WO2001038803A1 - High performance automotive hvac architecture - Google Patents

High performance automotive hvac architecture Download PDF

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Publication number
WO2001038803A1
WO2001038803A1 PCT/US2000/032002 US0032002W WO0138803A1 WO 2001038803 A1 WO2001038803 A1 WO 2001038803A1 US 0032002 W US0032002 W US 0032002W WO 0138803 A1 WO0138803 A1 WO 0138803A1
Authority
WO
WIPO (PCT)
Prior art keywords
air
duct
control system
climate control
damper
Prior art date
Application number
PCT/US2000/032002
Other languages
French (fr)
Other versions
WO2001038803A9 (en
Inventor
Nikolaos A. Adonakis
Original Assignee
Textron Automotive Company Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Textron Automotive Company Inc. filed Critical Textron Automotive Company Inc.
Priority to CA002392677A priority Critical patent/CA2392677A1/en
Priority to AU20455/01A priority patent/AU2045501A/en
Priority to EP00983740A priority patent/EP1238235A4/en
Publication of WO2001038803A1 publication Critical patent/WO2001038803A1/en
Publication of WO2001038803A9 publication Critical patent/WO2001038803A9/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00007Combined heating, ventilating, or cooling devices
    • B60H1/00021Air flow details of HVAC devices
    • B60H1/00035Air flow details of HVAC devices for sending an air stream of uniform temperature into the passenger compartment
    • B60H1/00057Air flow details of HVAC devices for sending an air stream of uniform temperature into the passenger compartment the air being heated and cooled simultaneously, e.g. using parallel heat exchangers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00007Combined heating, ventilating, or cooling devices
    • B60H1/00021Air flow details of HVAC devices
    • B60H2001/00078Assembling, manufacturing or layout details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00007Combined heating, ventilating, or cooling devices
    • B60H1/00021Air flow details of HVAC devices
    • B60H2001/00114Heating or cooling details
    • B60H2001/00128Electric heaters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00007Combined heating, ventilating, or cooling devices
    • B60H1/00021Air flow details of HVAC devices
    • B60H2001/00114Heating or cooling details
    • B60H2001/00135Deviding walls for separate air flows

