WO2001023710A1 - Ore pass inspection system - Google Patents

Ore pass inspection system Download PDF

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Publication number
WO2001023710A1
WO2001023710A1 PCT/US2000/021354 US0021354W WO0123710A1 WO 2001023710 A1 WO2001023710 A1 WO 2001023710A1 US 0021354 W US0021354 W US 0021354W WO 0123710 A1 WO0123710 A1 WO 0123710A1
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WO
WIPO (PCT)
Prior art keywords
unit
hang
platform
shaft
operator
Prior art date
Application number
PCT/US2000/021354
Other languages
French (fr)
Inventor
Arthur L. Miller
Christopher Dorrington
Paula Schmitz
Travis Garvey
Peter Maricich
Original Assignee
The Government Of The United States Of America, As Represented By The Secretary Of The Department Of Health And Human Services
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by The Government Of The United States Of America, As Represented By The Secretary Of The Department Of Health And Human Services filed Critical The Government Of The United States Of America, As Represented By The Secretary Of The Department Of Health And Human Services
Priority to AU65200/00A priority Critical patent/AU6520000A/en
Priority to BR0014388-0A priority patent/BR0014388A/en
Priority to CA002385794A priority patent/CA2385794A1/en
Priority to GB0207476A priority patent/GB2373009B/en
Priority to US10/089,432 priority patent/US6672673B1/en
Publication of WO2001023710A1 publication Critical patent/WO2001023710A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C35/00Details of, or accessories for, machines for slitting or completely freeing the mineral from the seam, not provided for in groups E21C25/00 - E21C33/00, E21C37/00 or E21C39/00
    • E21C35/24Remote control specially adapted for machines for slitting or completely freeing the mineral
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21CMINING OR QUARRYING
    • E21C41/00Methods of underground or surface mining; Layouts therefor
    • E21C41/16Methods of underground mining; Layouts therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D3/00Raising shafts, i.e. working upwards from the bottom

