APPARATUS FOR CURING AN ULTRAVIOLET LIGHT CURABLE REPAIR
MATERIAL
The present invention relates to apparatus for curing an ultraviolet light curable repair material . The apparatus is particularly suitable for lining conduits in need of repair.
Conduits located underground deteriorate with age and are susceptible to damage by tree roots and other external influences. Eventually, conduits tend to leak. As an alternative to excavating the conduit, it is often more economical to line the conduit in order to prolong its useful life. Lining the conduit may prevent escape of fluids carried by the conduit to the surroundings through the walls of the conduit, and may also prevent egress of fluids in the surroundings through the walls of the conduit into the bore of the conduit. Lining of the conduit will also give additional strength to the walls of the conduit.
Commonly such linings are inserted into underground conduits from access points (such as manholes and excavations). Accessibility through these access points is often restricted - manholes are commonly of fairly narrow diameter.
The linings are carried to the location to be repaired by a repair system. The repair system cures the lining In situ .
Prior art ultraviolet light repair systems are elongate and rigid. This seriously restricts the maximum length of an individual repair that can be performed in the conduit. A rigid repair apparatus must be sufficiently
short to enable it to negotiate a path from the manhole to the conduit, which will generally be perpendicular to the manhole. Therefore, if a large length of a conduit needs to be lined, several separate repairs will have to be performed, which is both time consuming and expensive. In such prior art systems, the end caps are coupled by rigid bars extending between the end caps of the device. The bars tend to cast a shadow on parts of the lining so that these parts are not properly cured.
The present invention seeks to provide an improved apparatus for curing an ultraviolet light curable repair material .
According to the present invention, there is provided an apparatus for curing an ultraviolet curable repair material, the apparatus including two end caps, an ultraviolet radiation transmissive sheath extending between the end caps, and an plurality of ultraviolet light sources extending between the end caps, adjacent ones of the ultraviolet light sources being flexibly- coupled to one another.
The inherent flexibility of the sheath and the flexible coupling of the ultraviolet light sources results in the end caps being freely moveable with respect to one another. The apparatus may therefore negotiate tight bends, and no restriction is imposed on the overall length of the apparatus. In contrast, in prior art systems, the end caps are rigidly coupled to one another.
Preferably each of the ultraviolet light sources comprises two end pieces rigidly coupled together for supporting an ultraviolet light emitter. Rigidly coupling
the end pieces together provides protection for the individual ultraviolet light emitters.
The apparatus, in one embodiment, includes two ultraviolet light sources, one end piece of each of said ultraviolet light sources being coupled to a respective one of the end caps of the apparatus, the other end pieces being flexibly coupled together. This allows a path to exist from one end cap of the apparatus to the other, along which electricity for operating the ultraviolet light emitters may pass.
Conveniently, an ultraviolet light curable repair material is mounted around the sheath.
The sheath may be expandable to bring the ultraviolet light curable repair material into contact with the surface to be repaired, such as the internal surface of an underground conduit .
Advantageously, means is provided to transport the apparatus to a location to be repaired.
For a better understanding of the present invention, an embodiment will now be described by way of example, with reference to the accompanying drawings, in which:
Fig. 1 is a perspective view of the apparatus according to the present invention,
Fig. 2 is a sectional view of the apparatus of Fig. 1, and
Fig. 3 is a small scale diagram of a conduit and its access manholes.
The apparatus for curing an ultraviolet light curable repair material comprises two end caps 1, 3. First 5 and second 7 ultraviolet light sources are located in series between the end caps 1 and 3. Each light source 5, 7 comprises two end pieces 9, 11 and 13, 15. Between the end pieces 9 and 11 of the first light source extends an ultraviolet light emitter 17. The end pieces 9 and 11 are rigidly coupled together by bracing members 19 in order to prevent the ultraviolet light emitter from being damaged. The structure of the second light source 7 is generally the same as that of the first light source 5.
