WO2001047617A1 - Baffle system for separating liquid from a gas stream - Google Patents
Baffle system for separating liquid from a gas stream Download PDFInfo
- Publication number
- WO2001047617A1 WO2001047617A1 PCT/US2000/032581 US0032581W WO0147617A1 WO 2001047617 A1 WO2001047617 A1 WO 2001047617A1 US 0032581 W US0032581 W US 0032581W WO 0147617 A1 WO0147617 A1 WO 0147617A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- baffle
- gas stream
- portions
- web
- flange portions
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/04—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising inertia
- B01D45/08—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising inertia by impingement against baffle separators
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S55/00—Gas separation
- Y10S55/46—Spray booths
Definitions
- This invention relates to an improved baffle system for separating entrained liquids from a gas stream having improved efficiency.
- baffle systems for separating liquid entrained in a gas stream have been used for many yeais.
- baffle systems are conventionally used for separating water from an air stream in a paint application system.
- the pamt overspray is washed from the paint application booth with water or a water emulsion.
- the water and pamt overspray is then received through scrubbers generally located in the floor below the pamt application booth.
- the gas scrubber removes paint particles from the air m the paint booth, entraining the pamt particles the liquid.
- the air stream is then passed through baffles, removing the entrained liquid from the air stream.
- baffles used by the automotive industry paint application systems, for example, comp ⁇ se at least two columns of U-shaped rectangular vertical baffles.
- the baffles each include a web portion and perpendicular flange portions, such that the web portions of the first column of baffles faces the direction of the air flow and the second column of baffles overlaps the baffles in the first column with the flanges extending toward the direction of air flow.
- the baffle system thus requires the gas stream to flow around the web portions of the first column of baffles into the rectangular U- shaped baffles of the second column of baffles and around the flange portions of the second column of baffles, depositing the liquid on the baffles which flows downwardly and out of the system.
- the particle size of the liquid droplets or particles is generally greater than one micron (l_m).
- the width of the web portion is eight inches, the length of the flange portions are four inches and the flange portions overlap 0.25 inches.
- the average face velocity measured parallel to the duct in a baffle system for a paint application system of this type is generally between one hundred fifty to three hundred fifty feet per minute (fpm)
- the problem with baffle systems of this type is poor efficiency That is, less than about fifteen percent of the entrained liquid is removed from the gas stream
- Va ⁇ ous attempts have been made to improve the efficiency of baffle systems for removing entrained liquid from a gas stream
- the velocity of the gas stream through the baffle system may be increased by overlapping the ends of the flange portions, thereby improving the efficiency of the baffle system
- a liquid having entrained paint particles will collect between the overlapping flanges requi ⁇ ng more frequent maintenance It is also more difficult to clean between the overlapping flanges
- overlapping flanges piovides only a very limited improvement in efficiency, generally not exceeding two or three percent
- Other proposed attempts to improve the efficiency of baffle systems for removing entrained liquid from a gas stream include complex baffle systems including, for example, spiral baffles, baffles having hook-shapes which further increase the velocity of the gas stream through the baffles to improve efficiency, etc
- complex baffle systems are lelatively expensive to manufacture and require frequent maintenance particularly where a tacky substance, such as pamt, is entrained in the liquid droplets or particles
- the baffle system of this invention is generally conventional in construction. However, it has been discovered that it is possible to significantly improve the efficiency of the baffle system by modifying the proportions and size of the baffle elements as set forth below
- the baffle system of this invention includes a plurality of generally coplanar columns of baffle members, wherein the web portions of the baffle members of the first column overlap the web portions of the baffle members of the second column
- the baffles are generally U-shaped, wherein the flange portions extend generally perpendicular to the web portions.
- the preferred embodiment of the baffles are generally rectangular having planar web portions and perpendicular planar flange portions for simplicity of construction and low cost, it will be understood that the web and flange portions may take various shapes and the flange portions may extend from the web portion at an angle other than ninety degrees
- the web portion of the first column of baffles face the gas stream and the baffles of the second column open toward the gas stream with the flange portions extending toward the web portions of the adjacent first column of baffles.
