WO2001024999A1 - Bag making - Google Patents

Bag making Download PDF

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Publication number
WO2001024999A1
WO2001024999A1 PCT/GB2000/003859 GB0003859W WO0124999A1 WO 2001024999 A1 WO2001024999 A1 WO 2001024999A1 GB 0003859 W GB0003859 W GB 0003859W WO 0124999 A1 WO0124999 A1 WO 0124999A1
Authority
WO
WIPO (PCT)
Prior art keywords
web
fold
tube
bag
forming
Prior art date
Application number
PCT/GB2000/003859
Other languages
French (fr)
Inventor
James Goodwin
Philip Gordon Haddow
David Robert Seaward
Peter John Whitlock
Original Assignee
Molins Plc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from GB9923725A external-priority patent/GB2354969A/en
Priority claimed from GB9923730A external-priority patent/GB2354971A/en
Application filed by Molins Plc filed Critical Molins Plc
Publication of WO2001024999A1 publication Critical patent/WO2001024999A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/213Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles the web having intermittent motion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • B31B70/008Stiffening or reinforcing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B9/00Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
    • B65B9/10Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/207Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles the web advancing continuously

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)

Abstract

A bag (510) made of a flexible packaging material has a generally tubular body portion which is closed at the end regions thereof by transversely extending seals. The bag has at least one compartment (512) and/or stiffening rib (514) which extends in a lengthwise direction of the body portion. The compartment and/or stiffening rib consists of a fold in the body portion and is disposed within the body portion. The compartment and/or stiffening rib is produced by making a lenghtways extending fold in a web of packaging material and securing opposed portions of the fold to one another prior forming the web into a tube and producing the bag by a form, fill and seal process.

Description

Bag Making
The invention relates to making bags.
A limiting factor in the use of bags in the packaging industry, is the lack of stiffness inherent in the packaging films, or webs, from which bags are made.
This reduces the scope for producing large bags, particularly for packaging liquids, and can result in bags which have a poor shape and are unable to support so that
it is necessary to provide the bag with additional packaging for display purposes.
One approach to alleviating this problem has been to make bags with longitudinally extending stiffening ribs. EP-A-0627355 discloses an apparatus for making a bag with edge seams arranged to stiffen the bag and thereby provide improved dimensional and shape stability. The apparatus includes a forming shoulder which is arranged to cause a web of packaging material to wrap around a polygonal cross-section forming tube to produce a tubular web having a plurality of longitudinally extending edges corresponding to the number of sides of the bag. Each edge of the forming tube is provided with a spreading element which projects radially therefrom. The spreading elements bend respective portions of the web outwardly of the forming tube. Those portions pass between respective pairs of heated rollers which form continuous seals extending in the lengthwise direction of the bag thereby producing external ribs projecting radially from the corners of the bag. This arrangement has worked satisfactorily, but produces a bag which may be considered unattractive. For some applications, it may be desirable to provide a multi-compartment bag. For example, a bag for the constituents of a ready made meal may comprise a compartment for the main constituent of the meal, say rice or pasta, and a separate compartment, or compartments, to hold flavourings or sauces.
Alternatively, the bag may contain a drink and have a compartment containing a drinking straw.
The invention provides a method of making bags, said method including providing at least one fold in a web of packaging material, the or each fold extending in a lengthwise direction of the web and being defined by generally opposed portions of the web which project from a first major surface of the web, forming a connection by which said opposed portions of the or each fold are maintained in a predetermined relationship and forming said web into a tube such that said folds extend in a lengthwise direction of said tube and are disposed inwardly of said tube.
The invention also includes apparatus for use in making bags, said apparatus comprising fold forming means for forming at least one fold extending
in a lengthwise direction of a web of packaging material, the or each fold having two generally opposed edges extending in said lengthwise direction, means for forming a connection by which said edges are maintained in a fixed relationship and means disposed downstream of said fold forming means for forming said web into a tube, the arrangement being such that said folds are disposed inwardly of said tube.
One aspect of the invention provides a bag made of a flexible packaging material, said bag having a generally tubular configuration body portion which is
closed at one end region by a transversely extending seal and at least one reinforcing portion which extends in a lengthwise direction of said body portion, the or each said reinforcing portion at least comprising a fold in said body portion
which is disposed inwardly thereof and opposed portions of which are joined to
stiffen said fold.
