WO2001020743A1 - Protector module for protecting electronic equipment from energy surges - Google Patents

Protector module for protecting electronic equipment from energy surges Download PDF

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Publication number
WO2001020743A1
WO2001020743A1 PCT/US2000/025337 US0025337W WO0120743A1 WO 2001020743 A1 WO2001020743 A1 WO 2001020743A1 US 0025337 W US0025337 W US 0025337W WO 0120743 A1 WO0120743 A1 WO 0120743A1
Authority
WO
WIPO (PCT)
Prior art keywords
diode
dissipation tube
gas dissipation
surge protection
coupled
Prior art date
Application number
PCT/US2000/025337
Other languages
French (fr)
Inventor
David L. Rawlings
Alan J. Squillante
Peter Kobsa
Original Assignee
Porta Systems Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Porta Systems Corporation filed Critical Porta Systems Corporation
Priority to AU74908/00A priority Critical patent/AU7490800A/en
Publication of WO2001020743A1 publication Critical patent/WO2001020743A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01TSPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
    • H01T1/00Details of spark gaps
    • H01T1/14Means structurally associated with spark gap for protecting it against overload or for disconnecting it in case of failure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01TSPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
    • H01T4/00Overvoltage arresters using spark gaps
    • H01T4/10Overvoltage arresters using spark gaps having a single gap or a plurality of gaps in parallel
    • H01T4/12Overvoltage arresters using spark gaps having a single gap or a plurality of gaps in parallel hermetically sealed
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M3/00Automatic or semi-automatic exchanges
    • H04M3/18Automatic or semi-automatic exchanges with means for reducing interference or noise; with means for reducing effects due to line faults with means for protecting lines
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04QSELECTING
    • H04Q1/00Details of selecting apparatus or arrangements
    • H04Q1/02Constructional details
    • H04Q1/14Distribution frames
    • H04Q1/146Distribution frames with line protection means
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H9/00Emergency protective circuit arrangements for limiting excess current or voltage without disconnection
    • H02H9/04Emergency protective circuit arrangements for limiting excess current or voltage without disconnection responsive to excess voltage
    • H02H9/06Emergency protective circuit arrangements for limiting excess current or voltage without disconnection responsive to excess voltage using spark-gap arresters
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • H05K1/0254High voltage adaptations; Electrical insulation details; Overvoltage or electrostatic discharge protection ; Arrangements for regulating voltages or for using plural voltages
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/181Printed circuits structurally associated with non-printed electric components associated with surface mounted components