Definitions

  • the present invention relates to a heating, ventilation, and air conditioning systems for a vehicle such as a car, van, or truck.
  • the automotive air conditioning system controls the temperature and humidity
  • condition system refers to any air handling system that increases and/or decreases the
  • the entering air enters the system from outside the vehicle and in RECIRCULATE mode, the entering air enters the system from within the vehicle.
  • the air is moved by a blower and is distributed throughout the vehicle through a series
  • the ends of the ducts are located around the vehicle to allow the air to be
  • the driver or passenger is capable of
  • the air can be directed towards the front windshield,
  • the air conditioning systems can be operated in a HEATING mode or a
  • COOLING mode The system can be operated in the HEATING mode to increase the compartment temperature and in the COOLING mode to decrease the compartment
  • a heater core located in the ducts on the interior side of the vehicle
  • firewall is coupled to the engine coolant system on the exterior of the firewall.
  • a valve located between the heater core and the engine coolant system controls the temperature of the heater core by adjusting the flow. The temperature of the heater
  • a single heater core is user adjustable. A single heater core is most often located near the air inlet.
  • Air entering the system must travel across the heater core before exiting the system.
  • An evaporator core located in the ducts on the interior side of the vehicle firewall is
  • the evaporator core is coupled to a condenser coil located in the engine compartment.
  • the evaporator core is coupled to a condenser coil located in the engine compartment.
  • Air entering the system must travel across the
  • FIG 1 shows a simplified air conditioning system 100 of the prior art. Fresh
  • air FA from outside the vehicle can enter the system 100 through a duct 102.
  • Recirculated air RA from inside the vehicle can enter the system 100 through a duct
  • the system 100 determines the mix of fresh air FA or recirculated air RA that
  • evaporator core 1 14 and the heater core 116 have an associated pressure drop P 1 and P2 respectively.
  • the pressure drop P 1 and P2 is encountered by the entering air EA
  • the air is distributed through a plurality of ducts 1 18, 120, and
  • Duct 118 directs air towards the vehicle
  • duct 120 directs air toward the occupants * torso, and duct 122 directs air
  • An Air director 124 can be used to redirect air exiting the
  • the air director 122 is user adjustable.
  • Dampers 126, 128. and 130 located within the ducts determine how much air goes through each duct.
  • the dampers are
  • a novel climate control system is
  • the system has a fan for causing the movement of air through
  • Each duct having a first end and a second end, the first
  • a positionable damper controls the
  • a cooling element is located within the first duct such that air traveling across the cooling element tends to
  • a heating element is located within the second duct such that air traveling across the heating element tends to increase in temperature.
  • novel climate control system has a heating element and a cooling element positioned
  • cooling element can be used due to significantly reduced thermal losses within the
  • a smaller fan can also be used due to a reduced pressure drop associated with
  • the heating element and the cooling element being in parallel ducts instead of in a
  • the novel system can simultaneously force heated air to exit certain ducts
  • FIG 1 is a simplified schematic of an air conditioning system according to the
  • FIG.2 is a perspective view of a first embodiment heating, ventilation, and air-
  • HVAC conditioning
  • FIG.3 is cross-section of the heating, ventilation, and air-conditioning (HVAC)
  • FIG. 4 is a perspective view of a second embodiment heating, ventilation, and
  • HVAC air-conditioning
  • Figure 5 is a perspective view of a valve consistent with the present invention.
  • Figure 6 is a diagram showing the operation of the valve of Figure 5; and Figure 7 is a section view of a third embodiment heating, ventilation, and air-
  • HVAC conditioning
  • an automotive climate control system comprising a
  • HVAC heating, ventilation, and air-conditioning
  • FIG. 2 an HVAC assembly 10 of the present invention is shown
  • the HVAC assembly 10 is incorporated into an instrument panel 12. Alternatively, the HVAC assembly 10
  • side trim panels such as door panels and quarter panels, consoles,
  • HVAC assembly 10 does
  • HVAC assembly 10 could be provided as a separate console or
  • cooled air 42 from the HVAC assembly 10 is
  • heated air 52 from the HVAC assembly 10 is
  • air outlets as shown at 18, 20, respectively, located in the instrument panel 12.
  • the air outlets 18, 20 of the instrument panel 12 may be provided with air directors 22, 24
  • cooled and heated air may be provided into the vehicle
  • any particular air path may be
  • a management system 30 controls the operation of the fan 28 to draw inlet air
  • the fan is driven by a motor 56.
  • management system 30 is capable of controlling the rotational speed of the fan 28 and
  • inlet air 26 may be any suitable inlet air 26.
  • inlet air 26 may be any suitable inlet air 26.
  • the management system 30 is also capable of controlling dampers 36 and 38
  • the management system can control how much of the inlet air 26 enters duct 32
  • the inlet air 26 may be directed towards, but not limited to, the
  • the management system 30 includes
  • inlet air 26 provided from fan 28 may be directed into air
  • Cooling system 39 may comprise a cooling element such
  • the evaporator core 40 may be coupled to a compressor
  • the cooling system 39 may include any other type of heat exchanger to cool
  • the cooled air 42 then exits the cooling system 39 as provided by air
  • the cooling system 39 should be provided in such a position as to reduce the
  • the cooling system 39 is provided within the cooling system 39.
  • the duct 32 on the inside of the vehicle space or firewall 44. More preferably, the
  • cooling system 39 can be provided within the structure of the instrument panel 12.
  • the cooling system 39 can be provided in close proximity to the
  • cooling system 39 can also be provided
  • damper 38 In the heating mode, damper 38 is open, which allows inlet air 26 to pass
  • Heating system 46 may comprise a Positive Temperature
  • the heater core 40 may be
  • the temperature of the heater core may be controlled by a valve in series with the coolant system, the valve controllable by the management system