This aspect of the invention includes a bag made of a web of flexible packaging material, said bag having a plurality of sides which define a tube having a corresponding number of edges, which tube is closed at one end by a transversely extending seal, and at least one reinforcing portion disposed inwardly of said tube and extending in a lengthwise direction of a said edge, said reinforcing portion being defined by a fold in said tube opposed portions of which are joined together.
This aspect of the invention also includes a method of making bags, said method including providing a plurality of folds in a web of packaging material, said folds being spaced apart in a transverse direction of said web and extending in a lengthwise direction of said web, stiffening each said fold by joining together laterally spaced portions of the fold, and forming said web into a tube such that said stiffened folds extend in a lengthwise direction of said tube and are disposed inwardly of an external surface of said tube.
This aspect of the invention also includes apparatus for use in making
bags, said apparatus including fold forming means for forming a plurality of folds extending in a lengthwise direction of a web of packaging material and spaced apart in a transverse direction of said web, means for stiffening each said fold by
securing together laterally spaced portions of the fold, and tube-forming means disposed downstream of said stiffening means for forming said web into a tube,
the arrangement being such that said stiffened folds are disposed inwardly of said
tube. This aspect of the invention also includes a method of making bags, said method including providing a plurality of folds in a web of packaging material, said folds being spaced apart in a transverse direction of said web and extending in a lengthwise direction of said web, stiffening each said fold by joining together laterally spaced portions of the fold, and forming said web into a tube such that said stiffened folds extend in a lengthwise direction of said tube.
Advantageously, said fold-providing step includes forming said folds such that each projects from said web in a first direction and causing said folds to project from said web in a second direction generally opposite to said first
direction. Advantageously, said laterally spaced portions are joined together by heat sealing by directing heat between said laterally spaced portions such that said heat is applied directly to surface portions of said web which are to be joined. As compared with the apparatus disclosed in EP-A-0627355 in which heat has to be transferred through the web to the surfaces to be joined, this provides the
advantages that less heat is required, damage to the web by overheating is reduced and multi-layer materials, which may have poor heat transfer properties, can be
used.
The invention also includes apparatus for making bags, said apparatus including fold forming means for forming a plurality of folds extending in a lengthways direction of a web ot packaging material and spaced apart in a transverse direction of said web, means for stiffening each fold by securing together laterally spaced portions of the fold, and tube-forming means disposed downstream of said stiffening means for forming said web into a tube.
In the cases in which the folds formed so as to provide the bag produced with one or more stiffening ribs, it will be appreciated that forming the tube so that the folds project inwardly ol the external surface of the tube provides the possibility of providing a rib-stiffened bag with a neater more attractive exterior shape than that produced by the apparatus disclosed in EP-A-0627355.
A second aspect of the invention includes a bag made of a flexible packaging material, said bag comprising a generally tubular body which is closed at one end by a transversely extending seal and having at least one generally tubular compartment which is disposed within said body and extends in a lengthwise direction thereof, the or each compartment being defined by a wall
formed by a fold in said body which fold has generally opposed edges extending in said lengthwise direction, and a connection by which said edges are maintained in a fixed relationship. In order that the invention may be well understood, some embodiments
thereof, which are given by way of example only, will now be described with reference to the drawings, in which:
Figure 1 is a schematic view of the upstream end of a bag making
apparatus; Figure 2 is a section on line II-II in Figure 1;
Figure 3 is a continuation of Figure 1 showing a downstream end of the apparatus;
Figure 4 is a transverse cross-section view of the forming tube of the
apparatus shown in Figure 3; Figure 5 is a side elevation of a V-forming device of the apparatus shown
in Figure 1;
Figure 6 is a perspective view of a bag according to a one aspect of the
invention made on the apparatus shown in Figures 1 to 5;
Figure 7 shows another bag which can be made on a modified version of the apparatus shown in Figures 1 to 5;
Figure 8 is a view corresponding to Figure 4 showing modifications for producing the bag shown in Figure 7;
Figure 9 is a schematic plan view showing the arrangement of the interior
of a bag according to a second aspect of the invention;
Figure 10 is a view corresponding to Figure 9 showing an alternative arrangement;
Figure 11 is a view corresponding to Figure 9 showing yet another alternative arrangement;
Figure 12 is a view corresponding to Figure 9 showing yet another alternative arrangement; and Figure 13 is a schematic representation of a modification of the apparatus of Figure 1 for use in making the bag shown in Figure 11.
