 can be provided which is either removably nested within the cover as shown or which can be inserted at the time of manufacture and removed and discarded by the consumer after purchase.
  • the cover 14 can engage the base component 12 in any variety Of conventional ways, e.g., snap on, telescope on, screw on, etc.
  • the disc shaped media is encased within an envelope 84a made of plastic or some other suitable material and which is affixed to the inside wall 82 of the end plate 18.
  • the envelope is either removably or permanently affixed, e.g., by gluing, with double-sided tape, or by other conventional means.
  • the envelope can itself constitute a re-useable packaging container for the disc shaped media that either remains affixed to the plate 18 or can be removed from the plate 18, e.g., so that the cover 14 can be discarded.
  • the disc shaped media can be packaged within a packaging sleeve (not shown) ail of which can then be inserted into the envelope and then removed from the envelope once the envelope is opened.
  • FIGS. 8 and 8A show further alternative embodiments of the present invention.
  • the fact that the disc shaped media is stored within the cover component 14 allows for an alternative construction of the container 12.
  • the cover 14 serves as the "base”.
  • the alternative base 90 in which the other materials, in this case, a doll 92, are stored, has an end wall structure 94 which frictionally encases the inner wall 96 and seals the chamber in the base 90.
  • wall 94 can be provided with threads so that it will threadably engage corresponding threads on the inside wall 96.
  • the cover 14 and base 90 can be attached in the same manner as heretofore been discussed in connection with other embodiments.
  • the cover 14 once again carries the disc shaped media 42 and thereby allows the base 12 to be of a deformable construction 98.
  • the deformable member 98 has a rigid internal support structure 100 which is designed to frictionally or threadably engage the cover 14.
  • the disc shaped media is stored in a first chamber 102 in the lid 14 defined by an annular support 40 similar in construction to the embodiment of FIG. 7, except that the lid includes a second chamber 104 defined by an outer wall 106 for other materials and the base 12 includes a third chamber 108.
  • FIG. 10 which is similar in construction to the embodiment of FIG. 4, there is provided an additional opening 110 in the container 22 and a cover 116 for closing the opening 110. The cover 116 can be removed to gain access to the chamber 104 without removing the cover 14.
  • an inner structure 40a is provided that is a slightly modified version of the inner structure 40 shown in FIG. 2, in that it includes an annular wall 45 that extends around the entire circumference of the annular collar 44 and engages the outer surface of the wall of the base 12, and the cover 14 is configured to engage not the base 12, but rather, the annular wall 45.
  • An additional opening 110 is provided as in the embodiment of FIG. 10, and a cover 116a is provided that is a slightly modified version of the cover 116 of FIG. 10, in that it includes not only an outer annular wall 116b for engaging the outer surface of the wall of the base 12, but also an inner annular wall 116c for engaging the inner surface of the wall of the base 12.
  • the circumferential dimension of the outer surface 116d of the wall 116b of the cover 116a is identical to the circumferential dimension of the outer surface 45d of the wall 45, such that the covers 14 and 116a can be removed and the cover 14 which matingly engaged the wall 45 will matingly engage the outer wall 116b of the cover 116a, as shown in FIG. 11 A.
  • the covers 14 and 116a can be used together as a mini- packaging device for the disc shaped media 42.
  • the inner wall 116c helps to securely retain the disc shaped media against movement.
  • the benefits of the invention could be achieved without such inner wall, or utilizing one of the other retaining methods disclosed herein.
  • the disc shaped media seats on the rim 28 as in the embodiment shown in FIG. 3B, but the cover 14x does not snap onto the base 12, but rather, threadably engages it.
  • the bottom 12x of the base 12 is flared outwardly and contains internal threads that are of the same dimension as the internal threads of the cover 14x.
  • the cover 116x includes mating external threads such that the cover 116x can be threaded into the flared bottom 12x of base 12. In this way, the covers 14x and 116x can be removed from the base 12 and threadably engaged to form a mini-packaging unit for the disc shaped media.
  • the base 12y receives a bottom cover 116y that includes an overlapping portion 117y, the outer surface 118y of which is of equal dimension to the outer surface 118y of which is of equal dimension to the outer wall of the base 12y, such that covers 14y and lly can be slidably engaged to form a mini-storage unit for the disc media.
  • the base 12z has an external threaded portion 119z and an internal threaded portion 120z each of which extends beyond the center line "C" of the wall of the base 12z. In this way, when the covers 14z and 1 16z are removed, they can be threadably engaged to form a mini-storage unit for the disc media.
  • FIG. 13 shows a further alternative embodiment, wherein the cover 244 nestingly seats within the base 12 and the disc shaped media 42 is placed within the concave recess 246 of the cover 244.
  • a seal 248 made of plastic or other suitable material is applied to the cover 244 to hold the disc shaped media within the cover 244 until the seal is removed by the user.
  • the disc shaped media can be retained against movement within the cover 244 as a result of contact with the side walls 250, bottom wall 252 and seal 248, or by utilization of any of the other methods taught herein.
  • FIG. 14 shows a further alternative embodiment wherein the base 12 is a separately manufactured container of miscellaneous content, that includes a slightly concave end 25 1, the depth 252 of which exceeds the combined thickness of a disc shaped media 42 and a protective element 50 which are seated within the concave end 251 and held there by cover 14 which snaps onto base 12.
  • a protective element is not used or the disc shaped media is packaged in an envelope (not shown).
  • FIG. 15 shows a further alternative embodiment wherein the disc shaped media is mounted and sealed within cover 14, e.g., as taught herein in connection with other embodiments, and cover 14 is attached to base 12 by paper packaging material skin 0 1 that binds the cover 14 and base .12 together. Cover 14 is separated from base 12 by pulling string 302 which tears the skin 301 and brakes the circumferential attachment between cover 14 and base 12.
  • a container device in which disc shaped media can be packaged, distributed, displayed at retail and, if desired, restored with other materials and that, in effecting such usage, discrete chambers are provided for the disc media and for the other materials so as to prevent contact between the disc media and the other materials.
  • the inner structure whether it is the annular collar of FIG. 1, or the discretely positioned abutmentprotrusion clips of FIG 3, or the upstanding rim in FIG. 3B, or the lid and supplemental lid of FIG. 3C, or the "spider" structure of FIG. 4, or the "trap” structure of FIG. 5, in each case is located in and helps define a first chamber in the lower base component 12.
  • this first chamber Underneath this first chamber is a second chamber.
  • the first chamber receives and securely holds, despite repeated removal and re-packaging, the disc shaped media.
  • the second chamber receives the other materials and keeps these materials separate from the disc shaped media. The need for a separate "jewel case" for the disc shaped media is thus completely eliminated.
  • the shape of the container can be varied without departing from the scope of the present invention, e.g., the cylindrical base 12 can be square or rectangular so long as the outer wall of the collar 40 corresponds and the collar includes spacers from the outer wall of the collar to the annular ring and annular lip of the present invention. Similar adjustments could be made to the other embodiments as would be apparent to those skilled in the an having reviewed this disclosure.
  • the abutment/protrusions clips of FIG. 3 could be mounted on a non-cylindrical shaped base, as could the spider structure of FIG. 4 or the trap structure of FIG. 5.
  • the device and method of this invention can accommodate one or more disc shaped media, e.g., through the insertion of protective elements therebetween. Illustrated in FIGs. 16-18 is another embodiment of the present invention having a lid
  • lid 400 adapted to receive the disc-shaped media 42, which lid is further adapted to be received by and retained within a cylindrical plug container 402 having an opening 404 therein. Toward that end, the outer diameter of lid 400 is slightly less than the diameter of the opening 404.
  • a center lid support structure 406 is provided in the center of lid 400 for receiving and retaining the disc-shaped media 42. Said lid support structure 406 includes at least one support projection 408 which extends from the inside surface 410 of the lid 400.
  • projections 408 are adapted to be inserted within the central annular aperture 412 of the discshaped media 42 such that the disc-shaped media 42 is prevented from moving linearly either perpendicularly or parallel to the plane of the disc-shaped media 42, while allowing the discshaped media 42 to rotate around the lid support structure 406.
  • Lid 400 is partially retained within plug container 402 by means of arcuate lip 414 which engages a corresponding indentation 416 in lid 400, such that lid 400 must be inserted into plug container 402 at a bias wherein indentation 416 is positioned under arcuate lip 414 prior to inserting the entire lid 400 within the opening 404 in plug container 402. Said arcuate lip 414 also helps to prevent the accidental removal of lid 400 from plug container 402.
  • lid 400 fits within the opening 404 of plug container 402 such that the outer rim 418 of lid 400 comes in contact with the inner surface 420 of the plug container 402. Lid 400 is prevented from being inserted too far into plug container 402 by means of a plurality of stop blocks 422, which engage the outer rim 418 of lid 400. Lid 400 is retained in position within plug container 402 by means of friction between outer rim 418 and inner surface 420, as well as by means of engagement of arcuate lip 414 and indentation 416.
  • lid 400 may be retaining within plug container 402 .
  • snapping means may be provided comprising a plurality of protrusions 424 on the lid 400 which are engaged within corresponding concavities 426 in the plug container 402 when the lid 400 is inserted within the opening 404 of the plug container 402.
