WO2001022073A1 - Exhaust-gas sensor for igniting an exothermal reaction - Google Patents
Exhaust-gas sensor for igniting an exothermal reaction Download PDFInfo
- Publication number
- WO2001022073A1 WO2001022073A1 PCT/DE2000/002912 DE0002912W WO0122073A1 WO 2001022073 A1 WO2001022073 A1 WO 2001022073A1 DE 0002912 W DE0002912 W DE 0002912W WO 0122073 A1 WO0122073 A1 WO 0122073A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- exhaust gas
- heating
- gas sensor
- temperature
- sensor according
- Prior art date
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/14—Introducing closed-loop corrections
- F02D41/1438—Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
- F02D41/1493—Details
- F02D41/1494—Control of sensor heater
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/021—Introducing corrections for particular conditions exterior to the engine
- F02D41/0235—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus
- F02D41/024—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus to increase temperature of the exhaust gas treating apparatus
- F02D41/025—Introducing corrections for particular conditions exterior to the engine in relation with the state of the exhaust gas treating apparatus to increase temperature of the exhaust gas treating apparatus by changing the composition of the exhaust gas, e.g. for exothermic reaction on exhaust gas treating apparatus
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/26—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating electrochemical variables; by using electrolysis or electrophoresis
- G01N27/403—Cells and electrode assemblies
- G01N27/406—Cells and probes with solid electrolytes
- G01N27/4067—Means for heating or controlling the temperature of the solid electrolyte
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the invention relates to an exhaust gas sensor with a housing for mounting in an exhaust gas line of an internal combustion engine, a heating device and a sensor element held in the housing, which can be heated to a first temperature suitable for measuring the exhaust gas.
- an exhaust gas sensor is known for example from DE 41 26 378 AI.
- Such sensors are used for regulating the air-fuel mixture with which the internal combustion engine is supplied, in order to achieve the lowest possible pollutant contents in the exhaust gases in cooperation with a downstream catalytic converter.
- the invention shows a way how the energy contained in unburned exhaust gas components of the internal combustion engine can be used with little effort and in a short time after the start of the internal combustion engine for rapid warming up of a catalytic converter without constructive changes in the exhaust gas line of the internal combustion engine being required for this.
- an exhaust gas sensor of the type defined at the beginning of the description which has a heating power supply which, in a first operating phase, has a high output for quickly heating a component of the exhaust gas sensor exposed to the exhaust gas to one for igniting a thermal afterburning of the unburned components sufficient second temperature and in a subsequent second phase of operation provides a lower power to keep the sensor learning ts at the first temperature.
- the heating device can be divided into two heating circuits, the first of which is designed to maintain the first temperature and the second for rapid heating to the second temperature.
- the first heating circuit is intended to be operated continuously as long as the internal combustion engine is running, whereas the second is only to be operated in the starting phase before the catalytic converter has reached its working temperature, that is to say the first temperature.
- the component to be heated can be a section of the sensor element made of ceramic material.
- a sensor element conventionally comprises a first heating device in order to heat a solid electrolyte enclosed between two measuring electrodes to a temperature at which a measurable ion current, which is dependent on the oxygen content of the exhaust gas, flows between the electrodes.
- this heating device can comprise a single heating circuit, which is designed for a greater heating power, which allows it to
- the housing of the exhaust gas sensor has a shielding body for protecting the ceramic sensor element against direct flow against the exhaust gas and the solids therein, and the shielding body contains the component which can be heated to the second temperature.
- the heated shielding body not only prevents a direct impact of colder exhaust gases on the hot sensor element during the starting phase of the internal combustion engine, but also preheats the portion of the exhaust gas that reaches the sensor element, so that temperature shocks are avoided otherwise can lead to cracking and thus to the destruction of the sensor element.
- a simple way of limiting the power output by the heating power supply to a lower value than in the first during the second operating phase is to deliver a pulsed heating current by the heating power supply.
