DEVICE FOR SUPPLYING DAMPENING WATER IN OFFSET PRINTING
MACHINES
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a device for supplying dampening water in
offset printing machines, and more particularly, to a device for supplying dampening
water in offset printing machines for controlling a temperature of the dampening water
used in the offset printing machines and supplying the dampening water.
2. Description of the Related Art
Generally, a principle of an offset printing machine is that the printing is
performed by using a repelling force between water and oil. A pre-sensitized plate of
the offset printing machine is treated specially to have a hydrophilic non-image area and
an oleophilic printing area, thereby allowing the oleophilic printing area to be printed
with ink selectively. The ink on the oleophilic printing area is transferred to a blanket
and then is transferred to paper sheet.
Here, water that provides the non-image area with hydrophilicity thus prevents
the non-image area from being printed with the ink is called dampening water. The
dampening water has acidity, neutrality, or alkalinity therein according to the pH. At the
present time, the dampening water having the acidity is used almost for the commercial
printing, while the dampening water having the alkalinity is used mainly for the
newspaper printing.
It is essential to supply the dampening water in an offset printing operation.
The dampening water is generally comprised of concentrated fountain solution, water,
and isopropyl alcohol (IPA).
Respective proportions of the concentrated fountain solution, the water, and the
isopropyl alcohol in the dampening water depend on a dampening method. For a
dampening method that uses a continuous water supply method, the dampening water is
comprised of the concentrated fountain solution of 1-5%, the water of 80-95%, and the
isopropyl alcohol of 20%.
It is ordinary to cool the dampening water to about 10~15°C to be used in the
printing machine, but a user may control a temperature thereof in the range of from 5°C
to 20°C depending on various variables such as types of the printing machine, an
environmental temperature, kinds of ink, kinds of printing material, a speed of the
printing machine, components of the dampening water, and etc.
FIG. 1 shows a conventional device for supplying dampening water in an offset
printing machine. As shown in FIG. 1, in a general offset printing machine, a printing
plate 1 is rolled on a plate cylinder 2, and several ink rollers 5 are in contacts with the
plate cylinder 2 for completely mixing ink and supplying the mixed ink at a constant
rate.
The ink transferred to the plate cylinder 2 by the ink rollers 5 is transferred to a
blanket cylinder 3 and then is printed on printing paper 7 which passes between the
blanket cylinder 3 and a impression cylinder 4. The dampening water is supplied to the
plate cylinder 2 from a supplying pan 20 through a plurality of rollers including a
dampening roller 6.
A continuous printing operation causes the dampening water to be
contaminated and even deteriorated by paper dust and a remainder of ink. Also, heat is
generated by friction between the rollers, increasing the temperature of the dampening
water. Accordingly, the temperature of the dampening water has to be kept low to obtain
the clean printing quality for a long time.
Meanwhile, in order to decrease the temperature of the dampening water, a
conventional offset printing machine circulates the dampening water through the
supplying pan 20 and a storing tank 10 according to a dampening water circulating
method. Also, a cooler 12 using a refrigerant such as the CFC or the like is separately
disposed at the storing tank 10 for cooling the dampening water.
According to the cooling method for the conventional device for supplying
dampening water as described above, since the cooler 12 separately attached uses the
refrigerant such as the CFC, which causes ozone layer destruction, there is a problem of
environmental pollution.
A refrigerant that less pollutes the environment may be used to solve the above
problem, however there is a problem of increased cost for purchasing the refrigerant.
Also, since the cooler 12 is required to have a compressor, a heat changer, and etc, there
are problems such as increased volume of the device for supplying dampening water
and noise and vibration of the compressor.
Meanwhile, some devices for supplying dampening water have the supplying
pan only, without a dampening water circulating device and a storing tank. In this case,
since there is no cooler or circulating device, ice is temporarily put into the supplying
pan to decrease the temperature of the dampening water. However, it is difficult to
timely compensate for the temperature change of the dampening water and to maintain
the dampening water at a proper temperature.