  • lid 400 may be attached to plug container 402 by means of threaded screws (not shown). In such an embodiment arcuate lip 414 and indentation 416 would no longer be necessary or practical.
  • the center lid support structure could be mounted on plug container 402, e.g., utilizing the means disclosed in FIGs. 4-5A, 8, 8A and 10.
  • a flexible handle 428 is also provided on the lid 400 at the edge opposite that of the indentation 416.
  • the handle 428 is necessary to remove the lid 400 from the plug container 402, since when the lid 400 is inserted into plug container 402, the surface of the assembled container 430 is substantially flush, such that there are no means for grasping lid 400.
  • the handle 428 is provided at the opposite edge from the indentation 416 in order to bias the lid 400 during removal such that the indentation 416 may be slid out from under arcuate lip 414.
  • the assembled container 430 may be used as a plug to seal the opening of a cylindrical shipping or packaging container (not shown) containing other materials.
  • the assembled contamer 430 may be inserted within such cylindrical shipping or packagmg container having an inner diameter only slightly larger than the outer diameter of the assembled container 430, such that the assembled container 430 would be in frictional contact with the inner surface of the cylindrical shipping or packaging container.
  • An annular collar 432 may be provided on the upper portion of the plug container 402 in order to limit the extent of insertion of the assembled container 430 into the cylindrical shipping or packaging container and to protect the rim of the cylindrical shipping or packaging container against damage.
  • a plurality of annular fins 434 are shown which may be provided on the outer surface of the assembled container 430, which fins 434 engage the inner surface of the cylindrical shipping or packaging container.
  • the assembled container 430 may be screwed or snapped into the cylindrical shipping or packaging container or be retained therein by some adhesive means e.g., a plastic sleeve or "safety seal" that is shrink wrapped over the collar 432 of the assembled container 430 and the side of the cylindrical shipping and packaging container, or it may be lightly restrained by the friction between the outer walls of the assembled container 430 as inserted against the inner walls of the cylindrical packaging or shipping container.
  • a plastic sleeve or "safety seal” that is shrink wrapped over the collar 432 of the assembled container 430 and the side of the cylindrical shipping and packaging container, or it may be lightly restrained by the friction between the outer walls of the assembled container 430 as inserted against the inner walls of the cylindrical packaging or shipping container.
  • the packaging device when combined with a cylindrical container, is particularly well suited as a storage container for a disc media and related material, such as children's building blocks and a related CD ROM.
  • the building blocks can be easily deposited in the cylindrical container, the CD ROM re-mounted on lid 400 which is re-inserted within the plug 402, and the assembled container 430 re-inserted within the cylindrical container to seal the container.
  • the packaging device makes an effective and attractive storage container that can be maintained on shelves in children's rooms.
  • FIGs. 19-2 IB Illustrated in FIGs. 19-2 IB is another embodiment of the present invention comprising a first member or wafer 500 adapted to receive the disc-shaped media 42, and thereafter to be affixed to the cover of a beverage container (not shown) of the kind having a central opening for the insertion of a straw, which container may be purchased at venues such as movie theaters or fast food restaurants.
  • a cylindrical projection 502 which serves the dual purpose of: (1) receiving and retaining the disc-shaped media such that the disc-shaped media 42 is prevented from moving linearly parallel to the plane of the disc-shaped media 42, while allowing the disc-shaped media 42 to rotate around the cylindrical projection 502; and (2) creating a passage through the wafer 500 corresponding to the central straw-receiving opening of the cover through which a straw (not shown) may be inserted.
  • the inner diameter of cylindrical projection 502 must be sufficiently large so as to allow the passage of the straw therethrough, while the outer diameter of the cylindrical projection 502 must be slightly less than the diameter of the annular aperture in the disc-shaped media 42 such that the cylindrical projection 502 may be in frictional contact with the annular aperture in the disc-shaped media 42.
  • the cylindrical projection 502 must also include an opening 503 therein to allow the straw to pass therethrough.
  • the disc-shaped media 42 is further supported within the wafer 500 against lineal movement perpendicular to the plane of the disc media by means of an annular shoulder element 504 encircling the cylindrical projection 502 which separates the disc-shaped media 42 from the inner surface 506 of the wafer 500.
  • the height of annular shoulder element 504 should be such that it limits contact between the disc-shaped media 42 and the inner surface 506 of wafer 500.
  • a separate annular protective element 508 is provided to protect the bottom surface of the disc-shaped media 42 from contact with the cover to the beverage container or with the liquid contained therein.
  • Said protective element 508 is adapted to affix to the wafer 500 such that it seals off an interior area or first chamber 510 of the wafer 500 wherein the discshaped media is retained.
  • the protective element 508 also includes a centrally-located, circular aperture 512 through which the cylindrical projection may be inserted.
  • the diameter of the aperture 512 is exactly the same as the outer diameter of the cylindrical projection 502 such that when the protective element is mounted onto the wafer 500, with the cylindrical projection being inserted through the aperture, a perfect seal is created, preventing any substance from entering the interior area 510 and potentially damaging the disc-shaped media 42.
  • the protective element 508 may be provided with a sealing substance such as rubber or plastic about the aperture 512 so as to strengthen the seal.
  • a second annular sealing shoulder 516 may be provided on the cylmdrical projection 502, which second annular sealing shoulder provides an additional surface upon which the protective element 508 may rest.
  • the wafer 500 includes a indented collar 514 around its perimeter having a diameter larger than the outer diameter of the disc-shaped media 42 but slightly smaller than the outer diameter of the protective element 508.
  • the protective element 508 then is pushed into the wafer 500 until it flexes under the indented collar 514, and is held in place by the engagement of the edge 515 of the protective element 508 with the collar 514.
  • the protective element 508 may be equal to or larger in diameter to collar 514 and may be sealed to it by means of an adhesive.
  • the entire assembled container 518 which includes the wafer 500, disc-shaped media
  • FIGs. 22-24A Illustrated in FIGs. 22-24A is another embodiment of the present mvention in which the disc-shaped media 42 is received and retained within a cylindrical lid 600, which lid 600 comprises an upper element 602 and a lower element 604, shown separated in FIG. 23, and which, once assembled (as shown in FIG.
  • an upper cylindrical projection 606 which includes an upper opening 610.
  • the upper cylindrical projection 606 serves the dual purpose of: (1) receiving and retaining the disc-shaped media such that the disc-shaped media 42 is prevented from moving linearly either perpendicularly or parallel to the plane of the disc- shaped media 42, while allowing the disc-shaped media 42 to rotate around the upper cylindrical projection 606; and (2) creating a passage (upper opening 610) through the cylindrical lid 600 through which a straw (not shown) may be inserted.
  • the inner diameter of upper cylindrical projection 606 must be sufficiently large so as to allow the passage of the straw therethrough, while the outer diameter of the upper cylindrical projection 606 must be slightly less than the diameter of the annular aperture in the discshaped media 42 such that the upper cylindrical projection 606 will be in frictional contact with the annular aperture in the disc-shaped media 42.
  • the disc-shaped media 42 is further supported within the upper element 602 by means of an annular upper shoulder 612 encircling the upper cylindrical projection 606, which shoulder 612 separates the disc-shaped media 42 from the inner surface 614 of the upper element 602.
  • the height of upper shoulder 612 should be such that it limits contact between the disc-shaped media 42 and the inner surface 614 of upper element 602.
  • Lower element 604 includes a lower opening 616 through which the upper cylmdrical projection 606 is inserted.
  • the inner diameter of lower opening 616 is slightly less than the outer diameter of upper cylindrical projection 606 such that, when upper element 602 is mated with lower element 604, a seal is formed between lower opening 616 and upper cylindrical projection 606, which seal prevents the seepage of liquid into the annular chamber 618 formed between upper and lower elements 602 and 604 from the inner periphery of annular chamber 618.
  • a lower shoulder 620 encircling the lower opening 616, which lower shoulder 620 separates the disc-shaped media 42 from the inner surface 622 of the lower element 604.
  • the height of lower shoulder 620 should be such that it limits contact between the disc-shaped media 42 and the inner surface 622 of lower element 604.
  • Upper element 602 and lower element 604 both contain outer edges, 624 and 626, respectively, which are tapered so as to allow upper element 602 and lower element 604 to be- stacked.
  • the diameter of the inner surface of the upper outer edge 624 is only slightly larger than the diameter of the outer surface of the lower outer edge 626 such that when upper element 602 is stacked on top of lower element 604, a seal is formed between the upper and lower outer edges 624 and 626, which seal prevents substances from penetrating the chamber 618 from the outer periphery of annular chamber 618.
  • the cylmdrical lid 600 is further adapted to serve as a cover to the beverage container by means of a compression fit about the opening to said beverage contamer. It should be appreciated that there are variety of other means available for attaching or affixing the cylmdrical lid 600 to the beverage container, such as be means of snaps or tabs or by screwing the cylindrical lid 600 onto the beverage container.