Definitions

  • This invention relates to an apparatus for protecting electronic equipment from overvoltage and overcurrent conditions.
  • this invention protects electronic equipment of a telephone service provider located at a central switching station of a telephone network.
  • Telephone systems are designed with central switching stations to which telephone lines are connected.
  • the central switching stations route the telephone calls placed by telephone service subscribers.
  • electronic equipment e.g., switching networks
  • Energy surges due to lightening, for example, on the telephone lines can damage the electronic equipment.
  • energy surge protection circuits are typically placed between the electronic equipment and the telephone lines.
  • Central switching stations for telephone and communication systems have a large number of incoming transmission lines connected to a switching network. These transmission lines are connected to a series of connection blocks. Each connection block can receive a plurality of transmission lines. In addition, the connection block can receive a plug-type device which, when inserted, results in a connection between the transmission lines and the switching network.
  • energy surge protection circuits are plug-type devices, which can be inserted or removed from a switching network socket or receptacle easily.
  • Prior art surge protection circuits have included fuses, semiconductor devices, heat coils, gas tubes, and combinations thereof. Typically, these circuits can not be manufactured on a printed circuit board because the high level of current experienced during a surge condition destroys the conductive traces on the printed circuit board, which connect the various circuit components.
  • connection blocks have standardized dimensions, which are limited in size.
  • Prior art circuits are unable to use printed circuit boards in combination with large shunting devices, such as gas tubes, because the circuit does not fit within a standard plug assembly.
  • the present invention solves the problems associated with the prior art discussed above.
  • a protection circuit includes a three-element gas dissipation tube having a first element connected to a telephone tip input signal, a second element connected to a telephone ring input signal, and a third element connected to ground.
  • a first series resistor connects the first element to a telephone tip output signal, and a second series resistor connects the second element to a telephone ring output signal.
  • a diode bridge which preferably includes seven diodes, is connected between the tip and ring signals.
  • the components in the protection circuit are mounted on a printed circuit board having connectors that connect to the telephone lines, electronic equipment, and ground.
  • the printed circuit board defines a hole, which is preferably adjacent to the connectors.
  • the gas dissipation tube is partially recessed into the hole to reduce the circuit profile.
  • the connection between the resistors or the diode bridge and the tip and ring signals may be fusible traces laid out on the printed circuit board, which melt in response to a power surge occurring on the tip and/or ring signals.
  • Figure 1 is a schematic diagram of one embodiment of a protection circuit formed in accordance with the present invention.
  • Figure 2 is a pictorial representation of one embodiment of the protector module formed in accordance with the present invention, which includes a fail-safe circuit.
  • Figure 3 is a pictorial representation of a gas dissipation tube including the fail-safe circuit used in the embodiment of the protector module shown in Figure 2.
  • Figure 4 is a pictorial representation of a protector module, which is substantially identical to that of Figure 2 except that the gas dissipation tube utilizes a different fail-safe mechanism.
  • Figure 5 is an exploded pictorial representation of a plug assembly including the protector module.
  • Figure 6 is a pictorial representation of an assembled plug assembly.
  • the present invention relates to an apparatus for protecting electronic equipment from energy surges.
  • a schematic diagram of one embodiment of an energy surge protection circuit is illustrated in Figure 1.
  • the energy surge protection circuit includes a gas dissipation tube 2 having a first element 2a, which is connected to a tip input line 4, a second element 2b, which is connected to a ring input line 6, and a third element 2c, which is connected to ground.
  • a tip resistor 8 is electrically connected in series between the first element 2a and a tip output line 12.
  • a ring resistor 10 is electrically connected in series between the second element 2b and a ring output line 14.
  • the tip resistor 8 and ring resistor 10 have a resistance of about 5.1 ⁇ (ohms).
  • a clamping circuit which includes seven diodes, is connected between the tip output line 12, the ring output line 14, and ground.
  • the connectivity of the clamping circuit will now be described.
  • the cathode of a first diode 16 is connected to the tip output line 12, and its anode is connected to a first juncture 20.
  • the anode of a second diode 18 is also connected to the tip output line 12, and its cathode is connected to a second juncture 22.
  • the cathode of a third diode 24 is connected to the ring output line 14, and its anode is connected to the first juncture 20.
  • the anode of a fourth diode 26 is connected the ring output line 14, and its cathode is connected to the second juncture 22.
  • the anode of a fifth diode 28 is connected to the first juncture 20, and its cathode is connected to ground.
  • the cathode of a sixth diode 30 is connected to the second juncture 22, and its anode is connected to ground.
  • the cathode of a seventh diode 32 is connected to the second juncture 22, and its anode is connected to the first juncture 20.
  • the seventh diode 32 is preferably a transient- voltage-suppression (TVS) diode.
  • the first juncture 20 and the second juncture 22 are not components of any kind, but are merely points at which electrical connections are made between components.
  • the energy surge protection circuit shown in Figure 1 dissipates energy surges, which are on the tip line, the ring line, or ground.
  • An energy surge on any of the lines causes the gas dissipation tube to begin charging.
  • a positive energy surge on the tip input line 4 causes the second diode 18 and the fifth diode 28 to turn on, and the energy surge is clamped by the seventh diode 32.
  • a positive energy surge on the ring input line 6 causes the fourth diode 26 and the fifth diode 28 to turn on, and the energy surge is clamped by the seventh diode 32.
  • a negative energy surge on the tip input line 4 causes the first diode 16 and the sixth diode 30 to turn on, and the energy surge is clamped by the seventh diode 32.
  • a negative energy surge on the ring input line 6 causes the third diode 24 and the sixth diode 30 to turn on, and the energy surge is clamped by the seventh diode 32.
  • the characteristics of the clamping circuit (diodes 16, 18, 22, 24, 26, and the clamping diode 32) and the gas dissipation tube 44 are chosen such that the protective functions of these devices are integrated into an overall scheme designed to protect sensitive electronic equipment under a variety of different circumstances.
  • Each of the diodes are preferably selected to react almost instantaneously (i.e., within nanoseconds) to an energy surge.
  • the gas dissipation tube 44 preferably responds to an energy surge in about 10 microseconds or less.
  • the clamping diode 32 is preferably selected to clamp the energy surge at a voltage level that is safe for the electronic equipment connected to the lines, but typically fails in about 12 microseconds when subjected to about 125 amps.
  • the threshold voltage of the clamping diode 32 is preferably chosen to be greater than the breakdown voltage of the gas dissipation tube 44.
  • the clamping diode 32 initially diverts the excess current flow within nanoseconds. Since the threshold voltage of the clamping diode 32 is greater than the breakdown voltage of the gas dissipation tube 44, the gas dissipation tube 44 can begin its response to the overvoltage condition while the clamping diode is diverting the excess current.
  • the clamping diode is able to withstand the excess current until the gas dissipation tube 44 is able to respond and short the excess current to ground within 10 microseconds or less, which is well before the clamping diode 32 would fail (i.e., about 12 microseconds).
  • the slower gas dissipation tube 44 has enough time to fully charge and dissipate or crowbar the excess energy before either the clamping circuit or electronic equipment is damaged.
  • the energy surge protection circuit of the present invention is mounted on a printed circuit board 3.
  • a pictorial diagram illustrating the energy surge protection circuit mounted on the printed circuit board 3 is shown in Figure 2.
  • the printed circuit board 3 includes a front portion 3a and a rear portion 3b.
  • the front portion 3a includes contacts 34, 38, 40, 42, and 44 fastened to it.
  • the contacts 34, 38, 40, and 44 can be any type of electrical contact known in the art, but preferably include two resilient conductors pressing against one another between which a third conductor may be inserted to form an electrical connection.