Referring to Figures 1 to 5, a bag making apparatus 200 includes a reel stand 252 for mounting a reel 254 of a flexible plastics web. The web 256 is fed from the reel 254 to a bow-forming device 258 via guide bars 260, 262. The bow- forming device 258 extends across the web perpendicular to the lengthwise direction of the web and includes an arcuate forming surface 264. The device 258 is positioned above the web (as viewed in the drawing) and is arranged to press against a central portion of the web causing the web to bow about its centreline. As an alternative to a fixed member, the bow-forming device could comprise a crowned roller.
A V-forming device 268 is positioned downstream of the bow-forming device 258 and in a different horizontal plane. The V-forming device 268 has an arcuate surface 270 which faces in the opposite direction to the forming surface
264. The V-forming device also has a substantially planar surface 272 disposed perpendicular to the arcuate surfaces 264, 270. The surface 272 defines, or has
fixed to it, four V-section ridges 274 (Figure 5), which serve to form correspondingly shaped folds, which define ridges 276 in the top surface (as
viewed in the drawing) of the web 256. The ridges are arranged to converge in the downstream direction of the surface 272. The arcuate forming surface 270 has four
V-shaped grooves 278, which are aligned with the downstream ends of the respective ridges and extend in parallel spaced apart relationship over the full length 280 of the forming surface 270. Suitably mounted rotatable discs, or other suitable guiding members, one such disc 282 is shown in dashed lines in Figure 1 may be provided for pressing the web into the grooves to assist in converting the ridges 276 into grooves 284 in the top surface of the web.
Downstream of the V-forming device 268, there is a sealing station 290.
The sealing station includes four nozzles 292. The nozzles 292 are in the form of
elongate elements with a tapering cross-section arranged to allow the nozzles to protrude into the grooves 284. As shown in Figure 2, each nozzle has a plurality of orifices 294 defined in the portion of the nozzle which is received in the respective groove 284. The nozzles are connected by suitable pipe work 296, or any other suitable form of conduit, such as a manifold, to a hot air source 298. Downstream of the nozzles 292, there are respective pairs of contra- rotating rollers 300. The pairs of rollers 300 are arranged such that the respective grooves 284 pass between the rollers as the web is fed through the sealing station
290. Downstream of the rollers 300, there is a turning device 301 which is
arranged to turn the web through 180° and feed it back over the reel stand 252 towards a guide roller which guides the web onto a forming shoulder 332 (Figure 3). The turning device comprises two guide rollers 302, 304 which are disposed
in parallel spaced apart relationship one above the other. The forming shoulder is arranged to guide the web so that it wraps itself around a vertically oriented forming tube 334, which in cross-section may be rectangular (as shown in Figure 4) or circular. The arrangement of the forming shoulder and forming tube is such that the web adopts a generally tubular configuration with the lengthwise extending edges 256a, 256b (Figure 3) of the web in overlapping relationship. The forming tube 334 has a lengthwise extending groove 335 at each corner region thereof.
A backseal unit 336 is provided adjacent the forming tube 334 to seal the regions of the web 256 adjacent the edges 256a, 256b to one another to form a continuous backseal 402 (Figure 12) and thereby secure the web in the form of a tube.
A pair of vacuum belts 338 is positioned on opposite sides of the forming tube 334 to draw the web over the forming tube towards a transverse sealing station 340. The vacuum belts 338 are preferably assisted by a drive to the reel stand (not shown) which cooperates with the belts to feed the web 256 through the apparatus 200.
The transverse sealing station 340 comprises reciprocating sealing jaws
346 which are arranged to seal the web transversely. The sealing jaws may be
entirely conventional and carry a severing device 360 which cuts through the web as the seal is being formed.
Just upstream of the sealing jaws, there are two gusset plates which are arranged to cooperate with the sealing jaws to form the bag 400 with a so-called block bottom. Block bottom bags and the arrangement of the sealing jaws and gusset plates to form a block bottom are well known to those skilled in the art and will therefore not be described in any further detail herein.
A product feed device 364 is positioned above the forming tube and arranged to drop predetermined amounts of product down the inside of the forming tube 334. Suitable product feed devices are commonly used with vertical form, fill and seal packaging machinery and will be familiar to those skilled in the art. Accordingly, no further description of such devices will be provided herein.