Definitions

  • An ore pass is a generally vertical or near-vertical passage excavated between at least two levels in an underground mine The levels occur at different vertical displacements in the mine The vertical distances between such levels and thus the vertical extent of the ore pass may range up to hundreds of feet or even more
  • Such ore passes provide a passageway for delivering mine products (i e ore coal and the like) from a higher level to a lower level within the mine
  • the lower level contains ore carts carriages trams or other transport devices which allow the mine products to be removed directly or indirectly out of the mine
  • the lower level can serve several higher levels through the same or different ore passes
  • the interior walls of an ore pass may contain surface structures ranging from smooth to very rough The surface features may depend for example on the geological structures traversed bv the ore pass the nature of the mining tool or apparatus used in boring out the ore pass, and similar factors Additionally the cross-sectional dimensions of such ore passes may vary Likewise, the sizes shapes, and structures of the mining products being transported
  • the United States has about 100 to 200 mines containing working ore passes Any given mine may have one or more ore passes some mines
  • U S Patent 4,023 862 provides a coal mining method wherein the coal seam is disintegrated by utilizing a jet of hot oil under pressure Since an operation can be remotely controlled in a deep mine shaft exposure of mine workers can be minimized The method further reduces the amount of coal dust produced and thus reduces the risk of dust explosions
  • a TV camera can be mounted on the mining machine for transmitting a picture of the operation to the surface so that appropriate guiding signals can be transmitted to the machine
  • U S Patent 4 708,395 discloses a method and apparatus for hydrau cally mining a coal seam using a monitor and a hydraulic jet powered by high pressure water
  • the monitor includes means for remotely positioning the jet vertically and horizontally so that the jet can be aimed at any location within the zone of a mine face being mined This system is especially useful in hazardous locations within a mine (e g , unstable areas where the risk of roof falls is significant)
  • U S Patent 5 069 108 discloses a blasting device for unblocking ore passes, backfill raises mine draw points, or other near vertical raises where rocks or other materials normally fall freely but may get blocked during use
  • the device includes a propulsion unit including an air chamber mounted at the end of a hollow tube with an inlet for receiving pressurized air and at least one outlet for allowing compressed air jets to exit downwardly from the air chamber to propel the propulsion unit upwardly
  • a reservoir is mounted on the propulsion unit and adapted to hold an explosive charge and an igniter which can be remotely activated
  • the present invention addresses these unresolved needs SUMMARY OF THE INVENTION
  • the present invention discloses an apparatus for clearing a material hang-up in an essentially vertical shaft having walls which is used for moving material from a higher level to a lower level said apparatus comprising (1 ) a platform having an upper surface and a lower surface and at least two ends, wherein the platform is movable along a longitudinal direction within the shaft
  • a remotely controllable propulsion unit affixed to the lower surface of the platform capable of propelling the platform along the longitudinal direction within the shaft and up to the hang-up
  • an imaging unit affixed to the upper surface of the platform capable of generating an image of an upward view within the shaft wherein the image is transmittable to a remote viewer and wherein the image can be viewed by an operator to assist in controlling and operating the apparatus,
  • one or more extensible immobilizing units affixed to the ends of the platform wherein the immobilizing units are remotely controllable and wherein the immobilizing units when activated by the operator immobilize the platform within the shaft
  • a remotely controllable clearing unit affixed to the platform and adapted for clearing the hang-up within the shaft
  • the immobilizing unit allows the operator to immobilize the apparatus at a fixed longitudinal position within the ore pass by providing members that can contact the walls of the ore pass in a manner to immobilize the platform in the desired position (i e , generally a position from which the hang-up can be cleared)
  • the apparatus has a light source to provide light for the imaging unit preferably both the light source and the imaging unit can be remotely controlled If desired, the imaging unit may incorporate a zoom-type lens
  • the propulsion unit comprises a gas receiving chamber, a source of a gas under high pressure in communication with the chamber, and at least one gas nozzle affixed to the chamber and projecting downward therefrom
  • the gas source is located at a remote and protected, position relative to the platform (e g , at a safe location near the bottom of the ore pass)
  • the imaging unit includes a light source directing light generally upward along the ore pass above the platform and an imaging device capable of generating the image Wnen the apparatus is positioned just below the ore pass hang-up the image allows the operator to view the blockage and place the platform in position to remove or breakup the blockage
  • the extensible immobilizing unit includes at least one balloon or bladder inflatable by gas under pressure and a first remotely controllable valve capable of controllably admitting the pressurized gas into the balloon(s) or bladder(s)
  • the extensible immobilizing unit includes at least one prong or leg extendably engaged to a remotely controllable driving unit capable of controllably extending the prong
  • the balloon(s) and/or prong(s) are activated so as to extend out from the platform and contact the walls of the ore pass
  • the activated balloon(s) and/or prong(s) effectively lock the platform in place by applying pressure through the balloon(s) and/or prong(s) or leg(s)
  • the extensible immobilizing unit or units can also be remotely retractable to allow the apparatus to be removed entirely or repositioned as desired
  • the extensible immobilizing unit or units include one or more balloons, the retractable mobilizing unit or units would include a second remotely controllable valve for control
  • the unit for clearing ore pass hang-ups includes a device to deliver high-impact blows to the blockage in general or to a particular location in the hang-up (e g , to ' key pieces of material in the hang-up that appear to be responsible for the hangup)
  • the unit for clearing the ore pass hang-up includes a stream of a fluid under high pressure to breakup the hang-up
  • the unit for clearing the ore pass hang-up includes an emplacement unit and an explosive charge wherein the emplacement unit includes (1 ) a remotely controllable drive unit and (2) a holder having a proximal end and a distal end wherein the proximal end is pivotally and swivelably affixed to the drive unit wherein the distal end is releasably holding the explosive charge wherein the drive unit is capable of causing the holder to be moved in order to move the explosive charge to the desired location, and wherein the explosive charge further includes (a) a detonation device and (b) an attachment element whereby the explosive charge can be attached
  • Figure 1A provides a schematic diagram (side view) of the apparatus for imaging and clearing an ore pass hang-up
  • Figure 1 B provides a schematic diagram (viewed from above) of the apparatus from Figure 1A having a rectangular platform
  • Figure 1 C provides a schematic diagram (viewed from above) of the apparatus having a triangular platform
  • Figure 1 D provides a schematic diagram (viewed from above) of the apparatus having a circular platform
  • Figure 2 A diagram of a guidable or controllable propulsion unit of the present invention based on expulsion of a gas under high pressure through gas nozzles
  • FIG. 3 A diagram of an imaging system used in the present invention
  • Figure 4 A diagram of an embodiment of an immobilizing and remobilizing unit of the invention based on a balloon inflatable and deflatable using a set of controllable valves
  • Figure 5 A diagram of an embodiment of an immobilizing and remobilizing unit of the invention based on an extensible and retractable prong
  • Figure 6 A diagram of clearing mechanism using an explosive charge which is attached to the materials forming the hang-up
  • Figure 7 A diagram of clearing mechanism of the present invention using a ram to strike or impact the materials forming the hang-up
  • This invention relates to a shaft inspection system (including apparatus and methods) for inspection and clearing of hang-ups More particularly this invention relates to an ore pass inspection system (including apparatus and methods) that allows imaging of the ore pass in an underground mine This ore pass inspection system is especially useful in cases of hang-ups or blockages within the ore pass This inspection system can also be used to help clear such hang-ups or blockages
  • an "ore pass” relates generally to an essentially vertical (i e , vertical or near-vertical) shaft chute raise, winze, or similar passage bored between at least two levels in an underground mine wherein the ore or other mined material can be moved from an upper level to a lower level using gravity
  • a "shaft' relates generally to an essentially vertical (i e , vertical or near-vertical) ore pass chute raise winze or similar passage spanning at least two levels wherein a solid material can be moved from an upper level to a lower level using gravity
  • a shaft' relates generally to an essentially vertical (i e
  • the apparat - includes a guidable or controllable propulsion unit shown schematically at 30 affixed to the lower surface 24 of the platform 20
  • the propulsion unit 30 should be capable of propelling the platform 20 along the generally longitudinal direction of the ore pass (i e , up into the ore pass) in order to reach the hang-up
  • the propulsion unit 30 achieves levitation using a high pressure gas
  • the high pressure gas is supplied to the propulsion unit 30 and allowed to escape through at least one thrusting nozzle directed downwards This generates a lifting force such that the apparatus is generally propellable upwards along the longitudinal direction of, and into, the ore pass and in the direction of the ore pass hangup
  • a source of high pressure gas (not shown) is supplied using a high pressure gas line 132
  • the source of gas can be any conventional gas supply such as for example a compressor compressed gas tanks and the like
  • the high pressure gas line 132 is in communication with a receiving chamber 130 that receives the pressurized
  • the propulsion unit 30 may include solid or liquid chemical propellants such as may be used in rockets It may further be a motor driven propeller or similar equivalent systems of propelling the apparatus in a controllable fashion along the longitudinal direction of the ore pass