  • the contact 42 may be any type of electrical contact known in the art, but is preferably a pin-type device extending from the circuit, which can be inserted into a socket to form an electrical connection.
  • a gas dissipation tube 44 is connected to the contacts.
  • Contact 34 is connected to a first element 44a, and contact 44 is connected to a second element 44b.
  • Contact 42 is connected to a third element 44c and functions as a ground line.
  • Contact 38 is the tip output line, and contact 40 is the ring output line.
  • the printed circuit board 3 defines an aperture or hole, which is dimensioned such that the gas dissipation tube 44 may be partially submerged or recessed within the hole when connected to the circuit. This allows the circuit to have a smaller profile that enables it to fit in a standard-sized plug-type device.
  • the gas dissipation tube is submerged into the printed circuit board 3 until it is flush with the bottom surface of the printed circuit board 3.
  • the elements of the gas dissipation tube are preferably soldered to their respective contacts.
  • the gas dissipation tube 44 is preferably positioned contiguous to the front portion 3 a of the printed circuit board 3 such that the trace conductors on the printed circuit board will not be required for connections to the gas dissipation tube. It is preferable to connect the gas dissipation tube with conductors that are able to withstand relatively large amounts of power compared to the trace conductors. Therefore, the elements of the gas dissipation tube are soldered directly to contacts 34, 42, and 44. Trace conductors on the printed circuit board could not withstand the surge currents experienced by the gas dissipation tube 44 and would melt under such conditions if they were used to connect the gas dissipation tube to the contacts 34, 42, and 44.
  • the gas dissipation tube is able to be mounted on a printed circuit board due to the partial submersion of the gas dissipation tube, which enables the circuit to have a smaller profile, and also because the gas dissipation tube is connected directly to the contacts.
  • the tip resistor 8, the ring resistor 10, and the diodes 16, 18, 24, 26, 28, 30, 32 are mounted to the printed circuit board 3 on the back portion 3b. These discrete components are connected to one another in accordance with the schematic diagram shown in Figure 1 by trace conductors laid out on the printed circuit board 3 as is well known in the art. Of particular interest, are the trace conductors 5, 7 shown in Figure 2. Trace conductor 5 connects the ring resistor 10 to the ring input line 6, and trace conductor 7 connects the tip resistor 8 to the tip input line 4.
  • the trace conductors 5, 7 are designed such that an energy surge, which exceeds the maximum power limits of the individual components, melts the conductors 5, 7, thereby opening the circuit and protecting the discrete components.
  • the gas dissipation tube 44 then dissipates the energy surge. It is anticipated that such fusible traces or conductors 5, 7 may be manufactured on a circuit board to a nominal thickness and then cut to a desired thickness using techniques well known in the prior art, such as laser trimming.
  • the gas dissipation tube 44 preferably includes a fail-safe circuit 54.
  • the fail-safe circuit 54 will now be described in detail.
  • the fail-safe circuit 54 is mounted to the gas dissipation tube 44.
  • a sheet of insulating or insulative material 52 preferably polycarbonate thermoplastic, is wrapped on a portion of the perimeter of the gas dissipation tube 44.
  • the insulating material 52 extends from end-to-end on the gas dissipation tube 44.
  • a cut is then made defining a hole, which corresponds in position to the third element 44c of the gas dissipation tube 44.
  • a conductor having three portions is then attached to the gas dissipation tube 44.
  • Portion 48 is soldered to the third element 44c.
  • Portions 46 and 50 are resiliently connected to portion 48 such that they are biased towards the first element 44a and the second element 44b, respectively. It is important that the insulative material 52 be able to withstand the long term pressure that will be exerted on it by the resilient conductors of portions 46, 50 to avoid cold flowing (i.e., over a very long period of time a hard object pressing against a soft object, even with a very small amount of force, will begin to deform the soft object and pass through the soft object).
  • a so-called "power cross” occurs when, for instance, a power line becomes electrically coupled to a telephone line. Such a power cross causes the gas dissipation tube 44 to begin conducting excess energy to ground to prevent damage to sensitive electronic equipment coupled to the telephone lines. During the diversion of energy to ground, the gas dissipation tube 44 enters a so-called “glow mode” in which the tube 44 dissipates a substantial amount of thermal energy.
  • the gas dissipation tube gets hotter and its breakdown voltage increases. As the breakdown voltage of the gas dissipation tube 44 approaches the threshold voltage of the clamping diode 32, the clamping circuit begins to dissipate excess energy, which may cause the module to ignite.
  • the insulative material 52 will melt.
  • the biased portions 46, 50 will then come into contact with their respective elements and short these elements to ground, thereby providing a fail-safe path for dissipating the energy surge.
  • FIG 4 is identical to the embodiment of Figure 2, except that the construction of the fail-safe circuit 54 is different.
  • the alternative fail-safe circuit 56 includes a wing having three portions 15, 19, 21.
  • the wing is mounted to the third element of the gas dissipation tube 44 by means that are known in the art, preferably a screw.
  • the portions 15 and 21 are positioned contiguous to the first element and the second element of the gas dissipation tube 44, respectively.
  • An insulative material is then placed between the first element end portion 15 and the second element end portion 21.
  • the portions 15, 21 are biased towards their respective elements in a similar manner to the fail-safe circuit 54 shown in Figure 3.
  • the third element of the gas dissipation tube 44 is then connected to the ground contact 42 by a conductor 13, which is connected to portion 19 of the fail-safe circuit
  • contacts 34, 44, and 42 are longer than contacts 38, 40 so that the plug assembly can be inserted into the connection block receptacle in one of two discrete levels.
  • the first level results in the contacts 34, 44 being connected to the outside plant (i.e., the subscribers telephone lines) and contact 42 being connected to ground.
  • contacts 34 and 44 connect to the tip input line 4 and the ring input line 6, respectively.
  • the surge protection circuit is connected to the outside plant, but the switching network is not connected to the outside plant. This allows central office equipment to be protected from energy surges without connecting the telephone line to the switching network.
  • the network receptacle is adapted to receive the pins and hold the plug assembly securely in place.
  • the energy surge protection circuit thereby protects the electronic equipment in the telephone network.
  • the plug assembly includes pins similar to contact 42 for the contacts 34, 38, 40, 44.
  • the connection block then has five sockets into which the pins are received.
  • the pins correspond in length to the length of the contacts in the single pin embodiment. The same set up is used in both embodiments. Insertion of the long pins results in a partial connection, and insertion of all the pins results in a full connection. It is advantageous and preferable to use the single pin embodiment because it is more cost-effective.
  • the five-pin embodiment has become the standard in the United States and is used exclusively. The standard in Europe, however, is the single pin embodiment.
  • the plug assembly 82 includes a cap 62 and a body 60.
  • the body 60 has a top and a bottom.
  • the top includes tabs 68, 70, into which protrusions may be received.
  • the cap 62 includes protrusions 64, 66, which are positioned in such a way to be received by the tabs 68, 70 when the cap 62 is pressed together with the body 60.
  • the bottom of the body 60 defines five holes. Hole 72 corresponds in position to contact 42, hole 74 corresponds in position to contact 34, hole 76 corresponds in position to contact 44, hole 78 corresponds in position to contact 40, and hole 80 corresponds in position to contact 38 when the energy surge protector 1 is inserted into the body 60 of the plug assembly 82.
  • the position of these holes also corresponds to the connectors in the connection block, into which the plug assembly is inserted.
  • the energy surge protection circuit is inserted into the body 60 using the contact 42 as a guide, and the cap 62 is then snapped together with the body 60 to hold the energy surge protection circuit in place.
  • Figure 6 illustrates a fully assembled energy surge protector plug assembly.
  • circuit and module formed in accordance with the present invention protect telephony equipment from energy surge conditions and can be manufactured on a printed circuit board. It will also be appreciated that the circuit and module include a gas dissipation tube that can be mounted within a recess on a printed circuit board. Further, it will be appreciated that electronic components on the printed circuit board can be protected with a fusible link.