- the heating power supply monitors the internal resistance of the sensor element in accordance with a preferred variant and changes from the first to the second operating phase when the internal resistance falls below a limit value. Since the ionic conductivity of the sensor element increases with increasing temperature, a strong reduction in the internal resistance of the sensor element corresponds to a significant increase in the temperature, and if this temperature has a value exceeds, which is above that which would be expected at the heating power used for the sensor element in the absence of the afterburning reaction, this is an indication that the afterburning has started.
- the internal resistance of the heating device which increases with increasing temperature, is used by the heating power supply monitoring the internal resistance and changing from the first to the second operating phase when the residual resistance exceeds a limit value which indicates the onset of the afterburning reaction ,
- the comparison with the limit value can be carried out cyclically and thus limited to individual discrete acquisition times.
- the heating power supply should expediently switch to the second operating phase after a predetermined maximum duration, regardless of the value of the monitored internal resistance.
- Figure 1 shows an axial section of part of an exhaust gas sensor according to the invention, mounted in a wall of an exhaust pipe;
- Figure 2 shows a heater of an exhaust gas sensor and a heating power supply
- Figure 3 shows a variant of the heating device of a sensor.
- Figure 1 shows the head section 10 of an exhaust gas sensor in axial section. It comprises a metallic housing 12 with an external thread 13 which is tightly screwed into a wall 14 of an exhaust pipe.
- a cylindrical longitudinal bore 15 contains a ceramic molded body 20, with a continuous bore 24 of rectangular cross section, in which a planar sensor element 26 is held and sealed by a sealing packing 33, which is received in a connection 30 on the connecting body 30 of the molded body 20.
- contact fields 43 for tapping a measurement signal from the sensor element or for feeding a heating current for a heating device arranged at the exhaust-side end 27 and embedded in the interior of the sensor element 26.
- the exhaust-side end 27 of the sensor element 26 protrudes from the housing 12 and is surrounded by a double-walled protective tube 40 with a plurality of gas inlet and outlet openings 41.
- the sensor element 26 is made up of a plurality of sintered ceramic layers which form porous measuring electrodes, an interposed solid electrolyte, covering and insulating layers. A conductor is embedded between two insulating layers and forms a resistance heating device.
- FIG. 2 shows such a sensor 26 in section along the plane of the heating device 2.
- the heating device 2 conventionally comprises a heating meander 3, which is arranged near the exhaust-side end 27 for heating the solid electrolyte, and conductor tracks 4, which connect the heating meander 3 with contact pads 43 Connect at the contact end of the sensor element.
- a heating current supply 5 is connected to these contact fields, a measuring instrument 6 is shown schematically in one of the lines between the heating current supply 5 and the sensor element 26.
- a drawn diagram illustrates the mode of operation of the heating power supply 5.
- the current consumption of the heating device 2 is measured with the aid of the measuring device 6, and the power supply 5 compares at regular intervals of approx. - 8th -
- the measured value with a predetermined limit value.
- the heating current initially decreases because the resistance of the heating device increases with increasing self-heating.
- the limit value " is set in such a way that it allows the difference between these two stages of heating to be recorded.
- this limit value must be selected depending on the specific operating conditions of the sensor; a typical temperature at which the afterburning starts can be Depending on the concentration of the unburned constituents in the exhaust gas and the residual oxygen content, deviations upwards and downwards are possible ..
- the heating power is selected so that ignition is typically achieved within 3 to 4 s after the start of heating ,
- the heating power supply 5 changes from its first operating phase, in which it supplies an increased, in the example continuous output voltage, to a second operating phase, in which it delivers a pulsed one
- Output voltage supplies can be applied.
- the pulse duty factor of the heating power supply 5 in the second operating phase is determined such that a functional temperature, referred to here as the first temperature, required for the measuring operation of the sensor element is continuously maintained.