The apparatus 200 includes a control system 366 (Figure 3) which is arranged to synchronise the operation of the various parts of the apparatus and may include a PLC. In use, the web 256 is fed from the reel 254 to the bow-forming device
258 via the guide bars 260, 262. As it passes under the bow-forming device, the web is caused to bow so that widthwise, it adopts the shape of the arcuate surface
264. The bowed web then turns through 90° and flows onto the upright surface 272 of the V-forming device 268. As the web flows over the surface 272, four generally V-shaped ridges 276 are formed. The ridges project from the top surface
(as viewed in the drawing) of the web and converge in the lengthways direction
of the web.
At the downstream end of the surface 272, the web again turns through 90° and passes over the surface 270. As the web passes over the surface 270, the material defining the ridges 276 is drawn down into the grooves defined in the surface 270 thereby inverting the ridges 276 such that they define a corresponding number of V-shaped grooves 284 in the top surface of the web. The grooves 284 extend in the lengthwise direction of the web and are disposed in parallel spaced apart relationship.
As the web passes the nozzles 292, hot air is directed into the grooves against opposed surface portions 256g (Figure 2) of the top surface of the web which define the inward facing surfaces of the grooves. The hot air heats the surface portions 256g to a temperature at which they will heat seal to one another and as grooves pass between the respective pairs of rollers 300, the surfaces 256g are pressed against one another thereby forming spaced apart stiffening ribs 404 (Figure 1) which extend in the lengthwise direction of the web and at this stage project downwardly, as viewed in the drawing. It will be appreciated that by applying heat directly to the rollers 300, it would be possible to dispense with the
nozzles 292. The ribbed web is then fed over the guide rollers 302, 304 which turn the
web through 180° such that the ribs project upwardly (as viewed in the drawing). The web is then fed over the forming shoulder 332 and into the space defined
between the downstream edge of the forming shoulder and the periphery of the forming tube 334. This causes the web to form into a tube having a rectangular cross-section corresponding to that of the forming tube, with longitudinal edges 256a, 256b of web in overlapping relationship and the ribs 404 projecting inwardly of the tubular web and received in the respective grooves 335. As the web thus formed passes between the backseal unit 336 and the forming tube 334, the overlapped edges 256a, 256b are sealed together to form a continuous backseal
402.
The web then passes between the sealing jaws 346 which move together
at predetermined intervals to form transverse seals spaced at bag length intervals. The product feed device 340 drops product down the forming tube in synchronisation with the operation of the sealing jaws so that each bag formed contains the required amount of product.
Each time the jaws make a transverse seal, the severing device 360 operates to cut through and along the length of the seal so that each seal made forms the top seal 406 of a newly completed bag, which falls away when the jaws open, and the bottom seal 408 of the next bag to be formed. In a conventional manner, the gusset plates 342 reciprocate in synchronisation with the sealing jaws 346 and the drop of the product so that when the sealing jaws engage the web, a
block bottom is formed and when the sealing jaws are retracted, product can drop
into the newly formed bag.
It is envisaged that the web feed will be intermittent, the web being drawn forward in bag length increments and then held stationary to permit the forming of the transverse seals. The operation of the nozzles can be synchronised with the web feed so that the heat transmitted to the web is reduced when the web is stationary. Alternatively, the apparatus could be modified so as to include an accumulator so that the web feed through the sealing station 290 can be continuous. Accumulators are devices well known to those skilled in the art and accordingly will not be described in any detail herein. Although an intermittent transverse sealing process is presently preferred, it is envisaged that for certain applications it may be possible to apply sufficient heat to seal through the various
layers of the web by means of a continuous rotary D-motion sealing arrangement which will be known to those skilled in the art. So-called D-motion sealing systems are well known to those skilled in the art and will not therefore be described in any detail herein. It is envisaged that a reinforcing strip could be fed into the grooves 284 at a position upstream of the sealing station 290 and that the height of the strip may correspond to the depth of the grooves in which case the surfaces 256g would be joined together via the reinforcing strip. The reinforcing strip may take the form of a flexible tube in which case, the apparatus may be provided with a
suitable device for directing discrete lengths of tubing into the grooves upstream
of the sealing station. It will be appreciated that the reinforcing strip should have a length less than that of the bag to avoid having to form the transverse seal through the strip. It is also envisaged that such a reinforcing strip may carry an adhesive and that the opposed portions of the folds could be secured together by pressing against the reinforcing strip. This would allow the possibility of dispensing with the sealing station 290.