Abstract

A protection circuit and module include a gas dissipation tube having a first element (2a) connected to a telephone tip input signal, a second element (2b) connected to a telephone ring input signal, and a third element (2c) connected to ground. A first series resistor (8) connects the first element to a telephone tip output signal, and a second series resistor (10) connects the second element to a telephone ring output signal. A diode bridge (20) is connected between the tip and ring signals. The connection between the resistors or the diode bridge (20) and the tip and ring signals may be fusible traces laid out on the printed circuit board, which melt in response to a power surge occuring on the tip signal, ring signal, and/or ground.

Description

PROTECTOR MODULE FOR PROTECTING ELECTRONIC EQUIPMENT FROM ENERGY SURGES
CROSS-REFERENCE TO RELATED APPLICATION
This application is based on U.S. Provisional Patent Application Serial No. 60/154,446, which was filed on September 17, 1999, the disclosure of which is incorporated herein by reference.
BACKGROUND OF THE INVENTION
Field of the Invention
This invention relates to an apparatus for protecting electronic equipment from overvoltage and overcurrent conditions. In particular, this invention protects electronic equipment of a telephone service provider located at a central switching station of a telephone network.
Description of the Prior Art
Telephone systems are designed with central switching stations to which telephone lines are connected. The central switching stations route the telephone calls placed by telephone service subscribers. To route the telephone calls, it is necessary to attach very expensive electronic equipment (e.g., switching networks) to the telephone lines. Energy surges, due to lightening, for example, on the telephone lines can damage the electronic equipment. In order to protect the electronic equipment, energy surge protection circuits are typically placed between the electronic equipment and the telephone lines.
Central switching stations for telephone and communication systems have a large number of incoming transmission lines connected to a switching network. These transmission lines are connected to a series of connection blocks. Each connection block can receive a plurality of transmission lines. In addition, the connection block can receive a plug-type device which, when inserted, results in a connection between the transmission lines and the switching network. Typically, energy surge protection circuits are plug-type devices, which can be inserted or removed from a switching network socket or receptacle easily.
Prior art surge protection circuits have included fuses, semiconductor devices, heat coils, gas tubes, and combinations thereof. Typically, these circuits can not be manufactured on a printed circuit board because the high level of current experienced during a surge condition destroys the conductive traces on the printed circuit board, which connect the various circuit components.
Further, the plug-type devices that are inserted into the connection blocks have standardized dimensions, which are limited in size. Prior art circuits are unable to use printed circuit boards in combination with large shunting devices, such as gas tubes, because the circuit does not fit within a standard plug assembly. The present invention solves the problems associated with the prior art discussed above.
OBJECTS AND SUMMARY OF THE INVENTION
It is an object of the present invention to provide a protector circuit and module for protecting telephony equipment from energy surge conditions, which can be manufactured on a printed circuit board.
It is a further object of the present invention to provide a protector circuit and module for protecting telephony equipment from energy surge conditions, which includes a gas dissipation tube mounted on a printed circuit board.
It is an even further object of the present invention to provide a protector circuit and module for protecting telephony equipment from energy surge condition, which includes a fusible connection to protect electronic components on a printed circuit board. In accordance with one form of the present invention, a protection circuit includes a three-element gas dissipation tube having a first element connected to a telephone tip input signal, a second element connected to a telephone ring input signal, and a third element connected to ground. A first series resistor connects the first element to a telephone tip output signal, and a second series resistor connects the second element to a telephone ring output signal. A diode bridge, which preferably includes seven diodes, is connected between the tip and ring signals.
The components in the protection circuit are mounted on a printed circuit board having connectors that connect to the telephone lines, electronic equipment, and ground. The printed circuit board defines a hole, which is preferably adjacent to the connectors. In the preferred embodiment, the gas dissipation tube is partially recessed into the hole to reduce the circuit profile. The connection between the resistors or the diode bridge and the tip and ring signals may be fusible traces laid out on the printed circuit board, which melt in response to a power surge occurring on the tip and/or ring signals.
These and other objects, features, and advantages of the present invention will be apparent from the following detailed description of illustrative embodiments thereof, which is to be read in connection with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is a schematic diagram of one embodiment of a protection circuit formed in accordance with the present invention.
Figure 2 is a pictorial representation of one embodiment of the protector module formed in accordance with the present invention, which includes a fail-safe circuit. Figure 3 is a pictorial representation of a gas dissipation tube including the fail-safe circuit used in the embodiment of the protector module shown in Figure 2.
Figure 4 is a pictorial representation of a protector module, which is substantially identical to that of Figure 2 except that the gas dissipation tube utilizes a different fail-safe mechanism.
Figure 5 is an exploded pictorial representation of a plug assembly including the protector module.
Figure 6 is a pictorial representation of an assembled plug assembly.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
In one form, the present invention relates to an apparatus for protecting electronic equipment from energy surges. A schematic diagram of one embodiment of an energy surge protection circuit is illustrated in Figure 1. The energy surge protection circuit includes a gas dissipation tube 2 having a first element 2a, which is connected to a tip input line 4, a second element 2b, which is connected to a ring input line 6, and a third element 2c, which is connected to ground.
A tip resistor 8 is electrically connected in series between the first element 2a and a tip output line 12. A ring resistor 10 is electrically connected in series between the second element 2b and a ring output line 14. Preferably, the tip resistor 8 and ring resistor 10 have a resistance of about 5.1Ω (ohms).
A clamping circuit, which includes seven diodes, is connected between the tip output line 12, the ring output line 14, and ground. The connectivity of the clamping circuit will now be described. The cathode of a first diode 16 is connected to the tip output line 12, and its anode is connected to a first juncture 20. The anode of a second diode 18 is also connected to the tip output line 12, and its cathode is connected to a second juncture 22. The cathode of a third diode 24 is connected to the ring output line 14, and its anode is connected to the first juncture 20.