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  • Engineering & Computer Science (AREA)
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Abstract

An elongated packaging device is provided for packaging a disc-shaped item such as a recording media disc together with other materials or a beverage. The packaging device includes a first member (500) releasably attachable to a second member. Each member has a chamber and an opening into the chamber. A protective element (508) closes the opening of the chamber of the first member. The second chamber may include an opening at the center thereof for the insertion of a straw. The first member may include a cylindrical inner structure (502) defining central support for the disc media, such that the disc media (42) is allowed to rotate, while limiting the linear movement of the disc both perpendicular to and parallel to the plane of the media. A method is further provided for packaging such disc-shaped item and other material within the packaging device.

Description

TITLE: PACKAGING DEVICE FOR DISC-SHAPED ITEMS AND RELATED
MATERIALS AND METHOD FOR PACKAGING SUCH DISCS AND MATERIAL
Field of the Invention
This invention relates, in general, to a device for packaging and displaying a circular or disc-shaped media and other materials and a method for packaging such disc-shaped media and other materials and, in particular, to containers and methods for initially packaging and thereafter repeatedly storing disc-shaped media together with or without other materials. Still more particularly, the present invention relates to a new and improved container for initially packaging and thereafter repeated storing of disc-shaped media and other materials, including beverages, in stacked relationship, having a first chamber and a second chamber stacked on top of one another for respectively receiving and securely retaining the disc media and the other materials. In a preferred embodiment the other materials are placed inside an open ended first container, and the media is releasably retained within a second container such that the media is permitted to move rotationally while being limited in linear movement both perpendicularly and parallel to the plane of the media, and the second container is releasably attached to the first container.
Background of the Invention
Packaging and storage devices for media are generally known. Disc-shaped media, such as CD's, DVD's or CD-ROM's, encounter special problems in handling, packaging and storage due to their delicate, flat recorded surfaces. Such disc media is generally sold in plastic cases which are sometimes referred to as "jewel boxes." Such cases are generally rectangular and have a mounting hub for holding the disc media by its center aperture. Such cases are usually kept after purchase of the disc media and utilized for re-packaging, of the disc media between usage. Such jewel boxes are impractical packaging containers for shipping because of their small dimensions and easy breakage, and they thus require substantial additional packaging material or placement in larger shipping containers.
Disc media is routinely sold with other materials (whether directly related to the content of the disc media, i.e., ancillary, or otherwise). At the present time, disc media in such "jewel boxes" is commonly packaged together with ancillary materials in larger rectangular shaped cardboard boxes for shipping, sale and packaging. The "jewel boxes" are necessary to reliably protect the disc media from contact with the ancillary materials in the larger cardboard boxes. Such plastic case/cardboard box combination package arrangements are not only expensive, they also do not lend themselves to easy and secure 'repeated re- storage of the disc media and ancillary materials. They are often damaged during initial opening and repeated re-storage. They are often unable after initial opening to securely restore the disc media (in the jewel box) and the other materials together in the cardboard packaging in a manner to preclude contact with each other. They frequently become unsightly after initial opening and repeated re-storage. They are, themselves, difficult to handle and store.
Other types of packaging and storage devices are needed to organize, protect, ship, display at retail and store disc media sold and/or shipped in combination with ancillary materials.
A need also exists for devices which can effectively and efficiently organize, protect, ship, display at retail and store disc shaped media with other materials.
An opportunity exists that is not being commercially exploited at the present time to distribute disc-shaped recording media with materials that are either ancillary or wholly unrelated to the content of the disc media. This opportunity is not being exploited due to the lack of an effective container design and method for efficiently organizing, protecting, shipping, displaying at retail and storing disc-shaped media packaged with other materials. Summary of the Invention
One important object of this invention is to provide a container in which and a method whereby disc-shaped media and liquid refreshment materials can be packaged together in stacked relationship in a manner so as to avoid contact there between.
Another important object of this invention is to provide a container and a method of packaging that enables the delivery of disc-shaped media at the point of retail delivery of beverages and other liquid refreshments in a fun, innovative and eye-catching manner.
Another important object of this invention is to provide a container and a method of packaging that enables disc-shaped media to be securely packaged remotely from the point of retail delivery with beverage or other liquid refreshments.
Another object of this invention is to provide a container and a method of packaging that eliminates the need for a separate case (i.e., the need for a "jewel box") for the disc media. Another object of this invention is to provide a container and a method of packaging whereby during initial storage, shipping, retail presentation and re-packaging disc media is securely held against movement and protected.
Another important object of this invention is to provide a shipping container in which and a method of shipping whereby disc-shaped media and other materials can be packaged, presented, conveyed, distributed and stored.
Another important object of this invention is to provide an aesthetically unique and compelling device and method for presenting at retail disc-shaped media and other materials which may or may not be related to the content of the media.
Another object of this invention is to provide a container and a method of packaging whereby the internal wall of the first chamber of the container is cylindrical in shape and of a diameter slightly larger than the external diameter of the disc media to thus retain the disc media in the container against movement in the plane of the disc media.
Another object of this invention is to provide a container and a method of packaging whereby either an annular ring or protrusions mounted on the internal wall of the first chamber define an opening slightly larger in internal diameter than the external diameter of the disc media into which the disc media can be inserted to thus retain the disc media in the contamer against movement in the plane of the disc media.
Another object of this invention is to provide a container and a method of packaging whereby either an annular lip or protrusions extend from the internal wall of the first chamber of the container and define an opening slightly smaller in internal diameter than the external diameter of the disc media on which the disc media can seat to thus retain the disc media in the container against movement in a. first direction perpendicular to the plane of the disc media.
Another object of this invention is to provide a container and a method of packaging, whereby the container has a removal annular protective element that attaches to the container when the disc media is either initially positioned or subsequently re-stored on the seat and that retains the disc media against movement in a second, opposite direction perpendicular to the plane of the disc media.
To accomplish these and other objects, the container of this invention in its preferred form comprises a first member for the storage of disc-shaped media in a first chamber and a second member or container for the storage of the other materials in a second chamber. The first chamber comprises an annular inner chamber for receiving the disc media and includes a cylindrical inner structure defining central support for the disc media by means of the annular opening at the center of the disc, such that the disc media is allowed to rotate, while limiting the linear movement of the disc media both perpendicular to and parallel to the plane of the media. In the embodiment of the beverage container, the inner structure of both the upper and lower elements each includes an opening so as to allow the passage therethrough of a straw. The upper and lower elements sealingly engage each other so as to provide a safe and dry interior for the storage, transport and display of the disc-shaped media, while allowing the passage therethrough of the straw. In such embodiment the cylindrical lid is attached to the beverage container by means of a compression fit.
In the preferred method of packaging, disc media is inserted into and releasably retained within the annular inner chamber of the first member by means of the cylindrical inner structure and sealed therein by means of a protective element. A beverage may poured or other materials may be placed into the second chamber of the container and sealed therein.
The above, as well as additional objects, features and advantages of the invention will become apparent in the following detailed description.