- the web portions of the first and second column of baffles overlap, such that the gas stream flows over the web portions of the first column of baffles into the open baffles of the second column and around the flange portions of the second column as desc ⁇ bed above.
- baffle systems of this type may be increased by simply increasing the width of the web portions relative to the length of the flange portions and/or decreasing the overall size of the baffles. It is also possible to further increase the efficiency of the baffle system of this invention by including small opposed lips at the free end of the flange portions, although this improvement may result in increased maintenance over a rectangular U-shaped baffle.
- the width of the web portion is at least three times greater than the length of the flange portions or preferably three to ten times the length of the flange portions.
- the width of the web portions of the baffle members is four to eight times the length of the flange portions or most preferably four to six times the length of the flange portions wherein web portion is two to six inches.
- the width of the web portion is eight inches and the length of the flange portion is four inches with an overlap between the opposed flange portions ⁇ f approximately 0.25 inches.
- the efficiency of the baffle system of this invention is further improved by reducing the width of the web portion to six inches or less, more preferably five inches or less and most preferably four inches or less.
- the opposed flange portions of the adjacent columns of baffles may overlap.
- the flange portions do not overlap, significantly reducing maintenance costs.
- the distance between the web portions of the adjacent columns of baffle members is between about 0.3 to 0 7 of the width of the web portions or more preferably about one half the width.
- the angle defined between the web portions and the direction of flow of the gas stream is between ninety degrees and one hundred thirty-five degrees.
- the efficiency of the baffle system of this invention may approach one hundred percent or four to five fold over a conventional baffle system of this type. The reasons for the improved efficiency of the baffle system of this invention is not fully understood.
- the improvement in efficiency results from an increase in the velocity of the gas stream around the flange portions through the baffle system resulting from an increase in the baffle dist ⁇ bution density (i.e. the number of baffles per linear unit of measure) and a decrease in the distance between the baffle columns resulting from a reduction of the length of the flange portions, eliminating the requirement for overlapping flange portions.
- the increase in velocity of the gas stream through the baffles results in improved deposition efficiency of the liquid on the baffles.
- the baffle system of this invention is simple in construction, low cost and the baffle system requires less maintenance to remove accumulated mate ⁇ al. Further, where maintenance is required, it is possible to easily clean the baffles, particularly where there are no overlapping elements.
- Figure 1 is a partial end cross sectional view of the components of the baffle system of this invention
- Figure 2 is a partial end cross sectional view of components of an alternative embodiment of the baffle system of this invention
- Figure 3 is a cross sectional view of a p ⁇ or art baffle system
- FIG. 4 is a bar chart illustrating the advantages of the baffle system of this invention.
- Figure 5 is a graph illustrating the advantages of this invention.
- the baffle system of this invention separates entrained liquid from a gas stream.
- Baffle systems are used, for example, in a paint application booth, wherein the pamt particles are washed from the air m the booth using water and the paint particles are transferred to the water in a gas scrubber generally located below the paint booth. The moisture laden air is then drawn through a baffle system which removes some of the water from the air.
- Figure 3 illustrates a conventional baffle system used in this type of application.
- the baffle system includes columns 28 and 30 of identical spaced baffle members 32. As shown, the baffle members 32 are rectangular U-shaped vertical members each having a web portion 34 and flange portions 36 extending from opposed ends of the web portion 34.
- each column of baffle members overlap and one embodiment the flange portions of the adjacent columns overlap as shown at 38.
- the moisture laden air then flows between the adjacent baffle members 32 as shown at arrow 40, around the flange portions as shown at 32 and exit the baffle system as shown by arrow 44.