In the embodiment, four folds are produced in the web so as to provide four stiffening ribs 404 which project from the corners of a bag 400 having a rectangular cross-section. It will be appreciated that the process can readily be modified to produce a number of ribs matching the number of comers of the bag to be produced. Thus for a bag having a triangular cross-section, three folds would be produced to provide three stiffening ribs. It is also envisaged that the backseal may be formed as a fin seal by conventional means well known to those skilled in the art and that by modifying the lateral positioning of the ribs 404 produced by the folding and joining process described hereinabove, the fin seal could act as a stiffening rib so that a rectangular section bag can be provided with a stiffening rib at each corner by an apparatus which produces and stiffens only three folds in the web.
It is envisaged that the stiffening ribs may be secured to the inner surface of the bag. For this purpose heated rollers or a unit similar to the backseal unit
336 may be positioned opposite each groove 335 to seal the ribs to the inner
surface of the bag. A heated roller 390 for sealing a rib 404 to the bag body is indicated by dashed lines in Figure 4. The apparatus 200 could be used to produce unfilled bags without the top seal 406. Such bags could then, for example, be filled and sealed on a machine such as that disclosed in CH 323793 (Hesser Maschinenfabrik) which includes devices for separating bags from a stack, opening the bag, filling the bag and sealing the bag as the bag is moved progressively around a track carried by a container.
In cases where the bags 400 are filled and sealed by the apparatus 200, it may be desirable to feed the bags to a bag finishing machine such as that disclosed in WO 98/33709 (Molins PLC), the content of which is incorporated herein by reference. Such a machine could be arranged to receive filled and sealed bags 400 directly from the apparatus 200 and shape and seal the top end of the bag to form a so-called block top bag which is a bag form well known to those skilled in the art. For the purposes of shaping and sealing the top end on such a machine, it may be preferable for transverse seal at the top end to be partial, with
resealing taking place on the bag finishing machine as disclosed in WO 98/33709.
In view of the envisaged difficulty in forming the transverse seals through the stiffening ribs, it may be desirable to carry out further sealing operations on both
transverse seals whilst the bag is on the finishing machine.
It will be appreciated that the turning device 300 is only one example of
a means for turning the web and the skilled person will have no difficulty in envisaging many other suitable devices and layouts which would not involve feeding the web back over the reel stand. It will also be appreciated that the stiffening ribs may be formed on the web in such a way that it is not necessary to turn the web through 180° in order for the ribs to be on the inside of the tube when it is formed.
Figure 7 shows a bag 4 1 which has substantially the same configuration as the bag 400 shown in Figure 6 and can be produced by a very similar process.
For that reason, like reference numerals will be used to refer to common or like parts of the bag.
The bag 401 differs from the bag 400 in that the stiffening ribs 404 are on the outside, rather than the inside, of the bag. The bag 401 can be produced using the apparatus shown in Figures 1 to
5 with some modification. The modification required would include feeding the web onto the forming shoulder 332 with the web surface from which the stiffening ribs 404 project disposed remote from the forming shoulder, rather than pressing
against the forming shoulder as it would in producing the bag 400. The result of this would be that the ribs would project outwardly of the forming shoulder as shown in Figure 8 This could be achieved by omitting the turning device 301 from the apparatus shown in Figure 1, although equally, the web could be turned
again, or any number of times by one or more further web turning arrangements according to the desired configuration of the apparatus and the web teed path
through it Referring to Figure 8, it will be noted that the grooves 335 may be omitted from the forming tube
Referring to Figure 9, a bag 500, which in its external configuration may correspond exactly to the bag 400 shown in Figure 6 In addition to the main bag space 501, the bag includes four internal compartments 502 In the description which follows, features of the bag 400 incorporated in the bag 500 will be described with reference to Figure 6 The compartments 502 are disposed in the corner regions of the bag Each compartment extends in the lengthwise direction of the bag and is sealed at its upper and lower ends by the transverse seals 406,
408 The compartments 502 are integral parts of the bag; being defined by folds in the web from which the bag is made The compartments are closed in their lengthwise direction by seals 504 formed between opposed portions of the bag, which are disposed radially outermost with respect to the centreline 506 of the bag. Alternatively, the compartments may be sealed by and external strip 506 as shown in Figure 1 1.