Brief Description of the Drawings
The novel features believed characteristics of the invention are set forth in the appended claims. The invention itself, however, as well as the preferred mode of use, further objects and advantages thereof, will best be understood by reference to the following detailed description of illustrative embodiment when read in conjunction with the accompanying drawings, wherein:
FIG. 1 is an exploded perspective view of the novel disc packaging device of the present invention with the lid and disk media removed, illustrating the use of a one-piece annular collar member with an annular ring and lip; FIG. 2 is a cut-away, cross-sectional side view of a portion of the novel disc packaging device of FIG. 1 when the lid is on the container, along line AA illustrating the resultant first and second chambers thereof;
FIG. 2A is an alternative embodiment of the device shown in FIG. 2, wherein a protective element is inserted between the first and second chambers; FIG. 2B is an alternative embodiment of the device shown in FIG. 2A, showing an alternative method of insertion of the protective element between the first and second chambers;
FIG. 2C is a further alternative embodiment of the device shown in FIG. 2A, showing, a further alternative method of insertion of the protective element between the first and second chambers;
FIG. 3 is a top plan view of the novel disc packaging device of the present invention illustrating the alternative use of abutments and protrusions affixed to the inside wall of the container;
FIG. 3 A is a cut-away, cross-sectional side view of a portion of the device shown in FIG. 3, along line B-B, with a disc media and other materials inserted and the lid affixed; FIG. 3B is a cut-away, cross-sectional side view of an alternative embodiment of the novel disc packaging device of the present invention illustrating the alternative use of the upstanding rim of the base and the inside wall of the cover in place of the abutments and protrusions of FIG. 3; FIG. 3C is a cut-away, cross-sectional side view of an alternative embodiment of the novel disc packaging device of the present invention illustrating the alternative use of the outer surface of the cover and the inner surface of a supplementary cover in place of the abutments and protrusions of FIG. 3;
FIG. 4 is a top plan view of the novel disc packaging device of the present invention illustrating the alternative use of a center annular post support for the disc media suspended from spokes;
FIG. 4A is a cut-away, cross-sectional side view of the device shown in FIG, 4, along line C-C, with a disc media and other materials inserted and the lid affixed;
FIG. 5 is a top plan view of the novel disc packaging device of the present invention illustrating fingers that extend from a frame carried by the side wall of the container and that provide center support for the disc media;
FIG. 5 A is a cut-away, cross-sectional side view of the device shown in FIG. 5, alone, line D-D, with a disc media and other materials inserted and the lid affixed;
FIG. 6A and 6B are cross-sectional views of alternate embodiments of the packaging device of the present invention depicting two different methods of mounting the disc media support member to the device outer wall;
FIG. 7 is a cut-away, cross-sectional side view of an alternative embodiment of the present invention with disc media and other materials inserted, the protective element inserted and the lid closed, in which the first chamber in which the disc media is stored is in the cover; FIG. 7A is a cut-away, cross-sectional side view of an alternative embodiment of the device shown in FIG. 7, wherein the disc media is inserted into a protective envelope that is affixed to the inner surface of the cover;
FIGS. 8 and 8A are side perspective, partially cut-away, cross-sectional views of alternative embodiments of the present invention, illustrating the use of the "lid" of tlie embodiment shown in FIG. 7 as the base, thereby allowing the portion of the invention defining the second chamber to be of an irregular shape (FIG. 8) or to have deformable construction (FIG 8 A);
FIG. 9 is a cut-away, cross-sectional side view of an alternative embodiment of the present invention in which the disk media is located in the lid and the lid and the container include second and third chambers, respectively, for storing other material;
FIG. 10 is a cut-away, cross-sectional view of another embodiment of the present invention in which the second chamber in the container for storing other materials includes a second opening separate and distinct from the lid and a removable cover such that access to the second chamber can be attained without removing the lid;
FIGS. 11 and 11A are cut-away, cross-sectional side views of another embodiment of the device shown in FIG. 10 in which the method of mounting shown in FIG. 6A is utilized and wherein the removable cover for the second chamber can be mated with the removable cover for the first chamber to form a mini-packaging device shown in FIG. 11A; FIG. 12 is a cut-away, cross-sectional side view of an alternative embodiment of the device shown in FIGS. 11 and 11 A in which the method shown in FIG. 3B for retaining the disc media is utilized and in which the two covers threadably engage the base and, when removed, can be threaded together to create a mini-packaging unit; FIG. 12A and 12B are cut-away, cross-sectional side views of alternative embodiments of the device shown in FIG. 12, wherein the two covers slidably engage after removal (FIG. 12A) or threadably engage after removal (FIG. 12B);
FIG. 13 is a cut-away, cross-sectional side view of another embodiment of tlie present invention in which a concave cavity on the exterior side of the cover for the device forms the first chamber for the disc media and a seal encloses the disc media within the concave cavity;
FIG. 14 is an exploded perspective view of a further alternative embodiment of the novel disc packaging device of the present invention with the lid, disk media and protective element removed, illustrating the use of a sealed base; FIG. 15 is an exploded perspective view of a further alternative embodiment of the novel disc packaging device of the present invention in which the disk media is sealed within the lid, and the base is separately sealed, and the lid and base are detachably joined together by an outer packaging skin that can be severed with a pull string;
FIG. 16 is a perspective view of another embodiment of the novel disc packaging device of the present invention in which the disc media is retained in a lid, which lid is engaged and retained within a container by means of an arcuate lip and tab or snap means, and the entire container and lid structure is then inserted into the opening of another container
(not shown) containing other materials;
FIG. 17 is an exploded perspective view of the embodiment of FIG. 16; FIG. 17A is an exploded perspective view of the embodiment of FIG. 16 showing the manner in which the lid of the device is attached to the container;
FIG. 18 is a cut-away, cross-sectional view of the embodiment of FIG. 16 along line G-G;
FIG. 18A is a cut-away, cross-sectional view of the embodiment of FIG. 16 along line G- G showing the disc media retained therein; FIG. 19 is a perspective view of another embodiment of the novel disc packaging device of the present invention in which the disc media is retained in a first member or wafer, which is engaged and retained by the cover of a beverage container, wherein said cover is of the type having a central opening for receiving and retaining a straw, wherein said first member or wafer includes a central cylindrical element having an aperture therethrough for allowing the passage of a straw through the cover and the wafer into the interior of the beverage container;
FIG. 20 is an exploded perspective view of the embodiment of FIG. 16 showing the manner in which the cover of the device is attached to the container; FIG. 21 is a cut-away, cross-sectional view of the embodiment of FIG. 16 along line
H-H;
FIG. 21A is a cut-away, cross-sectional view of the embodiment of FIG. 16 along line H-H, with a disc retained therein;
FIG. 21B is a cut-away, cross-sectional view of an alternative embodiment of FIG. 16 showing the disc media retained therein;
FIG. 22 is a perspective view of another embodiment of the novel disc packaging device of the present invention in which the disc media is retained in a cylindrical lid comprising an upper and lower element, which container elements include means for engaging, retaining and sealing therein the disc-shaped media, and allowing passage therethrough of a straw, which cylindrical lid may then be attached to a beverage container;
FIG. 23 is an exploded perspective view of the embodiment of FIG. 16;
FIG. 24 is a cut-away, cross-sectional view of the embodiment of FIG. 16; and
FIG. 24A is a cut-away, cross-sectional view of the embodiment of FIG. 16 showing the disc media retained therein. Detailed Description of the Invention
With reference now to the figures and in particular with reference to FIG. 1, there is shown a front view of the disc packaging device 10 of the present invention. As illustrated, disc packaging device 10 includes a lower base component or contamer 12 and an upper cover component or lid 14. Lower base component 12 and upper cover component 14 are utilized to form a generally cylmdrical packaging device of dimension slightly larger than the disc shaped recording media to be stored. End plates 16 and 18 cooperate with lower base component 12 and upper cover component 14 to fully enclose the cylindrical packaging space defined thereby. The lower base component 12 of the embodiment of this invention shown in FIGS. 1 and 2 includes a side wall 20. The side wall can be constructed from either cardboard (i.e., natural fiber material) or plastic (i.e., man-made synthetic material) or other material suitably rigid for the base component to retain its shape, including metal, e.g., as in a vacuum sealed, canned product. The base component 12 can be designed to threadably receive the bottom plate 16 which is of conventional design, made of stiff cardboard, plastic, metal or some similarly rigid material and used as a cover-all screw cap on a very wide variety of containers. Alternatively the bottom plate 16 can nest inside the side wall 20 where it is held by friction, stapling, gluing or some other means. The side wall 20 has an upper section 22 and the upper section 22 can be threaded to accommodate the upper cover component 14 although in the embodiment shown in FIGS 1 and 2 the cover is made of plastic and snaps on in a conventional manner.
As best seen in FIG. 2, the upper section 22 is defined by an outer wall 24, an inner wall 26 and a rim 28. The cover component 14 has a side wall 30 defined by an outer wall 32, an inner wall 34 and a rim 36. The diameter of the inner wall 34 of the cover component is slightly greater than the diameter of the outer wall 24 of the base component. In the embodiment shown in FIGS. 1 and 2, there is an inner structure 40 which provides circumferential support for a disc shaped media 42 stored within the packaging device 10. The structure 40 comprises an annular collar 44 having an annular ring 46 and an annular lip 48. The inner structure 40 nests within the lower base component 12. The annular collar 44 has an outer diameter greater than the diameter of the inner wall 26 of the base component such that the annular collar extends beyond the inner wall 26 and sits on top of the base rim 28. The annular ring 46 has an outer diameter less than the diameter of the inner wall 26, such that the annular ring nests inside the inner wall 26. The annular lip 48 has an inner diameter less than the outer diameter of the disc shaped media 42. Thus, the disc shaped media will rest on the annular lip, inside the annular ring. In this way, movement of the disc shaped media in the plane of the disc shaped media is precluded by the annular abutment 46. Movement of the disc shaped media perpendicular to its plane is prevented in one direction by the annular lip 48. When the cover component 14 is affixed to the base component 12, the cover plate 18 acts to preclude movement of the disc shaped media in the opposite perpendicular direction to the plane of the disc shaped media.
In the embodiment disclosed in FIG. 2A, a protective member 50 is attached to the annular lip 48. The protective member can be made of plastic film or any other conventional material to provide a barrier between the disc shaped media and other materials 52 which can be stored in the base component 12 of the packaging device 10. The protective member can be permanently affixed to the annular lip or it can be affixed at the time of assembly and shipment and removed by the consumer after purchase, i.e., at a time when further "rough handling" that would cause interaction between the disc shaped media and the other materials is less likely to occur. In an alternative embodiment disclosed in FIG. 2B, the protective element is removable and sized to seat on the annular lip 48 between the annular lip 48 and the disc shaped media. The protective element is round like the disc shaped media and has a central opening into which one's finger can be inserted to engage, lift and remove the protective element and subsequently engage, lift and replace the protective element.
In an alternative embodiment disclosed in FIG. 2C, the protective element 5 OB is flexible and is removably inserted within the lower base component beneath the annular lip 48 and on top of the other materials 52 placed therein. The protective element is sized to correspond to the interior wall 26 and has a central opening into which one's finger can be inserted to engage, lift and remove the protective element and subsequently engage, lift and replace the protective element. Alternatively, the protective element can be provided with a lift tab or some other conventional means whereby it can be grabbed and removed.
