WO2001014485A1 - Bonding of concrete parts - Google Patents
Bonding of concrete parts Download PDFInfo
- Publication number
- WO2001014485A1 WO2001014485A1 PCT/EP2000/007916 EP0007916W WO0114485A1 WO 2001014485 A1 WO2001014485 A1 WO 2001014485A1 EP 0007916 W EP0007916 W EP 0007916W WO 0114485 A1 WO0114485 A1 WO 0114485A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- flange
- concrete
- process according
- epoxy
- concrete part
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
- C08G59/50—Amines
- C08G59/5006—Amines aliphatic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L23/00—Flanged joints
- F16L23/02—Flanged joints the flanges being connected by members tensioned axially
- F16L23/032—Flanged joints the flanges being connected by members tensioned axially characterised by the shape or composition of the flanges
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2463/00—Presence of epoxy resin
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2463/00—Presence of epoxy resin
- C09J2463/006—Presence of epoxy resin in the substrate
Definitions
- the present application relates to the bonding of concrete parts
- Wood laminates to concrete with load bearing characteristics are described in DE-A-197 29 058, involving coating a wood surface with a 2-component adhesive paste and pouring fresh concrete on the adhesive coating, yielding thus composite boards of higher load bearing capacity
- the present invention is directed to a process for the bonding of a flange to at least one concrete part which comprises a) providing an epoxy based flange having a required shape so that at least one surface can be in direct contact with one surface of the concrete part to be connected, b) applying an epoxy based adhesive on at least one of said surfaces of the flange and the concrete part, and c) connecting the concrete part with the flange on the surface covered with the adhesive by virtue of pressure.
- the flange is preferably moulded from a composition comprising liquid epoxy resin, hardener and a filler.
- Preferred epoy resins are polyglycidyl ether of a polyhydnc alcohol or phenol, phenol- formaldehyde novolak or cresol-formaldehyde novolak, preferably Bisphenol A- diglycidylether, Bisphenol F-diglycidylether, epoxy phenol-formaldehyde novolak or epoxy cresol-formaldehyde novolak. Highly preferred is Bisphenol A-diglycidylether.
- the viscosities of the epoxy resins as a rule range from 2000 to 50000 mPas. Epoxy resins containing low crystallisation tendency are especially useful in producing stressfree bonding.
- Epoxy functional reactive diluents may be added to the epoxy resin in order to reduce viscosity and modify physical properties; e.g. monofunctional materials such as the glycidyl ethers of monohyd ⁇ c phenols and aliphatic alcohols, or polyfunctional materials such as the glycidyl ethers of diols, tnols and polyfunctional alcohol (e.g. butane 1-4 diol diglycidyl ether)
- Hardeners are generally polyammes (aliphatic, cycloa phatic). These may or may not be adducts with the epoxy. The amme value would typically range from 200 to 350 ⁇ mg KOH/g ⁇ , but could go to beyond this range to 1000 mg KOH/g for fast curing agents and/or catalytical effects. Highly preferred as a hardener is diethylenet ⁇ amine (b ⁇ s-(2-am ⁇ noethyl)-am ⁇ ne). The hardener may contain usual non-reactive diluents such as benzyl alcohol, accelerators such as bisphenol-A, nonylphenol, PTSA, etc.
- the composition to be used for moulding the flange preferably comprises a liquid epoxy resin which comprises polyglycidyl ether of a polyhydric alcohol or phenol, phenol-formaldehyde novolak or cresol-formaldehyde novolak, a hardener which comprises cycloaliphatic or aliphatic polyamine, and a filler, preferably silica.
- a liquid epoxy resin which comprises polyglycidyl ether of a polyhydric alcohol or phenol, phenol-formaldehyde novolak or cresol-formaldehyde novolak, a hardener which comprises cycloaliphatic or aliphatic polyamine, and a filler, preferably silica.
- composition comprises
- filler preferably silica. All percentages are based on the total weight of the composition.
- composition the flange is moulded from may also contain coloured particles or further fillers to match the flange to the colour of the concrete parts.
- the flange can be prepared according to commonly known methods, for example by curing at room temperature.
- the adhesive is preferably a 2-component adhesive which is based on an epoxy resin and a hardener. For these the same preferences apply as given above. Highly preferred adhesives are those given in the exemplification.
- Another embodiment of the present invention is directed to a process wherein two concrete parts are bonded to one flange.
- the epoxy based flange has a required shape so that at least two surfaces can be in direct contact with one surface of each of the the concrete parts to be connected.
- the concrete parts of the present invention are preferably non-standard concrete parts. This means they do not represent concrete parts which are prepared in a large number. Normally, non-standard concrete parts are prepared by modifying standard concrete parts, for example by cutting.
- pipes especially pipes which have a diameter of more than 0.5 m
- the pipes have a length of more than 1 .0 m.
