WO2001014206A1 - Quick disconnect bracket system for propeller deicer - Google Patents
Quick disconnect bracket system for propeller deicer Download PDFInfo
- Publication number
- WO2001014206A1 WO2001014206A1 PCT/US2000/023126 US0023126W WO0114206A1 WO 2001014206 A1 WO2001014206 A1 WO 2001014206A1 US 0023126 W US0023126 W US 0023126W WO 0114206 A1 WO0114206 A1 WO 0114206A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- deicer
- leads
- flexible strap
- accordance
- hub
- Prior art date
Links
- 230000007246 mechanism Effects 0.000 claims description 19
- 230000033001 locomotion Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 10
- 229920003023 plastic Polymers 0.000 claims description 4
- 230000013011 mating Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 235000009508 confectionery Nutrition 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 229920002457 flexible plastic Polymers 0.000 description 1
- 230000008571 general function Effects 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64D—EQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENT OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT
- B64D15/00—De-icing or preventing icing on exterior surfaces of aircraft
- B64D15/12—De-icing or preventing icing on exterior surfaces of aircraft by electric heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64C—AEROPLANES; HELICOPTERS
- B64C11/00—Propellers, e.g. of ducted type; Features common to propellers and rotors for rotorcraft
Definitions
- This invention is related to electrothermal propeller deicers, and more particularly, an electrothermal deicer assembly having a wiring harness and mounting hardware for use with such a propeller deicer.
- An electrothermal propeller deicing system is an example of a specialized system.
- electrothermal deicers are bonded to the inboard leading edge portions of the individual blades of an aircraft propeller.
- An example of an electrothermal propeller deicer is presented in United States Patent 4,386,749 to Sweet.
- Electrical power is supplied to the individual deicers through flexible wire harnesses that act as jumpers between each blade and the propeller bulkhead. The harnesses must be flexible since each blade must be able to rotate about its axis in order to effectuate pitch changes.
- An example of a wire harness is presented in United States Patent 5,020,741 to Ziegler et al.
- the present invention provides an easily replaceable connect system which is retrofitable to existing electrical heater deicers, is inexpensive and reduces electrical heater replacement times by a significant amount. It allows simplified installation and removal of system and eliminates the need to disengage brackets when servicing the deicer heating element or wire harness.
- the new bracket also allows for multi-positioning of the propeller blade balance weights and allows for usage of a single deicer and hardware assembly for utilization on propellers which revolve in either the clockwise or counterclockwise direction.
- Fig. 1 is a partial perspective view of a propeller having a prior art terminal assembly for establishing connection to a propeller deicer.
- Fig. 2 is an exploded perspective view of the prior art connector assembly shown in Fig. 1.
- Fig. 3 is a partial plan view showing the terminals and part of the body of a typical propeller deicer used with the prior art structure of Figs. 1 and 2.
- Fig. 4 is a partial plan view of a propeller deicer provided with a prior art terminal assembly for establishing connection to a propeller deicer.
- Fig. 5 is a partial perspective view showing a propeller and hub with a deicer boot installed with a prior art bracket.
- Fig. 6 is an exploded perspective view of prior art harness assembly showing the details of the connector and clip assembly.
- Fig. 7a-7e are partial plan views showing the terminals and part of the body of a typical propeller deicer used with the prior art structure of Figs. 1-6.
- Fig. 8 is a partial perspective view showing a propeller and hub with a deicer boot installed with a bracket in accordance with the present invention.
- Fig. 9a is a partial bottom view of a hub with a bracket installed for a right hand rotating propeller in accordance with the present invention.
- Fig. 9b is a partial bottom view of a hub with a bracket installed for a left hand rotating propeller in accordance with the present invention.
- Figs. 10a-10c are plan views of a bracket in accordance with present invention.
- Fig. 11 is a plan view showing the terminals and the body of a propeller deicer in accordance with the present invention.
- Fig. 12 is a side view of a strap member in accordance with the present invention. Detailed Description
- Fig. 1 shows a portion of a propeller blade having a deicer 10 affixed to the blade 11 (partially shown), deicer 10 being affixed in any suitable manner and electrical connections being made at the bracket 12 which is secured to the conventional collar 13 of propeller blade 11.