Figure 10 shows a bag 510 which is similar to the bag 500. Instead of having four compartments, the bag 510 has one compartment 512 and three
internally disposed stiffening ribs 514 which generally correspond to the ribs 404 and can be produced in exactly the same way as described herein above.
Figure 11 shows a bag 520 which is similar to the bag 500, but as described above, has its single compartment 522 sealed in the lengthwise direction of the bag by means of an external strip 506. The bag 520 has stiffening ribs 524 which project radially outwardly from the periphery of the bag. The ribs 524 are defined by folds in the web from which the bag is formed, opposed portions of each fold being sealed together to provide a stiffened rib. Figure 12 indicates certain proportions of the bags 500, 510, 520. It is believed preferable that the radial extent c of the compartments should be less than the sum of the side length a minus the side length b. It is believed this is particularly advantageous in the case of a bag having a plurality of the compartments as a means of reducing the number of layers of material through which the transverse seals 406, 408 have to be made.
The bags 500, 510, 520 may be made on an apparatus similar to that shown in Figures 1 to 5. It will be appreciated that the folds which define the compartments would have to be somewhat larger than the folds used to produce the stiffening ribs 404. This could be achieved by increasing the curvature of the
forming surface 270 and likewise increasing the depth of the ridges 274 and grooves 278. For this application, it is believed preferable that rotatable discs
282, or some other suitable form of forming device, should be provided to press the web into the grooves 278. It may also be preferable to provide similar discs
or forming devices between the bow-forming device 258 and the V-forming device 268 to assist in the forming of the ridges 276. To produce a bag with an external sealing strip 506, it is envisaged that a continuous strip would be applied over the respective fold or folds by a suitable device, which would preferably be located in place of the sealing device 290. The continuous strip would be cut to length by the severing device 360 as it severs each newly completed bag from the web stock. A suitable device 550 for applying a continuous strip to the web 256
(Figure 1) is shown in Figure 13. The device comprises a reel stand 552 on
which a reel of the strip is mounted. The strip is fed through the rollers of a nip drive 554 by which the strip is drawn from the reel and fed onto the web 256 so as to cover the open end of the respective groove 284. A roller 558 is provided above the web for guiding the strip onto the web. If the strip is self-adhesive, the roller may be biased, by springs for example, so as to press the strip and web against a table 560 in order to ensure adhesion of the strip to the web. As one alternative to using a self-adhesive strip, a sealing device may be provided for heat sealing the strip to the web. The heat sealing device may take the form of a hot air gun, heated roller or any other suitable form of heating device as will be familiar to those skilled in the art.
It will be appreciated that a suitable product feed arrangement would have to be provided to ensure that the compartment, or compartments, and the main bag
space are filled with the correct constituents. It will be understood that in principle such a feed arrangement could comprise a plurality of conventional feed devices operating synchronously. Thus, for example, if the bag 510 were being used to package a drink, the drink could be fed into the main bag space by a conventional liquid feed device, whilst a straw could be dropped into the compartment 512 by a suitable dispenser placed alongside the liquid feed device.
It will be appreciated that by housing the drinking straw of a drinks
container in an internal compartment, it is possible to be sure that each drinks container purchased will have with it the straw with which it is intended that it
should be supplied. This should ensure that each drink purchased has a straw with it and thereby overcome the problem encountered with many existing arrangements in which the straw is secured to the outside of the container and is dislodged at some stage between the point of manufacture and the time at which the container is selected by the purchaser. It is to be understood that whilst the bag making processes described herein have been illustrated with reference to VFFS methodology, the processes
are equally applicable to HFFS apparatus.

Claims

Claims
1 A method of making bags, said method including providing at least one fold in a web of packaging material, the or each fold extending in a lengthwise direction of the web and being defined by generally opposed portions of the
web which project from a first major surface of the web, forming a connection by which said opposed portions of the or each fold are maintained in a
predetermined relationship and forming said web into a tube such that said folds extend in a lengthwise direction ol said tube and are disposed inwardly of said tube.
2. A method as claimed in claim 1, comprising forming the or at least one said connection by means of a strip applied to a second major surface of said web, said strip extending in a lengthwise direction of said fold to provide a
substantially continuous connection along said fold and thereby define a generally tubular compartment extending in said lengthwise direction.