  • the heating system 46 may include an electrical heater or any other suitable heating system
  • the PTC or electrical heater can be any type of heat exchanger to heat the inlet air 26.
  • the PTC or electrical heater can be any type of heat exchanger to heat the inlet air 26.
  • the PTC or electrical heater can be any type of heat exchanger to heat the inlet air 26.
  • the PTC or electrical heater can be any type of heat exchanger to heat the inlet air 26.
  • the PTC or electrical heater can be any type of heat exchanger to heat the inlet air 26.
  • heated air 52 then exits the heating system 46 as provided by air path 16.
  • air path 16 Preferably,
  • the heating system 46 is provided within the duct 34 on
  • the instrument panel 12 can be provided within the structure of the instrument panel 12. More preferably, the
  • heating system 46 can be provided in close proximity to the lower air outlets 20.
  • the heating system 46 can also be provided adjacent the lower
  • FIG. 4 shows a second embodiment air conditioning system 200.
  • Inlet air 26
  • the motor 250 is mounted to a firewall 210.
  • the inlet air 26 can be a mix of
  • a damper 208 removes fresh air from a fresh air duct 202 or a recirculated air duct 204.
  • a damper 208 removes fresh air from a fresh air duct 202 or a recirculated air duct 204.
  • Inlet air 26 first enters a duct 206. Dampers
  • damper 240 and 242 are positionable to allow the inlet air to travel from duct 206 into duct 206A and/or 206B.
  • damper 240 When damper 240 is open, inlet air can travel into duct 206A and when damper 242 is open, inlet air can travel into duct 206B.
  • damper 242 is open and damper 240 is closed, which
  • Cooling system 239 may
  • the evaporator core 214 may comprise a cooling element such as an evaporator core 214.
  • the evaporator core 214 may comprise a cooling element such as an evaporator core 214.
  • the compressor may be controlled by a management system 230.
  • the cooling system 239 may include any other
  • valves 226 and 230 are directed to different air outlets 218, 232, 234, and/or 236 by a valves 226 and 230 and
  • dampers 244, and 258 (to be discussed below).
  • dampers 244, and 258 Preferably, in order to minimize
  • cooling system 239 is provided within the duct 206B on the inside of the vehicle space
  • cooling system 239 can be provided within the
  • system 239 can be provided in close proximity to the upper air outlets 18. More
  • the cooling system 239 can also be provided adjacent the upper portion of
  • a tube 264 can be coupled to the left side and right sides of the duct 206B to allow air to travel to the left-hand and right-hand sides of the vehicle.
  • damper 242 is closed and damper 240 is open, which
  • Heating system 246 may
  • PTC Positive Temperature Coefficient
  • the heater core 216 maybe coupled to the vehicle
  • temperature of the heater core may be controlled by a valve in series with the coolant system, the valve controllable by the management system 230.
  • the valve controllable by the management system 230 may be controlled by a valve in series with the coolant system, the valve controllable by the management system 230.
  • heating system 246 may include an electrical heater or any other type of heat
  • the PTC 218 or electrical heater can be used to heat the inlet air 26.
  • valves 226 can then be directed to different air outlets 218, 232, 234, and/or 236 by a valves 226
  • the heating system 246 is provided within the duct 206A on the inside of the
  • the heating system 246 can be
  • the heating system 246 can be provided in close proximity to the lower air
  • the heating system 246 can also be provided adjacent the lower portion of the instrument panel 12. This will minimize not only thermal loss
  • a duct 266 extends upward from valve 230. Located in the duct 266 is the
  • damper 258 The damper 258 can be positioned to allow air from valve 230 to either
  • valve 226 go through duct 262 towards air outlet 232 or through duct 260 towards valve 226.
  • dampers 240, 242, and 258 are shown in their "closed"
  • damper 244 is shown in its "open" position.
  • Figure 5 shows a first embodiment of a valve 300 consistent with the present
  • the valve 300 comprises a first tube 304 positioned with in second tube
  • Outer tube 302 has a plurality of openings 306A- 306D distributed about the
  • periphery and inner tube 304 has a plurality of openings 308A- 308D distributed about
  • the tubes 302 and 304 are rotatable relative to each other and can be
  • the air can then directed to a plurality
  • valves 226 and 230 are controllable by the management system 270.
  • FIG. 6 shows the many ways the air can be redirected by the valves 226 and
  • the valves are positionable in a plurality of positions. In order to direct the air
  • the management system 270 manipulates the position of tubes
  • valve from the left can be directed downward and exit the bottom of the valve and
  • valve from the left can travel straight through the valve and exit on the right-hand
  • air entering the valve from the top can be directed towards the right and exit the right-
  • top can travel straight through the valve and exit the bottom of the valve. In position
  • entering the valve from the bottom can be directed towards the right and exit the right-
  • the management system 270 of the present invention is capable of directing
  • dampers 240, 242, 244, and 258 The flexibility of the present system will be
  • the system can provide cooled air to air outlet 234 by opening damper 242 and 258, closing dampers 240 and 244, positioning valve 226 in
  • the system can provide cooled air
  • system can provide cooled air through air outlet 234 and 236.
  • valve 226 the system can provide cooled air through air
  • the system can provide heated air to air outlet 232 by opening damper 240 and
  • the system can provide heated air fo air outlet
  • valve 230 By changing valve 230 to position P8, the system can provide heated air to air
  • the system can provide cooled air to air outlet 218 and provide warm air to air
  • the system can provide air to the vehicle compartment that is a mixture of
  • 11 upper duct 206B allows the system to benefit from the fact that cool air sinks.
  • Figure 7 shows a third embodiment of the present invention. This
  • 17 embodiment is similar to the second embodiment shown in Figure 4 except the two
  • valves 226 and 236 are each replaced by a plurality
  • valves preferably two, arranged end-to-end. Having two valves arranged end-to- ⁇ 21 end allows even greater flexibility.
  • the system is capable of directing heated air out the right side of air outlet 18 while simultaneously directing cooled air