- the width of the planar web portion 34 is eight inches and the flange portion 36 is four inches. Where the flange portions overlap as shown at 38, the overlap is about one-quarter inch
- the removal efficiency of a baffle system of the type shown in Figure 3 is about twelve to thirteen percent That is, the baffle system shown in Figure 3 removes twelve to thirteen percent of the water particles or drops from the air received at arrow 40.
- the overlap 38 between the flange portions 36 of the adjacent columns of baffles 28 and 30 was included to attempt to improve the removal efficiency of this baffle system.
- the overlap 38 also makes it more difficult to clean the baffles du ⁇ ng routine maintenance. More importantly, the improvement in the removal efficiency resulting from the overlap 38 is only about two percent. There is therefore a substantial need to improve the water removal efficiency of baffle systems of this type. As will be understood, where the baffle system removes only ten to twelve percent of the water from the air, contaminants can continue through the system in the water particles which may be vented to atmosphere.
- the baffle system of this invention 50 shown in Figure 1 is similar in configuration to the conventional baffle system shown in Figure 3 but different m proportion. However, this modification results in a significant improvement in the moisture removal efficiency of several fold as discussed below
- the baffle system shown in Figure 1 includes opposed columns of baffles each having a web portion 56 and opposed flange portions 58.
- the U-shaped baffle members shown in Figure 1 are rectangular, the web portions 56 and flange portions 58 need not be planar and the flange portions may extend at an angle other than ninety degrees to the web portions.
- the width of the web portions 56 of the baffle members is six inches and the length of the flange portions 58 is one inch.
- the width of the web portions is equal to six times the length of the flange portions.
- the flange portions 58 of the columns 52 and 54 do not overlap in Figure 1.
- each of the flange portions include an inwardly projecting lip or hook portion 76 which further increases the moisture removal efficiency of this design because it increases the velocity of the air flow between the opposed flange portions
- the hooks increase the required maintenance and therefore this embodiment would be preferred only where maintenance is not an issue, such as where moisture deposited on the baffle system 70 does not include a tacky contaminant, such as tacky pa t particles
- the flange portions 74 do not overlap, however, the flange portions 58 and 74 and Figures 1 and 2 may overlap in certain applications
- the bar chart of Figure 4 illustrates the surp ⁇ smg improvement in the moisture removal efficiency resulting from the change in size and proportions of the baffle system of this invention compared with the p ⁇ or art
- the bar 81 illustrates the moisture removal efficiency of the p ⁇ or art baffle system shown m Figure 3, wherein the width of the web portions 34 is eight inches (see Figure 3) and the length of the flange portions 36 is four inches and the flange portions overlap one quarter inch as shown at 38
- the moisture deposition efficiency shown by bar 81 is about twelve percent That is, eighty-eight percent of the moisture is not removed from the air and in a paint application system as desc ⁇ bed above, the liquid particles may contain contaminants which may be vented to atmosphere
- the width of the web portions is four inches
- the length of the flange portions is two inches and the flange portions overlap one eight of an inch
- the removal efficiency of the embodiment 82 is increased to twenty percent
- the width of the web portions is four inches and the length of the flange portions is one inch and the flange portions do not overlap.
- the width of the web portions in the baffle system shown at 84 is four times the length of the flange portions.
- this embodiment results in a seventy percent moisture removal efficiency or about a seven fold increase in moisture removal efficiency compared to a conventional baffle system shown at 80 in Figure 4 and Figure 3. Stated another way, only thirty percent of the moisture remains in the air with the baffle system 84 shown in Figure 4 compared to eighty eight percent with the baffle system 80.
- the width of the web portions is four inches
- the length of the flange portions is one inch
- the flange portions of one of the columns include three eighth inch lips or hooks.
- bar 87 this results in an eighty seven percent removal efficiency or a further improvement in the removal efficiency of eighteen percent over the embodiment eighty four in Figure 4. In this embodiment, only twelve percent of the moisture is not removed by the baffle system 86.
- Figure 5 plots the moisture removal efficiency on the Y axis versus the width of the web of the baffle on the X axis.