Also, a device for supplying dampening water for a compact offset printing
machine is provided with only a supplying pan, without a dampening water circulating
device and a storing tank. Due to restriction on space and amount of the dampening
water, a dampening water circulating device and a cooler using the CFC refrigerant
cannot be additionally provided to cool the dampening water. Thus, when an
environmental temperature becomes high, it is difficult to maintain the proper
temperature of the dampening water and thus to obtain a stable printing quality.
SUMMARY OF THE INVENTON
Accordingly, the technical goal and the object of the present invention is to
solve the above-described problems of a conventional device for supplying dampening
water in an offset printing machine, and to provide a device for supplying dampening
water in an offset printing machine which has a simplified structure and is capable of
controlling the temperature precisely.
The above object of the present invention is achieved by providing a device for
supplying dampening water in an offset printing machine according to the present
invention, which comprises a supplying pan for holding dampening water and a
thermoelement disposed on the supplying pan for thermoelectrically cooling or heating
the dampening water.
Here, the thermoelement is disposed on a bottom and/or a side of the supplying
pan. Also, at one side of the thermoelement, a heat sink is disposed for cooling the
theremoelement. At one side of the heat sink, a blowing fan is disposed for escalating
heat exchange at the heat sink.
According to another embodiment of method for cooling the thermoelement,
the device for supplying dampening water further comprises a first heat element
disposed at one side of the thermoelement and a second heat element disposed at a
predetermined position of an interior or an exterior of the printing machine, the first
heat element being connected to the second heat element via a heat pipe.
Preferably, the first heat element is the heat pipe embedded heat sink. The
device for supplying dampening water further comprises a blowing fan disposed at one
side of the second heat element, for escalating heat exchange at the second heat element.
The above object of the present invention is also achieved by providing a
device for supplying dampening water in an offset printing machine comprising a
supplying pan for holding dampening water and a storing tank connected to the
supplying pan through a dampening water circulating device, wherein a thermoelement
is disposed on the supplying pan and/or the storing tank for thermoelectrically cooling
or heating the dampening water.
Here, the thermoelement is disposed on a bottom and/or a side of the supplying
pan and/or the storing tank. Also, preferably, the device for supplying dampening water
further comprises a heat sink disposed at one side of the thermoelement for cooling the
thermoelement and a blowing fan disposed at one side of the heat sink for escalating
heat exchange at the heat sink;
Also, according to another embodiment of a method for cooling the
thermoelement, the device for supplying dampening water further comprises a first heat
element disposed at one side of the thermoelement and a second heat element disposed
at a predetermined position of an interior or an exterior of the printing machine, the first
heat element being connected to the second heat element via a heat pipe,.
Preferably, the first heat element is the heat pipe embedded heat sink. The
device for supplying dampening water further comprises a blowing fan disposed at one
side of the second heat element, for escalating heat exchange at the second heat element.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a view showing a conventional device for supplying dampening
water;
FIG. 2 is a view showing a device for supplying dampening water according to
a first embodiment of the present invention;
FIG. 3 is a view showing a device for supplying dampening water according to
a second embodiment of the present invention;
FIG. 4 is an enlarged view showing a supplying pan and surroundings of the
supplying pan of the device for supplying dampening water of FIGS. 2 and 3 in detail;
FIG. 5 is a view showing a structure cooling a thermoelement according to
another embodiment of the present invention; and
FIG. 6 is a circuit diagram of a thermoelement applied to the preferred
embodiments of the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Hereinafter, preferred embodiments of the present invention will be described
in greater detail with reference to the accompanying drawings. The components
identical to the same of the prior art are given the same reference symbols, and detail
descriptions thereof are omitted.
FIG. 2 shows a device for supplying dampening water according to a first
embodiment of the present invention. As shown in FIG. 2, the device for supplying
dampening water according to the first embodiment of the present invention includes a
supplying pan 20, a thermoelement 40, and a control section 60.
The supplying pan 20 is disposed at a predetermined position of an interior of a
printing machine for holding dampening water. The thermoelement 40 is disposed on
the supplying pan 20 for thermoelectrically cooling or heating the dampening water.
The control section 60 controls an operation of the thermoelement 20.