In the alternative embodiment shown in FIGS. 3 and 3 A, the inner structure 40 is modified. The annular collar 44 with annular ring 46 and annular lip 48 is replaced, by discrete abutments 54 and discrete protrusions 56. Collectively, the abutments 54 and protrusions 56 are positioned within tlie lower base component 12 around the circumference of the inner wall 26 spaced below the rim 28, affixed to the inner wall 26, so as to perform the same function as the annular ring 46 and annular lip 48. Specifically, the abutments 54 preclude movement of the disc shaped media in the plane of the disc shaped media i.e., performing the same function as the annular ring 46. Similarly, the protrusions 56 are positioned about the inner wall 26 and collectively preclude movement of the disc shaped media in a direction perpendicular to plane of the disc shaped media i.e., performing the same function as the annular lip 48.
FIG. 3B shows a further alternative embodiment wherein the disc shaped media is seated on the rim 28 and movement of the disc shaped media perpendicular to its plane is prevented in one direction by the rim 28. When the cover 14 is affixed to the base component 12, movement of the disc shaped media in the plane of the disc shaped media is precluded by the inner wall 34 of the cover 14 and inner surface 14a of the cover 14 acts to preclude movement of the disc shaped media in the second, opposite perpendicular direction to the plane of the disc shaped media.
FIG. 3C shows a further alternative embodiment wherein the disc shaped media is seated on the outside surface 14b of the cover 14 and movement of the disc shaped media perpendicular to its plane is prevented in one direction by a supplementary cover 144 that snaps onto the cover 14. When the supplementary cover 144 is affixed to the cover 14, movement of the disc shaped media in the plane of the disc shaped media is precluded by the inner wall 144a of the supplementary cover 144 and the inner wall 144b of the supplementary cover 144 acts to preclude movement of the disc shaped media in the second, opposite perpendicular direction to the plane of the disc shaped media. The supplementary cover 144 can include a chamber 144d and a protective element 50b can be inserted to prevent contact between the disc shaped media and whatever materials 52a are placed in the chamber 144d.
In the alternative embodiment seen in FIGS. 4 and 4A, the inner support structure 40 is replaced with an inner support structure 58 that provides center support for the disc shaped media as opposed to the circumferential support provided by inner structure 40. In the embodiment shown in FIGS. 4 and 4A, the alternative inner structure 58 includes an annular ring 60 and spokes 62 extending therefrom. As seen in FIG. 4A, the annular ring 60 has a raised portion 64 on which the disc media 42 sits, The spokes 62 each have a finger portion 66 which extends upwardly and outwardly such that when the structure 58 is inserted into the base component 12, the fingers 56 frictionally engage the inner wall 26 and sit on tlie upper rim 28. The structure 58 can include webbing between the fencers 56 (ala the webbing in a duck's foot) comprised of a thin material to provide protection for the disc shaped media 42 from the other materials 52. Inside the annular ring 60 would be left open to allow the consumer, after removing, the cover 14, to insert their finger into the annular ring and to thereby remove both the disc shaped media 42 and the structure 58.
FIGS. 5 and 5 A show a further alternative inner structure 68 comprising an annular collar 70 from which fingers 72 extend inwardly. At the ends of the fingers 72 are upstanding projections 74. The annular collar 70 nests inside the inner wall 26 and sits on the rim 28 in the same manner as the inner structure 40 in the embodiment shown in FIGS. 1 and 2. The upstanding projections 74 cooperate to provide a center support structure for the disc shaped media. As seen in FIGS. 6 A and 6B, the fingers 72 in the embodiment shown in FIGS. 5 and
5A do not necessarily need to be suspended from an annular collar. Alternatively, the could be clipped to the side wall 20 as seen in FIG. 6A or they could be screwed into the side wall 20 as shown in FIG. 6B.
In an alternative embodiment shown in FIG. 1, a center support structure is provided for the disc shaped media in the upper cover component 14. Specifically, projections 80 extend from the inside wall 82 of the end plate 18. These projections 80 cooperate to provide secure support for the disc shaped media in the cover component 14. A protective element 84 can be provided which is either removably nested within the cover as shown or which can be inserted at the time of manufacture and removed and discarded by the consumer after purchase. The cover 14 can engage the base component 12 in any variety Of conventional ways, e.g., snap on, telescope on, screw on, etc.
In a further alternative embodiment shown in FIG. 7A, the disc shaped media is encased within an envelope 84a made of plastic or some other suitable material and which is affixed to the inside wall 82 of the end plate 18. The envelope is either removably or permanently affixed, e.g., by gluing, with double-sided tape, or by other conventional means. The envelope can itself constitute a re-useable packaging container for the disc shaped media that either remains affixed to the plate 18 or can be removed from the plate 18, e.g., so that the cover 14 can be discarded. Or the disc shaped media can be packaged within a packaging sleeve (not shown) ail of which can then be inserted into the envelope and then removed from the envelope once the envelope is opened.
FIGS. 8 and 8A show further alternative embodiments of the present invention. In FIG. 8, the fact that the disc shaped media is stored within the cover component 14 allows for an alternative construction of the container 12. In this alternative embodiment, the cover 14 serves as the "base". The alternative base 90, in which the other materials, in this case, a doll 92, are stored, has an end wall structure 94 which frictionally encases the inner wall 96 and seals the chamber in the base 90. Alternatively, wall 94 can be provided with threads so that it will threadably engage corresponding threads on the inside wall 96. The cover 14 and base 90 can be attached in the same manner as heretofore been discussed in connection with other embodiments. In the embodiment showing in FIG. 8A, the cover 14 once again carries the disc shaped media 42 and thereby allows the base 12 to be of a deformable construction 98. The deformable member 98 has a rigid internal support structure 100 which is designed to frictionally or threadably engage the cover 14.
In the alternate embodiment shown In FIG. 9, the disc shaped media is stored in a first chamber 102 in the lid 14 defined by an annular support 40 similar in construction to the embodiment of FIG. 7, except that the lid includes a second chamber 104 defined by an outer wall 106 for other materials and the base 12 includes a third chamber 108. In the alternate embodiment shown in FIG. 10, which is similar in construction to the embodiment of FIG. 4, there is provided an additional opening 110 in the container 22 and a cover 116 for closing the opening 110. The cover 116 can be removed to gain access to the chamber 104 without removing the cover 14.
In the alternative embodiment shown in FIGS. 11 and 11 A, an inner structure 40a is provided that is a slightly modified version of the inner structure 40 shown in FIG. 2, in that it includes an annular wall 45 that extends around the entire circumference of the annular collar 44 and engages the outer surface of the wall of the base 12, and the cover 14 is configured to engage not the base 12, but rather, the annular wall 45. An additional opening 110 is provided as in the embodiment of FIG. 10, and a cover 116a is provided that is a slightly modified version of the cover 116 of FIG. 10, in that it includes not only an outer annular wall 116b for engaging the outer surface of the wall of the base 12, but also an inner annular wall 116c for engaging the inner surface of the wall of the base 12. The circumferential dimension of the outer surface 116d of the wall 116b of the cover 116a is identical to the circumferential dimension of the outer surface 45d of the wall 45, such that the covers 14 and 116a can be removed and the cover 14 which matingly engaged the wall 45 will matingly engage the outer wall 116b of the cover 116a, as shown in FIG. 11 A. In this way, as also shown in FIG. 11A, the covers 14 and 116a can be used together as a mini- packaging device for the disc shaped media 42. In the embodiment shown, the inner wall 116c helps to securely retain the disc shaped media against movement. However, it is understood that the benefits of the invention could be achieved without such inner wall, or utilizing one of the other retaining methods disclosed herein.
In the alternative embodiment shown in FIG. 12, the disc shaped media seats on the rim 28 as in the embodiment shown in FIG. 3B, but the cover 14x does not snap onto the base 12, but rather, threadably engages it. Furthermore, the bottom 12x of the base 12 is flared outwardly and contains internal threads that are of the same dimension as the internal threads of the cover 14x. The cover 116x includes mating external threads such that the cover 116x can be threaded into the flared bottom 12x of base 12. In this way, the covers 14x and 116x can be removed from the base 12 and threadably engaged to form a mini-packaging unit for the disc shaped media.
In the alternative embodiments of FIGS. 12A and 12B, the need to flare out the bottom of the base 12 is eliminated. In FIG. 12A, the base 12y receives a bottom cover 116y that includes an overlapping portion 117y, the outer surface 118y of which is of equal dimension to the outer surface 118y of which is of equal dimension to the outer wall of the base 12y, such that covers 14y and lly can be slidably engaged to form a mini-storage unit for the disc media. In FIG 12B, the base 12z has an external threaded portion 119z and an internal threaded portion 120z each of which extends beyond the center line "C" of the wall of the base 12z. In this way, when the covers 14z and 1 16z are removed, they can be threadably engaged to form a mini-storage unit for the disc media.
FIG. 13 shows a further alternative embodiment, wherein the cover 244 nestingly seats within the base 12 and the disc shaped media 42 is placed within the concave recess 246 of the cover 244. A seal 248 made of plastic or other suitable material is applied to the cover 244 to hold the disc shaped media within the cover 244 until the seal is removed by the user. The disc shaped media can be retained against movement within the cover 244 as a result of contact with the side walls 250, bottom wall 252 and seal 248, or by utilization of any of the other methods taught herein. FIG. 14 shows a further alternative embodiment wherein the base 12 is a separately manufactured container of miscellaneous content, that includes a slightly concave end 25 1, the depth 252 of which exceeds the combined thickness of a disc shaped media 42 and a protective element 50 which are seated within the concave end 251 and held there by cover 14 which snaps onto base 12. In an alternate embodiment, a protective element is not used or the disc shaped media is packaged in an envelope (not shown). FIG. 15 shows a further alternative embodiment wherein the disc shaped media is mounted and sealed within cover 14, e.g., as taught herein in connection with other embodiments, and cover 14 is attached to base 12 by paper packaging material skin 0 1 that binds the cover 14 and base .12 together. Cover 14 is separated from base 12 by pulling string 302 which tears the skin 301 and brakes the circumferential attachment between cover 14 and base 12.