- the prior art baffle system illustrated in Figure 3 is shown at 90, wherein the width of the web portion is eight inches, the length of the flange portions is four inches and the flange portions overlap one quarter of an inch.
- the plot 92 illustrates the improvement in reducing the size of the baffles, wherein the width of the web portion is twice the length of the flange portions. As shown by plot 92, there is no significant improvement in the moisture removal efficiency until the width of the web portion is reduced to four inches as shown at 94 in Figure 5.
- the plot 96 in Figure 5 illustrates the improvement in efficiency wherein the ratio between the width of the web portion and the length of the flange portions is four to one.
- the plot 98 in Figure 5 compares the moisture removal efficiency of a baffle system, wherein the ratio of the width of the web portion of the baffle versus the length of the flange portions is eight to one.
- the baffle systems illustrated by plots 96 and 98 do not include lip portions or hooks at the end of the flanges.
- the moisture removal efficiency is ninety percent where the width of the web portion is six inches and the length of the flange portions is three quarters of an inch and the deposition removal efficiency approaches one hundred percent where the width of the web portion is four inches and the length of the flange portions is one inch.
- the deposition efficiency is about ninety seven percent where the width of the web portion is three inches and the ratio between the width of the web portion and the length of the flange portions is four to one.
- the plot of Figure 5 was based upon a face velocity of the air stream of two hundred feet per minute and a water particle size of twenty _m.
- the spacing between adjacent baffles is about one-half of the length of the web portion.
- the space between the baffles is two inches.
- the channel or U-shaped baffle members are simple to manufacture from steel or other suitable materials.
- the baffle members must be upright, such that the liquid flows down the baffles for collection.
- the baffles need not be vertical or ninety degrees relative to horizontal, but may be angled relative to horizontal.
- the plane of the web portions need not be perpendicular to the gas flow, but may range from ninety degrees to one hundred thirty-five degrees with good efficiency.
- the baffle members may be formed of plastic.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Separating Particles In Gases By Inertia (AREA)
- Gas Separation By Absorption (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP00982302A EP1251932B1 (en) | 1999-12-23 | 2000-11-30 | Baffle system for separating liquid from a gas stream |
DE60041990T DE60041990D1 (en) | 1999-12-23 | 2000-11-30 | PRIVATE WALL SYSTEM FOR SEPARATING A LIQUID FROM A GASSTROM |
BR0015514-4A BR0015514A (en) | 1999-12-23 | 2000-11-30 | System of baffles to separate liquids from gases |
MXPA02005401A MXPA02005401A (en) | 1999-12-23 | 2000-11-30 | Baffle system for separating liquid from a gas stream. |
CA002385669A CA2385669C (en) | 1999-12-23 | 2000-11-30 | Baffle system for separating liquid from a gas stream |
AU19353/01A AU1935301A (en) | 1999-12-23 | 2000-11-30 | Baffle system for separating liquid from a gas stream |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/472,327 | 1999-12-23 | ||
US09/472,327 US6290742B1 (en) | 1999-12-23 | 1999-12-23 | Baffle system for separating liquid from a gas stream |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2001047617A1 true WO2001047617A1 (en) | 2001-07-05 |
Family