The anode of a fourth diode 26 is connected the ring output line 14, and its cathode is connected to the second juncture 22. The anode of a fifth diode 28 is connected to the first juncture 20, and its cathode is connected to ground. The cathode of a sixth diode 30 is connected to the second juncture 22, and its anode is connected to ground. The cathode of a seventh diode 32 is connected to the second juncture 22, and its anode is connected to the first juncture 20. The seventh diode 32 is preferably a transient- voltage-suppression (TVS) diode. The first juncture 20 and the second juncture 22 are not components of any kind, but are merely points at which electrical connections are made between components.
In operation the energy surge protection circuit shown in Figure 1 dissipates energy surges, which are on the tip line, the ring line, or ground. An energy surge on any of the lines causes the gas dissipation tube to begin charging. A positive energy surge on the tip input line 4 causes the second diode 18 and the fifth diode 28 to turn on, and the energy surge is clamped by the seventh diode 32. A positive energy surge on the ring input line 6 causes the fourth diode 26 and the fifth diode 28 to turn on, and the energy surge is clamped by the seventh diode 32.
Similarly, a negative energy surge on the tip input line 4 causes the first diode 16 and the sixth diode 30 to turn on, and the energy surge is clamped by the seventh diode 32. A negative energy surge on the ring input line 6 causes the third diode 24 and the sixth diode 30 to turn on, and the energy surge is clamped by the seventh diode 32.
The characteristics of the clamping circuit (diodes 16, 18, 22, 24, 26, and the clamping diode 32) and the gas dissipation tube 44 are chosen such that the protective functions of these devices are integrated into an overall scheme designed to protect sensitive electronic equipment under a variety of different circumstances. Each of the diodes are preferably selected to react almost instantaneously (i.e., within nanoseconds) to an energy surge. In contrast, the gas dissipation tube 44 preferably responds to an energy surge in about 10 microseconds or less.
The clamping diode 32 is preferably selected to clamp the energy surge at a voltage level that is safe for the electronic equipment connected to the lines, but typically fails in about 12 microseconds when subjected to about 125 amps. The threshold voltage of the clamping diode 32 is preferably chosen to be greater than the breakdown voltage of the gas dissipation tube 44.
Thus, in response to an energy surge, the clamping diode 32 initially diverts the excess current flow within nanoseconds. Since the threshold voltage of the clamping diode 32 is greater than the breakdown voltage of the gas dissipation tube 44, the gas dissipation tube 44 can begin its response to the overvoltage condition while the clamping diode is diverting the excess current.
The clamping diode is able to withstand the excess current until the gas dissipation tube 44 is able to respond and short the excess current to ground within 10 microseconds or less, which is well before the clamping diode 32 would fail (i.e., about 12 microseconds). Thus, the slower gas dissipation tube 44 has enough time to fully charge and dissipate or crowbar the excess energy before either the clamping circuit or electronic equipment is damaged.
The energy surge protection circuit of the present invention is mounted on a printed circuit board 3. A pictorial diagram illustrating the energy surge protection circuit mounted on the printed circuit board 3 is shown in Figure 2. The printed circuit board 3 includes a front portion 3a and a rear portion 3b. The front portion 3a includes contacts 34, 38, 40, 42, and 44 fastened to it.
The contacts 34, 38, 40, and 44 can be any type of electrical contact known in the art, but preferably include two resilient conductors pressing against one another between which a third conductor may be inserted to form an electrical connection. The contact 42 may be any type of electrical contact known in the art, but is preferably a pin-type device extending from the circuit, which can be inserted into a socket to form an electrical connection.
A gas dissipation tube 44 is connected to the contacts. Contact 34 is connected to a first element 44a, and contact 44 is connected to a second element 44b. Contact 42 is connected to a third element 44c and functions as a ground line. Contact 38 is the tip output line, and contact 40 is the ring output line.
The printed circuit board 3 defines an aperture or hole, which is dimensioned such that the gas dissipation tube 44 may be partially submerged or recessed within the hole when connected to the circuit. This allows the circuit to have a smaller profile that enables it to fit in a standard-sized plug-type device. Preferably, the gas dissipation tube is submerged into the printed circuit board 3 until it is flush with the bottom surface of the printed circuit board 3. The elements of the gas dissipation tube are preferably soldered to their respective contacts.
The gas dissipation tube 44 is preferably positioned contiguous to the front portion 3 a of the printed circuit board 3 such that the trace conductors on the printed circuit board will not be required for connections to the gas dissipation tube. It is preferable to connect the gas dissipation tube with conductors that are able to withstand relatively large amounts of power compared to the trace conductors. Therefore, the elements of the gas dissipation tube are soldered directly to contacts 34, 42, and 44. Trace conductors on the printed circuit board could not withstand the surge currents experienced by the gas dissipation tube 44 and would melt under such conditions if they were used to connect the gas dissipation tube to the contacts 34, 42, and 44.
Manufacturing the protection circuit on a printed circuit board is less expensive, faster, and more reliable than manufacturing the same circuit without a printed circuit board. The gas dissipation tube is able to be mounted on a printed circuit board due to the partial submersion of the gas dissipation tube, which enables the circuit to have a smaller profile, and also because the gas dissipation tube is connected directly to the contacts.
The tip resistor 8, the ring resistor 10, and the diodes 16, 18, 24, 26, 28, 30, 32 are mounted to the printed circuit board 3 on the back portion 3b. These discrete components are connected to one another in accordance with the schematic diagram shown in Figure 1 by trace conductors laid out on the printed circuit board 3 as is well known in the art. Of particular interest, are the trace conductors 5, 7 shown in Figure 2. Trace conductor 5 connects the ring resistor 10 to the ring input line 6, and trace conductor 7 connects the tip resistor 8 to the tip input line 4.
In a preferred embodiment, the trace conductors 5, 7 are designed such that an energy surge, which exceeds the maximum power limits of the individual components, melts the conductors 5, 7, thereby opening the circuit and protecting the discrete components. The gas dissipation tube 44 then dissipates the energy surge. It is anticipated that such fusible traces or conductors 5, 7 may be manufactured on a circuit board to a nominal thickness and then cut to a desired thickness using techniques well known in the prior art, such as laser trimming.