It would be understood that in each embodiment, a container device is provided in which disc shaped media can be packaged, distributed, displayed at retail and, if desired, restored with other materials and that, in effecting such usage, discrete chambers are provided for the disc media and for the other materials so as to prevent contact between the disc media and the other materials. In the embodiments shown in FIGS. 1 through 6B, the inner structure, whether it is the annular collar of FIG. 1, or the discretely positioned abutmentprotrusion clips of FIG 3, or the upstanding rim in FIG. 3B, or the lid and supplemental lid of FIG. 3C, or the "spider" structure of FIG. 4, or the "trap" structure of FIG. 5, in each case is located in and helps define a first chamber in the lower base component 12. Underneath this first chamber is a second chamber. The first chamber receives and securely holds, despite repeated removal and re-packaging, the disc shaped media. The second chamber receives the other materials and keeps these materials separate from the disc shaped media. The need for a separate "jewel case" for the disc shaped media is thus completely eliminated.
It would be understood that the shape of the container can be varied without departing from the scope of the present invention, e.g., the cylindrical base 12 can be square or rectangular so long as the outer wall of the collar 40 corresponds and the collar includes spacers from the outer wall of the collar to the annular ring and annular lip of the present invention. Similar adjustments could be made to the other embodiments as would be apparent to those skilled in the an having reviewed this disclosure. The abutment/protrusions clips of FIG. 3 could be mounted on a non-cylindrical shaped base, as could the spider structure of FIG. 4 or the trap structure of FIG. 5.
It would be understood by those skilled in the art that the function of the annular ring of FIG. 1 or the abutments of FIG. 2 could be performed by an appropriately dimensioned inner wall 26 of the contamer 12.
It would be further understood that while several methods of attaching the annular collar of FIG. 1, the abutment/protrusion clips of FIG. 2, the spider structure of FIG. 3 and the trap structure of FIG. 4 have been shown, those skilled in the art after having reviewed this disclosure could devise other means of attachment without departing from the scope of the present invention.
It would be further understood by those skilled in the art that the device and method of this invention can accommodate one or more disc shaped media, e.g., through the insertion of protective elements therebetween. Illustrated in FIGs. 16-18 is another embodiment of the present invention having a lid
400 adapted to receive the disc-shaped media 42, which lid is further adapted to be received by and retained within a cylindrical plug container 402 having an opening 404 therein. Toward that end, the outer diameter of lid 400 is slightly less than the diameter of the opening 404. A center lid support structure 406 is provided in the center of lid 400 for receiving and retaining the disc-shaped media 42. Said lid support structure 406 includes at least one support projection 408 which extends from the inside surface 410 of the lid 400. These projections 408 are adapted to be inserted within the central annular aperture 412 of the discshaped media 42 such that the disc-shaped media 42 is prevented from moving linearly either perpendicularly or parallel to the plane of the disc-shaped media 42, while allowing the discshaped media 42 to rotate around the lid support structure 406.
Lid 400 is partially retained within plug container 402 by means of arcuate lip 414 which engages a corresponding indentation 416 in lid 400, such that lid 400 must be inserted into plug container 402 at a bias wherein indentation 416 is positioned under arcuate lip 414 prior to inserting the entire lid 400 within the opening 404 in plug container 402. Said arcuate lip 414 also helps to prevent the accidental removal of lid 400 from plug container 402.
It should be appreciated that lid 400 fits within the opening 404 of plug container 402 such that the outer rim 418 of lid 400 comes in contact with the inner surface 420 of the plug container 402. Lid 400 is prevented from being inserted too far into plug container 402 by means of a plurality of stop blocks 422, which engage the outer rim 418 of lid 400. Lid 400 is retained in position within plug container 402 by means of friction between outer rim 418 and inner surface 420, as well as by means of engagement of arcuate lip 414 and indentation 416.
Additional and alternative means for retaining lid 400 within plug container 402 can be employed. For example, snapping means may be provided comprising a plurality of protrusions 424 on the lid 400 which are engaged within corresponding concavities 426 in the plug container 402 when the lid 400 is inserted within the opening 404 of the plug container 402. Similarly, lid 400 may be attached to plug container 402 by means of threaded screws (not shown). In such an embodiment arcuate lip 414 and indentation 416 would no longer be necessary or practical. Additionally, the center lid support structure could be mounted on plug container 402, e.g., utilizing the means disclosed in FIGs. 4-5A, 8, 8A and 10.
A flexible handle 428 is also provided on the lid 400 at the edge opposite that of the indentation 416. The handle 428 is necessary to remove the lid 400 from the plug container 402, since when the lid 400 is inserted into plug container 402, the surface of the assembled container 430 is substantially flush, such that there are no means for grasping lid 400. The handle 428 is provided at the opposite edge from the indentation 416 in order to bias the lid 400 during removal such that the indentation 416 may be slid out from under arcuate lip 414. The assembled container 430 may be used as a plug to seal the opening of a cylindrical shipping or packaging container (not shown) containing other materials. The assembled contamer 430 may be inserted within such cylindrical shipping or packagmg container having an inner diameter only slightly larger than the outer diameter of the assembled container 430, such that the assembled container 430 would be in frictional contact with the inner surface of the cylindrical shipping or packaging container. An annular collar 432 may be provided on the upper portion of the plug container 402 in order to limit the extent of insertion of the assembled container 430 into the cylindrical shipping or packaging container and to protect the rim of the cylindrical shipping or packaging container against damage. A variety of additional and alternative means exist for retaining the assembled container 430 within the cylmdrical shipping or packagmg container during transport and storage thereof. For example, a plurality of annular fins 434 are shown which may be provided on the outer surface of the assembled container 430, which fins 434 engage the inner surface of the cylindrical shipping or packaging container. Alternatively, the assembled container 430 may be screwed or snapped into the cylindrical shipping or packaging container or be retained therein by some adhesive means e.g., a plastic sleeve or "safety seal" that is shrink wrapped over the collar 432 of the assembled container 430 and the side of the cylindrical shipping and packaging container, or it may be lightly restrained by the friction between the outer walls of the assembled container 430 as inserted against the inner walls of the cylindrical packaging or shipping container. The novel packaging device shown in FIGs. 16-18, when combined with a cylindrical container, is particularly well suited as a storage container for a disc media and related material, such as children's building blocks and a related CD ROM. After use, the building blocks can be easily deposited in the cylindrical container, the CD ROM re-mounted on lid 400 which is re-inserted within the plug 402, and the assembled container 430 re-inserted within the cylindrical container to seal the container. In this manner, the packaging device makes an effective and attractive storage container that can be maintained on shelves in children's rooms.
Illustrated in FIGs. 19-2 IB is another embodiment of the present invention comprising a first member or wafer 500 adapted to receive the disc-shaped media 42, and thereafter to be affixed to the cover of a beverage container (not shown) of the kind having a central opening for the insertion of a straw, which container may be purchased at venues such as movie theaters or fast food restaurants. Provided at the center of the wafer 500 is a cylindrical projection 502 which serves the dual purpose of: (1) receiving and retaining the disc-shaped media such that the disc-shaped media 42 is prevented from moving linearly parallel to the plane of the disc-shaped media 42, while allowing the disc-shaped media 42 to rotate around the cylindrical projection 502; and (2) creating a passage through the wafer 500 corresponding to the central straw-receiving opening of the cover through which a straw (not shown) may be inserted. Toward that end, the inner diameter of cylindrical projection 502 must be sufficiently large so as to allow the passage of the straw therethrough, while the outer diameter of the cylindrical projection 502 must be slightly less than the diameter of the annular aperture in the disc-shaped media 42 such that the cylindrical projection 502 may be in frictional contact with the annular aperture in the disc-shaped media 42. The cylindrical projection 502 must also include an opening 503 therein to allow the straw to pass therethrough. The disc-shaped media 42 is further supported within the wafer 500 against lineal movement perpendicular to the plane of the disc media by means of an annular shoulder element 504 encircling the cylindrical projection 502 which separates the disc-shaped media 42 from the inner surface 506 of the wafer 500. The height of annular shoulder element 504 should be such that it limits contact between the disc-shaped media 42 and the inner surface 506 of wafer 500.