- the heating power supply 5 changes to the second operating phase, regardless of the measured value supplied by the measuring instrument 6, in order to damage the sensor and its environment as a result of overheating to avoid.
- FIG. 3 shows a heating device 2 'of a sensor element 26 according to a variant of the invention.
- the heating device comprises two separate heating meanders 3 'and 3' ', each of which is connected via its own supply lines 4', 4 '' to contact fields at the contact-side end of the sensor element.
- the heating meander 3 ′′ is arranged below (not shown) measuring electrodes of the sensor element 26 in order to heat them up to their functional temperature.
- the two heating meanders 3 ', 3'' are each connected to separate outputs of a heating power supply (not shown), the current consumption of one of them, preferably the heating meander 3', is measured with a measuring instrument as in the case of FIG.
- the measuring instrument is shown separately symbolically, but can expediently be integrated into the heating power supply.
- the heating power supply has two like that in FIG Operating phases on, a first that starts and continues with the start of the internal combustion engine until it can be concluded from the measured value of the detected current that the onset of the post-combustion reaction, or until a maximum duration of the first operating phase has been exceeded, and a subsequent second operating phase , In this second operating phase, the heating current supply interrupts the current to the heating meander 3 'and only maintains that to the heating meander 3''.
- the exhaust side end 27 of the sensor element 26 is thus heated ' by means of heating meander 3' very quickly, preferably within a few seconds, to the temperature required to ignite the afterburning.
- the heating current supply can also supply a fixed output current instead of a fixed output voltage, with a voltage measuring instrument then being used as the measuring instrument for measuring the heating power. Any other type of temperature measurement is also suitable.
- the measuring instrument could also be arranged in the circuit of the measuring electrodes in order to detect an ion current flowing between them in a temperature-dependent manner.
- This variant is particularly useful when a heating element is used both for quickly heating the sensor element to the post-combustion temperature and for maintaining a working temperature, as in the case of FIG. 2.
- provision is made to attach a heating element for quickly igniting the afterburning to a shielding body, which further protects the ceramic sensor element 26 against direct flow by cold exhaust gas in a starting phase of the internal combustion engine, for example on the double-walled protective tube 40 from FIG 1.
- Such a variant has the advantage that it reaches a large exhaust gas volume and heats it in a short time, and that at the same time it preheats part of the exhaust gas stream that reaches the sensor element 26, so that temperature shocks, which lead to cracking on the sensor element and thus its destruction can be effectively avoided.
- the evaluation of the current in the measuring circuit of the ceramic exhaust gas sensor would also be considered, since the sensor element is also exposed to the exhaust gas stream, which may be more heated by post-combustion, and thus supplies a measuring current dependent on its temperature.
- the heating power supply can already transition to its second operating state or be switched off.