3 A method as claimed in claim 1, comprising forming the or at least one said connection by sealing regions of said opposed portions to one another adjacent said first major surface so as to provide a substantially continuous seal extending in said lengthwise direction and thereby define a generally tubular compartment extending in said lengthwise direction.
4. A method as claimed in claim 1, comprising forming the or at least one said connection by sealing said opposed portions to one another such that said fold defines a stiffening rib extending in said lengthwise direction.
5. A method as claimed in claim 4, comprising sealing said portions by a
heat sealing process.
6. A bag of a flexible packaging material, said bag comprising a generally tubular body which is closed at one end by a transversely extending seal and having at least one generally tubular compartment which is disposed within said body and extends in a lengthwise direction thereof, the or each compartment being defined by a wall formed by a fold in said body which fold has generally opposed edges extending in said lengthwise direction, and a connection by which said edges are maintained in a fixed relationship.
7. A bag as claimed in claim 6, wherein said connection comprises a strip of material secured to an external surface of said body.
8. A bag as claimed in claim 6, wherein said connection comprises a seal between generally opposed portions of the wall.
9. A bag as claimed in claim 6, wherein said tubular body is closed at an end opposite said one end by a transversely extending seal, the or each compartment
extends between said ends of said tubular body and is closed at said ends by the
respective transverse seals.
10. A bag as claimed in any one of claims 6, to 9, wherein the or one said compartment contains a drinking straw.
11. Apparatus for use in making bags, said apparatus comprising fold forming means for forming at least one fold extending in a lengthwise direction of a web of packaging material, the or each fold having generally opposed edges extending in said lengthwise direction, mean for forming a connection by which said edges are maintained in a predetermined relationship and means disposed downstream of said fold forming means for forming said web into a tube, the arrangement being such that said folds are disposed inwardly of said tube.
12. A bag made of a flexible packaging material, said bag having a generally tubular configuration body portion which is closed at one end region by a transversely extending seal and at least one reinforcing portion which extends in a lengthwise direction of said body portion, the or each said reinforcing portion at least comprising a fold in said body portion which is disposed inwardly thereof and opposed portions of which are joined to stiffen said fold.
13. A bag made of a web of flexible packaging material, said bag having a
plurality of sides which define a tube having a corresponding number of edges, which tube is closed at one end by a transversely extending seal, and at least one reinforcing portion disposed inwardly of said tube and extending in a lengthwise direction of a said edge, said reinforcing portion being defined by a fold in said tube opposed portions of which are joined together.
14. A bag as claimed in claim 12 or 13, wherein the or at least one said reinforcing portion includes a reinforcing element attached to said fold.
15. A bag as claimed in claim 14, wherein said reinforcing element is disposed between said opposed portions.
16. A bag a claimed in claim 14 or 15, wherein said reinforcing element comprises a flexible tube.
17. A bag as claimed in any one of claims 12 to 16, wherein the or each said reinforcing portion is secured to an inner surface of said bag.
18. A method of making bags, said method including providing a plurality of
folds in a web of packaging material, said folds being spaced apart in a transverse direction of said web and extending in a lengthwise direction of said web,
stiffening each said fold by joining together laterally spaced portions of the fold, and forming said web into a tube such that said stiffened folds extend in a lengthwise direction of said tube and are disposed inwardly of an external surface of said tube.
19. A method as claimed in claim 18, including the step of feeding a reinforcing strip between said laterally spaced portions prior to joining said portions together.
20. A method as claimed in claim 19, wherein said reinforcing strip comprises discrete lengths of flexible tubing, each said length being less than a length of said
tube.
21. A method as claimed in claim 18, 19 or 20, including securing said stiffened folds to an internal surface of said tube.
22. Apparatus for use in making bags, said apparatus including fold forming means for forming a plurality of folds extending in a lengthwise direction of a web of packaging material and spaced apart in a transverse direction of said web, means for stiffening each said fold by securing together laterally spaced portions
of the fold, and tube-forming means disposed downstream of said stiffening means for forming said web into a tube, the arrangement being such that said stiffened folds are disposed inwardly of said tube.