The gas dissipation tube 44 preferably includes a fail-safe circuit 54.
Referring to Figure 3, the fail-safe circuit 54 will now be described in detail. On a portion of the gas dissipation tube 44, the portion hidden from view in Figure 2, the fail-safe circuit 54 is mounted to the gas dissipation tube 44. A sheet of insulating or insulative material 52, preferably polycarbonate thermoplastic, is wrapped on a portion of the perimeter of the gas dissipation tube 44. The insulating material 52 extends from end-to-end on the gas dissipation tube 44.
A cut is then made defining a hole, which corresponds in position to the third element 44c of the gas dissipation tube 44. A conductor having three portions is then attached to the gas dissipation tube 44. Portion 48 is soldered to the third element 44c. Portions 46 and 50 are resiliently connected to portion 48 such that they are biased towards the first element 44a and the second element 44b, respectively. It is important that the insulative material 52 be able to withstand the long term pressure that will be exerted on it by the resilient conductors of portions 46, 50 to avoid cold flowing (i.e., over a very long period of time a hard object pressing against a soft object, even with a very small amount of force, will begin to deform the soft object and pass through the soft object).
A so-called "power cross" occurs when, for instance, a power line becomes electrically coupled to a telephone line. Such a power cross causes the gas dissipation tube 44 to begin conducting excess energy to ground to prevent damage to sensitive electronic equipment coupled to the telephone lines. During the diversion of energy to ground, the gas dissipation tube 44 enters a so-called "glow mode" in which the tube 44 dissipates a substantial amount of thermal energy.
If the power cross remains intact, the gas dissipation tube gets hotter and its breakdown voltage increases. As the breakdown voltage of the gas dissipation tube 44 approaches the threshold voltage of the clamping diode 32, the clamping circuit begins to dissipate excess energy, which may cause the module to ignite.
However, in response to an energy surge that is large enough to heat the gas dissipation tube 44 to a threshold temperature, the insulative material 52 will melt. The biased portions 46, 50 will then come into contact with their respective elements and short these elements to ground, thereby providing a fail-safe path for dissipating the energy surge.
An alternative embodiment is illustrated in Figure 4. The embodiment of
Figure 4 is identical to the embodiment of Figure 2, except that the construction of the fail-safe circuit 54 is different. The alternative fail-safe circuit 56 includes a wing having three portions 15, 19, 21. The wing is mounted to the third element of the gas dissipation tube 44 by means that are known in the art, preferably a screw. The portions 15 and 21 are positioned contiguous to the first element and the second element of the gas dissipation tube 44, respectively. An insulative material is then placed between the first element end portion 15 and the second element end portion 21. The portions 15, 21 are biased towards their respective elements in a similar manner to the fail-safe circuit 54 shown in Figure 3.
The third element of the gas dissipation tube 44 is then connected to the ground contact 42 by a conductor 13, which is connected to portion 19 of the fail-safe circuit
56 on one end and the contact 42 on the other end.
Referring to Figures 5 and 6, the plug assembly will be described in detail. The dimensions of the plug assembly 82 are standard and well known in the art. Preferably, contacts 34, 44, and 42 are longer than contacts 38, 40 so that the plug assembly can be inserted into the connection block receptacle in one of two discrete levels. The first level results in the contacts 34, 44 being connected to the outside plant (i.e., the subscribers telephone lines) and contact 42 being connected to ground. When inserted in the connection block, contacts 34 and 44 connect to the tip input line 4 and the ring input line 6, respectively. At the first level, the surge protection circuit is connected to the outside plant, but the switching network is not connected to the outside plant. This allows central office equipment to be protected from energy surges without connecting the telephone line to the switching network.
The second level of insertion results in the connection of the contacts 38 and
40 to the central switching station network. The network receptacle is adapted to receive the pins and hold the plug assembly securely in place. The energy surge protection circuit thereby protects the electronic equipment in the telephone network.
In an alternative embodiment, the plug assembly includes pins similar to contact 42 for the contacts 34, 38, 40, 44. The connection block then has five sockets into which the pins are received. The pins correspond in length to the length of the contacts in the single pin embodiment. The same set up is used in both embodiments. Insertion of the long pins results in a partial connection, and insertion of all the pins results in a full connection. It is advantageous and preferable to use the single pin embodiment because it is more cost-effective. The five-pin embodiment has become the standard in the United States and is used exclusively. The standard in Europe, however, is the single pin embodiment.
The plug assembly 82 includes a cap 62 and a body 60. The body 60 has a top and a bottom. The top includes tabs 68, 70, into which protrusions may be received. The cap 62 includes protrusions 64, 66, which are positioned in such a way to be received by the tabs 68, 70 when the cap 62 is pressed together with the body 60.
The bottom of the body 60 defines five holes. Hole 72 corresponds in position to contact 42, hole 74 corresponds in position to contact 34, hole 76 corresponds in position to contact 44, hole 78 corresponds in position to contact 40, and hole 80 corresponds in position to contact 38 when the energy surge protector 1 is inserted into the body 60 of the plug assembly 82. The position of these holes also corresponds to the connectors in the connection block, into which the plug assembly is inserted.
In operation, the energy surge protection circuit is inserted into the body 60 using the contact 42 as a guide, and the cap 62 is then snapped together with the body 60 to hold the energy surge protection circuit in place. Figure 6 illustrates a fully assembled energy surge protector plug assembly.
From the foregoing description, it will be appreciated that the circuit and module formed in accordance with the present invention protect telephony equipment from energy surge conditions and can be manufactured on a printed circuit board. It will also be appreciated that the circuit and module include a gas dissipation tube that can be mounted within a recess on a printed circuit board. Further, it will be appreciated that electronic components on the printed circuit board can be protected with a fusible link.
Although the illustrative embodiments of the present invention have been described herein with reference to the accompanying drawings, it is to be understood that the invention is not limited to those precise embodiments, and that various other changes and modifications may be effected therein by one skilled in the art without departing from the scope or spirit of the invention.