- the leads extending to the aircraft power supply are partially shown and generally designated 15, the cable leads being held in place on the collar 13 with a suitable clamp fastener 16.
- Fig. 3 shows the terminal end (only) of deicer 11 and, as indicated, three separate terminals 19, 20 and 21 connect to the resistance heater (not shown) within the deicer 10.
- the terminals 19, 20 and 21 are provided with separations 22 to permit the desired flexibility and each such terminal is provided with a mounting aperture 23.
- the mounting bracket 12 shown in Fig. 2 it is seen that the basic bracket structure is provided with end apertures 30a and 30b through which extend suitable mounting fasteners 32 (only one of which is shown) which engage cooperating threaded apertures in collar 13, spacer washers 34 and 35 being provided to complete the mounting arrangement.
- an insulating block 40 is provided with apertures 40a in alignment with the apertures 41 of the mounting bracket.
- Fasteners 42 extend through a washer 43 and an insulating bushing 44 thereafter through insulating block 40, the deicer terminals 19, 20 and 21 to electrically engage the terminals 36, 37 and 38, the connection being secured by the washer 45 and the threaded fastener 46.
- the clamp 16 for securing the cable 15 in position is attached to the bracket by any suitable fastener arrangement, (not shown). Turning to Figs.
- an alternative prior art propeller blade assembly generally designated 50, an assembly made up of a plurality of individual propeller blades 51 , each of which is provided with an electric resistance heater deicer 52 and which is mounted in a hub 53, such hub being generally of a split 55 collar nature secured in its desired position by the fastener 54.
- the details of the hub and its relationship to the individual propeller blade, many of which blades have adjustable attack angles to vary the pitch of the propeller is not of importance to the invention but rather is typical of the prior art propellers, the propeller of the instant invention being illustrated for convenience in connection with a four- blade construction (portions removed).
- a bracket 60 having a general function similar to that of the bracket 12 of Fig. 2 is secured to the propeller hub by the threaded fasteners 56 and 57.
- a suitable boss or mounting surface 59 is provided adjacent to each of the mounting holes 61 thereby to elevate or position the bracket 60 is spaced relationship above the collar 53 in final assembly.
- Bracket 60 is provided with a downwardly extending wall 63 which is positioned, when the bracket is mounted on the propeller hub, in close proximity to propeller hub 53.
- wall 63 On the lower edge of wall 63 are projections 65, 66 and 67 and along its upper surface there are provided the projections 68, 69 and 70.
- the projection 69 is a continuation of the groove 72 formed in the top surface of the bracket 60, which groove accommodates arm 73 of the mounting clip 74, arm 73 being provided with an aperture that mates with the aperture 61 in the mounting bracket so as to be secured in position by the fastener 57 (which serves to mount the bracket to the propeller hub).
- the lower wrapped-around free end portion (not shown) of clip 74 is received in a recess in the back (not shown) of bracket 60 thereby to form a mounting means for the connecting cable 80, extending from the propeller power supply, when the bracket 60 is assembled to the hub.
- a positioning and wear-resistant sleeve 79 can be provided on cable 80, which sleeve is engaged by the mounting clip 74, thereby trapping that portion of the cable in position on clip 74.
- the three wires making up the cable 80 extend to a connector element 94 and engages suitable terminals (dotted lines 95) for establishing connection to the propeller deicer connections (see Fig. 4).
- Connector 94 is provided with an outwardly extending ridge or abutment 96 which engages the face 70a of the projection 70 and the face 69a of the projection 69 and similar faces on projections 66 and 67 so as to be trapped and locked in position.
- the wires 100 coming from the conventional resistance heater 52 also extend to a connector 102 which is configured in any suitable way to mate with the connector 94 to establish mechanical and electrical connection therewith.
- Connector 102 is provided with projecting wings 103 and 104 which engage the projections at 68 and 69 and, when assembled, engage an edge 73a of bracket 73 thereby to rigidly and firmly trap connectors 102 and 94 in assembled relationship on bracket 60 to establish electrical conducting contact while at the same time being rigidly affixed to the bracket 60 by arm 73 of clip 74 such that the connectors cannot be separated unless the clip 74 is removed.