23. A method of making bags, said method including providing a plurality of folds in a web of packaging material, said folds being spaced apart in a transverse direction of said web and extending in a lengthwise direction of said web, stiffening each said fold by joining together laterally spaced portions of the fold, and forming said web into a tube such that said stiffened folds extend in a lengthwise direction of said tube.
24. A method as claimed in claim 23, wherein said fold-providing step includes causing said web to bow in a direction transverse to said lengthwise direction.
25. A method as claimed in claim 23 or 24, wherein said fold-providing step includes forming said folds such that each projects from said web in a first direction and causing said folds to project from said web in a second direction generally opposite to said first direction.
26. A method as claimed in claim 25, wherein said folds have a generally V-
shaped cross-section.
27. A method as claimed in any one claims 23 to 26, wherein said laterally spaced portions are joined together by heat sealing.
28. A method as claimed in claim 27, including directing heat between said laterally spaced portions such that said heat is applied directly to surface portions of said web which are to be joined.
29. A method as claimed in claim 28, including directing a stream of hot gas between said laterally spaced portions.
30. A method as claimed in claim 28 or 30, further including pressing together said laterally spaced portions.
31. A method as claimed in any one of claims 23 to 30, wherein said web is formed into said tube such that said folds project inwardly of an external surface of said tube.
32. Apparatus for use in making bags, said apparatus including fold forming
means for forming a plurality of folds extending in a lengthwise direction of a web of packaging material and spaced apart in a transverse direction of said web,
means for stiffening each said fold by securing together laterally spaced portions of the fold, and tube-forming means disposed downstream of said stiffening means for forming said web into a tube.
33. Apparatus as claimed in claim 32, wherein said fold forming means includes a bow-forming device arranged to cause said web to bow such that a distance between lengthwise extending edges of said web is reduced.
34. Apparatus as claimed in claim 32 or 33, wherein said fold forming means includes respective projections arranged to form folds which define respective
ridges on a surface of said web.
35. Apparatus as claimed in claim 34, wherein said projections are elongate elements which converge in a downstream direction of the flow forming means.
36. Apparatus as claimed in claim 34 or 35, wherein said projections are arranged such that said ridges are generally V-shaped.
37. Apparatus as claimed in claim 34, 35 or 36, wherein said fold forming
means includes means defining respective depressions associated with said projections such that said ridges become troughs in said surface.
38. Apparatus as claimed in claim 37, wherein said depressions are defined in
a convex surface.
39. Apparatus as claimed in any one of claims 32 to 38, wherein said stiffening means includes heat sealing means for securing together said laterally spaced portions.
40. Apparatus as claimed in claim 39, wherein said heat sealing means includes respective heat applying devices arranged to direct heat between said laterally spaced portions such that heat is applied directly to surface portions of said web which are to be secured together.
41. Apparatus as claimed in claim 40, wherein said heat applying devices include a nozzle arranged to direct a hot gas between said laterally spaced portions.
42. Apparatus as claimed in any one of the claims 32 to 41, including means for pressing said laterally spaced portions together.
PCT/GB2000/003859 1999-10-07 2000-10-06 Bag making WO2001024999A1 (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
GB9923725.7 1999-10-07
GB9923725A GB2354969A (en) 1999-10-07 1999-10-07 A method of making bags which feature longitudinally reinforcing folds
GB9923730.7 1999-10-07
GB9923730A GB2354971A (en) 1999-10-07 1999-10-07 A bag featuring longitudinally reinforcing folds
GB0001037.1 2000-01-17
GB0001037A GB2357991A (en) 1999-10-07 2000-01-17 Bags with longitudinal compartments/folds

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Publication Number Publication Date
WO2001024999A1 true WO2001024999A1 (en) 2001-04-12

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JP2012126457A (en) * 2010-11-25 2012-07-05 Omori Mach Co Ltd Hem sealing device, horizontal pillow packaging device using the same, hem seal forming device, and pillow packaging method
JP2013028395A (en) * 2011-07-29 2013-02-07 Omori Mach Co Ltd Pillow packaging machine
JP2019104158A (en) * 2017-12-12 2019-06-27 株式会社東京自働機械製作所 Hem molding device
EP3954623A1 (en) 2020-08-14 2022-02-16 Mondi AG Paper packaging bag and method for producing a packaging bag
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WO2022106226A1 (en) * 2020-11-18 2022-05-27 Gea Food Solutions Weert B.V. Vertical flow-wrapper with improved corner folding

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