  • the propulsion unit 30 can provide the levitating effect required to controllably position reposition and/or remove (i e back out) the assembly Normally the high pressure gas line 132 will extend from the platform down the shaft or ore pass and then to a remote gas source If desired other lines could be bundled with the high pressure gas line
  • Imaging units or systems shown schematically at 40 are affixed to the upper surface 22 of the platform
  • the imaging unit is capable of generating an image of an upward view along the ore pass
  • the imaging unit includes a light source light 142 directed upwards along the ore pass such that it illuminates generally the walls and lumen of the ore pass and the hang-up (including component pieces of ore comprising a hang-up) when the apparatus reaches the vicinity of such a hang-up
  • the light source may have fixed or variable intensity
  • the imaging unit 40 further includes an imaging device 144 such as, for example, an electronic video or TV camera (analog or digital) to provide an upwards field of view within the ore pass If desired, the imaging device could have zooming capabilities
  • the image generated by the video camera is transmittable to a remote viewer such that an operator can view the image and use the information contained therein to guide the progress and operation of the apparatus
  • the light source and/or the imaging device can incorporate fiber optic technology In cases where an open flame could be hazardous the use of fiber optic technology for
  • Tne apparatus also includes extensible immobilizing units shown schematically at 50 in Figures 1A and 1 B affixed to the ends of the platform 20 which are used to effectively ' lock ' the platform in place within the ore pass at the appropriate location (generally just below the hang-up) If the platform is rectangular (as shown in Figure 1 B) the ends of each side arm will generally have its own immobilizing unit 50
  • a ' plurality preferably about two to ten and more preferably about 2 to 5
  • immobilizing units 50 are disposed in a regular or equidistant manner around the circumference
  • a circular platform 20 could have a single immobilizing unit attached around the entire outside surface of the platform
  • the circular platform 20 could be used with an inflatable bladder having an inner-tube or donut shape to engage the ore-pass walls When extended or engaged the immobilizing units are intended to engage the walls of the ore pass with sufficient force that the apparatus is immobilized at a fixed longitudinal position
  • the extensible immobilizing units comprise balloons or bladders 150 which can be inflated using gas under pressure
  • the pressurized gas may be delivered from the gas receptacle 130 ( Figure 2) using a gas feed line 151 0 alternatively a separate gas supply line (which could run along side of line 132) could be used if desired
  • the balloon or bladder 150 may be constructed of any gas impermeable flexible material strong enough not to be torn or ruptured as the material engages the potentially rough surface of the ore pass
  • the flow of gas that inflates the balloon and causes it to engage 5 the ore pass wall 100 is regulated by a first controllable valve 152 admitting the gas to the balloon
  • the extensible immobilizing units comprise at each end of the platform 20 a prong 157 which can be extended using a controllable driving unit 155 to contact the C wal' 100
  • the platform will have a plurality of such prongs spaced around its circumference more preferably the platform will have about three to about five prongs
  • the driving unit 155 could, for example comprise an electric motor solenoid valves gas driven valves and the like
  • the operator activates the driving unit 5 or units to extend prong 157 (and other prongs, not shown which may be used) to contact and engage the wall 100 of the ore pass with sufficient force to immobilize the apparatus
  • Prongs 157 can, if desired, be formed of nested tubes or rods (similar to a retractable antenna) that can be extended and retracted as needed using for example air pressure, vacuum, and/or multi- 0 stage pneumatic actuators
  • the platform also has affixed to it a controllable unit or mechanism 60 to allow clearing of the ore pass hang-up
  • a controllable unit or mechanism 60 to allow clearing of the ore pass hang-up
  • the operator activates the clearing mechanism to try to break up the hang-up and reestablish the flow of ore
  • reestab shment of the flow of ore can damage or even destroy the apparatus
  • the apparatus will preferably be constructed of 5 inexpensive materials and components Alternatively especially in cases where complete destruction is not expected components susceptible to damage (e g imaging and light source units) may be retracted or otherwise covered and protected during the attempts to clear or break up the hang-up
  • clearing mechanisms that may be employed to break up the : hang-up include high-impact blows directed towards the hang-up and high pressure fluid streams directed towards the hang-up
  • clearing mechanisms can be used which allow the apparatus to be removed from the ore pass prior to activating the clearing operation
  • the clearing mechanism e g , an explosive charge
  • the apparatus would be removed from the ore pass using essentially the same technique, except in the reverse direction used to initially guide the apparatus to the hang-up
  • the immobilizing unit and the clearing mechanism could be adapted to controllably separate from the remainder of the apparatus The remainder of the assembly (including the more expensive lighting imaging and propulsion units) could be removed while the immobilizing unit and clearing mechanism remain in place Only after the remainder of the assembly is out of harm s way would the clearing operation begin
  • relatively inexpensive lighting and imaging units could be used which could remain within the ore pass to provide visual information regarding the clearing operation
  • a second controllable valve 153 can be used to depressu ⁇ ze or deflate the balloons so that the assembly can be removed
  • balloon 150 is inflated by controlling the first valve 152 to open and admit gas to the balloon to lock the assembly in place
  • the second controllable valve 153 is activated to deflate the balloon
  • the first and second valves may be separate units or may be combined in a single valve system (e g a "Tee valve)
  • Such a valve could have for example, a first operating position wherein the balloon inflates a second operating position wherein gas cannot pass into or out of the balloon and a third operating position wherein the balloon gas can exit to atmosphere and allow the balloon to deflate
  • Similar systems could of course, be used to operate the prongs157 shown in Figure 5 (i e , engage and disengaged the prongs as appropriate)
  • Equivalent configurations of the first and second valves 152 and 153 can be used as long
  • the preferred embodiment of the present apparatus includes mechanisms for clearing the ore pass hang-up
  • the mechanisms for clearing the hang-up comprises an emplacement unit that allows the placement and attachment of an explosive charge directly on the hang-up (i e on a portion or a particular boulder stone or similar fragment of the actual hang-up)
  • the emplacement unit of Figure 6 includes a drive unit 160 and a remotely controllable holder 162 with a proximal end and a distal end
  • the proximal end is pivotally and swivelably affixed to the drive unit 160 such that the drive unit is capable of causing the holder 162 to be pivotally raised or lowered, and to swivel
  • the distal end releasably holds the explosive charge 164
  • the explosive charge 164 rests by gravity on a curved holding container 163 at the distal end of holder 162
  • the explosive charge 164 further includes a detonation unit 166 such as for example, a fuse wire ignitable from a
  • the clearing mechanism 60 can also be designed to deliver mechanical blow or impact to the hang-up.
  • an hydraulically controlled ram 180 can be used to directly pound or strike the hang-up material; the general direction of the ram is illustrated by arrow 184.
  • the ram could operate in fixed position (i.e. , essentially in a single vertical direction) or could be pivotally mounted on the platform to allow more than one portion of the hang-up to be impacted.
  • the ram 180 could also be fitted with a battering plate 182 (preferably of steel or similar material). If desired, the battering plate 182 could also have protrusions on its upper surfaces (i.e..
  • the apparatus of the present invention is relatively easy to use.
  • the apparatus is introduced into the lower end of an ore pass that is blocked by an ore pass hang-up.
  • the apparatus is propelled upward along the ore pass while using images of the upward view of the ore pass for guidance.
  • the operator preferably at a remote location (i.e.. out of danger in the event the hang-Up is cleared), continually monitors the images transmitted by the imaging unit while controllably guiding the apparatus as it moves upward along the ore pass. Once the lower portion of the hang-up is located and the apparatus is moved into the desired position, the operator immobilizes the apparatus using controllable immobilizing units to engage the walls of the ore pass with sufficient force that the platform is held in place.
  • the platform may also be equipped with one or more upward directed water nozzles that can be remotely controlled by the operator wet down the ore pass for improved visibility.
  • the clearing mechanism can be activated. In cases where the apparatus is to remain in place during the clearing operation, the clearing mechanism can be activated immediately. Where the apparatus, or portions of the apparatus, are to be removed prior to initiating the actual clearing operation, the clearing mechanism is, of course, only activated after the apparatus is removed from the ore pass. Removal of the apparatus, especially in cases where it is to be removed prior to the clearing operation, is essentially carried out using the same techniques and systems as used during the initial placement of the apparatus.
  • the immobilizing units are disengaged from the walls and levitating units are activated to allow the apparatus to essentially "back out” of the ore pass.
  • the weight of the freed hangup material may essentially "flush" the apparatus out of the ore pass. In such cases, the apparatus may be damaged or destroyed.
  • systems using relatively inexpensive components are preferred.
  • an explosive charge as the clearing mechanism, it is preferred that the charge is physically attached to the hang up and that the apparatus is removed from the ore pass prior to activating the explosion.
  • the present system can be used in a number of systems to remotely and safely remove hang-ups from vertical or near-vertical shafts.
  • this invention was developed for use in underground mines, in can be used in a number of industries where solid materials must be moved from a higher to a lower level using vertical or near- vertical shafts or passageways and where the solid materials are prone to hanging up within the passageway.
  • the clearing mechanisms to be used will preferably be non-damaging (i e , not explosive charges)
  • a clearing mechanism employing an inert fluid under high pressure may be preferred in order to reduce the risk of such explosions
  • such a clearing mechanism may also be preferred