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Air-Conditioning For Vehicles (AREA)

Abstract

An automotive climate control system (200) is disclosed having heating (216, 218) and cooling (214) elements located at the exits of separate air ducts (206A, 206B). The elements (214, 216 and 218) are positioned at the end of the ducts closest to the occupants to reduce thermal losses in the system (200). The system (200) has a heating element (216, 218) positioned in a separate duct from the cooling element (214), which allows the system (200) to dispense heated air through certain air outlets and cool air through other air outlets simultaneously. The cooling element (214) is located in a duct (206B) spaced above the heating element (216, 218) to benefit from the physics of hot air rising and cool air sinking. The system (200) has the heating element (216, 218) and the cooling element (214) in parallel ducts (206A, 206B) to reduce the overall pressure drop of the system (200).

Description

HIGH PERFORMANCE AUTOMOTIVE HVAC ARCHITECTURE
The present invention relates to a heating, ventilation, and air conditioning systems for a vehicle such as a car, van, or truck.
Automotive air conditioning systems have been around for many years. In
general, the automotive air conditioning system controls the temperature and humidity
of air entering a vehicle compartment. Throughout this disclosure, the term "air
condition system" refers to any air handling system that increases and/or decreases the
temperature and/or humidity of the air entering the system. These air conditioning
systems can be operated in a FRESH mode and a RECIRCULATE mode. In FRESH
mode, the entering air enters the system from outside the vehicle and in RECIRCULATE mode, the entering air enters the system from within the vehicle.
The air is moved by a blower and is distributed throughout the vehicle through a series
of ducts. The ends of the ducts are located around the vehicle to allow the air to be
directed to a plurality of different locations. The driver or passenger is capable of
selecting which duct or ducts the air will exit the system by manipulating controls
located on the instrument panel. The air can be directed towards the front windshield,
side windows, the driver and passenger's feet, or the driver and passenger's torso. Air
directors located at the ends of the ducts allow the occupant to redirect the exiting air
or shut off the flow of air from that duct. Blower speed controls on the instrument
panel also allow the driver or passenger to select the appropriate speed of the air
exiting the ducts. The air conditioning systems can be operated in a HEATING mode or a
COOLING mode. The system can be operated in the HEATING mode to increase the compartment temperature and in the COOLING mode to decrease the compartment
temperature. A heater core located in the ducts on the interior side of the vehicle
firewall is coupled to the engine coolant system on the exterior of the firewall. A valve located between the heater core and the engine coolant system controls the temperature of the heater core by adjusting the flow. The temperature of the heater
core is user adjustable. A single heater core is most often located near the air inlet.
Air entering the system must travel across the heater core before exiting the system.
An evaporator core located in the ducts on the interior side of the vehicle firewall is
coupled to a condenser coil located in the engine compartment. The evaporator core
is most often located near an air inlet. Air entering the system must travel across the
evaporator core before exiting the system. The further the heater core or the
evaporator core is from the intended air exit, the greater the thermal losses are to the
surrounding air ducts.
Figure 1 shows a simplified air conditioning system 100 of the prior art. Fresh
air FA from outside the vehicle can enter the system 100 through a duct 102.
Recirculated air RA from inside the vehicle can enter the system 100 through a duct
104. The system 100 determines the mix of fresh air FA or recirculated air RA that
will enter duct 106 by adjusting dampers 108 and 1 10. The entering air EA is drawn
into the duct 106 by a fan 112. The entering air EA then must travel over an
evaporator core 1 14 and a heater core 116 located in series in the duct 106. Both the
evaporator core 1 14 and the heater core 116 have an associated pressure drop P 1 and P2 respectively. The pressure drop P 1 and P2 is encountered by the entering air EA
regardless of whether the system is in heating mode or cooling mode. This pressure
drop wastes energy. After the entering air is conditioned by the evaporator core 1 14
or the heater core 1 16 the air is distributed through a plurality of ducts 1 18, 120, and
122 to different locations within the vehicle. Duct 118 directs air towards the vehicle
windshield, duct 120 directs air toward the occupants* torso, and duct 122 directs air
towards the occupants" feet. An Air director 124 can be used to redirect air exiting the
duct 120. The air director 122 is user adjustable. Dampers 126, 128. and 130 located within the ducts determine how much air goes through each duct. The dampers are
user adjustable by controls located on the instrument panel.
Due to the series location of the cores 1 14 and 1 16, the system 100 is
incapable of simultaneously delivering hot air to one duct, for example 1 18 and cool
air to another duct, for example 122. Due to the great distance between the cores 1 14
and 1 16 and the ends 132, 134, and 136 of the ducts 1 18, 120, and 122, the system
suffers from thermal losses in the ducts. These thermal loses result in the heating or
cooling of the instrument panel instead of the vehicle compartment. These thermal
losses waste energy.
In accordance with the present invention, a novel climate control system is
disclosed for a vehicle. The system has a fan for causing the movement of air through
a first duct and a second duct. Each duct having a first end and a second end, the first
end in fluid communication with the fan and the second end positioned to direct the
moving air towards the vehicle compartment. A positionable damper controls the
amount of air that enters the first and the second ducts. A cooling element is located within the first duct such that air traveling across the cooling element tends to
decrease in temperature, and a heating element is located within the second duct such that air traveling across the heating element tends to increase in temperature. The
novel climate control system has a heating element and a cooling element positioned