ID=23875070
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2000/032581 WO2001047617A1 (en) | 1999-12-23 | 2000-11-30 | Baffle system for separating liquid from a gas stream |
Country Status (10)
Country | Link |
---|---|
US (1) | US6290742B1 (en) |
EP (1) | EP1251932B1 (en) |
KR (1) | KR100743302B1 (en) |
AU (1) | AU1935301A (en) |
BR (1) | BR0015514A (en) |
CA (1) | CA2385669C (en) |
DE (1) | DE60041990D1 (en) |
ES (1) | ES2322640T3 (en) |
MX (1) | MXPA02005401A (en) |
WO (1) | WO2001047617A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003022403A2 (en) | 2001-09-12 | 2003-03-20 | Durr Industries, Inc. | Baffle system for separating liquid from a gas stream |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20040139858A1 (en) * | 2001-03-01 | 2004-07-22 | Phillips Plastics Corporation | Filtration media of porous inorganic particles |
AU2002240514A1 (en) | 2001-03-01 | 2002-09-19 | Phillips Plastics Corporation | Filtration media of porous inorganic particles |
CN100528335C (en) * | 2005-08-17 | 2009-08-19 | 张才腾 | Composition of baffle for generating vortex liquid state flow or vortex combustive flow |
DE102005046810B4 (en) * | 2005-09-30 | 2008-07-17 | Zander Aufbereitungstechnik Gmbh & Co. Kg | Separators for liquids, in particular condensate, of liquid-laden, compressed gases |
US7585345B2 (en) * | 2006-01-19 | 2009-09-08 | Phillips Plastics Corporation | Baffle filter |
US7947123B2 (en) * | 2006-11-10 | 2011-05-24 | Illinois Tool Works Inc. | Impact filter with grease trap |
JP4137160B2 (en) * | 2007-01-30 | 2008-08-20 | 本田技研工業株式会社 | painting booth |
US20080202083A1 (en) * | 2007-02-23 | 2008-08-28 | Thomas Graham | Grease filter |
JP2009028586A (en) * | 2007-07-24 | 2009-02-12 | Trinity Ind Corp | System for collecting excess atomized coating material |
NZ702817A (en) * | 2012-06-08 | 2016-11-25 | Petrus Marthinus Oosthuizen | An inertial filter |
FR2995028B1 (en) * | 2012-08-30 | 2017-12-22 | Coutier Moulage Gen Ind | DEVICE FOR FILTERING AIR IN AN AIR INTAKE LINE OF AN INTERNAL COMBUSTION ENGINE |
US20150362196A1 (en) * | 2014-06-16 | 2015-12-17 | Foremost Groups, Inc. | Baffle assembly for ventilator hood |
KR101781096B1 (en) * | 2015-09-10 | 2017-10-10 | 메탈젠텍 주식회사 | Cleaning apparatus of exhaust gas |
US11207626B2 (en) * | 2017-07-19 | 2021-12-28 | Vertigo Vapor LLC | Liquid restriction apparatus for use in a vaporizer |
DE102018116526A1 (en) * | 2018-03-15 | 2019-09-19 | Dürr Systems Ag | Separation stage and separation unit with at least one separation stage |
US20190373977A1 (en) * | 2018-05-30 | 2019-12-12 | Paulson Manufacturing Corporation | Arc-flash protective apparatus |
US10835849B2 (en) | 2018-06-27 | 2020-11-17 | Particle Recovery, Llc | Sinuous path inertial particle separator system and method |
CN113813701A (en) * | 2021-10-19 | 2021-12-21 | 深圳市宏康环境科技有限公司 | Remove comdenstion water device and negative oxygen ion generating equipment |
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US3813856A (en) * | 1972-11-24 | 1974-06-04 | D Jensen | Air cleansing unit |
US3932151A (en) * | 1973-02-12 | 1976-01-13 | Binks Manufacturing Company | Spray booth |
US4877431A (en) * | 1988-10-14 | 1989-10-31 | Aercology Incorporated | Radial impingement separator |
US4877430A (en) * | 1985-06-19 | 1989-10-31 | Paul Gutermuth | Separator for gaseous fluids |
US5147427A (en) * | 1991-07-15 | 1992-09-15 | Stripping Technologies Inc. | Air filtration system |
US5352257A (en) * | 1993-10-08 | 1994-10-04 | The Sherwin-Williams Company | Overspray collection baffle |
US5536288A (en) * | 1994-01-25 | 1996-07-16 | De Witt; James J. | Intertial filter |