Abstract

The apparatus includes: a platform (20) movable along generally a longitudinal direction of an ore pass; a controllable propulsion unit (30) capable of propelling the platform within the ore pass and to the location of the hang-up; an imaging unit (40) capable of generating an image of the ore pass as the apparatus is moved through the ore pass, wherein the image is transmittable to a remote viewer, extensible, remotely controllable immobilizing units (50) affixed to the platform; and a remotely controllable unit (160) for clearing the ore pass hang-up. Once in place the apparatus is used to break up or clear the hang-up. Techniques for clearing the hang-up include, for example, directing blows to the hang-up, directing blows to the hang-up, directing high pressure fluids to the hang-up, and using an explosive charge (164). The present system allows an operator located at a remote and safe distance from the ore pass to place the apparatus in the proper position relative to the hang-up and to clear the hang-up.

Description

ORE PASS INSPECTION SYSTEM
FIELD OF THE INVENTION This invention relates to an ore pass inspection system that allows imaging of the ore pass in an underground mine This ore pass inspection system is especially useful in cases of hang-ups or blockages within the ore pass This inspection system can also be used to help clear such hang-ups or blockages
BACKGROUND OF THE INVENTION An ore pass is a generally vertical or near-vertical passage excavated between at least two levels in an underground mine The levels occur at different vertical displacements in the mine The vertical distances between such levels and thus the vertical extent of the ore pass may range up to hundreds of feet or even more Such ore passes provide a passageway for delivering mine products (i e ore coal and the like) from a higher level to a lower level within the mine Generally the lower level contains ore carts carriages trams or other transport devices which allow the mine products to be removed directly or indirectly out of the mine In some cases the lower level can serve several higher levels through the same or different ore passes The interior walls of an ore pass may contain surface structures ranging from smooth to very rough The surface features may depend for example on the geological structures traversed bv the ore pass the nature of the mining tool or apparatus used in boring out the ore pass, and similar factors Additionally the cross-sectional dimensions of such ore passes may vary Likewise, the sizes shapes, and structures of the mining products being transported via the ore pass may vary greatly Thus from time to time in a given ore pass, the mining products may "hang up' within the ore pass The just mentioned factors contribute to the likelihood of such hang-ups and blockages within ore passes The likelihood of such blockages will be significantly higher in some cases (e g rough ore pass surfaces ' bottlenecks within the ore pass non-vertical passageways within the ore pass large and irregularly shaped mine products) Once a hang-up or 5 blockage occurs the piling up of additional mine product on top of the hangup often packs the blockage more tightly and makes removal of the blockage more difficult
Clearing an ore pass hang-up or blockage presents significant safety concerns For example a miner at the lower end of the ore pass attempting ιc to remove the blockage could be exposed to any material dislodged from the hang-up If the miner is standing at the bottom end of the ore pass and directing a disrupting force upwards into the ore pass toward the hang-up any sudden rush of ore attending a successful clearing operation may trap the miner and cause serious injury or death As of the time of this invention
15 there have been at least five ore pass-related fatalities in the preceding five years in the United States and a far larger number of ore pass hang-up- related injuries
The United States has about 100 to 200 mines containing working ore passes Any given mine may have one or more ore passes some mines
2_ have upwarαs of 10 or even more ore passes Depending on the factors identified above the frequency and likelihood of an ore pass hang-up may vary considerably In some case an ore pass may become hung-up only rarely m other cases it may be an almost daily occurrence Likewise and for similar reasons the degree of difficulty in clearing such a hang-up varies 5 widely Numerous techniques to remove the blockage have been developed These include for example delivering blows to structures adjoining or related to the ore pass placing a small blasting charge either just inside the ore pass or as close to the blockage as possible using for example a long pole or propelling the explosive charge as a ballistic slug toward the location of the 0 hang-up Alternatively a separate long hole may be drilled from below (mobilizing a drill rig in the passageway beneath the blockage) in order to deliver a blasting agent through the drilled hole into the hang-up Clearly the latter tactic is both time consuming and expensive In some cases, the mine operator may choose to abandon the blocked ore pass and bore a new one U S Patent 4 930 595 discloses a method of remotely determining the profile of a subterranean passage within a mine using an instrument pod that can be moved along the passage The pod includes a rangefinder for determining the distances from a defined longitudinal axis of the pod to multiple points on the internal wall of the passage and providing an output signal representing the profile of the passage A clinometer is used to indicate the orientation of the pod in the passage The signals are transmitted to a remote location and provide a visual representation of the profile of the passage at a given location As the pod is moved successive representations at different locations are obtained The pod is preferably also provided with a television camera and lighting so that the wall of the passage can also be visually inspected Since the pod moves by gravity it is generally intended for use by being lowered down the passage in some cases the pod can be pulled up the passage
U S Patent 4,023 862 provides a coal mining method wherein the coal seam is disintegrated by utilizing a jet of hot oil under pressure Since an operation can be remotely controlled in a deep mine shaft exposure of mine workers can be minimized The method further reduces the amount of coal dust produced and thus reduces the risk of dust explosions A TV camera can be mounted on the mining machine for transmitting a picture of the operation to the surface so that appropriate guiding signals can be transmitted to the machine
U S Patent 4 708,395 discloses a method and apparatus for hydrau cally mining a coal seam using a monitor and a hydraulic jet powered by high pressure water The monitor includes means for remotely positioning the jet vertically and horizontally so that the jet can be aimed at any location within the zone of a mine face being mined This system is especially useful in hazardous locations within a mine (e g , unstable areas where the risk of roof falls is significant)
U S Patent 5 069 108 discloses a blasting device for unblocking ore passes, backfill raises mine draw points, or other near vertical raises where rocks or other materials normally fall freely but may get blocked during use The device includes a propulsion unit including an air chamber mounted at the end of a hollow tube with an inlet for receiving pressurized air and at least one outlet for allowing compressed air jets to exit downwardly from the air chamber to propel the propulsion unit upwardly A reservoir is mounted on the propulsion unit and adapted to hold an explosive charge and an igniter which can be remotely activated
As those skilled in the art realize, it is generally more effective to attack a blockage from below But efforts from below place the workers at maximum risk since once the blockage is clear the hung-up materials will of course continue their fall through the ore pass Even if the blockage is not completely cleared material dislodged from the blockage place workers located below at significant risk
Thus there still remains a need for an apparatus and method that integrally permits placing the apparatus in a location immediately under a hang-up in an ore pass in order to clear the hang-up while minimizing the risks to the operator There additionally remains a need for an apparatus and method that substantially eliminates guesswork in placing a device to clear an ore pass hang-up and that employs an image based guiding mechanism to direct the apparatus to a preferred position for clearing a hang-up There further remains needs for method for clearing blockages and for an apparatus and that is reusable The present invention addresses these unresolved needs SUMMARY OF THE INVENTION The present invention discloses an apparatus for clearing a material hang-up in an essentially vertical shaft having walls which is used for moving material from a higher level to a lower level said apparatus comprising (1 ) a platform having an upper surface and a lower surface and at least two ends, wherein the platform is movable along a longitudinal direction within the shaft
(2) a remotely controllable propulsion unit affixed to the lower surface of the platform capable of propelling the platform along the longitudinal direction within the shaft and up to the hang-up
(3) an imaging unit affixed to the upper surface of the platform capable of generating an image of an upward view within the shaft wherein the image is transmittable to a remote viewer and wherein the image can be viewed by an operator to assist in controlling and operating the apparatus, (4) one or more extensible immobilizing units affixed to the ends of the platform wherein the immobilizing units are remotely controllable and wherein the immobilizing units when activated by the operator immobilize the platform within the shaft
(5) a remotely controllable clearing unit affixed to the platform and adapted for clearing the hang-up within the shaft and