- Two additional threaded fasteners 110 and 111 are shown as fastening weights 112 via the threaded receptacles 114 in the bracket to permit static and dynamic balancing of the assembled propeller blade, deicer heater and mounting brackets. Due to the position of receptacles 114, only one position is available for the mounting of the balance weights.
- the end of the cable which extends to the propeller power supply is provided with a suitable clamp 115 which can be fastened in any particular manner to a support surface so that terminals 116 can be connected to the power supply.
- Safety wires 61 , 62, 63 are threaded through holes in the fasteners 56,
- wires 100 are trapped under bracket 60 and in the space between bracket 60 and the propeller hub in order to effectively secure them in position and reduce strain on the connector 102.
- the bracket 60 has to be removed by removal of fasteners 56, 57.
- fasteners 56, 57 must be safety wired to bracket 60.
- Each deicer removal therefore requires removal and subsequent rewiring of the fasteners.
- removal of the fasteners, safety wires and bracket is not an easy task because these items are difficult to access and are easily lost so as to complicate the procedure of reinstalling a deicer, thereby significantly increasingly aircraft down time during a deicer replacement.
- a propeller blade assembly generally designated 250 made up of a plurality of individual propeller blades 251 , each of which is provided with an electrothermal, or electric resistance heater deicer 252 and which is mounted in a hub 253, such hub being generally of a split collar nature secured in its desired position by a fastener 254.
- a bracket 260 is secured to the propeller hub by threaded fasteners 256, 310, 311.
- a suitable mounting surface 259 is provided adjacent to each of the mounting holes 262, 263, 264 thereby to position and secure the bracket 260 on the hub 253.
- Bracket 260 can be described as having a tongue portion 261 which is mounted to the hub 253, and a carriage or seating portion defined by a downwardly extending projection or wall 265 which is positioned in spaced apart relationship from the hub 253, and a pair of projections or tabs 266, 267 which extend perpendicular to the face of the downwardly extending projection 265 and towards the hub 253.
- the support bracket 260 can be formed integrally if it is machined (or cast) or stamped from a single piece of metal such as stainless steel or aluminum.
- the wall 265 and tabs 266, 267 form or define a three sided carriage portion(or housing, mount or enclosure) to receive for a pair of mated or engaged connectors 294, 302 and a connecting cable 300.
- Cable 300 extends from the bracket 260 to the deicer when the bracket 260 is assembled to the hub. If desired, a positioning and wear resistant sleeve (not shown) can be provided on cable 300. The three wires making up the cable 300 establish electrical connection to the propeller deicer.
- a connecting cable 280 extends from the propeller power supply terminals 316 to a connector 294. Connectors 294 and 302, when mated together engage with the face 259 of the projection 265 and similar faces on projections 266 and 267 so as to be trapped and limited in motion.
- a slot, or aperture 336 is provided in bracket 260.
- An adjustable, flexible strap 330 with an adjustable, tightening, self connecting or locking mechanism is inserted through the opening 336 and wrapped around the mated connectors 294, 302 and cable 280 and tightened and locked to thereby secure the connectors and cable in place.
- Connector 294 has terminals provided within, with each terminal corresponding and connected to a source or lead wire within wire bundle 280 which terminate at terminals 316.
- Connector 302 has terminals provided within that correspond to each one of the wires in bundle 300, which are connected to the electrical resistance heating element (not shown) of deicer 252.
- the connectors 294, 302 are configured in a suitable way to mate with each other to establish mechanical and electrical connection therewith for providing electrical power from terminals 316 to deicer 252.
- connectors 302, 294 have protrusions and recesses that form a mechanical lock to thereby rigidly and firmly trap connectors 302 and 294 in assembled relationship to each other, and to establish electrical conducting contact while at the same time being rigidly affixed to the bracket 260 by tightened strap 330, such that the connectors cannot be separated unless the strap 330 is removed.
- the carriage portion of the support bracket forms a seat for receiving and holding the mated connectors.
- the mated connectors are further secured by use of a flexible strap.