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP00969204A EP1216413A1 (en) | 1999-09-17 | 2000-08-25 | Exhaust-gas sensor for igniting an exothermal reaction |
JP2001525195A JP2003510493A (en) | 1999-09-17 | 2000-08-25 | Exhaust gas sensor for ignition of external thermal reactions |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19944555.9 | 1999-09-17 | ||
DE19944555A DE19944555A1 (en) | 1999-09-17 | 1999-09-17 | Exhaust gas sensor to ignite an exothermic reaction |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2001022073A1 true WO2001022073A1 (en) | 2001-03-29 |
Family
ID=7922338
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2000/002912 WO2001022073A1 (en) | 1999-09-17 | 2000-08-25 | Exhaust-gas sensor for igniting an exothermal reaction |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1216413A1 (en) |
JP (1) | JP2003510493A (en) |
DE (1) | DE19944555A1 (en) |
WO (1) | WO2001022073A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004023130A1 (en) * | 2002-08-27 | 2004-03-18 | Ngk Spark Plug Co., Ltd. | Gas sensor |
CN105046392A (en) * | 2015-04-29 | 2015-11-11 | 石家庄维拓科技有限公司 | IC card-based pollutant discharge total amount monitoring system |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10260720A1 (en) * | 2002-12-23 | 2004-07-15 | Robert Bosch Gmbh | Method for operating a gas sensor and device for carrying out the method |
DE102006012476A1 (en) * | 2006-03-16 | 2007-09-20 | Robert Bosch Gmbh | Method for operating a sensor |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5207058A (en) * | 1990-11-16 | 1993-05-04 | Toyota Jidosha Kabushiki Kaisha | Internal combustion engine |
US5544640A (en) * | 1995-07-03 | 1996-08-13 | Chrysler Corporation | System and method for heating an oxygen sensor via multiple heating elements |
EP0747580A1 (en) * | 1995-06-06 | 1996-12-11 | Chetwood International S.A. | Improvement to exhaust apparatus of an internal combustion engine |
US5732550A (en) * | 1995-07-04 | 1998-03-31 | Honda Giken Kogyo Kabushiki Kaisha | Current supply control system of electrically heated catalytic converter of internal combustion engine |
US5752493A (en) * | 1996-06-24 | 1998-05-19 | Toyota Jidosha Kabushiki Kaisha | Apparatus for controlling a heater for heating an air-fuel ratio sensor |
DE19807345A1 (en) * | 1997-02-21 | 1998-09-17 | Toyota Jidosha Kabushikl Kaish | Heating device control system for air=fuel ratio sensor of IC engine |
-
1999
- 1999-09-17 DE DE19944555A patent/DE19944555A1/en not_active Withdrawn
-
2000
- 2000-08-25 JP JP2001525195A patent/JP2003510493A/en active Pending
- 2000-08-25 WO PCT/DE2000/002912 patent/WO2001022073A1/en not_active Application Discontinuation
- 2000-08-25 EP EP00969204A patent/EP1216413A1/en not_active Withdrawn
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5207058A (en) * | 1990-11-16 | 1993-05-04 | Toyota Jidosha Kabushiki Kaisha | Internal combustion engine |
EP0747580A1 (en) * | 1995-06-06 | 1996-12-11 | Chetwood International S.A. | Improvement to exhaust apparatus of an internal combustion engine |
US5544640A (en) * | 1995-07-03 | 1996-08-13 | Chrysler Corporation | System and method for heating an oxygen sensor via multiple heating elements |
US5732550A (en) * | 1995-07-04 | 1998-03-31 | Honda Giken Kogyo Kabushiki Kaisha | Current supply control system of electrically heated catalytic converter of internal combustion engine |
US5752493A (en) * | 1996-06-24 | 1998-05-19 | Toyota Jidosha Kabushiki Kaisha | Apparatus for controlling a heater for heating an air-fuel ratio sensor |
DE19807345A1 (en) * | 1997-02-21 | 1998-09-17 | Toyota Jidosha Kabushikl Kaish | Heating device control system for air=fuel ratio sensor of IC engine |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004023130A1 (en) * | 2002-08-27 | 2004-03-18 | Ngk Spark Plug Co., Ltd. | Gas sensor |
EP1541999A1 (en) * | 2002-08-27 | 2005-06-15 | Ngk Spark Plug Co., Ltd. | Gas sensor |
US7560012B2 (en) | 2002-08-27 | 2009-07-14 | Ngk Spark Plug Co., Ltd. | Gas sensor |
EP1541999A4 (en) * | 2002-08-27 | 2011-09-28 | Ngk Spark Plug Co | Gas sensor |
CN105046392A (en) * | 2015-04-29 | 2015-11-11 | 石家庄维拓科技有限公司 | IC card-based pollutant discharge total amount monitoring system |
Also Published As
Publication number | Publication date |
---|---|
JP2003510493A (en) | 2003-03-18 |
EP1216413A1 (en) | 2002-06-26 |
DE19944555A1 (en) | 2001-03-29 |
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