(6) a remote controller for controlling the propulsion unit the immobilizing units and the clearing unit wherein the apparatus can be controlled and operated by the operator using the remote controller at a safe distance from the shaft This apparatus is especially adapted for use in ore passes in underground mines Preferably the immobilizing unit allows the operator to immobilize the apparatus at a fixed longitudinal position within the ore pass by providing members that can contact the walls of the ore pass in a manner to immobilize the platform in the desired position (i e , generally a position from which the hang-up can be cleared) Preferably the apparatus has a light source to provide light for the imaging unit preferably both the light source and the imaging unit can be remotely controlled If desired, the imaging unit may incorporate a zoom-type lens
In a significant embodiment of the apparatus the propulsion unit comprises a gas receiving chamber, a source of a gas under high pressure in communication with the chamber, and at least one gas nozzle affixed to the chamber and projecting downward therefrom Preferably, the gas source is located at a remote and protected, position relative to the platform (e g , at a safe location near the bottom of the ore pass) In a further significant embodiment the imaging unit includes a light source directing light generally upward along the ore pass above the platform and an imaging device capable of generating the image Wnen the apparatus is positioned just below the ore pass hang-up the image allows the operator to view the blockage and place the platform in position to remove or breakup the blockage
In an important embodiment of the apparatus the extensible immobilizing unit includes at least one balloon or bladder inflatable by gas under pressure and a first remotely controllable valve capable of controllably admitting the pressurized gas into the balloon(s) or bladder(s) Furthermore in an alternative important embodiment the extensible immobilizing unit includes at least one prong or leg extendably engaged to a remotely controllable driving unit capable of controllably extending the prong In operation the balloon(s) and/or prong(s) are activated so as to extend out from the platform and contact the walls of the ore pass The activated balloon(s) and/or prong(s) effectively lock the platform in place by applying pressure through the balloon(s) and/or prong(s) or leg(s) In another important embodiment of the apparatus, the extensible immobilizing unit or units can also be remotely retractable to allow the apparatus to be removed entirely or repositioned as desired For example, the extensible immobilizing unit or units include one or more balloons, the retractable mobilizing unit or units would include a second remotely controllable valve for controllably releasing gas from the one or more balloons Where the extensible immobilizing unit includes one or more prongs or legs, the retractable mobilizing unit would allow retraction of the prongs or legs Of course the extensible immobilizing unit can be modified to allow both activation (i e extension) and deactivation (i e retraction)
In an advantageous embodiment of the apparatus the unit for clearing ore pass hang-ups includes a device to deliver high-impact blows to the blockage in general or to a particular location in the hang-up (e g , to ' key pieces of material in the hang-up that appear to be responsible for the hangup) In an alternative advantageous embodiment the unit for clearing the ore pass hang-up includes a stream of a fluid under high pressure to breakup the hang-up
Where these methods of breaking up the hang-up fail the platform can be equipped with a remotely controlled explosive material or charge In such cases the apparatus preferably allows the explosive charge to be affixed or attached to blockage so that the apparatus itself can be removed from the ore pass before the charge is remotely activated Of course if desired explosive charges could be used without first attempting to use other methods Thus in another significant embodiment of this invention the unit for clearing the ore pass hang-up includes an emplacement unit and an explosive charge wherein the emplacement unit includes (1 ) a remotely controllable drive unit and (2) a holder having a proximal end and a distal end wherein the proximal end is pivotally and swivelably affixed to the drive unit wherein the distal end is releasably holding the explosive charge wherein the drive unit is capable of causing the holder to be moved in order to move the explosive charge to the desired location, and wherein the explosive charge further includes (a) a detonation device and (b) an attachment element whereby the explosive charge can be attached to the desired location on the hang-up Preferably the detonation device allows the explosive charge to be triggered remotely Suitable attachment elements include for example adhesives grappling hooks or devices and the like Additionally the explosive charge can be of the plastic type which can simply be "packed' within voids or crevices within the hang-up Preferably the platform is removed before the explosive charge is triggered In some especially difficult hang-ups, a second platform (but without the imaging equipment) can be locked into place just below the explosive charge and the hang-up so as to direct the force of the charge up into the hang-up The invention furthermore provides a method for imaging and clearing a shaft or ore pass containing a hang-up using the above-discussed systems and apparatuses More specifically this method comprises
(1 ) introducing an apparatus for clearing the hang-up into the lower end of the shaft blocked by the hang-up, wherein the apparatus is capable of (a) being remotely propelled within the shaft so that the apparatus can be positioned adjacent to and below the hang-up by an operator located at a safe distance from the lower end of the shaft
(b) providing an image of an upward view of the shaft as the apparatus is propelled within the shaft and is positioned adjacent to and below the hang-up where the image is transmitted to the operator
(c) being remotely immobilized in a position adjacent to and below the hang-up by the operator and
(d) remotely clearing the hang-up after being immobilized in a position adjacent to and below the hang-up (2 ) remotely propelling the apparatus upward within the shaft until the apparatus is positioned adjacent to and below the hang-up wherein the image is used by the operator to guide the apparatus within the shaft
(3) remotely immobilizing the apparatus adjacent to and below the hang-up and (4) remotely clearing the hang-up
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1A provides a schematic diagram (side view) of the apparatus for imaging and clearing an ore pass hang-up Figure 1 B provides a schematic diagram (viewed from above) of the apparatus from Figure 1A having a rectangular platform Figure 1 C provides a schematic diagram (viewed from above) of the apparatus having a triangular platform Figure 1 D provides a schematic diagram (viewed from above) of the apparatus having a circular platform
Figure 2 A diagram of a guidable or controllable propulsion unit of the present invention based on expulsion of a gas under high pressure through gas nozzles
Figure 3 A diagram of an imaging system used in the present invention
Figure 4 A diagram of an embodiment of an immobilizing and remobilizing unit of the invention based on a balloon inflatable and deflatable using a set of controllable valves
Figure 5 A diagram of an embodiment of an immobilizing and remobilizing unit of the invention based on an extensible and retractable prong Figure 6 A diagram of clearing mechanism using an explosive charge which is attached to the materials forming the hang-up
Figure 7 A diagram of clearing mechanism of the present invention using a ram to strike or impact the materials forming the hang-up
DETAILED DESCRIPTION OF THE INVENTION This invention relates to a shaft inspection system (including apparatus and methods) for inspection and clearing of hang-ups More particularly this invention relates to an ore pass inspection system (including apparatus and methods) that allows imaging of the ore pass in an underground mine This ore pass inspection system is especially useful in cases of hang-ups or blockages within the ore pass This inspection system can also be used to help clear such hang-ups or blockages As used herein an "ore pass" relates generally to an essentially vertical (i e , vertical or near-vertical) shaft chute raise, winze, or similar passage bored between at least two levels in an underground mine wherein the ore or other mined material can be moved from an upper level to a lower level using gravity As used herein, a "shaft' relates generally to an essentially vertical (i e , vertical or near-vertical) ore pass chute raise winze or similar passage spanning at least two levels wherein a solid material can be moved from an upper level to a lower level using gravity As used herein "ore" relates generally to any mine product developed during the course of mining operations For example ore may be rock or other mined material which has sufficient mineral or other value to justify extraction and recovery Ore may also be the intended material for which a mine is established and which the mine produces for market Additionally, as used herein ore may be by-product tailings or similar waste produced in a mining operation that results for example when it is necessary to pass from one mineral-bearing vein to another, or it may be otherwise produced as required in a mining operation Ore furthermore encompasses materials bearing elemental mine products with value such as rocks bearing diamonds or rocks bearing elemental gold Still further ore, as used herein encompasses coal and similar non-mineral mining products As used herein ' material includes any solid particulate material including ore, that is moved from a higher level to a lower level using the force of gravity As used herein the "longitudinal direction" of an ore pass or shaft is considered to be the long axis of the ore pass or shaft The apparatus and the methods of the present invention provide for imaging and clearing an ore pass hang-up As shown schematically in Figure 1A (side elevation view) the apparatus 10 includes a platform or framework 20 having an upper surface 22 (i e on the surface adjacent to the hang-up) and a lower surface 24 (i e on the