A separate annular protective element 508 is provided to protect the bottom surface of the disc-shaped media 42 from contact with the cover to the beverage container or with the liquid contained therein. Said protective element 508 is adapted to affix to the wafer 500 such that it seals off an interior area or first chamber 510 of the wafer 500 wherein the discshaped media is retained. The protective element 508 also includes a centrally-located, circular aperture 512 through which the cylindrical projection may be inserted. In the preferred embodiment, the diameter of the aperture 512 is exactly the same as the outer diameter of the cylindrical projection 502 such that when the protective element is mounted onto the wafer 500, with the cylindrical projection being inserted through the aperture, a perfect seal is created, preventing any substance from entering the interior area 510 and potentially damaging the disc-shaped media 42. In fact, the protective element 508 may be provided with a sealing substance such as rubber or plastic about the aperture 512 so as to strengthen the seal. In an alternate embodiment, a second annular sealing shoulder 516 may be provided on the cylmdrical projection 502, which second annular sealing shoulder provides an additional surface upon which the protective element 508 may rest. By increasing the total surface area of contact between the cylindrical projection 502 and the protective element 508, the effectiveness of the seal between the two is increased, thus reducing the likelihood that any substance will penetrate into the interior 510 of the wafer 500. It should be appreciated that there are a variety of means available for attaching or affixing the protective element 508 to the wafer 500. In the preferred embodiment, the wafer 500 includes a indented collar 514 around its perimeter having a diameter larger than the outer diameter of the disc-shaped media 42 but slightly smaller than the outer diameter of the protective element 508. The protective element 508 then is pushed into the wafer 500 until it flexes under the indented collar 514, and is held in place by the engagement of the edge 515 of the protective element 508 with the collar 514. Alternatively, the protective element 508 may be equal to or larger in diameter to collar 514 and may be sealed to it by means of an adhesive. The entire assembled container 518, which includes the wafer 500, disc-shaped media
42 and protective element 508 may then be attached to the cover of the beverage container by inserting the cylindrical projection 502 into the central straw opening of the cover and resting the assembled container 518 on the cover. Additional attachment means may be provided, such as a skirt or collar which would attach to the cover by compression means (not shown). Illustrated in FIGs. 22-24A is another embodiment of the present mvention in which the disc-shaped media 42 is received and retained within a cylindrical lid 600, which lid 600 comprises an upper element 602 and a lower element 604, shown separated in FIG. 23, and which, once assembled (as shown in FIG. 22), can thereafter be affixed as a cover to a plastic beverage container (not shown) of the kind which is often sold or given away as a promotional item in connection with the purchase of a large fountain beverage. Provided at the center of the upper element 602 is an upper cylindrical projection 606, which includes an upper opening 610. The upper cylindrical projection 606 serves the dual purpose of: (1) receiving and retaining the disc-shaped media such that the disc-shaped media 42 is prevented from moving linearly either perpendicularly or parallel to the plane of the disc- shaped media 42, while allowing the disc-shaped media 42 to rotate around the upper cylindrical projection 606; and (2) creating a passage (upper opening 610) through the cylindrical lid 600 through which a straw (not shown) may be inserted. Toward that end, the inner diameter of upper cylindrical projection 606 must be sufficiently large so as to allow the passage of the straw therethrough, while the outer diameter of the upper cylindrical projection 606 must be slightly less than the diameter of the annular aperture in the discshaped media 42 such that the upper cylindrical projection 606 will be in frictional contact with the annular aperture in the disc-shaped media 42.
The disc-shaped media 42 is further supported within the upper element 602 by means of an annular upper shoulder 612 encircling the upper cylindrical projection 606, which shoulder 612 separates the disc-shaped media 42 from the inner surface 614 of the upper element 602. The height of upper shoulder 612 should be such that it limits contact between the disc-shaped media 42 and the inner surface 614 of upper element 602.
Lower element 604 includes a lower opening 616 through which the upper cylmdrical projection 606 is inserted. The inner diameter of lower opening 616 is slightly less than the outer diameter of upper cylindrical projection 606 such that, when upper element 602 is mated with lower element 604, a seal is formed between lower opening 616 and upper cylindrical projection 606, which seal prevents the seepage of liquid into the annular chamber 618 formed between upper and lower elements 602 and 604 from the inner periphery of annular chamber 618. Also included within lower element 604 is a lower shoulder 620 encircling the lower opening 616, which lower shoulder 620 separates the disc-shaped media 42 from the inner surface 622 of the lower element 604. The height of lower shoulder 620 should be such that it limits contact between the disc-shaped media 42 and the inner surface 622 of lower element 604. Upper element 602 and lower element 604 both contain outer edges, 624 and 626, respectively, which are tapered so as to allow upper element 602 and lower element 604 to be- stacked. The diameter of the inner surface of the upper outer edge 624 is only slightly larger than the diameter of the outer surface of the lower outer edge 626 such that when upper element 602 is stacked on top of lower element 604, a seal is formed between the upper and lower outer edges 624 and 626, which seal prevents substances from penetrating the chamber 618 from the outer periphery of annular chamber 618.
The cylmdrical lid 600 is further adapted to serve as a cover to the beverage container by means of a compression fit about the opening to said beverage contamer. It should be appreciated that there are variety of other means available for attaching or affixing the cylmdrical lid 600 to the beverage container, such as be means of snaps or tabs or by screwing the cylindrical lid 600 onto the beverage container.
Having thus described the invention with particular reference to tlie preferred forms thereof, it will be obvious that various changes and modifications can be made therein without departing from the spirit and scope of the present invention as defined by the appended claims.

Claims

What is claimed is: 1. An elongated packaging device for packaging at least one disc-shaped recording media and other materials, said device comprising: a first member having a first chamber and a first opening for providing access into said first chamber; a second member having a second chamber and a second opening for providing access into said second chamber, wherem said first member is adapted to be removably attached to said second member about said second opening to thereby cover said second opening; a lid adapted to be removably attached to said first member about said first opening to thereby cover said first opening; and means for supporting and protecting said recording media within said first chamber against lineal movement in either the plane of the recording media or perpendicular to the plane of the recording media, while simultaneously allowing the recording media to rotate about the axis perpendicular to the plane of the recording media within said first chamber.
2. The elongated packaging device of claim 1, wherein said means for supporting and protecting said recording media is mounted on said lid, and wherein both said means for supporting and protecting said recording media and said recording media extend into said first chamber when said lid is attached to said first member.
3. The elongated packaging device of claim 2, wherein said lid further includes an interior surface and an exterior surface and said recording media includes an annular center aperture, and wherein said means for supporting and protecting comprises at least one upstanding surface projection mounted on and extending from said interior surface of said lid adapted to be inserted into and engaged within said annular center aperture.
4. The elongated packaging device of claim 3, wherein said first member further includes an arcuate lip provided about said first opening.
5. The elongated packaging device of claim 4, wherein said lid includes an indentation corresponding to said arcuate lip, and wherein said indentation is adapted to be engaged by said arcuate lip.
6. The elongated packaging device of claim 5, wherein said lid further includes a flexible handle, said handle being adapted to bias said lid away from said arcuate lip during removal.
7. The elongated packaging device of claim 3, wherein said means for supporting and protecting comprises three upstanding surface projections, and wherein said surface projections are semi rigid such that they flex to allow insertion and engagement of said recording media.
8. The elongated packaging device of claim 1, wherein said means for supporting and protecting said recording media is mounted on said first member.
9. The elongated packaging device of claim 8, wherein said first member further includes a first interior surface and a first exterior surface and said recording media includes an annular center aperture, and wherein said means for supporting and protecting comprises at least one upstanding surface projection mounted on and extending from said first interior surface of said first member adapted to be inserted into and engaged within said annular center aperture.
10. The elongated packagmg device of claim 9, wherein said means for supporting and protecting comprises three upstanding surface projections, and wherein said surface projections are semi rigid such that they flex to allow insertion and engagement of said recording media.
11. The elongated packagmg device of claim 1, wherein said lid includes a downwardly extending lid flange and said first member contains a first rim defining said first opening, wherein said lid is removably attached to said first member by means of a compression fit between said lid flange and said first rim.
12. The elongated packaging device of claim 11, wherein said means for removably attaching said lid to said first member further includes a plurality protrusions on said lid flange and a plurality of corresponding concavities in said first rim, and wherein said protrusions are adapted to be engaged by said plurality of corresponding concavities.
13. The elongated packaging device of claim 1, wherein said first member and said second member are cylindrical in shape, and wherein the diameter of said first member is slightly less than the diameter of said second opening, and wherein said first member is adapted to be removably inserted into and retained within said second opening.
14. The elongated packaging device of claim 13, wherein said first member further includes an external first flange defining the perimeter thereof and said second member contains a second rim defining said second opening and having an inside wall, wherein said first member and said lid are removably retained by means of a compression fit between said inside wall of said second rim and said first flange.
15. The elongated packaging device of claim 14, wherein said first member further includes an outwardly extending collar about the perimeter of said external first flange, wherein said first member and said lid are prevented from being completely inserted into said second opening by means of engagement between said collar and second rim.
16. The elongated packaging device of claim 14, wherein said first flange further includes a plurality of fins adapted to engage said inside wall of said second rim.
17. The elongated packaging device of claim 14, wherein said first flange further includes an external thread and said second inside wall of said rim includes a corresponding internal thread, and wherein said internal thread is adapted to engage said external thread.