- Other carriage configurations not specifically shown herein are within the contemplation of the present invention. What is important is that the carriage portion be configured so as to allow the use of a tie strap to wrap around the mated connectors and secure them within the carriage portion.
- the carriage portion should also be configured to facilitate easy removal of the mated connectors once the strap has been removed.
- Another important distinction of the present invention is that the carriage portion is positioned about the approximate center of the support bracket.
- a centered carriage portion makes the support bracket approximately symmetrical about the center.
- An approximately symmetrical support bracket can be utilized for propeller blades that rotate either clockwise or counter clockwise because the carriage is approximately equidistant from either end of the bracket and the deicer leads can therefore reach the bracket on either side of the hub.
- the tongue portion and mounting hole 262, 263, 264 arrangement of the support bracket is also configured to be approximately symmetrical about the center of the bracket. This arrangement provides a convenient platform for balancing the propeller with weights 312.
- the approximate symmetry of the holes facilitates use of the bracket on either side of the hub.
- Figs. 9a, 9b. illustrate brackets which are mounted on different sides of a hub. It is appreciated from Fig. 8 that the symmetry of the bracket 260 about its center facilitates utilization of the bracket as shown in Figs. 9a, 9b.
- a strap 332 is also disposed or wrapped around the deicer lead wires and the base of the respective propeller and blade and tightened and locked to further secure and restrain the deicer lead wires 300.
- Another strap 334 is disposed around both the deicer lead wires 300 and the source lead wires 280 near the bracket wire exit point 335 and between the bracket exit point 335 and the hub 253 and tightened and locked to further secure and restrain wires 280 to wires 300.
- straps 332 and 334 restrain the deicer system electrical wires in such a way as to permit sufficient movement thereof and prevent flexing which would impose stress points in the wire and cause premature fatigue.
- the wires exiting the deicer were routed between the support bracket and the hub for this purpose. Routing the wires this way necessitated removal of the bracket for deicer replacement.
- neither the source leads 280 or the deicer leads 300 need to be routed such that bracket removal is required for part replacement.
- preferable straps 330, 332 and 334 for the present invention are known as plastic tie straps and are typically used for bundling wire harnesses in industrial applications.
- the preferred tie straps are commonly specified by Mil. Spec. MS3367.
- the straps are typically a flexible plastic strap member 360 and a head member 362.
- the strap member 360 has slanted grooves provided therein.
- the head member 362 has a slot provided therein for receiving the end 364 of the strap member 360. Within the slot of the head member 362 is a ratchet type mechanism which permits movement of the strap member through the slot in only one direction, illustrated by an arrow 366. For operation, the end 364 is pulled through the head 362.
- the strap provides an adjustable tightening mechanism.
- Such flexible straps are easily removed by cutting or breaking with an appropriate tool.
- Use of a tie strap is preferable because tie straps are flexible, cuttable with a simple tool, and self connecting and locking in that no additional hardware is required to tighten and lock the strap around the wires.
- Other tightening, locking mechanisms are within the purview of present invention although other such mechanisms might increase the complexity of the system.
- the present electrical connection configuration facilitates a deicer which has its exiting wires 300 located at or near the deicer centerline 342.
- a deicer with centerline exit wires is best shown in Fig. 11.
- the threaded fasteners 310, 311 are shown as fastening weights 312 to the bracket 260 and hub 253 to permit static and dynamic balancing of the assembled propeller blade, deicer heater and mounting brackets. Weights can be attached in two positions between the set of three screws.
- a deicer For removal of a deicer from a propeller blade, the end of the power network can be left connected while the straps 330, 332 are removed (as by cutting). Removal of the straps thereby frees the mated connectors 294, 302 and wires 280, 300. The connectors can then be disconnected and the deicer and straps 330, 332 are replaced. It can be seen that wires 280, 300 are not trapped under any brackets which have to be removed during a deicer replacement. Strain on the wires and connectors is reduced by utilizing straps 332, 334, which are easily removed and replaced.
- Figs. 9a, 9b a connection scheme for a right hand rotating propeller is shown in Fig. 9a.