in a plurality of ducts such that air travels across the heating element only when there
is a request for the moving air to be heated and only across the cooling element when
there is a request for the moving air to be cooled.
As a result of this novel structure, a smaller heating element and a smaller
cooling element can be used due to significantly reduced thermal losses within the
system. A smaller fan can also be used due to a reduced pressure drop associated with
the heating element and the cooling element being in parallel ducts instead of in a
series duct. The novel system can simultaneously force heated air to exit certain ducts
and cooled air to exit other ducts.
Advantages of the present invention will be readily appreciated, as the same
becomes better understood by reference to the following detailed description, when
considered in connection with the accompanying drawings wherein:
FIG 1 is a simplified schematic of an air conditioning system according to the
prior art ; FIG.2 is a perspective view of a first embodiment heating, ventilation, and air-
conditioning (HVAC) assembly consistent with the present invention;
FIG.3 is cross-section of the heating, ventilation, and air-conditioning (HVAC)
assembly shown in FIG 2; FIG. 4 is a perspective view of a second embodiment heating, ventilation, and
air-conditioning (HVAC) assembly consistent with the present invention;
Figure 5 is a perspective view of a valve consistent with the present invention;
Figure 6 is a diagram showing the operation of the valve of Figure 5; and Figure 7 is a section view of a third embodiment heating, ventilation, and air-
conditioning (HVAC) assembly consistent with the present invention.
Referring to the Figures, wherein like numerals indicate like or corresponding
parts throughout the several views, an automotive climate control system comprising a
heating, ventilation, and air-conditioning (HVAC) assembly is shown at 10.
As shown in FIG. 2 an HVAC assembly 10 of the present invention is shown
incorporated into an instrument panel 12. Alternatively, the HVAC assembly 10
could be incorporated into any location in the vehicle interior space including, but not
limited to, side trim panels such as door panels and quarter panels, consoles,
headliners, package trays, and pillars. Also alternatively, the HVAC assembly 10 does
not have to be incorporated into any specific vehicle structure, but may be contained
in its own housing which may be assembled to or adjacent other vehicle components.
For example, the HVAC assembly 10 could be provided as a separate console or
center stack which is ultimately attached or assembled adjacent to the instrument
panel 12 or related structures. As best shown in FIG 3, cooled air 42 from the HVAC assembly 10 is
provided from air path 14. Additionally, heated air 52 from the HVAC assembly 10 is
provided from air path 16. Both cooled and heated air paths 14, 16 may pass though
air outlets, as shown at 18, 20, respectively, located in the instrument panel 12. The air outlets 18, 20 of the instrument panel 12 may be provided with air directors 22, 24
for redirecting the air paths 14, 16 into the vehicle interior space. Alternatively, although not illustrated, cooled and heated air may be provided into the vehicle
interior space though a singular air path. Furthermore, any particular air path may be
subdivided into multiple channels, for instance towards the driver and passenger sides
of the vehicle, by means of ducts or similar arrangements.
A management system 30 controls the operation of the fan 28 to draw inlet air
26 into the air conditioning system. The fan is driven by a motor 56. The
management system 30 is capable of controlling the rotational speed of the fan 28 and
the make up of the inlet air 26. As used in this specification inlet air 26 may be
composed of air from outside the vehicle, air from inside the vehicle, or a combination
thereof. The management system 30 is also capable of controlling dampers 36 and 38
located in series with ducts 32 and 34 respectively. By adjusting the dampers 36 and
38, the management system can control how much of the inlet air 26 enters duct 32
and 34 respectively. The inlet air 26 may be directed towards, but not limited to, the
windshield, floor, interior space, or combination thereof. The management system 30
is capable of receiving inputs from the occupants through control located on the front
of instrument panel 12.
As shown in FIG 3, inlet air 26 provided from fan 28 may be directed into air
ducts 32 or 34. Control of the inlet air 26 through the air ducts 32 and 34 is provided
by doors 36 and 38 respectively. Thus, more or less inlet air 26 can be directed
though air ducts 32 and 34 depending on the degree to which doors 36 and 38 are
opened or closed, respectively. In the cooling mode, damper 36 is open, which allows inlet air 26 to pass through cooling system 39. Cooling system 39 may comprise a cooling element such
as an evaporator core 40. The evaporator core 40 may be coupled to a compressor
located in engine compartment on the engine side of the firewall. The compressor
may be controlled by the management system 30. Alternatively, although not
illustrated, the cooling system 39 may include any other type of heat exchanger to cool
the inlet air 26. The cooled air 42 then exits the cooling system 39 as provided by air
path 14. Preferably, in order to minimize thermal losses associated with airflow
distance, the cooling system 39 should be provided in such a position as to reduce the
length of air path 14 (as measured from the exit from the cooling system 39 to the air
outlet 18). For example, as shown in FIG. 3, the cooling system 39 is provided within
the duct 32 on the inside of the vehicle space or firewall 44. More preferably, the
cooling system 39 can be provided within the structure of the instrument panel 12.
More preferably, the cooling system 39 can be provided in close proximity to the
upper air outlets 18. More preferably, the cooling system 39 can also be provided
adjacent the upper portion of the instrument panel 12. This will minimize not only
thermal loss associated with airflow distance, but also minimize thermal losses
associated with cooling the instrument panel structure itself.
In the heating mode, damper 38 is open, which allows inlet air 26 to pass
through heating system 46. Heating system 46 may comprise a Positive Temperature
Coefficient (PTC) device 48 and/or a heater core 50. The heater core 40 may be
coupled to the vehicle coolant system located in engine compartment on the engine