surface opposite to the hang-up), and at least two ends or sides 51 for mounting the extensible immobilizing units 50 The platform may having various shapes (i e , triangular, square, rectangular oval, circular, and the like) A rectangular platform 20 is shown in Figure 1 B Such a rectangular platform 20 would have at least two ends 51 and at least two extensible immobilizing units 50, other shaped platforms 20 would have a plurality of ends 51 adapted for their specific shapes Thus, the triangular platform 20 shown in Figure 1 C has three ends 51 (i e , one on each side of the triangle) and preferably a corresponding number of extensible immobilizing units 50 the imaging unit 40 consists of a light source 142 and an imaging device 144 A circular platform 20 (see Figure 1 D) could have a plurality of ends 51 (preferably at least three) located around its circumference thus for a circular platform 20, the ends 51 are considered to be arbitrary locations or positions around the circumference such that when activated the immobilizing units 50 can lock the platform in place within the ore pass The circular platform 20 shown in Figure 1 D has four immobilizing units 50 The apparatus especially its footprint is small enough that it can move freely along generally a longitudinal direction of an ore pass but it is large enough that it may be readily immobilized as described below Thus the size of the platform 20 will generally be determined by the smallest cross- sectional dimension of the ore pass Generally a rectangular platform 20 for example will often have dimensions in the range of about 12 to about 48 inches wide and about 18 to about 48 inches long Generally for a circular platform 20 the diameter will generally be about 12 to about 48 inches As those skilled in the art will realize platforms smaller or larger than the general dimensions just given and platforms of different shapes may be used and may depending on the three-dimensional geometry of the particular ore pass be preferred
The apparat - includes a guidable or controllable propulsion unit shown schematically at 30 affixed to the lower surface 24 of the platform 20 The propulsion unit 30 should be capable of propelling the platform 20 along the generally longitudinal direction of the ore pass (i e , up into the ore pass) in order to reach the hang-up In a preferred embodiment, the propulsion unit 30 achieves levitation using a high pressure gas Thus the high pressure gas is supplied to the propulsion unit 30 and allowed to escape through at least one thrusting nozzle directed downwards This generates a lifting force such that the apparatus is generally propellable upwards along the longitudinal direction of, and into, the ore pass and in the direction of the ore pass hangup In such a preferred embodiment shown schematically in Figure 2 a source of high pressure gas (not shown) is supplied using a high pressure gas line 132 The source of gas can be any conventional gas supply such as for example a compressor compressed gas tanks and the like The high pressure gas line 132 is in communication with a receiving chamber 130 that receives the pressurized gas from the source The gas is controllably released to atmospheric pressure through at least one gas nozzle 134 affixed to the receiving chamber and projecting downward therefrom The preferred
Two nozzles134 are shown in Figure 2 as those skilled in the art will realize only one or more than two such nozzles can be used Preferably at least three nozzles arranged in a symmetrical pattern around the platform are used to achieve more stable flight within the ore pass More preferably three nozzles are used The expanding gas provides the thrust to propel the apparatus upwards along the ore pass Preferably the nozzles incorporate supersonic or converging-diverging type designs in order to maximize thrust In alternative embodiments the propulsion unit 30 may include solid or liquid chemical propellants such as may be used in rockets It may further be a motor driven propeller or similar equivalent systems of propelling the apparatus in a controllable fashion along the longitudinal direction of the ore pass The propulsion unit 30 can provide the levitating effect required to controllably position reposition and/or remove (i e back out) the assembly Normally the high pressure gas line 132 will extend from the platform down the shaft or ore pass and then to a remote gas source If desired other lines could be bundled with the high pressure gas line These other lines could include electrical cables hydraulic lines optical fibers liquid supply lines (i e to provide high pressure liquids for clearing the haπg-up) and the like Preferably such lines are bundled (with or without the high pressure gas line) and protected with a protective cover
Imaging units or systems shown schematically at 40 are affixed to the upper surface 22 of the platform The imaging unit is capable of generating an image of an upward view along the ore pass In a preferred embodiment shown in Figure 3, the imaging unit includes a light source light 142 directed upwards along the ore pass such that it illuminates generally the walls and lumen of the ore pass and the hang-up (including component pieces of ore comprising a hang-up) when the apparatus reaches the vicinity of such a hang-up The light source may have fixed or variable intensity The imaging unit 40 further includes an imaging device 144 such as, for example, an electronic video or TV camera (analog or digital) to provide an upwards field of view within the ore pass If desired, the imaging device could have zooming capabilities The image generated by the video camera is transmittable to a remote viewer such that an operator can view the image and use the information contained therein to guide the progress and operation of the apparatus If desired the light source and/or the imaging device can incorporate fiber optic technology In cases where an open flame could be hazardous the use of fiber optic technology for the light source may be preferred
Tne apparatus also includes extensible immobilizing units shown schematically at 50 in Figures 1A and 1 B affixed to the ends of the platform 20 which are used to effectively ' lock' the platform in place within the ore pass at the appropriate location (generally just below the hang-up) If the platform is rectangular (as shown in Figure 1 B) the ends of each side arm will generally have its own immobilizing unit 50 For oval or circular platforms a' plurality (preferably about two to ten and more preferably about 2 to 5) of immobilizing units 50 are disposed in a regular or equidistant manner around the circumference A'ternatively a circular platform 20 (or other shaped platforms) could have a single immobilizing unit attached around the entire outside surface of the platform Thus if desired, the circular platform 20 could be used with an inflatable bladder having an inner-tube or donut shape to engage the ore-pass walls When extended or engaged the immobilizing units are intended to engage the walls of the ore pass with sufficient force that the apparatus is immobilized at a fixed longitudinal position within the ore pass Depending on the geometry of the cross section of the ore pass in which the apparatus is to be fixed some or all of the immobilizing units 50 may be used Extending the immobilizing units 50 furthermore is remotely controllable by an operator in response to the image transmitted by the imaging unit 40 The apparatus is intended to be so immobilized just below 5 the lower extent or lower limit of the ore pass hang-up
In a preferred embodiment shown in Figure 4, the extensible immobilizing units comprise balloons or bladders 150 which can be inflated using gas under pressure For example the pressurized gas may be delivered from the gas receptacle 130 (Figure 2) using a gas feed line 151 0 alternatively a separate gas supply line (which could run along side of line 132) could be used if desired The balloon or bladder 150 may be constructed of any gas impermeable flexible material strong enough not to be torn or ruptured as the material engages the potentially rough surface of the ore pass The flow of gas that inflates the balloon and causes it to engage 5 the ore pass wall 100 is regulated by a first controllable valve 152 admitting the gas to the balloon
In an alternative preferred embodiment shown in Figure 5 the extensible immobilizing units comprise at each end of the platform 20 a prong 157 which can be extended using a controllable driving unit 155 to contact the C wal' 100 Preferably the platform will have a plurality of such prongs spaced around its circumference more preferably the platform will have about three to about five prongs The driving unit 155 could, for example comprise an electric motor solenoid valves gas driven valves and the like Once determined to be in the proper position, the operator activates the driving unit 5 or units to extend prong 157 (and other prongs, not shown which may be used) to contact and engage the wall 100 of the ore pass with sufficient force to immobilize the apparatus Prongs 157 can, if desired, be formed of nested tubes or rods (similar to a retractable antenna) that can be extended and retracted as needed using for example air pressure, vacuum, and/or multi- 0 stage pneumatic actuators The embodiments shown in Figures 1 A, 1 B, 1 C, 1 D, 4, and 5 have the extensible immobilizing units 50, 150, or 157 mounted externally on the platform 20 alternatively such extensible immobilizing units could be mounted within the structure forming the platform Indeed, in some cases 5 internal mounting of the extensible immobilizing units may be preferred since such a location would provide protection to the extensible immobilizing units as the assembly is raised or lowered within the ore pass