End piece 9 of the first light source 5 is connected to end cap 1 by a flexible or rigid coupling 21. End piece 11 of the first light source 5 is connected to the end piece 13 of the second light source 7 by a flexible coupling 23. The remaining end piece 15 of the second light source 7 is connected to the other end cap 3 of the apparatus by flexible or rigid coupling 25. Thus, the light sources 5 and 7 extend in series between respective end caps 1 and 3 in such a manner that relative movement between the end caps 1 and 3 can occur without causing any damage to the light sources 5 and 7. The connection formed by flexible couplings 21, 23 and 25 between the end caps 1 and 3 accommodates electrical power supply lines (not shown) for powering the ultraviolet light emitters 17.
The light sources 5 and 7 are arranged (spaced) such that the light radiating therefrom is substantially the same intensity along the length of the apparatus.
A generally cylindrical hollow sheath 27 extends between the end caps 1 and 3, and is fluid-tigntedly secured to the end caps bv series of fluid-tiσht bands
SUBSTITUTE SHEET (RULE 261
29. The light sources 5 and 7 are accommodated within the sheath 27. The sheath 27 is formed of ultraviolet light transmissive material, and is also flexible.
The end pieces 9, 11 and 13, 15, and the bracing members 19serve to prevent the light emitter 17 directly contacting the sheath. This is advantageous, as the light emitters 17 become very hot in use, and would damage the sheath 27 if they contacted it.
In Fig. 2 an ultraviolet light curable repair material 31 is shown mounted around the sheath 27 (the repair material is omitted from Fig. 1 for the sake of clarity) .
It should be understood that, when the repair apparatus is at the appropriate location where the repair is required, the sheath is expanded, for example, by means of an air pump (not shown). Generally, the end caps, and the sheath (in its non-expanded form) will be 40% smaller than the diameter of the conduit to be repaired. The members 19 provide the light sources with longitudinal strength to resist forces applied when the sheath is inflated.
When the sheath is in the non-inflated form, the repair material 31 is located around the circumference of the sheath in a pleated form. The pleats unfold as the sheath 27 expands, allowing the repair material to make an effective repair of the entire circumference of the conduit .
Fig. 3 shows the repair apparatus located in a conduit 33 to be repaired. In Fig. 3 the sheath 27 is shown in its expanded con iguration, which urges the
repair material 31 against the walls of the conduit 23. Fig. 3 shows the repair apparatus to be fitted with optional slides 35 which centralise the repair apparatus within the conduit 33.
Fig. 3 also shows a manhole 37 through which the repair apparatus passes in order to access the conduit 33. At the junction 39 of the manhole 37 and the conduit 33 it is necessary for the apparatus to bend through 90°. This degree of flexibility is facilitated by the flexible couplings 21, 23 and 25. It will be appreciated by those skilled in the art that in prior art systems, where flexibility was not provided, the length of repair material 31 that could be deployed at once would be considerably shorter, necessitating several separate repair operations to seal a given length of conduit.
The repair material 31 may be of any suitable type that would be known to those skilled in the art. The repair material 31 is impregnated with an uncured resin which, when the liner is in position, is cured by ultraviolet light from the ultraviolet light emitters 17, which light passes through the ultraviolet light transmissive sheath 27. Advantageously, the repair material 31 has an interior barrier (not shown) to prevent adhesion to the inflatable sheath 27. The repair material 31 is attached to the sheath 27 with loose ties 41. These ties 41 break as the sheath 27 is inflated.
The apparatus may be drawn into the conduit 33 by any suitable conventional method, such as attaching a cable to one or both of the end caps 1 and 3.
Although, in the above embodiment, the couplings 21 and 25 of the light sources 5 and 7 to the end caps 1 and 3 are flexible, these couplings may be rigid.
Flexible elongate members may be provided within the sheath 27, which connect the end caps 1 and 3. These give the apparatus additional longitudinal strength. The members may be made of UV transparent material to prevent them casting a shadow.