side of the firewall. The temperature of the heater core may be controlled by a valve in series with the coolant system, the valve controllable by the management system
30. Alternatively, the heating system 46 may include an electrical heater or any other
type of heat exchanger to heat the inlet air 26. The PTC or electrical heater can be
used to heat the inlet air prior to the heater core 50 coming up to temperature. The
heated air 52 then exits the heating system 46 as provided by air path 16. Preferably,
in order to minimize thermal losses associated with airflow distance, the heating
system 46 should be provided in such a position as to reduce the length of air path 16
(as measured from the exit from the heating system 46 to the air outlet 20). For
example, as shown in FIG. 3, the heating system 46 is provided within the duct 34 on
the inside of the vehicle space or firewall 44. More preferably, the heating system 46
can be provided within the structure of the instrument panel 12. More preferably, the
heating system 46 can be provided in close proximity to the lower air outlets 20.
More preferably, the heating system 46 can also be provided adjacent the lower
portion of the instrument panel 12. This will minimize not only thermal loss
associated with airflow distance, but also minimize thermal losses associated with
heating the instrument panel structure itself.
FIG. 4 shows a second embodiment air conditioning system 200. Inlet air 26
is drawn into the system 200 by a fan 212 driven by a motor 250. In the embodiment
shown, the motor 250 is mounted to a firewall 210. The inlet air 26 can be a mix of
fresh air from a fresh air duct 202 or a recirculated air duct 204. A damper 208
adjusts the make up of the inlet air 26. Inlet air 26 first enters a duct 206. Dampers
240 and 242 are positionable to allow the inlet air to travel from duct 206 into duct 206A and/or 206B. When damper 240 is open, inlet air can travel into duct 206A and when damper 242 is open, inlet air can travel into duct 206B.
In the cooling mode, damper 242 is open and damper 240 is closed, which
allows inlet air 26 to pass through cooling system 239. Cooling system 239 may
comprise a cooling element such as an evaporator core 214. The evaporator core 214
maybe coupled to a compressor located in engine compartment on the engine side of
the firewall. The compressor may be controlled by a management system 230.
Alternatively, although not illustrated, the cooling system 239 may include any other
type of heat exchanger to cool the inlet air 26. The cooled air 242 then exits the
cooling system 239 as provided by air path 254. The cooled air 242 can then be
directed to different air outlets 218, 232, 234, and/or 236 by a valves 226 and 230 and
dampers 244, and 258 (to be discussed below). Preferably, in order to minimize
thermal losses associated with airflow distance, the cooling system 239 should be
provided in such a position as to reduce the length of air path 254 (as measured from
the exit from the cooling system 239 to the air outlet 218). As shown in FIG. 4, the
cooling system 239 is provided within the duct 206B on the inside of the vehicle space
or firewall 210. More preferably, the cooling system 239 can be provided within the
structure of an instrument panel 12 (See Figure 2). More preferably, the cooling
system 239 can be provided in close proximity to the upper air outlets 18. More
preferably, the cooling system 239 can also be provided adjacent the upper portion of
the instrument panel 12. This will minimize not only thermal loss associated with
airflow distance, but also minimize thermal losses associated with cooling the
instrument panel structure itself. A tube 264 can be coupled to the left side and right sides of the duct 206B to allow air to travel to the left-hand and right-hand sides of the vehicle.
In the heating mode, damper 242 is closed and damper 240 is open, which
allows inlet air 26 to pass through heating system 246. Heating system 246 may
comprise a heating element such as a Positive Temperature Coefficient (PTC) device
218 and/or a heater core 216. The heater core 216 maybe coupled to the vehicle
coolant system located in engine compartment on the engine side of the firewall. The
temperature of the heater core may be controlled by a valve in series with the coolant system, the valve controllable by the management system 230. Alternatively, the
heating system 246 may include an electrical heater or any other type of heat
exchanger to heat the inlet air 26. The PTC 218 or electrical heater can be used to
heat the inlet air prior to the heater core 216 coming up to temperature. The heated air
252 then exits the heating system 246 as provided by air path 256. The heated air 252
can then be directed to different air outlets 218, 232, 234, and/or 236 by a valves 226
and 230 and dampers 244, and 258 (to be discussed below). Preferably, in order to
minimize thermal losses associated with airflow distance, the heating system 246
should be provided in such a position as to reduce the length of air path 256 (as
measured from the exit from the heating system 246 to the air outlet 20). As shown in
FIG. 4, the heating system 246 is provided within the duct 206A on the inside of the
vehicle space or firewall 210. More preferably, the heating system 246 can be
provided within the structure of the instrument panel 12 (see figure 2). More
preferably, the heating system 246 can be provided in close proximity to the lower air
outlets 20. More preferably, the heating system 246 can also be provided adjacent the lower portion of the instrument panel 12. This will minimize not only thermal loss
associated with airflow distance, but also minimize thermal losses associated with
heating the instrument panel structure itself.
A duct 266 extends upward from valve 230. Located in the duct 266 is the
damper 258. The damper 258 can be positioned to allow air from valve 230 to either
go through duct 262 towards air outlet 232 or through duct 260 towards valve 226. In
the embodiment of Figure 4, dampers 240, 242, and 258 are shown in their "closed"
position and damper 244 is shown in its "open" position.
Figure 5 shows a first embodiment of a valve 300 consistent with the present
invention. The valve 300 comprises a first tube 304 positioned with in second tube
302. Outer tube 302 has a plurality of openings 306A- 306D distributed about the
periphery and inner tube 304 has a plurality of openings 308A- 308D distributed about
the periphery. The tubes 302 and 304 are rotatable relative to each other and can be
controlled by the management system 270.
After the heated air 252 or the cooled air 242 has passed over or through the