The platform also has affixed to it a controllable unit or mechanism 60 to allow clearing of the ore pass hang-up Once immobilized in the desired C position within the ore pass (i e normally just below the hang-up) the operator activates the clearing mechanism to try to break up the hang-up and reestablish the flow of ore In some cases reestab shment of the flow of ore can damage or even destroy the apparatus When damage to the apparatus is expected to be extensive the apparatus will preferably be constructed of 5 inexpensive materials and components Alternatively especially in cases where complete destruction is not expected components susceptible to damage (e g imaging and light source units) may be retracted or otherwise covered and protected during the attempts to clear or break up the hang-up Examples of clearing mechanisms that may be employed to break up the : hang-up include high-impact blows directed towards the hang-up and high pressure fluid streams directed towards the hang-up
Alternatively, clearing mechanisms can be used which allow the apparatus to be removed from the ore pass prior to activating the clearing operation For example, the clearing mechanism (e g , an explosive charge) 5 may be attached directly to the hang-up and the apparatus simply removed before activation of the clearing mechanism In such cases, the apparatus would be removed from the ore pass using essentially the same technique, except in the reverse direction used to initially guide the apparatus to the hang-up Alternatively, the immobilizing unit and the clearing mechanism could be adapted to controllably separate from the remainder of the apparatus The remainder of the assembly (including the more expensive lighting imaging and propulsion units) could be removed while the immobilizing unit and clearing mechanism remain in place Only after the remainder of the assembly is out of harm s way would the clearing operation begin If desired relatively inexpensive lighting and imaging units could be used which could remain within the ore pass to provide visual information regarding the clearing operation
These additional operational features (i e removal of the assembly prior to the clearing operation) are accomplished in general by including retractable mobilizing units in addition to the extensible immobilizing units affixed to the ends of the platform Retraction of the immobilizing units is also remotely controllable and is carried out after placing clearing units on or near the hang-up Retracting the immobilizing units serves to mobilize the apparatus for propulsion back down along the longitudinal direction of the ore pass
Using inflatable balloons as the immobilizing unit as shown in Figure 4 a second controllable valve 153 can be used to depressuπze or deflate the balloons so that the assembly can be removed In such a case balloon 150 is inflated by controlling the first valve 152 to open and admit gas to the balloon to lock the assembly in place After the clearing unit is properly positioned the second controllable valve 153 is activated to deflate the balloon The first and second valves may be separate units or may be combined in a single valve system (e g a "Tee valve) Such a valve could have for example, a first operating position wherein the balloon inflates a second operating position wherein gas cannot pass into or out of the balloon and a third operating position wherein the balloon gas can exit to atmosphere and allow the balloon to deflate Similar systems could of course, be used to operate the prongs157 shown in Figure 5 (i e , engage and disengaged the prongs as appropriate) Equivalent configurations of the first and second valves 152 and 153 can be used as long as they accomplish the same operational objectives (i e allow the immobilizing units to be controllably engaged and disengaged as desired)
The preferred embodiment of the present apparatus includes mechanisms for clearing the ore pass hang-up In a particularly preferred embodiment the mechanisms for clearing the hang-up comprises an emplacement unit that allows the placement and attachment of an explosive charge directly on the hang-up (i e on a portion or a particular boulder stone or similar fragment of the actual hang-up) The emplacement unit of Figure 6 includes a drive unit 160 and a remotely controllable holder 162 with a proximal end and a distal end The proximal end is pivotally and swivelably affixed to the drive unit 160 such that the drive unit is capable of causing the holder 162 to be pivotally raised or lowered, and to swivel The distal end releasably holds the explosive charge 164 For example, as shown in Figure 6 the explosive charge 164 rests by gravity on a curved holding container 163 at the distal end of holder 162 The explosive charge 164 further includes a detonation unit 166 such as for example, a fuse wire ignitable from a remote location or an electrical detonation wire closable by a remote switch and an adhesive 165 capable of affixing the charge to the ore fragment in the hang-up Of course other methods of attaching the explosive charge to the hang-up can be used if desired Such methods could include for example grappling hooks or claws plastic explosives which could be inserted into cracks or voids within the hang-up and the use of the platform 20 with its immobilizing units to simply lock the platform and explosive charge in place below the hang-up If the platform is used to mount and hold the explosive charge in places an assembly wherein at least a portion of the assembly (especially the more expensive components) can be removed from the ore pass before detonation is preferred Moreover, the use of such a platform to hold the explosive charge in place may in some cases be preferred since the platform can act as a reflector or barrier to direct the force of the explosion into the actual hang-up As shown in Figure 7. the clearing mechanism 60 can also be designed to deliver mechanical blow or impact to the hang-up. For example, an hydraulically controlled ram 180 can be used to directly pound or strike the hang-up material; the general direction of the ram is illustrated by arrow 184. The ram could operate in fixed position (i.e. , essentially in a single vertical direction) or could be pivotally mounted on the platform to allow more than one portion of the hang-up to be impacted. The ram 180 could also be fitted with a battering plate 182 (preferably of steel or similar material). If desired, the battering plate 182 could also have protrusions on its upper surfaces (i.e.. cones, picks, or other shapes: not shown) which could allow the battering plate 182 to "grip" the materials within the hang-up during impact (i.e. , to reduce the loss of force that would be expected if the battering plate were allowed to more easily slide off to the side during impact).
In general, the apparatus of the present invention is relatively easy to use. In operation, the apparatus is introduced into the lower end of an ore pass that is blocked by an ore pass hang-up. The apparatus is propelled upward along the ore pass while using images of the upward view of the ore pass for guidance. The operator, preferably at a remote location (i.e.. out of danger in the event the hang-Up is cleared), continually monitors the images transmitted by the imaging unit while controllably guiding the apparatus as it moves upward along the ore pass. Once the lower portion of the hang-up is located and the apparatus is moved into the desired position, the operator immobilizes the apparatus using controllable immobilizing units to engage the walls of the ore pass with sufficient force that the platform is held in place. In some cases, sufficient dust may be stirred up as the platform is moved into position to create visibility problems. In such cases, the platform may also be equipped with one or more upward directed water nozzles that can be remotely controlled by the operator wet down the ore pass for improved visibility. Once in place, the clearing mechanism can be activated. In cases where the apparatus is to remain in place during the clearing operation, the clearing mechanism can be activated immediately. Where the apparatus, or portions of the apparatus, are to be removed prior to initiating the actual clearing operation, the clearing mechanism is, of course, only activated after the apparatus is removed from the ore pass. Removal of the apparatus, especially in cases where it is to be removed prior to the clearing operation, is essentially carried out using the same techniques and systems as used during the initial placement of the apparatus. In other words, once the apparatus is ready to be removed, the immobilizing units are disengaged from the walls and levitating units are activated to allow the apparatus to essentially "back out" of the ore pass. Of course, where the apparatus remains in place during the clearing operation, the weight of the freed hangup material may essentially "flush" the apparatus out of the ore pass. In such cases, the apparatus may be damaged or destroyed. Of course, where such damage or destruction is expected, systems using relatively inexpensive components are preferred. Additionally, it may be preferred to use a separable apparatus (as discussed above) whereby the immobilizing units and the clearing mechanisms can be separated from the remainder of the apparatus; the remainder of the apparatus (preferably containing the most expensive components) can be removed prior to initiating the actual clearing operation. Generally, when using an explosive charge as the clearing mechanism, it is preferred that the charge is physically attached to the hang up and that the apparatus is removed from the ore pass prior to activating the explosion.
As those skilled in the art will realize, the present system can be used in a number of systems to remotely and safely remove hang-ups from vertical or near-vertical shafts. Thus, although this invention was developed for use in underground mines, in can be used in a number of industries where solid materials must be moved from a higher to a lower level using vertical or near- vertical shafts or passageways and where the solid materials are prone to hanging up within the passageway. Such an apparatus would be especially useful in cases where the passageway is extensive along its longitudinal direction and/or the passageway is difficulty to access In such cases, the clearing mechanisms to be used will preferably be non-damaging (i e , not explosive charges) In cases where dust explosions are possible, a clearing mechanism employing an inert fluid under high pressure may be preferred in order to reduce the risk of such explosions Likewise, in underground mines where dust explosions are possible such a clearing mechanism may also be preferred