Claims

WHAT IS CLAIMED IS:
1. A surge protection circuit, the surge protection circuit comprising:
a gas dissipation tube, the gas dissipation tube including a first element, a second element, and a third element, the first element being coupled to a first telecommunication signal, the second element being coupled to a second telecommunication signal, the third element being coupled to ground; and
a clamping circuit, the clamping circuit including a first diode, a second diode, a third diode, a fourth diode, a fifth diode, a sixth diode, and a seventh diode, the cathode of the first diode being coupled to the anode of the second diode and responsive to the first telecommunication signal, the anode of the first diode being coupled to the anode of the third diode, the anode of the fifth diode, and the anode of the seventh diode, the cathode of the second diode being coupled to the cathode of the fourth diode, the cathode of the sixth diode, and the cathode of the seventh diode, the cathode of the third diode being coupled to the anode of the fourth diode and responsive to the second telecommunication signal, the anode of the sixth diode being coupled to ground, the cathode of the fifth diode being coupled to ground.
2. A surge protection circuit as defined by Claim 1, wherein the first telecommunication signal is a tip signal.
3. A surge protection circuit as defined by Claim 1 , wherein the second telecommunication signal is a ring signal.
4. A surge protection circuit as defined by Claim 1, wherein the seventh diode is a transient-voltage-suppression diode.
5. A surge protection circuit as defined by Claim 1, further including a first resistor, the first resistor being electrically coupled in series between the first telecommunication signal and the cathode of the first diode.
6. A surge protection circuit as defined by Claim 5, further including a first conductive trace, the first conductive trace coupling the first resistor to the first telecommunication signal, the first conductive trace decoupling the first resistor and the clamping circuit from the first telecommunication signal in response to an energy surge on the first telecommunication signal.
7. A surge protection circuit as defined by Claim 1, further including a second resistor, the second resistor being electrically coupled in series between the second telecommunication signal and the cathode of the third diode.
8. A surge protection circuit as defined by Claim 7, further including a second conductive trace, the second conductive trace coupling the second resistor to the second telecommunication signal, the second conductive trace decoupling the second resistor and the clamping circuit from the second telecommunication signal in response to an energy surge on the second telecommunication signal.
9. A surge protection circuit as defined by Claim 1, wherein the gas dissipation tube includes an insulating sheet and a conductor, the conductor including a first portion, a second portion, and a third portion, the first portion being biased against the first terminal of the gas dissipation tube, the second portion being biased against the second terminal of the gas dissipation tube, the third portion being coupled to the third terminal of the gas dissipation tube, the insulating sheet being disposed between the first portion of the conductor and the first terminal of the gas dissipation tube, the insulating sheet being disposed between the second portion of the conductor and the second terminal of the gas dissipation tube, the insulating sheet melting in response to the gas dissipation tube heating to a threshold temperature, thereby coupling the first and second terminals of the gas dissipation tube to ground.
10. A surge protection circuit as defined by Claim 9, wherein the third portion of the conductor is affixed to the third terminal of the gas dissipation tube with a screw.
11. A surge protection circuit as defined by Claim 9, wherein the insulating material includes polycarbonate thermoplastic.
12. A surge protection circuit as defined by Claim 1, wherein the seventh diode includes a threshold voltage and the gas dissipation tube includes a breakdown voltage, the threshold voltage being greater than the breakdown voltage.
13. A surge protection module, the surge protection module comprising:
a gas dissipation tube, the gas dissipation tube including a first element, a second element, and a third element, the first element being coupled to a first telecommunication signal, the second element being coupled to a second telecommunication signal, the third element being coupled to ground;
a clamping circuit, the clamping circuit including a first diode, a second diode, a third diode, a fourth diode, a fifth diode, a sixth diode, and a seventh diode, the cathode of the first diode being coupled to the anode of the second diode and responsive to the first telecommunication signal, the anode of the first diode being coupled to the anode of the third diode, the anode of the fifth diode, and the anode of the seventh diode, the cathode of the second diode being coupled to the cathode of the fourth diode, the cathode of the sixth diode, and the cathode of the seventh diode, the cathode of the third diode being coupled to the anode of the fourth diode and responsive to the second telecommunication signal, the anode of the sixth diode being coupled to ground, the cathode of the fifth diode being coupled to ground; and
a circuit board, the gas dissipation tube and the clamping circuit being mounted on the circuit board, the circuit board including conductive traces, the conductive traces coupling the clamping circuit to the first and second telecommunication signals, the circuit board including an aperture, the gas dissipation tube being at least partially recessed within the aperture.
14. A surge protection module as defined by Claim 13, wherein the first telecommunication signal is a tip signal.
15. A surge protection module as defined by Claim 13, wherein the second telecommunication signal is a ring signal.
16. A surge protection module as defined by Claim 13, wherein the seventh diode is a transient-voltage-suppression diode.
17. A surge protection module as defined by Claim 13, further including a first resistor, the first resistor being electrically coupled in series between the first telecommunication signal and the cathode of the first diode.
18. A surge protection module as defined by Claim 17, further including a first conductive trace, the first conductive trace coupling the first resistor to the first telecommunication signal, the first conductive trace decoupling the first resistor and the clamping circuit from the first telecommunication signal in response to an energy surge on the first telecommunication signal.
19. A surge protection module as defined by Claim 13, further including a second resistor, the second resistor being electrically coupled in series between the second telecommunication signal and the cathode of the third diode.
20. A surge protection module as defined by Claim 19, further including a second conductive trace, the second conductive trace coupling the second resistor to the second telecommunication signal, the second conductive trace decoupling the second resistor and the clamping circuit from the second telecommunication signal in response to an energy surge on the second telecommunication signal.
21. A surge protection circuit as defined by Claim 13, wherein the gas dissipation tube includes an insulating sheet and a conductor, the conductor including a first portion, a second portion, and a third portion, the first portion being biased against the first terminal of the gas dissipation tube, the second portion being biased against the second terminal of the gas dissipation tube, the third portion being coupled to the third terminal of the gas dissipation tube, the insulating sheet being disposed between the first portion of the conductor and the first terminal of the gas dissipation tube, the insulating sheet being disposed between the second portion of the conductor and the second terminal of the gas dissipation tube, the insulating sheet melting in response to the gas dissipation tube heating to a threshold temperature, thereby coupling the first and second terminals of the gas dissipation tube to ground.
22. A surge protection circuit as defined by Claim 21 , wherein the third portion of the conductor is affixed to the third terminal of the gas dissipation tube with a screw.
23. A surge protection circuit as defined by Claim 21 , wherein the insulating material includes polycarbonate thermoplastic.
24. A surge protection module as defined by Claim 13, further including a first contact, a second contact, a third contact, a fourth contact, and a ground contact, the first contact being directly coupled to the first terminal of the gas dissipation tube, the second contact being directly coupled to the second terminal of the gas dissipation tube, the ground contact being directly coupled to the third terminal of the gas dissipation tube, the fourth contact being coupled to the anode of the first diode, the fifth contact being coupled to the cathode of the third diode.
25. A surge protection module as defined by Claim 24, wherein at least one of the first, second, third, and fourth contacts includes at least two substantially resilient conductors adapted to receive a third conductor therebetween.
26. A surge protection module as defined by Claim 24, wherein the ground contact includes a pin-type contact, the pin-type contact extending from the surge protection module.
27. A surge protection module as defined by Claim 24, wherein the first and second contacts are shorter than the third and fourth contacts.
28. A surge protection module as defined by Claim 13, wherein the circuit board includes a bottom surface, the gas dissipation tube being substantially flush with the bottom surface of the circuit board.
29. A surge protection circuit as defined by Claim 13, wherein the seventh diode includes a threshold voltage and the gas dissipation tube includes a breakdown voltage, the threshold voltage being greater than the breakdown voltage.
30. A gas dissipation tube, the gas dissipation tube comprising: a first element, the first element being coupled to a first telecommunication signal
a second element, the second element being coupled to a second telecommunication signal;
a third element, the third element being coupled to ground; and
a fail-safe circuit, the fail-safe circuit including an insulating sheet and a conductor, the conductor including a first portion, a second portion, and a third portion, the first portion being biased against the first terminal of the gas dissipation tube, the second portion being biased against the second terminal of the gas dissipation tube, the third portion being coupled to the third terminal of the gas dissipation tube, the insulating sheet being disposed between the first portion of the conductor and the first terminal of the gas dissipation tube, the insulating sheet being disposed between the second portion of the conductor and the second terminal of the gas dissipation tube, the insulating sheet melting in response to the gas dissipation tube heating to a threshold temperature, thereby coupling the first and second terminals of the gas dissipation tube to ground.
31. A surge protection circuit as defined by Claim 30, wherein the third portion of the conductor is affixed to the third terminal of the gas dissipation tube with a screw.
32. A surge protection circuit as defined by Claim 30, wherein the insulating material includes polycarbonate thermoplastic.
33. A surge protection module as defined by Claim 30, wherein the first telecommunication signal is a tip signal.
34. A surge protection module as defined by Claim 30, wherein the second telecommunication signal is a ring signal.
PCT/US2000/025337 1999-09-17 2000-09-15 Protector module for protecting electronic equipment from energy surges WO2001020743A1 (en)