18. An elongated packaging device for packaging at least one disc-shaped recording media including an annular center aperture and other materials, said device comprising: a first member having a first chamber and a first opening for providing access into said first chamber; a second member having a second chamber and a second opening for providing access into said second chamber, wherein said first member is adapted to be removably attached to said second member about said second opening to thereby cover said second opening by means of a compression fit; a lid adapted to be removably attached to said first member about said first opening to thereby cover said first opening, wherein said lid includes an interior surface and an exterior surface; and means for supporting and protecting said recording media within said first chamber against lineal movement in either the plane of the recording media or perpendicular to the plane of the recording media, while simultaneously allowing the recording media to rotate about the axis perpendicular to the plane of the recording media within said first chamber, wherein said means for supporting and protecting is mounted on said lid and comprises at least one upstanding surface projections mounted on and extending from said interior surface of said lid adapted to be inserted into and engaged within said annular center aperture.
19. A method for packaging a disc-shaped item and other materials within a closed packaging device, said method comprising the steps of: providing a first member having a first chamber and a first opening for providing access into said first chamber; providing a lid adapted to be removably attached to said first member about said first opening to thereby cover said first openmg, wherem said lid includes means for supporting and protecting said recording media; providing a second member having a second chamber and a second opening for providing access into said second chamber, wherein said first member is adapted to be removably attached to said second member about said second opening to thereby cover said second opening; removably attaching said recording media to said lid; removably attaching said lid to said first member; and removably attaching said first member and lid to said second member.
20. An elongated packaging device for packaging at least one disc-shaped item with a beverage or other liquid refreshment, said device comprising: a container for said beverage; a removable cover for said container including a central opening adapted to receive and retain a straw; and a first member having a first annular chamber and a first opening for providing access into said first annular chamber, and having support means mounted within said first annular chamber to positively receive and retain said disc-shaped item within said first annular chamber, said support means extending out of said first annular chamber and further including means for releasably engaging said cover.
21. The packagmg device of claim 20, wherein said means for supporting and protecting includes means to limit said disc-shaped item from moving in a horizontal and vertical direction while allowing said disc-shaped item to rotate.
22. The packaging device of claim 20, wherein said support means comprises a cylindrical structure including an aperture at the center thereof corresponding to said central opening, wherein said aperture and said opening are aligned so as to allow passage of said straw therethrough.
23. The packaging device of claim 22, said first member further including an annular protective element to close said first opening.
24. Tlie packaging device of claim 23, wherein said means for supporting and protecting further includes a raised annular shoulder.
25. The packaging device of claim 24, wherein said protective element includes means adapted to positively retain and seal said disc-shaped item within said first annular chamber.
26. The packaging device of claim 25, wherein said sealing means includes an aperture at the center thereof corresponding to said central opening, wherein said sealing means aperture, said support means aperture and said opening are aligned so as to allow passage of said straw therethrough.
27. The packaging device of claim 26, wherein said cylindrical structure includes means to penetrate said opening in said cover and be retained therein.
28. The packaging device of claim 27, said cylindrical structure further including a shoulder element, wherein said sealing means is adapted to abut said shoulder element thereby increasing the effectiveness of said seal.
29. The packaging device of claim 28, wherein said sealing means is adapted to be positively sealed to said shoulder element.
30. The packaging device of claim 29, wherem said first member includes a rim defining the perimeter thereof, and wherein said sealing means is adapted to engage said rim.
31. The packaging device of claim 30, wherein said sealing means is adapted to be positively sealed to said rim.
32. The packaging device of claim 31, wherein said rim includes a downwardly extending flange and said first member is removably attached to said cover by means of a compression fit between said flange and said cover.
33. An elongated packaging device for packaging at least one disc-shaped item of tlie type including an annular center aperture with a beverage or other liquid refreshment, said device comprising: a container for such beverage; a removable cover for said container including a central opening adapted to receive and retain a straw; a first member including an interior surface and an exterior surface and having an openmg at one end thereof, said first member including at least one internal chamber including means to positively receive, retain, support and protect said disc-shaped item, said means to positively receive, retain, support and protect comprising an annular post including an aperture therethrough mounted on and extending from said interior surface of said first member adapted to be inserted within said annular center aperture of said disc-shaped item, said annular post further being adapted to limit said disc-shaped item from moving in a horizontal and vertical direction while allowing said disc-shaped item to rotate, said annular post including means extending beyond said internal chamber adapted to be aligned with and inserted into said opening so as to allow passage of said annular post through said opening; and a sealing member adapted to positively retain and seal said disc-shaped item within said internal chamber.
34. A method for packaging a disc-shaped item and a beverage in a packaging device, said method comprising the steps of: providing a beverage container for a beverage; providing a removable cover for said beverage container including a central opening adapted to receive and retain a straw; providing a wafer member having an opening at one end thereof and including at least one internal chamber, said wafer adapted to be removably attached to said cover, inserting said disc-shaped item into said internal chamber and positively retaining it therein; sealing said internal chamber; filling said beverage container with a beverage; affixing said cover to said beverage container; and affixing said wafer member to said cover.
35. An elongated packaging device for packaging at least one disc-shaped item with a cup-type beverage container having an opening therein, said packaging device comprising a lid adapted to be releasably affixed to said beverage container and including at least one internal annular chamber, means to positively receive and retain said disc-shaped item, and means for accessing the interior of said beverage container with a straw passed through said lid while said lid is affixed to said beverage contamer.
36. The packagmg device of claim 35, said lid comprising an upper element and a lower element.
37. The packaging device of claim 36, wherein said upper element and said lower element further include means for supporting and protecting said disc-shaped item.
38. The packaging device of claim 37, wherein said means for supporting and protecting includes means to limit said disc-shaped item from moving in a horizontal and vertical direction while allowing said disc-shaped item to rotate.
39. The packaging device of claim 38, wherein said means for supporting and protecting further includes a raised annular shoulder.
40. The packaging device of claim 36, wherein said upper element and said lower element include first sealing means to prevent said beverage from entering said annular internal chamber from the inner periphery.
41. The packaging device of claim 36, wherein said upper element and said lower element include first sealing means to prevent said beverage from entering said annular internal chamber from the outer periphery.
42. The packaging device of claim 36, said upper element and said lower element further including, respectively, a first and second aperture at the center of each adapted to allow passage of a straw therethrough.
43. The packaging device of claim 42, wherein said device further includes sealing means for sealing said upper element and said lower element about said first and second apertures to prevent said beverage from entering said annular internal chamber.
44. The packaging device of claim 35, said upper element further including an interior surface and an exterior surface and said disc-shaped media including an annular center aperture, said upper element further including an annular post mounted on and extending from said interior surface of said upper element adapted to be inserted and engaged within said annular center aperture.
45. The packaging device of claim 44, wherein said lower element includes an opening therethrough adapted to sealingly engage said annular post.
46. The packaging device of claim 44, wherem said annular post includes a passage therethrough adapted to receive a straw.
47. The packaging device of claim 35, wherein said cup-type beverage container includes a rim defining the perimeter of said opening, and wherein said lid further includes a skirt member adapted to engage said rim.
48. The packaging device of claim 47, wherein said skirt member includes a downwardly extending flange and said lid is removably attached to said cup-type beverage container by means of a compression fit between said rim and said flange.
49. An elongated packaging device for packagmg at least one disc-shaped item of the type having an annular center aperture with a cup-type beverage container having an opening therein, said packaging device comprising a lid adapted to be releasably affixed to said beverage container and including an internal chamber and means to positively receive and retain said disc-shaped item in said internal chamber, said lid including an upper element and a lower element including sealing means to prevent said beverage from entering said internal chamber, said upper element further including an interior surface and an exterior surface and further including means mounted on said interior surface of said upper element adapted to be inserted and engaged within said annular center aperture, and said lower element including an opening therethrough adapted to sealingly engage said annular post, said annular post further including a passage therethrough adapted to receive a straw.
50. The packaging device of claim 49, wherein said cup-type beverage container includes a rim defining the perimeter of said opening, and wherein said lid further includes a skirt member adapted to engage said rim.
51. The packaging device of claim 50, wherein said skirt member includes a downwardly extending flange and said lid is removably attached to said cup-type beverage container by means of a compression fit between said rim and said flange
52. A method for packaging a disc-shaped item and a beverage within a closed packaging device, said method comprising the steps of: providing a beverage within a cup-type beverage container of the type having an opening therein; providing a lid having an at least one internal chamber, said lid adapted to be removably attached to said cup-type beverage container, inserting said disc-shaped item into said internal chamber and positively retaining it therein; sealing said internal chamber; and affixing said lid to said cup-type beverage container and thereby closing said opening.
PCT/US2001/014406 2000-05-05 2001-05-04 Packaging device for disc-shaped items and related materials and method for packaging such discs and material WO2001085575A1 (en)

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US09/565,396 2000-05-05
US09/565,343 2000-05-05
US09/565,343 US6364102B1 (en) 1998-09-25 2000-05-05 Cup lid packaging device for disc-shaped items and related materials and method for packaging such discs and material
US09/565,342 2000-05-05
US09/565,342 US6349821B1 (en) 1998-09-25 2000-05-05 Plug packaging device for disc-shaped items and related materials and method for packaging such discs and material
US09/565,396 US6598741B2 (en) 1998-09-25 2000-05-05 Wafer packaging device for disc-shaped items and related materials and method for packaging such disks and material

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US11234542B2 (en) 2013-03-15 2022-02-01 Berry Plastics Corporation Drink cup lid
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