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US503133A (en) * | 1893-08-15 | Joseph goetz | ||
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DE2814276C2 (en) | 1978-04-03 | 1982-09-02 | Aktiebolaget Svenska Fläktfabriken, 13134 Nacka | Method and device for cleaning the exhaust air from spray booths |
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US4973341A (en) | 1989-02-21 | 1990-11-27 | Richerson Ben M | Cyclonic separator for removing and recovering airborne particles |
US4927437A (en) | 1989-02-21 | 1990-05-22 | Richerson Ben M | Cyclonic separator for removing and recovering airborne particles |
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JP4108813B2 (en) * | 1998-03-11 | 2008-06-25 | 日本設備企画株式会社 | Grease filter |
-
1999
- 1999-12-23 US US09/472,327 patent/US6290742B1/en not_active Expired - Lifetime
-
2000
- 2000-11-30 CA CA002385669A patent/CA2385669C/en not_active Expired - Lifetime
- 2000-11-30 KR KR1020027006520A patent/KR100743302B1/en active IP Right Grant
- 2000-11-30 BR BR0015514-4A patent/BR0015514A/en not_active Application Discontinuation
- 2000-11-30 WO PCT/US2000/032581 patent/WO2001047617A1/en active Application Filing
- 2000-11-30 DE DE60041990T patent/DE60041990D1/en not_active Expired - Lifetime
- 2000-11-30 EP EP00982302A patent/EP1251932B1/en not_active Expired - Lifetime
- 2000-11-30 ES ES00982302T patent/ES2322640T3/en not_active Expired - Lifetime
- 2000-11-30 MX MXPA02005401A patent/MXPA02005401A/en active IP Right Grant
- 2000-11-30 AU AU19353/01A patent/AU1935301A/en not_active Abandoned
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Publication number | Priority date | Publication date | Assignee | Title |
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US3813856A (en) * | 1972-11-24 | 1974-06-04 | D Jensen | Air cleansing unit |
US3932151A (en) * | 1973-02-12 | 1976-01-13 | Binks Manufacturing Company | Spray booth |
US4877430A (en) * | 1985-06-19 | 1989-10-31 | Paul Gutermuth | Separator for gaseous fluids |
US4877431A (en) * | 1988-10-14 | 1989-10-31 | Aercology Incorporated | Radial impingement separator |
US5147427A (en) * | 1991-07-15 | 1992-09-15 | Stripping Technologies Inc. | Air filtration system |
US5352257A (en) * | 1993-10-08 | 1994-10-04 | The Sherwin-Williams Company | Overspray collection baffle |
US5536288A (en) * | 1994-01-25 | 1996-07-16 | De Witt; James J. | Intertial filter |
Non-Patent Citations (1)
Title |
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See also references of EP1251932A4 * |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003022403A2 (en) | 2001-09-12 | 2003-03-20 | Durr Industries, Inc. | Baffle system for separating liquid from a gas stream |
EP1432492A2 (en) * | 2001-09-12 | 2004-06-30 | Durr Industries, Inc. | Baffle system for separating liquid from a gas stream |
EP2236186A1 (en) * | 2001-09-12 | 2010-10-06 | Dürr Industries, Inc. | Baffle system for separating liquid from a gas stream |
Also Published As
Publication number | Publication date |
---|---|
EP1251932A4 (en) | 2003-03-19 |
AU1935301A (en) | 2001-07-09 |
US6290742B1 (en) | 2001-09-18 |
KR20020061621A (en) | 2002-07-24 |
CA2385669A1 (en) | 2001-07-05 |
BR0015514A (en) | 2002-07-23 |
ES2322640T3 (en) | 2009-06-24 |
DE60041990D1 (en) | 2009-05-20 |
CA2385669C (en) | 2009-06-02 |
EP1251932A1 (en) | 2002-10-30 |
EP1251932B1 (en) | 2009-04-08 |
KR100743302B1 (en) | 2007-07-26 |
MXPA02005401A (en) | 2003-09-22 |
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JPH0112550B2 (en) | ||
JPH0133222B2 (en) |
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