Claims

CLAIMS We claim 1 An apparatus for clearing a material hang-up in an essentially vertical shaft having walls which is used for moving material from a higher level to a lower level said apparatus comprising (1 ) a platform having an upper surface and a lower surface and at least two ends, wherein the platform is movable along a longitudinal direction within the shaft (2) a remotely controllable propulsion unit affixed to the lower surface of the platform capable of propelling the platform along the longitudinal direction within the shaft and up to the hang-up, (3) an imaging unit affixed to the upper surface of the platform capable of generating an image of an upward view within the shaft, wherein the image is transmittable to a remote viewer, and wherein the image can be viewed by an operator to assist in controlling and operating the apparatus (4) one or more extensible immobilizing units affixed to the ends of the platform wherein the immobilizing units are remotely controllable and wherein the immobilizing units when activated by the operator immobilize the platform within the shaft (5) a remotely controllable clearing unit affixed to the platform and adapted for clearing the hang-up within the shaft and (6) a remote controller for controlling the propulsion unit, the immobilizing units and the clearing unit, wherein the apparatus can be controlled and operated by the operator using the remote controller at a safe distance from the shaft 2 The apparatus as defined in claim 1 , wherein the shaft is an ore pass in an underground mine 3 The apparatus as described in claim 2, wherein the propulsion unit comprises a gas receiving chamber, a high pressure gas source in communication with the chamber, and at least one gas nozzle affixed to and projecting downward from the chamber 4 The apparatus as described in claim 2 wherein the imaging unit comprises a light source for directing light generally upward into the shaft above the platform and an imaging device for obtaining the image 5 The apparatus as described in claim 2 wherein the apparatus has at least two extensible immobilizing units and wherein each extensible immobilizing unit comprises a balloon inflatable by pressurized gas and a first remotely controllable valve to allow the controlled inflation of the balloon by the operator wherein the platform can be immobilized by contact of the inflatable balloons with the walls of the shaft 6 The apparatus as described in claim 2 wherein the apparatus has at least two extensible immobilizing units and wherein each extensible immobilizing unit comprises a prong extendably engaged to a remotely controllable driving unit to allow extension of the prong by the operator wherein the platform can be immobilized by contact of the extended prongs with the walls of the shaft 7 The apparatus as described in claim 2, wherein the clearing unit delivers high-impact blows to the hang-up 8 The apparatus as described in claim 2, wherein the clearing unit delivers a stream of a high pressure fluid to the hang-up 9 The apparatus as described in claim 2, wherein each of the extensible immobilizing units further comprises a remotely controllable unit whereby the operator can deactivate the immobilizing units to allow the platform to be removed from or repositioned within the shaft 10 The apparatus as described in claim 5 wherein each of the extensible immobilizing units further comprises a remotely controllable unit whereby the operator can deflate the balloons to allow the platform to be removed from or repositioned within the shaft 11 The apparatus as described in claim 6 wherein each of the extensible immobilizing units further comprises a remotely controllable unit whereby the operator can retract the prongs to allow the platform to be removed from or repositioned within the shaft 12 The apparatus as described in claim 2 wherein the clearing unit comprises an emplacement unit and an explosive charge wherein the emplacement unit comprises (1) a remotely controllable drive unit and (2) a holder with a proximal end and a distal end the proximal end pivotally and swivelably affixed to the drive unit the distal end releasably holding the explosive charge wherein the drive unit is capable of causing the holder to be pivotally raised or lowered and to swivel and wherein the explosive charge further includes (1 ) a detonation unit and (2) an attachment unit for attaching the explosive charge to the hang-up 13 The apparatus as described in claim 12 wherein each of the extensible immobilizing units further comprises a remotely controllable unit whereby the operator can deactivate the immobilizing units to allow the platform to be removed from the shaft prior to activation of the explosive charge 14 The apparatus as described in claim 12 wherein the attachment unit is an adhesive 15 The apparatus as described in claim 3, wherein the propulsion unit has at least three gas nozzles and wherein the gas nozzles are supersonic or converging-diverging type nozzles 16 A method for clearing a material hang-up in an essentially vertical shaft having walls which is used for moving material from a higher level to a lower level said method comprising (1) introducing an apparatus for clearing the hang-up into the lower end of the shaft blocked by the hang-up wherein the apparatus is capable of (a) being remotely propelled within the shaft so that the apparatus can be positioned adjacent to and below the hang-up by an operator located at a safe distance from the lower end of the shaft (b) providing an image of an upward view of the shaft as the apparatus is propelled within the shaft and is positioned adjacent to and below the hang-up where the image is transmitted to the operator (c) being remotely immobilized in a position adjacent to and below the hang-up by the operator and (d) remotely clearing the hang-up after being immobilized in a position adjacent to and below the hang-up (2) remotely propelling the apparatus upward within the shaft until the apparatus is positioned adjacent to and below the hang-up wherein the image is used by the operator to guide the apparatus within the shaft (3) remotely immobilizing the apparatus adjacent to and below the hang-up, and (4) remotely clearing the hang-up 17 The method as described in claim 16 wherein the apparatus comprises
(1 ) a platform having an upper surface and a lower surface and at least two ends wherein the platform is movable along a longitudinal direction within the shaft
(2) a remotely controllable propulsion unit affixed to the lower surface of the platform capable of propelling the platform along the longitudinal direction within the shaft and up to the hang-up
(3) an imaging unit affixed to the upper surface of the platform capable of generating an image of an upward view within the shaft wherein the image is transmittable to a remote viewer and wherein the image can be viewed by an operator to assist in controlling and operating the apparatus
(4) one or more extensible immobilizing units affixed to the ends of the platform wherein the immobilizing units are remotely controllable and wherein the immobilizing units when activated by the operator immobilize the platform within the shaft
(5) a remotely controllable clearing unit affixed to the platform and adapted for clearing the hang-up within the shaft and
(6) a remote controller for controlling the propulsion unit the immobilizing units and the clearing unit wherein the apparatus can be controlled and operated by the operator using the remote controller at a safe distance from the shaft
18 The method as described in claim 17 wherein the shaft is an ore pass in an underground mine
19 The method as described in claim 18 wherein the propulsion unit comprises a gas receiving chamber a high pressure gas source in communication with the chamber and at least one gas nozzle affixed to and projecting downward from the chamber 20 The method as described in claim 19 wherein the imaging unit comprises a light source for directing light generally upward into the shaft above the platform and an imaging device for obtaining the image
21 The method as described in claim 20, wherein the light source and the imaging device are remotely controlled
22 The method as described in claim 20 wherein the apparatus has at least two extensible immobilizing units and wherein each extensible immobilizing unit comprises a balloon inflatable by pressurized gas and a first remotely controllable valve to allow the controlled inflation of the balloon by the operator wherein the platform can be immobilized by contact of the inflatable balloons with the walls of the shaft
23 The method as described in claim 20 wherein the apparatus has at least two extensible immobilizing units and wherein each extensible immobilizing unit comprises a prong extendably engaged to a remotely controllable driving unit to allow extension of the prong by the operator wherein the platform can be immobilized by contact of the extended prongs with the walls of the shaft
24 The method as described in claim 22 wherein the hang-up is cleared by delivering high-impact blows to the hang-up from the clearing unit
25 The method as described in claim 23 wherein the hang-up is cleared by delivering high-impact blows to the hang-up from the clearing unit
26 The method as described in claim 22 wherein the hang-up is cleared by directing a stream of a high pressure fluid onto the hang-up from the clearing unit 27 The method as described in claim 23 wherein the hang-up is cleared by directing a stream of a high pressure fluid onto the hang-up from the clearing unit
28 The method as described in claim 22, wherein each of the extensible immobilizing units further comprises a remotely controllable unit whereby the operator can deactivate the immobilizing units to allow the platform to be removed from or repositioned within, the shaft
29 The method as described in claim 23 wherein each of the extensible immobilizing units further comprises a remotely controllable unit whereby the operator can deactivate the immobilizing units to allow the platform to be removed from or repositioned within, the shaft
30 The method as described in claim 28 wherein each of the extensible immobilizing units further comprises a remotely controllable unit whereby the operator can deflate the balloons to allow the platform to be removed from or repositioned within the shaft
31 The method as described in claim 29 wherein each of the extensible immobilizing units further comprises a remotely controllable unit whereby the operator can retract the prongs to allow the platform to be removed from or repositioned within the shaft
32 The method as described in claim 22 wherein the clearing unit comprises an emplacement unit and an explosive charge wherein the emplacement unit comprises (1 ) a remotely controllable drive unit and (2) a holder with a proximal end and a distal end, the proximal end pivotally and swivelably affixed to the drive unit, the distal end releasably holding the explosive charge wherein the drive unit is capable of causing the holder to be pivotally raised or lowered and to swivel and wherein the explosive charge further includes (1 ) a detonation unit and (2) an attachment unit for attaching the explosive charge to the hang-up
33 The method as described in claim 23, wherein the clearing unit comprises an emplacement unit and an explosive charge wherein the emplacement unit comprises (1 ) a remotely controllable drive unit and (2) a holder with a proximal end and a distal end the proximal end pivotally and swivelably affixed to the drive unit the distal end releasably holding the explosive charge wherein the drive unit is capable of causing the holder to be pivotally raised or lowered and to swivel and wherein the explosive charge further includes (1 ) a detonation unit and (2) an attachment unit for attaching the explosive charge to the hang-up
34 The method as described in claim 32 wherein each of the extensible immobilizing units further comprises a remotely controllable unit whereby the operator can deactivate the immobilizing units to allow the platform to be removed from the shaft prior to activation of the explosive charge
35 The method as described in claim 33 wherein each of the extensible immobilizing units further comprises a remotely controllable unit whereby the operator can deactivate the immobilizing units to allow the platform to be removed from the shaft prior to activation of the explosive charge
36 The method as described in claim 34 wherein the attachment unit is an adhesive
37 The method as described in claim 35, wherein the attachment unit is an adhesive 38 The method as described in claim 19, wherein the propulsion unit has at least three gas nozzles and wherein the gas nozzles are supersonic or converging-diverging type nozzles
39 The method as described in claim 20, wherein the propulsion unit has at least three gas nozzles and wherein the gas nozzles are supersonic or converging-diverging type nozzles
PCT/US2000/021354 1999-09-29 2000-08-04 Ore pass inspection system WO2001023710A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
AU65200/00A AU6520000A (en) 1999-09-29 2000-08-04 Ore pass inspection system
BR0014388-0A BR0014388A (en) 1999-09-29 2000-08-04 Ore passage inspection system
CA002385794A CA2385794A1 (en) 1999-09-29 2000-08-04 Ore pass inspection system
GB0207476A GB2373009B (en) 1999-09-29 2000-08-04 Ore pass inspection system
US10/089,432 US6672673B1 (en) 1999-09-29 2000-08-04 Ore pass inspection system

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US15666199P 1999-09-29 1999-09-29
US60/156,661 1999-09-29

Publications (1)

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WO2001023710A1 true WO2001023710A1 (en) 2001-04-05

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PCT/US2000/021354 WO2001023710A1 (en) 1999-09-29 2000-08-04 Ore pass inspection system

Country Status (6)

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AU (1) AU6520000A (en)
BR (1) BR0014388A (en)
CA (1) CA2385794A1 (en)
GB (1) GB2373009B (en)
WO (1) WO2001023710A1 (en)
ZA (1) ZA200203009B (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4930595A (en) * 1986-10-14 1990-06-05 Falconbridge Limited Method and apparatus for determining the profile of a subterranean passage
US4986374A (en) * 1987-08-31 1991-01-22 Gruvprodukter I Gallivare Ab Apparatus for driving an upwardly directed shaft in rock
US5069108A (en) * 1990-06-07 1991-12-03 Serge Dion Blasting device for unblocking mine raises
EP0767289A1 (en) * 1995-10-02 1997-04-09 Atlas Copco Robbins Inc. Inflatable gripper assembly for rock boring machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4930595A (en) * 1986-10-14 1990-06-05 Falconbridge Limited Method and apparatus for determining the profile of a subterranean passage
US4986374A (en) * 1987-08-31 1991-01-22 Gruvprodukter I Gallivare Ab Apparatus for driving an upwardly directed shaft in rock
US5069108A (en) * 1990-06-07 1991-12-03 Serge Dion Blasting device for unblocking mine raises
EP0767289A1 (en) * 1995-10-02 1997-04-09 Atlas Copco Robbins Inc. Inflatable gripper assembly for rock boring machine

Also Published As

Publication number Publication date
GB2373009A (en) 2002-09-11
AU6520000A (en) 2001-04-30
GB0207476D0 (en) 2002-05-08
ZA200203009B (en) 2003-09-23
BR0014388A (en) 2002-06-18
CA2385794A1 (en) 2001-04-05
GB2373009B (en) 2003-10-15

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