The thermoelement 40 is disposed on a bottom of the supplying pan 20. The
control section 60 may be a switch that is switched on/off according to a user's need, or
simple forms of the thermoelement such as a bimetal that is on/off controlled within a
predetermined range of temperature.
Also, the control section 60 may include a sensor for detecting a temperature of
the dampening water in the supplying pan 20. In this case, the control section 60 may
include a micom to automatically operate the thermoelement 20 according to the
temperature that is pre-set by the user.
The control section 60 can be constructed by various methods and a method for
constructing the control section 60 is not limited to the above example only. The device
for supplying dampening water of FIG. 2 can be employed in a compact offset printing
machine, in which the storage of the dampening water is small.
FIG. 3 shows a device for supplying dampening water according to a second
embodiment of the present invention. As shown in FIG. 3, the device for supplying
dampening water according to the second embodiment of the present invention includes
a storing tank 10, a supplying pan 20, a thermoelement 40, and a control section 60.
The storing tank 10 is separately disposed at an exterior of the printing
machine. The supplying pan 20 is disposed at a predetermined position of an interior of
the printing machine. The storing tank 10 and the supplying pan 20 are connected to
each other through a circulating path 30.
A pump 11 is disposed at a link portion of the storing tank 10 and the
circulating path 30. The thermoelement 40 is disposed on the supplying pan 20 for
cooling or heating the dampening water. The thermoelement 40 is disposed on a bottom
of the supplying pan 20.
As described, according to the first embodiment of the present invention, the
control section 60 can be constructed by various methods and a method for constructing
the control section 60 is not limited to the above example only. The device for supplying
dampening water of FIG. 3 can be employed in a middle/large-sized offset printing
machine, in which the storage of the dampening water is large.
FIG. 4 is an enlarged view showing the supplying pan 20 and surroundings of
the supplying pan 20 in the device for supplying dampening water of FIGS. 2 and 3 in
detail. As shown in FIG. 4, the thermoelement 40 is disposed on the bottom of the
supplying pan 20. A temperature sensor 50 is disposed in the supplying pan 20 for
detecting the temperature of the dampening water.
On a lower surface of a bottom of the thermoelement 40, a heat sink 41 and a
blowing fan 42 are disposed for an efficient heat exchange between the thermoelement
40 and the ambient air. Preferably, the supplying pan 20 is made of material of high heat
conductivity for a more efficient heat exchange with the thermoelement 40. Also, the
others, except for contacting surface with the thermoelement 40, are preferably
insulated against the heat.
At the heat sink 41, a plurality of fins 41a is formed for increasing the
efficiency of heat discharge. Also, an inlet hole 21 and an outlet hole 22 are formed in
the supplying pan 20 (a simple supplying pan without the inlet hole and the outlet hole
may also be used). The locations of the inlet hole 21 and the outlet hole 22 are not
limited to the locations as shown.
The dampening water supplied from the storing tank 10 by the pump 11 flows
into the supplying pan 20 through the inlet hole 21. When the water level in the
supplying pan 20 exceeds a predetermined limit, the dampening water flows out of the
supplying pan 20 and flows back into the storing tank 20 through the outlet hole 22.
To an exterior surface of the supplying pan 20, a heat insulating element 23 is
attached for preventing the heat exchange at the components other than the contacting
surface with the thermoelement 40 with the ambient air. The heat insulating element 23
may be a Cork or a Styrofoam.
The heat insulating element 23 attached to the supplying pan 20 increases a
cooling efficiency of the thermoelement 40 and prevents water droplets from being
produced on the exterior surface of the supplying pan 20 during the cooling of the
dampening water.
Meanwhile, due to presence of the fins 41a and the blowing fan 42, a method
for cooling the thermoelement 40 as shown in FIG. 4 requires a considerable space.
This problem gets worse, as the heat emission of the thermoelement 40 goes up. Thus, if
there is restriction on an inner space of the printing machine regardless of types of the
printing machines, it is difficult to achieve the method for cooling the thermoelement 40.
FIG. 5 shows a structure cooling the thermoelement 40 according to another
embodiment of the present invention, which is applied to the case that there is
restriction on the space. As shown in FIG. 5, a first heat element 71 without the fins is
disposed on a lower surface of a bottom of the thermoelement 40.