Priority Applications (1)

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US15444699P 1999-09-17 1999-09-17
US60/154,446 1999-09-17
US66169700A 2000-09-14 2000-09-14
US09/661,697 2000-09-14

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007002159A2 (en) * 2005-06-21 2007-01-04 Porta Systems Corporation Method and apparatus for telecommunications equipment transfer

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4056840A (en) * 1976-05-12 1977-11-01 Reliable Electric Company Line protector for communications circuit
US4069509A (en) * 1976-12-27 1978-01-17 Porta Systems Corporation Three element gas tube protector module

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4056840A (en) * 1976-05-12 1977-11-01 Reliable Electric Company Line protector for communications circuit
US4069509A (en) * 1976-12-27 1978-01-17 Porta Systems Corporation Three element gas tube protector module

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007002159A2 (en) * 2005-06-21 2007-01-04 Porta Systems Corporation Method and apparatus for telecommunications equipment transfer
WO2007002159A3 (en) * 2005-06-21 2007-04-12 Porta Systems Corp Method and apparatus for telecommunications equipment transfer
GB2441483A (en) * 2005-06-21 2008-03-05 Porta Systems Corp Method and apparatus for telecommunications equipment transfer
GB2441483B (en) * 2005-06-21 2009-09-16 Porta Systems Corp Method and apparatus for telecommunications equipment transfer

Also Published As

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