heating system 246 or the cooling system 239, the air can then directed to a plurality
of air outlets 218, 232, 234, and 236 by valves 226 and 230 and dampers 244 and 258.
The heating system 246, the cooling system 239, all the dampers 208, 240, 242, 244,
and 258 and valves 226 and 230 are controllable by the management system 270.
Figure 6 shows the many ways the air can be redirected by the valves 226 and
230. The valves are positionable in a plurality of positions. In order to direct the air
to the proper outlet, the management system 270 manipulates the position of tubes
302 and 304 into a plurality of positions. In position PI, air entering the valve from the left can travel straight through the valve and exit on the right-hand side. In position P2, air entering the valve from the left can be directed upward and exit the
top of the valve. In position P3, air entering the valve from the left can be directed
downward and exit the bottom of the valve. In position P4, air entering the valve
from the left can travel straight through the valve and exit on the right-hand side and
can also be directed upward and exit the top of the valve. In position P5, air entering
the valve from the left can be directed downward and exit the bottom of the valve and
can also be directed upward and exit the top of the valve. In position P6, air entering
the valve from the left can travel straight through the valve and exit on the right-hand
side and can also be directed downward and exit the bottom of the valve. In position
P7, air entering the valve from the left is prevented from traveling through the valve.
In position P8, air entering the valve from the left can travel straight through the valve
and exit on the right-hand side, can be directed downward and exit the bottom of the
valve, and can also be directed upward and exit the top of the valve. In position P9,
air entering the valve from the top can be directed towards the right and exit the right-
hand side. In position P 10, air entering the valve from the top can travel straight
through the valve and exit the bottom of the valve and can also be directed towards
the right and exit the right-hand side. In position PI 1 , air entering the valve from the
top can travel straight through the valve and exit the bottom of the valve. In position
PI 2, air entering the valve from the top is prevented from traveling through the valve.
In position PI 3, air entering the valve from the bottom can travel straight through the
valve and exit the top of the valve. In position PI 4, air entering the valve from the
bottom can travel straight through the valve and exit the bottom of the valve and can also be directed towards the right and exit the right-hand side. In position PI 5, air
entering the valve from the bottom can be directed towards the right and exit the right-
hand side. In position PI 6, air entering the valve from the bottom is prevented from
traveling through the valve.
The management system 270 of the present invention is capable of directing
heated and/or cooled air to any air outlet by properly positioning valves 226 and 230
and dampers 240, 242, 244, and 258. The flexibility of the present system will be
shown using several examples. The system can provide cooled air to air outlet 234 by opening damper 242 and 258, closing dampers 240 and 244, positioning valve 226 in
position P3 and valve 230 in position P9, and enabling the cooling system 239. By
changing the position of valve 230 to position PI 1 , the system can provide cooled air
through air outlet 236. By changing the position of valve 230 to position PI 0, the
system can provide cooled air through air outlet 234 and 236. By changing the
position of valve 226 to position P6, the system can provide cooled air through air
outlet 218, 234 and 236.
The system can provide heated air to air outlet 232 by opening damper 240 and
244, closing damper 242 and 258, positioning valve 226 in position P7 and valve 230
in position P2. and enabling the heating system 246. By opening damper 258 and
changing valve 226 to position PI 5, the system can provide heated air fo air outlet
218. By changing valve 230 to position P8, the system can provide heated air to air
outlets 218, 234, and 236. The system can provide cooled air to air outlet 218 and provide warm air to air
outlet 236 by opening damper 240 and 242, closing dampers 244 and 258, positioning 1 valve 226 in position PI and valve 230 in position P3, and enabling both the cooling
2 system 239 and the heating system 246.
3 The system can provide air to the vehicle compartment that is a mixture of
4 cooled and heated air. The system mixes the cooled and heated air together within the
Figure imgf000015_0001
5 system prior to the air entering the vehicle compartment.
6 Many other combinations are possible by changing the positions of the
7 dampers and valves and turning the heating element and/or the cooling element on or
8 off.
9 The location of the heating element in the lower duct 206 A allows the system
10 to benefit from the fact that hot air rises and the location of the cooling element in the
11 upper duct 206B allows the system to benefit from the fact that cool air sinks. By
12 locating the heating element and the cooling element in parallel duct, the system
13 benefits by having the pressure drop associated with the heating element only when
14 there is a request for the air to be heated and by having the pressure drop associated
15 with the cooling element only when there is a request for the air to be cooled.
16 Figure 7 shows a third embodiment of the present invention. This
17 embodiment is similar to the second embodiment shown in Figure 4 except the two
18 dampers 240 and 242 of Figure 4 are replaced by a single damper 242'.
19 In a fifth embodiment, the valves 226 and 236 are each replaced by a plurality
20 of valves, preferably two, arranged end-to-end. Having two valves arranged end-to- ø 21 end allows even greater flexibility. By properly controlling the plurality of valves and r>
22 dampers and the heating and cooling elements, the system is capable of directing heated air out the right side of air outlet 18 while simultaneously directing cooled air
out the left side of air outlet 18. Other combinations are also possible. It should be understood that, while the present invention has been described in
detail herein, the invention can be embodied otherwise without departing from the
principles thereof, and such other embodiments are meant to come within the scope of
the present invention as defined in the following claim(s)