The first heat element 71 may be a heat pipe 73 imbedded heat sink, the heat
pipe 73 is commercialized under the name of the so-called "heat superconduction pipe".
The first heat element 71 is connected via the heat pipe 73 to a second heat element 72
that is disposed at a predetermined position of an interior or an exterior of the printing
machine.
The second heat element 72 includes a plurality of fins 72a. The blowing fan
42 is disposed on one side of the second heat element 72 to escalate heat exchange at
the second heat element 72. Accordingly, since there is no need for the fins 72a and the
blowing fan 42 of relatively large size to be disposed adjacent to the supplying pan 20,
there is an advantage in terms of ensuring a space.
FIG. 6 is a circuit diagram showing the thermoelement 40 employed according
to the above embodiments of the present invention. The thermoelement 40 uses the
Peltier effect. The thermoelement 40 includes a semiconductor of P type 43 and a
semiconductor of N type 44, as shown in FIG. 6.
Certain sides of the semiconductor of P type 43 and the semiconductor of N
type 44 are connected to a first contact point 45, while the opposite sides thereof are
respectively connected to two second contact points 46 and 47 that are spaced apart
from each other to be insulated. FIG. 6 shows a circuit diagram of when the
thermoelement 40 cooling the dampening water. As shown in FIG. 6, a positive pole of
a power source 48 is connected to the second contact point 47 at the semiconductor of N
type 44, while a negative pole of the power source 48 is connected to the second contact
point 46 at the semiconductor of P type 43.
Meanwhile, the first contact point 45 is connected to the supplying pan 20,
while the second contact points 46 and 47 are connected to the heat sink 41 or 71. Here,
if the DC voltage is supplied, an endothermic operation is carried out at the first contact
point 45, i.e., an electron, that absorbs heat energy from a periphery thereof, moves into
the semiconductor of N type 44, while an exothermic operation is carried out at the
second contact points 46 and 47 due to heat energy discharge by the electron.
Accordingly, the dampening water in the supplying pan 20 is cooled.
The dampening water in the supplying pan 20 is heated by the thermoelement
40 in a manner that a polarity of the power source 48 is altered by a generally known
switching circuit so that the positive pole and the negative pole of the power source 48
are respectively connected to the second contact point 46 of the semiconductor of P type
43 and the second contact point 47 of the semiconductor of N type 44. In this state, the
endothermic operation is carried out at the second contact points 46 and 47 and the
exothermic operation is carried out at the first contact point 45.
According to the detection made by the temperature sensor 50, it is determined
whether the dampening water needs the cooling or the heating. Then, the polarity of the
power source 48 is altered, and electricity current is supplied to the thermoelement 40 to
the desired temperature of the dampening water. Accordingly, the temperature of the
dampening water can be controlled precisely.
Although the thermoelement 40 is disposed on the bottom of the supplying pan
20 in the above-described embodiments, it is possible that the thermoelement 40 is
disposed on a side of the supplying pan 20 or both the bottom and the side of the
supplying pan 20.
Also, the thermoelement 40 is disposed on a bottom and/or a side of the storing
tank 10 to control the temperature of the dampening water. Further, the thermoelement
40 may be disposed on both the supplying pan 20 and the storing tank 10.
According to the device for supplying dampening water in the offset printing
machine in accordance with the present invention as described, without having to
separately attach the cooler 12 to the device for supplying dampening water, the
thermoelement 40 is directly attached to the supplying pan 20 or the storing tank 10 to
control the temperature of the dampening water.
Accordingly, a structure of the device for supplying dampening water can be
simplified and the problem of noise and vibration from the compressor of the cooler 12
is solved. Also, since the refrigerant is not required, the device does not cause the
environmental pollution. Since the dampening water is easily cooled or heated by
altering the polarity of the power source 48 of the theremoelement 40, it is possible to
precisely control the temperature of the dampening water.
Although the preferred embodiments of the present invention have been shown
and described, it will be appreciated by those skilled in the art that changes may be
made in these embodiments without departing from the principles and sprit of the
invention, scope of which is defined in the claims and their equivalents.