- the load bearing capacity of the connected parts is preferably at least 400 lbs.
- Figures 1 and 2 show views of a flange to be connected to a pipe and Figure 3 shows a concrete pipe (the dark arrow indicating the position where the flange should be connected to)
- Figure 4 shows an apparatus for the measurement of the load bearing capacity. Pipes 1 and 2 are connected with a polymer flange by adhesive bond. The point where the load is applied by the hydraulic ram is 20 cm from the bondlme between both pipes.
- This Example describes the preparation of an epoxy resin/quartz polymer concrete flange and the bonding of this flange to a non-standard (straight cut ) concrete pipe
- the other surface of the flange is shaped to match the bell part of another concrete pipe: the flange could be similarly bonded to the bell part of the second pipe for additional strength
- the two standard pipes would be fashioned such that they are connected using a bell and spigot joint, with an elastome ⁇ c sealing ring.
- a quartz matrix (silica), is dispersed in a mix of epoxy resin and hardener (the constitution is defined below) and the paste is poured into a mould to produce the composite flange shown in Figures 1 and 2.
- the flange is a hollow part with one side flat cut to match the non- standard concrete pipe and the other side is shaped to fit into the bellow of the second joining concrete pipe.
- the two part epoxy used for the part is as follows:
- the castable epoxy matrix composition obtained consists of:
- Graded Quartz (or silica) fillers where the particle size is chosen for optimal packing efficiency.
- the treated quartz flange is cured at 20 degrees centigrade for 48 hours.
- a standard concrete pipe (diameter 70 cm) BT45 with one end straight edge cut and the other having a bellow has the length 2.50 meters.
- the pipe is cut at the straight cut end to produce a pipe 1.78 meters long as required.
- the straight cut pipe end and the polymer quartz flange are treated with the following two part epoxy made up of:
- the weight ratio XW 1038/ XW 1015 is 2/1.
- the epoxy treated flange is bonded to the epoxy treated cut pipe, using a pressure of 0.1-50 Mpa and is cured at a temperature of 20 degrees centigrade for 48 hours. d) Load test
- Fracture failure occured in the non-standard concrete part, but not in or around the bond-line between the concrete and the flange
- the load test shows that bond failure occurrs at less than 10 tonnes, with major breakage in the bond line between the polyester/quartz flange and the epoxy adhesive/concrete pipe
- the preparation of the flanges is carried out according to the procedures given in examples 1 and 3
- the preparation of non-standard concrete pipes, bonding of the flange to the non- standard concrete pipe and the load test are carried out according to example 1 , with the exception that in example 7 a different adhesive type is used (Polyurethane Type 2-K-PU System (RTM)Arald ⁇ te 2018) Table 1
- Table 1 shows that by using epoxy based materials in the adhesive and the polymer flange/part, successful bonding of the non-standard pipes can be achieved.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Joining Of Building Structures In Genera (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001518804A JP2003507560A (en) | 1999-08-20 | 2000-08-14 | Joining concrete members |
EP00962313A EP1208179A1 (en) | 1999-08-20 | 2000-08-14 | Bonding of concrete parts |
CA002369003A CA2369003A1 (en) | 1999-08-20 | 2000-08-14 | Bonding of concrete parts |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GBGB9919730.3A GB9919730D0 (en) | 1999-08-20 | 1999-08-20 | Bonding of concrete parts |
GB9919730.3 | 1999-08-20 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2001014485A1 true WO2001014485A1 (en) | 2001-03-01 |
Family
ID=10859497
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2000/007916 WO2001014485A1 (en) | 1999-08-20 | 2000-08-14 | Bonding of concrete parts |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1208179A1 (en) |
JP (1) | JP2003507560A (en) |
CA (1) | CA2369003A1 (en) |
GB (1) | GB9919730D0 (en) |
WO (1) | WO2001014485A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102431170A (en) * | 2011-09-15 | 2012-05-02 | 江苏苏净集团有限公司 | Casting bonding method of hollow fiber membrane module |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61185580A (en) * | 1985-02-12 | 1986-08-19 | Masatoshi Fujita | Joint sealing material for connecting part of concrete and pipe |
FR2706574A1 (en) * | 1993-06-10 | 1994-12-23 | Eivs Sa | Method of producing pipework elements made of polytetrafluoroethylene with sheathing made of reinforced epoxy resin, and pipework elements |
FR2765235A1 (en) * | 1997-06-25 | 1998-12-31 | Chryso | Epoxide glue for mechanical bonding of large concrete structures |
-
1999
- 1999-08-20 GB GBGB9919730.3A patent/GB9919730D0/en not_active Ceased