Claims

1. A climate control system 10, 200 for a motor vehicle compartment, comprising:
a fan 28, 212 for causing the movement of air,
a first duct 32, 206B having a first end and a second end, the first end in fluid
communication with the fan and the second end positioned to direct the moving air
towards the vehicle compartment,
a second duct 34, 206A having a first end and a second end, the first end in
fluid communication with the fan and the second end positioned to direct the moving air towards the vehicle compartment,
a first damper 36, 242, the first damper positionable in a first position and a
second position, in the first position the first damper allows air to travel from the fan
to the second end of the first duct, and in the second position, the first damper
prevents air from reaching the second end of the first duct,
a second damper 38, 240, the second damper positionable in a first position
and a second position, in the first position the second damper allows air to travel from
the fan to the second end of the second duct, and in the second position, the second
damper prevents air from reaching the second end of the second duct,
a cooling element 40, 214 located within the first duct such that air traveling
across the cooling element tends to decrease in temperature, and
a heating element 48, 50, 216, 218 located within the second duct such that air
traveling across the heating element tends to increase in temperature.
2. The climate control system of claim 1 , wherein the second duct is located a
spaced distance below the first duct.
3. The climate control system of claim 1 , wherein the first and second dampers
are positionable in a plurality of positions between their respective first positions and
their second positions.
4. The climate control system of claim 3, wherein the position of the first damper
and the second damper sets the percentage of the air from the fan that will travel in the
first duct and the second duct.
5. The climate control system of claim 3, further comprising a controller to
control the positions of the first and second dampers to adjust the amount of air
traveling in the first duct and the second duct.
6. The climate control system of claim 1 , further comprising a controller to adjust
the RPM of the fan.
7. The climate control system of claim 1 , further comprising a controller to adjust
the average temperature of the heating element.
8. The climate control system of claim 1 , further comprising a controller to adjust
the maximum temperature of the heating element.
9. The climate control system of claim 1 , wherein the heating element is located in close proximity to the second end of the second duct.
10. The climate control system of claim 1, wherein the cooling element is located
in close proximity to the second end of the first duct.
1 1. The climate control system of claim 1 , wherein the heating element is located
in close proximity to the second end of the second duct and the cooling element is
located in close proximity to the second end of the first duct.
12. A climate control system 200' for a motor vehicle compartment, comprising:
a fan 212' for causing the movement of air,
a first duct 206B' having a first end and a second end, the first end in fluid
communication with the fan and the second end positioned to direct the moving air
towards the vehicle compartment,
a second duct 206A' having a first end and a second end, the first end in fluid
communication with the fan and the second end positioned to direct the moving air towards the vehicle compartment,
a damper 242' positionable in a first position and a second position, in the first
position the damper allows air to travel from the fan to the second end of the first
duct, and in the second position, the damper allows air to travel from the fan to the
second end of the second duct, a cooling element 214' located within the first duct such that air traveling across the cooling element tends to decrease in temperature, and
a heating element 216', 218' located within the second duct such that air
traveling across the heating element tends to increase in temperature.
13. The climate control system of claim 12, wherein the second duct is located a
spaced distance below the first duct.
14. The climate control system of claim 12, wherein the damper is positionable in
a plurality of positions between the first position and the second position.
15. The climate control system of claim 14, wherein the position of the damper
sets the percentage of the air from the fan that will travel in the first duct and the
second duct.
16. The climate control system of claim 14, further comprising a controller to
control the position of the damper to adjust the amount of air traveling in the first duct
and the second duct.
17. The climate control system of claim 12, further comprising a controller to
adjust the RPM of the fan.
18. The climate control system of claim 12, further comprising a controller to
adjust the average temperature of the heating element.
19. The climate control system of claim 12, further comprising a controller to
adjust the maximum temperature of the heating element.
20. A climate control system 10, 200, 200' for a motor vehicle compartment,
comprising:
a fan 28, 212, 212' capable of moving air,
a heating element 48, 50, 216, 216', 218, 218',
a cooling element 40, 214, 214',
a plurality of ducts 32, 34, 206A, 206A', 206B, 206B', the heating and cooling
elements positioned in the ducts such that moving air travels across the heating
element only when there is a request for the moving air to be heated and only across
the cooling element when there is a request for the moving air to be cooled.
21. The climate control system of claim 20, further comprising a damper for
directing the air into the duct with the heating element when there is a request for the
air to be heated and for directing air into the duct with the cooling element when there
is a request for the air to be cooled.
22. The climate control system of claim 21 , further comprising a controller to
control the position of the damper to adjust the amount of air traveling in the duct with the heating element and the amount of air traveling in the duct with the cooling element.
23. The climate control system of claim 20, further comprising a first damper for
directing the air into the duct with the heating element when there is a request for the
air to be heated and a second damper for directing air into the duct with the cooling element when there is a request for the air to be cooled.
24. The climate control system of claim 20, further comprising a controller to
adjust the RPM of the fan.
25. The climate control system of claim 20, further comprising a controller to
adjust the average temperature of the heating element.
26. The climate control system of claim 20, further comprising a controller to
adjust the maximum temperature of the heating element.
27. A process for simultaneously heating and cooling a vehicle compartment,
comprising:
separating incoming air into a first duct and a second duct,
directing incoming air in the first duct to travel over a heating element and
then into the vehicle compartment, and directing incoming air in the second duct to travel over a cooling element and
then into the vehicle compartment.
PCT/US2000/032002 1999-11-24 2000-11-22 High performance automotive hvac architecture WO2001038803A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CA002392677A CA2392677A1 (en) 1999-11-24 2000-11-22 High performance automotive hvac architecture
AU20455/01A AU2045501A (en) 1999-11-24 2000-11-22 High performance automotive hvac architecture
EP00983740A EP1238235A4 (en) 1999-11-24 2000-11-22 High performance automotive hvac architecture

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US16731099P 1999-11-24 1999-11-24
US60/167,310 1999-11-24

Publications (2)

Publication Number Publication Date
WO2001038803A1 true WO2001038803A1 (en) 2001-05-31
WO2001038803A9 WO2001038803A9 (en) 2002-05-10

Family

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AU (1) AU2045501A (en)
CA (1) CA2392677A1 (en)
WO (1) WO2001038803A1 (en)

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Publication number Priority date Publication date Assignee Title
EP1674308A1 (en) * 2004-12-22 2006-06-28 Behr France Rouffach SAS Air conditioning unit, in particular an auxiliary air conditioning unit with electrical supplementary heater
EP2570279A1 (en) * 2011-09-13 2013-03-20 Behr France Rouffach SAS Motor vehicle air conditioning

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Publication number Priority date Publication date Assignee Title
EP1674308A1 (en) * 2004-12-22 2006-06-28 Behr France Rouffach SAS Air conditioning unit, in particular an auxiliary air conditioning unit with electrical supplementary heater
EP2570279A1 (en) * 2011-09-13 2013-03-20 Behr France Rouffach SAS Motor vehicle air conditioning

Also Published As

Publication number Publication date
CA2392677A1 (en) 2001-05-31
AU2045501A (en) 2001-06-04
EP1238235A4 (en) 2005-02-09
EP1238235A1 (en) 2002-09-11
WO2001038803A9 (en) 2002-05-10

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