- a support bracket 260 has a carriage portion which holds a pair of mated connectors 294, 302.
- a flexible strap having an adjustable, tightening mechanism for locking the mated connection in place.
- FIG. 9b A connection scheme for a left hand rotating propeller is shown in Fig. 9b.
- a support bracket 260" has a carriage portion which holds a pair of mated connectors 294', 302'.
- a flexible strap having an adjustable, tightening mechanism for locking the mated connection in place.
- the bracket of the present invention can be used on either side of the hub fastener 254, 254' because the carriage portion of the support bracket remains approximately equidistant to the hub fasteners for mounting holes (not shown) which are equidistant to the fastener for both configurations.
- a deicer for utilization with the present connection system may have its power supply wires 300 exiting on or about the deicer centerline.
- Prior art deicers such as those shown in Figs. 7a-7e were required to exit offset of the centerline 120a-120e in for wire proximity to the prior art supporting bracket 60.
- symmetrical for the deicer 252 is that the deicer has protruding wires that are not offset or that they are near enough to the deicer centerline such that the deicer can be used on propeller blades that revolve both clockwise and counterclockwise, depending on the particular aircraft.
- the symmetrical support bracket is configured such that the bracket is suitable for use on either side of the propeller hub, depending on the rotation of the propeller. For exemplary purposes, it can be seen in Fig. 5 that prior deicers and support bracket assemblies are not symmetrical in this way. If the blade shown in Fig.
- the support bracket would have to be located on the other side of the centerline 55 of the hub. This would necessitate a bracket and deicer configured as a "mirror image" of that shown.
- the present invention eliminates this requirement.
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- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Surface Heating Bodies (AREA)
- Agricultural Machines (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA002376386A CA2376386C (en) | 1999-08-23 | 2000-08-23 | Quick disconnect bracket system for propeller deicer |
EP00955852A EP1220776A1 (en) | 1999-08-23 | 2000-08-23 | Quick disconnect bracket system for propeller deicer |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15032899P | 1999-08-23 | 1999-08-23 | |
US60/150,328 | 1999-08-23 | ||
US09/420,823 | 1999-10-19 | ||
US09/420,823 US6358006B1 (en) | 1999-10-19 | 1999-10-19 | Quick disconnect bracket system for propeller deicer |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2001014206A1 true WO2001014206A1 (en) | 2001-03-01 |
Family
ID=26847546
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2000/023126 WO2001014206A1 (en) | 1999-08-23 | 2000-08-23 | Quick disconnect bracket system for propeller deicer |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1220776A1 (en) |
CA (1) | CA2376386C (en) |
WO (1) | WO2001014206A1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5020741A (en) * | 1989-12-07 | 1991-06-04 | Hartzell Propeller Inc. | Aircraft propeller with improved electrically de-icer leads |
US5174717A (en) * | 1991-06-10 | 1992-12-29 | Safeway Products Inc. | Cable harness and mounting hardware for propeller deicer |
US5709532A (en) * | 1994-12-29 | 1998-01-20 | The B.F. Goodrich Company | Propeller ice protection system and method providing reduced sliding contact maintenance |
-
2000
- 2000-08-23 EP EP00955852A patent/EP1220776A1/en not_active Withdrawn
- 2000-08-23 CA CA002376386A patent/CA2376386C/en not_active Expired - Fee Related
- 2000-08-23 WO PCT/US2000/023126 patent/WO2001014206A1/en not_active Application Discontinuation
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5020741A (en) * | 1989-12-07 | 1991-06-04 | Hartzell Propeller Inc. | Aircraft propeller with improved electrically de-icer leads |
US5174717A (en) * | 1991-06-10 | 1992-12-29 | Safeway Products Inc. | Cable harness and mounting hardware for propeller deicer |
US5709532A (en) * | 1994-12-29 | 1998-01-20 | The B.F. Goodrich Company | Propeller ice protection system and method providing reduced sliding contact maintenance |
Also Published As
Publication number | Publication date |
---|---|
CA2376386A1 (en) | 2001-03-01 |
EP1220776A1 (en) | 2002-07-10 |
CA2376386C (en) | 2004-11-02 |
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