-
2000
- 2000-08-14 JP JP2001518804A patent/JP2003507560A/en active Pending
- 2000-08-14 CA CA002369003A patent/CA2369003A1/en not_active Abandoned
- 2000-08-14 EP EP00962313A patent/EP1208179A1/en not_active Withdrawn
- 2000-08-14 WO PCT/EP2000/007916 patent/WO2001014485A1/en not_active Application Discontinuation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61185580A (en) * | 1985-02-12 | 1986-08-19 | Masatoshi Fujita | Joint sealing material for connecting part of concrete and pipe |
FR2706574A1 (en) * | 1993-06-10 | 1994-12-23 | Eivs Sa | Method of producing pipework elements made of polytetrafluoroethylene with sheathing made of reinforced epoxy resin, and pipework elements |
FR2765235A1 (en) * | 1997-06-25 | 1998-12-31 | Chryso | Epoxide glue for mechanical bonding of large concrete structures |
Non-Patent Citations (1)
Title |
---|
DATABASE WPI Section Ch Week 198639, Derwent World Patents Index; Class A93, AN 1986-256058, XP002155988 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102431170A (en) * | 2011-09-15 | 2012-05-02 | 江苏苏净集团有限公司 | Casting bonding method of hollow fiber membrane module |
CN102431170B (en) * | 2011-09-15 | 2013-09-04 | 江苏苏净集团有限公司 | Casting bonding method for hollow fiber membrane assembly |
Also Published As
Publication number | Publication date |
---|---|
EP1208179A1 (en) | 2002-05-29 |
GB9919730D0 (en) | 1999-10-20 |
CA2369003A1 (en) | 2001-03-01 |
JP2003507560A (en) | 2003-02-25 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102333819B (en) | Epoxy adhesive compositions with high mechanical strength over a wide temperature range | |
CN103797043B (en) | Structure sticker and bonding application thereof | |
US8501309B2 (en) | Fibre reinforced assembly | |
EP2729724B1 (en) | Cured-in-place pipe rehabilitation process and such cured-in-place pipe | |
RU2162863C2 (en) | Improved method for transfer molding of polymer and compositions suitable for implementation of this process | |
MX2013000247A (en) | Curable epoxy resin compositions and composites made therefrom. | |
EP2480587A1 (en) | Curable epoxy resin compositions and composites made therefrom | |
CN1433453A (en) | Epoxy based reinforcing patches with improved adhesion to oily metal surfaces | |
JP2003513110A (en) | Production of void-free laminates and their use | |
CA2425414A1 (en) | Two component thermosettable compositions useful for producing structural reinforcing adhesives | |
EP0436944B1 (en) | Epoxy resin composition for fiber reinforced plastic | |
CN107815070A (en) | A kind of room temperature-curing low-viscosity high strength epoxy resin castable and preparation method | |
WO2009084014A2 (en) | An epoxy resin composition | |
RU2760687C2 (en) | Epoxy resin systems for composites | |
CN104449508A (en) | Flexible epoxy structural adhesive and preparation method thereof | |
JP3653906B2 (en) | Epoxy resin composition, prepreg and fiber reinforced composite material | |
CN112812503A (en) | Composite material containing epoxidized hydroxyl-terminated polybutadiene and preparation method thereof | |
EP0186326B1 (en) | Acid anhydride mixtures in paste form useful for curing epoxy resins and a dual catalyst system therefor | |
JP2007297549A (en) | Epoxy resin composition | |
WO2001014485A1 (en) | Bonding of concrete parts | |
CN107603155A (en) | Epoxy resin for prepreg tape and preparation method thereof | |
EP0118270A2 (en) | Modified imidazole curing agent catalyst for epoxy resins | |
US20120259041A1 (en) | Adhesive compostion | |
WO2023174891A1 (en) | Epoxy resin adhesive | |
CN109762140B (en) | Curing agent composition for epoxy mortar and preparation method thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AK | Designated states |
Kind code of ref document: A1 Designated state(s): CA JP US |
|
AL | Designated countries for regional patents |
Kind code of ref document: A1 Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LU MC NL PT SE |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
DFPE | Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101) | ||
WWE | Wipo information: entry into national phase |
Ref document number: 2000962313 Country of ref document: EP |
|
ENP | Entry into the national phase |
Ref document number: 2369003 Country of ref document: CA Ref country code: CA Ref document number: 2369003 Kind code of ref document: A Format of ref document f/p: F |
|
ENP | Entry into the national phase |
Ref country code: JP Ref document number: 2001 518804 Kind code of ref document: A Format of ref document f/p: F |
|
WWE | Wipo information: entry into national phase |
Ref document number: 10069164 Country of ref document: US |
|
WWP | Wipo information: published in national office |
Ref document number: 2000962313 Country of ref document: EP |
|
WWW | Wipo information: withdrawn in national office |
Ref document number: 2000962313 Country of ref document: EP |